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Client : Aker Process System

Project:

ITEM

QTY

24/06/2013

Date:

PILOT - 9

LENGTH
(m)

TYPE

UNIT WGT UNIT WGT


(dry)
(test)

Unit

TOTAL WGT
(dry)

UNIT RATE

TOTAL

FIXED MANAGEMENT COST

PRICE

734,924

MANAGEMENT COST

A
A.1

Sum of management Costs


2

A
A.1
A.2
A.3
A.4
A.5
A.6
A.7
A.8
A.9
A.10
A.11
A.12
A.13
A.14
A.15
A.16
A.17
A.18
A.19
A.20
A.21
A.22
A.23
A.24
A.25
A.26
A.27
A.28
A.29
A.30
A.31
A.32
A.33
A.34
A.35
A.41
A.42
A.43
A.44
A.45
A.46
A.47
A.48
A.49
A.50
A.51
A.52
A.56
A.57
A.58
A.59
B
B.1
B.2
B.3
B.4
B.5
B.6
B.7
B.8
B.9
B.10
B.11
B.12
B.13
B.14
B.15

6
2
2
2
2
6
6
9
12
16
4
6
4
5
7
4
2
2
1
2
1
2
4
7
3
1
1
1
3
2
12
4
4
14
4
2
4
2
4
2
4
4
8
60
10
2
12
154
8
16
308
1
3
0
1
2
1
0
1
3
1
2
0
4
8
0

MAIN STEEL (including 5% of total weight for welds and 10% contingency)
BEAM
W150 x 13
BEAM
W150 x 13
BEAM
W150 x 13
BEAM
W150 x 13
BEAM
W150 x 13
BEAM
W460 x 74
BEAM
W460 x 74
BEAM
HP310 x 79
BEAM
W310 x 38,7
BEAM
W310 x 38,7
BEAM
W310 x 38,7
BEAM
W310 x 38,7
BEAM
W200 x 22,5
BEAM
W610 x 113
BEAM
W610 x 113
BEAM
W460 x 82
BEAM
W460 x 82
BEAM
W460 x 82
BEAM
W460 x 82
BEAM
W460 x 82
BEAM
W460 x 82
BEAM
W460 x 82
BEAM
W610 x 174
BEAM
W610 x 174
BEAM
W610 x 174
BEAM
W610 x 174
BEAM
W610 x 174
BEAM
W610 x 174
BEAM
W700 x 219
BEAM
W700 x 219
COLUMN
W150 x 13
COLUMN
W460 x 74
COLUMN
W460 x 185
COLUMN
W200 x 35,9
COLUMN
W150 x 29,8
BRACE
2L64 x 6,4
BRACE
2L64 x 6,4
BRACE
2L64 x 6,4
BRACE
2L64 x 6,4
BRACE
2L64 x 6,4
BRACE
2L64 x 6,4
BRACE
W360 x 91
BRACE
W360 x 91
BRACE
PIPE 14" SC80
BRACE
PIPE 14" SC80
BRACE
PIPE 14" SC80
BRACE
PIPE 14" SC80
REINFORCE
PLATE =12,5mm - 0,76 m
REINFORCE
PLATE =12,5mm - 0,70 m
REINFORCE
PLATE =12,5mm - 0,60 m
REINFORCE
PLATE =12,5mm - 0,10 m
SECONDARY STEEL
WALK WAY
W 200x19,3
WALK WAY
L 64X64
WALK WAY
HANDRAIL 2" 4th DECK
WALK WAY
HANDRAIL 2" 3rd DECK
WALK WAY
HANDRAIL 2" 2nd DECK
WALK WAY
HANDRAIL 2" 1st DECK
WALK WAY
GRATING 4th DECK
WALK WAY
GRATING 3rd DECK
WALK WAY
GRATING 2nd DECK
WALK WAY
GRATING 1st DECK
WALK WAY
STAIRWAY LONG (including gratings, profiles and handrails)
WALK WAY
STAIRWAY SHORT (including gratings, profiles and handrails)
WALK WAY
LADDER
PADEYE
LOAD: 3000kN
PIPE SUP.
L 64X64

168

3.9
2.9
1.0
1.0
0.8
11.0
7.4
7.4
2.1
5.5
4.4
2.8
2.4
33.0
17.1
21.1
6.9
5.6
2.8
4.6
14.2
10.6
37.7
21.1
18.9
5.6
6.9
8.6
13.8
8.7
2.9
5.0
5.5
4.7
2.2
1.0
1.7
1.0
1.8
0.8
1.7
11.3
8.8
5.2
5.0
4.6
4.8
0.4
0.2
0.2
0.6

13.00
13.00
13.00
13.00
13.00
74.00
74.00
79.00
38.70
38.70
38.70
38.70
22.50
113.00
113.00
82.00
82.00
82.00
82.00
82.00
82.00
82.00
174.00
174.00
174.00
174.00
174.00
174.00
219.00
219.00
13.00
74.00
185.00
35.90
29.80
12.00
12.00
12.00
12.00
12.00
12.00
91.00
91.00
158.00
158.00
158.00
158.00
74.58
68.69
58.88
9.81

13.00
13.00
13.00
13.00
13.00
74.00
74.00
79.00
38.70
38.70
38.70
38.70
22.50
113.00
113.00
82.00
82.00
82.00
82.00
82.00
82.00
82.00
174.00
174.00
174.00
174.00
174.00
174.00
219.00
219.00
13.00
74.00
185.00
35.90
29.80
12.00
12.00
12.00
12.00
12.00
12.00
91.00
91.00
158.00
158.00
158.00
158.00
74.58
68.69
58.88
9.81

29.5
212.4
0.0
36.7
58.0
117.7
0.0
73.7
19.3
724.4
5.0
0.0
16.6
1.1
0.0

19.30
6.10
60.00
56.00
56.00
56.00
21.73
21.73
40.00
75.00
110.00
110.00
43.00
713.00
6.10

19.30
6.10
60.00
56.00
56.00
56.00
21.73
21.73
40.00
75.00
110.00
110.00
43.00
713.00
6.10

MEMBRANE VESSELS

Kg/unit

MEMBRANE VESSEL IN FRP 8" x 6680 mm

134.00
FLEXIBLE HOSES

QTY

kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg

314,194
350
86
30
31
25
5,617
3,763
6,026
1,116
3,916
783
734
248
21,442
15,590
7,966
1,305
1,062
259
861
1,339
2,002
30,199
29,584
11,325
1,127
1,384
1,715
10,389
4,377
513
1,685
4,681
2,702
302
27
96
29
98
23
91
4,741
7,386
56,963
9,134
1,655
10,385
5,521
122
191
2,217
106,350
654
4,471
2,366
7,469
7,580
1,842
2,670
62,481
1,252
3,285
7,216
-

1,672,522
5.32
5.44
7.78
7.78
7.78
7.78
4.47
4.47
4.39
4.46
4.41
4.86
4.66
5.28
4.38
4.38
4.54
4.82
4.82
5.38
4.82
5.38
4.82
4.35
4.29
4.39
4.74
4.74
4.74
4.25
4.32
4.85
4.57
4.39
4.45
5.03
8.07
6.17
8.07
6.17
8.07
6.17
4.52
4.39
7.58
7.63
7.86
7.62
4.27
4.43
4.36
4.30
8.71
8.91
9.99
9.17
8.24
8.95
12.31
8.81
9.24
9.14
5.26
3.92

24,242

1,672,522
1,904
665
230
243
192
25,111
16,824
26,476
4,980
17,282
3,803
3,421
1,310
93,825
68,292
36,196
6,292
5,122
1,395
4,151
7,203
9,653
131,227
126,892
49,705
5,341
6,561
8,126
44,165
18,912
2,489
7,707
20,541
12,016
1,517
220
592
233
603
184
562
21,409
32,428
431,997
69,711
13,013
79,160
23,590
539
832
9,525
926,165
5,829
44,671
21,697
61,584
67,841
22,664
23,519
577,265
11,446
17,276
28,270
32,635

kg

22,512

18,560

kg

22,512

18,560
11,789

kg

1,529

B.1

336

VICTAULIC COUPLING FOR PORT CONNECTION 4"

3.00

kg

1,008

7,531

B.2

168

FLEXIBLE HOSE 1" x 730mm, TEE AND NIPLE

3.10

kg

521

4,259

kg

202

2,286

kg

202

2,286

292,650

78,582
78,582

SAMPLING VALVES FOR PERMEATE OUTLET

QTY

C.1

168
4

Kg/unit

SAMPLING VALVE 1/4", ELBOW AND PLUG IN SUPERDUPLEX

1.20
TOTAL

EQUIPMENT
QTY

Kg/unit

A.1

MAJ-1505 A/B Inlet Filter

A.2

MAJ-1510 A/B/C/D Media Filter

A.3

ZZZ-1591 A/B Air Scour Blower

A.4

MBD-1515 Vacuum Deaerator Vessel

A.5

ZZZ-1516 Vacuum Deaerator Tower Ejector

A.6

MBD-1521 Vacuum Pump Sepatator

A.7

PBE-1520 Vacuum Deaerator Pump

A.8

PBE-1525 A/B/C SRU Feed Pump

A.9

MAJ-1530 A/B/C SRU Cartridge Filter

A.10

A.11

A.12

A.13

PBE-1560 SRU Cleaning Pump

A.14

MAJ-1561 SRU Cleaning Filter

A.15

5
A

Kg/unit

734,924
393,223

TOTAL

SPECIAL MATERIAL
QTY

A.1

lot
TOTAL

STRUCTURAL STEEL

3
A

1.00

ZZZ-1571
Vacuum Deaerator
Pump
Skid (Package)

kg

292,650

4,000

kg

8,000

1,494

24,000

kg

96,000

10,374

750

kg

1,500

280

79,000

kg

79,000

50,077

11,250

kg

11,250

15,000

kg

30,000

3,842

2,551
-

ZZZ-1535 A/B SRU Membrane Package Vessels (weight included in the item 3.A.1)
ABJ-1550 SRU Cleaning Tank
HZZ-1555 SRU Cleaning Heater

Chemical Dosing Unit & Electro-Chlorination Package

4,800

kg

14,400

2,498

11,256

kg

22,512

2,883

4,400

kg

4,400

998

120

kg

120

27

2,000

kg

2,000

454

1,000

kg

1,000

227

22,490

kg

44,980

5,760

TOTAL

PIPING
ND

FRP 150# Piping - Specification N (including 3% of total weight)

L (m)

Kg/L

79,718
kg

6,129

17.15

1,367,039
41,802

Page 1 of 5

A.1

30

30"-PIPE

150#

18.0

71.20

kg

1,282

6.77

8,682

A.2

24

24"-PIPE

150#

12.0

51.70

kg

620

6.82

4,231

A.3

18

18"-PIPE

150#

30.0

38.00

kg

1,140

7.60

8,662

A.4

14

14"-PIPE

150#

12.0

25.50

kg

306

5.37

1,643

A.6

10

10"-PIPE

150#

24.0

18.40

kg

442

4.93

2,178

A.7

8"-PIPE

150#

104.0

13.20

kg

1,373

5.74

7,883

A.8

6"-PIPE

150#

24.0

8.80

kg

211

6.01

1,269

A.9

4"-PIPE

150#

72.0

4.40

kg

317

9.41

2,981

A.10

3"-PIPE

150#

30.0

3.30

kg

99

12.02

1,190

A.11

2"-PIPE

150#

36.0

2.30

kg

83

11.36

941

A.12

1.5

1-1/2"-PIPE

150#

30.0

2.00

kg

60

11.35

681

A.13

1"-PIPE

150#

12.0

1.50

kg

18

13.49

kg

4,840

FRP 150# Fittings - Specification N

Kg/unit

243

QTY

ND

223,691

B.1

13

30

FLANGE

54.50

kg

709

46.43

32,896

B.2

30

ELBOW 90DEG

124.80

kg

624

33.85

21,124

B.3

30

TEE

202.00

kg

404

21.68

8,758

B.4

30

BLIND FLANGE

32.80

kg

B.5

30

24

OLET-PLAIN BRANCH

58.50

kg

59

B.6

24

18

EXCENTRIC REDUCTION

24.80

kg

B.7

24

OLET-PLAIN BRANCH

1.10

kg

B.8

24

OLET-PLAIN BRANCH

0.75

#DIV/0!

65.94

3,858

25

60.56

1,502

532.60

4,101

1,401.11

2,102
4,762

B.9

20

10

OLET-PLAIN BRANCH

15.70

kg

31

151.64

B.10

16

OLET-PLAIN BRANCH

8.00

kg

114.74

918

B.11

16

14

EXCENTRIC REDUCTION

10.00

kg

10

102.14

1,021

B.12

20

ELBOW 90DEG

75.20

kg

301

33.50

10,077

B.13

20

FLANGE

38.10

kg

38

24.12

919

B.14

20

BLIND FLANGE

22.30

kg

22

63.61

1,419

B.15

18

FLANGE

31.20

kg

B.16

12

ELBOW 90DEG

32.00

kg

160

19.10

3,056

B.17

16

14

EXCENTRIC REDUCTION

25.00

kg

25

40.85

1,021

B.18

12

10

OLET-PLAIN BRANCH

10.00

kg

20

39.58

792

B.19

14

FLANGE

18.70

kg

37

29.74

1,112

B.20

38

10

FLANGE

11.30

kg

429

30.58

13,130

B.21

14

REDUCTION TEE

25.00

kg

50

28.90

1,445

B.22

12

10

EXCENTRIC REDUCTION

28.90

kg

58

20.32

1,175

B.23

10

TEE

17.70

kg

142

35.39

5,012

B.24

60

10

ELBOW 90DEG

13.20

kg

792

37.48

29,686

B.25

10

OLET-PLAIN BRANCH

2.10

kg

17

240.59

4,042

B.26

10

OLET-PLAIN BRANCH

1.10

kg

441.91

1,944

B.27

40

10

OLET-PLAIN BRANCH

0.70

kg

28

662.54

18,551

B.28

10

EXCENTRIC REDUCTION

15.80

kg

63

24.75

1,564

B.29

OLET-PLAIN BRANCH

0.70

kg

289.60

1,622

B.30

54

FLANGE

7.00

kg

378

39.90

15,081

B.31

19

ELBOW 90DEG

7.20

kg

137

56.74

7,762

B.32

22

FLANGE

4.50

kg

99

53.01

5,248

B.33

36

FLANGE

2.30

kg

83

79.78

6,606

B.34

20

ELBOW 90DEG

1.20

kg

24

186.13

4,467

B.35

10

FLANGE

1.10

kg

11

155.90

1,715

B.36

20

FLANGE

0.60

kg

12

243.92

2,927

B.37

18

THREAD CONECTIONS

0.80

kg

14

84.77

1,221

B.38

18

HALF COUPLING

0.60

kg

11

97.71

kg

362

Super Duplex Piping - Specification A7D (including 3% of total weight)

1,055

ND

C.1

PIPE SEAMLESS SCH 10S BW

A-790

18.0

8.35

kg

150

41.52

6,241

C.2

PIPE SEAMLESS SCH 10S BW

A-790

20.0

6.44

kg

129

42.62

5,489

C.3

PIPE SEAMLESS SCH 10S BW

A-790

10.0

5.44

kg

54

43.44

2,363

C.4

PIPE SEAMLESS SCH 40S BW

A-790

6.0

2.50

kg

15

43.57

654

C.5

0.75

PIPE SEAMLESS SCH 40S BW

A-790

2.0

1.68

kg

46.03

kg

185

Super Duplex Fittings - Specification A7D (including 3% of total weight)

155

D.1

ELBOW 90DEG SR SMSL

A-815

kg

306.44

2,452

D.2

ELBOW 90DEG SR SMSL

A-815

0.80

kg

515.90

2,476

D.3

16

ELBOW 90DEG SR SMSL

A-815

0.50

kg

549.83

4,399

D.4

16

0.75

ELBOW 90DEG SR SMSL

A-815

0.35

kg

686.00

3,842

D.5

FLANGE 150# RF WN

A-815

6.80

kg

41

93.71

3,823

D.6

12

FLANGE 150# RF WN

A-182 F55

4.50

kg

54

105.18

5,679

D.7

FLANGE 150# RF WN

A-182 F55

2.70

kg

22

119.42

2,579

D.8

FLANGE 150# RF WN

A-182 F55

1.00

kg

179.98

1,440

D.9

CONCENTRIC REDUCTION

A-815

1.50

kg

457.92

4,121

D.10

CAP BW SCH10S

A-815

kg

482.35

1,968

D.13

52

HALF COUPLING

kg

16

532.71

0.75
ND

0.68
0.30

kg

23,636

E.1

20

Pipe ASTM A312 Gr.TP 316 SMSL - Sch. 40S

12.0

182.90

kg

2,195

12.42

27,253

E.2

18

Pipe ASTM A312 Gr.TP 316 SMSL - Sch. 40S

42.0

155.90

kg

6,548

12.18

79,726

E.3

14

Pipe ASTM A312 Gr.TP 316 SMSL - Sch. 40S

12.0

94.29

kg

1,131

12.19

13,796

E.4

12

Pipe ASTM A312 Gr.TP 316 SMSL - Sch. 40S

12.0

73.74

kg

885

12.50

11,062

E.5

10

Pipe ASTM A312 Gr.TP 316 SMSL - Sch. 40S

72.0

60.23

kg

4,337

11.96

51,848

E.6

Pipe ASTM A312 Gr.TP 316 SMSL - Sch. 40S

36.0

42.48

kg

1,529

12.58

19,236

E.7

Pipe ASTM A312 Gr.TP 316 SMSL - Sch. 40S

156.0

28.29

kg

4,413

12.88

56,861

E.8

Pipe ASTM A312 Gr.TP 316 SMSL - Sch. 10S

84.0

8.35

kg

701

13.76

9,653

E.9

Pipe ASTM A312 Gr.TP 316 SMSL - Sch. 10S

84.0

6.44

kg

541

11.98

6,478

E.10

Pipe ASTM A312 Gr.TP 316 SMSL - Sch. 40S

72.0

5.44

kg

392

13.89

5,442

E.11

Pipe ASTM A312 Gr.TP 316 SMSL - Sch. 40S

66.0

2.50

kg

165

14.54

2,399

E.12

0.75

Pipe ASTM A312 Gr.TP 316 SMSL - Sch. 40S

66.0

1.68

kg

111

14.50

kg

19,221

QTY

ND

15,349

Kg/unit
2.00

QTY

Kg/L

L (m)

#DIV/0!

ND

3000#

A-182 F55

SS 316 Piping - Specification AS and BS (including 3% of total weight)

SS 316 Fittings - Specification AS and BS (including 3% of total weight)

L (m)

Kg/L

Kg/unit

42,322

8,310
293,923

1,607
647,710

F.1

20

Flange 150# RF WN SS316

77.10

kg

231

32.55

7,529

F.2

20

14

Flange 150# RF WN SS316

46.30

kg

926

30.91

28,624

F.3

26

10

Flange 150# RF WN SS316

23.60

kg

614

32.94

20,211

F.4

30

Flange 150# RF WN SS316

17.70

kg

531

31.80

16,883
17,300

F.5

44

Flange 150# RF WN SS316

10.90

kg

480

36.07

F.6

31

Flange 150# RF WN SS316

6.80

kg

211

39.92

8,414

F.7

45

Flange 150# RF WN SS316

5.22

kg

235

41.03

9,638
1,037

F.8

Flange 150# RF WN SS316

2.72

kg

16

63.56

F.9

Flange 150# RF WN SS316

1.13

kg

106.18

960

F.10

18

Flange 300# RF WN SS316

138.30

kg

553

22.78

12,603

F.11

14

Flange 300# RF WN SS316

84.40

kg

675

23.91

16,147

F.12

56

10

Flange 300# RF WN SS316

41.30

kg

2,313

27.95

64,642
Page 2 of 5

F.13

Flange 300# RF WN SS316

30.40

kg

243

24.95

6,068

F.14

47

Flange 300# RF WN SS316

19.00

kg

893

27.87

24,886
14,262

F.15

42

Flange 300# RF WN SS316

11.30

kg

475

30.05

F.16

Flange 300# RF WN SS316

6.80

kg

54

36.40

1,980

F.17

Flange 300# RF WN SS316

4.08

kg

33

45.93

1,499

F.18

20

Elbow 90DEG LR SMSL 300# SS316

145.00

kg

145

30.80

4,465

F.19

18

Elbow 90DEG LR SMSL 300# SS316

118.00

kg

708

28.83

20,411

F.20

12

14

Elbow 90DEG LR SMSL 300# SS316

72.60

kg

871

31.64

27,566

F.21

32

10

Elbow 90DEG LR SMSL 300# SS316

40.00

kg

1,280

33.07

42,333

F.22

Elbow 90DEG LR SMSL 300# SS316

22.70

kg

136

36.21

4,932

F.23

22

Elbow 90DEG LR SMSL 300# SS316

11.10

kg

244

51.01

12,456

F.24

22

Elbow 90DEG LR SMSL 300# SS316

6.12

kg

135

56.63

7,624

F.25

17

Elbow 90DEG LR SMSL 300# SS316

2.95

kg

50

90.09

4,518

F.26

27

Elbow 90DEG LR SMSL 300# SS316

1.00

kg

27

222.66

6,012

F.27

27

Elbow 90DEG LR SMSL 300# SS316

0.23

kg

673.54

4,183

F.28

17

10

Elbow 90DEG SR SMSL 150# SS316

40.00

kg

680

33.07

22,489

F.29

17

Elbow 90DEG SR SMSL 150# SS316

22.70

kg

386

36.34

14,023

F.30

21

Elbow 90DEG SR SMSL 150# SS316

4.08

kg

86

85.30

7,308

F.31

32

Sockolet 300# SS316

1.00

kg

32

240.60

7,699

F.32

152

0.75

0.80

kg

122

306.65

37,289

F.33

20

14

Reduction Tee 150# SS316

152.40

kg

1,219

26.72

32,576

F.34

18

10

Reduction Tee 300# SS316

100.00

kg

900

34.28

30,854

F.35

18

Reduction Tee 300# SS316

90.00

kg

540

38.09

20,570

Sockolet 300# SS316

F.36

14

10

Reduction Tee 300# SS316

105.70

kg

846

21.35

18,055

F.37

12

10

Reduction Tee 300# SS316

83.50

kg

501

23.05

11,550
18,246

F.38

12

10

Reduction Tee 300# SS316

49.40

kg

593

30.78

F.39

10

Reduction Tee 300# SS316

49.00

kg

294

31.03

9,123

F.40

11

Reduction Tee 300# SS316

33.60

kg

370

32.14

11,878

Carbon Steel Piping - Specification A2 (including 3% of total weight)

ND

kg

9,296

G.1

Pipe ASTM A106 Gr.B SMSL - Sch. Std

72.0

42.48

kg

3,059

3.45

G.2

Pipe ASTM A106 Gr.B SMSL - Sch. Std

36.0

28.23

kg

1,016

3.37

3,422

G.3

Pipe ASTM A106 Gr.B SMSL - Sch. Std

180.0

20.40

kg

3,672

3.41

12,538

G.4

Pipe ASTM A106 Gr.B SMSL - Sch. Std

48.0

11.28

kg

541

3.51

1,899

G.5

Pipe ASTM A106 Gr.B SMSL - Sch. Std

84.0

6.93

kg

582

3.46

2,012

G.6

Pipe ASTM A106 Gr.B SMSL - Sch. 80

48.0

3.23

kg

155

4.83

kg

1,361

QTY

Carbon Steel Fittings - Specification A2 (including 3% of total weight)

ND

L (m)

Kg/L

Kg/unit

32,106
10,552

749
46,159

H.1

Flange 150# RF WN A-105

17.70

kg

142

12.72

1,802

H.2

12

Flange 150# RF WN A-105

10.90

kg

131

15.68

2,051

H.3

Flange 150# RF WN A-105

6.80

kg

27

18.85

513

H.4

18

Flange 150# RF WN A-105

5.22

kg

94

20.46

1,922

H.5

12

Flange 150# RF WN A-105

2.72

kg

33

31.41

1,025

H.6

Flange 150# RF WN A-105

1.13

kg

60.55

547

H.7

Elbow 90DEG SR SMSL 150# A-105

15.40

kg

92

21.02

1,943

H.8

12

Elbow 90DEG SR SMSL 150# A-105

8.16

kg

98

30.71

3,007

H.9

38

Elbow 90DEG SR SMSL 150# A-105

2.81

kg

107

64.70

6,909

H.10

17

Elbow 90DEG SR SMSL 150# A-105

1.36

kg

23

112.12

2,592

H.11

34

Elbow 90DEG SR SMSL 150# A-105

0.50

kg

17

252.12

4,286

H.12

27

Elbow 90DEG SR SMSL 150# A-105

0.15

kg

741.55

3,003

H.13

Reduction Tee 150# A-105

24.50

kg

123

18.30

2,242

H.14

Reduction Tee 150# A-105

23.60

kg

118

18.88

2,228

H.15

17

Reduction Tee 150# A-105

15.20

kg

258

23.74

6,134

H.16

Weldolet A-105

3.00

kg

18

83.94

1,511

H.17

10

Weldolet A-105

2.00

kg

20

95.67

1,913

Sockolet A-105

148.25

H.18
I

8
QTY

ND

1.00
VALVES (including 10% contingency)

Kg/unit

kg

kg

14,688

1,186
23,978

I.1

24

Butterfly valve - 150# - Spec N-7FDA

490.00

kg

1,960

0.65

1,273

I.2

20

Butterfly valve - 150# - Spec N-7FDA

380.00

kg

380

0.71

271

I.3

18

Butterfly valve - 150# - Spec N-7FDA

300.00

kg

I.4

10

Butterfly valve - 150# - Spec N-7FDA

105.00

kg

I.5

20

Butterfly valve - 150# - Spec N-7FDA

75.00

kg

1,500

1.71

2,563

I.6

Butterfly valve - 150# - Spec N-7FDA

28.00

kg

224

2.88

645

I.7

Butterfly valve - 150# - Spec N-7FDA

21.00

kg

42

2.70

114

I.8

Butterfly valve - 150# - Spec N-7FDA

50.00

kg

200

2.09

417

I.9

Butterfly valve - 150# - Spec N-7FDA

28.00

kg

224

2.88

645

I.10

Butterfly valve - 150# - Spec N-7FDA

27.00

kg

I.11

Butterfly valve - 150# - Spec N-7FDA

21.00

kg

I.12

12

Butterfly valve - 300# - Spec BS-7RYS

274.00

kg

822

0.64

527

I.13

10

Butterfly valve - 300# - Spec BS-7RYS

168.00

kg

1,512

0.90

1,367

I.14

Butterfly valve - 300# - Spec BS-7RYS

120.00

kg

840

1.07

897

I.15

Butterfly valve - 300# - Spec BS-7RYS

80.00

kg

480

1.30

626

I.16

Butterfly valve - 300# - Spec BS-7RYS

45.00

kg

135

1.79

242

I.17

Ball valve - 150# - Spec D1-2ZBC

3.50

kg

21

12.83

269

I.18

Ball valve - 150# - Spec A7D-2RBZ

19.00

kg

76

3.62

275

I.19

Ball valve - 150# - Spec A7D-2RBZ

11.00

kg

11

5.16

57

I.20

Ball valve - 150# - Spec AS-2RBS

19.00

kg

95

3.62

343

I.21

Ball valve - 150# - Spec AS-2RBS

11.00

kg

11

5.16

57

I.22

Ball valve - 150# - Spec AS-2RBS

3.50

kg

18

12.83

225

I.23

12

Ball valve - 800# - Spec D7D-2ZBS

16.00

kg

192

2.81

539

I.24

34

0.75

Ball valve - 800# - Spec D7D-2ZBS

13.00

kg

442

3.23

1,426

I.25

0.5

Ball valve - 800# - Spec D7D-2ZBS

9.00

kg

4.33

39

I.26

Ball valve - 800# - Spec DS-2ZBS

16.00

kg

112

2.81

314

I.27

44

0.75

Ball valve - 800# - Spec DS-2ZBS

13.00

kg

572

3.23

1,845

I.28

0.5

Ball valve - 800# - Spec DS-2ZBS

9.00

kg

18

4.33

78

I.29

0.5

Ball valve - 800# - Spec DT-2Y

9.00

kg

4.33

39

I.30

Ball valve - 800# - Spec DS-2ZBS

16.00

kg

64

2.81

180

I.31

66

0.75

Ball valve - 800# - Spec DS-2ZBS

13.00

kg

858

3.23

2,768

I.32

Globe valve - 150# - Spec AS-4RDS

85.50

kg

342

1.22

417

I.33

Globe valve - 150# - Spec AS-4RDS

47.00

kg

47

1.71

81

I.34

Globe valve - 150# - Spec AS-4RDS

17.00

kg

153

3.34

511

I.35

Globe valve - 800# - Spec DS-4ZDS

4.00

kg

12

11.23

135

I.36

Check valve - 150# - Spec N-5FWN

39.00

kg

156

2.07

322

I.37

10

Check valve - 150# - Spec AS-5RWS

191.00

kg

I.38

Check valve - 150# - Spec AS-5RWS

65.00

kg

65

1.61

104

I.39

Check valve - 150# - Spec AS-5RWS

39.00

kg

351

2.07

725

Page 3 of 5

I.40

Check valve - 150# - Spec AS-5RWS

23.00

kg

161

2.99

481

I.41

10

Check valve - 300# - Spec BS-5RSS

296.00

kg

888

0.51

456

I.42

Check valve - 300# - Spec BS-5RSS

104.00

kg

104

1.00

104

I.43

Check valve - 300# - Spec BS-5RSS

104.00

kg

104

1.00

104

I.44

Check valve - 300# - Spec BS-5RSS

68.00

kg

136

1.18

161

I.45

0.5

Check valve - 800# - Spec BD-5Z

2.00

kg

19.48

39

I.46

0.5

Check valve - 800# - Spec DT-5Z

1.00

kg

38.97

39

I.47

0.5

Check valve - 800# - Spec DST-5ZPS

2.00

kg

19.48

78

TOTAL

ELECTRICAL & INSTRUMENTATION


CABLE LADDER / CABLE TRAY - SS316

21,480
kg

7,100

494,876
89,879

A.1

Straight Cable ladders - 600mm

54.00

54

160.11

A.2

Straight Cable ladders - 450mm

42.00

42

131.72

5,532

A.3

Straight Cable ladders - 300mm

111.00

111

96.53

10,715

A.4

Straight Cable ladders - 150mm

132.00

132

64.44

8,506

A.5

Straight Cable tray - 100mm

300.00

300

51.30

15,390

A.6

Straight Cable tray - 50mm

165.00

165

41.49

6,846

A.7

Cable ladder fitting 30 300mm, horizontal bend

5.00

64.35

322

A.8

Cable ladder fitting 30 150mm, horizontal bend

8.00

44.24

354

A.9

Cable ladder fitting 45 600mm, horizontal bend

3.00

109.73

329

A.10

Cable ladder fitting 45 300mm, horizontal bend

5.00

64.35

322

A.11

Cable ladder fitting 45 150mm, horizontal bend

3.00

44.24

133

A.12

Cable ladder fitting 90 600mm, horizontal bend

5.00

109.73

549

A.13

Cable ladder fitting 90 300mm, horizontal bend

4.00

64.35

257

A.14

Cable ladder fitting 90 150mm, horizontal bend

3.00

37.05

111

A.15

Cable ladder fitting 90 450mm, horizontal bend

2.00

89.75

179

A.16

Cable ladder fitting 45 600mm, Inside riser

2.00

109.73

219

A.17

Cable ladder fitting 45 450mm, Inside riser

3.00

89.75

269

A.18

Cable ladder fitting 45 300mm, Inside riser

5.00

64.35

322

A.19

Cable ladder fitting 45 150mm, Inside riser

5.00

37.05

185

A.20

Cable ladder fitting 90 600mm, Inside riser

2.00

109.73

219

A.21

Cable ladder fitting 90 300mm, Inside riser

4.00

64.35

257

A.22

Cable ladder fitting 90 150mm, Inside riser

4.00

38.24

153

A.23

Cable ladder fitting 45 600mm, Outside riser

2.00

109.73

219

A.24

Cable ladder fitting 45 450mm, Outside riser

3.00

89.75

269

A.25

Cable ladder fitting 45 300mm, Outside riser

5.00

64.29

321

A.26

Cable ladder fitting 45 150mm, Outside riser

5.00

44.24

221

A.27

Cable ladder fitting 90 600mm, Outside riser

3.00

109.73

329

A.28

Cable ladder fitting 90 300mm, Outside riser

4.00

64.29

257

A.29

Cable ladder fitting 90 150mm, Outside riser

4.00

44.24

177

A.30

Cable trays supports (carbon steel angle L63x63x6mm)

kg

6,000

4.28

25,650

unit

PUSH BUTTONS

B
B.1

Emergency stops

0.10

GLANDS

C
C.1

40

C.2

270

C.3

160

C.4

14

8,646

1,147
1,113.19

499

1,113
20,842

Gland w/rubber seal ring, 3/4" NPT

unit

40

42.42

1,697

Gland w/rubber seal ring, 1/2" NPT, Exd

unit

270

42.42

11,454

Gland Nickel plated brass M20 Exd, IP66

unit

160

42.42

6,787

Blanking plugs Nickel plated brass M20 Exd, IP66

unit

14

21.21

kg

8,724

CABLES

D
D.1

Instrument 1P x 1,0 mm, Grey, Fire Resistant

D.2

Instrument 1P x 1,0 mm, Blue (IS) Fire Resistant

D.3

Instrument 2P x 1,0 mm, Grey, Fire Resistant

D.4
D.5
D.6

Electrical multi core copper 2P x 2,5 mm, Black, Fire Resistant

D.7
D.8

297
74,498

5000.00

5,000

5.80

250.00

250

5.80

28,996
1,450

1300.00

1,300

10.06

13,073

Instrument 2P x 1,0 mm, Blue (IS) Fire Resistant

150.00

150

10.06

1,508

Instrument 8T x 1,0 mm, Blue (IS) Fire Resistant

200.00

200

42.23

8,446

1000.00

1,000

12.12

12,124

Earthing / Bonding, 6 mm, Yellow/Green

125.00

125

7.01

876

Cable Lugs for LV cables, copper for 2.5mm2

310.00

unit

310

8.77

2,718

D.9

Earting Wire (0.6kV, 1 conductor) 10mm

25.00

25

7.98

200

D.10

Earting Wire (0.6kV, 1 conductor) 35mm

60.00

60

29.41

1,765

D.11

Earting Wire (0.6kV, 1 conductor) 70mm

25.00

25

38.92

973

D.12

Earting Wire (0.6kV, 1 conductor) 10mm

25.00

25

7.98

JUNCTION BOX

200
10,975

E.1

Juntion box WxHxD=150x300x120, Eexi , SS316L

unit

1,254.74

6,274

E.2

Juntion box WxHxD=400x500x150, EExe , SS316L

unit

2,262.74

2,263

E.3

Juntion box WxHxD=300x400x150, EExe , SS316L

unit

2,118.74

MOTOR CONTROL STATION

F
F.1

11

Motor control Station

TUBING

G
G.1

11

10

unit

11

kg

937

2,119
11,361

1,002.74

11,030
115,134

Instrument AIR header, SS316, 12 Port

unit

10

1,542.74

15,427

G.2

Instrument tubing, SS316,1/2" OD

700.00

2.74

700

76.18

53,326

G.3

Instrument tubing, Titanium,1/2" OD

200.00

2.74

200

215.14

FITTINGS

573

43,027
24,294

H.1

270

Male Tube Adaptor, 1/2" NPT x 1/2" OD

unit

270

42.42

11,454

H.2

86

Male Tube Adaptor, 1/4" NPT x 1/2" OD

unit

86

42.42

3,648

H.3

21

Union, 1/2" x 1/2" OD, Titanium

unit

21

42.42

891

H.4

100

Union, 1/2" x 1/2" OD, SS316

unit

100

42.42

4,242

H.5

Bulkhead Union, 1/2" OD

unit

H.6
H.7
H.8

21
58

unit

Hex. Reducing niple 3/4" NPTF x 1/2"NPTM 3000#


Reduction Niple 3/4"SW x 1/2" NPT
Female Tube Adaptor, 3/4" NPT x 1/2" OD

unit

unit

unit

others

21
58

Filter Regulator 140 PSI, 1/4" NPT

I.2

90mm dia Hot Dip Galvanised pipes for lighting poles

120.00

I.3

120

891

42.42

2,460

179

I.1

42.42

12,816
-

70.88

8,505
2,035

50mm dia Hot Dip Galvanised pipes for lighting poles

50.00

50

40.70

I.4

3-phase receptacle & plug, 440V 63A - 3Ph+E, 4 pin

unit

475.69

476

I.5

1-phase receptacle & plug, 220V 16A - 1Ph+E, 3 pin

unit

475.69

1,427

LIGHT

J
J.1

46

J.2

29

J.3

29

kg

3,167

Light Fixtures Exe, 220V - 2x36W

6.70

unit

46

871.69

40,098

Emergency Light Fixtures Exe, 220V - 2x36W


Carbon Steel supports (tube 3")

9.60

unit

29

2,211.37

64,130

5.32

15,953

kg

3,000

kg

58

1.00

unit

11

21.00

231

42

21.00

882

28.00

ISOLATION VALVES

K
K.1

11

2 Way Manifold valve, AISI 316

K.2

42

3 Way Instrument Isolation valves, SS316

1.40

unit

K.3

5 Way Instrument Isolation valves, SS316

2.30

unit

kg

25

unit

INSTRUMENTS

L
L.1

Level Switch (Ultrasonic)

123,786

2.00

1,233

84
786

42.00

126
Page 4 of 5

L.2

Rupture Disc

2" 300#

1.00

unit

28.00

84

L.3

Flow Indicator 6"

Rotameter

5.00

unit

42.00

42

2" 300# w/o Tx

L.4

Orifice Plate

0.30

unit

28.00

112

L.5

Pressure Indicator (PI)

3.00

unit

21.00

147

L.6

Differential Pressure Indicator

4.50

unit

42.00

42

L.7

Level Gauge Magnetic

100.00

unit

42.00

210

kg

73

M.1

Temperature Transmitter

3.00

unit

8.40

42

M.2

Flow Transmitters (FIT) Orifice 4"

10.00

unit

42.00

42

M.3

Flow Transmitters (FIT) Inline Eletromagnetic 1"

Emerson China 150#

15.00

unit

42.00

84

M.4

Flow Transmitters (FIT) Inline Eletromagnetic 4"

Emerson China 150#

40.00

unit

42.00

84

M.5

Flow Transmitters (FIT) Inline Eletromagnetic 6"

Emerson China 150#

50.00

unit

42.00

84

M.6

Flow Transmitters (FIT) Inline Eletromagnetic 8"

Emerson China 150#

80.00

unit

105.00

210

M.7

Flow Transmitters (FIT) Inline Eletromagnetic 10"

Emerson China 150#

120.00

unit

252.00

1,260

M.8

30

Pressure Transmitters (PIT)

SS316 Trim

5.00

unit

30

5.60

168

M.9

Pressure Diff. Transmitters (PDIT)

SS316 Trim

5.00

unit

10.50

42

M.10

Level Transmitter Flange 3"

DP Type

15.00

unit

42.00

42

M.11

Level Transmitter DP

5.00

unit

84.00

84

M.12

Redox Analyzer

60.00

unit

112.00

224

Up to 1.2meter length

INSTRUMENT TRANSMITTERS

M.13

Turbidity Analyzer

M.14

O2 Analyser

M.15

M.16

M.17

2,999

40.00

unit

28.00

112

45.00

unit

56.00

112

Redox Transmiter

unit

112.00

224

Turbidity Transmiter

unit

24.50

O2 Transmiter

unit

kg

N.1

CLP Control Panel, 600x600x2000 (WxDxH)

Empty

170.00

unit

336.00

336

N.2

IHM Allen-Bradley PanelView

plus 10"

unit

168.00

168

N.3

REMOTE CABINET with PLC

Need I/O etc.

350.00

unit

42.00

unit

123

CONTROL PANELS

VALVES

98
562

42
4,564

O.1

Control Valve Globo 4" size

300#

CS Body SS316 Trim

80.00

unit

42.00

84

O.2

Control Valve Globo 8" size

300#

CS Body SS316 Trim

389.00

unit

42.00

126

O.3

Control Valve Globo 10" size

150#

CS Body SS316 Trim

409.00

unit

49.00

245

O.4

Control Valve Globo 14" size

150#

CS Body SS316 Trim

unit

56.00

56

O.5

Control Valve Butterfly 8" size

300#

CS Body SS316 Trim

120.00

unit

42.00

84

O.6

15

XV On-Off Valve_Rotary Actuator 4" size

150#

CS Body SS316 Trim

150.00

unit

15

42.00

630

O.7

XV On-Off Valve_Rotary Actuator 8" size

150#

CS Body SS316 Trim

400.00

unit

42.00

42

O.8

16

XV On-Off Valve_Rotary Actuator 10" size

150#

CS Body SS316 Trim

600.00

unit

16

56.00

896

O.9

PSV (assumed 1 x 2 size)

150#

CS Body SS316 Trim

12.00

unit

42.00

84

O.10

PSV (assumed 1.5 x 3 size)

150#

CS Body SS316 Trim

22.00

unit

42.00

252

O.11

PSV (assumed 1 x 2 size)

300#

CS Body SS316 Trim

18.00

unit

42.00

126

O.12

PCV 2"

CS Body SS316 Trim

25.00

unit

42.00

126

O.13

60

3.50

unit

60

28.00

1,680

1/2" isolation ball valve AI 3000#

TOTAL

PAINTING

605,860

PAINTING

A
A.1

605,860
Structural Carbon Steel

lot

included above

A.2

Piping & Equipment Carbon Steel

lot

A.3

Piping & Equipment SS 316

lot

excluded

A.4

Piping FRP

lot

excluded

A.5

Piping & Equipment Superduplex

lot

excluded

A.6

Nameplate & Tagging

lot

excluded

605,860

TOTAL

OTHER EXPENSES

OTHER EXPENSES

A.1

Chemical Cleaning, Pickling & Passivation

lot

included above

A.2

Hydro Tests

lot

included above

A.3

Leak Test

lot

included above

A.4

HP Jet flush

lot

excluded

A.5

Consumables

lot

included above

A.6

NDT

lot

A.7

Sling & Shackles

lot

lot

included above
included except
for slngs &
shackles deliverd
with goods
included above

A.8

Office Costs
9

TOTAL

WEIGHING / TRANSPORTATION / LOADOUT

170,571

WEIGHING / TRANSPORTATION / LOADOUT

170,571

A.1

Skid Weighing

lot

A.2

Skid load out

lot

22,000
TBA

A.3

Marine Warranty Survey

lot

By AKER

A.4
A.5
A.6

General Site Cost


Const. Equipment Cost (crane forklift welding machine)
Utilities Cost

lot
lot
lot

1
1
1

kg

811,313

ABS

106,260

TOTAL PRICE / WEIGHT (without contingency)

10

6.36

TOTAL

ADDITONAL ITEMS REQUESTED 8TH AUGUST

5,157,010

388,656

Additonal deluge, Foam and HDG CS piping as requested 8th August.

lot

HDG CS Piping

kgs

8,913

10.70

Extra walkway and ladder as requested 8th August

kgs

4,507

7.43

Stud bolts, Nuts ( based on optional material ) and gasket per specification

lot

110,369

130,152
95,391
33,494

Additional test for WPS complied to specn on super duplex piping

lot

16,500

Installation of Deaerator Tray 3 numbers

lot

2,750

kg

824,733

TOTAL PRICE / WEIGHT (without contingency)-Include additional items

VARIATION ORDER OCCURRED (Refer to attached list)

TOTAL

Variation Order no. 01 - 84 occurred during fabrication of JN1026 with assumption escalation approx 5%
FINAL PRICE EX-WORK IN USD including Variation Order

6.72

5,545,665

5,545,665

FINAL PRICE EX-WORK IN USD

11

26,000
11,000
5,311

613,007
613,007

TOTAL

6,158,673

Note :
1. For Hydrotest purpose we will use standard SA 193 B7 / SA 194 Gr 2H bolts and nuts and use standard Spiral Wound SS gasket.

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