Trent 700/Airbus A330

Under Cowl Pocket Guide

Contents Page

Trent 700/Airbus A330

Under Cowl Pocket Guide

Contents
1 2 3 4 5 Intake Left Front C-Duct Left Thrust Reverser Left Fancase underside Left Fancase Left Side of Lower Fancase (Start Air Control Valve) EEC PCU and OPU Left Inner C-Duct Left Variable Stator Vane (VSV) Actuator Left Side Engine Core Common Nozzle Assembly Right Side Engine Core 15 16 17 18 19 20 21 22 23 24 13 14 Fuel Flow Transmitter Right Variable Stator Vane (VSV) Actuator and Turbine Case Cooling (TCC1) Solenoid Valve Engine Handling Bleed Valve Controller Right Inner C-Duct Right C-Duct (Front) and Thrust Reverser Right Fancase Underside Oil Pump/FMU Detail Air/Oil Heat Exchanger Oil Tank Fuel/Oil Heat Exchanger (FOHE) Pylon Disconnect Appendix Maintenance messages

6 7 8 9 10 11 12

1 Intake
Area, Visual Inspection: Check the LP Compressor (Fan) blades and Inlet Guide Vane (IGV) aerofoils for damage. Check LP Compressor for freedom of rotation. Check the LP Compressor blade tip rub strip for heavy wear. Check the blade root annulus fillers for cracks. Check the P20/T20 probe for damage and security. Check the Inlet Cowl for damage. Check the air intake fairing/spinner for damage and the security of the rubber tip. Check EEC Cooling Duct Inlet and Outlet for cracking and damage.
Item 1 2 3 4 5 6 Description P20/T20 Probe Air Intake/Spinner Inlet Cowl LP Blade Rubbing strip EEC Cooling Duct Inlet EEC Cooling Duct Outlet Ident 4014KS 5000EA

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2 Left Front C-Duct Left Thrust Reverser

Area, Visual Inspection: Check harnesses for chafing, cuts, and security of connectors. Check the area for fuel/hydraulic oil leaks. Check pipes and harnesses for chafing and damage. Check the general area for damage, corrosion, seal condition and cracks. Check the Pre-cooler Duct for cracks and rivet loss. Check the C-Duct V-Blade for damage Check all the Thrust Reverser installations are attached securely. Check the Pivot doors for damage and hinge wear. Check for Inhibition bolt security and presence.
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Description Thrust Reverser (TR) Junction Box TR Power Control Module No. 4 TR Pivot Door Actuator TR Primary Lock (2 off) No. 3 TR Pivot Door Actuator C-Duct Actuation System Connection Point Inhibition Bolt and Plate Storage Point Fire Seal RVT Access Panel Tertiary Lock Access Panel Stow Switch (2 off) Pre-cooler duct Inlet TR Pivot Door (2 off) TR Pivot Door Actuator (2 off) V-Blade Ident 4110KS 4007EG 5002EG4 5003EG 5002EG3

4119KS 4005EG 4104KS 5005EG

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3 Left Fancase Underside

Area, Visual Inspection: Check the area for fuel/oil leaks. Check the security of all pipe connections. Check pipes and harness clamps for chafing and general condition. Check harnesses for chafing, cuts, abrasion and security of connectors. Examine the external gearbox lower bevel housing for fretting.
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Description IDG Air Cooled Oil Cooler IDG Cooler Exit Duct Anti Icing Manual Lock Out Anti Icing Pipe Start Air Pipe Starter Motor Anti Icing (TAI) Valve IDG Cable Connections Integrated Drive Generator (IDG) Oil Outlet to Cooler Pipe Oil Return from Cooler Engine Drains Mast QAD Ring IDG Disconnect Reset Ring IDG Scavenge Filter Ident 5001XT

5000ES 4000DN 4000XU

5000XT

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4 Left Fancase
Area, Visual Inspection: Check harnesses for chafing, cuts, abrasion and security of connectors. Check pipes and harness clamps for chafing and general condition. Check the security of all pipe connections. Check the Teflon sleeve (protective coating covering the Kevlar wrap) for damage. Check the IDG Air Cooled Oil Cooler Outlet Seal for damage.
Item 1 2 3 4 5 6 7 8 9 10 11 Description EUPB Cooling Air Inlet Pipe EEC Suitcase EUPB Cooling Air Outlet Pipe P20 Air Tube Accumulator Kevlar Wrap Ignition Unit 2 Ignition Unit 1 Engine Identification Plate Circuit 2 Igniter Lead Circuit 1 Igniter Lead IDG ACOC Oil Pipes Ident

4000EH2 4000EH1 NA 4001EH2 4001EH1

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5 Left Side of Lower Fancase (Start Air Control Valve)

Area, Visual Inspection: Check harnesses for chafing, cuts, abrasion and security of connectors. Check the area for oil leaks. Check the security of all pipe connections. Check pipes and harness clamps for chafing and general condition.
Item 1 2 3 4 5 6 Description Start Air Inlet Pipe Remote Charge Converter Thrust Reverser Ground Safety Switch Start Air Valve (SAV) Manual Start Drive Point Anti Icing Pipe Ident 4006EV 4116KS 4005KS

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6 EEC
Area, Visual Inspection: Check the EEC mount security. Check harnesses for chafing, cuts, abrasion and security of connectors. Check harness clamps for chafing and general condition. Check all pressure tubes for damage, security and tightness of connections. Check the security of the Data Entry Plug, and integrity of lanyard. Check the EUPB Cooling Air Inlet, Outlet and debris guard are not blocked. Check the Cooling Ducts are correctly attached at the EUPB.
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Description Power Control Unit (PCU) Overspeed Protection Unit (OPU) EEC No. 1, Channel A PCU/EEC, Channel A Pylon/EEC, Channel A Pylon/EEC, Channel B EEC No. 1, Channel B PCU/EEC Channel B EUPB Inlet Pipe Data Entry Plug (Not fitted in photo) Engine Electronic Controller (EEC) EEC/Core, Channel A Zone 1 Fancase 2, Channel A EEC/Core, Channel B Zone 1Fancase 2, Channel B P25 Pressure Connection P160 Pressure Connection P30 Pressure Connection P50 Pressure Connection P20 Pressure Connection P0 Pressure Connection EUPB Outlet Pipe Ident 4070KS 4072KS 4000KS-JA1 4000KS-JA2 4000KS-JA3 4000KS-JA6 4000KS-JA7 4000KS-JA8 4091KS 4000KS 4000KS-JA4 4000KS-JA5 4000KS-JA9 4000KS-JA10

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7 PCU and OPU

Area, Visual Inspection: Check the PCU and OPU mount security. Check harnesses for chafing, cuts, abrasion and security of connectors. Check harness clamps for chafing and general condition.
Item 1 2 3 4 5 6 7 8 9 10 11 12 Description EEC/Core, Channel A Hydraulic 2 DDG PCU Channel B PCU/EEC, Channel A Hydraulic 2 DDG PCU Channel B Hydraulic 1 DDG PCU Channel A Power Control Unit (PCU) Overspeed Protection Unit (OPU) Ignition Unit Channel B Ignition Unit Channel A Hydraulic 2 DDG PCU Channel B PCU/EEC Channel B EEC/Core, Channel B Ident 4072KS-OPU3 4072KS-OPU2 4070KS-J22 4070KS-J21 4070KS-J20 4070KS 4072KS 4070KS-J27 4070KS-J26 4072KS-OPU1 4070KS-J23 4072KS-OPU4

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8 Left Inner C-Duct

Area, Visual Inspection: Check the fire seals for damage and security of attachment. Check the Thermal Blanket for damage and security of attachment. Inspect the Thermal Blanket for evidence of contact with the core. Check the condition of the Pre-Cooler Duct interface seal and mounting links. Check C-Duct Bumpers for wear. Check C-Duct Latches for security. Check Thrust Reverser/Common Nozzle Assembly rub blocks for wear.
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Description Twelve O'clock Beam Pre-cooler Duct Mounting Links Pre-cooler Duct IP8 Port (2 off) Upper Bumper (4 off) Lower Bumper (4 off) HP3 Port Fire Seal Latch, Position 1 Latch, Positions 5, 6 and 7 Pin Latch, Position 3 and 4 Six O'clock Beam Latch, Position 2 Ident

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9 Left Variable Stator Vane (VSV) Actuator

Area, Visual Inspection (Core Fairings Removed): Check the area for fuel/oil leaks. Check the security of all pipe connections. Check pipes and harness clamps for chafing and general condition. Check harnesses for chafing, cuts, abrasion and security of connectors. Examine all the mechanical components of the VSV system for tightness and security. Check the VSV actuating mechanism for loose/missing bushes and pin hole wear. Area, Visual Inspection (Core Fairings In-Place): Check the area for fuel/oil leaks. Check the security of the Core Fairings. Check the Bypass area for damage, particularly OGVs and Fan Case Supports.
Item Description 1 Fan Case Supports (A-Frame) 2 N1 & N2 Speed Probe (4087KS & 4089KS) Connector Ch B (hidden) 3 Spare N1 & N2 Speed Probes and Trim Balance Probe Connector (hidden) 4 N1 & N2 Speed Probe (4087KS & 4089KS) Connector Ch A (hidden) 5 Outlet Guide Vanes (OGV's) 6 VSV Actuator Ram 7 HP Fuel Line Inlet 8 HP Fuel Line Exit 9 Zone 2 Fire Wire Connections Ident

3017VC

3018VC

3016VC 4040KS1

4032WD1 & 2

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10 Left Side Engine Core

Area, Visual Inspection: Check the area for fuel/oil leaks. Check the security of all pipe connections. Check pipes and harness clamps for chafing and general condition. Check harnesses for chafing, cuts, abrasion and security of connectors. Check the Bleed Valve ducts for cracks, and seals for condition and security. Inspect the step aside gearbox housing for cracking.
Item Description Ident 1 Cabin Bleed Pressure Regulating Valve 4001HA 2 HP6 Air Offtake 3 HP Cabin Bleed Regulating Valve 4000HA 4 IP Turbine Forward Thermocouples 4084KS 5 EGT Harness / EEC Lane A (4427KS) Harness Connector 3005VC 6 IP Turbine Rear Thermocouples 4083KS 7 Turbine Overspeed Harness 8 IP8 Bleed Valve (2 off, only 1 visible) 9 IP Cabin Bleed Non-return Valve 7110HA 10 Fuel Spray Nozzles 11 T30 Thermocouple 4086KS3 12 EGT Harness / EEC Lane B (4428KS) Harness Connector 3019VC 13 HP3 Bleed Valve 14 Igniter Plug, Circuit 2 4002EH2 15 EGT Thermocouple (11 off - 360) 4045KS1-11 16 VSV Actuator Control Unit 4081KS 17 T Zone 3 Thermocouple 4008KS 18 Manifold Fuel Filter (Partially hidden)

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11 Common Nozzle Assembly

Area, Visual Inspection: Check LP Turbine Blades and Outlet Guide Vanes (OGVs) for damage. Check the area for evidence of oil leakage. Check the Pen-nib Fairing for signs of cracking and loose fasteners. Check the seals and joints for security of attachment, wear and/or damage. Check the lower strut attachment security. Check the side struts for wear at the attachment points.
Item 1 2 3 4 5 6 7 8 9 10 11 12 Description Upper Strut Upper deck (Trough) Exit Nozzle Pen-nib Fairing Tail/Exhaust Cone (Plug) Side Strut (4 off) Outer Barrel Seal Lower Strut Exhaust Nozzle Inner Annulus Seal LP Turbine Bearing Support Case LP Turbine OGV's Ident

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12 Right Side Engine Core

Area, Visual Inspection: Check the area for fuel/oil leaks. Check the security of all pipe connections. Check pipes and harness clamps for chafing and general condition. Check harnesses for chafing, cuts, abrasion and security of connectors. Check Turbine Case Cooling Manifold/Duct for cracks. Inspect the Turbine Case Cooling Valve and check for freedom of movement. Check Bleed Valve ducts for cracks, and seals for condition and security.
Item Description 1 Airborne Vibration Monitoring (AVM) Unit 2 IP Turbine Case Cooling Air Valve 3 Turbine Case Cooling Actuator 4 T30 Thermocouple (2 off, KS2 shown) 5 HP3 Bleed Valve (2 off) 6 Vibration Junction Box 7 IP8 Bleed Valve (2 off) 8 IP/LP Case Cooling Manifold 9 Fuel Manifold 10 EGT Thermocouple (11 off - 360) 11 Igniter Plug, Circuit 1 12 HP Fuel Filter Housing 13 Anti Icing Off Take 14 Step Aside Gearbox 15 T25 Thermocouple Ident 4002EV

4086KS 4007EV

4045KS1-11 4002EH1

4036KS

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13 Fuel Flow Transmitter

Area, Visual Inspection: Check the area for fuel/oil leaks. Check the security of all pipe connections. Check pipes and harness clamps for chafing and general condition. Check harnesses for chafing, cuts, abrasion and security of connectors.
Item 1 2 3 4 5 6 7 8 Description Fuel Metering Unit (FMU) Fuel Temp.Thermocouples (if fitted) Fuel Pump Fuel Flow Meter/Transmitter Fuel Exit Tube Fuel Inlet Tube EEC Channel A Harness Fuel Manifold Drains Tube blank position for Core Washing Ident 4071KS 4018KS1/2 5050EB 4010KS

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14 Right Variable Stator Vane (VSV) Actuator and Turbine Case Cooling (TCC ) Solenoid Valve
Area, Visual Inspection: Check area for fuel/oil leaks. Check security of all pipe connections. Check pipes and harness clamps for chafing and general condition. Check harnesses for chafing, cuts, abrasion and security of connectors. Examine all the mechanical components of the VSV system for tightness, security and damage.
Item 1 2 3 4 5 6 7 8 9 Description Lower Fancase Support Strut HP Fuel Inlet HP Fuel Inlet VSV Actuator Ram TCC Solenoid Valve Air Outlet Pipe Channel B Connector Channel A Connector Air Inlet Pipe Ident

4040KS2 4078KS 4078KS-B 4078KS-A

1Sometimes

referred to as Turbine Impingement Cooling (TIC)

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15 Engine Handling Bleed Valve Controller

Area, Visual Inspection: Check security of all pipe connections. Check pipes and harness clamps for chafing and general condition. Check harnesses for chafing, cuts, abrasion and security of connectors. Check Outlet Guide Vanes (OGVs) and LP (Fan) Case supports for damage.
Item 1 2 3 4 5 6 7 8 9 10 Description IP/HP Bleed Valve Solenoid Pack Channel A Connector Channel B Connector A - HP3 Servo Air to HP3.3 B/V B - HP3 Servo Air to IP8.2 B/V C - HP3 Servo Air to HP3.2 B/V D - HP3 Servo Air to IP8.1 B/V E - HP3 Servo Air to HP3.1 B/V F - HP3 Air Supply Fancase Support Struts Ident 4079KS 4079KS A 4079KS B

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16 Right Inner C-Duct

Area, Visual Inspection: Check the fire seals for damage and security of attachment. Check the Thermal Blanket for damage and security of attachment. Inspect the Thermal Blanket for evidence of contact with the core. Check the condition of the Turbine Case Cooling Duct and interface seal. Check C-Duct Bumpers for wear. Check C-Duct Latches for security. Check Thrust Reverser/Common Nozzle Assembly rub blocks for wear.
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Description IP8 Bleed Valve Port (2 off) HP3 Bleed Valve Port (2 off) Turbine Case Cooling Duct Twelve O'clock Beam Upper Bumper (4 off) Latch Access Panel Lower Bumper (4 off) Fire Seal Latch Keeper Position 1 Latch Keeper Position 2 Six O'clock Beam Pin Latch keeper Position 3 and 4 Latch Keeper Position 5, 6 and 7. ACAC Duct (PRE SB 78-C080) Ident

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17 Right C-Duct (Front) and Thrust Reverser

Area, Visual Inspection: Check harnesses for chafing, cuts, and security of connectors. Check the area for fuel/hydraulic oil leaks. Check pipes and harnesses for chafing and damage. Check the general area for damage, corrosion, seal condition and cracks. Check the C-Duct V-Blade for damage. Check all the Thrust Reverser installations are attached securely. Check the Pivot doors for damage and hinge wear. Check for Inhibition bolt security and presence.
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Description TRU Direction Control Unit No. 1 TR Pivot Door Actuator TR Primary Lock (2 off) No. 2 TR Pivot Door Actuator C-Duct Actuation System Connection Point Inhibition Bolt and Plate Storage Point Fire Seal V-Blade RVT Access Panel Tertiary Lock Access Panel Stow Switch Pivot Door (2 off) Actuator (2 off) Hinge Access Panels Ident 4118KS 5002EG1 5003EG 5002EG2

4119KS 4005EG 4104KS 5005EG

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18 Right Fancase Underside

Area, Visual Inspection: Check area for fuel/oil leaks. Check the security of all pipe connections. Check harnesses for chafing, cuts, abrasion and security of connectors. Check pipes and harness clamps for chafing and general condition. Check the security of the Hydraulic Pump studs. Inspect the Dedicated Generator for oil contamination and evidence of overheating.
Item 1 2 3 4 5 6 7 8 9 10 11 12 Item Description Dedicated Generator Fuel Drains Tank (partially hidden) Front Hydraulic Pump (No 2) Oil System Centrifugal Breather Drains Mast Breather Pipe Fuel Pump Dry Drain Front Hydraulic Pump Dry Drain Rear Hydraulic Pump Dry Drain Starter Motor/IDG Dry Drain Oil Tank/Fuel Drains Tank Wet Drain VSV/AOHE/FMU Dry Drain Ident 4044KS 4000JG2/3

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19 Oil Pump/FMU Detail

Area, Visual Inspection: Check area for fuel/oil leaks. Check the security of all pipe connections. Check harnesses for chafing, cuts, abrasion and security of connectors. Check pipes and harness clamps for chafing and general condition. Check the security of the MCDs.
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Description Oil Pump Low Oil Pressure Switch Pressure Oil Filter DP Switch Pressure Filter Housing Priming Valve Oil Pressure Transmitter Oil Pressure Transmitter (hidden) Tail Bearing Housing MCD Front Bearing Housing MCD HP/IP Turbine MCD Internal Gearbox MCD Intermediate Gearbox MCD External Gearbox MCD Fuel Pumps LP Fuel Pump Flow Washer Filter FMU Dump Valve Electrical Connector Electrical Connector (hidden) Electrical Connector Fuel Metering Unit (FMU) Ident 5001EN 4000EN 4041KS 5004EN 4060KS1 4060KS2

5050EB

4071KS-C 4071KS-B 4071KS-A 4071KS

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20 Air/Oil Heat Exchanger

Area, Visual Inspection: Check the condition of Air Oil Heat Exchanger (AOHE) seal. Check area for fuel/oil leaks. Check security of all pipe connections. Check pipes and harness clamps for chafing and general condition. Check harnesses for chafing, cuts, abrasion and security of connectors.
Item 1 2 3 4 5 6 7 8 9 9 10 11 Description Air/Oil Heat Exchanger (AOHE) AOHE Servo Valve AOHE Oil Inlet Pipe AOHE Oil Outlet Pipe AOHE Pressure Relief Valve Hydraulic System Drain Filter (2 off) AOHE Torque Motor (Hidden) Rear Hydraulic Pump Green System Front Hyd. Pump Blue System (No.1 Eng) Front Hyd. Pump Yellow System (No.2 Eng) Hydraulic Pump Connector Fuel Pumps Ident 4073KS

5013JM1/2 4073KS 4000JG1 4000JG2 4000JG3 4001JG1-A 5050EB

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21 Oil Tank
Area, Visual Inspection: Check oil cap and O-ring for damage. Check Tank oil level (per AMM). Check area for fuel/oil leaks. Check security of all pipe connections. Check pipes and harness clamps for chafing and general condition. Check harnesses for chafing, cuts, abrasion and security of connectors.
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Item Description Oil Tank Oil Level Sight Glass Vent Tube Oil Quantity Transmitter Oil Filler Pressure Overflow Connection (if fitted) Pressure Fill Connection (if fitted) Oil Temperature Thermocouple (2 off) Scavenge Filter Differential Pressure Switch Master Magnetic Chip Detector Scavenge Filter Assembly Oil from Scavenge Pumps Hydraulic System Drain Filter (2 off) Air/Oil Heat Exchanger (AOHE) C-Duct Hold Open Rod Ident

4050KS

4042KS 4076KS 5005EN

4073KS

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22 Fuel/Oil Heat Exchanger (FOHE)

Area, Visual Inspection: Check the security of the fuel pressure differential and low pressure switches. Check the security of the FOHE mountings. Check the area for fuel/oil leaks. Check the security of all pipe connections. Check pipes and harness clamps for chafing and general condition. Check harnesses for chafing, cuts, abrasion and security of connectors. Check the Teflon sleeve (protective coating covering the Kevlar wrap) for damage.
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Description Fuel/Oil Heat Exchanger LP Fuel Line Fuel Inlet Hydraulic 1 Low Pressure Switch Hydraulic 2 Low Pressure Switch Oil Pressure Relief Bypass Valve Fuel Filter Cap Fuel Filter Casing Fuel Drain Plug Hydraulic Pulsation Damper (2 off) Fuel Filter Differential Pressure Switch Fuel Filter Bypass Valve (hidden) Fuel Low Pressure Switch Ident 5002EN

4001JG1 4001JG2

5051EB

4034KS 4075KS

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23 Pylon Disconnet
Area, Visual Inspection: Check harnesses for chafing, cuts, abrasion and security of connectors. Check area for fuel/hydraulic oil leaks. Check security of all pipe connections. Check pipes and harness clamps for chafing and general condition. Check the Teflon sleeve (protective coating covering the Kevlar wrap) for damage.
Item 1 2 3 4 5 6 7 8 9 10 11 12 Description No. 1 Hydraulic Pump Pressure Tube No. 1 Hydraulic Pump Suction Tube Pylon Disconnect No. 2 Hydraulic Pump Suction Tube No. 2 Hydraulic Pump Pressure Tube TR Pop Out Indication Thrust Reverser Isolation Control Unit Isolation Lever (in Normal position) TR Hydraulic Filter (hidden) No. 2 Hydraulic Pump Drain Tube No. 1 Hydraulic Pump Drain Tube LP Fuel Line Ident

4117KS

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24 Appendix Maintenance Messages

ATA Code2 Maintenance message 29 92 00 RELAYi (39CEi)/TERTIARY LOCK PCM (Ei-4007EG) RELAYi (39CEi) 71 52 82 HARNESS (Ei-4427KS) EGT TC 71 52 83 HARNESS (Ei-4428KS) EGT TC 73 11 41 FLTR DP SW (Ei-4034KS)/FUEL FLTR (Ei-5051EB) 73 12 41 FUEL PUMP (Ei-5050EB)/FUEL LP SW (Ei-4075KS) FUEL PUMP (Ei-5050EB)/FUEL LP SW (Ei-4075KS) 73 21 00 P30 PRESSURE TUBE 73 21 00 P50 PRESSURE TUBE 73 21 11 P20/T20 PROBE (Ei-4014KS)HEATER/115 VAC PWR SPLY P20/T20 PROBE (Ei-4014KS) T20 A P20/T20 PROBE (Ei-4014KS) T20 B P20/T20 PROBE (Ei-4014KS) T20 P20/T20 PROBE (Ei-4014KS) T20/ADIRU 1/2 (1FP1/2) P20/T20 PROBE (Ei-4014KS)/P20 PRESSURE TUBE P20/T20 PROBE (Ei-4014KS) P20 TUBE/ADIRU 1 (1FP1) P20/T20 PROBE (Ei-4014KS) P20 TUBE/ADIRU 2 (1FP2)
2 3 4 5 6 7 8

Fault confirmation Engine Test:Thrust Reverser Test Engine Test:Thrust Reverser Test None3 None3 Ground Scan Engine Run4 Engine Run4 Engine Run5 Engine Run5,6 Engine Test P20/T20 Probe Test Ground Scan Ground Scan Ground Scan Engine Run7 Check Last Leg Report(s)8 Check Last Leg Report(s)8 Check Last Leg Report(s)8

Item description Thrust Reverser Independent Locking Sys. Engine Gas Temperature (EGT) Harness & Thermocouple Fuel Filter (LP) Fuel Pump (LP) Fuel Low Pressure Switch P30 Pressure Tube P50 Pressure Tube P20T20 Probe

FIN Ident 4007EG 4427/8KS 5051EB 5050EB 4075KS No Ref. No Ref. 4014KS

Section 2 & 17 10 22 19 22 6 6 1

Item 10 5 & 12 8 14 13 18 19 1

For fault in Airbus Trouble Shooting Manual Inspect harness. Start engine, run to idle, stabilise for at least 5 minutes, switch off the boost pump for 1 minute while at idle, switch on boost pump, shut down. An ECAM message with the boost pump off indicates a deteriorated fuel pump. Start engine, run to idle, stabilise for at least 5 minutes, shut down, read Last Leg Report(s) Check ECAM for N1 RATED MODE SELECTED . If not shown then fly the aircraft. Start engine, run to idle, stabilise for at least 2 minutes, use the ACMS Parameter Call Up menu and monitor the T20 values from the aircraft (TAT) and the engine (T20V), shut down. Also, inspect P20 tube for blockage/leakage

ATA Code2 Maintenance message 73 21 12 DATA ENTRY PLUG (Ei-4091KS) A DATA ENTRY PLUG (Ei-4091KS) B DATA ENTRY PLUG (Ei-4091KS) 73 21 13 FUEL TEMP THERMOCOUPLE (Ei-4018KS1) FUEL TEMP THERMOCOUPLE (Ei-4018KS2) FUEL TEMP THERMOCOUPLE (Ei-4018KS1 + 2) 73 21 34 EEC (Ei-4000KS) 73 21 35 PCU (Ei-4070KS) 22V A PCU (Ei-4070KS) 22V B PCU (Ei-4070KS) RELAY IGN A PCU (Ei-4070KS) RELAY IGN B PCU (Ei-4070KS) RELAYS PCU (Ei-4070KS) N3 A PCU (Ei-4070KS) N3 B PCU (Ei-4070KS) N3 PCU (Ei-4070KS) TC A PCU (Ei-4070KS) TC B PCU (Ei-4070KS) TC PCU (Ei-4070KS) + OPU (Ei-4072KS) PCU (Ei-4070KS) P20/T20 RELAY A PCU (Ei-4070KS) P20/T20 RELAY B

Fault confirmation FADEC System Test FADEC System Test FADEC System Test Ground Scan Ground Scan Ground Scan FADEC System Test9 Ground Scan via channel B10 Ground Scan via channel A10 Engine Test Igniter Test Engine Test Igniter Test Engine Test Igniter Test Engine Run5 Engine Run5 Engine Run5 Ground Scan Ground Scan Ground Scan None cooling ducts Engine Test P20/T20 Probe Test Engine Test P20/T20 Probe Test

Item description Data Entry Plug

FIN Ident 4091KS

Section 6

Item 10

Fuel Temperature Thermocouples 4018KS1/2

13

Engine Electronic Controller (EEC) 4000KS Power Controller Unit (PCU) 4070KS

6 7

11 6

PCU N3 Signal

4070KS

PCU Internal Temperature Thermocouples

4070KS

P20/T20 Probe

4014KS

9 10

Perform system test when the failure has been detected without engine running. Also check for blocked EUPB cooling ducts. If ECAM warning EPR MODE FAULT is shown. However, if ECAM shows LP SHAFT PROT LOSS and IGN SUPPLY FAULT , carry out Engine Run5.

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ATA Code2 Maintenance message 73 21 36 OPU (Ei-4072KS) OPU (Ei-4072KS) HARNESS N1A OPU (Ei-4072KS) HARNESS N1B OPU (Ei-4072KS) HARNESS N1 OPU (Ei-4072KS) HARNESS N2A OPU (Ei-4072KS) HARNESS N2B OPU (Ei-4072KS) HARNESS N2 OPU (Ei-4072KS) HARNESS A OPU (Ei-4072KS) HARNESS B OPU (Ei-4072KS) HARNESS 73 21 51 DEDICTD ALTNR (Ei-4044KS)/PCU (Ei-4070KS) 22V A DEDICTD ALTNR (Ei-4044KS)/PCU (Ei-4070KS) 22V B DEDICTD ALTNR (Ei-4044KS)/PCU (Ei-4070KS) 22V DEDICTD ALTNR (Ei-4044KS)/PCU (Ei-4070KS) 73 21 52 FMU (Ei-4071KS FMU (Ei-4071KS) FMV TM A FMU (Ei-4071KS) FMV TM B FMU (Ei-4071KS) FMV TM FMU (Ei-4071KS) FMV POS A FMU (Ei-4071KS) FMV POS B FMU (Ei-4071KS) FMV POS FMU(Ei-4071KS)/FUEL FLOW TRANSMITTER(Ei-4010KS)

Fault confirmation Engine Run5 Engine Run5,11 Engine Run5,11 Engine Run5 Engine Run5 Engine Run5 Engine Run5 Engine Run5 Engine Run5 Engine Run5 Engine Run5 Engine Run5 Engine Run5 Engine Run5 Engine Run5 FADEC System Test FADEC System Test FADEC System Test Ground Scan Ground Scan Ground Scan None Confirm on next flight

Item description Overspeed Protection Unit (OPU) OPU to EEC Harness

FIN Ident 4072KS

Section 7

Item 7

Alternator (EEC dedicated)

4044KS

18

Fuel Metering Unit (FMU) Fuel metering Valve (FMV)

4071KS

19

20

11

Check ECAM for ENG i MINOR FAULT and ENG i LP SHAFT PROT LOSS

ATA Code2 Maintenance message 73 21 52 FMU (Ei-4071KS) SOV POS A FMU (Ei-4071KS) SOV POS B FMU (Ei-4071KS) SOV POS FMU (Ei-4071KS) AUTOSTART SOV TM A FMU (Ei-4071KS) AUTOSTART SOV TM B FMU (Ei-4071KS) AUTOSTART SOV TM FMU (Ei-4071KS)/ENG MASTER SWi (2KCi) FMU (Ei-4071KS) LP TOS SOV TM FMU (Ei-4071KS) OPU SOV TM 73 25 34 EIVMUi(1KSi)NORM115V EIVMUi(1KSi)EMERG115V 73 31 11 FUEL FLOW TRANSMITTER (Ei-4010KS) 73 34 11 FLTR DP SW (Ei-4034KS) FLTR DP SW (Ei-4034KS)/FUEL FLTR (Ei-5051EB) 74 00 00 IGNITION SYSTEM 1 IGNITION SYSTEM 2 75 21 49 EUPB COOLING AIR DUCTS/PCU (Ei-4070KS) EUPB COOLING AIR DUCTS/EEC (Ei-4000KS)

Fault confirmation Engine Run5 Engine Run5 Engine Run5,12 FADEC System Test FADEC System Test FADEC System Test Wet Motoring Test13 Engine Run5,12 Engine Run5 FADEC System Test,Channel B only14 FADEC System Test, Channel A14 Wet Motoring Test15 Ground Scan Ground Scan Engine Test: Igniter Test Engine Test: Igniter Test None16 None16

Item description High Pressure Shut-Off Valve (HPSOV)

FIN Ident

Section

Item

Master Lever Torque Motor Winding LP Turbine Overspeed Protection System Ignition No Ref Fuel Flow Transmitter Fuel Filter Differential Pressure Switch (LP) Ignition Electronic Unit Protection Box (EUPB) Cooling Ducts 4010KS 4034KS 4000EH1/2 No Ref

4 13 22 4 4

6&7 4 11 6&7 1&3

Check ECAM for ENG i LP SHAFT PROT LOSS . Perform the Wet Motoring Test and check ECAM for ENG i HP FUEL VALVE HP FUEL VALVE NOT CLOSED . If no fault found, then perform Engine Test: Igniter Test. 15 Perform a wet crank and look for fuel flow indication. 16 Manually inspect cooling ducts and suitcase, and then change unit(s) if fault continues.
12 13 14

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ATA Code2 Maintenance message 75 24 52 TURB IMPINGEMENT COOLING SOL (Ei-4078KS) A TURB IMPINGEMENT COOLING SOL (Ei-4078KS) B TURB IMPINGEMENT COOLING SOL (Ei-4078KS) 75 33 00 VSV SYSTEM/VSV CONTROL UNIT (Ei-4040KS1) 75 33 51 VSV CONTROL UNIT (Ei-4081KS) TM A VSV CONTROL UNIT (Ei-4081KS) TM B VSV CONTROL UNIT (Ei-4081KS) TM 75 33 53 BLEED VALVE CONTROLLER (Ei-4079KS) BLEED VALVE CONTROLLER(Ei-4079KS) HP3.1 SOL A BLEED VALVE CONTROLLER(Ei-4079KS) HP3.1 SOL B BLEED VALVE CONTROLLER(Ei-4079KS) HP3.2 SOL A BLEED VALVE CONTROLLER(Ei-4079KS)HP3.2 SOL B BLEED VALVE CONTROLLER(Ei-4079KS HP3.3 SOL A BLEED VALVE CONTROLLER(Ei-4079KS) HP3.3 SOL B BLEED VALVE CONTROLLER (Ei-4079KS) IP8.1 SOL A BLEED VALVE CONTROLLER (Ei-4079KS) IP8.1 SOL B BLEED VALVE CONTROLLER (Ei-4079KS) IP8.2 SOL A BLEED VALVE CONTROLLER (Ei-4079KS) IP8.2 SOL B 75 33 54 VSV ACTUATOR (Ei-4040KS1) VSV ACTUATOR (Ei-4040KS2) 75 41 11 NACELLE TEMP TC (Ei-4008KS)

Fault confirmation FADEC System Test FADEC System Test FADEC System Test Engine Test:VSV Test Engine Test:VSV Test Engine Test:VSV Test Engine Test:VSV Test Engine Run5 Engine Run5 Engine Run5 Engine Run5 Engine Run5 Engine Run5 Engine Run5 Engine Run5 Engine Run5 Engine Run5 Engine Run5 Engine Test:VSV Test Engine Test:VSV Test Ground Scan

Item description Turbine Case Cooling (TCC) Solenoid Valve Variable Stator Vanes (VSV) System Variable Stator Vanes (VSV) Control Unit Bleed Valve Solenoid Pack

FIN Ident 4078KS

Section 14

Item 5

4040KS1/2 4081KS

9 14 10

6 4 16

4079KS

15

Variable Stator Vanes (VSV) Actuators Nacelle Temperature (Tzone3) Thermocouple

4040KS1/2 4008KS

9 14 10

6 4 17

ATA Code2 Maintenance message 77 11 00 N2 COMPRESSOR SPEED PROBE (Ei-4089KS1) N2 COMPRESSOR SPEED PROBE (Ei-4089KS2) N2 COMPRESSOR SPEED PROBE (Ei-4089KS3) N2 COMPRESSOR SPEED PROBE (Ei-4089KS2+3) N2 COMPRESSOR SPEED PROBE (Ei-4089KS1+3) N2 COMPRESSOR SPEED PROBE (Ei-4089KS1+2+3) 77 11 00 N1 COMPRESSOR SPEED PROBE (Ei-4087KS1) N1 COMPRESSOR SPEED PROBE (Ei-4087KS2) N1 COMPRESSOR SPEED PROBE (Ei-4087KS3) N1 COMPRESSOR SPEED PROBE (Ei-4087KS2+3) N1 COMPRESSOR SPEED PROBE (Ei-4087KS1+3) N1 COMPRESSOR SPEED PROBE (Ei-4087KS1+2+3) 77 11 00 N1 TURBINE SPEED PROBE(Ei-4088KS1/ 4088KS2/4088KS3) N1 TURBINE SPEED PROBE (Ei-4088KS1+2) N1 TURBINE SPEED PROBE (Ei-4088KS2+3) N1 TURBINE SPEED PROBE (Ei-4088KS1+3) N1 TURBINE SPEED PROBE (Ei-4088KS1+2+3) 77 21 00 EGT SYSTEM

Fault confirmation None Read Last Leg Report None Read Last Leg Report None Read Last Leg Report Engine Run5 Engine Run5 Engine Run5 None Read Last Leg Report None Read Last Leg Report None Read Last Leg Report Engine Run5,17 Engine Run5,17 Engine Run5,17 None Read Last Leg Report Engine Run5,17 Engine Run5,17 Engine Run5,17 Engine Run5,17 Ground Scan

Item description Shaft (IP) Speed Indicator N2 Probe

FIN Ident

Section

Item 2

4089KS1/2/3 9

Shaft (LP) Speed Indicator N1 Probe, Compressor

4087KS1/2/3 9

Shaft (LP) Speed Indicator N1 Probe, Turbine

4088KS1/2/3

Engine Gas Temperature (EGT) System

4427/8KS

10

5 & 12

17

Check for ECAM warning ENG i LP SHAFT PROT LOSS

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ATA Code2 Maintenance message 77 22 11 IP TURBINE FORWARD TC (Ei-4084KS) A IP TURBINE FORWARD TC (Ei-4084KS) B IP TURBINE FORWARD TC (Ei-4084KS) IP TURBINE REAR TC(Ei-4083KS)A) IP TURBINE REAR TC(Ei-4083KS)B IP TURBINE REAR TC (Ei-4083KS) 77 33 11 T25 IP COMPRESSOR EXIT THERMOCOUPLE (Ei-4036KS) 77 33 12 T30 HP COMPRESSOR EXIT TC (Ei-4086KS1+2+3) 78 31 11 TR GND SAF SW (Ei-4116KS)/HARNESS (Ei-4415KS) TR GND SAF SW (Ei-4116KS)/HARNESS (Ei-4416KS) TR GND SAF SW (Ei-4116KS) 78 31 12 TR RVT (Ei-4119KS1/2/3/4)/JUNCTIONBX(Ei-4110KS) A TR RVT (Ei-4119KS1/2/3/4)/JUNCTIONBX(Ei-4110KS) B TR RVT (Ei-4119KS1/2/3/4)/JUNCTIONBX (Ei-4110KS) TR RVT (Ei-4119KS1/2/3/4)/ACT (Ei-5002EG1/2/3/4) 78 31 13 TR STOW SW (Ei-4104KS1)/JUNCTION BX (Ei-4110KS) TR STOW SW (Ei-4104KS2)/JUNCTION BX (Ei-4110KS) TR STOW SW (Ei-4104KS3)/JUNCTION BX (Ei-4110KS) TR STOW SW (Ei-4104KS4)/JUNCTION BX (Ei-4110KS)
18 19

Fault confirmation Ground Scan18 Ground Scan18 Ground Scan Ground Scan18 Ground Scan18 Ground Scan Ground Scan Ground Scan

Item description IP Turbine Overheat Thermocouple

FIN Ident 4083KS & 4084KS

Section 10

Item 4&6

Engine Test:Thrust Reverser Test Engine Test:Thrust Reverser Test Engine Test:Thrust Reverser Test Ground Scan Thrust Reverser Rotary Variable Ground Scan Transducers (RVT) Ground Scan Ground Scan19 Visual Inspection20, Thrust Reverser Stow Switch top right pivot door Visual Inspection20, bottom right pivot door Visual Inspection20, bottom left pivot door Visual Inspection20, top left pivot door

IP Compressor Exit TC (T25) HP Compressor Exit Thermocouple (T30) Ground Safety Switch

4036KS 12 4086KS1/2/3 10 12 4116KS 5

15 11 4 3

4119KS1/ 2/3/4

2 & 17

4104KS1/ 2/3/4

2 & 17

11

Check ECAM for ENG i MINOR FAULT Ground scanning followed by removal of RVT KS1, followed by Ground Scan, then refit. Then similar for RVTs KS2 - KS4. If no maintenance messages are generated, then carry out the Thrust Reverser Test. 20 Examine the outer surface of the pivot doors to see if they align with the outer surface of the fan cowl doors. If they are aligned, perform a Ground Scan. If no maintenance messages are generated, carry out an Engine Test: Thrust Reverser Test.

ATA Code2 Maintenance message 78 31 41 ISOLATION CONTROL UNIT(Ei-4117KS) PRESSURE SW ISOLATION CONTROL UNIT (Ei-4117KS) ISOLATION CONTROL UNIT (Ei-4117KS) MAN INHIB A ISOLATION CONTROL UNIT (Ei-4117KS) MAN INHIB B ISOLATION CONTROL UNIT (Ei-4117KS) MAN INHIB ISOLATION CONTROL UNIT (Ei-4117KS) IV SOL A ISOLATION CONTROL UNIT (Ei-4117KS) IV SOL B ISOLATION CONTROL UNIT (Ei-4117KS) IV SOL 78 31 51 TR DVC (Ei-4118KS) SOL A EIVMUi (1KSi) TR DVC (Ei-4118KS) SOL B EIVMUi (1KSi) TR DVC (Ei-4118KS) SOL EIVMUi (1KSi) 78 37 51 TERTIARY LOCK (Ei-4005EG1/2/3/4) T LOCK (Ei-4005EG1/2/3/4)/PCM (Ei-4007EG) 79 00 00 OIL SYSTEM 79 21 51 AIR OIL HEAT EXCHANGER (Ei-4073KS) TM A AIR OIL HEAT EXCHANGER (Ei-4073KS) TM B AIR OIL HEAT EXCHANGER (Ei-4073KS) TM AIR OIL HEAT EXCHANGER (Ei-4073KS) LVDT A AIR OIL HEAT EXCHANGER (Ei-4073KS) LVDT B AIR OIL HEAT EXCHANGER (Ei-4073KS)
21 22

Fault confirmation Engine Test:Thrust Reverser Test Engine Test:Thrust Reverser Test Ground Scan21 Ground Scan21 Ground Scan21,22 Engine Test:Thrust Reverser Test Engine Test:Thrust Reverser Test Engine Test:Thrust Reverser Test Engine Test:Thrust Reverser Test Engine Test:Thrust Reverser Test Engine Test:Thrust Reverser Test Engine Test:Thrust Reverser Test23 Engine Test:Thrust Reverser Test23 None24 FADEC System Test FADEC System Test FADEC System Test Ground Scan Ground Scan FADEC System Test

Item description Thrust Reverser Isolation Control Unit

FIN Ident 4117KS

Section 23

Item 7

Thrust Reverser Direction Control Unit Thrust Reverser Tertiary Locks & Microswitches Oil Pressure Transmitter Air Oil Heat Exchanger (AOHE)

4118KS

17

4005EG1/ 2/3/4 4060KS1/2 4073KS

2 & 17 19 20

10 6&7 1

Perform Ground Scanning with the isolation control unit in the NOT inhibited mode followed by Ground Scanning with the isolation control unit in the inhibited mode. This message is given whenever the MANUAL INHIBIT lever is in the INHIBIT position. No trouble shooting is required for this condition. 23 Also, check relay 38CEi. 24 Check for ECAM warning OIL LO PR . Check oil quantity, if normal check oil pressure transmitters.

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ATA Code2 Maintenance message HP OIL FLTR (Ei-5004EN)/FLTR DP SW (Ei-4041KS) SCAV OIL FILTER (Ei-5005EN)/FLTR DP SW (Ei-4067KS) OIL QUANTITY TRANSMITTER (Ei-4050KS) OIL TEMP THERMOCOUPLE (Ei-4042KS1) OIL TEMP THERMOCOUPLE (Ei-4042KS2) OIL TEMP THERMOCOUPLES (Ei-4042KS1+2) 79 33 11 OIL PRESSURE TRANSMITTER (Ei-4060KS1) OIL PRESSURE TRANSMITTER (Ei-4060KS2) OIL PRESSURE TRANSMITTER (Ei-4060KS1+2) 79 35 11 FLTR DP SW (Ei-4041KS) 79 35 12 FLTR DP SW (Ei-4076KS) 80 11 51 STARTER CONTROL VALVE (Ei-4005KS) SOL A STARTER CONTROL VALVE (Ei-4005KS) SOL B STARTER CONTROL VALVE (Ei-4005KS) SOL STARTER CONTROL VALVE (Ei-4005KS) POS A STARTER CONTROL VALVE (Ei-4005KS) POS B STARTER CONTROL VALVE (Ei-4005KS) 79 22 43 79 22 45 79 31 11 79 32 11

Fault confirmation Ground Scan/Engine Run5,25 Ground Scan/Engine Run5,25 Ground Scan26 Ground Scan Ground Scan Ground Scan Ground Scan Ground Scan Ground Scan Ground Scan Ground Scan Engine Test: Dry Motoring Engine Test: Dry Motoring Engine Test: Dry Motoring Engine Test: Dry Motoring Engine Test: Dry Motoring Engine Test: Dry Motoring

Item description Pressure Oil Filter Scavenge Oil Filter Oil Quantity Transmitter Oil Temperature Thermocouple

FIN Ident 5004EN 5005EN 4050KS 4042KS1/2

Section 19 21 21 21

Item 4 11 4 8

Oil Pressure Transmitter

4060KS1/2

19

6&7

Pressure Oil Filter, Differential Pressure Switch Scavenge Oil Filter, Differential Pressure Switch Start Air Control Valve (SCV)

4041KS 4076KS 4005KS

19 21 5

3 9 4

25 26

If there are no faults reported in Ground Scan with the Filter Differential Pressure Switch, then carry out an Engine Run5 and check for maintenance message and ECAM warning ENG i OIL FILTER CLOG . Check cockpit SD DU, and engine oil tank sight glass.

Airbus AMM Task References

Ground Scan FADEC System Test Engine Test: Wet Motoring Engine Test: Dry Motoring Engine Test: Thrust Reverser Test Engine Test: Igniter Test Engine Test: P20/T20 Probe Test Engine Test: VSV Test 73-21-60-740-808 73-21-60-710-812 71-00-00-720-827 71-00-00-720-828 78-31-00-740-802 74-00-00-710-804 73-21-00-740-807 75-33-00-740-801

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2001 Rolls-Royce plc The information and instructions in this booklet are prepared for general information purposes only. The data contained herein shall be considered in no way as replacing or superseding the information contained in the Rolls-Royce RB211 Trent 700 series Airbus A330 Maintenance Manual. Misc 30046 Issue 1 May 2001 Printed in England Compiled by Kevin Shaw, Product Support Guy Turner, Product Support

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Rolls-Royce plc PO Box 31, Derby DE24 8BJ

www.rolls-royce.com

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