A001340 TB6560AHQ 4-Axis CNC driver PCB

Features
DC 12-36V single power input. Integreted Switch Mode DC-DC Converter as 5V supply. Maximum 36VDC @ 3 amps/phase motor output Suitable for 4, 6, or 8 wire motors Resolution 1,1/2, 1/4, 1/8 1/16 micro stepping output 4 current decay mode : slow, 25% mixed, 50% mixed, fast. 4 step work current can be ajusteble: 25,50,75,100% nominal current Automatic decrease the current , when motors are in idle mode 4 step idle current can be ajusteble: 25,50,75,100% nominal current Fully optoisolated IO and isolated DCDC power to protect PC parallel port. High speed isolate optical coupler on step and direction signals Support 5 isolated inputs for E-stop, Limit/Home Signal, etc... Two Built-in Electromechanical Relays

Works directly with popular CNC software.

03-2009

TOP Side

C7X

R10X

R11X

R9X

VD2X

TB6560AHQ

U1X

R6X Q1 Q2

D7X F1X

C6Y

D1Y D2Y C4Y D3Y D4Y R2Y R1Y D6Y D5Y C5Y D8Y D7Y

C7Y

R10Y

Component Locations

R7Y

R8Y R19 R1

R27

R30

R28

R29

R5Y

R11Y

C1Y

U1 U2Y

U3Y R3 R4 R10

R2

S1Y

C3Y R6 R7 R8 R21 R24 R25 R26 R20

VD2Y

R5

BOTTOM Side(pre-assembled)
80.00

R9Y

VD1Y

U1Y

Y6R

TB6560AHQ

160.00

166.00

F1Y F1Z C6Z

C7Z

R10Z

R5Z

R11Z

D1Z C4Z D2Z D4Z R2Z R1Z D3Z

R7Z

R8Z

U3Z

R14

U2Z

U6
R15

S1Z

C3Z R16

U7

TB6560AHQ

C2Z

Q1Z

D5Z D6Z C5Z D7Z U1Z

VD2Z

R9Z R17

VD1Z

U8 X3 C1 U9
R18

D8Z F1A U10 S2A C2 C6A

D1A X4 D2A C4A D3A D4A D1 U2A L1 R2A U3 R1A D6A D5A S1A D7A U1A U2 C3 D8A C5A X1A U4

C7A

R10A

TB6560AHQ 4-Axis CNC driver kit

R5A

R7A

R8A

U3A
R12 R11

C2A

R6A

C4

R22

VD1A

R13

R9A

VD2A

110.00

TB6560AHQ

C3A

Q1A

R11A

C1A

X1Z

R6Z

X7

C1Z

X1Y

C2Y

Q1Y

X1X

03-2009
C4X C6X D1X D2X U5 D4X D3X R2X D5X D6X C5X D8X R1X U2X X6 S2X K2
VD2 VD1

C1X

R5X

R7X

R8X

U3X

C2X

C3X

Q1X

K1 S1X

R23

X5

VD1X

X1 S2Y S2Z X2

A001340

Parts List

A001340

Reference U1 U2 U3

Type 74HC541 MC34063 SPU02L-05

Count Description 1 OCTAL BUFFER IC. You could use either a DIP or SOIC. 1 DC/DC CONVERTER CONTROLLER IC, Use either a DIP or SOIC 1 2W DC-DC Unregulated Single Output Converter.Use any pin-to-pin compatible 5/5V device with 2W output power. If you don't use relay (K1 or K2) you could use 1W device 4 MOTOR DRIVER IC 4 HIGH SPEED LOGIC GATE OPTOCOUPLER , DIP8 4 GENERAL PURPOSE SINGLE BIPOLAR TIMER IC, 7 Optocoupler, DIP-4 6 Generic Surface mount NPN transistor, SOT23 10 Generic Small Signal _ omitted 8 4 pole DIP-switch Surface mount Diode SOIC8

U1X, U1Y, U1Z, U1A U2X, U2Y, U2Z, U2A U3X, U3Y, U3Z, U3A U4-U10 Q1, Q2, Q1X, Q1Y, Q1Z, Q1A

TB6560AHQ HCPL2631 NE555D PC817 BC846 LL4148 _

VD1, VD2, VD1X-VD1A, VD2X-VD2A D1X-D8X, D1Y-D8Y, D1Z-D8Z, D1A-D8A S1X-S1A, S2X-S2A X1 X2-X7 X1X, X1Y, X1Z, X1A C1, C6X-C6A C2 C3, C4X-C4A, C5X-C5A C4, C2X,C2Y,C2Z,C2A C1X-C1A, C2X-C2A C7X, C7Y, C7Z, C7A R20-R27, R30 R5X-R5A, R6X-R6A, R7X-R7A, R8X-R8A, R9X-R9A, R11X-R11A R1-R8, R10, R19 R10X-R10A R11, R28, R29 R12 R13 H1X-H1A, H2X-H2A, H3X-H3A

DBR25-M (or IDC26) DG301-5.0-2 DG301-5.0-4 ECAP - 47uF/10V ECAP - 470uF/10V ECAP - 470uF/50V C0805 - 330pF C0805 - 100nF TCAP - 10uF/10V R0805 - 1K

1 PC Parallel port connector, Use either a DB25male or IDC26 6 Terminal Block,2-pole,5mm pitch 4 Terminal Block,4-pole,5mm pitch 5 1 9 Electrolytic Capacitor, 4x7mm Electrolytic Capacitor, 8x11mm Electrolytic Capacitor, 10x26mm

5 ceramic chip capacitor 0805 8 ceramic chip capacitor 0805 4 Surface mount Tantalum Capacitor, TYPE A 32 chip resistor 0805

R0805 - 330 R0805 - 100K R0805 - 3K6 R0805 - 1K2 R0805 - 0 Led 3mm

10 chip resistor 0805 4 chip resistor 0805 3 chip resistor 0805 1 chip resistor 0805 1 chip resistor 0805 12 3mm Generic LEDs. The kit should contain different coloured LEDs, but you could use identical ones 4 Resettable Fuse Inductor 330-470uH 0.5A 8 2Watt Current Sense Resistors(NOT WIREWOUND) R(ohm) = 0.5/I

F1X-F1A L1 R1X-R1A, R2X-R2A

K1,K2

BS-115C-5VDC

2 Relay, 5VDC Coil

*Parts shown in green are mounted.

03-2009

Interface and Settings

A001340

X Axis Motor

Power Input Y Axis Motor Z Axis Motor

A Axis Motor

+A- +B-

+A- +B-

GND +12...36V

+A- +B-

+A- +B-

Current Settings MODE Settings Status LEDs (X Axis)

PC LPT Relay port Switch Inputs

03-2009

Interface and Settings Parallel port pinout

DB25 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 IDC26 1 3 5 7 9 11 13 15 17 19 21 23 25 2 4 6 8 10 12 14 16 18 20 22 24

A001340

1
14

13
25

2 1

26 25

DBR-25(male) IDC-26

FUNCTION K2 Relay ON/OFF (Activ High) DIR X STEP X DIR Y STEP Y DIR Z STEP Z DIR A STEP A INPUT 2 INPUT 3 INPUT 4 INPUT 5 K2 Relay ON/OFF (Activ High) INPUT 1 ENABLE A (Activ Low) ENABLE X-Y-Z (Activ Low) GND GND GND GND GND GND GND GND

Switches inputs (Limit/Home/Stop)

Board has 5 optoisolated inputs which can sense the condition of switches. Use Activ low software settings for normal open switches and Activ high for normal close switches

INPUT2

INPUT3

INPUT4

INPUT5

COMMON GND

INPUT1

03-2009

Interface and Settings DIP-SWITCH settings

S1X/Y/Z/A - Current Settings for X/Y/Z/A Axis pole 1-2 - Hold current pole 3-4 - Work current
HOLD CURRENT* 100% 75% 50% 20% 1 OFF ON OFF ON 2 OFF OFF ON ON WORK CURRENT 100% 75% 50% 20% 3 OFF ON OFF ON 4 OFF OFF ON ON

A001340

*NOTE -If the HOLD CURRENT setting is greater than the WORK CURRENT, holding current will be equal to the working current.

S2X/Y/Z/A - Mode Settings for X/Y/Z/A Axis pole 1-2 - Current decay mode settings pole 3-4 - Resolutions settings
DECAY 0%(SLOW) 25%(MIXED) 50%(MIXED) 100%(FAST) 1 OFF ON OFF ON 2 OFF OFF ON ON RESOLUTIONS Full Step 1/2 Step 1/8 Step 1/16 Step 3 OFF ON OFF ON 4 OFF OFF ON ON

03-2009

Circuit Diagram

-ON-

-ON-

1 2 3 4 1 2 3 4

03-2009
R13 0
VDD36

X6 L1 470uH
VDD5

VDD5_PC

1 2 U2 8 DRVE 7 LPK 6 VDD 5 CMP 1 PWK 2 PWE 3 CT 4 GND C4 470p D1 SS14 C2 470uF/10V C3 220uF/63V R12 1K2 R11 3K6 U2X HCPL2631 R5X 1K
DIR_X STEP_X U1X

K2:2

K1:1

K2:1

X5

VD1 PMLL4148

VD2 PMLL4148

1 2 DG301-5.0-2 MC33063D

K1:2

X1 1 2 3 4 U2Y HCPL2631 R5Y 1K

DIR_Y STEP_Y VDD5

R28 Q1 BC846 3K6 8 Vcc 7 OUT1 6 OUT2 5 GND R6X 1K S1X DIPSW-04
3 21 4 CLK CW/CWW ENABLE VMA OUTAP OUTAM NFA PGNDA 18 16 13 14 15 ENABLE_XYZ DIR_X STEP_X

R27 1K

R29 Q2 BC846 3K6

R30 1K

COM

F1X

U1 U3X R6Y 1K OUT VDD H3X 1 R8X 1K S2X DIPSW-04

17 19 MO Protect

D1X

D3X

1 2 3 4 VD1X 3 8 R11X 1K VD2X U2Z HCPL2631 R5Z 1K

DIR_Z STEP_Z

8 Vcc OUT1 7 6 OUT2 5 GND Q1X BC846 GND H2X R7X 1K R9X 1K
5 7 20 6 RESET OSC VDD SGND TB6560AHQ ENABLE_A

D2X R1X

D4X

AP_X AM_X BP_X BM_X

X1X 4 3 2 1 DG301-5.0-4 C4X 470uF/50V

2 3 4 5 6 7 8 9 1 2 3 4 NE555 H1X LED H1 FAULT LED H2 STEP LED H3 WORK/HOLD U2A HCPL2631 R5A 1K
DIR_A STEP_A

A1 A2 A3 A4 A5 A6 A7 A8 8 Vcc 7 OUT1 6 OUT2 5 GND R6Z 1K R10X 100K C7X 4u7 7 6 4 5 2 DISCH TRSH RESET CONT TRIG
1 2 22 23 24 25 TQ2 TQ1 M2 M1 DCY2 DCY1

74HC541 18 B1 17 B2 16 B3 15 B4 14 B5 13 B6 12 B7 11 B8 5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1

R1 R2 R3 R4 R5 R6 R7 R8

330 330 330 330 330 330 330 330

19 G 1 DIR

D6X

D8X
VDD36

GND_PC

1 2 3 4 U4 PC817 4 3 C6X 47uF/10V C1X 100n C3X 100n R22 1K U5 PC817 4 3

ENABLE_XYZ

8 Vcc 7 OUT1 6 OUT2 5 GND R6A 1K C2X 330p

1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 25 13
VMB OUTBP OUTBM NFB PGNDB 8 12 9 11 10

D5X R2X

D7X

X7 1 2 DG301-5.0-2 C5X 470uF/50V

R10 330

1 2

COM 330 R23 1K U6 PC817 1 2 R14 330

VDD5 ENABLE_XYZ DIR_Y STEP_Y

DB25M

GND_PC

R19

1 2

1K 4 3 U7 PC817 1 2 R15 330 U8 PC817 1 2 R16 330 U9 PC817 1 2 R17 330

VDD5 ENABLE_XYZ DIR_Z STEP_Z

R20

F1Y

1K 4 3

R21

AP_Y AM_Y BP_Y BM_Y

X1Y 4 3 2 1 DG301-5.0-4

1K 4 3

R24

1K 4 3 U10 PC817 1 2 R18 330 4 3

R25

F1Z

1K

R26

AP_Z AM_Z BP_Z BM_Z

X1Z 4 3 2 1 DG301-5.0-4

U3-20
VDD5

VDD5_PC

U3-10
GND_PC

VDD5_PC

U3 SPR01L-05 4 1 VIN+ VOUT+ DC/DC 3 2 VINVOU-

F1A

GND_PC

C1 47uF/10V
ENABLE_A DIR_A STEP_A VDD5

X2

X3

AP_A AM_A BP_A BM_A

X1A 4 3 2 1 DG301-5.0-4

X4

1 2 1 2 1 2 DG301-5.0-2

A001340