17-7/8"

15-7/8"

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D D
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E F
F F
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D D
PLAN VIEW
(Looking Down)
Screen Door Spring / Elastic Cord
SIDE VIEW
FOR 9" FRAMES
Side panels are 17-7/8" x 7-1/8" x 3/4"
Bottom spacers are 1-1/4" x 7/8" x 1/2"
Side spacers are 1-1/2" x 7" x 3/8"
Front & rear panels are 15-7/8" x 3" x 3/4"
Inner supports are 14" x 6" x 3/4"
End supports are 15-7/8" x 3" x 3/4" with
a 3/8" x 3/4" rabbet on both ends.
E
A
C
B
D
F
FOR 5" & 6" FRAMES
Side panels are 17-7/8" x 4-7/8" x 3/4"
Bottom spacers are 1-1/4" x 7/8" x 1/2"
Side spacers are 1-1/2" x 4-3/4" x 3/8"
Front & rear panels are 15-7/8" x 1-7/8" x 3/4"
Inner supports are 14" x 3" x 3/4"
End supports are 15-7/8" x 2-1/4" x 3/4"
with a 3/8" x 3/4" rabbet on both ends.
10-FRAME ASSEMBLY JIG
CONSTRUCTION DETAILS FOR 3/4" THICK LUMBER
.1998.BeeSource.com/Dave Verville - All Rights Reserved.
info@beesource.com/www.beesource.com
Reproduction for personal and non-profit use only.
D
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D D
D D
D D
D D
A
A
B B
C
C C
D D
A
E E
F F
C
B B
A
SIDE VIEW
A
SIDE VIEW
A
SIDE VIEW
PLAN VIEW
PLAN VIEW
PLAN VIEW
PLAN VIEW
A
SIDE VIEW
SPRING
SPRING
A
SIDE VIEW
TOP BARS HERE
END BARS HERE
10-FRAME ASSEMBLY JIG
CONSTRUCTION NOTES
After cutting all of the pieces as described, assemble the jig as follows.
1) Attach (D) to the ends
of the side panels (A).
2) Attach the bottom spacers
(B) to the inside lower edge
of the side panels (A).
3) Attach the side spacers (C)
next to the bottom spacers (B).
4) Slide the inner supports (E) into
the gap between the side spacers
(C) and the front and rear panels (D).
DO NOT ATTACH AS THIS
SLIDES OUT after the frames are
assembled!
5) Attach two screen door springs
to the sides of the end support (F).
Push the "END BARS" into the gap as shown.
Attach the TOP BARS.
Flip the jig over and attach the BOTTOM BARS.
To remove the frames from the jig, pull up the
end supports (F) and remove the inner support.
Replace the inner supports, load up the end bars
and make another perfect batch!
6) Slide the above assembly
over the jig as shown below.