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Cylinder #1 Injector

Cylinder #2 Injector
Cylinder #3 Injector
Cylinder #4 Injector
Cylinder #5 Injector
Cylinder #6 Injector
8 Volt DC Supply
ThrottlePositionSensor
Fuel Delivery Pressure Sensor
Fuel Filter Differrential Pressure Sensor
Engine Oil Pressure Sensor
Engine Coolant Temperature Sensor
Electrical System Voltage
Intake Manifold Air Temperature Sensor
Fuel Temperature Sensor
Engine Speed Sensor
Personality Module
Engine Timing Calibration
5 Volt Sensor DC Power Supply
Programmed Parameter Fault
Secondary Engine Speed Sensor
Fuel Pressure Sensor After Fuel Filter
Inlet Air Heater Relay
Fuel Rail #1 Pressure Valve Solenoid
Intake Manifold Pressure Sensor
Fuel Rail Pressure Sensor
Ignition Key Switch

Machine Control
(MID No. 039)
CID
0041
0096
0110
0167
0168
0190
0246
0247
0248
0254
0262
0271
0374
0581
0588
0590
0598
0600
0697
1130
1160
1178
1590
1593
1594
1595
1596
1597
1598
1609
1615
1657
1658
1665
1666
1931
1960
1968
1969
2103
2265
2266
2280
2300
2420
2425
2426

Component
8 Volt DC Supply
Fuel Level Sensor
Engine Coolant Temperature Sensor
Alternator Charging Voltage Sensor
Electrical System Voltage
Engine Speed Sensor
Proprietary CAN Data Link
SAE J1939 Data Link
Cat Data Link
Electronic Control Module
5 Volt DC Sensor Power Supply
Action Alarm
Swing Brake Solenoid
Power Shift Solenoid
Monitoring System Display
Engine Control Module
Travel Speed Solenoid
Hydraulic Oil Temperature Sensor
Priority Valve Solenoid
Left Attachment Pedal Position Sensor
Hydraulic Lock Solenoid
Machine Overload Warning Pressure Sensor
Main Pump Flow Limitation Pressure Solenoid
Attachment Valve #1 Extend Pressure Solenoid
Attachment Valve #2 Extend Pressure Solenoid
Attachment Valve #3 Extend Pressure Solenoid
Attachment Valve #1 Retract Pressure Solenoid
Attachment Valve #2 Retract Pressure Solenoid
Attachment Valve #3 Retract Pressure Solenoid
F2 Type Valve Load Sense Pressure Sensor
1-Way / 2-Way Valve Solenoid
Left Joystick Thumbwheel
Right Joystick Thumbwheel
Variable Relief Valve #1 Pressure Solenoid
Variable Relief Valve #2 Pressure Solenoid
Auxiliary Circuit Flow Combining Solenoid
Ignition Key Reader
Boom Cylinder Rod End Pressure Sensor
Boom Cylinder Head End Pressure Sensor
Boom Circuit Regeneration Solenoid
ydraulic Pump Number 1 Outlet Pressure Sensor
Hydraulic Pump Number 2 Outlet Pressure Sensor
Travel Alarm Relay
Switch Panel
Boom Cylinder Extend Limit Solenoid
Boom Angle Sensor
Stick Angle Sensor

Product Link Radio


(MID No. 122)
CID

Component

168
Electrical System Voltage
254
Electronic Control Module
269
Sensor Power Supply
1251
Alternator 'R' Terminal Signal
The CID is a diagnostic code that indicates which circuit is faulty.
The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Wire
Number

Description

Wire
Color

Description

Power Circuits

Control Circuits

Component Description

101

RD

Bat (+)

763

BU

Travel Speed Change Solenoid

102-8016

Resistor:

Backup

103

YL

Dome Lamp/Monitor/Service Meter/Radio/Radio Converter

779

WH

Universal Q.C. Solenoid (Low)

121-1491

Solenoid:

2 Ways Lever Change

105

BR

Key Sw

780

PU

Q.C. Sw.

109

RD

Alt Output (+)

788

YL

Eng Speed (+)

112

PU

Main Power Rly Output

789

PK

Neutral Start Limit Sw. to A.C.C.Diode and Hyd. Lock Diode

126-2941

Resistor:

Backup

113

OR

Switch Panel/ACC Diode/Radio/Radio Mute Sw.

A718

PU

Start Aid Coolant Sensor Signal

114

GN

Warning Horn (forward)

A745

WH

Fuel Pressure

115

PK

Cab Lamp Relay

A755

PK

Throttle Sw #1

117

YL

12V Power Converter

A756

BU

Throttle Sw #2

118

GY

Wiper Control

A757

GY

Throttle Sw #3

119

PK

Alternator Diode

A758

BR

Throttle Sw #4

120

YL

12V 7A Converter 1

A762

PU

Eng Speed (-)

123

WH

Seat Heater Sw.

A768

BU

Power Shift Control Solenoid

124

GN

A/C Unit

A769

GY

Power Shift Control Solenoid

127

OR

Air Suspension

A770

PK

Back Up EPR Valve Sw to Back Up Resistor

129

BU

Cigar Lighter

E787

PK

Bucket Lock PRV

130

GN

Engine ECM

F716

WH

Secondary Shutdown Sw.

135

BU

12V Memory Out (Converter 1)

F772

WH

Crane Backup Sw

139

OR

24V Switched In (12V Power Converter)

F773

OR

Governor Accel

141

PK

Aux Ckt

F774

WH

Governor Decel

142

BU

Aux Ckt

G726

GY

Tool Priority Relay To Solenoids

143

BR

K768

BU

Bucket Extend Solenoid (+)

147

PU

K770

PU

Bucket Retract Solenoid (+)

149

PU

Caution Lamp Relay


Back Up Crane Sw./Universal Q.C. Sw./Q.C. Sw./
Travel Alarm Relay/Fine Swing Control Sw./
Tool Priority Relay/Water Seperator Level Sensor
Boom Lamp Relay

K776

GN

Alternator L Terminal

152

BU

Under Window Limit Sw.

K777

GY

Implement Pressure Sw.

154

WH

Neutral Start Limit Sw. to Neutral Start Relay

L730

OR

Analog Sensor Power (+5v)(secondary Ecm)

160

PU

Chassis Lamp Relay

L731

BR

Analog Sensor Return (secondary Ecm)

165

YL

Caution Lamp Relay

M736

BU

Not Used

168

GN

Aux Ckt

M737

WH

NFC Limit Solenoid

167-3466

2 Ways Lever Change Pressure


Aux Pump Pressure
High Pressure
Joystick Pressure
Medium Pressure

Stem 2 Control Valve A

261

BK

CAN 1 Data Link (-)

K858

YL

Stem 3 Control Valve A

262

BK

CAN 2 Data Link (-)

K860

BU

Stem 1 Control Valve B

403

GN

Alternator (r) Term.

K862

GY

Stem 3 Control Valve B

405

GY

Oil Press. Sw.

K864

PK

Variable Relief Solenoid (1)

C = See Area C

410

WH

Action Alarm

K865

PU

Variable Relief Solenoid (2)

D = See Area D

412

BU

Coolant Level Sw.

K866

WH

1-way / 2-way Control Valve

430

BU

Air Cleaner Sw.

K868

BR

PRV Return

487

OR

Hyd Oil Flow Sw

K869

BU

Stem 3 PRV Return

BU

Engine Oxygen Sensor Heater+

179

BU

12V 7A Converter 2

M751

PU

Engine Egr Venturi Bypass Actuator

180

GN

Aux Ckt

M755

GN

Bucket Extend Pressure Sw.

184

BU

Machine ECM

N769

GY

Engine Oil Pressure (secondary Ecm)

188

WH

Aux Ckt

N793

GN

Foot Pedal Sw

189

WH

Neutral Start Limit Sw. to A.C.C.Diode and Hyd. Lock Diode

N794

GY

Aux Pedal-LH

199

OR

Action Alarm/Beacon Relay


Ground Circuits

P725

PK

Boom Regenerative Solenoid

P769

YL

Machine Ecm To Sensor Power (8v)

200

BK

Main Chassis

R725

WH

Not Used

210

BK

12V 7A Converter 1 Ground

T725

WH

Not Used

229

BK

12V 7A Converter 2 Ground

X731

BU

Boost Pressure Sig. To Controller

235

BK

Electronic Pump Ctrl Gnd

X738

PK

Hammer Return Filter Sw.

A209

BK

Machine ECM Analog Return

X747

PK

Engine Speed Sensor To Controller

A250

BK

Engine ECM Ground


Basic Machine Circuits

X794

BU

Stick Out Stop Solenoid

892

BR

Cat Data Link (-)

304

WH

Start Relay to Starter Motor

893

GN

Cat Data Link (+)

306

GN

Start Relay Coil To Neut Start Relay

C855

GY

Tool Priority Sw

307

OR

Key Sw. to Neutral Start Relay

F889

WH

Engine ECM to Back Up EPR Valve Sw.

308

YL

Main Power Relay Coil

G850

BU

Inlet Air Heater

309

GY

Alternator Regulator Term.

H832

YL

2 Ways Lever Change Pressure Switch

310

PU

Start Aid Sw To Start Aid Sol

J851

BR

Not Used

320

OR

Horn Relay Coil To Sw

J853

BK

Not Used

321

BR

Backup Alarm Lamp Travel Alarm

K843

GN

Stem 3 Extend Switch

322

GY

Warning Horn (forward)

K844

GY

Stem 4 Extend Switch

325

PK

Fuel Pump Relay Cut-out

K847

PU

Stem 3 Retract Switch

326

PU

Key Sw 'C' Term.

K848

WH

Stem 4 Retract Switch

330

YL

Neutral Start Relay Coil

K849

YL

Att Stem 1

331

OR

Backup Alarm Relay Coil


Monitoring Circuits

K851

BU

Att Stem 3

K852

GN

Att Stem 4

491

PK

Oil Temp Sensor

K871

WH

1 Pump / 2 Pump Exchange Solenoid

492

GY

Coolant Temp Sensor Signal

L885

BU

Not Used

495

GN

Fuel Level Signal

L886

BR

Not Used

496

WH

Hyd Oil Level

M843

PU

Not Used

A400

PK

Fuel Press. Sender

T861

YL

Fuel Temp

C468

BU

Engine Oil Level

936

PU

Back Up Resistor to Stick Out Stop Sol. Diode

E410

OR

Boom Cylinder Head Pressure Sensor

998

BR

Back Up Governor Sw.

E411

YL

Boom Cylinder Rod Pressure Sensor

999

WH

Primary Camshft Speed/timing

E441

GN

Boom Position

E997

BR

Hydraulic Lock Diode

E442

GN

Stick Position

G976

BU

Water Separator Level Sensor

E445

BU

Boom Down Pressure

G979

BU

Boom Priority Press Sw

E472

GN

Att 12v Sensor Supply

J949

GY

Not Used

E473

GY

Stem 1 Modulation

K904

GN

Pump Discharge - Signal

E474

OR

Stem 2 Modulation

K906

GN

Swing Brake Cancel Solenoid

E480

PK

OLWD Sw./OLWD Cancel Sw.

K907

BU

Back Up EPR Valve Sw

H476

WH

Joystick Pressure Switch


Accessory Circuits

K928

GN

Not Used

K930

GN

Not Used
Bucket Lock Solenoid Diode to Back Up Resistor

290 kPa MIN


(42.06 psi)

Normally Open

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

C-1
C-2
D-8
D-10
C-8
C-88
C-4
C-3
C-96
C-96
C-22
C-31
C-23
C-24
C-25
D-13
D-11
D-17
D-12
C-30
C-32
C-13
C-15
C-34
C-36
C-37
C-47
C-42
C-44
C-40
C-43
C-45
C-46
C-50
C-93
C-94
C-92
C-91
D-19
C-48
C-41

WH

YL

M747

490 49 kPa
(71.07 7.11 psi)

I-13
F-1
L-16
L-16
L-1
D-1
K-6
J-6
B-8
B-9
L-8
G-6
L-8
G-11
C-13
L-17
D-15
C-15
E-15
E-10, F-10
I-1
L-3
J-2
F-1
L-1
E-2
E-11
F-11
F-11
F-14
F-11
E-11
B-13
E-11
D-14
D-14
D-14
E-14
L-17
G-10
F-14

K857

M746

Main Brkr

Contact Position

Machine
Location

CAN 2 Data Link (+)

Product Link

OR

Deactuate

Component

BK

PK

177

Component

Schematic
Location

Machine
Location

Relay - Travel Alarm


Resistor - Back Up
Resistor - Back Up
Resistor - CAN
Resistor - CAN (2)
Resistor - CAN 1 PLJ
Service Meter
Solenoid - 2 ways Lever Change
Switch - 2 ways Lever Change Pressure
Switch - Aux Pump Pressure
Switch - Back Up EPR Valve
Switch - Backup Crane
Switch - Backup Governor
Switch - Crane Cancel
Switch - Disconnect
Switch - Fine Swing Control
Switch - Foot Pedal
Switch - High Pressure
Switch - Horn
Switch - Joystick Pressure
Switch - Key
Switch - Leveling
Switch - Lower Washer
Switch - Lower Wiper
Switch - Medium Pressure
Switch - Neutral Start Limit
Switch - One Touch Low Idle
Switch - Overload Warning
Switch - Q.C.
Switch - Radio Mute
Switch - Seat Heater
Switch - Secondary Shutdown
Switch - Smart Boom Select
Switch - Throttle Position
Switch - Tool Priority
Switch - Under Window Limit
Switch - Universal Q.C.
Switch - Window Limit
Switch Panel
Timer - Lamp Delay

E-11
F-14
G-10
C-3
D-7
B-16
E-1
K-1
K-1
K-1
I-3
I-1
I-3
B-7
K-17
B-3
L-1
K-1
K-4
J-6
I-1
B-3
B-4
B-4
K-1
L-4
J-2
B-5
B-2
B-4
B-6
H-11
B-5
I-1
B-1
E-1
C-1
G-2
D-2
C-14

C-39
C-9
C-20
C-51
C-52
D-18
C-33
C-85
C-86
C-58
C-75
C-59
C-76
C-60
D-23
C-61
C-62
C-63
C-77
C-78
C-79
C-64
C-65
C-66
C-67
C-80
C-81
C-68
C-69
C-70
C-71
C-83
C-72
C-84
C-60
C-74
C-95
C-35
C-82
C-87

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

312D Excavator
Electrical System

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

JBC1-UP
KCD1-UP
DLP1-UP
HCW1-UP
HJX1-UP
TGY1-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

C-C4
130-6795

Volume 1 of 2: Cab Wiring

Connector Number

501

GN

Wiper - Front (low)

K931

GN

506

PU

Washer - Front

K949

OR

Not Used

CONN 1

508

PU

Radio Speaker - Left

K950

YL

Boom Up Solenoid / Boom Up Solenoid Diode

CONN 2

509

WH

Radio Speaker - Left (commom)

K952

BR

Back Up Crane Sw.

511

BR

Radio Speaker - Right

L968

OR

Back Up EPR Valve Sw

512

GN

Radio Speaker - Right (common)

L969

WH

Back Up EPR Valve Sw

CONN 3

12

Schematic
Location

Machine
Location

A-17
C-17, D-17
E-17, F-17
D-17, E-17, F-17

D-22

Washer Right

L971

GN

Travel Pressure Switch

Under Window Limit Sw.

L972

BU

Low Idle Sw

12

Voltage below normal or shorted low.

575

YL

Wiper - Aux (park)

L973

GN

Fine Swing Control Sw. to Fine Swing Solenoid

24

Current below normal or open circuit.

576

PK

Wiper - Aux (low)

L978

GY

Not Used

CONN 8

H-17

C-22

Current above normal or grounded circuit.

578

BU

Washer - Aux

M906

BU

Squeze Pressure Sensor

CONN 9

H-17

C-27

J-17

C-1

17

11

CONN 4

F-18

D-25

CONN 5

G-17

D-10

CONN 6

G-17

D-13

CONN 7

G-17

D-7

Mechanical system not responding properly.

590

GY

Wiper Sw To Intermittent Module

M997

PU

2 Ways Lever Change Solenoid

CONN 10

Abnormal frequency, pulse width, or period.

592

BU

12V Converter Power Output

N957

PK

RS232 Rxd - Comm #1

CONN 11

H-12

C-99

Abnormal update.

A513

PK

12V Power Converter 12V Memory Out

N959

PK

RS232 Rxd - Comm #3

CONN 12

H-11

C-14

10

Abnormal rate of change.

A537

PK

Seat Heater

N960

OR

RS232 Txd - Comm #1

CONN 13

F-10

C-96

11

Failure mode not identifiable.

A549

BU

Back Up Resistor to Boom Up Solenoid Diode

N963

OR

RS232 Txd - Comm #3

CONN 14

H-10

C-18

A579

OR

Wiper Motor +

N970

YL

RS232 Dtr - Comm #1

CONN 15

H-9

C-19

A580

BR

Wiper Motor -

N973

BR

RS232 Dcd - Comm #1

CONN 16

H-8

C-24

A581

GN

Wiper Motor Raise

N979

GN

RS232 Signal Gnd - Comm #1

CONN 17

H-7

C-20

A582

PU

Wiper Motor Stop

N981

GN

RS232 Signal Gnd - Comm #3

CONN 18

H-6

C-2

A584

BU

Front Window Limit Sw To Wiper Cont

P992

BR

Tool Priority Relay

D-7

C-68

CONN 20

D-7

C-91

CONN 21

C-6

C-54

CONN 22

L-6

C-26

CONN 23

L-6

C-17

CONN 24

J-5

C-29

CONN 25

J-5

C-21
C-30

18

Sensor supply fault.

A586

OR

Wiper Sw To Wiper Cont

R997

OR

+5v Analog Sensor Power (Potentiometer)

A588

GN

Hydraulic Lock Solenoid to Neutral Start Limit Sw.

T901

YL

MSS Exciter Coil In

C560

OR

Left Rear Speaker

T902

PK

MSS Exciter Coil Out

19

Condition not met.

C566

PK

Left Rear Speaker (common)

T951

YL

Inj 1 Hi-side

20

Parameter failures.

C569

YL

Second DC/DC Converter Power Output

T952

BR

Inj 2 Hi-side

The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Codes
Machine Control
Event Code

Condition

CONN 19

18
10
23

13
19
8
25

ET CONN

E554

PK

A/C Controller To A/C Compressor Clutch

T953

BU

Inj 3 Hi-side

E562

PU

Universal Q.C. Sw.

T954

GY

Inj 4 Hi-side

E564

PK

Q.C. Hyd Lock Relays

T957

PU

Inj 1 Return

CONN 26

J-5

E565

BU

Universal Q.C. Sw. to Q.C. Hyd. Lock Relay 2


Lighting Circuits

T958

YL

Inj 2 Return

CONN 27

I-5

C-35

T959

BR

Inj 3 Return

CONN 28

I-5, H-5

C-23

22
13
10

603

PK

Caution Lamp Relay to Beacon Relay

T960

BU

Inj 4 Return

CONN 29

H-5

C-105

607

PK

Dash Panel Lighting

T967

YL

Pump Discharge Pressure Sensor 2

CONN 30

C-3

C-104

615

YL

Cab Lamps

Y946

BU

Fuel Rail Pressure Signal

CONN 31

C-1, C-2

C-103

Boom Lamps

Y950

YL

Fuel Pump Solenoid Signal

CONN 32

B-2

C-58

Y951

PU

Fuel Pump Solenoid Return

CONN 33

D-1

C-127

CONN 34

I-2

C-117

0015

High Engine Coolant Temperature Derate

0017

High Engine Coolant Temperature Warning

616

BU

0023

High Hydraulic Oil Temperature Derate

638

WH

Beacon Lamp

0043

Low System Voltage Warning

645

PK

Boom Lamp Relay

0050

High System Voltage Warning

646

OR

Lamp Delay Timer Relay

Coolant Level Low

684

OR

Lamp Delay Timer Relay/Lamp Diode/Cab Lamp Relay

C = See Area C

0059

A623

BU

Chassis Lamp Relay to Lamp Diode

D = See Area D

0095

Fuel Filter Plugged

0100

Low Engine Oil Pressure Warning

0119

Low Fuel Level

0171

Low Engine Oil Level

0232

High Fuel/Water Separator Water Level

0235

Low Hydraulic Oil Level

0236

Return Hydraulic Oil Filter Plugged

0237

Machine Overloaded

0252

Loss of Key Table Information

0272

Inlet Air Restriction Warning

0600

High Hydraulic Oil Temperature Warning

0862

Attachment Hydraulic Oil Filter Plugged

0863

Abnormal Machine Autolube system Operation

Event Codes
Engine Control
Event Code

Condition

E96

High Fuel Pressure

E198

Low Fuel Pressure

E265

UserDefined Shutdown

E360

Low Engine Oil Pressure

E360

Low Engine Oil Pressure

E361

High Engine Coolant Temperature

E361

High Engine Coolant Temperature

E362

Engine Overspeed

E363

High Fuel Supply Temperature

E363

High Fuel Supply Temperature

E390

Fuel Filter Restriction

E390

Fuel Filter Restriction

E396

High Fuel Rail Pressure

E398

Low Fuel Rail Pressure

E539

High Intake Manifold Air Temperature

E539

High Intake Manifold Air Temperature

E1044

High Intake Manifold Pressure

E1045

Low Intake Manifold Pressure

Form Number
KENR5342

Machine Control:

KENR5924

Product Link Control:

RENR7911

200-L32 BK-14
Circuit Identification
Number

Ground
Connection

Wire Color

Wire Gauge

Printed in U.S.A.

48
40

41

20

59
87
52

91
71
127
95
104

74

72
58 61
64

68
65
66
60

54

24
96 25

68

96

70

20

88

19

69
103
76

18

75

27
22

46
24 42
30 43
44
45 31
47 50
39

51

82

84
79

34

99

32

81

105
23

15

21
29

117

30
35
78
77

26

13
14
83

17
23

80

33

86

3
4

37
85

22

63

Related Electrical Service Manuals


Title

Fuse
(5 Amps)

Component
Part Number

35

Engine Control:

9X-1123

D-24

BU

Module not responding.

Pin or Socket
Number

D-12

OR

17

Receptacle

Connector Location

535

Parameter not available.

5A

2008 Caterpillar
All Rights Reserved

530

Parameter failures.

Harness identification code:


This example indicates wire
135 in harness "AG".

Voltage above normal or shorted high.

16

Socket

Part Number For


Connector Recepticle

Plug

15

L-C12
3E-5179

AG-C4
111-7898

Single Wire
Connector

Data erratic, intermittent, or incorrect.

Parameter failures.

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

325-AG135 PK-14

14

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Part Number for


Connector Plug

AG-C3
130-6795

Pin

Data valid but below normal operational range.

Out of calibration.

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

1
2

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

Bad device or component.

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Data valid but above normal operational range.

13

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

12

Circuit Breaker
Symbol

Flow
Symbol

Component Location

252

Engine Oxygen Sensor Heater-

175

Actuate

Schematic
Location

Stem 1 Control Valve A

Engine Oxygen Sensor I+

Level
Symbol

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

PU

PRV Return

WH

Temperature
Symbol

Off Machine Switch Specification

K856

YL

M744

Pressure
Symbol

Symbols and Definitions

Function

CAN 1 Data Link (+)

M739

Aux Ckt

32 3.2
Position 1 = 25 5%
Position 2 = 25 5%
Position 3 = 25 5%
Position 4 = 25 5%
120

Part No.

BK

Backup EPR Valve Sw.

GN

Symbols

47 5%

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

251

PK

172

Resistance (Ohms)

CAN (1 PLJ)
174-3016
Resistor:
CAN
CAN (2)
At room temperature unless otherwise noted.

A/C Unit
Alarm - Action
Breaker - Alternator
Breaker - Main
Control - Pedal LH
Control - Wiper
Converter - 12V 7A (1)
Converter - 12V 7A (2)
Converter - 12V Power
Converter - Radio
Diode - ACC
Diode - Alternator
Diode - Hydraulic Lock
Diode - Lamp
Diode - Main Relay
Diode - Start Relay
ECM - Product Link (2nd Generation)
ECM - Product Link (For Japan)
ECM - Product Link (Gateway Worldview)
Fuse Block
Indicator Unit
Joystick - LH
Joystick - RH
Monitor
Motor - Lower Wiper
Motor - Wiper
Relay - Beacon
Relay - Boom Lamp
Relay - Cab Lamp
Relay - Caution Lamp
Relay - Chassis Lamp
Relay - Horn
Relay - Main
Relay - Neutral Start
Relay - Q.C. Hydraulic Lock 1
Relay - Q.C. Hydraulic Lock 2
Relay - Q.C. Hydraulic Lock On
Relay - Q.C. Hydraulic Lock Priority
Relay - Start
Relay - Start Control
Relay - Tool Priority

169

Harness And Wire Electrical Schematic Symbols

KENR6557-01
August 2008

Resistor, Sender and Solenoid Specifications


Part No.

AREA C

AREA D
36

67
8

58
62

91
92
93
94

(Dimensions: 39 inches x 28 inches)

0001
0002
0003
0004
0005
0006
0041
0091
0094
0095
0100
0110
0168
0172
0174
0190
0253
0261
0262
0268
0342
0460
0617
1779
1785
1797
1834

Component

Wire
Color

30 Page,

CID

Wire Description
Wire
Number

KENR6557-01 VOL 1 of 2

Component Identifiers (CID)


Module Identifier (MID)
Engine Control
(MID No. 036)

18

17

16

15

14

13

12

11

10

OPERATOR STATION

CONN 1

CONN TO C-C41
(NOTE T)

EL-C1
2756785

A
B
C

252-A97 YL-18
262-A98 GRN-18

2
7

200-G35 BK-18
A537-G9 PK-18

C
O
N
N
2
8

K906-G5 GRN-18

A768-G6 BLU-18

235-G38 BK-18

A769-G7 GY-18

11

RESISTOR 2
1743016

A
B
C

AJ-C3
2434505
1
113-AJ1 ORN-18
2
139-AJ9 ORN-18

CONN 20

GH-C2
2434505
1
188-GH5 WH-16
2
139-GH6 ORN-16

CAN 1 RESISTOR PLJ


1743016

308-F145 YL-18
200-F140 BK-16

177-A69 RD-6
177-FA1 RD-4

112-FC1 PU-4
MAIN RELAY
2130772

ATCH RADIO CONVERTER


2832783

11

K952-GM5 BR-18

1
3
4
6
7
9
10
12

147-GM2 PU-16

235-GM3 BK-18
M739-GM4 YL-18

F772-GM1 WH-16
K952-GM5 BR-18
M739-GM4 YL-18
235-GM3 BK-18
147-GM2 PU-16

+
-

1
1
1

200-F160
200-F116
200-F149
200-F157
200-F162

U-C3
7Y3967

615-U1 YL-16

U-C2
7Y3967

U-C4
7Y3966

200-U2 BK-16

V-C1
7Y3966

V-C3
7Y3967

615-V1 YL-16

V-C2
7Y3967

V-C4
7Y3966

200-V2 BK-16

RD-16
1

ATCH CAB LAMP(LH)


1673441
1831035 (NOTE D)

WH-16

T-C4
7Y3966

200-T2 BK-16

RD-16
1

ATCH CAB LAMP(RH)


1673441
1831035 (NOTE D)

WH-16

1
1
1

G
1

DOME LAMP
1761986
F-C22
2397356
1
495-F1 GRN-18
2
3
491-F3 PK-18
4
403-F4 GRN-18
5
6
7
8
405-F62 GY-18
9
C468-F9 BLU-18
10
412-F2 BLU-18
11
496-F5 WH-18
12
F-C23
2304009
1
103-F24 RD-18
3
308-F144 YL-18
7
893-F11 GRN-18
8
892-F12 BR-18
2
200-F8 BK-18
4
5
251-F147 YL-18
6
261-F51 GRN-18
9
10
11
12
410-F89 WH-18

WINDOW LIMIT SW
1176306

403-F4 GRN-18
405-F62 GY-18
412-F2 BLU-18
491-F3 PK-18
495-F1 GRN-18
496-F5 WH-18
C468-F9 BLU-18
251-F189 YL-18
251-F23 YL-18
251-F147 YL-18

103-F7 RD-18
103-F24 RD-18
200-F8 BK-18

103-F96 RD-16
A584-F169 BLU-18

403-F76 GRN-18
506-F103 PU-18
535-F117 BLU-16
118-F90 GY-16
152-F59 BLU-16
615-F129 YL-16

113-F101 ORN-18
103-F70 RD-16
135-F95 BLU-14
147-F22 PU-16
252-F190 YL-18
262-F191 GRN-18
430-F33 BLU-18
487-F34 ORN-18
575-F106 YL-18
576-F107 PK-18
578-F105 BLU-16
780-F21 PU-16
892-F98 BR-18
893-F111 GRN-18
A537-F108 PK-18
C569-F97 YL-14
G976-F36 BLU-18
L973-F82 GRN-16
X738-F35 PK-18
200-F113 BK-14
210-F47 BK-14
229-F45 BK-14
235-F114 BK-18
535-F124 BLU-16
535-F151 BLU-16

113-F81 ORN-18
113-F61 ORN-18
103-F6 RD-16
103-F7 RD-18
308-F144 YL-18
251-F189 YL-18
261-F52 GRN-18
892-F12 BR-18
893-F11 GRN-18
261-F152 GRN-18
251-F23 YL-18

123-F64 WH-18
129-F57 BLU-16
147-F63 PU-16
147-F83 PU-16
199-F69 ORN-18
331-F187 ORN-18
603-F133 PK-18
607-F49 PK-18
645-F88 RD-18
L978-F199 GY-16
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BLU-18
200-F139 BK-16

105-F137 RD-16
105-F77 RD-16
105-F102 RD-16
105-F40 RD-16
646-F32 RD-18
308-F144 YL-18

YL-16
RD-18
BK-16
BK-16
308-F104
684-F130
200-F138
200-F140

T-C3
7Y3967

615-T1 YL-16

U-C1
7Y3966

R-C4
7Y3966

200-R2 BK-16

T-C2
F-C44
7Y3967
7Y3966
1
200-F155 BK-16

R-C3
7Y3967

615-R1 YL-16

T-C1
F-C43
7Y3966
7Y3967
1
615-F164 YL-16

+ BATTERY
ACC
CDL +
CDL GND
CAN1 +
CAN1 J1939 SHIELD
J1939 +
J1939 ALARM

ACTION ALARM
1321829

F-C30
2677629
1 +B
103-F27 RD-18
F-C31
2677629
1 GROUND
200-F166 BK-18
F-C32
2677629
1 SIGNAL
403-F76 GRN-18

SERVICE METER
1613932

ATCH UNDER WINDOW LIMIT SW


1296466
535-F148 BLU-16

152-F59 BLU-16
535-F124 BLU-16
535-F151 BLU-16
535-F117 BLU-16

CIGAR LIGHTER
9W0335
2382318 (NOTE V)

ENG OIL PRESS.


ENG OIL LEVEL
COOLANT LEVEL
HYD OIL LEVEL
AIH CONT STATUS

129-F57 BLU-16

FUEL LEVEL
COOLANT TEMP
HYD OIL TEMP
ALT R-TERM.

410-F89 WH-18

199-F165 ORN-18
501-F28 GRN-18
530-F29 ORN-18
A586-F26 ORN-18
590-F67 GY-18
200-F166 BK-18

F-C3
9G1906

MONITOR
2602193

410-F89 WH-18
F-C33
1552269
1
199-F165 ORN-18
2
410-F89 WH-18

103-F27 RD-18
200-F160 BK-16
152-F59 BLU-16
403-F76 GRN-18
535-F117 BLU-16
535-F124 BLU-16
535-F151 BLU-16
200-F166 BK-18
199-F165 ORN-18
118-F90 GY-16
506-F103 PU-18
A584-F169 BLU-18

F-C4
1532602

200-F122 BK-16

200-F122 BK-16

113-F81 ORN-18
331-F187 ORN-18
430-F33 BLU-18
487-F34 ORN-18
501-F28 GRN-18
530-F29 ORN-18
590-F67 GY-18
645-F88 RD-18
646-F32 RD-18
780-F30 PU-18
A586-F26 ORN-18
G976-F36 BLU-18
X738-F35 PK-18
251-F100 YL-18
251-F109 YL-18
251-F189 YL-18

200-F182 BK-18
200-F139 BK-16
200-F113 BK-14
200-F160 BK-16
200-F168 BK-16
200-F180 BK-18
200-F8 BK-18
200-F166 BK-18

780-F21 PU-16
780-F31 PU-16
780-F30 PU-18
113-F81 ORN-18
129-F57 BLU-16
251-F189 YL-18
261-F52 GRN-18
331-F187 ORN-18
430-F33 BLU-18
487-F34 ORN-18
646-F32 RD-18
645-F88 RD-18
G976-F36 BLU-18
X738-F35 PK-18
200-F139 BK-16
200-F113 BK-14
199-F165 ORN-18
501-F28 GRN-18
530-F29 ORN-18
590-F67 GY-18
A586-F26 ORN-18
200-F113 BK-14
200-F139 BK-16
200-F25 BK-18
200-F181 BK-18
200-F182 BK-18

235-F114 BK-18
235-F112 BK-18
235-F46 BK-18
123-F64 WH-18
147-F22 PU-16
147-F63 PU-16
147-F83 PU-16
147-F188 PU-16
147-F198 PU-16
147-F17 PU-16

199-F69 ORN-18
535-F124 BLU-16
535-F151 BLU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BLU-16
603-F133 PK-18
607-F49 PK-18
A537-F108 PK-18
L973-F82 GRN-16
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BLU-18
L978-F199 GY-16

F-C46
1532602

MOTOR

261-F48 GRN-18
261-F50 GRN-18
261-F52 GRN-18

GROUND-CAB 1

R725-F38
E480-F43
L886-F13
L973-F110

200-F25 BK-18

235-F112 BK-18
893-F142 GRN-18
892-F143 BR-18
105-F40 RD-16

199-F165 ORN-18
200-F181 BK-18
E480-F43 PK-18
L973-F110 GRN-18

262-F150 GRN-18
252-F153 YL-18
F-C54
3E3370
252-F20 YL-18
262-F19 GRN-18

F-C49
2304011
1
113-F185 ORN-16
2
139-F186 ORN-16
F-C51
2434505

1
1
1
1
1

165-GX8 YL-18
GX-C5
7Y3966

F-C36
7Y3967
F-C19
7Y3967
F-C14
7Y3967
F-C11
7Y3967
F-C63
7Y3967

WIPER MOTOR
2457931

SWITCH PANEL
2277575

F-C1
1636659
A1
113-F81 ORN-18
A2
200-F25 BK-18
A3
251-F109 YL-18
A4
261-F50 GRN-18
A5
A6
430-F33 BLU-18
A7
487-F34 ORN-18
A8
X738-F35 PK-18
A9
G976-F36 BLU-18
A10
T725-F37 WH-18
A11
A12

780-F30 PU-18
L885-F39 BLU-18
530-F29 ORN-18
590-F67 GY-18
A586-F26 ORN-18
501-F28 GRN-18
646-F32 RD-18
645-F88 RD-18
331-F187 ORN-18
165-F196 YL-18

L886-F13 BR-18
L885-F39 BLU-18

T725-F37 WH-18
165-F196 YL-18

A
B
C

RESISTOR
1743016

CONN 30

F-C25
7Y3958
A579-F176 ORN-16
A580-F177 BR-16
A581-F178 GRN-16
A582-F179 PU-16
200-F168 BK-16
200-F168 BK-16

AIR CLEANER SW
CAPSULE FILTER SW
SP FILTER SW
WTR SPR LEVEL SW
FUEL FILTER SW
DIGITAL GND
DIGITAL GND
2ND FILTER SW
OLWD CANCEL SW
OPTION STG SW
FINE SWING SW
SPARE (STB)
SPARE (STB)
QUICK COUPLER SW
OPTION ROCKER SW
WASHER
WIPER INT-3
WIPER INT-6
WIPER LOW
CHAS LAMP RELAY
BOOM LAMP RELAY
TRAVEL ALARM
CAUTION LAMP(CRANE)
DIGITAL GND
DIGITAL GND

W. CCW
W. CW
REV
STOP
INT-6
INT-3
LOW
WASH
GND
RAISE-S
WA+
ACC
WIPER CUT

F-C26
1114816
1
A579-F176 ORN-16
2
A580-F177 BR-16
13
A581-F178 GRN-16
12
A582-F179 PU-16
4
A586-F26 ORN-18
9
590-F67 GY-18
8
501-F28 GRN-18
7
530-F29 ORN-18
10
200-F180 BK-18
11
5
506-F103 PU-18
6
118-F90 GY-16
3
A584-F169 BLU-18

WIPER CONT
1557042
200-F168 BK-16
GT-C7
GV-C1
1636803
1673542
1
147-GT17 PU-16
2
E562-GT21 PU-16
3
E565-GT20 BLU-16
4
CONN 33 5

F-C2
1636699
261-F48 GRN-18
251-F100 YL-18

R725-F38 WH-18

1
3
6
4
5
2

BU/BK
BU/RD
GN
BU
BK

+B
GND
CAN1 +
CAN1 -

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

WH-18
PK-18
BR-18
GRN-18

147-GT17 PU-16

F-C48
3E3370
251-F100 YL-18
261-F48 GRN-18

E565-GT20 BLU-16
E562-GT16 PU-16
E562-GT18 PU-16
E562-GT21 PU-16
E562-GT22 PU-16

ATCH UNIVERSAL QC SW
1055175
1
2
3
4
5
147-GV2 PU-16
6
147-GV1 PU-16

165-GX8 YL-18
M751-GX4 YL-18
235-GX5 BK-18

GX-C2
1673542

F-C13
1636803

CONN 21

F-C18
1636803

F-C16
1636803

F-C15
1636803

F-C40
1636803

F-C21
1636803

F-C20
1636803

F-C62
1636803

F-C17
1636803

F-C50
7Y3952

CONN 31
AW-C1
7Y3953
780-AW2 PU-16

ATCH BEACON SW
(NOTE F)

12V POWER CONVERTER


2832783

ATCH-CRANE CANCEL SW
2382219
(NOTE P)

147-AW1 PU-16
ATCH SEAT HEATER SW ATCH OVER LOAD WARNING SWATCH SMART BOOM SELECT SW
2382211
2382215
2382214
(NOTE F)

ATCH RADIO MUTE SW


2382216

ATCH LOWER WASHER SW


2382210

ATCH LOWER WIPER SW


2382209

ATCH LEVELING SW
2677639
(NOTE F)

QUICK COUPLER SW
7N2353

ATCH FINE SWING CONT SW


2382212

CONN 31
1
2

GX-C3
1636803

C
E562-GT22 PU-16
147-GT17 PU-16

GH-C3
2304013
GH-C4
2434506

147-F17 PU-16
780-F31 PU-16

E565-GV4 BLU-16
E562-GV3 PU-16
147-F188 PU-16
200-F197 BK-18
200-F181 BK-18

GH-C1
2305010

OPERATOR STATION

SPEAKER (R)
7Y5505

607-F154 PK-18
L973-F14 GRN-16

AJ-C2
2305010

KEY SWITCH
9G7641

R-C2
F-C42
7Y3967
7Y3966
1
200-F161 BK-16

BK-16
BK-14
BK-16
BK-18
BK-16

200-F160 BK-16

508-F120 PU-18
509-F121 WH-18
511-F118 BR-18
512-F119 GRN-18
200-F116 BK-14

200-F68 BK-14
403-F201 GRN-18
103-F70 RD-16
113-F101 ORN-18
135-F95 BLU-14
147-F22 PU-16
251-F23 YL-18
252-F190 YL-18
261-F152 GRN-18
262-F191 GRN-18
430-F33 BLU-18
487-F34 ORN-18
506-F103 PU-18
535-F117 BLU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BLU-16
780-F21 PU-16
892-F98 BR-18
893-F111 GRN-18
A537-F108 PK-18
C569-F97 YL-14
G976-F36 BLU-18
L973-F82 GRN-16
X738-F35 PK-18
200-F113 BK-14
210-F47 BK-14
229-F45 BK-14
235-F114 BK-18
403-F115 GRN-18
403-F115 GRN-18
403-F76 GRN-18
403-F4 GRN-18
405-F62 GY-18
412-F2 BLU-18
491-F3 PK-18
495-F1 GRN-18
496-F5 WH-18
C468-F9 BLU-18

+
-

1
2

AJ-C5
2434509

THROTTLE POS SW
1060107

CAB
R-C1
F-C41
7Y3966
7Y3967
1
615-F163 YL-16

4
3
1
2
5

AJ-C4
2312295
MAIN RELAY DIODE
1211022

COM
S1
S2
S3
S4

F772-GM1 WH-16

C855-GF5 GY-18
235-GF2 BK-18

308-F144 YL-18
308-F104 YL-16
308-F141 YL-18

1
2

BK
PK
BU
GN
BR

(NOTE D)

607-F200 PK-18
607-F154 PK-18

F-C5
7Y3952
200-F146 BK-18
308-F145 YL-18

CONN 34

M-C6
1532541
1
113-M13 ORN-18
ANTENNA ACC
2
200-M14 BK-18
GND
509-M15 WH-18
SPKR LH(-) 3
AUX-SPKR(-) 4
C566-M22 PK-18
512-M16 GRN-18
SPKR RH(-) 5
6
607-M17 PK-16
ILLUM
7
103-M18 RD-16
BACKUP
508-M19 PU-18
SPKR LH(+) 8
AUX-SPKR(+) 9
C560-M21 ORN-18
511-M20 BR-18
SPKR RH(+) 10
ATCH RADIO AM 2510541 (NOTE V)
ATCH RADIO AM/FM 2510537 (NOTE V) M-C7
7Y3966
1
M-C8
7Y3967
1

L978-F199 GY-16
147-F198 PU-16
200-F156 BK-18
200-F197 BK-18

WK-C1 F-C29
3E3364 1552269
1
684-WK1 RD-18
684-F130 RD-18
2
646-F32 RD-18
F-C24 F-C28
3E3370 1552267
(NOTE E)
A
105-F137 RD-16
B
200-F138 BK-16
C
308-F141 YL-18

1
2
3
4
5
6

ATCH BACKUP CRANE SW


2833074

200-F168 BK-16

B
D
E
A
C
F
G
H
J

IND UNIT
1709324

GND
+B

C OFF
S ON
B ST

308-F144 YL-18
892-F12 BR-18
893-F11 GRN-18

F-C27
9W1951

GROUND-CAB 3

2
1

261-F152 GRN-18
261-F52 GRN-18
261-F51 GRN-18

893-F11 GRN-18
893-F111 GRN-18
893-F142 GRN-18

F-C47
1532602

CONN 19
ET CONN

1
2

M-C3
1552273

F-C37
1673630
1
103-F96 RD-16
3
200-F162 BK-16
2
4

ATCH 12/7A SOCKET B ATCH 12V/7A SOCKET A


1210987
(NOTE C) 1210987

1
F-C45
7Y3967

PU-18
ORN-18
PU-18
PU-16
BR-18

M-C2
7Y3952

M-C1
1211168
T902-M12 PK-18
T901-M11 YL-18
607-M1 PK-16
200-M2 BK-18
235-M3 BK-18
A755-M4 PK-18
A756-M5 BLU-18
A757-M6 GY-18
A758-M7 BR-18
308-M8 YL-16
326-M23 RD-16
307-M9 ORN-16
105-M10 RD-16
113-M13 ORN-18
200-M14 BK-18
509-M15 WH-18
512-M16 GRN-18
607-M17 PK-16
103-M18 RD-16
508-M19 PU-18
511-M20 BR-18

12
11
1
2
3
4
5
6
7
8
21
9
10
13
14
15
16
17
18
19
20

ATCH EXCITER COIL


2065208

M-C4 M-C5
1552269 3E3364
2
1

200-F160 BK-16
200-F8 BK-18
200-F168 BK-16
200-F180 BK-18

1
F-C38
7Y3967

308-F104 YL-16
308-F144 YL-18
308-F145 YL-18

RADIO AM/FM
2510539

SPEAKER (L)
7Y5505

200-F116 BK-14
200-F116 BK-14
200-F149 BK-16
200-F149 BK-16
200-F155 BK-16
200-F161 BK-16
615-F164 YL-16
615-F163 YL-16
615-F129 YL-16
615-F129 YL-16
103-F96 RD-16
A584-F169 BLU-18
200-F157 BK-18
200-F162 BK-16

4
3
1
2
5

+B
GND
KEY INPUT
ON/OFF SOL1
ON/OFF SOL2
R-TERM
ANALOG (FUEL LEVEL)
ANALOG IN
STG
CDL+
CDLCAN+
CANCAN SHIELD

BACKUP EPR VALVE SW


3 2833074
1
6
4
9
7
12
10

235-G38 BK-18
235-G37 BK-18
L968-G13 ORN-18
F889-G16 WH-18
M736-G11 BLU-18
A770-G15 PK-18
L969-G12 WH-18
169-G31 PK-18
K907-G10 BLU-18

607-F159 PK-18
607-F200 PK-18
535-F151 BLU-16
575-F106 YL-18
576-F107 PK-18
200-F158 BK-18
200-F156 BK-18

A
B
C

BACKUP GOV SW
1 1636711
3

F774-G28 WH-18
F773-G29 ORN-18

535-F124 BLU-16
200-F170 BK-18
200-F194 BK-18

+B
GND
KEY OFF

G-C7
2434505

ONE TOUCH LOW IDLE SW


2220225
ATCH MSS KEYREADER
2180404
1 KEY ON
2 GND
3 CAN +
4 CAN 5 COIL SIG
6 COIL RET
7
8

A584-F169 BLU-18

262-F191 GRN-18
262-F19 GRN-18
262-F150 GRN-18
892-F12 BR-18
892-F98 BR-18
892-F143 BR-18

NOTE W

2
1
2

998-G14 BR-18

607-F193 PK-18
607-F171 PK-18
578-F105 BLU-16

1
2

G-C6
2304011

SW-COM
SW-1
SW-2

CAB

1
2

235-G39 BK-18

E562-GT18 PU-16
E562-GT16 PU-16
E565-GT20 BLU-16

RELAY
LAMP SW

ATCH SEAT HEATER


2299093
2359027(UN TILT)
2
1

252-F190 YL-18
262-F191 GRN-18

508-F120 PU-18
509-F121 WH-18
511-F118 BR-18
512-F119 GRN-18
200-F116 BK-14
251-F23 YL-18
261-F152 GRN-18

495-F1 GRN-18
496-F5 WH-18
C468-F9 BLU-18

147-F22 PU-16
L973-F82 GRN-16
235-F114 BK-18
200-F113 BK-14
403-F115 GRN-18
405-F62 GY-18
412-F2 BLU-18
491-F3 PK-18

C
O
N
N

G-C13
1027964
T902-G53 PK-18
T901-G52 YL-18
607-G30 PK-16
200-G33 BK-18
235-G39 BK-18
A755-G23 PK-18
A756-G24 BLU-18
A757-G25 GY-18
A758-G26 BR-18
308-G18 YL-16
326-G54 RD-16
307-G20 ORN-16
105-G8 RD-16
113-G44 ORN-18
200-G45 BK-18
509-G46 WH-18
512-G47 GRN-18
607-G48 PK-16
103-G49 RD-16
508-G50 PU-18
511-G51 BR-18

GROUND-CAB 2

252-F190 YL-18
252-F20 YL-18
252-F153 YL-18

147-F58
331-F187
147-F58
147-F83
321-F44

117-GH4 RD-18

ATCH AUX PUMP PRESS. SW


1673466
(STEM 4 STATUS)
(NOTE X)

E565-GV4 BLU-16
E562-GV3 PU-16
147-GV1 PU-16

508-A93 PU-18
509-A94 WH-18
511-A95 BR-18
512-A96 GRN-18
200-A110 BK-14
251-A43 YL-18
261-A44 GRN-18

495-A23 GRN-18
496-A24 WH-18
C468-A29 BLU-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
200-F68 BK-14
892-F98 BR-18
893-F111 GRN-18
103-F70 RD-16
113-F101 ORN-18
430-F33 BLU-18
487-F34 ORN-18
506-F103 PU-18
780-F21 PU-16
A537-F108 PK-18
578-F105 BLU-16
535-F117 BLU-16
575-F106 YL-18
576-F107 PK-18
G976-F36 BLU-18
X738-F35 PK-18
135-F95 BLU-14
210-F47 BK-14
C569-F97 YL-14
229-F45 BK-14

K776-F205 GRN-18

330-F71 YL-16

309-F99 GY-18
321-F44 BR-18

A770-F66 PK-18

L978-F199 GY-16

308-F104 YL-16

616-F84 BLU-16
168-F123 RD-14
322-F86 GY-16
120-F55 YL-16
172-F10 RD-18
179-F56 BLU-16
638-F91 WH-16
105-F102 RD-16
169-F18 PK-18

130-F75 RD-14

607-F87 PK-16
154-F93 RD-18
127-F60 ORN-16
306-F92 GRN-16
124-F65 GRN-14
307-F94 ORN-16
175-F72 RD-14
320-F85 RD-18
184-F74 RD-14

147-A12 PU-16
L973-A3 GRN-16
235-A140 BK-18
200-A109 BK-14
403-A14 GRN-18
405-A17 GY-18
412-A18 BLU-18
491-A21 PK-18

200-A108 BK-14
892-A42 BR-18
893-A41 GRN-18
103-A83 RD-18
113-A84 ORN-18
430-A19 BLU-18
487-A20 ORN-18
506-A39 PU-18
780-A10 PU-16
A537-A85 PK-18
578-A40 BLU-16
535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
G976-A31 BLU-18
X738-A37 PK-18
135-A89 BLU-16
210-A90 BK-16
C569-A91 YL-16
229-A92 BK-16

K776-A16 GRN-18

330-A82 YL-16

309-A15 GY-18
321-A38 BR-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1
168-F73 RD-10

A770-A81 PK-18

308-A80 YL-16

616-A11 BLU-16
168-A5 RD-14
322-A8 GY-16
120-A76 YL-16
172-A2 RD-18
179-A77 BLU-16
638-A65 WH-16
105-A78 RD-16
169-A79 PK-18

130-A1 RD-14

607-A70 PK-16
154-A71 RD-18
127-A72 ORN-16
306-A73 GRN-16
124-A66 GRN-14
307-A74 ORN-16
175-A67 RD-14
320-A75 RD-18
184-A7 RD-14

177-A69 RD-6

603-F133 PK-18
200-F134 BK-18
199-F69 ORN-18
199-F135 ORN-16
638-F91 WH-16

ATCH MEDIUM PRESS. SW


1673466
(STEM 3 STATUS)
(NOTE H)

ATCH JOYSTICK RH
2602109

1
2

251-EL7 YL-18
261-EL10 GRN-18

EL-C3
1552267
A
251-EL8 YL-18
B
261-EL11 GRN-18
C

EL-C4
3E3370

893-EL4 GRN-18
892-EL5 BR-18
251-EL6 YL-18
261-EL9 GRN-18

306-F92 GRN-16

SW-3

ATCH JOYSTICK RH(4 SW)


2602127

G-C12 G-C14
1552264 3E3388
1
308-G19 YL-16
2
200-G34 BK-18
3
252-G21 YL-18
4
262-G22 GRN-18
5
T901-G52 YL-18
6
T902-G53 PK-18
7
8

200-F203 BK-18
200-F68 BK-14
200-F138 BK-16
200-F139 BK-16
200-F140 BK-16

ATCH QC HYD LOCK RELAY 2


1495050
GT-C5
1495051
1
779-GT6 WH-16
2
200-GT12 BK-18
3
E565-GT20 BLU-16
4
5
780-GT1 PU-16

ATCH LAMP DELAY TIMER


1636704

G-C10
7Y3967
235-G43 BK-18
1
G-C11
7Y3967
L972-G27 BLU-18
1

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

4
3
1
2
5

261-EL9 GRN-18
251-EL6 YL-18
251-EL7 YL-18
251-EL8 YL-18
261-EL10 GRN-18
261-EL11 GRN-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14

200-G33
200-G34
235-G41
235-G42
235-G43
235-G40
235-G36

4
1
3
2
5

172-EL1 RD-18
235-EL2 BK-18
308-EL3 YL-16

892-EL5 BR-18
893-EL4 GRN-18
235-EL2 BK-18

1
2
3
4
5

154-F93 RD-18
200-F136 BK-18
307-F94 ORN-16

175-F72 RD-14
172-F10 RD-18
149-F80 RD-16
115-F78 RD-16
103-F6 RD-16
105-F77 RD-16
114-F79 RD-16
184-F74 RD-14
130-F75 RD-14
141-F16 RD-16
142-F15 RD-16
168-F123 RD-14
168-F73 RD-10

ATCH HIGH PRESS. SW


1673466
(STEM 1 STATUS)
(NOTE H, J, K)

607-F193 PK-18
607-F159 PK-18

GPS ANTENNA (GT5)

2
6

SW-3

+B
GND
PWM OUT

1
2
3
4
5
6

SW-4
SW-COM
SW-1
SW-2

308-G18 YL-16
308-G19 YL-16
200-G32 BK-16

GM-C1
2434508
F772-GM1 WH-16
147-GM2 PU-16
235-GM3 BK-18
M739-GM4 YL-18
K952-GM5 BR-18

139-F186 ORN-16
113-F185 ORN-16
200-F158 BK-18
200-F170 BK-18

EL-C2
2434508
172-EL1 RD-18
308-EL3 YL-16

C
O
N
N

103-AJ6 RD-16
508-AJ7 PU-18
511-AJ8 BR-18

4
3
1
2
5

CONN 2

CONN TO C-C4
(NOTE T)

1
2
3
4
5
6

PRODUCT LINK FOR JAPAN ECM


2705500
CELLULAR ANTENNA (TNC)

1
2
3
4
5
6

2
5

AJ-C1
2312295
113-AJ1 ORN-18
200-AJ3 BK-18
509-AJ4 WH-18
512-AJ5 GRN-18

607-F172 PK-18
607-F171 PK-18
M747-F42 BLU-18
M746-F192 YL-18
M744-F195 WH-18
200-F167 BK-18
200-F194 BK-18

1
2
3
4
5
6
7
8

G-C5
2312295
113-G44 ORN-18
200-G45 BK-18
509-G46 WH-18
512-G47 GRN-18
607-G48 PK-16
103-G49 RD-16
508-G50 PU-18
511-G51 BR-18

C
O
N
N

G-C9
2472693
1
2
3
4
5
6

1
2
3
4
5
6

200-F157 BK-18

4
3
1
2
5

ANTENNA
2705501

1
2
3
4
5

GX-C4
7Y3966
1
143-GX9 BR-18

CONN 13

15A
5A
10A
10A
10A
10A
10A
25A
20A
10A
10A
15A
30A
15A
20A
20A
10A
25A
25A
30A

309-F99 GY-18
120-F55 YL-16
124-F65 GRN-14
127-F60 ORN-16
130-F75 RD-14
154-F93 RD-18
168-F73 RD-10
168-F123 RD-14
169-F18 PK-18
172-F10 RD-18
175-F72 RD-14
179-F56 BLU-16
184-F74 RD-14
306-F92 GRN-16
307-F94 ORN-16
320-F85 RD-18
321-F44 BR-18
322-F86 GY-16
330-F71 YL-16
607-F87 PK-16
616-F84 BLU-16
638-F91 WH-16
A770-F66 PK-18
K776-F205 GRN-18
L978-F199 GY-16
308-F104 YL-16
105-F102 RD-16
403-F201 GRN-18
200-F68 BK-14
118-F90 GY-16
152-F59 BLU-16
615-F129 YL-16
105-F102 RD-16
308-F104 YL-16
L978-F199 GY-16
103-F6 RD-16
105-F77 RD-16
113-F61 ORN-18
123-F64 WH-18
129-F57 BLU-16
147-F63 PU-16
147-F83 PU-16
199-F69 ORN-18
331-F187 ORN-18
603-F133 PK-18
607-F49 PK-18
645-F88 RD-18
684-F130 RD-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BLU-18
200-F138 BK-16
200-F139 BK-16
200-F140 BK-16

E480-F43 PK-18
200-F183 BK-18
200-F167 BK-18

SATELLITE

1
2
3
4
5
6
7
8

169-G31 PK-18
200-G32 BK-16
235-G36 BK-18

2
4

139-F186 ORN-16
113-F185 ORN-16
123-F64 WH-18
147-F17 PU-16
147-F188 PU-16
147-F198 PU-16
199-F69 ORN-18
535-F124 BLU-16
535-F151 BLU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BLU-16
603-F133 PK-18
607-F49 PK-18
780-F31 PU-16
A537-F108 PK-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BLU-18
L978-F199 GY-16
235-F46 BK-18
L973-F82 GRN-16
L973-F110 GRN-18
L973-F14 GRN-16
L973-F14 GRN-16
199-F165 ORN-18
E480-F43 PK-18
200-F181 BK-18

TXD
GND
DTR
DCD

GPS

PL121SR ANTENNA AS. ROOF


2662861

114-F126 RD-18
320-F85 RD-18
114-F126 RD-18
114-F79 RD-16
322-F86 GY-16

F-C55
7Y3967

ALT DIODE
1211022

607-F184 PK-18
607-F172 PK-18
235-F46 BK-18

RS-232
RX-232
RX-232
RX-232

TRAVEL ALARM RELAY


1613128

1
2
3
4
5

188-GH5 WH-16

F-C39
7Y3967
1

F-C59
7Y3952
1
2

4
3
2
1
5

CONN TO
GL-C1 (NOTE S)
GN-C4 (NOTE R)

GK-C2
2305010
N960-GK6 ORN-18
N957-GK5 PK-18
N979-GK9 GRN-18
N970-GK7 YL-18
N973-GK8 BR-18

1
2
3
4
5
6

BATT +
GND
KEY SW ON
ALT R-TERM
RS-232 RXD

1
2
3
4
5
6
7
8
9
10
11
12

G-C4
2304009
A755-G23 PK-18
A756-G24 BLU-18
A757-G25 GY-18
A758-G26 BR-18
L972-G27 BLU-18
F774-G28 WH-18
F773-G29 ORN-18
607-G30 PK-16

G-C8
2397352
E472-G1 GRN-18
235-G42 BK-18
E473-G2 GY-18
235-G41 BK-18
K843-G3 GRN-18
K847-G4 PU-18

326-G54 RD-16
103-G49 RD-16
105-G8 RD-16
113-G44 ORN-18
307-G20 ORN-16
508-G50 PU-18
509-G46 WH-18
511-G51 BR-18
512-G47 GRN-18
607-G30 PK-16
607-G48 PK-16
A755-G23 PK-18
A756-G24 BLU-18
A757-G25 GY-18
A758-G26 BR-18
E472-G1 GRN-18
E473-G2 GY-18
K843-G3 GRN-18
K847-G4 PU-18
L972-G27 BLU-18
200-G45 BK-18
252-G21 YL-18
262-G22 GRN-18
308-G17 YL-16

F-C34
7Y3955
1
508-F120 PU-18
2
509-F121 WH-18
3

199-F135 ORN-16
160-F53 PU-16
147-F83 PU-16
154-F93 RD-18
199-F69 ORN-18
306-F92 GRN-16
307-F94 ORN-16
320-F85 RD-18
321-F44 BR-18
322-F86 GY-16
331-F187 ORN-18
603-F133 PK-18
607-F49 PK-18
607-F87 PK-16
615-F129 YL-16
616-F84 BLU-16
638-F91 WH-16
645-F88 RD-18
684-F130 RD-18
200-F134 BK-18
200-F136 BK-18

ATCH QC HYD LOCK RELAY 1


1495050
GT-C4
1495051
1
E564-GT13 PK-18
2
200-GT11 BK-18
3
E562-GT16 PU-16
4
5
779-GT5 WH-16

PROD LINK 2ND GENERATION RADIO


2639088

1
2
3
4
5
6
7
8
9
10
11
12

G-C2
2434510
K906-G5 GRN-18
A768-G6 BLU-18
A769-G7 GY-18
105-G8 RD-16
A537-G9 PK-18
K907-G10 BLU-18
M736-G11 BLU-18
L969-G12 WH-18
L968-G13 ORN-18
998-G14 BR-18
A770-G15 PK-18
F889-G16 WH-18

C
O
N
N

F-C35
7Y3955
1
511-F118 BR-18
2
512-F119 GRN-18
3

123-F64 WH-18
200-F173 BK-18
200-F183 BK-18

CONN 3

1
2
3
4
5

124-F65 GRN-14
169-F175 PK-18
160-F53 PU-16
129-F57 BLU-16
179-F56 BLU-16
113-F61 ORN-18
147-F63 PU-16
123-F64 WH-18
152-F59 BLU-16
118-F90 GY-16
127-F60 ORN-16
120-F55 YL-16
199-F135 ORN-16
180-F54 GRN-16
143-F41 BR-18
119-F202 PK-18

ATCH 2WAYS LEVER CHG PRESS. SW


1673466

ANTENNA CABLE

607-F174 PK-18
607-F184 PK-18
A537-F108 PK-18

CONN 2

CONN TO
C-C4 (NOTE S)
GN-C3 (NOTE R)

115-F127 RD-18
684-F128 RD-18
115-F127 RD-18
115-F78 RD-16
615-F129 YL-16

ATCH QC HYD LOCK ON RELAY


1495050
GT-C3
1495051
1
E564-GT14 PK-18
2
200-GT10 BK-18
3
A588-GT8 GRN-18
4
5
E564-GT14 PK-18
E564-GT15 PK-18

D
GK-C3
1552252
1
172-GK1 RD-18
2
235-GK2 BK-18
3
308-GK3 YL-16
4
403-GK4 GRN-18
5
N957-GK5 PK-18
6
7
N960-GK6 ORN-18
8
N979-GK9 GRN-18
9
N970-GK7 YL-18
10
N973-GK8 BR-18
11
12

15A
5A
10A
10A
10A
5A
10A
5A
10A
10A
10A
10A
10A
10A
5A
5A
5A
10A
10A
15A

ATCH 2WAYS LEVER CHANGE SOL


1211491

CONSOLE(RH)

210-F47 BK-14
135-F95 BLU-14
229-F45 BK-14
C569-F97 YL-14
105-F40 RD-16

ATCH QC HYD LOCK PRIORITY RELAY


1495050
GT-C2
1495051
1
E562-GT18 PU-16
2
200-GT9 BK-18
3
E564-GT13 PK-18
4
E564-GT15 PK-18
5
A588-GT7 GRN-18

235-GN23 BK-18

GK-C1
2434508
1
172-GK1 RD-18
2
308-GK3 YL-16
3
403-GK4 GRN-18
4
5
6
235-GK2 BK-18

ATCH BEACON RELAY


1613128

200-GT9 BK-18
200-GT10 BK-18
200-GT11 BK-18

RS-232 PORT #3-TXD


RS-232 PORT #3-RXD
RS-232 PORT #3-GND
GROUND

1
2
3
4

G-C1
2305008
E472-G1 GRN-18
E473-G2 GY-18
K843-G3 GRN-18
K847-G4 PU-18

200-GT4 BK-18
200-GT12 BK-18
200-GT19 BK-18

KEY SWITCH ON

1
2
3
4
5

141-2759
113-8490
113-8491
113-8492
113-8493
124-3548

1
2

CONN 29

CONN 18

4
3
2
1
5

308-GN9 YL-16

NEUTRAL START RELAY


1613128

A588-GT3 GRN-18
A588-GT7 GRN-18
A588-GT8 GRN-18

ALTERNATOR R-TERM

A-C20
2304009
K906-A55 GRN-18
A768-A57 BLU-18
A769-A58 GY-18
105-A78 RD-16
A537-A85 PK-18
K907-A56 BLU-18

(NOTE G)

607-F49 PK-18
607-F174 PK-18
199-F69 ORN-18
199-F165 ORN-18
603-F133 PK-18
200-F173 BK-18

N963-GN18 ORN-18
N959-GN16 PK-18
N981-GN22 GRN-18
235-GN13 BK-18

HORN RELAY
1613128

779-GT2 WH-16
779-GT5 WH-16
779-GT6 WH-16

UNSWITCHED POWER

(NOTE C)

F-C53
2434505

113-F61 ORN-18
118-F90 GY-16
119-F202 PK-18
120-F55 YL-16
123-F64 WH-18
124-F65 GRN-14
127-F60 ORN-16
129-F57 BLU-16
147-F63 PU-16
152-F59 BLU-16
179-F56 BLU-16
160-F53 PU-16
199-F135 ORN-16
103-F6 RD-16
105-F77 RD-16
130-F75 RD-14
168-F73 RD-10
168-F123 RD-14
172-F10 RD-18
175-F72 RD-14
184-F74 RD-14
114-F79 RD-16
115-F78 RD-16
149-F80 RD-16

CONSOLE(RH)
A-C19
2434507
E472-A103 GRN-18
E473-A48 GY-18
K843-A49 GRN-18
K847-A50 PU-18

GJ-C3
2305010
F772-GJ9 WH-16
147-GJ1 PU-16
235-GJ2 BK-18
M739-GJ13 YL-18
K952-GJ12 BR-18

169-F18 PK-18
A770-F66 PK-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BLU-18
169-F175 PK-18

+1

A-C42 A-C43
1552269 3E3364
1
1
K852-A36 GRN-18
2
2
235-A136 BK-18

235-A144 BK-18
235-A145 BK-18
235-A146 BK-18

ATCH JOYSTICK PRESS. SW


1673466

1
2

4
3
1
2
5

CONN 3

CONN TO GK-C2

160-F132 PU-18
A623-F131 BLU-18
160-F132 PU-18
160-F53 PU-16
607-F87 PK-16
607-F49 PK-18

780-GT1 PU-16

J1939 HIGH

A-C16
3E3364
1
2

210-F47 BK-14

1
2
3
4
5
6

1
2
3
4
5

CAB LAMP RELAY


1613128

936-GX13 PU-16
K931-GX2 GRN-16
A549-GX3 BLU-16

J1939 LOW

+12 V MEMORY OUT


+12 V SWITCHED OUT
GROUND(12V)
GROUND(24V)
+24 V BATTERY IN
+24 V SWITCHED IN

119-F202 PK-18
309-F204 GY-18
309-F99 GY-18

135-F95 BLU-14

403-GN11 GRN-18

CHASSIS LAMP RELAY


1613128

FUSE
5A 10A FUSE BASE 15A 2382319 20A 25A 30A -

ATCH BACKUP RESISTOR


1262941
(NOTE P)

RS-232 PORT #1-DCD


RS-232 PORT #1-GND

A-C14
2434508

200-GX7 BK-18
607-GX6 PK-18

172-GN7 RD-18

BOOM LAMP RELAY


1613128

149-F125 RD-18
645-F88 RD-18
149-F125 RD-18
149-F80 RD-16
616-F84 BLU-16

143-GX9 BR-18
603-GX1 PK-18
936-GX13 PU-16
A549-GX3 BLU-16
F772-GX10 WH-16
K931-GX2 GRN-16
165-GX8 YL-18
235-GX5 BK-18
M751-GX4 YL-18

F772-GX12 WH-16

F-C56
2434506
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BLU-18

F-C57
1532602
1
A770-F66 PK-18
1
169-F18 PK-18
169-F175 PK-18
F-C52
1532602

BACKUP RESISTOR
1028016

F-C12
7Y3952
A623-F131 BLU-18
684-F130 RD-18
684-F128 RD-18

1
2
3

403-F201 GRN-18

CONN 2
CONN TO GK-C1

ATCH CAUTION LAMP RELAY


1495050
GX-C6
1495051
1
143-GX14 BR-18
2
165-GX8 YL-18
3
4
143-GX9 BR-18
5
603-GX1 PK-18

F772-GX10 WH-16
F772-GX11 WH-16

1
2
3
4
5
6

1
2

M997-A143 PU-18
235-A144 BK-18

ATCH LOWER WIPER MOTOR


2931140

A-C37
3E3364

A-C36
1552269

ATCH JOYSTICK LH
2602110

HORN SW
2220225

ATCH 12V 7A CONVERTER 2


2832783
1
2
3
4
5
6

309-F204 GY-18
330-F71 YL-16
403-F201 GRN-18
K776-F205 GRN-18
200-F203 BK-18

229-F45 BK-14

GN-C3
2305010
1
172-GN8 RD-18
2
308-GN10 YL-16
3
403-GN12 GRN-18
4
5
6
235-GN14 BK-18

WH/YL

330-F71 YL-16
K776-F205 GRN-18
309-F204 GY-18
200-F203 BK-18

C569-F97 YL-14

235-GN14 BK-18
403-GN12 GRN-18
308-GN10 YL-16
172-GN8 RD-18
N957-GN15 PK-18
N960-GN17 ORN-18
N970-GN19 YL-18
N973-GN20 BR-18
N979-GN21 GRN-18

1
2
3
4
5
6

M751-GX4 YL-18
200-GX7 BK-18

235-GN13 BK-18
235-GN23 BK-18

GN-C4
2434508
N960-GN17 ORN-18
N957-GN15 PK-18
N979-GN21 GRN-18
N970-GN19 YL-18
N973-GN20 BR-18

N973-GN20 BR-18
N979-GN21 GRN-18

WH/BU
YL
WH/GN
BK

607-GX6 PK-18
235-GX5 BK-18

403-GN11 GRN-18
403-GN12 GRN-18
235-GN2 BK-18

S
L
R
GND

FUSE BASE

RS-232 PORT #1-RXD

RS-232 PORT #1-TXD


RS-232 PORT #1-DTR

F-C9
1211168

CONN 17

4
1
3
2
5

308-GN9 YL-16
308-GN10 YL-16
403-GN4 GRN-18

GN-C5
2305010
N963-GN18 ORN-18
N959-GN16 PK-18
N981-GN22 GRN-18

1
2
3
4
5
6

N960-GN17 ORN-18
N970-GN19 YL-18

F-C8
1027964

CONN 16

200-GH7 BK-18
200-F134 BK-18
200-F136 BK-18
200-F138 BK-16
200-F203 BK-18
200-F68 BK-14
200-F139 BK-16
200-F140 BK-16

172-GN7 RD-18
172-GN8 RD-18
308-GN3 YL-16

F-C7
1288950

CONN 15

A-C29
2304011

A-C28
1027964

200-AJ3 BK-18
103-AJ6 RD-16
508-AJ7 PU-18
511-AJ8 BR-18
512-AJ5 GRN-18
509-AJ4 WH-18
113-AJ1 ORN-18

CONN TO GL-C1
(NOTE R)

GN-C1
2434508
172-GN1 RD-18
308-GN3 YL-16
403-GN4 GRN-18
892-GN5 BR-18
893-GN6 GRN-18
235-GN2 BK-18

1
2

1
2
3
4
5

ATCH TOOL PRIORITY RELAY


1495050
(NOTE Y)

(NOTE P)

177-A69 RD-6

(Dimensions: 39 inches x 28 inches)

CONN 3

892-GN5 BR-18
893-GN6 GRN-18
N959-GN16 PK-18
N963-GN18 ORN-18
N981-GN22 GRN-18
172-GN1 RD-18

CAT DATA LINK +


CAT DATA LINK -

A-C12
2434508

GROUND(24V)
+24 V BATTERY IN
+24 V SWITCHED IN

A-C44 A-C45
1552269 3E3364
1
1
K851-A35 BLU-18
2
2
235-A134 BK-18

A-C17
2434510
A755-A25 PK-18
A756-A26 BLU-18
A757-A27 GY-18
A758-A28 BR-18
L972-A32 BLU-18
F774-A63 WH-18
F773-A62 ORN-18
607-A99 PK-16

A513-GH1 RD-18
592-GH2 BLU-18
200-GH3 BK-18

893-GN6 GRN-18
892-GN5 BR-18

CONN 14

SW-COM
SW-1
SW-2

235-A134 BK-18
235-A136 BK-18
235-A135 BK-18

+12 V MEMORY OUT


+12 V SWITCHED OUT
GROUND(12V)

A-C33
2472693

ATCH PEDAL LH
2475276

CALIBRATION
CALIBRATION

A-C40 A-C41
1552269 3E3364
1
1
K849-A33 YL-18
2
2
235-A131 BK-18

A-C18
G-C3
2434508
2305010
1
308-G17 YL-16
308-A100 YL-16
2
326-G54 RD-16
3
307-G20 ORN-16
307-A74 ORN-16
4
252-G21 YL-18
252-A101 YL-18
5
262-G22 GRN-18
262-A102 GRN-18
6

1
2
3

CONN 3

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

C569-A91 YL-16
229-A92 BK-16
200-A119 BK-16
179-A120 BLU-16
179-A121 BLU-16
179-A77 BLU-16

1
2
3
4
5
6

+8V
GND
PWM OUT

A-C39
A-C38
3E3364
1552269
1
1
H832-A147 YL-18
2
2
235-A145 BK-18

L969-A59 WH-18
L968-A60 ORN-18
998-A64 BR-18
A770-A81 PK-18
F889-A61 WH-18

117-GH4 RD-18
188-GH5 WH-16

CONN TO C-C4
(NOTE R)

143-GX9 BR-18
LAMP DIODE
1211022

GF-C2
1495051
1
P992-GF7 BR-18
2
235-GF3 BK-18
3
147-GF1 PU-16
4
5
G726-GF6 GY-16

CONN TO
GN-C5 (NOTE R)
GK-C2 (NOTE S)

1
2
3
4
5
6

3
SECONDARY SHUTDOWN SW
4D1836

C855-GF5 GY-18
235-GF2 BK-18
235-GF3 BK-18
235-GF4 BK-18

GATEWAY WORLDVIEW MODULE


2399954

A-C13
2305010

1
2
3
4
5
6

A-C15
1552269

A-C27
1211168

A513-GH1 RD-18
592-GH2 BLU-18
200-GH3 BK-18
200-GH7 BK-18
117-GH4 RD-18
139-GH6 ORN-16

CONN 2

235-AG1 BK-18

F-C6
1027964

F-C58
2304013

PU-16
WH-16
GRN-18
BK-18

135-A89 BLU-16
210-A90 BK-16
200-A116 BK-16
120-A117 YL-16
120-A118 YL-16
120-A76 YL-16

ATCH 12V 7A CONVERTER 1


2832783

1
2
3
4
5
6

SW-3

F-C61
7Y3958

147-GF1 PU-16
G726-GF6 GY-16
P992-GF7 BR-18

N957-GN15 PK-18

30 Page,

KENR6557-01 VOL 1 of 2

CONN 4

1
2
3
4
5
6

A-C26
1254766

1
2
3
4
5
6

GL-C1
2434508

F-C10
1343296

F716-AG2 WH-18

START CONT RELAY


0942080

F772-GJ8 WH-16
F772-GJ9 WH-16
F772-GJ10 WH-16
K931-GJ11 GRN-16
K952-GJ12 BR-18
M739-GJ13 YL-18
M751-GJ14 YL-18
235-GJ2 BK-18
235-GJ3 BK-18
235-GJ4 BK-18

A-C11
2305010

120-A76 YL-16
135-A89 BLU-16
179-A77 BLU-16
C569-A91 YL-16
200-A116 BK-16
200-A119 BK-16
210-A90 BK-16
229-A92 BK-16

H476-A122 WH-18
235-A133 BK-18

+12 V MEMORY OUT


+12V SWITCHED OUT
GROUND (12V)
GROUND (24V)
+24V BAT. IN
+24V SWITCHED IN

N960-GL2 ORN-18
N957-GL1 PK-18
N979-GL3 GRN-18

AG-C1
2434505

A-C25
1211168

A513-AJ10 RD-18
592-AJ11 BLU-18
200-AJ2 BK-18
200-AJ3 BK-18
103-AJ6 RD-16
139-AJ9 ORN-18

GL-C3 GL-C2
8T8731 8T8732
B
C
A

HOUSING AS.
2756810

177-A69 RD-6

PU-16
PK-18
PU-16
BLU-16

GN-C2
1607690

A-C10
2304011

1
2
3
4
5
6

1
2
3
4

147-GJ1
603-GJ5
936-GJ6
A549-GJ7

GJ-C1
2434510
235-GJ4 BK-18
147-GJ1 PU-16
M739-GJ13 YL-18
A549-GJ7 BLU-16
K931-GJ11 GRN-16
936-GJ6 PU-16
F772-GJ8 WH-16
603-GJ5 PK-18
M751-GJ14 YL-18
K952-GJ12 BR-18

GT-C6
2305008
780-GT1
779-GT2
A588-GT3
200-GT4

CONN 12

ATCH FOOT PEDAL SW


2051339

A-C34 A-C35
1552272 3E3376
3
3
576-A88 PK-18
1
1
535-A86 BLU-16
4
4
575-A87 YL-18
2
2
200-A124 BK-18

535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
E472-A123 GRN-18
H832-A147 YL-18
K849-A33 YL-18
K851-A35 BLU-18
K852-A36 GRN-18
M997-A143 PU-18
N793-A51 GRN-18
N794-A52 GY-18
200-A124 BK-18
235-A129 BK-18
235-A130 BK-18
235-A131 BK-18
235-A132 BK-18

A-C21
2434509
113-A104 ORN-18
200-A112 BK-18
509-A94 WH-18
512-A96 GRN-18
607-A105 PK-16
103-A83 RD-18
508-A93 PU-18
511-A95 BR-18

+12 V MEMORY OUT


+12V SWITCHED OUT
GROUND (12V)
GROUND (24V)
+24V BAT. IN
+24V SWITCHED IN

CONN TO GU-C1
(FOR UNIVERSAL QC)

1
2
3
4
5
6
7
8
9
10
11
12

GJ-C2
2312295
GX-C1
2434509

GF-C1
2434508
147-GF1 PU-16
G726-GF6 GY-16
235-GF4 BK-18
C855-GF5 GY-18
P992-GF7 BR-18

1
2
3
4
5
6

535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
E472-A123 GRN-18
H832-A147 YL-18
K849-A33 YL-18
K851-A35 BLU-18
K852-A36 GRN-18
M997-A143 PU-18
N793-A51 GRN-18
N794-A52 GY-18
200-A124 BK-18
235-A146 BK-18

143-GX9 BR-18

CONN 5

CONN 11

+B
GND
PWM OUT

1
2
3
4
5
6

CONSOLE(LH)

169-A79 PK-18
200-A111 BK-16
235-A141 BK-18

A513-AJ10 RD-18
592-AJ11 BLU-18
512-AJ5 GRN-18
511-AJ8 BR-18

CONN TO GW-C1
(FOR SHOVEL CRANE)

A-C3
2434510
K906-A55 GRN-18
K907-A56 BLU-18
A768-A57 BLU-18
A769-A58 GY-18
L969-A59 WH-18
L968-A60 ORN-18
F889-A61 WH-18
F773-A62 ORN-18
F774-A63 WH-18
998-A64 BR-18

509-AJ4 WH-18
508-AJ7 PU-18
200-AJ2 BK-18

CONN 6

147-GJ1 PU-16
F772-GJ9 WH-16
K952-GJ12 BR-18
M739-GJ13 YL-18
235-GJ2 BK-18
603-GJ5 PK-18
A549-GJ7 BLU-16
936-GJ6 PU-16
F772-GJ10 WH-16
K931-GJ11 GRN-16
M751-GJ14 YL-18
235-GJ3 BK-18

252-A53 YL-18
262-A54 GRN-18

ATCH JOYSTICK LH(4 SW)


2602128

H-C7
2472693

H-C4
7Y3967
1
320-H8 RD-18
H-C5
7Y3967
1
200-H9 BK-18

200-H14 BK-16
200-H9 BK-18

A-C32
2397352
1
E472-A123 GRN-18
2
235-A130 BK-18
3
N794-A52 GY-18
4
5
6

SW-3

1
2
3
4
5
6

A-C30 A-C31
3E3364 1552269
1
1
N793-A51 GRN-18
2
2
235-A129 BK-18

SW-4
SW-COM
SW-1
SW-2

H-C3
2397352
E472-H1 GRN-18
235-H6 BK-18
E474-H2 ORN-18
235-H7 BK-18
K844-H3 GY-18
K848-H4 WH-18

CONN 28

1
2
3
4
5
6
7
8

CONN 7

CONN TO C-C50
(FOR SYSTEM 20)

1
2
3
4
5
6
7
8
9
10
11
12

177-FA1 RD-4

CONN 8
CONN TO C-C3

1
2
3
4
5
6
7
8
9
10
11
12

B/R
B/W
R
R/G
P
B
R/W
O/G
R/L

A-C24
2304009
124-A66 GRN-14
200-A106 BK-14
175-A67 RD-14
E554-A13 PK-18
607-A68 PK-16
200-A107 BK-14

112-FC1 PU-4

A/C UNIT
2405036

603-GJ5 PK-18
F772-GJ10 WH-16
K931-GJ11 GRN-16
A549-GJ7 BLU-16
936-GJ6 PU-16
M751-GJ14 YL-18
235-GJ3 BK-18

CONN TO C-C2

A-C2
2304009
E474-A45 ORN-18
K844-A46 GY-18
K848-A47 WH-18
E473-A48 GY-18
K843-A49 GRN-18
K847-A50 PU-18
N793-A51 GRN-18
N794-A52 GY-18

ATCH BEACON LAMP

1
2
3
4
5
6

NEUTRAL START LIMIT SW


1114799

235-H6 BK-18
235-H7 BK-18
200-H13 BK-16

789-A115 RD-18
127-A72 ORN-16
154-A71 RD-18
320-A75 RD-18
A588-A4 GRN-18
E472-A113 GRN-18
E474-A45 ORN-18
K844-A46 GY-18
K848-A47 WH-18
200-A114 BK-16
235-A137 BK-18

H476-A122 WH-18
235-A133 BK-18
252-A101 YL-18
262-A102 GRN-18
308-A100 YL-16
998-A64 BR-18
A755-A25 PK-18
A756-A26 BLU-18
A757-A27 GY-18
A758-A28 BR-18
A768-A57 BLU-18
A769-A58 GY-18
E472-A103 GRN-18
E473-A48 GY-18
F773-A62 ORN-18
F774-A63 WH-18
F889-A61 WH-18
K843-A49 GRN-18
K847-A50 PU-18
K906-A55 GRN-18
K907-A56 BLU-18
L968-A60 ORN-18
L969-A59 WH-18
L972-A32 BLU-18
200-A111 BK-16
200-A112 BK-18
235-A141 BK-18
103-A83 RD-18
105-A78 RD-16
113-A104 ORN-18
169-A79 PK-18
307-A74 ORN-16
508-A93 PU-18
509-A94 WH-18
511-A95 BR-18
512-A96 GRN-18
607-A99 PK-16
607-A105 PK-16
A537-A85 PK-18
A770-A81 PK-18

A-C22
2304011
1
638-A65 WH-16
2
200-A128 BK-16

603-GX1 PK-18
F772-GX10 WH-16
K931-GX2 GRN-16
A549-GX3 BLU-16
936-GX13 PU-16
M751-GX4 YL-18
235-GX5 BK-18

CONN 9

K849-A33 YL-18
E997-A34 RD-18
K851-A35 BLU-18
K852-A36 GRN-18
X738-A37 PK-18
321-A38 BR-18
235-A138 BK-18
235-A142 BK-18
235-A139 BK-18
M997-A143 PU-18
506-A39 PU-18
578-A40 BLU-16
893-A41 GRN-18
892-A42 BR-18
251-A43 YL-18
261-A44 GRN-18

1
2
3
4
5
6
7
8
9
10
11
12

A-C23
2434505

E472-A30 GRN-18
E472-A103 GRN-18
E472-A113 GRN-18
E472-A123 GRN-18
E473-A48 GY-18
E474-A45 ORN-18
E554-A13 PK-18
E997-A34 RD-18
F716-A22 WH-18
F773-A62 ORN-18
F774-A63 WH-18
F889-A61 WH-18
G976-A31 BLU-18
H476-A122 WH-18
H832-A147 YL-18
K776-A16 GRN-18
K843-A49 GRN-18
K844-A46 GY-18
K847-A50 PU-18
K848-A47 WH-18
K849-A33 YL-18
K851-A35 BLU-18
K852-A36 GRN-18
K906-A55 GRN-18
K907-A56 BLU-18
L968-A60 ORN-18
L969-A59 WH-18
L972-A32 BLU-18
L973-A3 GRN-16
M997-A143 PU-18
N793-A51 GRN-18
N794-A52 GY-18
X738-A37 PK-18
235-A138 BK-18
235-A139 BK-18
235-A140 BK-18
235-A141 BK-18
235-A142 BK-18

177-A69 RD-6

403-A14 GRN-18
309-A15 GY-18
K776-A16 GRN-18
405-A17 GY-18
412-A18 BLU-18
430-A19 BLU-18
487-A20 ORN-18
491-A21 PK-18
F716-A22 WH-18
495-A23 GRN-18
496-A24 WH-18
A755-A25 PK-18
A756-A26 BLU-18
A757-A27 GY-18
A758-A28 BR-18
C468-A29 BLU-18
E472-A30 GRN-18
H476-A122 WH-18
H832-A147 YL-18
G976-A31 BLU-18
L972-A32 BLU-18

OPERATOR STATION

CONN TO C-C1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

308-A6 YL-16
309-A15 GY-18
321-A38 BR-18
322-A8 GY-16
403-A14 GRN-18
405-A17 GY-18
412-A18 BLU-18
430-A19 BLU-18
487-A20 ORN-18
491-A21 PK-18
495-A23 GRN-18
496-A24 WH-18
506-A39 PU-18
578-A40 BLU-16
607-A9 PK-16
616-A11 BLU-16
780-A10 PU-16
892-A42 BR-18
893-A41 GRN-18
998-A64 BR-18
A588-A4 GRN-18
A755-A25 PK-18
A756-A26 BLU-18
A757-A27 GY-18
A758-A28 BR-18
A768-A57 BLU-18
A769-A58 GY-18
C468-A29 BLU-18

CAB

CONN 10

A-C1
1532620
130-A1 RD-14
172-A2 RD-18
L973-A3 GRN-16
A588-A4 GRN-18
168-A5 RD-14
308-A6 YL-16
184-A7 RD-14
322-A8 GY-16
607-A9 PK-16
780-A10 PU-16
616-A11 BLU-16
147-A12 PU-16
E554-A13 PK-18

GROUND

330-A82 YL-16
330-A235 YL-16
330-A236 YL-16

177-A69 RD-6

177-A69 RD-6
306-A233 GRN-16
306-A234 GRN-16
330-A235 YL-16
330-A236 YL-16

+ B
GND

A588-H11 GRN-18
154-H10 RD-18
189-H12 RD-18
320-H8 RD-18
E472-H1 GRN-18
E474-H2 ORN-18
K844-H3 GY-18
K848-H4 WH-18
235-H5 BK-18

113-A127 ORN-18
E997-A34 RD-18

113-A127 ORN-18
120-A76 YL-16
127-A72 ORN-16
135-A89 BLU-16
154-A71 RD-18
179-A77 BLU-16
320-A75 RD-18
535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
C569-A91 YL-16
210-A90 BK-16
229-A92 BK-16

H-C6
1552267
A
154-H10 RD-18
B
A588-H11 GRN-18
C
189-H12 RD-18

ATCH AIR SUSPENSION


2405063

H-C1
2434508
320-H8 RD-18
200-H13 BK-16
154-H10 RD-18
189-H12 RD-18
A588-H11 GRN-18
127-H15 ORN-16

1
2
3
4
5
6

1
2

H-C8
2434505

1
2

CONN 22

113-A84 ORN-18
113-A127 ORN-18
113-A104 ORN-18
120-A76 YL-16
127-A72 ORN-16
130-A1 RD-14
135-A89 BLU-16
147-A12 PU-16
154-A71 RD-18
168-A5 RD-14
169-A79 PK-18
172-A2 RD-18
177-A69 RD-6
179-A77 BLU-16
184-A7 RD-14
251-A43 YL-18
252-A97 YL-18
261-A44 GRN-18
262-A98 GRN-18
306-A73 GRN-16
307-A74 ORN-16
308-A80 YL-16
309-A15 GY-18
320-A75 RD-18
321-A38 BR-18
322-A8 GY-16
330-A82 YL-16
403-A14 GRN-18
405-A17 GY-18
412-A18 BLU-18
430-A19 BLU-18
487-A20 ORN-18
491-A21 PK-18
495-A23 GRN-18
496-A24 WH-18
506-A39 PU-18
508-A93 PU-18
509-A94 WH-18
511-A95 BR-18
512-A96 GRN-18
535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
578-A40 BLU-16
616-A11 BLU-16
780-A10 PU-16
892-A42 BR-18
893-A41 GRN-18
A537-A85 PK-18
A770-A81 PK-18
C468-A29 BLU-18
C569-A91 YL-16
F716-A22 WH-18
G976-A31 BLU-18
K776-A16 GRN-18
L973-A3 GRN-16
X738-A37 PK-18
200-A108 BK-14
200-A109 BK-14
200-A110 BK-14
210-A90 BK-16
229-A92 BK-16
235-A139 BK-18
235-A140 BK-18

GROUND-CHASSIS 1

1
2
3
4
5
6

A-C9
2305010
320-A75 RD-18
200-A114 BK-16
154-A71 RD-18
789-A115 RD-18
A588-A4 GRN-18
127-A72 ORN-16

ANTENNA CABLE

130-A1 RD-14
147-A12 PU-16
168-A5 RD-14
172-A2 RD-18
177-A69 RD-6
184-A7 RD-14
251-A43 YL-18
252-A53 YL-18
261-A44 GRN-18
262-A54 GRN-18
306-A73 GRN-16
306-A233 GRN-16
306-A234 GRN-16

F716-A22 WH-18
235-A139 BK-18

1
2

DISC BOX

607-A70 PK-16
607-A68 PK-16
607-A9 PK-16
607-A99 PK-16
607-A105 PK-16
103-A83 RD-18
105-A78 RD-16

PC
DISC-GND STRAP
1321806

BK-14
BK-14
BK-14
BK-14
BK-14
BK-16
BK-18
BK-16
BK-16
BK-16
BK-18
BK-16

124-A66 GRN-14
175-A67 RD-14
638-A65 WH-16

200-A106
200-A107
200-A108
200-A109
200-A110
200-A111
200-A112
200-A114
200-A116
200-A119
200-A124
200-A128

DISCONNECT SW
7N0718

308-A6 YL-16
308-A100 YL-16
308-A80 YL-16
309-A15 GY-18
321-A38 BR-18
322-A8 GY-16
330-A82 YL-16
403-A14 GRN-18
405-A17 GY-18
412-A18 BLU-18
430-A19 BLU-18
487-A20 ORN-18
491-A21 PK-18
495-A23 GRN-18
496-A24 WH-18
506-A39 PU-18
578-A40 BLU-16
607-A9 PK-16
616-A11 BLU-16
780-A10 PU-16
892-A42 BR-18
893-A41 GRN-18
998-A64 BR-18
A755-A25 PK-18
A756-A26 BLU-18
A757-A27 GY-18
A758-A28 BR-18
A768-A57 BLU-18
A769-A58 GY-18
C468-A29 BLU-18
E472-A103 GRN-18
E473-A48 GY-18
E554-A13 PK-18
F716-A22 WH-18
F773-A62 ORN-18
F774-A63 WH-18
F889-A61 WH-18
G976-A31 BLU-18
H476-A122 WH-18
K776-A16 GRN-18
K843-A49 GRN-18
K847-A50 PU-18
K906-A55 GRN-18
K907-A56 BLU-18
L968-A60 ORN-18
L969-A59 WH-18
L972-A32 BLU-18
L973-A3 GRN-16
X738-A37 PK-18
200-A106 BK-14
200-A107 BK-14
200-A108 BK-14
200-A109 BK-14
200-A110 BK-14
200-A111 BK-16
200-A112 BK-18
200-A128 BK-16
235-A139 BK-18
235-A140 BK-18
235-A141 BK-18
113-A127 ORN-18
120-A76 YL-16
127-A72 ORN-16
135-A89 BLU-16
154-A71 RD-18
179-A77 BLU-16
320-A75 RD-18
535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
C569-A91 YL-16
210-A90 BK-16
229-A92 BK-16
235-A133 BK-18

177-WE1 RD-6
BLOCK
1211023

262-A54 GRN-18
262-A102 GRN-18
262-A98 GRN-18
306-A73 GRN-16

GROUND-PLATFORM 1

GROUND-CHASSIS 6

H-C9
2304011
127-H15 ORN-16
200-H14 BK-16

H-C2
2305010
E472-H1 GRN-18
E474-H2 ORN-18
K844-H3 GY-18
K848-H4 WH-18
235-H5 BK-18

CONN 23

1
(NOTE T)
2
RECEPTACLE AS.
1450549

A588-A4 GRN-18
E472-A113 GRN-18
E472-A123 GRN-18
E474-A45 ORN-18
E997-A34 RD-18
H832-A147 YL-18
K844-A46 GY-18
K848-A47 WH-18
K849-A33 YL-18
K851-A35 BLU-18
K852-A36 GRN-18
M997-A143 PU-18
N793-A51 GRN-18
N794-A52 GY-18
200-A114 BK-16
200-A116 BK-16
200-A119 BK-16
200-A124 BK-18
235-A146 BK-18
235-A137 BK-18
235-A133 BK-18
235-A138 BK-18

113-A127 ORN-18
120-A76 YL-16
127-A72 ORN-16
130-A1 RD-14
135-A89 BLU-16
147-A12 PU-16
154-A71 RD-18
168-A5 RD-14
172-A2 RD-18
177-A69 RD-6
179-A77 BLU-16
184-A7 RD-14
251-A43 YL-18
252-A97 YL-18
261-A44 GRN-18
262-A98 GRN-18
306-A73 GRN-16
308-A80 YL-16
309-A15 GY-18
320-A75 RD-18
321-A38 BR-18
322-A8 GY-16
330-A82 YL-16
403-A14 GRN-18
405-A17 GY-18
412-A18 BLU-18
430-A19 BLU-18
487-A20 ORN-18
491-A21 PK-18
495-A23 GRN-18
496-A24 WH-18
506-A39 PU-18
535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
578-A40 BLU-16
607-A9 PK-16
616-A11 BLU-16
780-A10 PU-16
892-A42 BR-18
893-A41 GRN-18
C468-A29 BLU-18
C569-A91 YL-16
E554-A13 PK-18
F716-A22 WH-18
G976-A31 BLU-18
K776-A16 GRN-18
L973-A3 GRN-16
X738-A37 PK-18
200-A106 BK-14
200-A107 BK-14
200-A108 BK-14
200-A109 BK-14
200-A110 BK-14
200-A128 BK-16
210-A90 BK-16
229-A92 BK-16
235-A139 BK-18
235-A140 BK-18
103-A83 RD-18
105-A78 RD-16
113-A104 ORN-18
169-A79 PK-18
307-A74 ORN-16
508-A93 PU-18
509-A94 WH-18
511-A95 BR-18
512-A96 GRN-18
607-A99 PK-16
607-A105 PK-16
A537-A85 PK-18
A770-A81 PK-18

109-WA1 RD-8
109-CL1 RD-4
101-CJ1 RD-4

130-A1 RD-14
147-A12 PU-16
168-A5 RD-14
172-A2 RD-18
177-A69 RD-6
184-A7 RD-14
251-A43 YL-18
252-A53 YL-18
261-A44 GRN-18
262-A54 GRN-18
306-A73 GRN-16
308-A6 YL-16
309-A15 GY-18
321-A38 BR-18
322-A8 GY-16
330-A82 YL-16
403-A14 GRN-18
405-A17 GY-18
412-A18 BLU-18
430-A19 BLU-18
487-A20 ORN-18
491-A21 PK-18
495-A23 GRN-18
496-A24 WH-18
506-A39 PU-18
578-A40 BLU-16
607-A9 PK-16
616-A11 BLU-16
780-A10 PU-16
892-A42 BR-18
893-A41 GRN-18
998-A64 BR-18
A755-A25 PK-18
A756-A26 BLU-18
A757-A27 GY-18
A758-A28 BR-18
A768-A57 BLU-18
A769-A58 GY-18
C468-A29 BLU-18
E472-A103 GRN-18
E473-A48 GY-18
E554-A13 PK-18
F716-A22 WH-18
F773-A62 ORN-18
F774-A63 WH-18
F889-A61 WH-18
G976-A31 BLU-18
H476-A122 WH-18
K776-A16 GRN-18
K843-A49 GRN-18
K847-A50 PU-18
K906-A55 GRN-18
K907-A56 BLU-18
L968-A60 ORN-18
L969-A59 WH-18
L972-A32 BLU-18
L973-A3 GRN-16
X738-A37 PK-18
200-A106 BK-14
200-A107 BK-14
200-A108 BK-14
200-A109 BK-14
200-A110 BK-14
200-A111 BK-16
200-A112 BK-18
200-A128 BK-16
235-A139 BK-18
235-A140 BK-18
235-A141 BK-18

113-A127 ORN-18
120-A76 YL-16
127-A72 ORN-16
130-A1 RD-14
135-A89 BLU-16
147-A12 PU-16
154-A71 RD-18
168-A5 RD-14
172-A2 RD-18
177-A69 RD-6
179-A77 BLU-16
184-A7 RD-14
251-A43 YL-18
252-A97 YL-18
261-A44 GRN-18
262-A98 GRN-18
306-A73 GRN-16
308-A80 YL-16
309-A15 GY-18
320-A75 RD-18
321-A38 BR-18
322-A8 GY-16
330-A82 YL-16
403-A14 GRN-18
405-A17 GY-18
412-A18 BLU-18
430-A19 BLU-18
487-A20 ORN-18
491-A21 PK-18
495-A23 GRN-18
496-A24 WH-18
506-A39 PU-18
535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
578-A40 BLU-16
607-A9 PK-16
616-A11 BLU-16
780-A10 PU-16
892-A42 BR-18
893-A41 GRN-18
C468-A29 BLU-18
C569-A91 YL-16
E554-A13 PK-18
F716-A22 WH-18
G976-A31 BLU-18
K776-A16 GRN-18
L973-A3 GRN-16
X738-A37 PK-18
200-A106 BK-14
200-A107 BK-14
200-A108 BK-14
200-A109 BK-14
200-A110 BK-14
200-A128 BK-16
210-A90 BK-16
229-A92 BK-16
235-A139 BK-18
235-A140 BK-18
252-A101 YL-18
262-A102 GRN-18
308-A100 YL-16
998-A64 BR-18
A755-A25 PK-18
A756-A26 BLU-18
A757-A27 GY-18
A758-A28 BR-18
A768-A57 BLU-18
A769-A58 GY-18
E472-A103 GRN-18
E473-A48 GY-18
F773-A62 ORN-18
F774-A63 WH-18
F889-A61 WH-18
H476-A122 WH-18
K843-A49 GRN-18
K847-A50 PU-18
K906-A55 GRN-18
K907-A56 BLU-18
L968-A60 ORN-18
L969-A59 WH-18
L972-A32 BLU-18
200-A111 BK-16
200-A112 BK-18
235-A133 BK-18
235-A141 BK-18

304-WC1 WH-8

E554-A13 PK-18
200-A106 BK-14
200-A107 BK-14
200-A128 BK-16
607-A68 PK-16

80A
MAIN BREAKER
1712210

(NOTE U)

ACC DIODE
1974385

789-A115 RD-18

A-C8
2434508
E472-A113 GRN-18
E474-A45 ORN-18
K844-A46 GY-18
K848-A47 WH-18
235-A137 BK-18

HYD LOCK DIODE


1974385

A-C7
1552269
1
789-A126 RD-18
2
113-A127 ORN-18

177-A69 RD-6
130-A1 RD-14
147-A12 PU-16
168-A5 RD-14
172-A2 RD-18
184-A7 RD-14
251-A43 YL-18

BK-14
BK-16
BK-18
BK-14
BK-16
BK-16
BK-14
BK-16
BK-16
BK-14
BK-14
BK-18

177-WE1 RD-6

109-WA1 RD-8

177-A69 RD-6

200-A106
200-A111
200-A112
200-A107
200-A119
200-A128
200-A108
200-A114
200-A116
200-A109
200-A110
200-A124

START RELAY
2595274

PA
PLATF-CHASSIS GROUND STRAP
7G1060

A588-A4 GRN-18
E472-A113 GRN-18
E472-A123 GRN-18
E474-A45 ORN-18
E997-A34 RD-18
H832-A147 YL-18
K844-A46 GY-18
K848-A47 WH-18
K849-A33 YL-18
K851-A35 BLU-18
K852-A36 GRN-18
M997-A143 PU-18
N793-A51 GRN-18
N794-A52 GY-18
200-A114 BK-16
200-A116 BK-16
200-A119 BK-16
200-A124 BK-18
235-A138 BK-18

1
2
3
4
5
6
7
8

2382392
BUS BAR
60A
1712208
ALT BREAKER

109-CL1 RD-4

CONSOLE(LH)
A-C6
1552269
1
789-A125 RD-18
2
E997-A34 RD-18

252-A53 YL-18
252-A101 YL-18
252-A97 YL-18
261-A44 GRN-18

START RELAY DIODE


1974385

A-C4
1552269
1
306-A234 GRN-16
2
330-A236 YL-16

ANTENNA CABLE

ANTENNA AS.
2594883

DISC BOX

101-CJ1 RD-4

A-C5
1552269
1
306-A233 GRN-16
2
330-A235 YL-16

GT-C1
7Y3953

GF-C3
7Y3952

CONN 32
GG-C1
7Y3953
235-GG1 BK-18
C855-GG2 GY-18

2
3

ATCH TOOL PRIORITY SW


7N2353
(NOTE Y)

CAB
OPERATOR STATION
NOTE A: USE WITH COLD WEATHER.

SYMBOL

COLOR ABBREVIATIONS
ABBREV
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

NOTE B: USE WITH JUMP START.

DESCRIPTION

COLOR

CIRCUIT NOT CONNECTED

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT

NOTE D: USE WITH FRONT GUARD CAB LAMP.

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT

BLADE, SPADE, RING OR SCREW


TERMINAL

HEATER AND AIR CONDITIONER CIRCUIT.


WIPER/WASHER CIRCUIT.

SPLICE

RS-232 DATA LINK / RS-485 DATA LINK

NOTE G: USE WITH ALL TOOL CONTROL SYSTEMS.


NOTE H: USE WITH CONFIG. 11.
NOTE J: USE WITH CONFIG. 2.
NOTE K: USE WITH CONFIG. 1.
NOTE M: USE WITH SYSTEM 22.

CAN DATA LINK A.


CAN DATA LINK B.
MONITOR CIRCUIT.
ENGINE CONTROL CIRCUIT.

NOTE N: USE WITH SYSTEM 23.


NOTE P: USE WITH SHOVEL CRANE.
NOTE R: USE WITH PRODUCT LINK 321SR.
NOTE S: USE WITH PRODUCT LINK 121SR.
NOTE T: USE WITH PRODUCT LINK FOR JAPAN.

MACHINE CONTROL CIRCUIT.


MACHINE SECURITY CONTROL CIRCUIT.

CIRCUIT CONNECTED

NOTE E: USE WITH LAMP DELAY TIMER.


NOTE F: NOT USE ON THIS VEHICLE.

NOTE L: USE WITH SYSTEM 24.

CAT DATA LINK.

CONNECTOR
H#

NOTE C: USE FOR 12V 2X7A POWER SUPPLY.

WIRE GROUP COLOR DESCRIPTIONS

CIRCUIT CONNECTED

NOTE U: NOT USE WITH PRODUCT LINK FOR JAPAN.


NOTE V: USE FOR JAPAN.
NOTE W: EXCHANGE TO 5A FUSE AT INSTALL GH HARNESS.
NOTE X: USE WITH BLADE.
NOTE Y: USE WITH SYTEM 20.
WIRE PAIRS OF 892 BR & 893 GRN, 251 YL & 261 GRN,
252 YL & 262 GRN, P769 YL & 999 WH, P769 YL & X747 PK,
T901 YL & T902 PK MUST BE TWISTED AT LEAST 1 TURN
PER 25mm.

18

17

16

15

14

13

12

11

10

IDENT PART NO.


A
F
G
H
M
R
T
U
V
AG
AJ
AW
EL
GF
GG
GH
GJ
GK
GL
GM
GN
GT
GV
GX
IDENT

275-7104
259-5296
259-4877
251-0580
251-0543
167-3456
167-3456
170-9295
170-9295
251-0299
234-1124
238-2479
275-6874
267-7692
267-7694
259-5254
299-2658
283-2732
259-4940
267-7955
259-4887
267-7644
267-7672
299-2659
PART NO.

WA
WC
WE
WK
IDENT

234-1037
234-1038
238-2280
163-6758
PART NO.

CJ
CL
FA
FC
IDENT

234-1034
234-1036
238-2390
238-2391
PART NO.

PA
PC

7G-1060
132-1805

SH/LOC NOTE
DESCRIPTION
HARNESS AS.
SH1 J-17
PLATFORM
SH1 H-10
CAB
SH1 J-5
CONSOLE-RH
SH1 L-6
CONSOLE-LH
SH1 I-2
KEY SW (CONSOLE)
SH1 H-2
CAB LAMP
SH1 H-2
CAB LAMP
SH1 G-2
D
CAB LAMP (CAB GUARD)
SH1 G-2
D
CAB LAMP (CAB GUARD)
SH1 H-11
2ND SHUTDOWN SW
SH1 C-9
RADIO CONVERTER
SH1 C-2
QUICK COUPLER (SW)
SH1 C-15 T
PRODUCT LINK FOR JAPAN
SH1 G-17 Y
SYSTEM 20 (CAB)
SH1 C-2
Y
SYSTEM 20 (TOGGLE SW)
SH1 C-8
EXTEND WIRE FOR 12V READY
SH1 G-17 P
SHOVEL CRANE (PLATFORM)
SH1 D-17 R, S PRODUCT LINK 121SR (RADIO)
SH1 F-18 R, S PRODUCT LINK (SERVICE CONN)
SH1 H-5
P
SHOVEL CRANE (BACKUP SW)
SH1 F-17 R
PRODUCT LINK 321SR (GATEWAY)
SH1 G-17
UNIVERSAL QUICK COUPLER (CAB)
SH1 D-1
UNIVERSAL QUICK COUPLER (SW)
SH1 H-12 P
SHOVEL CRANE (CAB)
SH/LOC NOTE
DESCRIPTION
WIRE AS.
SH1 L-17
ALT BREAKER-START RELAY
SH1 K-17
START RELAY-TERM. BLOCK
SH1 K-17
MAIN BREAKER-TERM. BLOCK
SH1 C-13
LAMP DELAY TIMER
SH/LOC NOTE
DESCRIPTION
CABLE AS.
SH1 K-17
TERM. BLOCK-MAIN BREAKER
SH1 K-17
TERM. BLOCK-ALT BREAKER
SH1 B-13
MAIN RELAY-FUSE BASE
SH1 B-13
MAIN RELAY-FUSE BASE
SH/LOC NOTE
DESCRIPTION
STRAP AS.-GROUND
SH1 L-15
PLATFORM GND
SH1 K-17
DISCONNECT SW GND

SCHEMATIC FOR 312D


DRWAING No.
CHG LEVEL
SHEET

275-7049
02
1 OF 2

Machine Control
(MID No. 039)
CID
0041
0096
0110
0167
0168
0190
0246
0247
0248
0254
0262
0271
0374
0581
0588
0590
0598
0600
0697
1130
1160
1178
1590
1593
1594
1595
1596
1597
1598
1609
1615
1657
1658
1665
1666
1931
1960
1968
1969
2103
2265
2266
2280
2300
2420
2425
2426

Component
8 Volt DC Supply
Fuel Level Sensor
Engine Coolant Temperature Sensor
Alternator Charging Voltage Sensor
Electrical System Voltage
Engine Speed Sensor
Proprietary CAN Data Link
SAE J1939 Data Link
Cat Data Link
Electronic Control Module
5 Volt DC Sensor Power Supply
Action Alarm
Swing Brake Solenoid
Power Shift Solenoid
Monitoring System Display
Engine Control Module
Travel Speed Solenoid
Hydraulic Oil Temperature Sensor
Priority Valve Solenoid
Left Attachment Pedal Position Sensor
Hydraulic Lock Solenoid
Machine Overload Warning Pressure Sensor
Main Pump Flow Limitation Pressure Solenoid
Attachment Valve #1 Extend Pressure Solenoid
Attachment Valve #2 Extend Pressure Solenoid
Attachment Valve #3 Extend Pressure Solenoid
Attachment Valve #1 Retract Pressure Solenoid
Attachment Valve #2 Retract Pressure Solenoid
Attachment Valve #3 Retract Pressure Solenoid
F2 Type Valve Load Sense Pressure Sensor
1-Way / 2-Way Valve Solenoid
Left Joystick Thumbwheel
Right Joystick Thumbwheel
Variable Relief Valve #1 Pressure Solenoid
Variable Relief Valve #2 Pressure Solenoid
Auxiliary Circuit Flow Combining Solenoid
Ignition Key Reader
Boom Cylinder Rod End Pressure Sensor
Boom Cylinder Head End Pressure Sensor
Boom Circuit Regeneration Solenoid
ydraulic Pump Number 1 Outlet Pressure Sensor
Hydraulic Pump Number 2 Outlet Pressure Sensor
Travel Alarm Relay
Switch Panel
Boom Cylinder Extend Limit Solenoid
Boom Angle Sensor
Stick Angle Sensor

Wire
Number

Wire
Color

101

RD

Bat (+)

763

BU

Travel Speed Change Solenoid

103
105

YL

Dome Lamp/Monitor/Service Meter/Radio/Radio Converter

779

WH

Universal Q.C. Solenoid (Low)

BR

Key Sw

780

PU

109

Q.C. Sw.

RD

Alt Output (+)

788

YL

Eng Speed (+)

112

PU

Main Power Rly Output

789

PK

Neutral Start Limit Sw. to A.C.C.Diode and Hyd. Lock Diode

113

OR

Switch Panel/ACC Diode/Radio/Radio Mute Sw.

A718

PU

Start Aid Coolant Sensor Signal

114

GN

Warning Horn (forward)

A745

WH

Fuel Pressure

115

PK

Cab Lamp Relay

A755

PK

Throttle Sw #1

117

YL

12V Power Converter

A756

BU

Throttle Sw #2

118

GY

Wiper Control

A757

GY

Throttle Sw #3

119

PK

Alternator Diode

A758

BR

Throttle Sw #4

120

YL

12V 7A Converter 1

A762

PU

Eng Speed (-)

123

WH

Seat Heater Sw.

A768

BU

Power Shift Control Solenoid

124

GN

A/C Unit

A769

GY

Power Shift Control Solenoid

127

OR

Air Suspension

A770

PK

Back Up EPR Valve Sw to Back Up Resistor

129

BU

Cigar Lighter

E787

PK

Bucket Lock PRV

130

GN

Engine ECM

F716

WH

Secondary Shutdown Sw.

135

BU

12V Memory Out (Converter 1)

F772

WH

Crane Backup Sw

139

OR

24V Switched In (12V Power Converter)

F773

OR

Governor Accel

141

PK

Aux Ckt

F774

WH

Governor Decel

142

BU

Aux Ckt

G726

GY

Tool Priority Relay To Solenoids

143

BR

K768

BU

Bucket Extend Solenoid (+)

PU

Caution Lamp Relay


Back Up Crane Sw./Universal Q.C. Sw./Q.C. Sw./
Travel Alarm Relay/Fine Swing Control Sw./
Tool Priority Relay/Water Seperator Level Sensor
Boom Lamp Relay

K776

152

BU

Under Window Limit Sw.

K777

GY

Implement Pressure Sw.

154

WH

Neutral Start Limit Sw. to Neutral Start Relay

L730

OR

Analog Sensor Power (+5v)(secondary Ecm)

160

PU

Chassis Lamp Relay

L731

BR

Analog Sensor Return (secondary Ecm)

165

YL

Caution Lamp Relay

M736

BU

Not Used

168

GN

Aux Ckt

M737

WH

NFC Limit Solenoid

169

PK

Backup EPR Valve Sw.

M739

YL

PRV Return

Description
Power Circuits

147
149

PU

Control Circuits

K770

PU
GN

172

GN

Aux Ckt

M744

WH

Engine Oxygen Sensor I+

175

PK

Product Link

M746

YL

Engine Oxygen Sensor Heater-

177

OR

Main Brkr

M747

BU

Engine Oxygen Sensor Heater+

179

BU

12V 7A Converter 2

M751

PU

Engine Egr Venturi Bypass Actuator

180

GN

Aux Ckt

M755

GN

Bucket Extend Pressure Sw.

184

BU

Machine ECM

N769

GY

Engine Oil Pressure (secondary Ecm)

188

WH

Aux Ckt

N793

GN

Foot Pedal Sw

189

WH

Neutral Start Limit Sw. to A.C.C.Diode and Hyd. Lock Diode

N794

GY

Aux Pedal-LH

199

OR

Action Alarm/Beacon Relay


Ground Circuits

P725

PK

Boom Regenerative Solenoid

P769

YL

Machine Ecm To Sensor Power (8v)

200

BK

Main Chassis

R725

WH

Not Used

210

BK

12V 7A Converter 1 Ground

T725

WH

Not Used

229

BK

12V 7A Converter 2 Ground

X731

BU

Boost Pressure Sig. To Controller

235

BK

Electronic Pump Ctrl Gnd

X738

PK

Hammer Return Filter Sw.

A209

BK

Machine ECM Analog Return

X747

PK

A250

BK

Engine ECM Ground


Basic Machine Circuits

X794

BU

304

WH

Start Relay to Starter Motor

306

GN

Start Relay Coil To Neut Start Relay

307

OR

Key Sw. to Neutral Start Relay

308

YL

309
310

163-6700

Sender:

260-3876

Solenoid:

Off Machine Switch Specification

Fuel Level
NFC Limit
CAN 1
CAN 2
Boom Regene

Hydraulic Oil Filter

120 10%

255-2966

Air Cleaner

635 58 mm H2O

Normally Open
Normally Open

D-5

Solenoid - Flow Combiner (2)

F-10

B-44

Block Group

L-14

D-7

Solenoid - Hydraulic Lock

A-14

A-13

Breaker - Alternator

L-1

D-8

Solenoid - NFC Control (1)

E-10

B-49

Breaker - Main

L-1

D-10

Solenoid - NFC Control (2)

E-10

B-50

Diode - Boom Up Solenoid

J-10

B-37

Solenoid - NFC Limit

Diode - Bucket Lock Solenoid

J-10

B-36

Solenoid - Power Shift Control

J-10

B-14

Solenoid - Q.C.

C-14

B-25

A-19

Solenoid - Stem 1 Extend

H-18, J-18, E-10

B-42

ECM - Machine

F-2

D-14

Solenoid - Stem 1 Retract

H-18, J-18, E-10

A-23

Meter - Boom Potentiometer

A-2

B-7

Solenoid - Stem 2 Extend

D-10

A-24

Meter - Stick Potentiometer

A-1

A-6

Solenoid - Stem 3 Extend

D-10

B-52

Motor - Lower Washer

L-3

D-15

Solenoid - Stem 3 Retract

D-10

B-53

Motor - Refueling Pump

A-4

B-9

Solenoid - Stick Out Stop

K-10

B-18

Motor - Starter

E-14

B-8

Solenoid - Swing Break Cancel

A-14

A-14

Motor - Washer

L-3

D-16

Solenoid - Travel Speed Change

A-14

A-15

F-14

B-10

Solenoid - Universal Q.C. High

C-14

B-34

C-14
E-18, I-18
L-18, G-10
E-18, I-18
L-18, G-10
K-7

B-35

Relay - Start

L-2

D-19

Solenoid - Universal Q.C. Low

Normally Closed

Resistor - CAN (1)

G-2

D-20

Solenoid - Variable Relief (1)

Normally Open

Resistor - CAN (2)

H-2

D-21

Solenoid - Variable Relief (2)

11.7 1.2

Sender - Fuel Level

A-8

A-21

Switch - Air Cleaner

26.96 1.6

Sender - Hydraulic Oil Temperature

A-10

B-13

Switch - Boom Down Pressure

29.3

Sensor - Boom Cylinder Head Pressure

A-2

A-8

Switch - Boom Priority Pressure

6134 to 7496

Sensor - Boom Cylinder Rod Pressure

A-2

A-9

Switch - Bucket Exchange Pressure

Sensor - Engine Speed Pickup

E-12

A-4

Switch - Coolant Level

Alternator Regulator Term.

H832

YL

2 Ways Lever Change Pressure Switch

Sensor - OLWD Pressure

A-2

A-10

J851

BR

Not Used

Sensor - Pump Discharge Pressure (1)

B-14

B-19

320

OR

Horn Relay Coil To Sw

J853

BK

Not Used

Sensor - Pump Discharge Pressure (2)

B-14

B-22

Switch - Hammer Return Filter Pressure

321

BR

Backup Alarm Lamp Travel Alarm

K843

GN

Stem 3 Extend Switch

Sensor - Squeeze Pressure

I-18, G-10

B-46

322

GY

Warning Horn (forward)

K844

GY

Stem 4 Extend Switch

325

PK

Fuel Pump Relay Cut-out

K847

PU

Stem 3 Retract Switch

326

PU

Key Sw 'C' Term.

K848

WH

Stem 4 Retract Switch

Solenoid:

4I-5394

Sender:

At room temperature unless otherwise noted.

Sensor - Water Seperator Level


Solenoid - 1 Way / 2 Way Exchange

330

YL

Neutral Start Relay Coil

K849

YL

Att Stem 1

Solenoid - 1P / 2P Exchange

331

OR

Backup Alarm Relay Coil


Monitoring Circuits

K851

BU

Att Stem 3

Solenoid - A/C Compressor Clutch

K852

GN

Att Stem 4

251

BK

CAN 1 Data Link (+)

K856

PU

Stem 1 Control Valve A

Solenoid - Boom Regenerate

BK

CAN 2 Data Link (+)

K857

WH

Stem 2 Control Valve A

261

BK

CAN 1 Data Link (-)

K858

YL

Stem 3 Control Valve A

B = See Area B

262

BK

CAN 2 Data Link (-)

K860

BU

Stem 1 Control Valve B

C = See Area C

403

GN

Alternator (r) Term.

K862

GY

Stem 3 Control Valve B

D = See Area D

405

GY

Oil Press. Sw.

K864

PK

Variable Relief Solenoid (1)

E = See Area E

410

WH

Action Alarm

K865

PU

Variable Relief Solenoid (2)

412

BU

Coolant Level Sw.

K866

WH

1-way / 2-way Control Valve

430

BU

Air Cleaner Sw.

K868

BR

PRV Return

487

OR

Hyd Oil Flow Sw

K869

BU

Stem 3 PRV Return

491

PK

Oil Temp Sensor

K871

WH

1 Pump / 2 Pump Exchange Solenoid

492

GY

Coolant Temp Sensor Signal

L885

BU

Not Used

GN

Fuel Level Signal

L886

BR

Not Used

496

WH

Hyd Oil Level

M843

PU

Not Used

A400

PK

Fuel Press. Sender

T861

YL

Fuel Temp

C468

BU

Engine Oil Level

936

PU

Back Up Resistor to Stick Out Stop Sol. Diode

E410

OR

Boom Cylinder Head Pressure Sensor

998

BR

Back Up Governor Sw.

E411

YL

Boom Cylinder Rod Pressure Sensor

999

WH

Primary Camshft Speed/timing (pin 38) Heui-adem Ii

E997

BR

Hydraulic Lock Diode

GY

Not Used
Pump Discharge - Signal

E474

OR

Stem 2 Modulation

K906

GN

Swing Brake Cancel Solenoid

E480

PK

OLWD Sw./OLWD Cancel Sw.

K907

BU

Back Up EPR Valve Sw

H476

WH

Joystick Pressure Switch


Accessory Circuits

K928

GN

Not Used

K930

GN

Not Used

501

GN

Wiper - Front (low)

K931

GN

Bucket Lock Solenoid Diode to Back Up Resistor

506

PU

Washer - Front

K949

OR

Not Used

508

PU

Radio Speaker - Left

K950

YL

Boom Up Solenoid / Boom Up Solenoid Diode

509

WH

Radio Speaker - Left (commom)

K952

BR

Back Up Crane Sw.

511

BR

Radio Speaker - Right

L968

OR

Back Up EPR Valve Sw

512

GN

Radio Speaker - Right (common)

L969

WH

Back Up EPR Valve Sw

530

OR

Washer Right

L971

GN

Travel Pressure Switch

BU

Under Window Limit Sw.

L972

BU

Low Idle Sw

535

Data valid but below normal operational range.

575

YL

Wiper - Aux (park)

L973

GN

576

PK

Wiper - Aux (low)

L978

GY

Not Used

578

BU

Washer - Aux

M906

BU

Squeze Pressure Sensor

590

GY

Wiper Sw To Intermittent Module

M997

PU

2 Ways Lever Change Solenoid

592

BU

12V Converter Power Output

N957

PK

RS232 Rxd - Comm #1

A513

PK

12V Power Converter 12V Memory Out

N959

PK

RS232 Rxd - Comm #3

Fine Swing Control Sw. to Fine Swing Solenoid

Connector Number

Schematic
Location

N960

OR

RS232 Txd - Comm #1

CONN 1

G-2

D-22

N963

OR

RS232 Txd - Comm #3

CONN 2

K-2

D-12

Abnormal frequency, pulse width, or period.

A579

OR

Wiper Motor +

N970

YL

RS232 Dtr - Comm #1

CONN 5

G-1

D-10

Abnormal update.

A580

BR

Wiper Motor -

N973

BR

RS232 Dcd - Comm #1

CONN 6

H-1

D-13

10

Abnormal rate of change.

A581

GN

Wiper Motor Raise

N979

GN

RS232 Signal Gnd - Comm #1

CONN 7

H-1

D-9

11

Failure mode not identifiable.

A582

PU

Wiper Motor Stop

N981

GN

RS232 Signal Gnd - Comm #3

CONN 8

H-1

C-22

12

Bad device or component.

A584

BU

Front Window Limit Sw To Wiper Cont

P992

BR

Tool Priority Relay

CONN 9

I-1

C-27

13

Out of calibration.

A586

OR

Wiper Sw To Wiper Cont

R997

OR

+5v Analog Sensor Power (Potentiometer)

Hydraulic Lock Solenoid to Neutral Start Limit Sw.

T901

YL

MSS Exciter Coil In

C-1

Parameter failures.

GN

J-1

14

A588

CONN 10

Parameter failures.

OR

Left Rear Speaker

T902

PK

MSS Exciter Coil Out

C566

PK

Left Rear Speaker (common)

T951

YL

Inj 1 Hi-side

16

Parameter not available.

C569

YL

Second DC/DC Converter Power Output

T952

BR

Inj 2 Hi-side

17

Module not responding.

E554

PK

A/C Controller To A/C Compressor Clutch

T953

BU

Inj 3 Hi-side

18

Sensor supply fault.

E562

PU

Universal Q.C. Sw.

T954

GY

Inj 4 Hi-side

CONN 38

K-17
E-16, G-16, H-16
K-16, F-7
E-16, I-16
K-16, F-7
K-16, B-14, A-12

B-5

15

C560

CONN 35

19

Condition not met.

E564

PK

Q.C. Hyd Lock Relays

T957

PU

Inj 1 Return

CONN 39

L-14

D-16

20

Parameter failures.

E565

BU

Universal Q.C. Sw. to Q.C. Hyd. Lock Relay 2


Lighting Circuits

T958

YL

Inj 2 Return

CONN 40

F-12

B-43

T959

BR

Inj 3 Return

CONN 41

A-8

A-17

CONN 36
CONN 37

Aux Power Receptacle

12

0237

Machine Overloaded

0252

Loss of Key Table Information

0272

Inlet Air Restriction Warning

0600

High Hydraulic Oil Temperature Warning

0862

Attachment Hydraulic Oil Filter Plugged

0863

Abnormal Machine Autolube system Operation

Switch - Hydraulic Oil Level

B-10

B-55

Switch - Implement Pressure

H-7

B-31

I-7

A-1

B-21

Switch - Refueling Level

A-8

B-30

B-20

Switch - Travel Pressure

H-7

B-33

Volume 2 of 2: Engine and Chassis Wiring


Printed in U.S.A.

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
9

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

E-4

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

E-3
B-1

603

PK

Caution Lamp Relay to Beacon Relay

T960

BU

Inj 4 Return

CONN 42

C-8, D-8, E-7

E-9

607

PK

Dash Panel Lighting

T967

YL

Pump Discharge Pressure Sensor 2

CONN 43

E-7

E-2

615

YL

Cab Lamps

Y946

BU

Fuel Rail Pressure Signal

616

BU

Boom Lamps

Y950

YL

Fuel Pump Solenoid Signal

CONN 44

E-7

E-1

638

WH

Beacon Lamp

Y951

PU

Fuel Pump Solenoid Return

CONN 45

J-5

D-14

645

PK

Boom Lamp Relay

CONN 46

J-5

D-16

C-5

A-15

646

OR

Lamp Delay Timer Relay

CONN 47

684

OR

Lamp Delay Timer Relay/Lamp Diode/Cab Lamp Relay

CONN 48

A-5

B-16

Chassis Lamp Relay to Lamp Diode

CONN 49

C-3

B-13

CONN 50

C-3

B-21

CONN 51

B-2

A-6

CONN 52

B-2

B-19

10

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

16 15

23
7

19

1
10

Harness and Wire Symbols

20 21

22
13

16

AREA E

14

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

C-C4
130-6795
5

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

E = See Area E

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Socket

L-C12
3E-5179

AG-C4
111-7898

Part Number For


Connector Recepticle

325-AG135 PK-14
Pin

D = See Area D

Part Number for


Connector Plug

AG-C3
130-6795

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

1
2

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

C = See Area C

Return Hydraulic Oil Filter Plugged

D-1
A-11

B = See Area B

0236

L-7
E-18
E-18, G-18, I-18
K-18, F-10
G-14

A = See Area A

Low Hydraulic Oil Level

B-54

Machine
Location

Seat Heater

0235

A-10

2008 Caterpillar, All Rights Reserved

Connector Location

Back Up Resistor to Boom Up Solenoid Diode

High Fuel/Water Separator Water Level

B-5

Switch - Hydraulic Oil Filter

PK

Low Engine Oil Level

B-32

J-6

BU

0232

D-23

14

A549

0171

K-2
F-14

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

A537

Low Fuel Level

Switch - Disconnect
Switch - Engine Oil Level

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Mechanical system not responding properly.

Low Engine Oil Pressure Warning

A-17

Symbols and Definitions

Current above normal or grounded circuit.

0119

B-28

L-7

0100

A-7
B-24

Pressure
Symbol

BU

A-26
A-16

Symbols

Current below normal or open circuit.

A623

JBC1-UP
KCD1-UP
DLP1-UP
HCW1-UP
HJX1-UP
TGY1-UP

Harness And Wire Electrical Schematic Symbols

The FMI is a diagnostic code that indicates what type of failure has occurred.

312D Excavator
Electrical System

A-25

I-7
E-18, H-18
K-18, F-10
H-7

A = See Area A

252

495

B-26

L-13

Start Aid Sw To Start Aid Sol

310-0037

Quick Coupler
Flow Combiner (1)
Flow Combiner (2)
Hydraulic Oil Temperature

B-27

B-14

Diode - Stick Out Stop Solenoid

Relay - Air Heater

Normally Open

K-18, B-14

ECM - Engine

PU

GN

Fuel Filter Plugged

170-9419

170-9335

1127 kPa MIN


(163 psi)
290 kPa MIN
(42.06 psi)
2150 200 kPa
(311.83 29.0 psi)
125 18.7 kPa
(18.2 2.7 psi)

L-13

GY

J949

0095

0% - 83.5 1.5
50% - 33.8 2.0
100% - 8.0 +1.0 -0.5
11.5 0.5

1520 98 kPa
(220 14 psi)
490 49 kPa
(71.07 7.11 psi)
2650 200 kPa
(384.35 29.0 psi)
150 22.5 kPa
(21.75 3.25 psi)

B-48

Battery - Rear

Inlet Air Heater

K904

Coolant Level Low

Boom Down Pressure


Boom Priority Pressure
Implement Pressure
Travel Pressure

167-3466

Contact Position

F-10

BU

Att 12v Sensor Supply

0059

Bucket Extend Pressure

Deactuate

C-4

Solenoid - Flow Combiner (1)

G850

Stem 1 Modulation

High System Voltage Warning

106-0179

Actuate

Solenoid - Fine Swing

D-4

Main Power Relay Coil

GY

0050

Function

B-1

L-12

Engine ECM to Back Up EPR Valve Sw.

GN

Low System Voltage Warning

RENR7911

G-14

Battery - Front

Tool Priority Sw

E473

0043

A-12

Alternator

GY

E472

High Hydraulic Oil Temperature Derate

KENR5924

WH

Component

High Engine Coolant Temperature Warning

Machine Control:

F889

Water Separator Level Sensor

0023

B-17

C855

Boom Priority Press Sw

0017

B-16

K-10

Cat Data Link (-)

BU

High Engine Coolant Temperature Derate

K-10

Solenoid - Bucket Lock

Cat Data Link (+)

Data valid but above normal operational range.

0015

Solenoid - Boom Up

B-2

BR

BU

Condition

B-11

B-8

GN

G976

Event Code

F-15

Alarm - Travel

32.0 3.2

32.0 3.2

Machine
Location

Air Heater

11.7 1.2

Part No.

Schematic
Location

REG00843

Resistance (Ohms)

NFC Control (1)


NFC Control (2)
1P / 2P Exchange
Universal Q.C. Low
Universal Q.C. High
Hydraulic Lock
Swing Brake Cancel
Travel Speed Change

Component

KENR5342

125-2988

Product Link Control:

NFC Limit
Stem 1 Extend
Stem 1 Retract
Power Shift Control
Stem 3 Extend
Stem 3 Retract
Stick Out Stop
Boom Up

Machine
Location

892

G979

Event Codes
Machine Control

Component

SENR2143

893

Boom Down Pressure

Voltage below normal or shorted low.

Solenoid:

Solenoid:

Stick Position

121-1491

238-0751

BU

Voltage above normal or shorted high.

Solenoid:

Stick Out Stop Solenoid

GN

121-1490

Resistor:

E445

Data erratic, intermittent, or incorrect.

Solenoid:

174-3016

0
2

111-9916

Engine Speed Sensor To Controller

E442

Failure Description

Component Description

Solenoid:

Boom Position

Failure Mode Identifiers (FMI)

Part No.

5I-8085

Schematic
Location

Engine Control:

Electric Starting Motor:

Resistor, Sender and Solenoid Specifications

Component Location

Form Number

Alternator:

171-0188

GN

FMI No.

Title

Alternator L Terminal

E441

168
Electrical System Voltage
254
Electronic Control Module
269
Sensor Power Supply
1251
Alternator 'R' Terminal Signal
The CID is a diagnostic code that indicates which circuit is faulty.
The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Related Electrical Service Manuals

Bucket Retract Solenoid (+)

Product Link Radio


(MID No. 122)
CID

KENR6557-01
August 2008

Description

5A

Receptacle
Pin or Socket
Number

Single Wire
Connector

Fuse
(5 Amps)

9X-1123

Component
Part Number

Plug
Harness identification code:
This example indicates wire
135 in harness "AG".

AREA D

2
Ground
Connection

200-L32 BK-14
Circuit Identification
Number

Wire Color

Wire Gauge

Event Codes
Engine Control
Event Code

Condition

E96

High Fuel Pressure

E198

Low Fuel Pressure

E265

UserDefined Shutdown

E360

Low Engine Oil Pressure

E360

Low Engine Oil Pressure

E361

High Engine Coolant Temperature

E361

High Engine Coolant Temperature

E362

Engine Overspeed

E363

High Fuel Supply Temperature

E363

High Fuel Supply Temperature

E390

Fuel Filter Restriction

E390

Fuel Filter Restriction

E396

High Fuel Rail Pressure

E398

Low Fuel Rail Pressure

E539

High Intake Manifold Air Temperature

E539

High Intake Manifold Air Temperature

E1044

High Intake Manifold Pressure

E1045

Low Intake Manifold Pressure

16

13
4

23

21

24

19

17

15
9

26

12

13

14

11

21
5

17
15

27
25
10
8

19

6
5

22

33
24
31 28
30
7
46

11

9
52

53

1
16
20

25

35

34

43

17

16
2

54
18

55

22

49

10

50

19

13

32

36
37
14

27

1
44
26 48

42
21

AREA C
AREA B
AREA A

(Dimensions: 48 inches x 35 inches)

Component
Cylinder #1 Injector
Cylinder #2 Injector
Cylinder #3 Injector
Cylinder #4 Injector
Cylinder #5 Injector
Cylinder #6 Injector
8 Volt DC Supply
ThrottlePositionSensor
Fuel Delivery Pressure Sensor
Fuel Filter Differrential Pressure Sensor
Engine Oil Pressure Sensor
Engine Coolant Temperature Sensor
Electrical System Voltage
Intake Manifold Air Temperature Sensor
Fuel Temperature Sensor
Engine Speed Sensor
Personality Module
Engine Timing Calibration
5 Volt Sensor DC Power Supply
Programmed Parameter Fault
Secondary Engine Speed Sensor
Fuel Pressure Sensor After Fuel Filter
Inlet Air Heater Relay
Fuel Rail #1 Pressure Valve Solenoid
Intake Manifold Pressure Sensor
Fuel Rail Pressure Sensor
Ignition Key Switch

Wire
Color

36 Page,

CID
0001
0002
0003
0004
0005
0006
0041
0091
0094
0095
0100
0110
0168
0172
0174
0190
0253
0261
0262
0268
0342
0460
0617
1779
1785
1797
1834

Wire Description
Wire
Number

KENR6557-01 VOL 2 of 2

Component Identifiers (CID)


Module Identifier (MID)
Engine Control
(MID No. 036)

18

17

16

15

14

13

12

11

10

DISC BOX
101-CR1 RD-00
235-EA3 BK-18

BATTERY REAR
3T5760
9X3404 (NOTE A)

1
2

ATCH 1P/2P EXCHANGE SOL


1211491
(NOTE L)(NOTE M)

235-EA2 BK-18
235-EA1 BK-18
235-EA3 BK-18
G979-EA4 BLU-18
K856-EA5 PU-18
K860-EA6 BLU-18
K871-EA12 WH-18

EA-C5
1552269
K871-EA12 WH-18
235-EA1 BK-18

K856-EA5 PU-18
K860-EA6 BLU-18
K865-EA8 PU-18

ATCH BLOCK GP
1245814
(NOTE B)

CONN 37

A4E2 ENG ECM


2454837

M737-EA13 WH-18
M739-EA14 YL-18

+ BATTERY
+ BATTERY
- BATTERY
- BATTERY
DF PWM 2 SHIELD
DF PWM 2 DF PWM 2 +

EA-C2
2434506
1
K871-EA12 WH-18
2
3
K868-EA11 BR-18

+ BATTERY
+ BATTERY
DOUT 0.3A 5
DOUT 03.A 6
DOUT 03.A 7
CAN A +
CAN A CAN A SHIELD
ATA/CDL +
ATA/CDL -

CONN 36
CONN TO C-C54

EA-C8
3E3364
1
M737-EA13 WH-18
2
M739-EA14 YL-18

1 PWM 2A 3

CONN 38
CONN TO C-C28

J1
EA-C6
1552269
K856-EA5 PU-18
ATCH STEM 1 EXTEND SOL 1
K868-EA9 BR-18
1119916 2
(NOTE L)(NOTE M)
EA-C11 EA-C10
3E3364 1552269
1
K860-EA6 BLU-18
ATCH STEM 1 RETRACT SOL
2
1119916
K868-EA10 BR-18
(NOTE L)

(SYSTEM 22 & 24)

(AUX READY & SYSTEM 23)

1
2

A209-GP5 BK-18
308-GP4 YL-16
K864-GP9 PK-18
K865-GP10 PU-18
M739-GP15 YL-18
M739-GP16 YL-18
M739-GP17 YL-18

GP-C7
1552269
K871-GP14 WH-18
235-GP1 BK-18

M906-GP18 BLU-18

ATCH BOOM PRIORITY PRESS. SW


1673466

GP-C6
1552269
1
G979-GP6 BLU-18
2
235-GP2 BK-18

ATCH STEM 1 EXTEND SOL


1119916

GP-C3
1552269
1
K856-GP7 PU-18
2
K868-GP11 BR-18

ATCH STEM 1 RETRACT SOL


1119916

GP-C4
1552269
1
K860-GP8 BLU-18
2
K868-GP12 BR-18

K868-GP13 BR-18
K868-GP11 BR-18
K868-GP12 BR-18

K856-GP7 PU-18
K860-GP8 BLU-18
K865-GP10 PU-18
A209-GP5 BK-18

1
2
3
4 CONN 37
5
6 CONN TO C-C52
7
8
9
10
11
12

DF PWM 1 +
DF PWM 1 DF PWM 1 SHIELD
INJECTOR LO-SIDE 1-3
INJECTOR LO-SIDE 1-2
J2
INJECTOR LO-SIDE 1-1
AIN PAS 1
VS RETURN 2
VS RETURN 2
VS RETURN 2
VS RETURN 2
AIN PAS 4
PIN PAS 3
AIN PAS 2
VS RETURN 2
VS RETURN 2
VS 5 200mA
VS 5 200mA
VS 5 200mA
AIN PAS 5
AIN PAS 8
AIS PAS 6
HE SPEED 2
HE SPEED 1
AIN ACT 3
AIN ACT 2
AIN ACT 1
INJECTOR HIGH-SIDE BANK 1-1
INJECTOR HIGH-SIDE BANK 1-2
INJECTOR HIGH-SIDE BANK 1-3

GP-C2
2434506
CONN 36
1
K871-GP14 WH-18
2 CONN TO C-C54
3
K868-GP13 BR-18

GROUND

235-GP3 BK-18
235-GP1 BK-18
235-GP2 BK-18
K871-GP14 WH-18
G979-GP6 BLU-18
K860-GP8 BLU-18
K856-GP7 PU-18

GP-C1
2434510
308-GP4 YL-16
M906-GP18 BLU-18
G979-GP6 BLU-18
K864-GP9 PK-18
M739-GP17 YL-18

101-CA1 RD-00
101-CP1 RD-00

ATCH 1P/2P EXCHANGE SOL


1216303

ATA/CDL ATA/CDL +
CAN A SHIELD
CAN A CAN A +
PUMP DRVR 1
PUMP DRVR RETURN

INJECTOR HIGH-SIDE BANK 2-3


INJECTOR HIGH-SIDE BANK 2-2
INJECTOR HIGH-SIDE BANK 2-1

130-C5 RD-18-GXL
130-C6 RD-18-GXL
A250-C103 BK-18-GXL
A250-C104 BK-18-GXL

VALVE GP (NOTE P)
2604444

130-C8 RD-18-GXL
130-C199 RD-18-GXL

ATCH BUCKET LOCK SOL


1119916

GW-C10
1552269
1
E787-GW22 PK-16
2
K952-GW29 BR-18

ATCH BOOM UP SOL


1119916

GW-C11
1552269
1
K950-GW27 YL-16
2
K952-GW30 BR-18

893-C95 GRN-18-GXL
892-C91 BR-18-GXL
310-C200 PU-18-GXL

ATCH STICK OUT STOP SOL


1119916

G850-C259 BLU-18-GXL

1
2

998-C257 BR-18-GXL

308-C67 YL-18-GXL

ATCH BUCKET LOCK SOL DIODE


1974385

F774-C129 WH-18-GXL
F773-C128 ORN-18-GXL

ATCH BOOM UP SOL DIODE


1974385

F716-C127 WH-18-GXL

1
2

1
2

F889-C133 WH-18-GXL

ATCH STICK OUT STOP SOL DIODE


1974385

1
2

GW-C12
1552269
X794-GW40 BLU-16
K952-GW31 BR-18

GW-C13
1552269
E787-GW23 PK-16
K931-GW25 GRN-16

GW-C14
1552269
K950-GW28 YL-16
A549-GW16 BLU-16

E787-GW21
E787-GW22
E787-GW23
K950-GW26

PK-16
PK-16
PK-16
YL-16

K950-GW27
K950-GW28
K952-GW29
K952-GW30
K952-GW31
K952-GW32

YL-16
YL-16
BR-18
BR-18
BR-18
BR-18

P769-C172 YL-18-GXL
P769-C211 YL-18-GXL
P769-C212 YL-18-GXL

Y950-C224 YL-18-GXL
Y951-C225 PU-18-GXL

T960-C219 BLU-18-GXL
T957-C220 PU-18-GXL
235-C226 BK-18-GXL
L731-C207 BR-18-GXL
L731-C208 BR-18-GXL
L731-C209 BR-18-GXL
T861-C232 YL-18-GXL
A718-C203 PU-18-GXL
492-C201 GY-18-GXL
L730-C204 ORN-18-GXL
L730-C205 ORN-18-GXL
L730-C206 ORN-18-GXL
A745-C182 WH-18-GXL
Y946-C223 BLU-18-GXL
X747-C222 PK-18-GXL
999-C202 WH-18-GXL
A400-C173 PK-18-GXL
X731-C221 BLU-18-GXL
N769-C210 GY-18-GXL
T951-C213 YL-18-GXL
T954-C216 GY-18-GXL

T952-C214 BR-18-GXL
T953-C215 BLU-18-GXL

998-C257 BR-18-GXL
998-C258 BR-18-GXL
F716-C127 WH-18-GXL
F773-C128 ORN-18-GXL
F774-C129 WH-18-GXL
F889-C133 WH-18-GXL
235-C229 BK-18-GXL
A250-C101 BK-18-GXL
A250-C102 BK-18-GXL
A250-C103 BK-18-GXL
A250-C104 BK-18-GXL
310-C200 PU-18-GXL
492-C201 GY-18-GXL
999-C202 WH-18-GXL
A400-C173 PK-18-GXL
A718-C203 PU-18-GXL
A745-C182 WH-18-GXL
G850-C259 BLU-18-GXL
L730-C204 ORN-18-GXL

X794-GW39 BLU-16
X794-GW40 BLU-16
X794-GW41 BLU-16

1
2

BOOM REGENE SOL


2380751

L731-C243 BR-18-GXL
L731-C244 BR-18-GXL
L731-C208 BR-18-GXL

235-C237 BK-18-GXL
235-C238 BK-18-GXL

ATCH BUCKET EX PRESS. SW


1060179
1
2

C-C24
3E3364
K777-C150 GY-18
235-C39 BK-18

GW-C6
3E3364

M755-GW35 ORN-18
235-GW4 BK-18

200-C23 BK-18

200-C22 BK-6

C-C21
2304011
1
E554-C125 PK-18
2
200-C23 BK-18

1753362

C-C22
1552269
1
C468-C117 BLU-18
2
235-C50 BK-18
ENG OIL LEVEL SW
2130677

(CONFIG. 2, 11)

3064 TIRE3 ENGINE


SEE DIAGRAM-WIRING (ENGINE:310-9263)

1
2

CONN TO ENG HARNESS

ATCH VARIABLE RELIFE 2 SOL


2705757

1
2

ATCH 1P/2P EXCHANGE SOL


1216303

ATCH BOOM PRIORITY PRESS. SW


1673466

GC-C6
1552269
1
G979-GC5 BLU-18
2
235-GC2 BK-18

K864-GC6 PK-18
K865-GC7 PU-18
M739-GC12 YL-18
M739-GC10 YL-18
M739-GC11 YL-18
K866-GC8 WH-18
K871-GC9 WH-18
G979-GC5 BLU-18
235-GC4 BK-18

ATCH 1WAY/2WAY EXCAHNGE SOL


1216303

200-C22 BK-6

101-C2 RD-4
AIR HEATER RELAY
2237577
STARTER MOTOR
1252988
G
S

235-GC1 BK-18
235-GC2 BK-18
235-GC3 BK-18

G979-GC5 BLU-18
K864-GC6 PK-18
M739-GC12 YL-18
K866-GC8 WH-18
K865-GC7 PU-18

MOTOR

1
2
3
4 CONN 37
5
6 CONN TO C-C52
7
8
9
10
11
12

304-C63 WH-8
101-C2
101-C1
101-CA1
101-CP1

MTR BAT

GC-C4
2304011
K865-GC7 PU-18
M739-GC11 YL-18

GC-C5
1552269
1
K871-GC9 WH-18
2
235-GC1 BK-18

AIR HEATER
5I7746

(GND-CHASSIS 2)
GC-C1
2434510

ATCH VARIABLE RELIFE 1 SOL


2705672

GE-C6
2304011
1
K864-GE4 PK-18
2
M739-GE22 YL-18

ATCH VARIABLE RELIFE 2 SOL


2705757

1
2

RD-4
RD-4
RD-00
RD-00

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

310-C200 PU-18-GXL
G850-C259 BLU-18-GXL
T958-C217 YL-18-GXL
T959-C218 BR-18-GXL
P769-C211 YL-18-GXL
P769-C212 YL-18-GXL

ATCH 1P/2P EXCHANGE SOL


1216303

Y950-C224 YL-18-GXL
Y951-C225 PU-18-GXL
L731-C244 BR-18-GXL
L731-C178 BR-18-GXL
T960-C219 BLU-18-GXL
T957-C220 PU-18-GXL
235-C237 BK-18-GXL
235-C238 BK-18-GXL
L731-C243 BR-18-GXL
L731-C245 BR-18-GXL
L731-C209 BR-18-GXL
T861-C232 YL-18-GXL
A718-C203 PU-18-GXL
492-C201 GY-18-GXL
L730-C239 ORN-18-GXL
L730-C241 ORN-18-GXL
L730-C240 ORN-18-GXL
L730-C242 ORN-18-GXL
L730-C206 ORN-18-GXL

ATCH BOOM PRIORITY PRESS. SW


1673466

A745-C182 WH-18-GXL
Y946-C223 BLU-18-GXL

C-C43
2458023

CONN 40

ATCH NFC CONT SOL 1


1211490

ATCH NFC CONT SOL 2


1211490

GC-C2
2434506
CONN 36
1
K871-GC9 WH-18
2 CONN TO C-C54
3

PE
ENG GROUND STRAP
1321805

1
2

1
2

GE-C9
1552269
G979-GE3 BLU-18
235-GE30 BK-18

1
2

168-C12 RD-14
321-C69 BR-18
322-C70 GY-16
495-C80 GRN-18
607-C84 PK-16
616-C85 BLU-16
L973-C148 GRN-16
235-C35 BK-18

1
2

200-C22 BK-6
ATCH STEM 2 EXTEND SOL
1119916

200-C24
200-GU4
200-GU3
200-GU1
200-AL2

308-GE1 YL-16
K864-GE4 PK-18
K865-GE9 PU-18
M739-GE21 YL-18
M739-GE22 YL-18

K856-GE7 PU-18
K860-GE8 BLU-18
K865-GE9 PU-18
A209-GE10 BK-18
G726-GE11 GY-16

M739-GE5 YL-18
M906-GE2 BLU-18
A209-GE10 BK-18
G979-GE3 BLU-18
K871-GE12 WH-18
235-GE28 BK-18
235-GE29 BK-18
235-GE30 BK-18
G726-GE14 GY-16
G726-GE15 GY-16
G726-GE16 GY-16
G726-GE17 GY-16
G726-GE11 GY-16
200-GE24
200-GE25
200-GE26
200-GE27
200-GE23
K856-GE7
K857-GE6

GE-C3
1552269
G726-GE15 GY-16
200-GE25 BK-18

1
2

200-GU5 BK-18

CONN 42

GE-C11
1552269
K860-GE8 BLU-18
K868-GE19 BR-18

GW-C2
2305010
308-GW5 YL-16
A209-GW15 BK-18
E410-GW17 ORN-18
E411-GW18 YL-18
147-GW1 PU-16

K868-GE13 BR-18
K868-GE18 BR-18
K868-GE19 BR-18
K868-GE20 BR-18
K860-GE8 BLU-18

308-AP1 YL-16
A209-AP2 BK-18
E410-AP3 ORN-18

GE-C12
1552269
1
K857-GE6 WH-18
2
K868-GE20 BR-18

200-GE23 BK-18

200-C22 BK-6
200-C24 BK-18
200-C20 BK-14
200-C21 BK-14
200-C29 BK-18

200-AL2 BK-18
200-GU1 BK-18
200-GU5 BK-18

(MEDIUM CIRCUIT F3)


GR-C2
1552269
K858-GR1 YL-18
K869-GR3 BLU-18

ATCH STEM 3 RETRACT SOL


2597545

1
2

GR-C3
1552269
K862-GR2 GY-18
K869-GR4 BLU-18

ATCH STEM 3 EXTEND SOL


1119916

AP-C1
2305010

ATCH STEM 3 RETRACT SOL


1119916

AL-C2
2304011
1
780-AL1 PU-16
2
200-AL2 BK-18

1
2

EC-C3
1552269
K862-EC2 GY-18
K869-EC4 BLU-18

GROUND CAHSSIS 1
C-C1
1636637
1
130-C4 RD-14
2
172-C13 RD-18
3
L973-C148 GRN-16
4
A588-C107 GRN-18
5
168-C12 RD-14
6
308-C64 YL-16
7
184-C14 RD-14
8
322-C70 GY-16
9
607-C84 PK-16
10
780-C86 PU-16
11
616-C85 BLU-16
12
147-C9 PU-16
13
E554-C125 PK-18
14
15
16
403-C73 GRN-18
17
309-C68 GY-18
18
K776-C136 GRN-18
19
405-C75 GY-18-GXL
20
412-C76 BLU-18
21
430-C77 BLU-18
22
487-C78 ORN-18
23
491-C79 PK-18
24
F716-C127 WH-18-GXL
25
495-C80 GRN-18
26
496-C81 WH-18
27
A755-C110 PK-18
28
A756-C111 BLU-18
29
A757-C112 GY-18
30
A758-C113 BR-18
31
C468-C117 BLU-18
32
E472-C246 GRN-18
33
H476-C135 WH-18
34
H832-C198 YL-18
35
G976-C134 BLU-18
36
L972-C147 BLU-18
37
38
39
K849-C157 YL-18
40
E997-C126 RD-18
41
K851-C141 BLU-18
42
K852-C142 GRN-18
43
X738-C159 PK-18
44
321-C69 BR-18
45
235-C231 BK-18
46
235-C230 BK-18
47
235-C45 BK-18
48
M997-C227 PU-18
49
506-C82 PU-18
50
578-C83 BLU-16
51
893-C92 GRN-18
52
892-C88 BR-18
53
251-C51 YL-18
54
261-C57 GRN-18

168-C12 RD-14
172-C13 RD-18
184-C14 RD-14
251-C51 YL-18
252-C54 YL-18
261-C57 GRN-18
262-C60 GRN-18
304-C63 WH-8
308-C67 YL-18-GXL
308-C119 YL-16
308-C64 YL-16
308-C65 YL-16
308-C66 YL-16

403-C74 GRN-18
405-C75 GY-18-GXL
412-C76 BLU-18
430-C77 BLU-18
487-C78 ORN-18
491-C79 PK-18
495-C80 GRN-18
496-C81 WH-18
506-C82 PU-18
578-C83 BLU-16
607-C84 PK-16
616-C85 BLU-16
780-C86 PU-16
892-C91 BR-18-GXL
892-C88 BR-18
892-C89 BR-18
892-C90 BR-18
893-C95 GRN-18-GXL
893-C92 GRN-18
893-C93 GRN-18
893-C94 GRN-18
998-C96 BR-18-GXL
A588-C107 GRN-18
A755-C110 PK-18
A756-C111 BLU-18
A757-C112 GY-18
A758-C113 BR-18
A768-C115 BLU-18
A769-C116 GY-18
C468-C117 BLU-18
C855-C162 GY-18
E472-C246 GRN-18
E473-C123 GY-18
E474-C124 ORN-18
E554-C125 PK-18
E997-C126 RD-18
F716-C127 WH-18-GXL
F773-C128 ORN-18-GXL
F774-C129 WH-18-GXL
F889-C130 WH-18
G726-C171 GY-16
G976-C134 BLU-18
H476-C135 WH-18
H832-C198 YL-18
K776-C136 GRN-18
K844-C138 GY-18
K843-C137 GRN-18
K847-C139 PU-18
K848-C140 WH-18
K849-C157 YL-18

C-C2
2434510
E474-C124 ORN-18
K844-C138 GY-18
K848-C140 WH-18
E473-C123 GY-18
K843-C137 GRN-18
K847-C139 PU-18
N793-C155 GRN-18
N794-C156 GY-18
252-C54 YL-18
262-C60 GRN-18
C-C3
2304009
K906-C143 GRN-18
K907-C144 BLU-18
A768-C115 BLU-18
A769-C116 GY-18
L969-C146 WH-18
L968-C145 ORN-18
F889-C130 WH-18
F773-C128 ORN-18-GXL
F774-C129 WH-18-GXL
998-C96 BR-18-GXL

K851-C141 BLU-18
K852-C142 GRN-18
K906-C143 GRN-18
K907-C144 BLU-18
L968-C145 ORN-18
L969-C146 WH-18
L972-C147 BLU-18
L973-C148 GRN-16
M997-C227 PU-18
N793-C155 GRN-18
N794-C156 GY-18
P992-C163 BR-18
X738-C159 PK-18
235-C28 BK-18
235-C45 BK-18
235-C230 BK-18
235-C231 BK-18

C-C50
2305010
147-C11 PU-16
G726-C171 GY-16
235-C28 BK-18
C855-C162 GY-18
P992-C163 BR-18

C-C42
3E3370

252-C56 YL-18
262-C62 GRN-18

C-C41
3E3370

251-C53 YL-18
261-C59 GRN-18

252-C56 YL-18
262-C62 GRN-18

109-C3 RD-6
101-C1 RD-4
304-C63 WH-8

101-C1 RD-4
109-C3 RD-6
130-C4 RD-14
147-C11 PU-16
147-C9 PU-16
147-C10 PU-16
147-C197 PU-16

K851-C141 BLU-18
K852-C142 GRN-18
K906-C143 GRN-18
K907-C144 BLU-18
L968-C145 ORN-18
L969-C146 WH-18
L972-C147 BLU-18
L973-C148 GRN-16
M997-C227 PU-18
N793-C155 GRN-18
N794-C156 GY-18
P992-C163 BR-18
235-C32 BK-14

261-C59 GRN-18
251-C53 YL-18
251-C51 YL-18
251-C52 YL-18

GW-C1
2304009
235-GW3 BK-18
147-GW1 PU-16
M739-GW33 YL-18
A549-GW16 BLU-16
K931-GW25 GRN-16
936-GW9 PU-16
F772-GW24 WH-16
603-GW8 PK-18
M751-GW34 YL-18
K952-GW32 BR-18

CAN2 RESISTOR
1743016

A
B
C

CONN 10

CONN TO A-C1

1
2
3
4
5
6
7
8
9
10
11
12

CONN TO A-C2

1
2
3
4
5
6
7
8
9
10
11
12

CONN TO A-C3

1
2
3
4
5
6

1
2
3
4
5
6
7
8
9
10
11
12

I
CONN 9

CONN 8

C-C51
2434508

CONN 7

CONN TO GF-C1
(FOR SYSTEM 20)

CONN 6

CONN TO GJ-C1
(FOR SHOVEL CRANE)

GU-C1
2434507
780-GU7 PU-16
779-GU6 WH-16
A588-GU10 GRN-18
200-GU1 BK-18

(NOTE U)

1
2
3
4

CONN 5

CONN TO GT-C1
(FOR UNIVERSAL QC)

261-C59 GRN-18
261-C57 GRN-18
261-C58 GRN-18

262-C62 GRN-18
262-C60 GRN-18
262-C61 GRN-18

308-C66 YL-16
892-C90 BR-18
893-C94 GRN-18
A588-C108 GRN-18
A755-C110 PK-18
A756-C111 BLU-18
A757-C112 GY-18
A758-C113 BR-18
C855-C162 GY-18
E473-C123 GY-18
E474-C124 ORN-18
E997-C126 RD-18
F889-C131 WH-18
F889-C132 WH-18
H476-C135 WH-18
H832-C198 YL-18
K843-C137 GRN-18
K844-C138 GY-18
K847-C139 PU-18
K848-C140 WH-18
K849-C157 YL-18
K851-C141 BLU-18
K852-C142 GRN-18
K907-C144 BLU-18
L972-C147 BLU-18
L968-C145 ORN-18
L969-C146 WH-18
M997-C227 PU-18
N793-C155 GRN-18
N794-C156 GY-18
P992-C163 BR-18
235-C30 BK-14
235-C31 BK-14
235-C32 BK-14

C-C59
2304009

CONN 43

C-C61
2305010

1
2
3
4
5
6
1
2
3
4
5
6

CONN 44

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3

788-C87 YL-18
A762-C114 PU-18
308-C120 YL-16
763-C149 BLU-18
K777-C150 GY-18
K904-C154 GRN-18
L971-C151 GRN-18
M737-C152 WH-18
T967-C158 YL-18
A209-C98 BK-18

C-C52
2304009
308-C161 YL-16
M906-C167 BLU-18
G979-C168 BLU-18
K864-C166 PK-18
M739-C169 YL-18
K857-C175 WH-18
K866-C164 WH-18
K856-C174 PU-18
K860-C177 BLU-18
K865-C194 PU-18
A209-C170 BK-18
G726-C171 GY-16

M739-C160
M739-C236
M739-C153
M739-C192
M739-C169

C-C54
2304013
K871-C165 WH-18

308-C161 YL-16
G726-C171 GY-16
G979-C168 BLU-18
K857-C175 WH-18
K856-C174 PU-18
K860-C177 BLU-18
K864-C166 PK-18
K866-C164 WH-18
M906-C167 BLU-18
A209-C170 BK-18
K865-C194 PU-18
K858-C176 YL-18

K868-C180 BR-18

C-C56
2304013
1
K858-C176 YL-18
2
K862-C179 GY-18
3
K869-C181 BLU-18

1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6

YL-18
YL-18
YL-18
YL-18
YL-18

308-C120
308-C161
308-C188
E472-C246

K858-GR1 YL-18
K862-GR2 GY-18
K869-GR5 BLU-18
2434506

K869-EC5 BLU-18

2434506

1
2
3
4
5
6
F772-C105 WH-18
7
M997-C227 PU-18
8
K949-C255 ORN-18
9
M737-C152 WH-18
10
K871-C165 WH-18
11
K866-C164 WH-18
12
K950-C191 YL-18
13
K928-C253 GRN-18
14
15
16
788-C87 YL-18
17
18
K864-C166 PK-18
19
K868-C180 BR-18
20
L968-C145 ORN-18
21
K869-C181 BLU-18
22
23
K907-C144 BLU-18
24
25
A762-C114 PU-18
26
27
A588-C108 GRN-18
28
K865-C194 PU-18
29
K770-C252 PU-18
30
K768-C251 BLU-18
31
32
K860-C177 BLU-18
33
X794-C196 BLU-18
34
E787-C189 PK-18
35
M739-C153 YL-18
36
37
38
K856-C174 PU-18
39
40
K857-C175 WH-18
41
K862-C179 GY-18
42
K858-C176 YL-18
43
P992-C163 BR-18
44
F889-C132 WH-18
45
46
47
252-C55 YL-18
48
262-C61 GRN-18
49
50
251-C52 YL-18
51
261-C58 GRN-18
52
53
E997-C126 RD-18
54
C-C7
1532630

G726-C171 GY-16
147-C197 PU-16
763-C149 BLU-18
788-C87 YL-18
A762-C114 PU-18
E410-C184 ORN-18
E411-C185 YL-18
E441-C186 GRN-18
E442-C187 GRN-18
E445-C234 BLU-18
E787-C189 PK-18
F772-C105 WH-18
G979-C168 BLU-18
M751-C190 YL-18
K777-C150 GY-18
K856-C174 PU-18
K857-C175 WH-18
K858-C176 YL-18
K860-C177 BLU-18
K862-C179 GY-18
K864-C166 PK-18
K865-C194 PU-18
K866-C164 WH-18
K868-C180 BR-18
K869-C181 BLU-18
K871-C165 WH-18
K904-C154 GRN-18
K950-C191 YL-18
L971-C151 GRN-18
M737-C152 WH-18
M739-C153 YL-18
M755-C193 ORN-18
M906-C167 BLU-18
P725-C235 PK-18
R997-C195 ORN-18
T967-C158 YL-18
X794-C196 BLU-18

CONN 44

308-GW5 YL-16
E410-GW17 ORN-18
E411-GW18 YL-18
E441-GW19 GRN-18
E442-GW20 GRN-18
R997-GW36 ORN-18
A209-GW15 BK-18
L173

1 CONN 42
2 CONN TO C-C56
3
EC-C1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

K930-C254 GRN-18
P725-C235 PK-18
763-C149 BLU-18
L969-C146 WH-18

A209-C97 BK-18
A209-C98 BK-18
A209-C170 BK-18
A209-C183 BK-18

C-C60
2434508
308-C188 YL-16
A209-C183 BK-18
E410-C184 ORN-18
E411-C185 YL-18
147-C197 PU-16

200-GW2 BK-18
K858-EC1 YL-18
K862-EC2 GY-18
K869-EC5 BLU-18

K851-C141 BLU-18
892-C90 BR-18
E473-C123 GY-18
M751-C190 YL-18
M755-C193 ORN-18
N793-C155 GRN-18
G979-C168 BLU-18
H832-C198 YL-18
E445-C234 BLU-18
J853-C249 BLU-18
J851-C248 BR-18
N794-C156 GY-18

J851-C248 BR-18
J853-C249 BLU-18
J949-C250 GY-18
K768-C251 BLU-18
K770-C252 PU-18
K928-C253 GRN-18
K930-C254 GRN-18
K949-C255 ORN-18
M843-C256 PU-18

235-GW3 BK-18
936-GW9 PU-16
A549-GW16 BLU-16
K931-GW25 GRN-16
K952-GW32 BR-18
147-GW1 PU-16
F772-GW24 WH-16
M739-GW33 YL-18
M751-GW34 YL-18
603-GW8 PK-18

K869-GR5 BLU-18

E472-C118 GRN-18
F889-C131 WH-18
K847-C139 PU-18
K843-C137 GRN-18
H476-C135 WH-18
K849-C157 YL-18
893-C94 GRN-18
K904-C154 GRN-18
T967-C158 YL-18
E411-C185 YL-18
E410-C184 ORN-18
E474-C124 ORN-18
C855-C162 GY-18
L971-C151 GRN-18

E472-C118 GRN-18
E472-C247 GRN-18

M739-C192 YL-18
147-C197 PU-16
308-C188 YL-16
E410-C184 ORN-18
E411-C185 YL-18
E441-C186 GRN-18
E442-C187 GRN-18
E787-C189 PK-18
F772-C105 WH-18
M751-C190 YL-18
K950-C191 YL-18
M755-C193 ORN-18
R997-C195 ORN-18
X794-C196 BLU-18
A209-C183 BK-18

M755-GW35 ORN-18
200-GW2 BK-18

1 CONN 42
2 CONN TO C-C56
3
GR-C1

M906-C167 BLU-18
J949-C250 GY-18
A209-C97 BK-18
A756-C111 BLU-18
A757-C112 GY-18
K848-C140 WH-18
K844-C138 GY-18
308-C66 YL-16

YL-16
YL-16
YL-16
GRN-18

MACHINE ECM
2218874

C-C6
1532620

M843-C256 PU-18
E441-C186 GRN-18
E442-C187 GRN-18
K852-C142 GRN-18
R997-C195 ORN-18
K777-C150 GY-18
A755-C110 PK-18
A758-C113 BR-18
L972-C147 BLU-18
184-C16 RD-14
235-C31 BK-14

G726-C171 GY-16
308-C119 YL-16

K862-C179 GY-18
K868-C180 BR-18
K869-C181 BLU-18
K871-C165 WH-18

C-C58
2434510
E441-C186 GRN-18
E442-C187 GRN-18
R997-C195 ORN-18
M755-C193 ORN-18
M751-C190 YL-18
K950-C191 YL-18
M739-C192 YL-18
X794-C196 BLU-18
E787-C189 PK-18
F772-C105 WH-18

184-C15 RD-14
235-C30 BK-14

GW-C4
2304011

GA-C1
2434505

1
2

+B
GND
RS422 RX+
BOOM UP PILOT PRESS. (ACCUGRADE)
BOOM ANGLE SENSOR (CRANE)
STICK ANGLE SENSOR (CRANE)
ATT STEM 4 STATUS
5V POWER SUPPLY (POTENTION)
IMPLEMENT PRESS. SW
THROTTLE POSITION 1
THROTTLE POSITION 4
ONE TOUCH LOW IDLE SW
+B
GND
RS422 RXSQUEEZ PRESS. SENSOR
BUCKET PSC (ACCUGRADE)
ANALOG RETURN
THROTTLE POSITION 2
THROTTLE POSITION 3
LH HANDLE FORE SW
LH HANDLE UPPER SW
KEY SWITCH
RS422 TX+
RS422 TXPWM IN 3
8V POWER SUPPLY (SENSOR)
BACKUP SW
RH HANDLE FORE SW (SMART BM)
RH HANDLE UPPER SW
JOYSTICK PRESS. SW
ATT STEM 1 STATUS
CDL +
PUMP PRESS. SENSOR 1
PUMP PRESS. SENSOR 2
BOOM CYL ROD PRESS. SNSR (CRANE)
BOOM CYL HEAD PRESS. SNSR (OL& CRANE)
THUMB WHEEL-LH
TOOL PRIORITY SW (BUSH CUTTER)
TRAVEL PRESS. SW
ATT STEM 2 STATUS
ATT STEM 3 STATUS
CDL THUMB WHEEL-RH
CRANE CANCEL SW
BUCKET EXTEND PRESS. SW (CRANE)
FOOT SW
BOOM UP PRIORITY PRESS. SW
2 WAYS LEVER CHANGE PRESS. SW
BOOM DOWN PRESS. SW
BOOM PWM ANGLE SENSOR (ACCUGRADE)
STICK PWM ANGLE SENSOR (ACCUGRADE)
AUX PEDAL LH
AUX PEDAL RH

STICK OUT AVOID PRV (ACCUGRADE)


BOOM REGENE PRESS. PRV
TRAVEL SPEED SOL
PS PRESS. PRV
ATT STEM 4 EXTEND PRV
CRANE AND SR BACKUP SW
2 WAYS LEVER CHANGE SOL
BOOM DOWN LIMIT PRV (ACCUGRADE)
FLOW LIMIT PRESS. PRV
1 PUMP/2 PUMP EXCHANGE SOL
1 WAY/2 WAYS CHANGE SOL
BOOM UP LIMIT PRV (CRANE OR ACCUGRADE)
STICK IN LIMIT PRV (ACCUGRADE)
O.C. 1
CAN3 SHIELD
ENG SPEED SENSOR +
(OFFSET ANGLE SENSOR)
VARIABLE RELIEF 1 PRV
PRV RETURN
PRV RETURN
PRV RETURN
PRV RETURN
SWING BRAKE SOL
FAN SPEED
ENG SPEED SENSOR CAN4 SHIELD
HYD LOCK LEVER SW
VARIABLE RELIFE 2 PRV
BUCKET IN LIMIT PRV (ACCUGRADE)
BUCKET OUT LIMIT PRV (ACCUGRADE)
ATT STEM 4 RETRACT PRV
ATT STEM 1 RETRACT PRV
STK OUT LIMIT SOL (CRANE OR ACCUGRADE)
BUCKET LOCK PRV (CRANE)
PRV RETURN
CAN4 + (VALVE ECM-2)
CAN4 - (VALVE ECM-2)
ATT STEM 1 EXTEND PRV
ATT STEM 2 RETRACT PRV
ATT STEM 2 EXTEND PRV
ATT STEM 3 RETRACT PRV
ATT STEM 3 EXTEND PRV
TOOL PRIORITY RELAY
ENGINE SPEED COMMAND
CAN3 +
CAN3 CAN2 + (MSS)
CAN2 - (MSS)
CAN2 SHIELD
CAN1 + (MONITOR & SW PANEL)
CAN1 - (MONITOR & SW PANEL)
CAN1 SHIELD
HYD LOCK SOL
FREQ IN2

GA-C2
1876417

603-GA2 PK-18
200-GA1 BK-18

1
2

ATCH CAUTION LAMP


1851257
(NOTE P)

CONN 49
200-GU1 BK-18
ATCH UNIVERSAL QC SOL LOW
1211491

ATCH UNIVERSAL QC SOL HIGH


1211491

1
2

1
2

GU-C3
1552269

GU-C2
1552269

779-GU6 WH-16
200-GU3 BK-18
763-C149 BLU-18
A588-C109 GRN-18
K906-C143 GRN-18
235-C44 BK-18
A768-C115 BLU-18
A769-C116 GY-18
K904-C154 GRN-18
M737-C152 WH-18
M739-C160 YL-18
T967-C158 YL-18
308-C120 YL-16

780-GU7 PU-16
200-GU4 BK-18

200-C24 BK-18

A588-GU10 GRN-18

1
2
3

C-C26
2304013
308-C122 YL-16
A209-C100 BK-18
T967-C158 YL-18

1
2
3

C-C25
2304013
308-C121 YL-16
A209-C99 BK-18
K904-C154 GRN-18

PUMP DISCHARGE PRESS. SENSOR 1


2602180
+B
GROUND
SIGNAL

POWER SHIFT CONT SOL


1119916

ATCH NFC LIMIT SOL


1710188
(NOTE G)
(NOTE P)

1
2

C-C48
C-C49
2434505
2304011
1
1
L973-C148 GRN-16
2
2
200-C29 BK-18
AM-C1
CONN 47
2304011

1
2

487-C78 ORN-18
491-C79 PK-18
496-C81 WH-18
235-C37 BK-18
235-C38 BK-18

C-C27
1552269
A768-C115 BLU-18
A769-C116 GY-18

C-C30
1552269
1
496-C81 WH-18
2
235-C37 BK-18

HYD OIL LEVEL SW


2130677

1
2

322-C70 GY-16
200-C18 BK-16

C-C31
1552269
1
235-C36 BK-18
2
487-C78 ORN-18

A588-GU10 GRN-18
C-C15
1552269
A588-C109 GRN-18
200-C24 BK-18

1
2

GU-C5
1552269
A588-GU9 GRN-18
200-GU2 BK-18

GU-C4
3E3364
1
A588-GU8 GRN-18
2
200-GU2 BK-18

491-C79 PK-18

SWING BRAKE CANCEL SOL


1211491

1
2
TRAVEL SPEED CHANGE SOL
1211491

14

616-P1 BLU-16
616-N1 BLU-16
200-N2 BK-16
200-P2 BK-16

ATCH BOOM LAMP(LH)


1532521

616-P1 BLU-16
200-P2 BK-16

ATCH BOOM LAMP(RH)


1532521

C-C33 C-C32
3E3364 1552269
1
321-C69 BR-18
2
235-C33 BK-18

HYD OIL FILTER SW


1709419

C-C38
C-C37
2434506
2304013
1
168-C12 RD-14
2
200-C21 BK-14
3
325-C71 PK-18

CONN 48
1
2
3

FUEL LEVEL SENSOR


1636700
1
2
WJ-C1
2304011

325-WJ1 PK-18

235-C38 BK-18
C-C17
1552269
763-C149 BLU-18
235-C43 BK-18
235-C44 BK-18

C-C36
2304011

CONN 41

1
2

E-C1
2304011
322-E1 GY-16
200-E2 BK-16

607-C84 PK-16
200-C19 BK-16

C-C34
1552269
1
495-C80 GRN-18
2
235-C34 BK-18

HYD OIL TEMP SENDOR


4I5394
235-C36 BK-18
235-C38 BK-18
T

C-C39
2434505

X-C1
2434506

C-C35
2434505
1
325-C71 PK-18
2

322-E3 GY-16
200-E4 BK-16

FORWARD WARNING HORN(LOW)


7Y3919

322-E1 GY-16
200-E2 BK-16

FORWARD WARNING HORN(HIGHT)


7Y3920

308-GW6 YL-16
308-GW7 YL-16
E410-GW17 ORN-18
E411-GW18 YL-18
E441-GW19 GRN-18
E442-GW20 GRN-18
R997-GW36 ORN-18

ATCH REFUELING PUMP


2712158
168-X1 RD-14
200-X3 BK-14
325-X2 PK-18

X-C2
2304013

1
2
3

CHASSIS LAMP
1532523

607-C84 PK-16
200-C19 BK-16

GY-C1
GW-C5
2434506
2304013
1
R997-GW37 ORN-18
3
E442-GW20 GRN-18
2
A209-GW12 BK-18

R997-GY3 ORN-18
E442-GY2 GRN-18
A209-GY1 BK-18

GY-C2
1552267

A
C
B

ATCH STICK POTENTIO METER


1200044
(NOTE P)

CONN 52

308-GW6 YL-16
A209-GW10 BK-18
E411-GW18 YL-18

R997-GW37 ORN-18
R997-GW38 ORN-18
A209-GW10 BK-18
A209-GW11 BK-18
A209-GW14 BK-18

308-GW7 YL-16
A209-GW11 BK-18
E410-GW17 ORN-18

A209-GW12 BK-18
A209-GW13 BK-18
A209-GW15 BK-18

GW-C9
1552267

GW-C8
1552267

A
B
C

+B
GROUND
SIGNAL

ATCH BOOM CYL ROD PRESS. SNSR


2218859
(NOTE P)

A
B
C

+B
GROUND
SIGNAL

ATCH BOOM CYL HEAD PRESS. SNSR


2218859
(NOTE P)

GW-C7
1552267
A
R997-GW38 ORN-18
C
E441-GW19 GRN-18
B
A209-GW13 BK-18

ATCH REFUELING LEVEL SW


5C6108

308-AP1 YL-16
A209-AP2 BK-18
E410-AP3 ORN-18

325-WJ1 PK-18

AP-C2
1552267

A
ATCH BOOM POTENTIO METER
1200044
(NOTE P)

SCHEMATIC FOR 312D


A
B
C

+B
GROUND
SIGNAL

ATCH OLWD PRESS. SENSOR


2218859

DRWAING No.
CHG LEVEL
SHEET

13

12

11

10

COLOR ABBREVIATIONS
ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CONN 51

308-GW5 YL-16

C-C16
1552269
1
K906-C143 GRN-18
2
235-C42 BK-18

15

N-C1
2434505
616-N1 BLU-16
200-N2 BK-16

1
2

CONN 50

ATCH TRAVEL ALARM


2139100

HYD LOCK SOL


1211491

16

C-C40
2304011

ATCH FINE SWING SOL


1163526

168-C12 RD-14
200-C21 BK-14
325-C71 PK-18

CONN 38

1
2

17

1
2

321-C69 BR-18
495-C80 GRN-18
235-C33 BK-18
235-C34 BK-18
235-C35 BK-18

C-C29 C-C28
3E3364 1552269
1
M737-C152 WH-18
2
M739-C160 YL-18

616-C85 BLU-16
200-C17 BK-16

322-C70 GY-16
607-C84 PK-16
616-C85 BLU-16
200-C17 BK-16
200-C18 BK-16
200-C19 BK-16
200-C20 BK-14

A209-C100 BK-18
A209-C99 BK-18

VALVE GP 215-5037

18

L973-AM1 GRN-16
200-AM2 BK-18

AM-C2
1552269

308-C122 YL-16
308-C121 YL-16
A209-C98 BK-18

PUMP DISCHARGE PRESS. SENSOR 2


2602180
+B
GROUND
SIGNAL

CAN1 RESISTOR
1743016

A
B
C

CONN 1

603-GW8 PK-18
200-GW2 BK-18

252-C56 YL-18
252-C54 YL-18
252-C55 YL-18

E787-GW21 PK-16
K950-GW26 YL-16
X794-GW39 BLU-16
K952-GW32 BR-18
K931-GW25 GRN-16
A549-GW16 BLU-16
936-GW9 PU-16

(MEDIUM CIRCUIT F4/DANFOSS)


EC-C2
1552269
1
K858-EC1 YL-18
2
K869-EC3 BLU-18

GND-CHASSIS 3

C-C55
2434506

CONN 36

BK-18
BK-18
BK-18
BK-18
BK-18
PU-18
WH-18

GE-C10
1552269
K856-GE7 PU-18
K868-GE18 BR-18

1
2

CONN 37

C-C57
2434506

200-GE23 BK-18

1
2
3
4
5
6
7
8
9
10
11
12

GW-C3
2304009
1
E441-GW19 GRN-18
2
E442-GW20 GRN-18
3
R997-GW36 ORN-18
4
M755-GW35 ORN-18
5
M751-GW34 YL-18
6
K950-GW26 YL-16
7
M739-GW33 YL-18
8
X794-GW39 BLU-16
9
E787-GW21 PK-16
10
F772-GW24 WH-16
11
12

ATCH STEM 3 EXTEND SOL


2597545

C-C53
2434510

GE-C2
2434506
1
K871-GE12 WH-18
2
3
K868-GE13 BR-18

(SYSTEM 20)

BK-18
BK-18
BK-18
BK-18
BK-18

(CONFIG. 2, 11)

ATCH QUICK COUPLER SOL


2603876

GE-C1
2434510
308-GE1 YL-16
M906-GE2 BLU-18
G979-GE3 BLU-18
K864-GE4 PK-18
M739-GE5 YL-18
K857-GE6 WH-18

788-C87 YL-18
A762-C114 PU-18
ATCH STEM 1 RETRACT SOL
1119916

DISC BOX

F889-C133 WH-18-GXL
F889-C131 WH-18
F889-C132 WH-18
G726-C171 GY-16
H476-C135 WH-18
H832-C198 YL-18
K776-C136 GRN-18
K843-C137 GRN-18
K844-C138 GY-18
K847-C139 PU-18
K848-C140 WH-18
K849-C157 YL-18

E445-C234 BLU-18
P725-C235 PK-18
M739-C236 YL-18
235-GE28 BK-18

GE-C4
1552269
1
G726-GE14 GY-16
2
200-GE24 BK-18

C-C18
1552269

GND-CHASSIS 4

GC-C7
1552269
1
K866-GC8 WH-18
2
235-GC3 BK-18

ATCH STEM 1 EXTEND SOL


1119916

ENG SPEED PICKUP


1967973

GE-C8
1552269
K871-GE12 WH-18
235-GE29 BK-18

PC
GND STRAP AS.

A755-C110 PK-18
A756-C111 BLU-18
A757-C112 GY-18
A758-C113 BR-18
A768-C115 BLU-18
A769-C116 GY-18
C468-C117 BLU-18
C855-C162 GY-18
E472-C246 GRN-18
E473-C123 GY-18
E474-C124 ORN-18
E554-C125 PK-18
E997-C126 RD-18
F716-C127 WH-18-GXL
F773-C128 ORN-18-GXL
F774-C129 WH-18-GXL
F889-C130 WH-18

K851-C141 BLU-18
K852-C142 GRN-18
K907-C144 BLU-18
L968-C145 ORN-18
L969-C146 WH-18
L972-C147 BLU-18
N793-C155 GRN-18
N794-C156 GY-18
M997-C227 PU-18
P992-C163 BR-18
235-C32 BK-14

(SYSTEM 20)

GE-C14
1552269
1
G726-GE16 GY-16
2
200-GE26 BK-18

ATCH FLOW COMBINER SOL 2


3100037

X747-C222 PK-18-GXL
999-C202 WH-18-GXL
A400-C173 PK-18-GXL
X731-C221 BLU-18-GXL
N769-C210 GY-18-GXL
T951-C213 YL-18-GXL
T954-C216 GY-18-GXL
T952-C214 BR-18-GXL
T953-C215 BLU-18-GXL

GE-C7
2304011
K865-GE9 PU-18
M739-GE21 YL-18

1
2

DISCONNECT SW
7N0718

184-C14 RD-14
184-C15 RD-14
184-C16 RD-14

GE-C13
1552269
1
G726-GE17 GY-16
2
200-GE27 BK-18

ATCH FLOW COMBINER SOL 1


3100037

780-AL1 PU-16

CONN TO C-C54

A/C COMPR CLUTCH SOL


2597244

GC-C3
2304011
1
K864-GC6 PK-18
2
M739-GC10 YL-18

235-GE28 BK-18

235-AV1 BK-18

ATCH SQUEEZE PRESS. SENSOR


2218859 GE-C5
1552267
A
+B
308-GE1 YL-16
B
GROUND
A209-GE10 BK-18
C
SIGNAL
M906-GE2 BLU-18

K776-C136 GRN-18
309-C68 GY-18
109-C3 RD-6
C-C19
B
7Y3995
R
403-C72 GRN-18
P1
L
E

BLOCK
1211023

235-C229 BK-18-GXL
101-C1 RD-4
109-C3 RD-6
130-C4 RD-14
147-C197 PU-16
168-C12 RD-14
184-C14 RD-14
251-C51 YL-18
252-C54 YL-18
261-C57 GRN-18
262-C60 GRN-18
304-C63 WH-8
308-C66 YL-16
308-C67 YL-18-GXL
308-C119 YL-16
309-C68 GY-18
321-C69 BR-18
322-C70 GY-16
403-C73 GRN-18
403-C74 GRN-18
405-C75 GY-18-GXL
487-C78 ORN-18
491-C79 PK-18
495-C80 GRN-18
496-C81 WH-18
607-C84 PK-16
616-C85 BLU-16
892-C90 BR-18
892-C91 BR-18-GXL
893-C94 GRN-18
893-C95 GRN-18-GXL
998-C96 BR-18-GXL
A588-C107 GRN-18
A588-C108 GRN-18
A588-C109 GRN-18

CONN 36

(CONFIG. 1)

ATCH VARIABLE RLIFE 1 SOL


2705672

235-C41 BK-18
235-C39 BK-18
235-C40 BK-18
235-C37 BK-18
235-C38 BK-18
235-C44 BK-18
487-C78 ORN-18
491-C79 PK-18
496-C81 WH-18
A588-C109 GRN-18
A768-C115 BLU-18
A769-C116 GY-18
K906-C143 GRN-18
K777-C150 GY-18
L971-C151 GRN-18
308-C120 YL-16
763-C149 BLU-18
K904-C154 GRN-18
M737-C152 WH-18
M739-C160 YL-18
T967-C158 YL-18
A209-C98 BK-18
788-C87 YL-18
A762-C114 PU-18
200-C21 BK-14
200-C20 BK-14
200-C29 BK-18

80A
MAIN BREAKER
1712210

177-WE1 RD-6

(FOR ATCH PRODUCT LINK)

780-C86 PU-16

147-C197 PU-16
184-C14 RD-14
252-C54 YL-18
251-C51 YL-18
261-C57 GRN-18
262-C60 GRN-18
308-C66 YL-16
308-C119 YL-16
892-C90 BR-18
893-C94 GRN-18
A588-C108 GRN-18
A755-C110 PK-18
A756-C111 BLU-18
A757-C112 GY-18
A758-C113 BR-18
C855-C162 GY-18
E472-C246 GRN-18
E473-C123 GY-18
E474-C124 ORN-18
E997-C126 RD-18
F889-C131 WH-18
F889-C132 WH-18
G726-C171 GY-16
H476-C135 WH-18
H832-C198 YL-18
K843-C137 GRN-18
K844-C138 GY-18
K847-C139 PU-18
K848-C140 WH-18
K849-C157 YL-18

K777-C150 GY-18
L971-C151 GRN-18
1
2

109-WA1 RD-8
109-CL1 RD-4
101-CJ1 RD-4

101-C1 RD-4

C-C45
2434505

C-C23
3E3364
1
L971-C151 GRN-18
2
235-C40 BK-18

IMPLEMENT PRESS. SW
1709335

304-WC1 WH-8

109-C3 RD-6

177-WE1 RD-6

309-C68 GY-18
321-C69 BR-18
322-C70 GY-16
403-C73 GRN-18

2304011
780-C86 PU-16

CONTROL VALVE
TRAVEL PRESS. SW
1709335

304-C63 WH-8

CONN 2

X738-C159 PK-18

130-C4 RD-14
130-C5 RD-18-GXL
130-C6 RD-18-GXL
130-C7 RD-14
304-C63 WH-8
308-C67 YL-18-GXL
309-C68 GY-18
403-C73 GRN-18
403-C74 GRN-18
405-C75 GY-18-GXL
892-C91 BR-18-GXL
893-C95 GRN-18-GXL
998-C96 BR-18-GXL
C468-C117 BLU-18
E554-C125 PK-18
F716-C127 WH-18-GXL
F773-C128 ORN-18-GXL
F774-C129 WH-18-GXL
F889-C133 WH-18-GXL
K776-C136 GRN-18
235-C41 BK-18
487-C78 ORN-18
491-C79 PK-18
496-C81 WH-18
A588-C109 GRN-18
A768-C115 BLU-18
A769-C116 GY-18
K906-C143 GRN-18
235-C35 BK-18
168-C12 RD-14
321-C69 BR-18
322-C70 GY-16
495-C80 GRN-18
607-C84 PK-16
616-C85 BLU-16
L973-C148 GRN-16

200-GW2 BK-18
235-GW3 BK-18

AV-C1
2434506
1
K871-AV2 WH-18
2
3

AV-C2
1552269
K871-AV2 WH-18
235-AV1 BK-18

1
2

C-C65
1552269
1
E445-C234 BLU-18
2
235-C233 BK-18

BOOM DOWN PRESS. SW


1673466

L731-C245 BR-18-GXL
L731-C178 BR-18-GXL
L731-C209 BR-18-GXL
N769-C210 GY-18-GXL
P769-C211 YL-18-GXL
P769-C212 YL-18-GXL
T861-C232 YL-18-GXL
T951-C213 YL-18-GXL
T952-C214 BR-18-GXL
T953-C215 BLU-18-GXL
T954-C216 GY-18-GXL
T958-C217 YL-18-GXL
T959-C218 BR-18-GXL
T960-C219 BLU-18-GXL
T957-C220 PU-18-GXL
X731-C221 BLU-18-GXL
X747-C222 PK-18-GXL
Y946-C223 BLU-18-GXL
Y950-C224 YL-18-GXL
Y951-C225 PU-18-GXL
235-C226 BK-18-GXL

C-C5
2434508

CONN 46 C-C44
1
2
AL-C1
2434505

C-C64
1552269
1
P725-C235 PK-18
2
M739-C236 YL-18

(CONFIG. 1)

ALTERNATOR
5I8085
(50A)

2304011
1
X738-C159 PK-18
2
C-C47
2434505

235-C50 BK-18
235-C229 BK-18-GXL
101-C1 RD-4
109-C3 RD-6

GND-CHASSIS 2

(GND-CHASSIS 2)

1
2
AK-C1
2434505

235-C32 BK-14
235-C35 BK-18
235-C41 BK-18

403-C72 GRN-18
403-C74 GRN-18
403-C73 GRN-18
C468-C117 BLU-18
E554-C125 PK-18
K776-C136 GRN-18
235-C50 BK-18

L730-C241 ORN-18-GXL
L730-C242 ORN-18-GXL
L730-C206 ORN-18-GXL
L731-C207 BR-18-GXL

START RELAY
2595274

CONN 45 C-C46
X738-AK1 PK-18

780-AL1 PU-16

235-C229 BK-18-GXL

AK-C2
1552269
X738-AK1 PK-18
235-AK2 BK-18

ATCH HAMMER RETURN FILTER SW


2241685

130-C7 RD-14
130-C8 RD-18-GXL
130-C199 RD-18-GXL
308-C67 YL-18-GXL
405-C75 GY-18-GXL
892-C91 BR-18-GXL
893-C95 GRN-18-GXL
998-C96 BR-18-GXL
F716-C127 WH-18-GXL
F773-C128 ORN-18-GXL
F774-C129 WH-18-GXL
F889-C133 WH-18-GXL
235-C229 BK-18-GXL
101-C1 RD-4
109-C3 RD-6
309-C68 GY-18
304-C63 WH-8

109-CL1 RD-4

109-WA1 RD-8

235-C106 BK-18
235-C46 BK-18
235-C47 BK-18
235-C48 BK-18
235-C49 BK-18
235-C106 BK-18
200-C27 BK-16
235-C28 BK-18
235-C230 BK-18
235-C231 BK-18

A250-C101 BK-18-GXL
A250-C102 BK-18-GXL
A250-C103 BK-18-GXL
A250-C104 BK-18-GXL
130-C5 RD-18-GXL
130-C6 RD-18-GXL

L730-C239 ORN-18-GXL
L730-C240 ORN-18-GXL
L730-C205 ORN-18-GXL

1
2 MOTOR

235-C106 BK-18
235-C229 BK-18-GXL

405-C75 GY-18-GXL

T958-C217 YL-18-GXL
T959-C218 BR-18-GXL

ATCH LOWER WASHER MOTOR


7T8890

1
2
3
4
5
6

BUS BAR
2382392
60A
ALT BREAKER
1712208

1
2

172-C13 RD-18
308-C65 YL-16
403-C74 GRN-18
506-C82 PU-18
578-C83 BLU-16
892-C89 BR-18
893-C93 GRN-18
200-C27 BK-16
235-C228 BK-18
147-C10 PU-16
412-C76 BLU-18
430-C77 BLU-18
G976-C134 BLU-18
235-C45 BK-18

GW-C15
1552269
X794-GW41 BLU-16
936-GW9 PU-16

130-C5 RD-18-GXL
130-C6 RD-18-GXL
130-C199 RD-18-GXL
130-C8 RD-18-GXL
308-C67 YL-18-GXL
405-C75 GY-18-GXL
892-C91 BR-18-GXL
893-C95 GRN-18-GXL
998-C96 BR-18-GXL

WASHER MOTOR
7T8890
1
2 MOTOR

START RELAY DIODE


1974385

200-CE1 BK-00

936-GW9 PU-16
A549-GW16 BLU-16
K931-GW25 GRN-16

(NOTE P)

ATCH 1P/2P EXCHANGE SOL 1


1216303 2

C-C4
2305010
172-C13 RD-18
308-C65 YL-16
403-C74 GRN-18
892-C89 BR-18
893-C93 GRN-18
235-C228 BK-18

AIR CLEANER SW
2552966

998-C258 BR-18-GXL

(AUX READY & SYSTEM 23)

C-C9
7T5957
200-C26 BK-18
578-C83 BLU-16
200-C27 BK-16

C-C11
7Y3966
235-C46 BK-18
1
C-C10
7Y3967
430-C77 BLU-18
1

C-C62
2451043

C-C20
7Y3820
1
309-C68 GY-18
2
K776-C136 GRN-18

1
2
3
4
5
6
7
8
9
10
11
12

COOLANT LEVEL SW
2459205

A250-C101 BK-18-GXL
A250-C102 BK-18-GXL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

1 PWM 2A 3
VS 13V

GND-CHASSIS 2

GP-C9
GP-C12
2304011
2434505
K865-GP10 PU-18
ATCH VARIABLE RELIFE 2 SOL 1
M739-GP16 YL-18
2705757 2
(NOTE N)

1
1
2
2

INJECTOR LO-SIDE 2-3


INJECTOR LO-SIDE 2-2
INJECTOR LO-SIDE 2-1
1 PWM 2A 2
VS 8 100mA
DOUT 0.3A 5
DOUT 0.3A 6
DOUT 0.3A 7

235-GP3 BK-18

GP-C8
GP-C11
2304011
2434505
1
K864-GP9 PK-18
ATCH VARIABLE RLIFE 1 SOL
2
M739-GP15 YL-18
2705672
(NOTE N)

1 PWM 2A 2
CAN B SHIELD
AIN ACT 8
1 PWM 2A 1
VS RETURN 1
VS RETURN 1
SWG RETURN
SWB 2
SWB 1
SWG 11
SWG 10
SWK 0
VS 5 200mA
VS 5 200mA
VS 8 100mA
SWG 9
SWG 8
SWG 7
SWG 6
SWG 5
SWG 4
SWG 3
SWG 2
SWG 1
AIN ACT/ 1 1
AIN ACT 7
AIN ACT 5
AIN ACT 4
DOUT 1A 1
DOUT 0.3A 10
DOUT 0.3A 9
DOUT 0.3A 8
DOUT 0.3A 4
DOUT 0.3A 3
DOUT 0.3A 2
DOUT 0.3A 1
ACCEL
ACCEL RETURN
ACCEL
ACCEL RETURN

GP-C10 GP-C5
3E3370 1552267
A
308-GP4 YL-16
ATCH SQUEEZE PRESS. SENSOR
B
A209-GP5 BK-18
2218859
C
M906-GP18 BLU-18
(NOTE N)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

C-C8
7T5957
200-C25 BK-18
506-C82 PU-18

C-C66
2304009
M843-C256 PU-18
J853-C249 BLU-18
J851-C248 BR-18
J949-C250 GY-18
K949-C255 ORN-18
K928-C253 GRN-18
K930-C254 GRN-18
K770-C252 PU-18
K768-C251 BLU-18
E472-C247 GRN-18

C-C14
1552269
1
412-C76 BLU-18
2
235-C48 BK-18

C-C63
2451042
- BATTERY
- BATTERY
- BATTERY

GROUND CHAS BAT ROOM

CONN TO C-C52

K868-EA11 BR-18
K868-EA9 BR-18
K868-EA10 BR-18

EA-C7
1552269
1
M737-EA13 WH-18
2
M739-EA14 YL-18

ATCH NFC LIMIT SOL


1119916
(NOTE L)(NOTE M)

G979-EA4 BLU-18
K864-EA7 PK-18
M739-EA15 YL-18

1
2
3
4
5
6
7
8
9
10
11
12

P N

CONN 39

235-AK2 BK-18

EA-C3
2304013
K864-EA7 PK-18
K865-EA8 PU-18
M739-EA15 YL-18

EA-C4
2434506

EA-C9
1552269
1
G979-EA4 BLU-18
2
235-EA2 BK-18

ATCH BOOM PRIORITY PRESS. SW


1673466
(NOTE L)(NOTE M)

1
2
3

CONN 35

ATCH WATER SEPARATOR LEVEL SNSR


1782345

235-GE28 BK-18

EE-C1
2434506
1
PK-18
2
PU-18
3
YL-18
YL-18
YL-18

BATTERY FRONT
3T5760
9X3404 (NOTE A)

C-C67
2434510

C-C13 C-C12
3E3376 1552272
1
147-C10 PU-16
2
235-C47 BK-18
3
G976-C134 BLU-18
4

1
2
3
4

8-32 VDC
GROUND
OUTPUT 1
OUTPUT 2

A250-C101 BK-18-GXL
A250-C102 BK-18-GXL
A250-C103 BK-18-GXL
A250-C104 BK-18-GXL
200-C27 BK-16
235-C106 BK-18
235-C49 BK-18
235-C28 BK-18
235-C230 BK-18
235-C231 BK-18
235-C233 BK-18
235-C32 BK-14
235-C35 BK-18
235-C41 BK-18
235-C50 BK-18

101-CP1 RD-00

235-GC4 BK-18

(Dimensions: 48 inches x 35 inches)

K864-EE1
K865-EE2
M739-EE5
M739-EE3
M739-EE4

NEG

ATCH RECEPTACLE AS.


9S9015 84CP01
(NOTE B)

GND-CHASSIS 2
EA-C1
2434510

POS

235-GW4 BK-18
200-GW2 BK-18
235-GW3 BK-18

EE-C3
2304011
1
K865-EE2 PU-18
2
M739-EE4 YL-18

POS NEG

780-AL1 PU-16

ATCH VARIABLE RLIFE 1 SOL


2705672
(NOTE L)

ATCH VARIABLE RELIFE 2 SOL


2705757
(NOTE L)

36 Page,

KENR6557-01 VOL 2 of 2

EE-C2
2304011
1
K864-EE1 PK-18
2
M739-EE3 YL-18

1
2

101-CJ1 RD-4

200-CE1 BK-00

200-CE1 BK-00

101-CC1 RD-00

101-CA1 RD-00

(SYSTEM 22 & 24)

SYMBOL

DESCRIPTION

H#

NOTE D: USE WITH FRONT GUARD CAB LAMP.

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

NOTE F: NOT USE ON THIS VEHICLE.

NOTE E: USE WITH LAMP DELAY TIMER.

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

NOTE G: USE WITH ALL TOOL CONTROL SYSTEMS.

CONNECTOR

NOTE J: USE WITH CONFIG. 2.

ATCH WIRE, CABLE, COMPONENT

PER 25mm.

NOTE H: USE WITH CONFIG. 11.


NOTE K: USE WITH CONFIG. 1.
NOTE L: USE WITH SYSTEM 24.
NOTE M: USE WITH SYSTEM 22.
NOTE N: USE WITH SYSTEM 23.

CIRCUIT CONNECTED

NOTE P: USE WITH SHOVEL CRANE.

BLADE, SPADE, RING OR SCREW


TERMINAL

NOTE R: USE WITH PRODUCT LINK 321SR.

SPLICE

NOTE T: USE WITH PRODUCT LINK FOR JAPAN.

NOTE S: USE WITH PRODUCT LINK 121SR.


NOTE U: NOT USE WITH PRODUCT LINK FOR JAPAN.
NOTE V: USE FOR JAPAN.
NOTE W: EXCHANGE TO 5A FUSE AT INSTALL GH HARNESS.
NOTE X: USE WITH BLADE.
NOTE Y: USE WITH SYTEM 20.

WIRE GROUP COLOR DESCRIPTIONS


WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CAT DATA LINK.
CAN DATA LINK A.
CAN DATA LINK B.
MONITOR CIRCUIT.
ENGINE CONTROL CIRCUIT.
MACHINE CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
WIPER/WASHER CIRCUIT.

IDENT PART NO.

NOTE C: USE FOR 12V 2X7A POWER SUPPLY.

CIRCUIT NOT CONNECTED

CIRCUIT GROUPING DESIGNATION

02
2 OF 2

NOTE A: USE WITH COLD WEATHER.


NOTE B: USE WITH JUMP START.

CIRCUIT CONNECTED

275-7049

WIRE PAIRS OF 892 BR & 893 GRN, 251 YL & 261 GRN,
252 YL & 262 GRN, P769 YL & 999 WH, P769 YL & X747 PK,
T901 YL & T902 PK MUST BE TWISTED AT LEAST 1 TURN

C
E
N
P
X
AK
AL
AM
AP
AV
EA
EC
EE
GA
GC
GE
GP
GR
GU
GW
GY
IDENT

306-8678
275-6876
275-7133
291-7763
267-7707
283-2730
283-2733
283-2731
291-7911
283-2723
283-2726
283-2729
291-7789
299-2765
283-2724
283-2725
283-2727
283-2728
291-7788
299-2657
299-2660
PART NO.

WJ
267-7708
IDENT PART NO.
CA
CC
CE
CP
CR
IDENT

275-7131
170-6929
275-7132
275-7135
275-7134
PART NO.

PE

132-1805

SH/LOC NOTE
DESCRIPTION
HARNESS AS.
SH2 K-1
CHASSIS
SH2 E-2
FORWARD WARNING HORN
SH2 C-2
BOOM LAMP-LH
SH2-C2
BOOM LAMP-RH
SH2 A-5
REFUELING PUMP
SH2 J-6
HAMMER RETURN FILTER
SH2 J-6
QUICK COUPLER
SH2 C-5
FINE SWING
SH2 E-7
OVERLOAD WARNING
SH2 G-16 K
CONFIG. 1
SH2 K-16 L, M
SYSTEM 22, 24 (REAR)
SH2 H-17
MEDIUM CIRCUIT (F4/DANFOSS)
SH2 L-17 L
SYSTEM 24 (FRONT)
SH2 B-2
P
SHOVEL CRANE (CAUTION LAMP)
SH2 F-16 H, J
CONFIG. 2, 11
SH2 F-7
Y
SYSTEM 20 (CHASSIS)
SH2 J-16 N
AUX READY, SYSTEM 23
SH2 D-8
MEDIUM CIRCUIT (F3)
SH2 G-1
UNIVERSAL QUICK COUPLER (CHAS)
SH2 H-1
P
SHOVEL CRANE (CHASSIS)
SH2 A-2
P
SHOVEL CRANE (BOOM)
SH/LOC NOTE
DESCRIPTION
WIRE AS.
SH2 A-8
REFUELING LEVEL SW
SH/LOC NOTE
DESCRIPTION
CABLE AS.
SH2 L-14
BAT. -STARTER MOTOR
SH2 L-13
BAT. JUMPER
SH2 L-12
DISC SW-BAT.
SH2 L-14 B
ST MOT-BLOCK(JUMP START)
SH2 L-14 B
BAT. -BLOCK(JUMP START)
SH/LOC NOTE
DESCRIPTION
STRAP AS.-GROUND
SH2 E-14
ENGINE GND

Harness And Wire Electrical Schematic Symbols

KENR8628-02
October 2009

Symbols

Pressure
Symbol

Wire Description

Power Circuits
GN

+ Battery (Unswitched)

147

PU

AccuGrade Switch / PWM Boom/Stick Potentiometer

159

BU

+ Battery (Switched)
Ground Circuits

200

BK

Main Chassis

235

BK

Electronic Pump CTRL GND


Control Circuits

252

BK

VMIS Main Module Harness Code 0

262

BK

TEHC IDENT Code 2

A209

BK

HEX Machine CTRL GND

308

YL

Main Power Relay Coil

E410

OR

Boom Cylinder Head (Slope Finish HEDC)

E472

GN

ATT 12V Sensor Supply

A549

BU

HYD EXC AUX SOL 2

E752

YL

Lightbar 1 RS232 TX

F772

WH

Backup SW

K768

BU

Bucket Extend Solenoid +

K770

PU

Bucket Retract Solenoid +

M739

YL

Solenoid Return 2

T744

WH

CTCT Blade Control - Switched PWR 1 Return

X794

BU

EXT. Stick Out Sol. from Controller

J851

BR

Sensor Return (Left)

J853

BL

Sensor Return (Right)

L856

YL

CTCT Blade Control - CAN1 (+)

L857

GN

CTCT Blade Control - CAN1 (-)

L870

YL

CTCT Blade Control - Awake

L871

BU

CTCT Blade Control - Awake GND

L872

BU

CTCT Blade Control - Switched PWR 1

M843

PU

Boom Press Sensor (Head End)

936

PU

Stick Out SOL

J949

GY

Right LIft Cylinder Position

K928

GN

Stick SOL Retract

K930

GN

Swing SOL Extend

K931

GN

Bucket SOL Extend

K949

OR

Boom Retract SOl

K950

YL

Boom Extend SOL

K952

BR

SOL Return 3

K960

PK

Controller Datalink +

K961

GN

Controller Datalink -

N957

PK

RXD - COMM #1

N960

OR

TXD - COMM #1

N967

GY

CTS - COMM #1

N976

PU

RTS - COMM #1

R997

OR

Schematic
Location

Machine
Location

Diode - Boom Down Pressure Limit Solenoid

F-4

Diode - Boom Up Pressure Limit Solenoid

F-4

Diode - Bucket In Pressure Limit Solenoid

F-4

Diode - Bucket Out Pressure Limit Solenoid

F-4

Diode - Stick In Pressure Limit Solenoid

F-1

Diode - Stick Out Pressure Limit Solenoid

F-1

Display - CB410

C-1

Display - CD700

D-1

Fuse - 1 AccuGrade

D-3

Fuse - 2 AccuGrade

D-3

GPS - MS980C Receiver LH

F-8

GPS - MS980C Receiver RH

B-8

GPS - TC900C Transceiver

D-4

Ground - Chassis 2

D-7

Component

110

Symbols and Definitions

Component Location

Description

Circuit Breaker
Symbol

Flow
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Schematic
Location

Machine
Location

CONN 1

F-8

21

Connector Number

Ground - Platform

E-3

CONN 2

C-8

Lightbar - LB410 Left

E-1

CONN 3

C-8

Lightbar - LB410 Middle

E-1

CONN 4

C-8

Lightbar - LB410 Right

D-1

CONN 5

A-8

Potentiometer - PWM Boom

B-4

10

CONN 6

F-7

22

Potentiometer - PWM Stick

C-3

11

CONN 7

F-6

Power Module - PM400

D-4

12

CONN 8

F-6

Resistor - Boom SOL Backup

D-3

13

CONN 9

F-6

Resistor - Bucket SOL Backup

C-3

13

CONN 10

E-6

Resistor - CAN 0

B-5

CONN 11

E-6

Resistor - CAN 0 Cab

D-1

14

CONN 12

D-5

22

Resistor - CAN 1 Cab

D-1

14

CONN 13

B-4

23

Resistor - CAN 1 Chassis

A-8

CONN 14

C-3

14

Resistor - Stick SOL Backup

D-3

13

CONN 15

B-3, C-3

24

Sensor - AS21C Body Tilt Pitch / Roll

C-4

15

CONN 16

E-2

25

Sensor - AS300 Bucket Tilt

B-2

16

Sensor - AS400C Cross / Slope Angle

C-4

15

Sensor - Boom Up Pilot Pressure

F-3

17

Sensor - LC450 Laser Catcher with Tilt

B-2

18

Sensor - PSC Bucket CYL POS

B-2

19

Solenoid - Boom Down Pressure Limit

F-3

17

Solenoid - Boom Up Pressure Limit

F-3

17

Solenoid - Bucket In Pressure Limit

F-3

17

Solenoid - Bucket Out Pressure Limit

F-3

17

Solenoid - Stick In Pressure Limit

F-1

17

Solenoid - Stick Out Avoid

F-1

17

Solenoid - Stick Out Pressure Limit

F-1

17

Switch - AccuGrade Backup

E-1

25

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Connector Location

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

312D Excavator
Electrical System - Attachment

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

SKA1-UP
JBC1-UP
XGK1-UP
RHL1-UP
DLP1-UP
KES1-UP
HCW1-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

C-C4
130-6795

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Part Number for


Connector Plug

AG-C3
130-6795

L-C12
3E-5179

AG-C4
111-7898

+ 5V Analog Sensor Power


Machine locations are repeated for components located close together.

Socket

Part Number For


Connector Recepticle

325-AG135 PK-14
Pin

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

1
2

5A

Receptacle
Pin or Socket
Number

Single Wire
Connector

Fuse
(5 Amps)

9X-1123

Component
Part Number

Plug

Harness identification code:


This example indicates wire
135 in harness "AG".

Accugrade

200-L32 BK-14
Circuit Identification
Number

Ground
Connection

Wire Color

Wire Gauge

Printed in U.S.A.

2009 Caterpillar
All Rights Reserved

4
8

20

13
21
25

Component Identifiers (CID)


Module Identifier (MID)
Machine Control System
(MID No. 039)
CID

14
5

12
7

23

Component

1959

Bucket Angle Sensor

2425

Boom Angle Sensor

2526

Stick Angle Sensor

11

18
15

19

16

24

10

22

17
Failure Mode Identifiers (FMI)
FMI No.

Failure Description

Voltage above normal or shorted high.

Voltage below normal or shorted low.

13

Out of calibration.

The FMI is a diagnostic code that indicates what type of failure has occurred.

13
14
2

25

5
4

3
21

13
12
22

14

20

23
10

2
11

15

18
8

25

17

1
24

19

16

Related Electrical Service Manuals


Title

Form Number

Machine Electronic Control System:

KENR5924

312D Standard Electrical Schematic:

KENR6557

MACHINE COMPONENT AND CONNECTOR LOCATIONS

PLATFORM WIRING GP

CAB WIRING GP

KENR8628-02

17

(Dimensions: 39 inches x 28 inches)

Wire Color

Level
Symbol

30 Page,

Wire
Number

Temperature
Symbol

AY-C2
2304009
RD-14
BK-14

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S

CON GND
GROUND
CAN 2 CAN 2 SHIELD
SPARE
COM 1 TXD
+BATTERY
SPARE
COM 1 RXD
CAN 1 SHIELD
CAN 1 ID PIN
CAN 2 +
CAN 1 +
COM 2 RXD
COM 2 TXD

1
2
3
4
5
6
7
8
9
10
11
12

GN-20
WH-20
OR-14
BU-20
BR-20

EJ-C27
2304009
1
2
3
4
5
6
7
8
9
10
11
12

M843-EJ60
J853-EJ61
J851-EJ27
J949-EJ30
K949-EJ62
K928-EJ19
K930-EJ21
K770-EJ63
K768-EJ64
E472-EJ28

EJ-C14
2434510
L872-EJ43
T744-EJ82
252-EJ47
262-EJ45

EJ-C21
2434510
PU-18
BLU-18
BR-18
GY-18
ORN-16
GRN-16
GRN-18
PU-16
BLU-16
GRN-18

1
2
3
4
5
6
7
8
9
10
11
12

252-EJ67
262-EJ68

R997-EJ35
A209-EJ66
M843-EJ60

EJ-C4
2304013
1
ORN-18
2
BK-18
3
PU-18

EH-C2
2434506
R997-EH38
A209-EH4
M843-EH37

EJ-C3
2304009
A549-EJ8
BLU-16
K931-EJ6
GRN-16
K950-EJ36
YL-16
K949-EJ62
ORN-16
K768-EJ64
BLU-16
K770-EJ63
PU-16
936-EJ2 PU-16
K952-EJ7 BR-18
K928-EJ19
GRN-16
X794-EJ20
BLU-16
K930-EJ21
GRN-18
M739-EJ22
YL-18

GRN-18
YL-18

1
2
3
4
5
6
7
8
9
10
11
12

ORN-18
BK-18
PU-18

1
2
3
4
5
6
7
8
9
10
11
12

A549-EH6
A549-EH7
K931-EH18

BLU-16
BLU-16
GRN-16

EH-C1
2434510
A549-EH5
BLU-16
K931-EH18
GRN-16
K950-EH24
YL-16
K949-EH21
ORN-16
K768-EH8
BLU-16
K770-EH11
PU-16
936-EH1 PU-16
K952-EH35
BR-18
K928-EH14
GRN-16
X794-EH39
BLU-16
K930-EH17
GRN-18
M739-EH36
YL-18

PU-16
PU-16
ORN-16

K949-EH22
K949-EH23
K950-EH24

ORN-16
ORN-16
YL-16

K950-EH25
K950-EH26
M843-EH37
R997-EH38
A209-EH4
K952-EH33
K952-EH34
K952-EH29
K952-EH35

YL-16
YL-16
PU-18
ORN-18
BK-18
BR-18
BR-18
BR-18
BR-18

L856-EJ78
YL-18
L857-EJ79
GRN-18
N957-EJ13
PK-18
N960-EJ14
ORN-18
N976-EJ101
PU-18
N967-EJ100
GY-18

1
2
3
4
5
6

EF-C2
2305010
L856-EF43
L857-EF46
N957-EF55
N960-EF56
N976-EF34
N967-EF33

BLU-16
WH-16

L870-EJ15
L871-EJ10

YL-18
BLU-18

GRN-18
BLU-16
WH-16
WH-16
PU-16
PU-16
YL-18
GRN-18
WH-16
YL-16
YL-18
GRN-18
BLU-16
YL-18
ORN-18
WH-16
WH-16
BLU-16
BK-16
BK-18
BK-18
BK-18
YL-18
YL-18
GRN-18
GRN-18
GRN-18
BR-18
BLU-18
GY-18
GRN-16
GRN-18
YL-18
GRN-18
BLU-16
WH-16

L872-EJ94
T744-EJ95

EJ-C6
6D5257

CONN TO AP-C1
(FOR OVERLOAD WARNING)

F772-EJ1

T744-EJ99
N957-EJ13
N960-EJ14
N976-EJ101
N967-EJ100
L872-EJ98
262-EJ75
252-EJ74
L856-EJ76
L857-EJ77

252-EJ42 YL-18
252-EJ44 YL-18

EJ-C18
2434508
1
2
3
4
5
6

308-EJ96
A209-EJ71
E410-EJ102

YL-16
BK-18
ORN-18

EJ-C12
2305010
CHASSIS HARNESS
CONN TO C-C60

308-EJ96
A209-EJ38
E410-EJ102
147-EJ65

252-EJ72
262-EJ54

YL-18
GRN-18

L856-EJ11
L856-EJ76
L857-EJ79

YL-18
YL-18
GRN-18

262-EJ51
262-EJ48

GRN-18
GRN-18

L857-EJ12
L857-EJ77

GRN-18
GRN-18

262-EJ73
GRN-18
E472-EJ28
GRN-18
F772-EJ1 WH-16
J851-EJ27
BR-18
J853-EJ61
BLU-18
J949-EJ30
GY-18
K928-EJ19
GRN-16
K930-EJ21
GRN-18
K950-EJ36
YL-16
L856-EJ39
YL-18

CONN 3

1
2
3
4
5
6

YL-16
BK-18
ORN-18

L856-EJ11
YL-18
L856-EJ46
YL-18

PU-16

CONN 4

L857-EJ40

GRN-18

L857-EJ12
L857-EJ41

GRN-18
GRN-18

L872-EJ43

BLU-16

L872-EJ17
L872-EJ53

BLU-16
BLU-16

L872-EJ52
M739-EJ37
T744-EJ55
T744-EJ49

BLU-16
YL-18
WH-16
WH-16

T744-EJ80
T744-EJ81
T744-EJ82

B
CON GND
GROUND
CAN 2 CAN 2 SHIELD
SPARE
COM 1 TXD
+BATTERY
SPARE
COM 1 RXD
CAN 1 SHIELD
CAN 1 ID PIN
CAN 2 +
CAN 1 +
COM 2 RXD
COM 2 TXD

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S

AY-C4
2304009
RD-14
BK-14
GN-20
WH-20
OR-14
BU-20
BR-20

AY-C3
2600218

PU-16
PU-16
YL-18

R997-EJ35
X794-EJ20
200-EJ93
235-EJ70
A209-EJ29
A209-EJ66

1
2
3
4
5
6
7
8
9
10
11
12

147-EJ3 PU-16
252-EJ72 YL-18
262-EJ73
GRN-18
F772-EJ1 WH-16
K928-EJ19
GRN-16
K930-EJ21
GRN-18
K950-EJ36
YL-16
L856-EJ11
YL-18
L857-EJ12
GRN-18
L872-EJ17
BLU-16
M739-EJ37
YL-18
R997-EJ35
ORN-18
T744-EJ81
WH-16
X794-EJ20
BLU-16
200-EJ93 BK-16
A209-EJ66
BK-18

1
2
3
4
5
6
7
8
9
10
11
12

YL-18
YL-18

252-EJ67
252-EJ72
262-EJ75

YL-18
YL-18
GRN-18

262-EJ68
262-EJ73

1
2

147-EJ18 PU-16
252-EJ42 YL-18
262-EJ51
GRN-18
E472-EJ28
GRN-18
J949-EJ30
GY-18
J851-EJ27
BR-18
J853-EJ61
BLU-18
L872-EJ53
BLU-16
T744-EJ80
WH-16
235-EJ70 BK-18
A209-EJ29
BK-18

PU-16

147-EJ25
147-EJ69
252-EJ42

PU-16
PU-16
YL-18

252-EJ86
252-EJ90
262-EJ51

YL-18
YL-18
GRN-18

A
B
C
D
E
F
G
H

BATTERY 1+
BATTERY 1BATTERY 2+
BATTERY 2OVERCURRENT FAULT IND
UNUSED
BATTERY 3+
BATTERY 3-

A
B
C
D
E
F
G
H

A
B
C
D
E
F
G
H

SWITCHED PWR
PWR GND
SWITCHED PWR,ELEC MASTS
PWR GND,ELEC MASTS
AWAKE
AWAKE GND
SWITCHED PWR,V DR MOD
PWR GND,V DR MOD

L872-EJ85
L872-EJ89
L872-EJ31
T744-EJ80

ORN-18
BLU-16
BK-16
BK-18
BK-18
BK-18

T744-EJ88
T744-EJ92
T744-EJ32
235-EJ70

EJ-C13
2304009
WH-16
PK-18
ORN-18
PU-18
GY-18
BLU-16
GRN-18
YL-18
YL-18
GRN-18

1
2

K949-EH23
K768-EH10
K770-EH13
K950-EH26
K952-EH30
K952-EH31
K952-EH32
K952-EH33

ORN-16
BLU-16
PU-16
YL-16
BR-18
BR-18
BR-18
BR-18

K952-EH34
M843-EH37
R997-EH38
A209-EH4

BR-18
PU-18
ORN-18
BK-18

R997-EH38
A209-EH4
M843-EH37

EH-C8
1552267
ORN-18
BK-18
PU-18

BUCKET IN PRESSURE LIMIT SOLENOID


1119916

1
2

BOOM DOWN PRESSURE LIMIT SOLENOID


1119916

1
2

BOOM UP PRESSURE LIMIT SOLENOID


1119916

2
3
4
5
6
1
7
8
9
10
11
12

PU-16
PU-16
GRN-16

K928-EH15
K928-EH16
K930-EH17
K952-EH27
K952-EH28
K952-EH29

GRN-16
GRN-16
GRN-18
BR-18
BR-18
BR-18

M739-EH36
X794-EH39

YL-18
BLU-16

X794-EH40
X794-EH41

BLU-16
BLU-16

A
B
C

CONN 12

G-C1
1678987

T744-G2
N960-G3
N957-G4
L872-G1
K961-G6
K960-G5

147-EJ25 PU-16
147-EJ69 PU-16
E472-EJ28
GRN-18
J851-EJ27
BR-18
J853-EJ61
BLU-18
J949-EJ30
GY-18
L872-EJ31
BLU-16
T744-EJ32
WH-16
235-EJ26 BK-18
235-EJ97 BK-18
A209-EJ29
BK-18

WH-16
WH-16
WH-16
BK-18
BK-18
BK-18
BK-18
EJ-C19
3E3370
A
B
C

252-EJ33
262-EJ34

1
2
3
4
5
6

EG-C1
2434508
F772-EG6 WH-16
147-EG1 PU-16
200-EG4 BK-18
M739-EG10
YL-18
K952-EG7 BR-18

L856-EJ58
L857-EJ59

1
2

STICK OUT AVOID SOLENOID


1119916

EH-C6
1552269
K928-EH16
GRN-16
936-EH2 PU-16

1
2

STICK IN PRESSURE LIMIT SOLENOID DIODE


1974385

EH-C7
1552269
BLU-16
PU-16

1
2

STICK OUT PRESSURE LIMIT SOLENOID DIODE


1974385

110-EF1

15A

RD-16-GXL

159-EF3

15A

WH-16
ORN-18
PK-18

B
C
D
F
G
A
H
E

BLU-16
GRN-18
PK-18

B
C
D
F
G
A
H
E

GROUND
COM 2 TXD
COM 2 RXD
COM 1 TXD
COM 1 RXD
+ BATTERY
CAN 1 CAN 1 +

STICK SOLENOID BACKUP RESISTOR


2041790

EF-C13
1532602 RE01
F772-EF37
1
936-EF26
1
EF-C14
1532602 RE01

BUCKET SOLENOID BACKUP RESISTOR


2041790
1
1

EJ-C8
9X4385
BLU-16
YL-18
GRN-18
WH-16

A
B
C
D
E
F

A
B
C
D
E
F

BATTERY +
SPARE
CAN HIGH
CAN LOW
SPARE
BATTERY -

EF-C15
1532602 RE01
F772-EF38
K931-EF40
EF-C16
1532602 RE01

EF-C3
1552267
A
252-EF16
B
262-EF21
C

CAB HARNESS(CAN 0)
CONN TO F-C54
(REMOVE CAN-RESISTOR)

EJ-C25
2435362

K952-EG7
K952-EG8
K952-EG8

BR-18
BR-18
BR-18

WH-16
BLU-16

252-EF19
252-EF20
262-EF22
262-EF23

YL-18-GXL
YL-18-GXL
GRN-18-GXL
GRN-18-GXL

262-EF24
262-EF25
L856-EF43

GRN-18-GXL
GRN-18-GXL
YL-18-GXL

159-EF5
BLU-16-GXL
159-EF6
BLU-18-GXL
159-EF3 BLU-16

L856-EF42
L856-EF44
L857-EF46

YL-18-GXL
YL-18-GXL
GRN-18-GXL

110-EF1
RD-16-GXL
936-EF26 PU-16
A549-EF27
BLU-16
F772-EF36
WH-16
F772-EF37
WH-16
F772-EF38
WH-16
K931-EF40
GRN-16
252-EF16
YL-18-GXL

L857-EF45
GRN-18-GXL
L857-EF47
GRN-18-GXL
L870-EF49
YL-18-GXL
L870-EF50
YL-18-GXL
L871-EF51
BLU-18-GXL
L872-EF53
BLU-16-GXL
N957-EF55
PK-18-GXL
N960-EF56
ORN-18-GXL
N967-EF33
GY-18-GXL
N976-EF34
PU-18-GXL
T744-EF57
WH-18-GXL
T744-EF58
WH-18-GXL
T744-EF59
WH-18-GXL
T744-EF60
WH-18-GXL
T744-EF61
WH-18

159-EF4
WH-16
PU-16

WH-16
GRN-16

YL-18-GXL
GRN-18-GXL

BLU-16

252-EF17
252-EF18
262-EF21

YL-18-GXL
YL-18-GXL
GRN-18-GXL

262-EF22
262-EF23

GRN-18-GXL
GRN-18-GXL

L856-EF44
L857-EF47

200-EF11

110-EF1

147-EK3
235-EK4
J851-EK5

PU-16
BK-18
BR-18

A
B
C

ORN
BK
WH

+ BATTERY
GROUND
SIGNALH

252-EK1
262-EK2

+ BATTERY
SPARE
CAN HIGH
CAN LOW
SPARE
GROUND

AS21C BODY TILT SENSOR PITCH/ROLL


2658047

252-EK1
252-EK11
262-EK2
262-EK12
A209-EK7
E472-EK6
J949-EK8
L872-EK9
T744-EK10

5
8
11

YL-18
YL-18
GRN-18
GRN-18
BK-18
GRN-18
GY-18
BLU-16
WH-16

E472-EK6
GRN-18
A209-EK7 BK-18
J949-EK8 GY-18
L872-EK9
BLU-16
T744-EK10
WH-16
252-EK11 YL-18
262-EK12
GRN-18

1
2
3
4
5
6
7
8
9
10
11
12

AN-C1
2434510
252-AN1
262-AN2

YL-18-GXL
GRN-18-GXL

RD-16-GXL
BK-16-GXL

262-EF25
252-EF20
L856-EF42
L857-EF45

GRN-18-GXL
YL-18-GXL
YL-18-GXL
GRN-18-GXL

T744-EF60
T744-EF59

WH-18-GXL
WH-18-GXL

E752-EF28

YL-18-GXL

159-EF5

BLU-16-GXL

N976-EF34
N967-EF33
N957-EF55
N960-EF56

PU-18-GXL
GY-18-GXL
PK-18-GXL
ORN-18-GXL

L871-EF51
L870-EF50
T744-EF58

BLU-18-GXL
YL-18-GXL
WH-18-GXL

BK-16-GXL

252-EF17
262-EF22
L870-EF49
T744-EF57

PWM STICK POTENTIOMETER


1690417

EK-C3
2304009
YL-18
GRN-18

YL-18-GXL
GRN-18-GXL

200-EF11

L872-EF53

+ BATTERY
SPARE
CAN HIGH
CAN LOW
SPARE
GROUND

1
3
4
6
7
9
10
12

147-EG1
147-EG2
147-EG2
200-EG4
200-EG3
M739-EG10
M739-EG9
200-EG3
M739-EG9

1
2
3
4
EF-C18
2434507

1
2
3
4
EF-C19
2434507

1
2
3
4
EF-C20
2434507

PU-16
PU-16
PU-16
BK-18
BK-18
YL-18
YL-18
BK-18
YL-18

1
2
3
4

LB410 LIGHTBAR LEFT


2869124
+ BATTERY
GROUND
RS232 RX
NOT USED

1
2
3
4

LB410 LIGHTBAR MIDDLE


2869124
+ BATTERY
GROUND
RS232 RX
NOT USED

1
2
3
4

LB410 LIGHTBAR RIGHT


2869124
+ BATTERY
GROUND
RS232 RX
NOT USED

EF-C5
3E3370
A
B
C

CAN 0 RESISTOR CAB


1743016

EF-C17
3E3370
A
B
C

CAN 1 RESISTOR CAB


1743016

EF-C7
2485358

EK-C2
1552267

A
B
C
D
E
F

WH-16
WH-16
WH-16

252-EF19
262-EF24

E752-EF29
YL-18-GXL
E752-EF30
YL-18-GXL
E752-EF31
YL-18-GXL
E752-EF28
YL-18-GXL
110-EF1
RD-16-GXL
159-EF5
BLU-16-GXL
252-EF17
YL-18-GXL
252-EF18
YL-18-GXL

L870-EF49
YL-18-GXL
L870-EF50
YL-18-GXL
L872-EF53
BLU-16-GXL
N957-EF55
PK-18-GXL
N960-EF56
ORN-18-GXL
N967-EF33
GY-18-GXL
N976-EF34
PU-18-GXL
L871-EF51
BLU-18-GXL
T744-EF61
WH-18
L871-EF52
BLU-18
T744-EF32
WH-18

CONN 14

EJ-C20
2435362
A
B
C
D
E
F

F772-EG6
F772-EG5
F772-EG5

EF-C10
2305008
159-EF9
BLU-18-GXL
200-EF14
BK-18-GXL
E752-EF31
YL-18-GXL

200-EF15
BK-18-GXL
F772-EF36
WH-16
F772-EF37
WH-16
F772-EF38
WH-16
200-EF12
BK-18-GXL
200-EF13
BK-18-GXL
200-EF14
BK-18-GXL
159-EF7
BLU-18-GXL
159-EF8
BLU-18-GXL
159-EF9
BLU-18-GXL
159-EF6
BLU-18-GXL

BLU-16

EF-C11
1532602 RE01
F772-EF36
1
A549-EF27
1
EF-C12
1532602 RE01

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
a
b
c
d
e
f
g
h
i
j
k
m
n
p
q
r

EF-C22
EF-C6
2435362
2532695
BLU-16-GXL
A
B
YL-18-GXL
C
GRN-18-GXL
D
YL-18-GXL
E
WH-18-GXL
F

CD700 DISPLAY
2441716

EF-C21
2878404

YL-18
GRN-18

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
a
b
c
d
e
f
g
h
i
j
k
m
n
p
q
r

SWITCH INPUT 0
SWITCH INPUT 3
+BATTERY
SWITCH-GND
GROUND
SWITCH INPUT 4
CAN 0 CAN 0 +
CAN 1 +
CAN 1 RS-232 TXD 2
RS-232 RXD 2
RS-232 SGND 2
RS-232 SGND 1
RS-232 RXD 1
RS-232 TXD 1
SWITCH INPUT 5
+BATTERY
WAKEUP
SWITCH INPUT 1
SWITCH INPUT 6
RCA LINE OUT HI
RCA LINE OUT LO
CDL CDL +
CAN SHIELD
RS-232 RTS 0
RS-232 CTS 0
RS-232 RXD 0
RS-232 TXD 0
RADIO SWITCH
SWITCH INPUT 2
GROUND
AWAKE RETURN
AWAKE
RS-232 SGND 0

A
B
C
D
E
F

CB410 DISPLAY
2880646
+ BATTERY
SPARE
CAN HIGH
CAN LOW
AWAKE
GROUND

A
B
C
D
E
F

SWITCH
SWITCH
SWITCH
SWITCH
SWITCH
SWITCH

1
2
3
4
0
GND

E472-AN3
GRN-18
A209-AN4 BK-18
J949-AN5 GY-18
L872-AN6
BLU-16
T744-AN7 WH-16
252-AN8 YL-18
262-AN9 GRN-18

CONN 15
EJ-C10
2304009
252-EJ23 YL-18
262-EJ24
GRN-18
147-EJ25 PU-16
235-EJ26 BK-18
J851-EJ27
BR-18
E472-EJ28
GRN-18
A209-EJ29
BK-18
J949-EJ30
GY-18
L872-EJ31
BLU-16
T744-EJ32
WH-16
252-EJ33 YL-18
262-EJ34
GRN-18

1
2
3
4
5
6
7
8
9
10
11
12

EK-C1
2434510
252-EK1
262-EK2
147-EK3
235-EK4
J851-EK5
E472-EK6
A209-EK7
J949-EK8
L872-EK9
T744-EK10
252-EK11
262-EK12

252-AN1
YL-18
GRN-18
PU-16
BK-18
BR-18
GRN-18
BK-18
GY-18
BLU-16
WH-16
YL-18
GRN-18

147-EJ69
235-EJ97
J853-EJ61

EJ-C9
1552267
A
PU-16
BK-18
B
C
BLU-18

ORN
BK
WH

+ BATTERY
GROUND
SIGNALH

252-AN10
252-AN11

YL-18
YL-18

252-AN18
252-AN8

YL-18
YL-18

262-AN2

CONN 13

PWM BOOM POTENTIOMETER


1690417

GRN-18
GRN-18

262-AN19
262-AN9

GRN-18
GRN-18

E472-AN3
J949-AN5
L872-AN6

GRN-18
GY-18
BLU-16

L872-AN14
L872-AN15
T744-AN7

E472-AN3
A209-AN4
J949-AN5

AN-C2
1552272
GRN-18
1
BK-18
2
GY-18
3
4

PSC BUCKET CYL POS SENSOR


2818989
+ BATTERY
GROUND
SIGNAL
N/A

SYMBOL

AN-C6
AN-C4
2435362
2532695
L872-AN14
BLU-16
A
A
B
B
252-AN10 YL-18
C
C
262-AN12
GRN-18
D
D
E
E
T744-AN16
WH-16
F
F
AN-C5
AN-C3
3E5165
3034244
L872-AN15
BLU-16
A
A
B
B
252-AN18 YL-18
C
C
262-AN19
GRN-18
D
D
E
E
T744-AN17
WH-16
F
F

BLU-16
BLU-16
WH-16
WH-16
WH-16
BK-18

DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED

GRN-18

262-AN12
262-AN13

T744-AN16
T744-AN17
A209-AN4

YL-18
GRN-18

YL-18

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT

BATTERY +
SPARE
CAN HIGH
CAN LOW
SPARE
BATTERY LC450 LASER CATCHER WITH TILT SENSOR
2906550
A
B
C
D
E
F

BLU-16
WH-16

GRN-18
YL-18

H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
CIRCUIT CONNECTED
BLADE, SPADE, RING OR SCREW
TERMINAL
SPLICE

COLOR ABBREVIATIONS

IDENT

PART NO.

AN
AY
AY
G
EF
EG
EH
EJ
EK

306-8570
292-0305
292-0305
275-6842
299-2701
299-2841
306-8513
306-8512
306-8514

LOC NOTE
HARNESS AS.
B-3
C-9
A-9
D-5
F-5
E-2
F-5
F-5
A-4

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

APPLICATION
STICK
RECEIVER-LH
RECEIVER-RH
TRANSCEIVER
CAB
CONSOLE
PLATFORM
CHASSIS
BOOM

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
GROUND CIRCUIT.

YL-18
GRN-18

CAN DATA LINK B.


CAN DATA LINK D.

WIRE PAIRS OF 252 YL & 262 GRN, K960 PK & K961 GRN
L856 YL & L857 GRN

MUST BE TWISTED AT LEAST 1 TURN PER 25mm.

THIS SCHEMATIC IS FOR THE 312D EXCAVATOR


ATTACHMENT: ACCUGRADE
PART NUMBER: 306-8507, CHANGE: 00, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

CONNECTOR

BATTERY +
SPARE
CAN HIGH
CAN LOW
SPARE
BATTERY AS300 BUCKET TILT SENSOR
2658059

MACHINE CONTROL CIRCUIT.


RS-232 DATA LINK / RS-485 DATA LINK.

M739-EG10
YL-18
200-EG4 BK-18
147-EG1 PU-16

200-EF15
BK-18-GXL
K931-EF40
GRN-16
A549-EF27
BLU-16
936-EF26 PU-16

WIRE GROUP COLOR DESCRIPTIONS


A
B
C

K930-EH17
M739-EH36

EH-C5
1552269
GRN-18
YL-18

WH-16

936-EF26 PU-16
A549-EF27
BLU-16
K931-EF40
GRN-16
200-EF11
BK-16-GXL
L856-EF43
YL-18-GXL
L857-EF46
GRN-18-GXL
L870-EF48
YL-18

EJ-C16
3E3370
CAN 1 RESISTOR CHASSIS
1743016

STICK OUT PRESSURE LIMIT SOLENOID


1119916

EF-C9
2305008
159-EF8
BLU-18-GXL
200-EF13
BK-18-GXL
E752-EF30
YL-18-GXL

EJ-C28
2304009

1
2

159-EF7
BLU-18-GXL
200-EF12
BK-18-GXL
E752-EF29
YL-18-GXL

252-EJ57 YL-18
262-EJ54
GRN-18
T744-EJ55
WH-16
L857-EJ50
L856-EJ56

EH-C4
1552269
BLU-16
BR-18

EF-C8
2305008

G-C3
2636699

TC900C GPS TRANSCEIVER


2552424

252-EJ86 YL-18
262-EJ87
GRN-18
L872-EJ85
BLU-16
L872-EJ89
BLU-16
T744-EJ88
WH-16
T744-EJ92
WH-16
252-EJ83 YL-18
262-EJ84
GRN-18

GRN-18
GRN-18
GRN-18

X794-EH40
K952-EH28

ACCUGRADE BACKUP SWITCH


2833074

147-EF2 PU-16
F772-EF39
WH-16
K952-EF41
BR-18
M739-EF54
YL-18
200-EF11
BK-16-GXL
200-EF15
BK-18-GXL

BOOM SOLENOID BACKUP RESISTOR


2041790

EJ-C7
2532695
BLU-16
A
B
252-EJ83 YL-18
C
262-EJ84
GRN-18
D
E
T744-EJ92
WH-16
F

262-EJ84
262-EJ24
262-EJ91

STICK IN PRESSURE LIMIT SOLENOID


1119916

CONSOLE (RH)

AS400C CROSS/SLOPE ANGLE SENSOR


2269170

YL-18
YL-18
YL-18

1
2

CONN 16

PM400 POWER MODULE


2269169

FUSE 2
(SWITCHED)

T744-EJ88

252-EJ83
252-EJ23
252-EJ90

K928-EH15
K952-EH27
PU-16

936-EH2
936-EH3
K928-EH14

BOOM UP PILOT PRESSURE SENSOR


1573180
+ BATTERY
GROUND
SIGNAL

EF-C4
2305010
F772-EF35
WH-16
147-EF2 PU-16
200-EF10 BK-18
M739-EF54
YL-18
K952-EF41
BR-18

EJ-C26
2434510

252-EJ86
262-EJ87

BLU-16
BLU-16
BLU-16
WH-16

CAN 0 RESISTOR
1743016

K950-EH26
K952-EH34

EH-C9
1552269
YL-16
BR-18

EJ-C24
1046871

L872-EJ85

262-EJ87
GRN-18
262-EJ91
GRN-18
E472-EJ28
GRN-18
J851-EJ27
BR-18
J853-EJ61
BLU-18
J949-EJ30
GY-18
L872-EJ53
BLU-16

WH-16
WH-16
WH-16

K949-EH23
K952-EH32

EH-C11
1552269
ORN-16
BR-18

BOOM UP PRESSURE LIMIT SOLENOID DIODE


1974385

G-C2
2434510

GRN-18
GRN-18

147-EJ18

235-EJ26
235-EJ97
A209-EJ29

EJ-C15
2434510
L872-EJ52
T744-EJ49

BOOM DOWN PRESSURE LIMIT SOLENOID DIODE


1974385

1
2

F772-EF36
WH-16
F772-EF37
WH-16
F772-EF38
WH-16
200-EF10 BK-18
F772-EF39
WH-16
147-EF2 PU-16
K952-EF41
BR-18
M739-EF54
YL-18
200-EF10 BK-18
200-EF11
BK-16-GXL
200-EF15
BK-18-GXL

L872-EJ89

CONN 5

MS980C GPS RECEIVER RH


2920291

L856-EJ76
252-EJ74

BUCKET OUT PRESSURE LIMIT SOLENOID


1119916

EH-C3
1552269
GRN-16
BR-18

X794-EH41
936-EH3

A
B
C
D
E
F
G
H

2
3
4
5
6
1
7
8
9
10
11
12

147-EJ3 PU-16
F772-EJ1 WH-16
K928-EJ19
GRN-16
K930-EJ21
GRN-18
K950-EJ36
YL-16
L872-EJ17
BLU-16
M739-EJ37
YL-18
R997-EJ35
ORN-18
T744-EJ81
WH-16
X794-EJ20
BLU-16
200-EJ93 BK-16
A209-EJ66
BK-18
252-EJ67 YL-18
262-EJ68
GRN-18
L856-EJ78
YL-18

WH-16
147-EJ3
147-EJ18
252-EJ57

EH-C10
1552269
K950-EH25
YL-16
A549-EH7
BLU-16

1
2

FUSE 1
(UN SWITCHED)

L857-EJ40
L872-EJ52
T744-EJ49
T744-EJ55
147-EJ3
147-EJ18
252-EJ57
262-EJ54
F772-EJ1
K950-EJ36
L856-EJ39
L857-EJ40
L872-EJ52
M739-EJ37
R997-EJ35
T744-EJ49
T744-EJ55
X794-EJ20
200-EJ93
235-EJ70
A209-EJ29
A209-EJ66
252-EJ44
252-EJ72
262-EJ48
262-EJ73
E472-EJ28
J851-EJ27
J853-EJ61
J949-EJ30
K928-EJ19
K930-EJ21
L856-EJ46
L857-EJ41
L872-EJ43
T744-EJ82

YL-18
GRN-18
GRN-18
L856-EJ39
L857-EJ50
L857-EJ59

A209-EJ38
BK-18
A209-EJ29
BK-18
A209-EJ66
BK-18
F772-EJ1 WH-16
K950-EJ36
YL-16
M739-EJ37
YL-18
R997-EJ35
ORN-18
X794-EJ20
BLU-16
252-EJ57 YL-18
262-EJ54
GRN-18
L856-EJ56
YL-18
L856-EJ58
YL-18

235-EJ70
200-EJ93

147-EJ65 PU-16
147-EJ3 PU-16
147-EJ18 PU-16
A209-EJ38
BK-18
A209-EJ71
BK-18

BK-18
BK-16

(Dimensions: 39 inches x 28 inches)

30 Page,

KENR8628-02

EJ-C22
2305010

YL-16
YL-18
BLU-16

EH-C12
1552269
ORN-16
BLU-16

BUCKET IN PRESSURE LIMIT SOLENOID DIODE


1974385

EJ-C23
1046871

EJ-C5
3R9965

EJ-C11
2304009

K950-EJ36
M739-EJ37
X794-EJ20

K770-EH13
K952-EH31

EH-C13
1552269
PU-16
BR-18

1
2

F772-EF35

CONN 2

ORN-18

K768-EH10
K952-EH30

EH-C15
1552269
BLU-16
BR-18

CAB

GROUND CHASSIS 2

CHASSIS HARNESS
CONN TO C-C58

GND-PLATFORM

159-EJ5 BLU-16
200-EJ93 BK-16

R997-EJ35

1
2

YL-18-GXL
GRN-18-GXL
PK-18-GXL
ORN-18-GXL
PU-18-GXL
GY-18-GXL

CONN 11

K949-EH22
A549-EH6

936-EH1 PU-16
K928-EH14
GRN-16
K930-EH17
GRN-18
M739-EH36
YL-18
X794-EH39
BLU-16

EF-C1
2304009
F772-EF39
WH-16
936-EF26 PU-16
147-EF2 PU-16
M739-EF54
YL-18
159-EF4 BLU-16
K931-EF40
GRN-16
K952-EF41
BR-18
A549-EF27
BLU-16
L872-EF53
BLU-16-GXL
T744-EF32
WH-18
L870-EF48
YL-18
L871-EF52
BLU-18

K770-EH12
K931-EH20

EH-C14
1552269
PU-16
GRN-16

BUCKET OUT PRESSURE LIMIT SOLENOID DIODE


1974385

936-EH1

GRN-16
GRN-16
BLU-16

K770-EH12
K770-EH13
K949-EH21

K768-EH9
K931-EH19

EH-C16
1552269
BLU-16
GRN-16

CONN 10

EJ-C2
2434508

1
2
3
4
5
6
7
8
9
10
11
12

200-EF10 BK-18
200-EF11
BK-16-GXL
200-EF15
BK-18-GXL

BLU-16
L872-EJ98
BLU-16
L872-EJ94
159-EJ5 BLU-16
L870-EJ15
YL-18
L871-EJ10
BLU-18
N957-EJ13
PK-18
N960-EJ14
ORN-18
N976-EJ101
PU-18
N967-EJ100
GY-18

BK-16
BLU-16
BLU-16
200-EJ93
L872-EJ17
L872-EJ9

YL-18
YL-18
YL-18
BR-18
PU-16
GRN-16
BLU-16
PU-16
WH-16
YL-18
GRN-18
BLU-16
BK-16
WH-16
WH-16
WH-16
WH-16
M739-EJ37
M739-EJ22
M739-EJ4
K952-EJ7
936-EJ2
K931-EJ6
A549-EJ8
147-EJ3
F772-EJ1
L856-EJ78
L857-EJ79
L872-EJ17
200-EJ93
T744-EJ81
T744-EJ99
T744-EJ16
T744-EJ95

M843-EJ60
K949-EJ62
K770-EJ63
K768-EJ64
252-EJ67
262-EJ68
K928-EJ19
K930-EJ21
K950-EJ36
R997-EJ35
X794-EJ20
A209-EJ66
A549-EJ8
K931-EJ6
936-EJ2
K952-EJ7

PU-18
ORN-16
PU-16
BLU-16
YL-18
GRN-18
GRN-16
GRN-18
YL-16
ORN-18
BLU-16
BK-18
BLU-16
GRN-16
PU-16
BR-18

252-EJ44 YL-18
252-EJ72 YL-18
GRN-18
262-EJ45
GRN-18
262-EJ48
GRN-18
262-EJ73
GRN-18
E472-EJ28
J851-EJ27
BR-18
J853-EJ61
BLU-18
J949-EJ30
GY-18
K928-EJ19
GRN-16
K930-EJ21
GRN-18
K768-EJ64
BLU-16
K770-EJ63
PU-16
K949-EJ62
ORN-16

L856-EJ46
YL-18
L857-EJ41
GRN-18
L872-EJ43
BLU-16
T744-EJ82
WH-16
262-EJ45
GRN-18
252-EJ47 YL-18

EJ-C1
2434510
WH-16
PU-16
PU-16
YL-18
BLU-16
GRN-16
BR-18
BLU-16
BLU-16
WH-16
YL-18
BLU-18

BLU-16

K768-EH9
BLU-16
K768-EH10
BLU-16
K770-EH11
PU-16

CONN 9

F772-EJ1
936-EJ2
147-EJ3
M739-EJ4
159-EJ5
K931-EJ6
K952-EJ7
A549-EJ8
L872-EJ9
T744-EJ16
L870-EJ15
L871-EJ10

A549-EH5

K931-EH19
K931-EH20
K768-EH8

CONN 8

YL-18
GRN-18

L857-EJ41
L856-EJ46

CHASSIS HARNESS (CAN 0)


CONN TO C-C42
(REMOVE CAN-RESISTOR)

CONN 7

CONN 6

BLU-16
WH-16

EJ-C17
1552267
A
YL-18
B
GRN-18
C

CHASSIS HARNESS
CONN TO C-C68

CONN 1

OPERATOR STATION

AY-C1
2600218

MS980C GPS RECEIVER LH


2920291

312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine(S... Page 1 of 14

Shutdown SIS

Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR PHH
Configuration: 312D & 312D L Excavators PHH00001-UP (MACHINE)
POWERED BY C4.2 Engine

Testing and Adjusting


311D, 312D, 314D, 315D and 319D Excavators Machine Electronic Control System
Media Number -KENR5924-05

Publication Date -01/09/2009

Date Updated -22/09/2009


i03632184

System Schematic
SMCS - 7566-MCH
These simplified schematics of the machine control system are electrically correct. These schematics do not
show all possible harness connections. Always see the "Electrical System Schematic" in the Service Manual
for the machine for a complete schematic of a particular machine.

311D, 312D, 314D, 315D and 319D

14

14

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312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine(S... Page 2 of 14

Illustration 1
g01690973
Connector J1 connections of the Machine Electronic Control Module for sales model 311D (serial number prefixes (S/N:
CLADDW))

14

14

06/02/2012

312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine(S... Page 3 of 14

Illustration 2
g01948562
Connector J2 connections of the Machine Electronic Control Module for sales model 311D (serial number prefixes (S/N:
CLADDW))

14

14

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312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine(S... Page 4 of 14

Illustration 3
g01675160
Connector J1 connections of the Machine Electronic Control Module for sales model 312D (serial number prefixes (S/N:
HCWHJKJBCKCDTGY))

14

14

06/02/2012

312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine(S... Page 5 of 14

Illustration 4
g01948564
Connector J2 connections of the Machine Electronic Control Module for sales model 312D (serial number prefixes (S/N:
HCWHJKJBCKCDTGY))

14

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312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine(S... Page 6 of 14

Illustration 5
g01689234
Connector J1 connections of the Machine Electronic Control Module for sales model 314D (serial number prefixes (S/N:
BYJPDPSBP))

14

14

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312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine(S... Page 7 of 14

Illustration 6
g01948565
Connector J2 connections of the Machine Electronic Control Module for sales model 314D (serial number prefixes (S/N:
BYJPDPSBP))

14

14

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312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine(S... Page 8 of 14

Illustration 7
g01687713
Connector J1 schematic diagram of the Machine Electronic Control Module for sales model 315D (serial number prefix (S/N:
CJNKBD))

14

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312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine(S... Page 9 of 14

Illustration 8
g01948567
Connector J2 schematic diagram of the Machine Electronic Control Module for sales model 315D (serial number prefix (S/N:
CJNKBD))

14

14

06/02/2012

312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engin... Page 10 of 14

Illustration 9
g01680554
Connector J1 schematic diagram of the Machine Electronic Control Module for sales model 315D (serial number prefix (S/N:
NCM))

14

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312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engin... Page 11 of 14

Illustration 10
g01948568
Connector J2 schematic diagram of the Machine Electronic Control Module for sales model 315D (serial number prefix (S/N:
NCM))

14

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312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engin... Page 12 of 14

Illustration 11
g01687335
Connector J1 schematic diagram of the Machine Electronic Control Module for sales model 319D (serial number prefixes (S/N:
BZH)(S/N: DAY))

14

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312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engin... Page 13 of 14

Illustration 12
g01948569
Connector J2 schematic diagram of the Machine Electronic Control Module for sales model 319D (serial number prefix (S/N:
BZHDAY))

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312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engin... Page 14 of 14

Illustration 13
g01425630
Detailed schematic of the "Tool Priority" relay and the dependent solenoids (connector J2)

Copyright 1993 - 2012 Caterpillar Inc.


All Rights Reserved.
Private Network For SIS Licensees.

14

Mon Feb 6 05:39:33 EST 2012

14

06/02/2012

Cylinder #1 Injector
Cylinder #2 Injector
Cylinder #3 Injector
Cylinder #4 Injector
Cylinder #5 Injector
Cylinder #6 Injector
8 Volt DC Supply
Throttle Position Sensor
Fuel Delivery Pressure Sensor
Fuel Filter Differrential Pressure Sensor
Engine Oil Pressure Sensor
Engine Coolant Temperature Sensor
Electrical System Voltage
Intake Manifold Air Temperature Sensor
Fuel Temperature Sensor
Engine Speed Sensor
Personality Module
5 Volt Sensor DC Power Supply
Programmed Parameter Fault
Secondary Engine Speed Sensor
Fuel Pressure Sensor After Fuel Filter
Inlet Air Heater Relay
Machine Security System
Fuel Rail #1 Pressure Valve Solenoid
Intake Manifold Pressure Sensor
Fuel Rail Pressure Sensor
Ignition Key Switch

Machine Control
(MID No. 039)
CID
0041
0096
0110
0167
0168
0190
0246
0247
0248
0254
0262
0271
0374
0581
0586
0588
0590
0598
0600
0697
1130
1160
1178
1590
1593
1594
1595
1596
1597
1598
1609
1615
1657
1658
1665
1666
1931
1956
1960
1968
1969
2103
2265
2266
2280
2300
2420
2421
2422
2423
2424
2425
2426
2713
3042

Component
8 Volt DC Supply
Fuel Level Sensor
Engine Coolant Temperature Sensor
Alternator Charging Voltage Sensor
Electrical System Voltage
Engine Speed Sensor
Proprietary CAN Data Link
SAE J1939 Data Link
Cat Data Link
Electronic Control Module
5 Volt DC Sensor Power Supply
Action Alarm
Swing Brake Solenoid
Power Shift Solenoid
Engine Speed Dial Switch
Monitoring System Display
Engine Control Module
Travel Speed Solenoid
Hydraulic Oil Temperature Sensor
Priority Valve Solenoid
Left Attachment Pedal Position Sensor
Hydraulic Lock Solenoid
Machine Overload Warning Pressure Sensor
Main Pump Flow Limitation Pressure Solenoid
Attachment Valve #1 Extend Pressure Solenoid
Attachment Valve #2 Extend Pressure Solenoid
Attachment Valve #3 Extend Pressure Solenoid
Attachment Valve #1 Retract Pressure Solenoid
Attachment Valve #2 Retract Pressure Solenoid
Attachment Valve #3 Retract Pressure Solenoid
F2 Type Valve Load Sense Pressure Sensor
1-Way / 2-Way Valve Solenoid
Left Joystick Thumbwheel
Right Joystick Thumbwheel
Variable Relief Valve #1 Pressure Solenoid
Variable Relief Valve #2 Pressure Solenoid
Auxiliary Circuit Flow Combining Solenoid
Bucket Cylinder Position Sensor
Ignition Key Reader
Boom Cylinder Rod End Pressure Sensor
Boom Cylinder Head End Pressure Sensor
Boom Circuit Regeneration Solenoid
ydraulic Pump Number 1 Outlet Pressure Sensor
Hydraulic Pump Number 2 Outlet Pressure Sensor
Travel Alarm Relay
Switch Panel
Boom Cylinder Extend Limit Solenoid
Boom Cylinder Retract Limit Solenoid
Stick Cylinder Extend Limit Solenoid
Stick Cylinder Retract Limit Solenoid
Bucket Cylinder Retract Limit Solenoid
Boom Angle Sensor
Stick Angle Sensor
Stick Cylinder Retract Cab Contour Avoidance Solenoid
Bucket Cylinder Extend Limit Solenoid

Product Link Radio


(MID No. 122)
CID
0168
0254
0269
1251

Component
Electrical System Voltage
Electronic Control Module
Sensor Power Supply
Alternator 'R' Terminal Signal

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Wire
Color

101
103
105
108
109
112
113
114
115
117
118
119
120
123
124
127
129
130
135
139
141
142
143

RD
RD
RD
BU
RD
PU
OR
RD
RD
YL
GY
PK
YL
WH
GN
OR
BU
GN
BU
OR
PK
BU
BR

147

PU

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

Wire
Number

Wire
Color

Description

763
779
780
788
789
A718
A745
A755
A756
A757
A758
A762
A768
A769
A770
E787
F716
F772
F773
F774
G726
K768
K770

BU
WH
PU
YL
PK
PU
WH
PK
BU
GY
BR
PU
BU
GY
PK
PK
WH
WH
OR
WH
GY
BU
PU

Travel Speed Change Solenoid


Universal Q.C. Solenoid (Low)
Q.C. Sw.
Eng Speed (+)
Neutral Start Limit Sw. to A.C.C.Diode and Hyd. Lock Diode
Start Aid Coolant Sensor Signal
Fuel Pressure
Throttle Sw #1
Throttle Sw #2
Throttle Sw #3
Throttle Sw #4
Eng Speed (-)
Power Shift Control Solenoid
Power Shift Control Solenoid
Back Up EPR Valve Sw to Back Up Resistor
Bucket Lock PRV
Secondary Shutdown Sw.
Crane Backup Sw
Governor Accel
Governor Decel
Tool Priority Relay To Solenoids
Bucket Extend Solenoid (+)
Bucket Retract Solenoid (+)

K776

GN

Alternator L Terminal

Power Circuits
Bat (+)
Dome Lamp/Monitor/Service Meter/Radio/Radio Converter
Key Sw
Heater Breaker to Heater Relay
Alt Output (+)
Main Power Rly Output
Switch Panel/ACC Diode/Radio/Radio Mute Sw.
Warning Horn (forward)
Cab Lamp Relay
12V Power Converter
Wiper Control
Alternator Diode
12V 7A Converter 1
Seat Heater Sw.
A/C Unit
Air Suspension
Cigar Lighter
Engine ECM
12V Memory Out (Converter 1)
24V Switched In (12V Power Converter)
Aux Ckt
Aux Ckt
Caution Lamp Relay
Back Up Crane Sw./Universal Q.C. Sw./Q.C. Sw./
Travel Alarm Relay/Fine Swing Control Sw./
Tool Priority Relay/Water Seperator Level Sensor
Boom Lamp Relay
Under Window Limit Sw.
Neutral Start Limit Sw. to Neutral Start Relay
Chassis Lamp Relay
Rear View Camera
Caution Lamp Relay
Refueling Pump
Backup EPR Valve Sw.
Product Link
A/C Unit
Main Brkr
12V 7A Converter 2
Rear View Camera
Machine ECM
Aux Ckt
Neutral Start Limit Sw. to A.C.C.Diode and Hyd. Lock Diode
Action Alarm/Beacon Relay
Ground Circuits

149
152
154
160
161
165
168
169
172
175
177
179
180
184
188
189
199

RD
BU
WH
PU
PU
YL
GN
PK
RD
RD
OR
BU
GN
BU
WH
WH
OR

200
210
229
235
A209
A250

BK
BK
BK
BK
BK
BK

Main Chassis
12V 7A Converter 1 Ground
12V 7A Converter 2 Ground
Electronic Pump Ctrl Gnd
Machine ECM Analog Return
Engine ECM Ground
Basic Machine Circuits

304
306
307
308
309
310
320
321
322
325
326
330
331

WH
GN
OR
YL
GY
PU
OR
BR
GY
PK
PU
YL
OR

Start Relay to Starter Motor


Start Relay Coil To Neut Start Relay
Key Sw. to Neutral Start Relay
Main Power Relay Coil
Alternator Regulator Term.
Start Aid Sw To Start Aid Sol
Horn Relay Coil To Sw
Backup Alarm Lamp Travel Alarm
Warning Horn (forward)
Fuel Pump Relay Cut-out
Key Sw 'C' Term.
Neutral Start Relay Coil
Backup Alarm Relay Coil
Monitoring Circuits

251
252
261
262
403
405
410
412
430
487
491
492
495
496
A400
C468
E410
E411
E441
E442
E445
E472
E473
E474
E480
H476

YL
YL
GN
GN
GN
GY
WH
BU
BU
OR
PK
GY
GN
WH
PK
BU
OR
YL
GN
GN
BU
GN
GY
OR
PK
WH

CAN 1 Data Link (+)


CAN 2 Data Link (+)
CAN 1 Data Link (-)
CAN 2 Data Link (-)
Alternator (r) Term.
Oil Press. Sw.
Action Alarm
Coolant Level Sw.
Air Cleaner Sw.
Hyd Oil Flow Sw
Oil Temp Sensor
Coolant Temp Sensor Signal
Fuel Level Signal
Hyd Oil Level
Fuel Press. Sender
Engine Oil Level
Boom Cylinder Head Pressure Sensor
Boom Cylinder Rod Pressure Sensor
Boom Position
Stick Position
Boom Down Pressure
Att 12v Sensor Supply
Stem 1 Modulation
Stem 2 Modulation
OLWD Sw./OLWD Cancel Sw.
Joystick Pressure Switch
Accessory Circuits

501
506
508
509
511
512
530
535
575
576
578
590
592
A513
A537
A571
A579
A580
A581
A582
A584
A586
A588
C560
C566
C569
E554
E562
E564
E565

GN
PU
PU
WH
BR
GN
OR
BU
YL
PK
BU
GY
BU
PK
PK
PU
OR
BR
GN
PU
BU
OR
GN
OR
PK
YL
PK
PU
PK
BU

Current below normal or open circuit.

Description

603
607
615
616
638
645
646
684
A623

PK
PK
YL
BU
WH
PK
OR
OR
BU

Wiper - Front (low)


Washer - Front
Radio Speaker - Left
Radio Speaker - Left (commom)
Radio Speaker - Right
Radio Speaker - Right (common)
Washer Right
Under Window Limit Sw.
Wiper - Aux (park)
Wiper - Aux (low)
Washer - Aux
Wiper Sw To Intermittent Module
12V Converter Power Output
12V Power Converter 12V Memory Out
Seat Heater
Rear View Camera Video
Wiper Motor +
Wiper Motor Wiper Motor Raise
Wiper Motor Stop
Front Window Limit Sw To Wiper Cont
Wiper Sw To Wiper Cont
Hydraulic Lock Solenoid to Neutral Start Limit Sw.
Left Rear Speaker
Left Rear Speaker (common)
Second DC/DC Converter Power Output
A/C Controller To A/C Compressor Clutch
Universal Q.C. Sw.
Q.C. Hyd Lock Relays
Universal Q.C. Sw. to Q.C. Hyd. Lock Relay 2
Lighting Circuits
Caution Lamp Relay to Beacon Relay
Dash Panel Lighting
Cab Lamps
Boom Lamps
Beacon Lamp
Boom Lamp Relay
Lamp Delay Timer Relay
Lamp Delay Timer Relay/Lamp Diode/Cab Lamp Relay
Chassis Lamp Relay to Lamp Diode

Control Circuits

K777
L730
L731
M736
M737
M739
M744
M746
M747
M751
M755
N769
N793
N794
P725
P769
R725
T725
X731
X738
X747
X794
877
892
893
C855
F889
G850
H832
J851
J853
K843
K844
K847
K848
K849
K851
K852
K856
K857
K858
K860
K862
K864
K865
K866
K868
K869
K871
L885
L886
M843
T861
998
999
E997
G976
G979
J949
K904
K906
K907
K928
K930
K949
K950
K952
K995
L968
L969
L971
L972
L973
L978
M906
M997
N957
N959
N960
N963
N970
N973
N979
N981
P992
R997
T901
T902
T951
T952
T953
T954
T957
T958
T959
T960
T967
Y946
Y950
Y951

GY
OR
BR
BU
WH
YL
WH
YL
BU
PU
GN
GY
GN
GY
PK
YL
WH
WH
BU
PK
PK
BU
YL
BR
GN
GY
WH
BU
YL
BR
BK
GN
GY
PU
WH
YL
BU
GN
PU
WH
YL
BU
GY
PK
PU
WH
BR
BU
WH
BU
BR
PU
YL
BR
WH
BR
BU
BU
GY
GN
GN
BU
GN
GN
OR
YL
BR
OR
OR
WH
GN
BU
GN
GY
BU
PU
PK
PK
OR
OR
YL
BR
GN
GN
BR
OR
YL
PK
YL
BR
BU
GY
PU
YL
BR
BU
YL
BU
YL
PU

Implement Pressure Sw.


Analog Sensor Power (+5v)(secondary Ecm)
Analog Sensor Return (secondary Ecm)
Not Used
NFC Limit Solenoid
PRV Return
Engine Oxygen Sensor I+
Engine Oxygen Sensor HeaterEngine Oxygen Sensor Heater+
Engine Egr Venturi Bypass Actuator
Bucket Extend Pressure Sw.
Engine Oil Pressure (secondary Ecm)
Foot Pedal Sw
Aux Pedal-LH
Boom Regenerative Solenoid
Machine Ecm To Sensor Power (8v)
Not Used
Not Used
Boost Pressure Sig. To Controller
Hammer Return Filter Sw.
Engine Speed Sensor To Controller
Stick Out Stop Solenoid
Air Heater
Cat Data Link (-)
Cat Data Link (+)
Tool Priority Sw
Engine ECM to Back Up EPR Valve Sw.
Inlet Air Heater
2 Ways Lever Change Pressure Switch
Not Used
Not Used
Stem 3 Extend Switch
Stem 4 Extend Switch
Stem 3 Retract Switch
Stem 4 Retract Switch
Att Stem 1
Att Stem 3
Att Stem 4
Stem 1 Control Valve A
Stem 2 Control Valve A
Stem 3 Control Valve A
Stem 1 Control Valve B
Stem 3 Control Valve B
Variable Relief Solenoid (1)
Variable Relief Solenoid (2)
1-way / 2-way Control Valve
PRV Return
Stem 3 PRV Return
1 Pump / 2 Pump Exchange Solenoid
Not Used
Not Used
Not Used
Fuel Temp
Back Up Governor Sw.
Primary Camshaft Speed/Timing
Hydraulic Lock Diode
Water Separator Level Sensor
Boom Priority Press Sw
Bucket PSC (AccuGrade)
Pump Discharge - Signal
Swing Brake Cancel Solenoid
Back Up EPR Valve Sw
Stick In Limit PRV (AccuGrade)
Stick Out Aviod PRV (AccuGrade)
Boom Down Limit PRV (AccuGrade)
Boom Up Solenoid / Boom Up Solenoid Diode
Back Up Crane Sw.
Air Heater
Back Up EPR Valve Sw
Back Up EPR Valve Sw
Travel Pressure Switch
Low Idle Sw
Fine Swing Control Sw. to Fine Swing Solenoid
Not Used
Squeze Pressure Sensor
2 Ways Lever Change Solenoid
RS232 Rxd - Comm #1
RS232 Rxd - Comm #3
RS232 Txd - Comm #1
RS232 Txd - Comm #3
RS232 Dtr - Comm #1
RS232 Dcd - Comm #1
RS232 Signal Gnd - Comm #1
RS232 Signal Gnd - Comm #3
Tool Priority Relay
+5v Analog Sensor Power (Potentiometer)
MSS Exciter Coil In
MSS Exciter Coil Out
Inj 1 Hi-side
Inj 2 Hi-side
Inj 3 Hi-side
Inj 4 Hi-side
Inj 1 Return
Inj 2 Return
Inj 3 Return
Inj 4 Return
Pump Discharge Pressure Sensor 2
Fuel Rail Pressure Signal
Fuel Pump Solenoid Signal
Fuel Pump Solenoid Return

Event Codes
Machine Control
Event Code
0015
0017
0023
0043
0050
0059
0095
0100
0119
0171
0232
0235
0236
0237
0252
0272
0600
0862
0863
1046

Off Machine Switch Specification

Condition

Part No.

High Engine Coolant Temperature Derate


High Engine Coolant Temperature Warning
High Hydraulic Oil Temperature Derate
Low System Voltage Warning
High System Voltage Warning
Coolant Level Low
Fuel Filter Plugged
Low Engine Oil Pressure Warning
Low Fuel Level
Low Engine Oil Level
High Fuel/Water Separator Water Level
Low Hydraulic Oil Level
Return Hydraulic Oil Filter Plugged
Machine Overloaded
Loss of Key Table Information
Inlet Air Restriction Warning
High Hydraulic Oil Temperature Warning
Attachment Hydraulic Oil Filter Plugged
Abnormal Machine Autolube system Operation
Tool Overheating

High Fuel Pressure

E198

Low Fuel Pressure

E265

UserDefined Shutdown

E360

Low Engine Oil Pressure

E361

High Engine Coolant Temperature

E362

Engine Overspeed

E363

High Fuel Supply Temperature

E390

Fuel Filter Restriction

E396

High Fuel Rail Pressure

E398

Low Fuel Rail Pressure


High Intake Manifold Air Temperature

E1044

High Intake Manifold Pressure

E1045

Low Intake Manifold Pressure

Title

KENR5342
KENR5924

Product Link Control:

RENR7911

490 49 kPa
(71.07 7.11 psi)

290 kPa MIN


(42.64 psi)

Normally Open

Resistor, Sender and Solenoid Specifications


Part No.

Form Number

Machine Control:

High Pressure
Medium Pressure

Related Electrical Service Manuals


Engine Control:

Contact Position

Joystick Pressure

Component Location

E539

Deactuate

Aux Pump Pressure


309-5769

Condition

E96

Actuate

2 Ways Lever Change Pressure

Event Codes
Engine Control
Event Code

Function

Component

Schematic
Location

Machine
Location

Component

Schematic
Location

Machine
Location

A/C Unit
Alarm - Action
Control - Pedal LH
Control - Wiper
Converter - 12V 7A (1)
Converter - 12V 7A (2)
Converter - 12V Power
Converter - Radio
Diode - ACC
Diode - Alternator
Diode - Hydraulic Lock
Diode - Lamp
Diode - Main Relay
ECM - Product Link (2nd Generation)
ECM - Product Link (Gateway Worldview)
Fuse Block
Indicator Unit
Joystick - LH
Joystick - RH
Monitor
Motor - Lower Wiper
Motor - Wiper
Relay - Beacon
Relay - Boom Lamp
Relay - Cab Lamp
Relay - Caution Lamp
Relay - Chassis Lamp
Relay - Horn
Relay - Main
Relay - Neutral Start
Relay - Q.C. Hydraulic Lock 1
Relay - Q.C. Hydraulic Lock 2
Relay - Q.C. Hydraulic Lock On
Relay - Q.C. Hydraulic Lock Priority
Relay - Start Control

I-13
F-1
L-1
D-1
K-6
J-6
B-8
B-9
L-8
G-6
L-8
G-11
C-13
D-15
F-15
E-10, F-10
I-1
L-3
J-2
F-1
L-1
E-2
E-11
F-11
F-11
F-14
F-11
E-11
B-13
E-11
D-14
D-14
D-14
E-14
G-10

C-1
C-2
C-8
C-88
C-4
C-3
C-96
C-96
C-22
C-31
C-23
C-24
C-25
D-11
D-12
C-30
C-32
C-13
C-15
C-34
C-36
C-37
C-47
C-42
C-44
C-40
C-43
C-45
C-46
C-50
C-93
C-94
C-92
C-91
C-48

Relay - Tool Priority


Relay - Travel Alarm
Resistor - Back Up
Resistor - CAN
Resistor - CAN (2)
Service Meter
Solenoid - 2 ways Lever Change
Switch - 2 ways Lever Change Pressure
Switch - Aux Pump Pressure
Switch - Back Up EPR Valve
Switch - Backup Governor
Switch - Fine Swing Control
Switch - Foot Pedal
Switch - High Pressure
Switch - Horn
Switch - Joystick Pressure
Switch - Key
Switch - Leveling
Switch - Lower Washer
Switch - Lower Wiper
Switch - Medium Pressure
Switch - Neutral Start Limit
Switch - One Touch Low Idle
Switch - Overload Warning
Switch - Q.C.
Switch - Radio Mute
Switch - Seat Heater
Switch - Secondary Shutdown
Switch - Smart Boom Select
Switch - Throttle Position
Switch - Tool Priority
Switch - Universal Q.C.
Switch - Window Limit
Switch Panel
Timer - Lamp Delay

F-14
E-11
G-10
C-3
D-7
E-1
K-1
K-1
K-1
I-3
I-3
B-3
L-1
K-1
K-4
J-6
I-1
B-3
B-4
B-4
K-1
L-4
J-2
B-5
B-1
B-4
B-6
H-11
B-5
I-1
B-2
C-1
G-2
D-2
C-14

C-41
C-39
C-20
C-51
C-52
C-33
C-85
C-86
C-58
C-75
C-76
C-61
C-62
C-63
C-77
C-78
C-79
C-64
C-65
C-66
C-67
C-80
C-81
C-68
C-69
C-70
C-71
C-83
C-72
C-84
C-60
C-95
C-35
C-82
C-87

Component Description

312D Excavator with ROPS


Electrical System

Resistance (Ohms)

102-8016

Resistor:

Backup

47 5%

121-1491

Solenoid:

32 3.2

174-3016

Resistor:

2 Ways Lever Change


CAN

120

CAN (2)
At room temperature unless otherwise noted.

SKA1-UP
RKF1-UP
PHH1-UP
XGK1-UP
RHL1-UP
KES1-UP

Volume 1 of 2: Cab Wiring


2009 Caterpillar, All Rights Reserved

Printed in U.S.A.

C = See Area C
D = See Area D

Harness And Wire Electrical Schematic Symbols


Symbols

Pressure
Symbol

Temperature
Symbol

40

Connector Location

17

Schematic
Location

Machine
Location

CONN 1

D-17, E-17

D-24

CONN 2

D-17, E-17

D-12

Connector Number
12
24

11

CONN 3

E-17, F-16

D-24

CONN 4

F-17

D-12

CONN 5

F-17

D-25

CONN 6

G-17

D-10

CONN 7

G-17

D-7

CONN 8

18
10
23

13
19
8

13
10

D-7

CONN 9

H-17

C-22

CONN 10

H-17

C-27

CONN 11

I-17

D-7

CONN 12

J-17

C-1

CONN 13

H-11

C-14

CONN 14

H-10

C-18

CONN 15

H-9

C-19

CONN 16

H-8

C-24

CONN 17

H-7

C-20

CONN 18

25
22

G-17

H-6

C-2

D-7

C-68

CONN 20

D-7

C-91

CONN 21

L-6

C-17

CONN 22

L-6

C-26

CONN 23

I-5

C-23

CONN 24

I-5

C-35

CONN 25

I-5

C-30

CONN 26

J-5

C-21

CONN 27

J-5

C-29

CONN 28

I-2

C-117

CONN 29

C-2

C-58

CONN 30

C-2

C-103

CONN 31

C-1

C-103

CONN 32

D-1

C-127

CONN 19

ET CONN

Flow
Symbol

Circuit Breaker
Symbol

Symbols and Definitions

48
12

Level
Symbol

41

20

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

59
87
52

71
127
95
104

74

72
58 61
64

68
65
66
60

54

96 25
1

19

69
103
88

76

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

24

68

96

70

20

91

18

75

27
22

46
24 42
30 43
44
45 31
47 50

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

91
92
93
94

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

39

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

51

82

84
79

34

99

32

81

105

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

23

15

21
29

117

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

30
35
78
77

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
26

13
14
83

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

17
23

80

33

Harness and Wire Symbols


86

Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

3
4

37
35

85

22

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

C = See Area C
D = See Area D

L-C12
3E-5179

Part Number: for Connector Plug

63

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

AREA C

AREA D
36

Plug

67
8

58
62

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

(Dimensions: 48 inches x 35 inches)

0001
0002
0003
0004
0005
0006
0041
0091
0094
0095
0100
0110
0168
0172
0174
0190
0253
0262
0268
0342
0460
0617
1639
1779
1785
1797
1834

Component

Wire
Number

36 Page,

CID

KENR7790
November 2009

Wire Description

KENR7790 VOL 1 of 2

Component Identifiers (CID)


Module Identifier (MID)
Engine Control
(MID No. 036)

17

16

15

14

13

12

11

10

OPERATOR STATION
CONSOLE(LH)
ANTENNA CABLE

A571-GY1 PU-18
235-GY2 BK-18
200-GY4 BK-18

252-A97 YL-18
262-A98 GRN-18

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

2
5

G-C4
2304009
A755-G23 PK-18
A756-G24 BLU-18
A757-G25 GY-18
A758-G26 BR-18
L972-G27 BLU-18
F774-G28 WH-18
F773-G29 ORN-18
607-G30 PK-16

200-G33
200-G34
235-G41
235-G42
235-G43
235-G40
235-G36

C
O
N
N

G-C5
2312295
113-G44 ORN-18
200-G45 BK-18
509-G46 WH-18
512-G47 GRN-18
607-G48 PK-16
103-G49 RD-16
508-G50 PU-18
511-G51 BR-18

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

200-G35 BK-18
A537-G9 PK-18

G-C6
2304011

C
O
N
N

F774-G28 WH-18
F773-G29 ORN-18

2
3

K906-G5 GRN-18

AJ-C1
2312295
113-AJ1 ORN-18
200-AJ3 BK-18
509-AJ4 WH-18
512-AJ5 GRN-18

A768-G6 BLU-18

235-G38 BK-18

A769-G7 GY-18

11

103-AJ6 RD-16
508-AJ7 PU-18
511-AJ8 BR-18

235-G38 BK-18
235-G37 BK-18
L968-G13 ORN-18
F889-G16 WH-18
M736-G11 BLU-18
A770-G15 PK-18
L969-G12 WH-18
169-G31 PK-18
K907-G10 BLU-18

998-G14 BR-18

BACKUP GOV SW
1 1636711
3

BACKUP EPR VALVE SW


3 2833074
1
6
4
9
7
12
10

ANTENNA ACC
GND
SPKR LH(-)
AUX-SPKR(-)
SPKR RH(-)
ILLUM
BACKUP
SPKR LH(+)
AUX-SPKR(+)
SPKR RH(+)
ATCH RADIO AM/FM 2510537

B
D
E
A
C
F
G
H
J

1
1
1

103-F96 RD-16
A584-F169 BLU-18

403-F76 GRN-18
506-F103 PU-18
152-F117 BLU-16
118-F90 GY-16
152-F59 BLU-16
615-F129 YL-16

113-F81 ORN-18
113-F61 ORN-18
103-F6 RD-16
103-F7 RD-18
308-F144 YL-18
251-F189 YL-18
261-F52 GRN-18
892-F12 BR-18
893-F11 GRN-18
261-F152 GRN-18
251-F23 YL-18

123-F64 WH-18
129-F57 BLU-16
147-F63 PU-16
147-F83 PU-16
199-F69 ORN-18
331-F187 ORN-18
603-F133 PK-18
607-F49 PK-18
645-F88 RD-18
L978-F199 GY-16
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BLU-18
200-F139 BK-16

105-F137 RD-16
105-F77 RD-16
105-F102 RD-16
105-F40 RD-16
646-F32 RD-18
308-F144 YL-18

YL-16
RD-18
BK-16
BK-16
308-F104
684-F130
200-F138
200-F140

113-F101 ORN-18
103-F70 RD-16
135-F95 BLU-14
147-F22 PU-16
252-F190 YL-18
262-F191 GRN-18
430-F33 BLU-18
487-F34 ORN-18
575-F106 YL-18
576-F107 PK-18
578-F105 BLU-16
780-F21 PU-16
892-F98 BR-18
893-F111 GRN-18
A537-F108 PK-18
C569-F97 YL-14
G976-F36 BLU-18
L973-F82 GRN-16
X738-F35 PK-18
200-F113 BK-14
210-F47 BK-14
229-F45 BK-14
235-F114 BK-18
152-F124 BLU-16
152-F151 BLU-16

261-F48 GRN-18
261-F50 GRN-18
261-F52 GRN-18
199-F165 ORN-18
200-F181 BK-18
E480-F43 PK-18
L973-F110 GRN-18

F-C54
3E3370
A
252-F20 YL-18
B
262-F19 GRN-18
C

F-C49
2304011
1
113-F185 ORN-16
2
139-F186 ORN-16
F-C51
CONN 20 2434505
GH-C2
2434505
1
188-GH5 WH-16
2
139-GH6 ORN-16

1
1
1
1
1

308-F144 YL-18
308-F104 YL-16
308-F141 YL-18

177-A69 RD-6
177-FA1 RD-4

F-C36
7Y3967

L886-F13 BR-18

F-C19
7Y3967

L885-F39 BLU-18

F-C14
7Y3967

R725-F38 WH-18

F-C11
7Y3967

T725-F37 WH-18

F-C63
7Y3967

165-F196 YL-18

308-F145 YL-18
200-F140 BK-16
112-FC1 PU-4
MAIN RELAY
2130772

ATCH RADIO CONVERTER


2832783

F-C3
9G1906

615-V1 YL-16

V-C2
7Y3967

V-C4
7Y3966

200-V2 BK-16

WH-16

RD-16
1

ATCH CAB LAMP(RH)


1673441
1831035 (NOTE D)

WH-16

1
1
1

G
1

DOME LAMP
1761986

MONITOR
2602193

F-C22
2397356
1
495-F1 GRN-18
2
3
491-F3 PK-18
4
403-F4 GRN-18
5
6
7
8
405-F62 GY-18
9
C468-F9 BLU-18
10
412-F2 BLU-18
11
496-F5 WH-18
12
F-C23
2304009
1
103-F24 RD-18
3
308-F144 YL-18
7
893-F11 GRN-18
8
892-F12 BR-18
2
200-F8 BK-18
4
5
251-F147 YL-18
6
261-F51 GRN-18
9
10
11
12
410-F89 WH-18
GY-C2
3068590
1
A571-GY1 PU-18
2
235-GY2 BK-18

WINDOW LIMIT SW
1176306

FUEL LEVEL
COOLANT TEMP
HYD OIL TEMP
ALT R-TERM.
ENG OIL PRESS.
ENG OIL LEVEL
COOLANT LEVEL
HYD OIL LEVEL
AIH CONT STATUS
+ BATTERY
ACC
CDL +
CDL GND
CAN1 +
CAN1 J1939 SHIELD
J1939 +
J1939 ALARM

VIDEO(NTSC/PAL)
GND

200-GY4 BK-18
200-GY4 BK-18

F-C33
1552269
1
199-F165 ORN-18
2
410-F89 WH-18

ACTION ALARM
1321829

F-C30
2677629
1 +B
103-F27 RD-18
F-C31
2677629
1 GROUND
200-F166 BK-18
F-C32
2677629
1 SIGNAL
403-F76 GRN-18

SERVICE METER
1613932

152-F59 BLU-16
152-F124 BLU-16
152-F151 BLU-16
152-F117 BLU-16

CIGAR LIGHTER
9W0335
2382318 (NOTE V)
F-C4
1532602

WIPER MOTOR
2457931
MOTOR

430-F33 BLU-18
487-F34 ORN-18
X738-F35 PK-18
G976-F36 BLU-18
T725-F37 WH-18
R725-F38
E480-F43
L886-F13
L973-F110

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12

WH-18
PK-18
BR-18
GRN-18

780-F30 PU-18
L885-F39 BLU-18
530-F29 ORN-18
590-F67 GY-18
A586-F26 ORN-18
501-F28 GRN-18
646-F32 RD-18
645-F88 RD-18
331-F187 ORN-18
165-F196 YL-18

+B
GND
CAN1 +
CAN1 -

2ND FILTER SW
OLWD CANCEL SW
OPTION STG SW
FINE SWING SW
SPARE (STB)
SPARE (STB)
QUICK COUPLER SW
OPTION ROCKER SW
WASHER
WIPER INT-3
WIPER INT-6
WIPER LOW
CHAS LAMP RELAY
BOOM LAMP RELAY
TRAVEL ALARM
CAUTION LAMP(CRANE)
DIGITAL GND
DIGITAL GND

W. CCW
W. CW
REV
STOP
INT-6
INT-3
LOW
WASH
GND
RAISE-S
WA+
ACC
WIPER CUT

F-C26
1114816
1
A579-F176 ORN-16
2
A580-F177 BR-16
13
A581-F178 GRN-16
12
A582-F179 PU-16
4
A586-F26 ORN-18
9
590-F67 GY-18
8
501-F28 GRN-18
7
530-F29 ORN-18
10
200-F180 BK-18
11
5
506-F103 PU-18
6
118-F90 GY-16
3
A584-F169 BLU-18

WIPER CONT
1557042
200-F168 BK-16
GT-C7
GV-C1
1636803
1673542
1
147-GT17 PU-16
2
E562-GT21 PU-16
3
E565-GT20 BLU-16
4
CONN 32 5

F-C2
1636699
261-F48 GRN-18
251-F100 YL-18
RESISTOR
1743016

F-C25
7Y3958
A579-F176 ORN-16
A580-F177 BR-16
A581-F178 GRN-16
A582-F179 PU-16
200-F168 BK-16
200-F168 BK-16

AIR CLEANER SW
CAPSULE FILTER SW
SP FILTER SW
WTR SPR LEVEL SW
FUEL FILTER SW
DIGITAL GND
DIGITAL GND

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

1
3
6
4
5
2

BU/BK
BU/RD
GN
BU
BK

SWITCH PANEL
2277575

F-C1
1636659
113-F81 ORN-18
200-F25 BK-18
251-F109 YL-18
261-F50 GRN-18

F-C18
1636803

F-C16
1636803

147-GT17 PU-16

F-C48
3E3370
A
251-F100 YL-18
B
261-F48 GRN-18
C

E565-GT20 BLU-16
E562-GT16
E562-GT18
E562-GT21
E562-GT22

PU-16
PU-16
PU-16
PU-16

ATCH UNIVERSAL QC SW
1055175
1
2
147-GV1 PU-16
3
4
5
147-GV2 PU-16
6

147-F17 PU-16
780-F31 PU-16

147-F188 PU-16
200-F197 BK-18
200-F181 BK-18

607-F154 PK-18
L973-F14 GRN-16

L978-F199 GY-16
147-F198 PU-16
200-F156 BK-18
200-F197 BK-18
F-C62
1636803

CONN 30

CONN 29

GG-C1
7Y3953

12V POWER CONVERTER


2832783

C855-GG2 GY-18
ATCH SEAT HEATER SW ATCH OVER LOAD WARNING SWATCH SMART BOOM SELECT SW
2382211
2382215
2382214
(NOTE F)

ATCH RADIO MUTE SW


2382216

ATCH LOWER WASHER SW


2382210

ATCH LOWER WIPER SW


2382209

ATCH LEVELING SW
2677639
(NOTE F)

ATCH FINE SWING CONT SW


2382212

AW-C1
7Y3953

CONN 31
GT-C1
7Y3953

780-AW2 PU-16

235-GG1 BK-18
ATCH BEACON SW
(NOTE F)

F-C50
7Y3952

1
2

F-C20
1636803

GF-C3
7Y3952

E562-GT22 PU-16
147-GT17 PU-16

F-C21
1636803

F-C17
1636803

1
2

F-C40
1636803

4
3
1
2
5

F-C13
1636803

F-C15
1636803

607-F200 PK-18
607-F154 PK-18

GH-C3
2304013
GH-C4
2434506

607-F159 PK-18
607-F200 PK-18
152-F151 BLU-16
575-F106 YL-18
576-F107 PK-18
200-F158 BK-18
200-F156 BK-18

GH-C1
2305010

152-F124 BLU-16
200-F170 BK-18
200-F194 BK-18

AJ-C2
2305010

4
3
1
2
5

MAIN RELAY DIODE


1211022

AJ-C5
2434509

4
3
1
2
5

1
2

AJ-C4
2312295

607-F193 PK-18
607-F171 PK-18
578-F105 BLU-16

F-C5
7Y3952
200-F146 BK-18
308-F145 YL-18

V-C3
7Y3967

ATCH CAB LAMP(LH)


1673441
1831035 (NOTE D)

E565-GV4 BLU-16
E562-GV3 PU-16

4
1
3
2
5

308-F104 YL-16
308-F144 YL-18
308-F145 YL-18

U-C4
7Y3966

200-U2 BK-16

V-C1
7Y3966

T-C4
7Y3966

U-C3
7Y3967

RD-16

1
113-F81 ORN-18
331-F187 ORN-18
430-F33 BLU-18
487-F34 ORN-18
501-F28 GRN-18
530-F29 ORN-18
590-F67 GY-18
645-F88 RD-18
646-F32 RD-18
780-F30 PU-18
A586-F26 ORN-18
G976-F36 BLU-18
X738-F35 PK-18
251-F100 YL-18
251-F109 YL-18
251-F189 YL-18

262-F150 GRN-18
252-F153 YL-18

139-F186 ORN-16
113-F185 ORN-16
200-F158 BK-18
200-F170 BK-18

A
B
C

T-C3
7Y3967

615-U1 YL-16

U-C2
7Y3967

R-C4
7Y3966

200-T2 BK-16

U-C1
7Y3966

200-F25 BK-18

607-F193 PK-18
607-F159 PK-18

+B
GND
KEY OFF

OPERATOR STATION

SPEAKER (L)
7Y5505

R-C3
7Y3967

615-T1 YL-16

T-C2
F-C44
7Y3967
7Y3966
1
200-F155 BK-16

BK-16
BK-14
BK-16
BK-18
BK-16

200-F160 BK-16

+
-

103-F27 RD-18
200-F160 BK-16
152-F59 BLU-16
403-F76 GRN-18
152-F117 BLU-16
152-F124 BLU-16
152-F151 BLU-16
200-F166 BK-18
199-F165 ORN-18
118-F90 GY-16
506-F103 PU-18
A584-F169 BLU-18

GROUND-CAB 1

AJ-C3
2434505
1
113-AJ1 ORN-18
2
139-AJ9 ORN-18

WK-C1 F-C29
3E3364 1552269
1
684-WK1 RD-18
684-F130 RD-18
2
646-F32 RD-18
F-C24 F-C28
3E3370 1552267
(NOTE E)
A
105-F137 RD-16
B
200-F138 BK-16
C
308-F141 YL-18

THROTTLE POS SW
1060107

KEY SWITCH
9G7641

200-R2 BK-16

103-F7 RD-18
103-F24 RD-18
200-F8 BK-18

235-F112 BK-18
893-F142 GRN-18
892-F143 BR-18
105-F40 RD-16

4
3
1
2
5

1
2

COM
S1
S2
S3
S4

615-R1 YL-16

403-F4 GRN-18
405-F62 GY-18
412-F2 BLU-18
491-F3 PK-18
495-F1 GRN-18
496-F5 WH-18
C468-F9 BLU-18
251-F189 YL-18
251-F23 YL-18
251-F147 YL-18

F-C46
1532602

607-F172 PK-18
607-F171 PK-18
M747-F42 BLU-18
M746-F192 YL-18
M744-F195 WH-18
200-F167 BK-18
200-F194 BK-18

RELAY
LAMP SW

BK
PK
BU
GN
BR

C OFF
S ON
B ST

T-C1
F-C43
7Y3966
7Y3967
1
615-F164 YL-16

200-F160
200-F116
200-F149
200-F157
200-F162

508-F120 PU-18
509-F121 WH-18
511-F118 BR-18
512-F119 GRN-18
200-F116 BK-14

200-F68 BK-14
403-F201 GRN-18
103-F70 RD-16
113-F101 ORN-18
135-F95 BLU-14
147-F22 PU-16
251-F23 YL-18
252-F190 YL-18
261-F152 GRN-18
262-F191 GRN-18
430-F33 BLU-18
487-F34 ORN-18
506-F103 PU-18
152-F117 BLU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BLU-16
780-F21 PU-16
892-F98 BR-18
893-F111 GRN-18
A537-F108 PK-18
C569-F97 YL-14
G976-F36 BLU-18
L973-F82 GRN-16
X738-F35 PK-18
200-F113 BK-14
210-F47 BK-14
229-F45 BK-14
235-F114 BK-18
403-F115 GRN-18
403-F115 GRN-18
403-F76 GRN-18
403-F4 GRN-18
405-F62 GY-18
412-F2 BLU-18
491-F3 PK-18
495-F1 GRN-18
496-F5 WH-18
C468-F9 BLU-18

SPEAKER (R)
7Y5505

E562-GT18 PU-16
E562-GT16 PU-16
E565-GT20 BLU-16
ATCH LAMP DELAY TIMER
1636704

1
2
3
4
5
6

R-C2
F-C42
7Y3967
7Y3966
1
200-F161 BK-16

200-F122 BK-16

F-C27
9W1951

GROUND-CAB 3

IND UNIT
1709324

GND
+B

(NOTE D)

200-F182 BK-18
200-F139 BK-16
200-F113 BK-14
200-F160 BK-16
200-F168 BK-16
200-F180 BK-18
200-F8 BK-18
200-F166 BK-18
200-GY4 BK-18

F-C47
1532602

RESISTOR 2
1743016

M-C3
1552273

CAB
R-C1
F-C41
7Y3966
7Y3967
1
615-F163 YL-16

+
-

129-F57 BLU-16

200-F122 BK-16

1
F-C38
7Y3967

ET CONN

1
2

2
1

M-C6
1532541
1
113-M13 ORN-18
2
200-M14 BK-18
3
509-M15 WH-18
4
C566-M22 PK-18
5
512-M16 GRN-18
6
607-M17 PK-16
7
103-M18 RD-16
8
508-M19 PU-18
9
C560-M21 ORN-18
10
511-M20 BR-18
(NOTE V) M-C7
7Y3966
1
M-C8
7Y3967
1

F-C37
1673630
1
103-F96 RD-16
3
200-F162 BK-16
2
4

ATCH 12/7A SOCKET B ATCH 12V/7A SOCKET A


1210987
(NOTE C) 1210987

CONN 19

M-C2
7Y3952

200-F160 BK-16
200-F8 BK-18
200-F168 BK-16
200-F180 BK-18

1
F-C45
7Y3967

ATCH EXCITER COIL


2065208

M-C4 M-C5
1552269 3E3364
2
1

CONN 28
RADIO AM/FM
2510539

200-F203 BK-18
200-F68 BK-14
200-F138 BK-16
200-F139 BK-16
200-F140 BK-16

PU-18
ORN-18
PU-18
PU-16
BR-18

ATCH MSS KEYREADER


2180404
1 KEY ON
2 GND
3 CAN +
4 CAN 5 COIL SIG
6 COIL RET
7
8

CAB

1
2
252-F190 YL-18
262-F191 GRN-18

508-F120 PU-18
509-F121 WH-18
511-F118 BR-18
512-F119 GRN-18
200-F116 BK-14
251-F23 YL-18
261-F152 GRN-18

G-C7
2434505

200-F116 BK-14
200-F116 BK-14
200-F149 BK-16
200-F149 BK-16
200-F155 BK-16
200-F161 BK-16
615-F164 YL-16
615-F163 YL-16
615-F129 YL-16
615-F129 YL-16
103-F96 RD-16
A584-F169 BLU-18
200-F157 BK-18
200-F162 BK-16

780-F21 PU-16
780-F31 PU-16
780-F30 PU-18
113-F81 ORN-18
129-F57 BLU-16
251-F189 YL-18
261-F52 GRN-18
331-F187 ORN-18
430-F33 BLU-18
487-F34 ORN-18
646-F32 RD-18
645-F88 RD-18
G976-F36 BLU-18
X738-F35 PK-18
200-F139 BK-16
200-F113 BK-14
199-F165 ORN-18
501-F28 GRN-18
530-F29 ORN-18
590-F67 GY-18
A586-F26 ORN-18
200-F113 BK-14
200-F139 BK-16
200-F25 BK-18
200-F181 BK-18
200-F182 BK-18

147-F58
331-F187
147-F58
147-F83
321-F44

2
1

ONE TOUCH LOW IDLE SW


2220225

M-C1
G-C13
1211168
1027964
12
T902-G53 PK-18
T902-M12 PK-18
11
T901-M11 YL-18
T901-G52 YL-18
1
607-G30 PK-16
607-M1 PK-16
2
200-G33 BK-18
200-M2 BK-18
3
235-G39 BK-18
235-M3 BK-18
4
A755-M4 PK-18
A755-G23 PK-18
5
A756-G24 BLU-18
A756-M5 BLU-18
6
A757-M6 GY-18
A757-G25 GY-18
7
A758-G26 BR-18
A758-M7 BR-18
8
308-G18 YL-16
308-M8 YL-16
21
326-G54 RD-16
326-M23 RD-16
9
307-G20 ORN-16
307-M9 ORN-16
10
105-G8 RD-16
105-M10 RD-16
13
113-M13 ORN-18
113-G44 ORN-18
14
200-M14 BK-18
200-G45 BK-18
15
509-M15 WH-18
509-G46 WH-18
16
512-M16 GRN-18
512-G47 GRN-18
17
607-M17 PK-16
607-G48 PK-16
18
103-M18 RD-16
103-G49 RD-16
19
508-M19 PU-18
508-G50 PU-18
20
511-M20 BR-18
511-G51 BR-18

ATCH SEAT HEATER


2299093
2359027(UN TILT)
2
1

SW-COM
SW-1
SW-2

ATCH JOYSTICK RH
2602109

199-F165 ORN-18
501-F28 GRN-18
530-F29 ORN-18
A586-F26 ORN-18
590-F67 GY-18
200-F166 BK-18

199-F69 ORN-18
152-F124 BLU-16
152-F151 BLU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BLU-16
603-F133 PK-18
607-F49 PK-18
A537-F108 PK-18
L973-F82 GRN-16
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BLU-18
L978-F199 GY-16

1
2
3
4
5

117-GH4 RD-18
NOTE V

ATCH AUX PUMP PRESS. SW


3095769
(STEM 4 STATUS)
(NOTE X)

SW-3

ATCH JOYSTICK RH(4 SW)


2602127

G-C12 G-C14
1552264 3E3388
1
308-G19 YL-16
2
200-G34 BK-18
3
252-G21 YL-18
4
262-G22 GRN-18
5
T901-G52 YL-18
6
T902-G53 PK-18
7
8

235-G39 BK-18

2
4

169-G31 PK-18
200-G32 BK-16
235-G36 BK-18

G-C10
7Y3967
1
235-G43 BK-18
G-C11
7Y3967
1
L972-G27 BLU-18

308-G18 YL-16
308-G19 YL-16
200-G32 BK-16

SW-3

308-F144 YL-18
892-F12 BR-18
893-F11 GRN-18

235-F114 BK-18
235-F112 BK-18
235-F46 BK-18
123-F64 WH-18
147-F22 PU-16
147-F63 PU-16
147-F83 PU-16
147-F188 PU-16
147-F198 PU-16
147-F17 PU-16

603-F133 PK-18
200-F134 BK-18
199-F69 ORN-18
199-F135 ORN-16
638-F91 WH-16

175-F72 RD-14
172-F10 RD-18
149-F80 RD-16
115-F78 RD-16
103-F6 RD-16
105-F77 RD-16
114-F79 RD-16
184-F74 RD-14
130-F75 RD-14
141-F16 RD-16
142-F15 RD-16
168-F123 RD-14
168-F73 RD-10

ATCH MEDIUM PRESS. SW


3095769
(STEM 3 STATUS)
(NOTE H)

E565-GV4 BLU-16
E562-GV3 PU-16
147-GV1 PU-16

508-A93 PU-18
509-A94 WH-18
511-A95 BR-18
512-A96 GRN-18
200-A110 BK-14
251-A43 YL-18
261-A44 GRN-18

495-A23 GRN-18
496-A24 WH-18
C468-A29 BLU-18
495-F1 GRN-18
496-F5 WH-18
C468-F9 BLU-18

147-F22 PU-16
L973-F82 GRN-16
235-F114 BK-18
200-F113 BK-14
403-F115 GRN-18
405-F62 GY-18
412-F2 BLU-18
491-F3 PK-18

200-F68 BK-14
892-F98 BR-18
893-F111 GRN-18
103-F70 RD-16
113-F101 ORN-18
430-F33 BLU-18
487-F34 ORN-18
506-F103 PU-18
780-F21 PU-16
A537-F108 PK-18
578-F105 BLU-16
152-F117 BLU-16
575-F106 YL-18
576-F107 PK-18
G976-F36 BLU-18
X738-F35 PK-18
135-F95 BLU-14
210-F47 BK-14
C569-F97 YL-14
229-F45 BK-14

K776-F205 GRN-18

330-F71 YL-16

309-F99 GY-18
321-F44 BR-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

147-A12 PU-16
L973-A3 GRN-16
235-A140 BK-18
200-A109 BK-14
403-A14 GRN-18
405-A17 GY-18
412-A18 BLU-18
491-A21 PK-18

200-A108 BK-14
892-A42 BR-18
893-A41 GRN-18
103-A83 RD-18
113-A84 ORN-18
430-A19 BLU-18
487-A20 ORN-18
506-A39 PU-18
780-A10 PU-16
A537-A85 PK-18
578-A40 BLU-16
535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
G976-A31 BLU-18
X738-A37 PK-18
135-A89 BLU-16
210-A90 BK-16
C569-A91 YL-16
229-A92 BK-16

K776-A16 GRN-18

330-A82 YL-16

309-A15 GY-18
321-A38 BR-18

A770-A81 PK-18

308-A80 YL-16

616-A11 BLU-16
168-A5 RD-14
322-A8 GY-16
120-A76 YL-16
172-A2 RD-18
179-A77 BLU-16
638-A65 WH-16
105-A78 RD-16
169-A79 PK-18

607-A70 PK-16
154-A71 RD-18
127-A72 ORN-16
306-A73 GRN-16
124-A66 GRN-14
307-A74 ORN-16
175-A67 RD-14
320-A75 RD-18
184-A7 RD-14

1
2
3
4
5
6
7
8
9
10
11
12

C
O
N
N

+B
GND
PWM OUT

1
2
3
4
5
6

SW-4
SW-COM
SW-1
SW-2

261-F152 GRN-18
261-F52 GRN-18
261-F51 GRN-18

4
3
1
2
5

2
6

G-C9
2472693
1
2
3
4
5
6

1
2
3
4
5
6

A584-F169 BLU-18

E480-F43 PK-18
200-F183 BK-18
200-F167 BK-18

SATELLITE

1
2
3
4
5

306-F92 GRN-16

1
F-C55
7Y3967

ATCH QC HYD LOCK RELAY 2


1495050
GT-C5
1495051
1
779-GT6 WH-16
2
200-GT12 BK-18
3
E565-GT20 BLU-16
4
5
780-GT1 PU-16

GPS

C
O
N
N

139-F186 ORN-16
113-F185 ORN-16
123-F64 WH-18
147-F17 PU-16
147-F188 PU-16
147-F198 PU-16
199-F69 ORN-18
152-F124 BLU-16
152-F151 BLU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BLU-16
603-F133 PK-18
607-F49 PK-18
780-F31 PU-16
A537-F108 PK-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BLU-18
L978-F199 GY-16
235-F46 BK-18
L973-F82 GRN-16
L973-F110 GRN-18
L973-F14 GRN-16
L973-F14 GRN-16
199-F165 ORN-18
E480-F43 PK-18
200-F181 BK-18

RXD
GND
DTR
DCD

2
7

GROUND-CAB 2

607-F184 PK-18
607-F172 PK-18
235-F46 BK-18

PL121SR ANTENNA AS. ROOF


2662861

RS-232
RX-232
RX-232
RX-232

G-C2
2434510
K906-G5 GRN-18
A768-G6 BLU-18
A769-G7 GY-18
105-G8 RD-16
A537-G9 PK-18
K907-G10 BLU-18
M736-G11 BLU-18
L969-G12 WH-18
L968-G13 ORN-18
998-G14 BR-18
A770-G15 PK-18
F889-G16 WH-18

G-C8
2397352
E472-G1 GRN-18
235-G42 BK-18
E473-G2 GY-18
235-G41 BK-18
K843-G3 GRN-18
K847-G4 PU-18

326-G54 RD-16
103-G49 RD-16
105-G8 RD-16
113-G44 ORN-18
307-G20 ORN-16
508-G50 PU-18
509-G46 WH-18
511-G51 BR-18
512-G47 GRN-18
607-G30 PK-16
607-G48 PK-16
A755-G23 PK-18
A756-G24 BLU-18
A757-G25 GY-18
A758-G26 BR-18
E472-G1 GRN-18
E473-G2 GY-18
K843-G3 GRN-18
K847-G4 PU-18
L972-G27 BLU-18
200-G45 BK-18
252-G21 YL-18
262-G22 GRN-18
308-G17 YL-16

200-F157 BK-18

4
3
2
1
5

CONN TO
GL-C1 (NOTE R)
GN-C4 (NOTE P)

GK-C2
2305010
N960-GK6 ORN-18
N957-GK5 PK-18
N979-GK9 GRN-18
N970-GK7 YL-18
N973-GK8 BR-18

BATT +
GND
KEY SW ON
ALT R-TERM
RS-232 TXD

1
2
3
4
5
6
7
8
9
10
11
12

C
O
N
N

F-C34
7Y3955
1
508-F120 PU-18
2
509-F121 WH-18
3

123-F64 WH-18
200-F173 BK-18
200-F183 BK-18

CONN 1

1
2
3
4
5
6

154-F93 RD-18
200-F136 BK-18
307-F94 ORN-16

1
1
180-GX7 GN-16
GX-C6
F-C39
7Y3966
7Y3967

ATCH QC HYD LOCK RELAY 1


1495050
GT-C4
1495051
1
E564-GT13 PK-18
2
200-GT11 BK-18
3
E562-GT16 PU-16
4
5
779-GT5 WH-16

PROD LINK 2ND GENERATION RADIO


2639088

G-C1
2305008
E472-G1 GRN-18
E473-G2 GY-18
K843-G3 GRN-18
K847-G4 PU-18

F-C35
7Y3955
1
511-F118 BR-18
2
512-F119 GRN-18
3

607-F174 PK-18
607-F184 PK-18
A537-F108 PK-18

CONN TO
ZZ-C6 (NOTE R)
GN-C3 (NOTE P)

GK-C3
1552252
1
172-GK1 RD-18
2
235-GK2 BK-18
3
308-GK3 YL-16
4
403-GK4 GRN-18
5
N957-GK5 PK-18
6
7
N960-GK6 ORN-18
8
N979-GK9 GRN-18
9
N970-GK7 YL-18
10
N973-GK8 BR-18
11
12

TRAVEL ALARM RELAY


1613128

1
2
3
4
5

ATCH QC HYD LOCK ON RELAY


1495050
GT-C3
1495051
1
E564-GT14 PK-18
2
200-GT10 BK-18
3
A588-GT8 GRN-18
4
5
E564-GT14 PK-18
E564-GT15 PK-18

177-A69 RD-6

CONN 2

GK-C1
2434508
1
172-GK1 RD-18
2
308-GK3 YL-16
3
403-GK4 GRN-18
4
5
6
235-GK2 BK-18

15A
5A
10A
10A
10A
10A
10A
25A
20A
10A
10A
15A
30A
15A
20A
20A
10A
25A
25A
30A

199-F135 ORN-16
160-F53 PU-16
147-F83 PU-16
154-F93 RD-18
199-F69 ORN-18
306-F92 GRN-16
307-F94 ORN-16
320-F85 RD-18
321-F44 BR-18
322-F86 GY-16
331-F187 ORN-18
603-F133 PK-18
607-F49 PK-18
607-F87 PK-16
615-F129 YL-16
616-F84 BLU-16
638-F91 WH-16
645-F88 RD-18
684-F130 RD-18
200-F134 BK-18
200-F136 BK-18

GX-C5
7Y3967
1
180-GX6 GN-16

ATCH HIGH PRESS. SW


3095769
(STEM 1 STATUS)
(NOTE H, J, K)

ANTENNA CABLE

893-F11 GRN-18
893-F111 GRN-18
893-F142 GRN-18

RS-232 PORT #3-TXD


RS-232 PORT #3-RXD
RS-232 PORT #3-GND
GROUND

KEY SWITCH ON

114-F126 RD-18
320-F85 RD-18
114-F126 RD-18
114-F79 RD-16
322-F86 GY-16

161-GY3 PU-18

ATCH 2WAYS LEVER CHG PRESS. SW


3095769

262-F191 GRN-18
262-F19 GRN-18
262-F150 GRN-18
892-F12 BR-18
892-F98 BR-18
892-F143 BR-18

ATCH QC HYD LOCK PRIORITY RELAY


1495050
GT-C2
1495051
1
E562-GT18 PU-16
2
200-GT9 BK-18
3
E564-GT13 PK-18
4
E564-GT15 PK-18
5
A588-GT7 GRN-18

235-GN23 BK-18

ATCH BEACON RELAY


1613128

200-GT9 BK-18
200-GT10 BK-18
200-GT11 BK-18

ALTERNATOR R-TERM

1
2
3
4

177-A69 RD-6

200-GT4 BK-18
200-GT12 BK-18
200-GT19 BK-18

188-GH5 WH-16

GY-C3
7Y3966

ATCH 2WAYS LEVER CHANGE SOL


1211491

CONSOLE(RH)

4
3
2
1
5

308-GN9 YL-16

NEUTRAL START RELAY


1613128

A588-GT3 GRN-18
A588-GT7 GRN-18
A588-GT8 GRN-18

UNSWITCHED POWER

CONN 23

252-F190 YL-18
252-F20 YL-18
252-F153 YL-18

N963-GN18 ORN-18
N959-GN16 PK-18
N981-GN22 GRN-18
235-GN13 BK-18

779-GT2 WH-16
779-GT5 WH-16
779-GT6 WH-16

J1939 HIGH

A-C20
2304009
K906-A55 GRN-18
A768-A57 BLU-18
A769-A58 GY-18
105-A78 RD-16
A537-A85 PK-18
K907-A56 BLU-18

(NOTE G)

210-F47 BK-14
135-F95 BLU-14
229-F45 BK-14
C569-F97 YL-14
105-F40 RD-16

1
2
3 CONN 1
4 CONN TO GK-C2
5
6

1
2
3
4
5

115-F127 RD-18
684-F128 RD-18
115-F127 RD-18
115-F78 RD-16
615-F129 YL-16

780-GT1 PU-16

J1939 LOW

1
2

607-F49 PK-18
607-F174 PK-18
199-F69 ORN-18
199-F165 ORN-18
603-F133 PK-18
200-F173 BK-18

403-GN11 GRN-18

HORN RELAY
1613128

RS-232 PORT #1-CDC


RS-232 PORT #1-GND

A-C19
2434507
E472-A103 GRN-18
E473-A48 GY-18
K843-A49 GRN-18
K847-A50 PU-18

(NOTE C)

ATCH JOYSTICK PRESS. SW


3095769

4
3
1
2
5

172-GN7 RD-18

RS-232 PORT #1-RXD


RS-232 PORT #1-DTR

1
2
3
4
5

GX-C4
7Y3967
1
180-GX5 GN-18

210-F47 BK-14

235-GN14 BK-18
403-GN12 GRN-18
308-GN10 YL-16
172-GN8 RD-18
N957-GN15 PK-18
N960-GN17 ORN-18
N970-GN19 YL-18
N973-GN20 BR-18
N979-GN21 GRN-18

CAB LAMP RELAY


1613128

RS-232 PORT #1-TXD

124-F65 GRN-14
169-F175 PK-18
160-F53 PU-16
129-F57 BLU-16
179-F56 BLU-16
113-F61 ORN-18
147-F63 PU-16
123-F64 WH-18
152-F59 BLU-16
118-F90 GY-16
127-F60 ORN-16
120-F55 YL-16
199-F135 ORN-16
180-F54 GRN-16
143-F41 BR-18
119-F202 PK-18

135-F95 BLU-14

235-GN13 BK-18
235-GN23 BK-18

1
2
3
4
5

15A
5A
10A
10A
10A
5A
10A
5A
10A
10A
10A
10A
10A
10A
5A
5A
5A
10A
10A
15A

N973-GN20 BR-18
N979-GN21 GRN-18

160-F132 PU-18
A623-F131 BLU-18
160-F132 PU-18
160-F53 PU-16
607-F87 PK-16
607-F49 PK-18

141-2759
113-8490
113-8491
113-8492
113-8493
124-3548

C569-F97 YL-14

GN-C4
2434508
N960-GN17 ORN-18
N957-GN15 PK-18
N979-GN21 GRN-18
N970-GN19 YL-18
N973-GN20 BR-18

403-GN11 GRN-18
403-GN12 GRN-18
235-GN2 BK-18

A-C16
3E3364

1
2

CONSOLE(RH)

309-F99 GY-18
120-F55 YL-16
124-F65 GRN-14
127-F60 ORN-16
130-F75 RD-14
154-F93 RD-18
168-F73 RD-10
168-F123 RD-14
169-F18 PK-18
172-F10 RD-18
175-F72 RD-14
179-F56 BLU-16
184-F74 RD-14
306-F92 GRN-16
307-F94 ORN-16
320-F85 RD-18
321-F44 BR-18
322-F86 GY-16
330-F71 YL-16
607-F87 PK-16
616-F84 BLU-16
638-F91 WH-16
A770-F66 PK-18
K776-F205 GRN-18
L978-F199 GY-16
308-F104 YL-16
105-F102 RD-16
403-F201 GRN-18
200-F68 BK-14
118-F90 GY-16
152-F59 BLU-16
615-F129 YL-16
105-F102 RD-16
308-F104 YL-16
L978-F199 GY-16
103-F6 RD-16
105-F77 RD-16
113-F61 ORN-18
123-F64 WH-18
129-F57 BLU-16
147-F63 PU-16
147-F83 PU-16
199-F69 ORN-18
331-F187 ORN-18
603-F133 PK-18
607-F49 PK-18
645-F88 RD-18
684-F130 RD-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BLU-18
200-F138 BK-16
200-F139 BK-16
200-F140 BK-16

200-GH7 BK-18
200-F134 BK-18
200-F136 BK-18
200-F138 BK-16
200-F203 BK-18
200-F68 BK-14
200-F139 BK-16
200-F140 BK-16

GN-C3
2305010
1
172-GN8 RD-18
2
308-GN10 YL-16
3 CONN 2
403-GN12 GRN-18
4 CONN TO GK-C1
5
6
235-GN14 BK-18

308-GN9 YL-16
308-GN10 YL-16
403-GN4 GRN-18

CHASSIS LAMP RELAY


1613128

1
2
3
4
5

FUSE
5A 10A FUSE BASE 15A 2382319 20A 25A 30A -

200-AJ3 BK-18
103-AJ6 RD-16
508-AJ7 PU-18
511-AJ8 BR-18
512-AJ5 GRN-18
509-AJ4 WH-18
113-AJ1 ORN-18

N960-GN17 ORN-18
N970-GN19 YL-18

A-C14
2434508

+12 V MEMORY OUT


+12 V SWITCHED OUT
GROUND(12V)
GROUND(24V)
+24 V BATTERY IN
+24 V SWITCHED IN

ALT DIODE
F-C59 1211022
7Y3952
1
119-F202 PK-18
2
309-F204 GY-18
309-F99 GY-18

A513-GH1 RD-18
592-GH2 BLU-18
200-GH3 BK-18

CONN 3

CONN TO GL-C1
(NOTE P)

GN-C5
2305010
1
N963-GN18 ORN-18
2
N959-GN16 PK-18
3
N981-GN22 GRN-18
4
5
6

172-GN7 RD-18
172-GN8 RD-18
308-GN3 YL-16

BOOM LAMP RELAY


1613128

149-F125 RD-18
645-F88 RD-18
149-F125 RD-18
149-F80 RD-16
616-F84 BLU-16

1
2
3

CONN TO ZZ-C6
(NOTE P)

GN-C1
2434508
172-GN1 RD-18
308-GN3 YL-16
403-GN4 GRN-18
892-GN5 BR-18
893-GN6 GRN-18
235-GN2 BK-18

235-A144 BK-18
235-A145 BK-18
235-A146 BK-18

F-C53
2434505

113-F61 ORN-18
118-F90 GY-16
119-F202 PK-18
120-F55 YL-16
123-F64 WH-18
124-F65 GRN-14
127-F60 ORN-16
129-F57 BLU-16
147-F63 PU-16
152-F59 BLU-16
179-F56 BLU-16
160-F53 PU-16
199-F135 ORN-16
103-F6 RD-16
105-F77 RD-16
130-F75 RD-14
168-F73 RD-10
168-F123 RD-14
172-F10 RD-18
175-F72 RD-14
184-F74 RD-14
114-F79 RD-16
115-F78 RD-16
149-F80 RD-16

117-GH4 RD-18
188-GH5 WH-16

CONN 4

1
2
3
4
5
6

892-GN5 BR-18
893-GN6 GRN-18
N959-GN16 PK-18
N963-GN18 ORN-18
N981-GN22 GRN-18
172-GN1 RD-18

F-C57
1532602
A770-F66 PK-18
169-F18 PK-18
169-F175 PK-18
F-C52
1532602

A513-GH1 RD-18
592-GH2 BLU-18
200-GH3 BK-18
200-GH7 BK-18
117-GH4 RD-18
139-GH6 ORN-16

N957-GN15 PK-18

F-C12
7Y3952
1
A623-F131 BLU-18
2
684-F130 RD-18
684-F128 RD-18

1
2
3
4
5

ATCH TOOL PRIORITY RELAY


1495050
(NOTE Y)

(NOTE P)

F-C9
1211168

FUSE BASE

ATCH CAUTION LAMP RELAY


1495050
CAT DATA LINK +
CAT DATA LINK -

1
1

BACKUP RESISTOR
1028016

1
2
3
4
5
6

893-GN6 GRN-18
892-GN5 BR-18

CONN TO
GN-C5 (NOTE R)
GK-C2 (NOTE S)

1
2
3
4
5
6

ATCH LOWER WIPER MOTOR


2931140
+1

A-C37
3E3364
1
2

M997-A143 PU-18
235-A144 BK-18

A-C42 A-C43
1552269 3E3364
1
1
K852-A36 GRN-18
2
2
235-A136 BK-18

A-C29
2304011

169-F18 PK-18
A770-F66 PK-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BLU-18
169-F175 PK-18

+12V MEMORY OUT


+12V SWITCHED OUT
GROUND
GROUND
+24V BATTERY IN
+24V SWITCHED IN

CONN 3

1
2
3
4
5
6

CONN 18

CONN 17

A-C28
1027964

F-C56
2434506
1
M744-F195 WH-18
2
M746-F192 YL-18
3
M747-F42 BLU-18

A513-AJ10 RD-18
592-AJ11 BLU-18
200-AJ2 BK-18
200-AJ3 BK-18
103-AJ6 RD-16
139-AJ9 ORN-18

1
2
3
4
5
6

HORN SW
2220225

ATCH 12V 7A CONVERTER 2


2832783

1
2

309-F204 GY-18
330-F71 YL-16
403-F201 GRN-18
K776-F205 GRN-18
200-F203 BK-18

1
2
3
4
5
6

GL-C1
2434508

GATEWAY WORLDVIEW MODULE


2399954

A-C12
2434508

A-C44 A-C4
1552269 3E3364
1
1
K851-A35 BLU-18
2
2
235-A134 BK-18

A-C17
2434510
A755-A25 PK-18
A756-A26 BLU-18
A757-A27 GY-18
A758-A28 BR-18
L972-A32 BLU-18
F774-A63 WH-18
F773-A62 ORN-18
607-A99 PK-16

403-F201 GRN-18

A-C36
1552269

ATCH JOYSTICK LH
2602110

235-A134 BK-18
235-A136 BK-18
235-A135 BK-18

+12 V MEMORY OUT


+12 V SWITCHED OUT
GROUND(12V)
GROUND(24V)
+24 V BATTERY IN
+24 V SWITCHED IN

A-C33
2472693

ATCH PEDAL LH
2475276

CALIBRATION
CALIBRATION

A-C40 A-C41
1552269 3E3364
1
1
K849-A33 YL-18
2
2
235-A131 BK-18

G-C3
A-C18
2305010
2434508
1
308-G17 YL-16
308-A100 YL-16
2
326-G54 RD-16
3
307-G20 ORN-16
307-A74 ORN-16
4
252-G21 YL-18
252-A101 YL-18
5
262-G22 GRN-18
262-A102 GRN-18
6

330-F71 YL-16
K776-F205 GRN-18
309-F204 GY-18
200-F203 BK-18

+12 V MEMORY OUT


+12V SWITCHED OUT
GROUND (12V)
GROUND (24V)
+24V BAT. IN
+24V SWITCHED IN

N960-GL2 ORN-18
N957-GL1 PK-18
N979-GL3 GRN-18

LAMP DIODE
1211022

GF-C2
1495051
1
P992-GF7 BR-18
2
235-GF3 BK-18
3
147-GF1 PU-16
4
5
G726-GF6 GY-16

PU-16
WH-16
GRN-18
BK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

WH/YL

1
2
3
4
5
6

509-AJ4 WH-18
508-AJ7 PU-18
200-AJ2 BK-18

GL-C3 GL-C2
8T8731 8T8732
B
C
A
CONN 5

C855-GF5 GY-18
235-GF2 BK-18
235-GF3 BK-18
235-GF4 BK-18
147-GF1 PU-16
G726-GF6 GY-16
P992-GF7 BR-18

GN-C2
1607690

F-C58
2304013

CAB

GT-C6
2305008
780-GT1
779-GT2
CONN TO GU-C1 3
A588-GT3
(FOR UNIVERSAL QC) 4
200-GT4

CONN 6 1
2

WH/BU
YL
WH/GN
BK

A513-AJ10 RD-18
592-AJ11 BLU-18
512-AJ5 GRN-18
511-AJ8 BR-18

1
2
3
4
5
6

+8V
GND
PWM OUT

A-C39
A-C38
3E3364
1552269
1
1
H832-A147 YL-18
2
2
235-A145 BK-18

L969-A59 WH-18
L968-A60 ORN-18
998-A64 BR-18
A770-A81 PK-18
F889-A61 WH-18

229-F45 BK-14

START CONT RELAY


0942080
OPERATOR STATION

REAR VIEW CAMERA


268-8643
CABLE AS.

S
L
R
GND

1
2
3
4
5
6
7
8

1
2
3
4

C569-A91 YL-16
229-A92 BK-16
200-A119 BK-16
179-A120 BLU-16
179-A121 BLU-16
179-A77 BLU-16

H476-A122 WH-18
235-A133 BK-18

F-C8
1027964

177-FA1 RD-4

CONN 7

A-C13
2305010

1
2
3
4
5
6

1
2
3
4
5
6

SW-3

F-C61
7Y3958

177-A69 RD-6

GY-C1
3068590
A571-GY1 PU-18
235-GY2 BK-18
161-GY3 PU-18
200-GY4 BK-18

112-FC1 PU-4

1
2
3
4
5
6

CONN 8

SECONDARY SHUTDOWN SW
4D1836

GF-C1
2434508
147-GF1 PU-16
G726-GF6 GY-16
235-GF4 BK-18
C855-GF5 GY-18
P992-GF7 BR-18

F-C7
1288950
A770-F66 PK-18

235-AG1 BK-18

135-A89 BLU-16
210-A90 BK-16
200-A116 BK-16
120-A117 YL-16
120-A118 YL-16
120-A76 YL-16

ATCH 12V 7A CONVERTER 1


2832783

A-C15
1552269

A-C27
1211168

L978-F199 GY-16

F-C6
1027964

A-C11
2305010

120-A76 YL-16
135-A89 BLU-16
179-A77 BLU-16
C569-A91 YL-16
200-A116 BK-16
200-A119 BK-16
210-A90 BK-16
229-A92 BK-16

CONN 16

A-C26
1254766

308-F104 YL-16

F-C10
1343296

F716-AG2 WH-18
2

A-C25
1211168

ATCH FOOT PEDAL SW


2051339

A-C34 A-C35
1552272 3E3376
3
3
576-A88 PK-18
1
1
535-A86 BLU-16
4
4
575-A87 YL-18
2
2
200-A124 BK-18

SW-COM
SW-1
SW-2

535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
E472-A123 GRN-18
H832-A147 YL-18
K849-A33 YL-18
K851-A35 BLU-18
K852-A36 GRN-18
M997-A143 PU-18
N793-A51 GRN-18
N794-A52 GY-18
200-A124 BK-18
235-A129 BK-18
235-A130 BK-18
235-A131 BK-18
235-A132 BK-18

A-C21
2434509
113-A104 ORN-18
200-A112 BK-18
509-A94 WH-18
512-A96 GRN-18
607-A105 PK-16
103-A83 RD-18
508-A93 PU-18
511-A95 BR-18

616-F84 BLU-16
168-F123 RD-14
322-F86 GY-16
120-F55 YL-16
172-F10 RD-18
179-F56 BLU-16
638-F91 WH-16
105-F102 RD-16
169-F18 PK-18

AG-C1
2434505

CONN TO C-C50
(FOR SYSTEM 20)

130-A1 RD-14
HOUSING AS.
2756810

+B
GND
PWM OUT

1
2
3
4
5
6

CONSOLE(LH)

535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
E472-A123 GRN-18
H832-A147 YL-18
K849-A33 YL-18
K851-A35 BLU-18
K852-A36 GRN-18
M997-A143 PU-18
N793-A51 GRN-18
N794-A52 GY-18
200-A124 BK-18
235-A146 BK-18

CONN 15

SW-3

200-F168 BK-16

113-A84 ORN-18
113-A127 ORN-18
113-A104 ORN-18
120-A76 YL-16
127-A72 ORN-16
130-A1 RD-14
135-A89 BLU-16
147-A12 PU-16
154-A71 RD-18
168-A5 RD-14
169-A79 PK-18
172-A2 RD-18
177-A69 RD-6
179-A77 BLU-16
184-A7 RD-14
251-A43 YL-18
252-A97 YL-18
261-A44 GRN-18
262-A98 GRN-18
306-A73 GRN-16
307-A74 ORN-16
308-A80 YL-16
309-A15 GY-18
320-A75 RD-18
321-A38 BR-18
322-A8 GY-16
330-A82 YL-16
403-A14 GRN-18
405-A17 GY-18
412-A18 BLU-18
430-A19 BLU-18
487-A20 ORN-18
491-A21 PK-18
495-A23 GRN-18
496-A24 WH-18
506-A39 PU-18
508-A93 PU-18
509-A94 WH-18
511-A95 BR-18
512-A96 GRN-18
535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
578-A40 BLU-16
616-A11 BLU-16
780-A10 PU-16
892-A42 BR-18
893-A41 GRN-18
A537-A85 PK-18
A770-A81 PK-18
C468-A29 BLU-18
C569-A91 YL-16
F716-A22 WH-18
G976-A31 BLU-18
K776-A16 GRN-18
L973-A3 GRN-16
X738-A37 PK-18
200-A108 BK-14
200-A109 BK-14
200-A110 BK-14
210-A90 BK-16
229-A92 BK-16
235-A139 BK-18
235-A140 BK-18

A-C10
2304011

789-A115 RD-18
127-A72 ORN-16
154-A71 RD-18
320-A75 RD-18
A588-A4 GRN-18
E472-A113 GRN-18
E474-A45 ORN-18
K844-A46 GY-18
K848-A47 WH-18
200-A114 BK-16
235-A137 BK-18

1
2
3
4
5
6

A-C32
2397352
1
E472-A123 GRN-18
2
235-A130 BK-18
3
N794-A52 GY-18
4
5
6

ATCH JOYSTICK LH(4 SW)


2602128

H-C7
2472693

H-C4
7Y3967
1
320-H8 RD-18
H-C5
7Y3967
1
200-H9 BK-18

200-H14 BK-16
200-H9 BK-18

ANTENNA CABLE

308-A6 YL-16
308-A100 YL-16
308-A80 YL-16
309-A15 GY-18
321-A38 BR-18
322-A8 GY-16
330-A82 YL-16
403-A14 GRN-18
405-A17 GY-18
412-A18 BLU-18
430-A19 BLU-18
487-A20 ORN-18
491-A21 PK-18
495-A23 GRN-18
496-A24 WH-18
506-A39 PU-18
578-A40 BLU-16
607-A9 PK-16
616-A11 BLU-16
780-A10 PU-16
892-A42 BR-18
893-A41 GRN-18
998-A64 BR-18
A755-A25 PK-18
A756-A26 BLU-18
A757-A27 GY-18
A758-A28 BR-18
A768-A57 BLU-18
A769-A58 GY-18
C468-A29 BLU-18
E472-A103 GRN-18
E473-A48 GY-18
E554-A13 PK-18
F716-A22 WH-18
F773-A62 ORN-18
F774-A63 WH-18
F889-A61 WH-18
G976-A31 BLU-18
H476-A122 WH-18
K776-A16 GRN-18
K843-A49 GRN-18
K847-A50 PU-18
K906-A55 GRN-18
K907-A56 BLU-18
L968-A60 ORN-18
L969-A59 WH-18
L972-A32 BLU-18
L973-A3 GRN-16
X738-A37 PK-18
200-A106 BK-14
200-A107 BK-14
200-A108 BK-14
200-A109 BK-14
200-A110 BK-14
200-A111 BK-16
200-A112 BK-18
200-A128 BK-16
235-A139 BK-18
235-A140 BK-18
235-A141 BK-18
113-A127 ORN-18
120-A76 YL-16
127-A72 ORN-16
135-A89 BLU-16
154-A71 RD-18
179-A77 BLU-16
320-A75 RD-18
535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
C569-A91 YL-16
210-A90 BK-16
229-A92 BK-16
235-A133 BK-18

262-A54 GRN-18
262-A102 GRN-18
262-A98 GRN-18
306-A73 GRN-16

252-A53 YL-18
252-A101 YL-18
252-A97 YL-18
261-A44 GRN-18

113-A127 ORN-18
120-A76 YL-16
127-A72 ORN-16
130-A1 RD-14
135-A89 BLU-16
147-A12 PU-16
154-A71 RD-18
168-A5 RD-14
172-A2 RD-18
177-A69 RD-6
179-A77 BLU-16
184-A7 RD-14
251-A43 YL-18
252-A97 YL-18
261-A44 GRN-18
262-A98 GRN-18
306-A73 GRN-16
308-A80 YL-16
309-A15 GY-18
320-A75 RD-18
321-A38 BR-18
322-A8 GY-16
330-A82 YL-16
403-A14 GRN-18
405-A17 GY-18
412-A18 BLU-18
430-A19 BLU-18
487-A20 ORN-18
491-A21 PK-18
495-A23 GRN-18
496-A24 WH-18
506-A39 PU-18
535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
578-A40 BLU-16
607-A9 PK-16
616-A11 BLU-16
780-A10 PU-16
892-A42 BR-18
893-A41 GRN-18
C468-A29 BLU-18
C569-A91 YL-16
E554-A13 PK-18
F716-A22 WH-18
G976-A31 BLU-18
K776-A16 GRN-18
L973-A3 GRN-16
X738-A37 PK-18
200-A106 BK-14
200-A107 BK-14
200-A108 BK-14
200-A109 BK-14
200-A110 BK-14
200-A128 BK-16
210-A90 BK-16
229-A92 BK-16
235-A139 BK-18
235-A140 BK-18
252-A101 YL-18
262-A102 GRN-18
308-A100 YL-16
998-A64 BR-18
A755-A25 PK-18
A756-A26 BLU-18
A757-A27 GY-18
A758-A28 BR-18
A768-A57 BLU-18
A769-A58 GY-18
E472-A103 GRN-18
E473-A48 GY-18
F773-A62 ORN-18
F774-A63 WH-18
F889-A61 WH-18
H476-A122 WH-18
K843-A49 GRN-18
K847-A50 PU-18
K906-A55 GRN-18
K907-A56 BLU-18
L968-A60 ORN-18
L969-A59 WH-18
L972-A32 BLU-18
200-A111 BK-16
200-A112 BK-18
235-A133 BK-18
235-A141 BK-18

CONN 13

H-C3
2397352
E472-H1 GRN-18
235-H6 BK-18
E474-H2 ORN-18
235-H7 BK-18
K844-H3 GY-18
K848-H4 WH-18

A-C30 A-C31
3E3364 1552269
1
1
N793-A51 GRN-18
2
2
235-A129 BK-18

SW-4
SW-COM
SW-1
SW-2

A588-H11 GRN-18
154-H10 RD-18
189-H12 RD-18
320-H8 RD-18
E472-H1 GRN-18
E474-H2 ORN-18
K844-H3 GY-18
K848-H4 WH-18
235-H5 BK-18

169-A79 PK-18
200-A111 BK-16
235-A141 BK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

CONN 9

CONN TO C-C3

A-C3
2434510
K906-A55 GRN-18
K907-A56 BLU-18
A768-A57 BLU-18
A769-A58 GY-18
L969-A59 WH-18
L968-A60 ORN-18
F889-A61 WH-18
F773-A62 ORN-18
F774-A63 WH-18
998-A64 BR-18
306-A73 GRN-16
330-A82 YL-16

130-F75 RD-14

1
2
3
4
5
6
7
8
9
10
11
12

252-A53 YL-18
262-A54 GRN-18

NEUTRAL START LIMIT SW


1114799

235-H6 BK-18
235-H7 BK-18
200-H13 BK-16

H476-A122 WH-18
235-A133 BK-18
252-A101 YL-18
262-A102 GRN-18
308-A100 YL-16
998-A64 BR-18
A755-A25 PK-18
A756-A26 BLU-18
A757-A27 GY-18
A758-A28 BR-18
A768-A57 BLU-18
A769-A58 GY-18
E472-A103 GRN-18
E473-A48 GY-18
F773-A62 ORN-18
F774-A63 WH-18
F889-A61 WH-18
K843-A49 GRN-18
K847-A50 PU-18
K906-A55 GRN-18
K907-A56 BLU-18
L968-A60 ORN-18
L969-A59 WH-18
L972-A32 BLU-18
200-A111 BK-16
200-A112 BK-18
235-A141 BK-18
103-A83 RD-18
105-A78 RD-16
113-A104 ORN-18
169-A79 PK-18
307-A74 ORN-16
508-A93 PU-18
509-A94 WH-18
511-A95 BR-18
512-A96 GRN-18
607-A99 PK-16
607-A105 PK-16
A537-A85 PK-18
A770-A81 PK-18

CONN 14

607-F87 PK-16
154-F93 RD-18
127-F60 ORN-16
306-F92 GRN-16
124-F65 GRN-14
307-F94 ORN-16
175-F72 RD-14
320-F85 RD-18
184-F74 RD-14

1
2
3
4
5
6
7
8
9
10
11
12

CONN 10

CONN TO C-C2

A-C2
2304009
E474-A45 ORN-18
K844-A46 GY-18
K848-A47 WH-18
E473-A48 GY-18
K843-A49 GRN-18
K847-A50 PU-18
N793-A51 GRN-18
N794-A52 GY-18

B/R
B/W
R
R/G
P
B
R/W
O/G
R/L

A-C24
2304009
124-A66 GRN-14
200-A106 BK-14
175-A67 RD-14
E554-A13 PK-18
607-A68 PK-16
200-A107 BK-14

168-F73 RD-10

1
2
3
4
5
6
7
8
9
10
11
12

177-A69 RD-6

A/C UNIT
2405036

1
2
3
4
5
6

H-C1
2434508
320-H8 RD-18
200-H13 BK-16
154-H10 RD-18
189-H12 RD-18
A588-H11 GRN-18
127-H15 ORN-16

1
2
3
4
5
6

1
2

H-C6
1552267
A
154-H10 RD-18
B
A588-H11 GRN-18
C
189-H12 RD-18

H-C8
2434505

1
+ B
2
GND
ATCH AIR SUSPENSION
2405063

113-A127 ORN-18
E997-A34 RD-18

113-A127 ORN-18
120-A76 YL-16
127-A72 ORN-16
135-A89 BLU-16
154-A71 RD-18
179-A77 BLU-16
320-A75 RD-18
535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
C569-A91 YL-16
210-A90 BK-16
229-A92 BK-16

A-C22
2304011
638-A65 WH-16
200-A128 BK-16

177-A69 RD-6

A-C5
1275484

1
2

177-A69 RD-6

CONN 11

K849-A33 YL-18
E997-A34 RD-18
K851-A35 BLU-18
K852-A36 GRN-18
X738-A37 PK-18
321-A38 BR-18
235-A138 BK-18
235-A142 BK-18
235-A139 BK-18
M997-A143 PU-18
506-A39 PU-18
578-A40 BLU-16
893-A41 GRN-18
892-A42 BR-18
251-A43 YL-18
261-A44 GRN-18

A-C23
2434505
ATCH BEACON LAMP

607-A70 PK-16
607-A68 PK-16
607-A9 PK-16
607-A99 PK-16
607-A105 PK-16
103-A83 RD-18
105-A78 RD-16

E472-A30 GRN-18
E472-A123 GRN-18
E472-A103 GRN-18
E472-A113 GRN-18
E473-A48 GY-18
E474-A45 ORN-18
E554-A13 PK-18
E997-A34 RD-18
F716-A22 WH-18
F773-A62 ORN-18
F774-A63 WH-18
F889-A61 WH-18
G976-A31 BLU-18
H476-A122 WH-18
H832-A147 YL-18
K776-A16 GRN-18
K843-A49 GRN-18
K844-A46 GY-18
K847-A50 PU-18
K848-A47 WH-18
K849-A33 YL-18
K851-A35 BLU-18
K852-A36 GRN-18
K906-A55 GRN-18
K907-A56 BLU-18
L968-A60 ORN-18
L969-A59 WH-18
L972-A32 BLU-18
L973-A3 GRN-16
M997-A143 PU-18
N793-A51 GRN-18
N794-A52 GY-18
X738-A37 PK-18
235-A138 BK-18
235-A139 BK-18
235-A140 BK-18
235-A141 BK-18
235-A142 BK-18

F716-A22 WH-18
235-A139 BK-18

CONN TO C-C1

1
2

CONN 12

403-A14 GRN-18
309-A15 GY-18
K776-A16 GRN-18
405-A17 GY-18
412-A18 BLU-18
430-A19 BLU-18
487-A20 ORN-18
491-A21 PK-18
F716-A22 WH-18
495-A23 GRN-18
496-A24 WH-18
A755-A25 PK-18
A756-A26 BLU-18
A757-A27 GY-18
A758-A28 BR-18
C468-A29 BLU-18
E472-A30 GRN-18
H476-A122 WH-18
H832-A147 YL-18
G976-A31 BLU-18
L972-A32 BLU-18

124-A66 GRN-14
175-A67 RD-14
638-A65 WH-16

308-A6 YL-16
309-A15 GY-18
321-A38 BR-18
322-A8 GY-16
403-A14 GRN-18
405-A17 GY-18
412-A18 BLU-18
430-A19 BLU-18
487-A20 ORN-18
491-A21 PK-18
495-A23 GRN-18
496-A24 WH-18
506-A39 PU-18
578-A40 BLU-16
607-A9 PK-16
616-A11 BLU-16
780-A10 PU-16
892-A42 BR-18
893-A41 GRN-18
998-A64 BR-18
A588-A4 GRN-18
A755-A25 PK-18
A756-A26 BLU-18
A757-A27 GY-18
A758-A28 BR-18
A768-A57 BLU-18
A769-A58 GY-18
C468-A29 BLU-18

A588-A4 GRN-18
E472-A113 GRN-18
E472-A123 GRN-18
E474-A45 ORN-18
E997-A34 RD-18
H832-A147 YL-18
K844-A46 GY-18
K848-A47 WH-18
K849-A33 YL-18
K851-A35 BLU-18
K852-A36 GRN-18
M997-A143 PU-18
N793-A51 GRN-18
N794-A52 GY-18
200-A114 BK-16
200-A116 BK-16
200-A119 BK-16
200-A124 BK-18
235-A146 BK-18
235-A137 BK-18
235-A133 BK-18
235-A138 BK-18

113-A127 ORN-18
120-A76 YL-16
127-A72 ORN-16
130-A1 RD-14
135-A89 BLU-16
147-A12 PU-16
154-A71 RD-18
168-A5 RD-14
172-A2 RD-18
177-A69 RD-6
179-A77 BLU-16
184-A7 RD-14
251-A43 YL-18
252-A97 YL-18
261-A44 GRN-18
262-A98 GRN-18
306-A73 GRN-16
308-A80 YL-16
309-A15 GY-18
320-A75 RD-18
321-A38 BR-18
322-A8 GY-16
330-A82 YL-16
403-A14 GRN-18
405-A17 GY-18
412-A18 BLU-18
430-A19 BLU-18
487-A20 ORN-18
491-A21 PK-18
495-A23 GRN-18
496-A24 WH-18
506-A39 PU-18
535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
578-A40 BLU-16
607-A9 PK-16
616-A11 BLU-16
780-A10 PU-16
892-A42 BR-18
893-A41 GRN-18
C468-A29 BLU-18
C569-A91 YL-16
E554-A13 PK-18
F716-A22 WH-18
G976-A31 BLU-18
K776-A16 GRN-18
L973-A3 GRN-16
X738-A37 PK-18
200-A106 BK-14
200-A107 BK-14
200-A108 BK-14
200-A109 BK-14
200-A110 BK-14
200-A128 BK-16
210-A90 BK-16
229-A92 BK-16
235-A139 BK-18
235-A140 BK-18
103-A83 RD-18
105-A78 RD-16
113-A104 ORN-18
169-A79 PK-18
307-A74 ORN-16
508-A93 PU-18
509-A94 WH-18
511-A95 BR-18
512-A96 GRN-18
607-A99 PK-16
607-A105 PK-16
A537-A85 PK-18
A770-A81 PK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

A-C1
1532620
130-A1 RD-14
172-A2 RD-18
L973-A3 GRN-16
A588-A4 GRN-18
168-A5 RD-14
308-A6 YL-16
184-A7 RD-14
322-A8 GY-16
607-A9 PK-16
780-A10 PU-16
616-A11 BLU-16
147-A12 PU-16
E554-A13 PK-18

E554-A13 PK-18
200-A106 BK-14
200-A107 BK-14
200-A128 BK-16
607-A68 PK-16

330-A82 YL-16

1
2
3
4
5
6

A-C9
2305010
320-A75 RD-18
200-A114 BK-16
154-A71 RD-18
789-A115 RD-18
A588-A4 GRN-18
127-A72 ORN-16

1
(NOTE T)
2
RECEPTACLE AS.
1450549

H-C9
2304011
127-H15 ORN-16
200-H14 BK-16

H-C2
2305010
E472-H1 GRN-18
E474-H2 ORN-18
K844-H3 GY-18
K848-H4 WH-18
235-H5 BK-18

CONN 22
177-A69 RD-6
130-A1 RD-14
147-A12 PU-16
168-A5 RD-14
172-A2 RD-18
184-A7 RD-14
251-A43 YL-18

200-A106
200-A111
200-A112
200-A107
200-A119
200-A128
200-A108
200-A114
200-A116
200-A109
200-A110
200-A124
BK-14
BK-14
BK-14
BK-14
BK-14
BK-16
BK-18
BK-16
BK-16
BK-16
BK-18
BK-16

130-A1 RD-14
147-A12 PU-16
168-A5 RD-14
172-A2 RD-18
177-A69 RD-6
184-A7 RD-14
251-A43 YL-18
252-A53 YL-18
261-A44 GRN-18
262-A54 GRN-18
306-A73 GRN-16

GROUND

(Dimensions: 48 inches x 35 inches)

789-A115 RD-18

130-A1 RD-14
147-A12 PU-16
168-A5 RD-14
172-A2 RD-18
177-A69 RD-6
184-A7 RD-14
251-A43 YL-18
252-A53 YL-18
261-A44 GRN-18
262-A54 GRN-18
306-A73 GRN-16
308-A6 YL-16
309-A15 GY-18
321-A38 BR-18
322-A8 GY-16
330-A82 YL-16
403-A14 GRN-18
405-A17 GY-18
412-A18 BLU-18
430-A19 BLU-18
487-A20 ORN-18
491-A21 PK-18
495-A23 GRN-18
496-A24 WH-18
506-A39 PU-18
578-A40 BLU-16
607-A9 PK-16
616-A11 BLU-16
780-A10 PU-16
892-A42 BR-18
893-A41 GRN-18
998-A64 BR-18
A755-A25 PK-18
A756-A26 BLU-18
A757-A27 GY-18
A758-A28 BR-18
A768-A57 BLU-18
A769-A58 GY-18
C468-A29 BLU-18
E472-A103 GRN-18
E473-A48 GY-18
E554-A13 PK-18
F716-A22 WH-18
F773-A62 ORN-18
F774-A63 WH-18
F889-A61 WH-18
G976-A31 BLU-18
H476-A122 WH-18
K776-A16 GRN-18
K843-A49 GRN-18
K847-A50 PU-18
K906-A55 GRN-18
K907-A56 BLU-18
L968-A60 ORN-18
L969-A59 WH-18
L972-A32 BLU-18
L973-A3 GRN-16
X738-A37 PK-18
200-A106 BK-14
200-A107 BK-14
200-A108 BK-14
200-A109 BK-14
200-A110 BK-14
200-A111 BK-16
200-A112 BK-18
200-A128 BK-16
235-A139 BK-18
235-A140 BK-18
235-A141 BK-18

GROUND-PLATFORM 1

200-A106
200-A107
200-A108
200-A109
200-A110
200-A111
200-A112
200-A114
200-A116
200-A119
200-A124
200-A128

ACC DIODE
A-C7 1974385
1552269
1
789-A126 RD-18
(NOTE U)
2
113-A127 ORN-18

A-C8
2434508
E472-A113 GRN-18
E474-A45 ORN-18
K844-A46 GY-18
K848-A47 WH-18
235-A137 BK-18

C855-GF5 GY-18
235-GF2 BK-18

A588-A4 GRN-18
E472-A113 GRN-18
E472-A123 GRN-18
E474-A45 ORN-18
E997-A34 RD-18
H832-A147 YL-18
K844-A46 GY-18
K848-A47 WH-18
K849-A33 YL-18
K851-A35 BLU-18
K852-A36 GRN-18
M997-A143 PU-18
N793-A51 GRN-18
N794-A52 GY-18
200-A114 BK-16
200-A116 BK-16
200-A119 BK-16
200-A124 BK-18
235-A138 BK-18

BK-14
BK-16
BK-18
BK-14
BK-16
BK-16
BK-14
BK-16
BK-16
BK-14
BK-14
BK-18

PA
PLATF-CHASSIS GROUND STRAP
1S2342

GROUND-CHASSIS 6

36 Page,

KENR7790 VOL 1 of 2

CONN 21

HYD LOCK DIODE


A-C6 1974385
1552269
1
789-A125 RD-18
2
E997-A34 RD-18

1
2

ANTENNA AS.
2594883

2
3

ATCH TOOL PRIORITY SW


7N2353
(NOTE Y)

147-AW1 PU-16

QUICK COUPLER SW
7N2353

CAB
OPERATOR STATION

IDENT PART NO.

A
F
G
H
M
R
T
U
V
AG
AJ
AW
GF
GG
GH
GK
GL
GN
GT
GV
GX

342-2957
342-2855
259-4877
251-0580
328-0021
336-6095
336-6095
336-6096
336-6096
267-7950
328-0139
238-2479
342-3112
267-7694
342-3122
283-2732
259-4940
259-4887
336-6356
336-6356
327-9998

CJ
CL
CM
CT
FA
FC

319-1343
251-0304
324-5806
319-1342
238-2390
238-2391

WA
WC
WE
WG

324-5804
324-5805
238-2280
163-6758

PA
PC

1S-2342
134-3344

LOC

NOTE
DESCRIPTION
HARNESS AS.
J-17
PLATFORM
H-10
CAB
J-5
CONSOLE-RH
L-6
CONSOLE-LH
I-2
KEY SW (CONSOLE)
H-2
CAB LAMP
H-2
CAB LAMP
G-2
D
CAB LAMP (CAB GUARD)
G-2
D
CAB LAMP (CAB GUARD)
H-11
2ND SHUTDOWN SW
C-9
RADIO CONVERTER
C-2
QUICK COUPLER (SW)
G-17
Y
SYSTEM 20 (CAB)
C-2
Y
SYSTEM 20 (TOGGLE SW)
C-8
EXTEND WIRE FOR 12V READY
D-17
R, S PRODUCT LINK 121SR (RADIO)
F-18
R, S PRODUCT LINK (SERVICE CONN)
F-17
R
PRODUCT LINK 321SR (GATEWAY)
G-17
UNIVERSAL QUICK COUPLER (CAB)
D-1
UNIVERSAL QUICK COUPLER (SW)
H-12
REAR VIEW CAMERA (CAB)
CABLE AS.
K-16
BLOCK AS.-MAIN BREAKER
K-16
TERM. BLOCK-ALT BREAKER
L-16
HEATER BREAKER-HEATER RELAY
L-16
HEATER RELAY-TERM. BLOCK
B-13
MAIN RELAY-FUSE BASE
B-13
MAIN RELAY-FUSE BASE
WIRE AS.
K-16
TERM. BLOCK-START RELAY
K-16
START RELAY-TERM. BLOCK
K-16
MAIN BREAKER-TERM. BLOCK
C-13
LAMP DELAY TIMER
STRAP AS.-GROUND
L-15
PLATFORM GND
J-16
DISCONNECT SW GND

WIRE PAIRS OF 892 BR & 893 GRN, 251 YL & 261 GRN,
252 YL & 262 GRN, P769 YL & 999 WH, P769 YL & X747 PK,
T901 YL & T902 PK MUST BE TWISTED AT LEAST 1 TURN
PER 25mm.

COLOR ABBREVIATIONS

WIRE GROUP COLOR DESCRIPTIONS


GROUND CIRCUIT

NOTE A: USE WITH COLD WEATHER.

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

NOTE B: USE WITH JUMP START.

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

NOTE C: USE FOR 12V 2X7A POWER SUPPLY.


NOTE D: USE WITH FRONT GUARD CAB LAMP.

VOLTAGE CONVERTER OUTPUT CIRCUIT


STARTING CIRCUIT
MACHINE CONTROL CIRCUIT

NOTE E: USE WITH LAMP DELAY TIMER.

MONITOR CIRCUIT

NOTE F: NOT USE ON THIS VEHICLE.

MACHINE SECURITY CONTROL CIRCUIT

NOTE G: USE WITH ALL TOOL CONTROL SYSTEMS.

ENGINE CONTROL CIRCUIT

NOTE H: USE WITH CONFIG. 11.

HEATER AND AIR CONDITIONER CIRCUIT


WIPER WASHER CIRCUIT

NOTE J: USE WITH CONFIG. 2.

CAT DATA LINK

NOTE K: USE WITH CONFIG. 1.

RS-232 DATA LINK

NOTE L: USE WITH SYSTEM 24.

CAN DATA LINK 1


CAN DATA LINK 2

NOTE M: USE WITH SYSTEM 22.

16

15

14

13

12

11

10

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

DESCRIPTION

NOTE P: USE WITH PRODUCT LINK 321SR.

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR
H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

THIS SCHEMATIC IS FOR THE 312D ROPS EXCAVATOR


VOLUME 1 of 2: CAB WIRING

HIGHWAYS

NOTE R: USE WITH PRODUCT LINK 121SR.


NOTE S: USE FOR OSJ.

PART NUMBER: 336-6128, CHANGE: 00, VERSION: HE

NOTE T: USE WITH SYTEM 20.

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

NOTE U: USE WITH BLADE.

CIRCUIT CONNECTED

OTHER COLOR DESCRIPTIONS

NOTE N: USE WITH SYSTEM 23.

NOTE V: EXCHANGE TO 5A FUSE AT INSTALL GH HARNESS.

17

ABBREV

SYMBOL

Cylinder #1 Injector
Cylinder #2 Injector
Cylinder #3 Injector
Cylinder #4 Injector
Cylinder #5 Injector
Cylinder #6 Injector
8 Volt DC Supply
Throttle Position Sensor
Fuel Delivery Pressure Sensor
Fuel Filter Differrential Pressure Sensor
Engine Oil Pressure Sensor
Engine Coolant Temperature Sensor
Electrical System Voltage
Intake Manifold Air Temperature Sensor
Fuel Temperature Sensor
Engine Speed Sensor
Personality Module
5 Volt Sensor DC Power Supply
Programmed Parameter Fault
Secondary Engine Speed Sensor
Fuel Pressure Sensor After Fuel Filter
Inlet Air Heater Relay
Machine Security System
Fuel Rail #1 Pressure Valve Solenoid
Intake Manifold Pressure Sensor
Fuel Rail Pressure Sensor
Ignition Key Switch

Machine Control
(MID No. 039)
CID
0041
0096
0110
0167
0168
0190
0246
0247
0248
0254
0262
0271
0374
0581
0586
0588
0590
0598
0600
0697
1130
1160
1178
1590
1593
1594
1595
1596
1597
1598
1609
1615
1657
1658
1665
1666
1931
1956
1960
1968
1969
2103
2265
2266
2280
2300
2420
2421
2422
2423
2424
2425
2426
2713
3042

Component
8 Volt DC Supply
Fuel Level Sensor
Engine Coolant Temperature Sensor
Alternator Charging Voltage Sensor
Electrical System Voltage
Engine Speed Sensor
Proprietary CAN Data Link
SAE J1939 Data Link
Cat Data Link
Electronic Control Module
5 Volt DC Sensor Power Supply
Action Alarm
Swing Brake Solenoid
Power Shift Solenoid
Engine Speed Dial Switch
Monitoring System Display
Engine Control Module
Travel Speed Solenoid
Hydraulic Oil Temperature Sensor
Priority Valve Solenoid
Left Attachment Pedal Position Sensor
Hydraulic Lock Solenoid
Machine Overload Warning Pressure Sensor
Main Pump Flow Limitation Pressure Solenoid
Attachment Valve #1 Extend Pressure Solenoid
Attachment Valve #2 Extend Pressure Solenoid
Attachment Valve #3 Extend Pressure Solenoid
Attachment Valve #1 Retract Pressure Solenoid
Attachment Valve #2 Retract Pressure Solenoid
Attachment Valve #3 Retract Pressure Solenoid
F2 Type Valve Load Sense Pressure Sensor
1-Way / 2-Way Valve Solenoid
Left Joystick Thumbwheel
Right Joystick Thumbwheel
Variable Relief Valve #1 Pressure Solenoid
Variable Relief Valve #2 Pressure Solenoid
Auxiliary Circuit Flow Combining Solenoid
Bucket Cylinder Position Sensor
Ignition Key Reader
Boom Cylinder Rod End Pressure Sensor
Boom Cylinder Head End Pressure Sensor
Boom Circuit Regeneration Solenoid
ydraulic Pump Number 1 Outlet Pressure Sensor
Hydraulic Pump Number 2 Outlet Pressure Sensor
Travel Alarm Relay
Switch Panel
Boom Cylinder Extend Limit Solenoid
Boom Cylinder Retract Limit Solenoid
Stick Cylinder Extend Limit Solenoid
Stick Cylinder Retract Limit Solenoid
Bucket Cylinder Retract Limit Solenoid
Boom Angle Sensor
Stick Angle Sensor
Stick Cylinder Retract Cab Contour Avoidance Solenoid
Bucket Cylinder Extend Limit Solenoid

Product Link Radio


(MID No. 122)
CID
0168
0254
0269
1251

Component
Electrical System Voltage
Electronic Control Module
Sensor Power Supply
Alternator 'R' Terminal Signal

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

Wire
Color

101
103
105
108
109
112
113
114
115
117
118
119
120
123
124
127
129
130
135
139
141
142
143

RD
RD
RD
BU
RD
PU
OR
RD
RD
YL
GY
PK
YL
WH
GN
OR
BU
GN
BU
OR
PK
BU
BR

147

PU

149
152
154
160
161
165
168
169
172
175
177
179
180
184
188
189
199

RD
BU
WH
PU
PU
YL
GN
PK
RD
RD
OR
BU
GN
BU
WH
WH
OR

Description

Wire
Color

Description

763
779
780
788
789
A718
A745
A755
A756
A757
A758
A762
A768
A769
A770
E787
F716
F772
F773
F774
G726
K768
K770

BU
WH
PU
YL
PK
PU
WH
PK
BU
GY
BR
PU
BU
GY
PK
PK
WH
WH
OR
WH
GY
BU
PU

Travel Speed Change Solenoid


Universal Q.C. Solenoid (Low)
Q.C. Sw.
Eng Speed (+)
Neutral Start Limit Sw. to A.C.C.Diode and Hyd. Lock Diode
Start Aid Coolant Sensor Signal
Fuel Pressure
Throttle Sw #1
Throttle Sw #2
Throttle Sw #3
Throttle Sw #4
Eng Speed (-)
Power Shift Control Solenoid
Power Shift Control Solenoid
Back Up EPR Valve Sw to Back Up Resistor
Bucket Lock PRV
Secondary Shutdown Sw.
Crane Backup Sw
Governor Accel
Governor Decel
Tool Priority Relay To Solenoids
Bucket Extend Solenoid (+)
Bucket Retract Solenoid (+)

K776

GN

Alternator L Terminal

K777
L730
L731
M736
M737
M739
M744
M746
M747
M751
M755
N769
N793
N794
P725
P769
R725
T725
X731
X738
X747
X794
877
892
893
C855
F889
G850
H832
J851
J853
K843
K844
K847
K848
K849
K851
K852
K856
K857
K858
K860
K862
K864
K865
K866
K868
K869
K871
L885
L886
M843
T861
998
999
E997
G976
G979
J949
K904
K906
K907
K928
K930
K949
K950
K952
K995
L968
L969
L971
L972
L973
L978
M906
M997
N957
N959
N960
N963
N970
N973
N979
N981
P992
R997
T901
T902
T951
T952
T953
T954
T957
T958
T959
T960
T967
Y946
Y950
Y951

GY
OR
BR
BU
WH
YL
WH
YL
BU
PU
GN
GY
GN
GY
PK
YL
WH
WH
BU
PK
PK
BU
YL
BR
GN
GY
WH
BU
YL
BR
BK
GN
GY
PU
WH
YL
BU
GN
PU
WH
YL
BU
GY
PK
PU
WH
BR
BU
WH
BU
BR
PU
YL
BR
WH
BR
BU
BU
GY
GN
GN
BU
GN
GN
OR
YL
BR
OR
OR
WH
GN
BU
GN
GY
BU
PU
PK
PK
OR
OR
YL
BR
GN
GN
BR
OR
YL
PK
YL
BR
BU
GY
PU
YL
BR
BU
YL
BU
YL
PU

Implement Pressure Sw.


Analog Sensor Power (+5v)(secondary Ecm)
Analog Sensor Return (secondary Ecm)
Not Used
NFC Limit Solenoid
PRV Return
Engine Oxygen Sensor I+
Engine Oxygen Sensor HeaterEngine Oxygen Sensor Heater+
Engine Egr Venturi Bypass Actuator
Bucket Extend Pressure Sw.
Engine Oil Pressure (secondary Ecm)
Foot Pedal Sw
Aux Pedal-LH
Boom Regenerative Solenoid
Machine Ecm To Sensor Power (8v)
Not Used
Not Used
Boost Pressure Sig. To Controller
Hammer Return Filter Sw.
Engine Speed Sensor To Controller
Stick Out Stop Solenoid
Air Heater
Cat Data Link (-)
Cat Data Link (+)
Tool Priority Sw
Engine ECM to Back Up EPR Valve Sw.
Inlet Air Heater
2 Ways Lever Change Pressure Switch
Not Used
Not Used
Stem 3 Extend Switch
Stem 4 Extend Switch
Stem 3 Retract Switch
Stem 4 Retract Switch
Att Stem 1
Att Stem 3
Att Stem 4
Stem 1 Control Valve A
Stem 2 Control Valve A
Stem 3 Control Valve A
Stem 1 Control Valve B
Stem 3 Control Valve B
Variable Relief Solenoid (1)
Variable Relief Solenoid (2)
1-way / 2-way Control Valve
PRV Return
Stem 3 PRV Return
1 Pump / 2 Pump Exchange Solenoid
Not Used
Not Used
Not Used
Fuel Temp
Back Up Governor Sw.
Primary Camshaft Speed/Timing
Hydraulic Lock Diode
Water Separator Level Sensor
Boom Priority Press Sw
Bucket PSC (AccuGrade)
Pump Discharge - Signal
Swing Brake Cancel Solenoid
Back Up EPR Valve Sw
Stick In Limit PRV (AccuGrade)
Stick Out Aviod PRV (AccuGrade)
Boom Down Limit PRV (AccuGrade)
Boom Up Solenoid / Boom Up Solenoid Diode
Back Up Crane Sw.
Air Heater
Back Up EPR Valve Sw
Back Up EPR Valve Sw
Travel Pressure Switch
Low Idle Sw
Fine Swing Control Sw. to Fine Swing Solenoid
Not Used
Squeze Pressure Sensor
2 Ways Lever Change Solenoid
RS232 Rxd - Comm #1
RS232 Rxd - Comm #3
RS232 Txd - Comm #1
RS232 Txd - Comm #3
RS232 Dtr - Comm #1
RS232 Dcd - Comm #1
RS232 Signal Gnd - Comm #1
RS232 Signal Gnd - Comm #3
Tool Priority Relay
+5v Analog Sensor Power (Potentiometer)
MSS Exciter Coil In
MSS Exciter Coil Out
Inj 1 Hi-side
Inj 2 Hi-side
Inj 3 Hi-side
Inj 4 Hi-side
Inj 1 Return
Inj 2 Return
Inj 3 Return
Inj 4 Return
Pump Discharge Pressure Sensor 2
Fuel Rail Pressure Signal
Fuel Pump Solenoid Signal
Fuel Pump Solenoid Return

Power Circuits

200
210
229
235
A209
A250

BK
BK
BK
BK
BK
BK

Control Circuits

Bat (+)
Dome Lamp/Monitor/Service Meter/Radio/Radio Converter
Key Sw
Heater Breaker to Heater Relay
Alt Output (+)
Main Power Rly Output
Switch Panel/ACC Diode/Radio/Radio Mute Sw.
Warning Horn (forward)
Cab Lamp Relay
12V Power Converter
Wiper Control
Alternator Diode
12V 7A Converter 1
Seat Heater Sw.
A/C Unit
Air Suspension
Cigar Lighter
Engine ECM
12V Memory Out (Converter 1)
24V Switched In (12V Power Converter)
Aux Ckt
Aux Ckt
Caution Lamp Relay
Back Up Crane Sw./Universal Q.C. Sw./Q.C. Sw./
Travel Alarm Relay/Fine Swing Control Sw./
Tool Priority Relay/Water Seperator Level Sensor
Boom Lamp Relay
Under Window Limit Sw.
Neutral Start Limit Sw. to Neutral Start Relay
Chassis Lamp Relay
Rear View Camera
Caution Lamp Relay
Refueling Pump
Backup EPR Valve Sw.
Product Link
A/C Unit
Main Brkr
12V 7A Converter 2
Rear View Camera
Machine ECM
Aux Ckt
Neutral Start Limit Sw. to A.C.C.Diode and Hyd. Lock Diode
Action Alarm/Beacon Relay
Ground Circuits
Main Chassis
12V 7A Converter 1 Ground
12V 7A Converter 2 Ground
Electronic Pump Ctrl Gnd
Machine ECM Analog Return
Engine ECM Ground
Basic Machine Circuits

304
306
307
308
309
310
320
321
322
325
326
330
331

WH
GN
OR
YL
GY
PU
OR
BR
GY
PK
PU
YL
OR

Start Relay to Starter Motor


Start Relay Coil To Neut Start Relay
Key Sw. to Neutral Start Relay
Main Power Relay Coil
Alternator Regulator Term.
Start Aid Sw To Start Aid Sol
Horn Relay Coil To Sw
Backup Alarm Lamp Travel Alarm
Warning Horn (forward)
Fuel Pump Relay Cut-out
Key Sw 'C' Term.
Neutral Start Relay Coil
Backup Alarm Relay Coil
Monitoring Circuits

251
252
261
262
403
405
410
412
430
487
491
492
495
496
A400
C468
E410
E411
E441
E442
E445
E472
E473
E474
E480
H476

YL
YL
GN
GN
GN
GY
WH
BU
BU
OR
PK
GY
GN
WH
PK
BU
OR
YL
GN
GN
BU
GN
GY
OR
PK
WH

CAN 1 Data Link (+)


CAN 2 Data Link (+)
CAN 1 Data Link (-)
CAN 2 Data Link (-)
Alternator (r) Term.
Oil Press. Sw.
Action Alarm
Coolant Level Sw.
Air Cleaner Sw.
Hyd Oil Flow Sw
Oil Temp Sensor
Coolant Temp Sensor Signal
Fuel Level Signal
Hyd Oil Level
Fuel Press. Sender
Engine Oil Level
Boom Cylinder Head Pressure Sensor
Boom Cylinder Rod Pressure Sensor
Boom Position
Stick Position
Boom Down Pressure
Att 12v Sensor Supply
Stem 1 Modulation
Stem 2 Modulation
OLWD Sw./OLWD Cancel Sw.
Joystick Pressure Switch
Accessory Circuits

501
506
508
509
511
512
530
535
575
576
578
590
592
A513
A537
A571
A579
A580
A581
A582
A584
A586
A588
C560
C566
C569
E554
E562
E564
E565

GN
PU
PU
WH
BR
GN
OR
BU
YL
PK
BU
GY
BU
PK
PK
PU
OR
BR
GN
PU
BU
OR
GN
OR
PK
YL
PK
PU
PK
BU

Wiper - Front (low)


Washer - Front
Radio Speaker - Left
Radio Speaker - Left (commom)
Radio Speaker - Right
Radio Speaker - Right (common)
Washer Right
Under Window Limit Sw.
Wiper - Aux (park)
Wiper - Aux (low)
Washer - Aux
Wiper Sw To Intermittent Module
12V Converter Power Output
12V Power Converter 12V Memory Out
Seat Heater
Rear View Camera Video
Wiper Motor +
Wiper Motor Wiper Motor Raise
Wiper Motor Stop
Front Window Limit Sw To Wiper Cont
Wiper Sw To Wiper Cont
Hydraulic Lock Solenoid to Neutral Start Limit Sw.
Left Rear Speaker
Left Rear Speaker (common)
Second DC/DC Converter Power Output
A/C Controller To A/C Compressor Clutch
Universal Q.C. Sw.
Q.C. Hyd Lock Relays
Universal Q.C. Sw. to Q.C. Hyd. Lock Relay 2
Lighting Circuits

603
607
615
616
638
645
646
684
A623

PK
PK
YL
BU
WH
PK
OR
OR
BU

Event Codes
Machine Control

Wire
Number

Caution Lamp Relay to Beacon Relay


Dash Panel Lighting
Cab Lamps
Boom Lamps
Beacon Lamp
Boom Lamp Relay
Lamp Delay Timer Relay
Lamp Delay Timer Relay/Lamp Diode/Cab Lamp Relay
Chassis Lamp Relay to Lamp Diode

Event Code

Condition

0015
0017
0023
0043
0050
0059
0095
0100
0119
0171
0232
0235
0236
0237
0252
0272
0600
0862
0863
1046

High Engine Coolant Temperature Derate


High Engine Coolant Temperature Warning
High Hydraulic Oil Temperature Derate
Low System Voltage Warning
High System Voltage Warning
Coolant Level Low
Fuel Filter Plugged
Low Engine Oil Pressure Warning
Low Fuel Level
Low Engine Oil Level
High Fuel/Water Separator Water Level
Low Hydraulic Oil Level
Return Hydraulic Oil Filter Plugged
Machine Overloaded
Loss of Key Table Information
Inlet Air Restriction Warning
High Hydraulic Oil Temperature Warning
Attachment Hydraulic Oil Filter Plugged
Abnormal Machine Autolube system Operation
Tool Overheating

Off Machine Switch Specification


Part No.

Component Location
Component

Event Codes
Engine Control
Event Code
High Fuel Pressure

E198

Low Fuel Pressure

E265

UserDefined Shutdown

E360

Low Engine Oil Pressure

E361

Machine
Location

F-15
B-8
G-15
L-13
L-14
L-14
L-1

B-11
B-2
B-1
D-4
D-5
D-7
D-8

Solenoid - Bucket Lock


Solenoid - Fine Swing
Solenoid - Flow Combiner (1)
Solenoid - Flow Combiner (2)
Solenoid - Hydraulic Lock
Solenoid - NFC Control (1)
Solenoid - NFC Control (2)

Component

Breaker - Heater

L-1

D-8

Solenoid - NFC Limit

High Engine Coolant Temperature

Breaker - Main
Diode - Boom Up Solenoid

K-1
J-11

D-10
B-37

Solenoid - Power Shift Control


Solenoid - Q.C.

E362

Engine Overspeed

Diode - Bucket Lock Solenoid

J-11

B-36

E363

High Fuel Supply Temperature

Diode - Start Relay

L-2

E390

Fuel Filter Restriction

E396

High Fuel Rail Pressure

E398

Low Fuel Rail Pressure

E539

High Intake Manifold Air Temperature

E1044

High Intake Manifold Pressure

E1045

Low Intake Manifold Pressure

Diode - Stick Out Stop Solenoid


ECM - Engine
ECM - Machine
Motor - Lower Washer
Motor - Refueling Pump
Motor - Starter
Motor - Washer
Relay - Air Heater
Relay - Start

Related Electrical Service Manuals


Title
Alternator:

125-2994

SENR2143

272-4774

REG00843

Engine Control:

KENR5342

Machine Control:

KENR5924

Product Link Control:

RENR7911

Contact Position

150 22.5 kPa


(21.75 3.25 psi)

125 18.7 kPa


(18.2 2.7 psi)

Normally Closed

255-2966

Air Cleaner

635 58 mm H2O

Normally Open

Implement Pressure
Travel Pressure
Boom Down Pressure
Boom Priority Pressure

2650 200 kPa


(384.35 29.0 psi)
490 49 kPa
(71.07 7.11 psi)
1520 98 kPa
(220 14 psi)

2150 200 kPa


(311.83 29.0 psi)
294 kPa MIN
(42.64 psi)
1127 kPa MIN
(163 psi)

K-11
C-5
F-10
F-10
A-15
E-10
E-10

B-17
A-12
B-48
B-44
A-13
B-49
B-50

309-5795

Bucket Extend Pressure

B-27
B-26
B-25

Solenoid - Stem 1 Extend

H-18, J-18, E-10

B-42

D-19

Solenoid - Stem 1 Retract

H-18, J-18, E-10

A-23

NFC Limit

J-11
L-13
F-2
K-4
A-6
E-15
L-4
L-2

B-14
A-19
D-14
D-15
B-9
B-8
D-16
B-10

Solenoid - Stem 2 Extend


Solenoid - Stem 3 Extend
Solenoid - Stem 3 Retract
Solenoid - Stick Out Stop
Solenoid - Swing Break Cancel
Solenoid - Travel Speed Change
Solenoid - Universal Q.C. High
Solenoid - Universal Q.C. Low

A-24
B-52
B-53
B-18
A-14
A-15
B-34
B-35

Stem 1 Extend

K-2

D-19

Solenoid - Variable Relief (1)

D-10
D-10
D-10
K-11
A-15
A-15
C-15
C-15
E-18, I-18
L-18, G-10
E-18, I-18

D-20

Solenoid - Variable Relief (2)

Resistor - CAN (2)


Sender - Fuel Level

H-3
A-8

D-21
A-21

Switch - Air Cleaner


Switch - Boom Down Pressure

Sender - Hydraulic Oil Temperature

A-10

B-13

Switch - Boom Priority Pressure

E-13
A-6
B-15
B-15
I-18, G-11
L-8
E-18
E-18, G-18, I-18

A-4
A-10
B-19
B-22
B-46
D-1
A-11

Switch - Bucket Exchange Pressure


Switch - Coolant Level
Switch - Disconnect
Switch - Engine Oil Level
Switch - Hammer Return Filter Pressure
Switch - Hydraulic Oil Filter
Switch - Hydraulic Oil Level

K-18, F-10
G-15
I-8
K-11

Solenoid - A/C Compressor Clutch


Solenoid - Boom Regenerate
Solenoid - Boom Up

Machine
Location

B-15
C-15

G-3

Solenoid - 1P / 2P Exchange

Schematic
Location

K-18, B-15

Resistor - CAN (1)

Sensor - Engine Speed Pickup


Sensor - OLWD Pressure
Sensor - Pump Discharge Pressure (1)
Sensor - Pump Discharge Pressure (2)
Sensor - Squeeze Pressure
Sensor - Water Seperator Level
Solenoid - 1 Way / 2 Way Exchange

Form Number

Electric Starting Motor:

Deactuate

Hydraulic Oil Filter

309-5769

Schematic
Location

Air Heater
Alarm - Travel
Alternator
Battery - Front
Battery - Rear
Block Group
Breaker - Alternator

Condition

E96

Actuate

170-9419

309-5768

Function

L-18, G-10
K-8
I-8
E-18, H-18
K-18, F-10
H-8
L-8
K-2
F-15
J-7
A-10
B-10

Component Description

Solenoid:

Switch - Refueling Level


Switch - Travel Pressure

A-10
H-8

B-30
B-33

11.7 1.2

Stem 3 Extend

Stick Out Stop


Boom Up

B-28
A-17
D-23
B-32
B-5
B-54
B-55

B-20
A-1
B-16

Resistance (Ohms)

Stem 3 Retract

121-1490

Solenoid:

121-1491

Solenoid:

163-6700

Sender:

171-0188

Solenoid:

B-24

B-31

312D Excavator with ROPS


Electrical System

Power Shift Control


111-9916

A-16
A-7

H-8

Normally Open

Stem 1 Retract

A-26

Switch - Implement Pressure

Normally Open

Resistor, Sender and Solenoid Specifications


Part No.

A-25

B-21

Normally Open

32.0 3.2

32.0 3.2

0% - 83.5 1.5
50% - 33.8 2.0
100% - 8.0 +1.0 -0.5
11.5 0.5

Fuel Level

174-3016

Resistor:

238-0751

Solenoid:

NFC Limit
CAN 1
CAN 2
Boom Regene

260-3876

Solenoid:

Quick Coupler

270-5672

Solenoid:

Variable Relief 1

6.4

270-5757

Solenoid:

310-0037

Solenoid:

Variable Relief 2
Flow Combiner (1)
Flow Combiner (2)
Hydraulic Oil Temperature

29.3

A = See Area A
4I-5394

B = See Area B

Bucket Lock
NFC Control (1)
NFC Control (2)
1P / 2P Exchange
Universal Q.C. Low
Universal Q.C. High
Hydraulic Lock
Swing Brake Cancel
Travel Speed Change

Sender:

SKA1-UP
RKF1-UP
PHH1-UP
XGK1-UP
RHL1-UP
KES1-UP

120 10%
11.7 1.2
26.96 1.6

6.4

Volume 2 of 2: Chassis and Engine Wiring

6134 to 7496

At room temperature unless otherwise noted.

C = See Area C
D = See Area D

2009 Caterpillar, All Rights Reserved

E = See Area E

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols


Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


14

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Connector Location
Schematic
Location

Machine
Location

CONN 4

L-5

D-12

CONN 6

G-3

D-10

CONN 8

H-3

D-9

Connector Number
12

CONN 9

H-3

C-22

CONN 10

I-3

C-27

CONN 11

I-2

D-9

CONN 12

J-3

C-1

CONN 33

K-17
E-16, G-16, H-16
K-16, F-8
E-16, I-16
K-16, F-8
A-13, A-14

B-5

A-13

CONN 34
CONN 35
CONN 36
CONN 37

10

16 15

23
7

19

8
9

20 21

22

13

10

16

14

Aux Power Receptacle

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
1

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

3
4

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

E-4

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

E-3

L-14

D-16

CONN 38

F-13

B-43

CONN 39

C-9, D-9, E-8

E-9

CONN 40

A-8

A-17

CONN 41

E-8

E-1

CONN 42

A-6

B-16

CONN 43

C-6

A-15

CONN 44

J-6

D-16

CONN 45

J-6

D-14

CONN 46

C-3

B-21

CONN 47

B-3

A-6

CONN 48

B-14, K-16

B-1

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

A = See Area A
B = See Area B
C = See Area C
D = See Area D

E = See Area E

AREA E

Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for Connector Plug

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

AREA D

Plug

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
9X-1123

Fuse (5 Amps)

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

16

13
4

23

21

24

19

17

15
9

26

12

13

14

11

21
5

17
15

27
25
10
8

19

6
5

22

33
24
31 28
30
7
46

11

9
52

53

1
16
20

25

35

34

43

17

16
2

54
18

55

22

49

10

50

19

13

32

36
37
14

27

1
44
26 48

42
21

AREA C
AREA B
AREA A

Wire Gauge
Wire Color

(Dimensions: 48 inches x 35 inches)

0001
0002
0003
0004
0005
0006
0041
0091
0094
0095
0100
0110
0168
0172
0174
0190
0253
0262
0268
0342
0460
0617
1639
1779
1785
1797
1834

Component

Wire
Number

KENR7790
November 2009

36 Page,

CID

Wire Description

KENR7790 VOL 2 of 2

Component Identifiers (CID)


Module Identifier (MID)
Engine Control
(MID No. 036)

16

15

14

13

12

101-CV1 RD-00-HP
101-CR1 RD-00-SGX

101-CC1 RD-00

11

10

101-CV1 RD-00-HP

101-CV1 RD-00-HP

200-CE1 BK-00-HP

200-CE1 BK-00-HP

2
DISC BOX
101-CV1 RD-00-HP
C-C70
2304011
1
K995-C262 ORN-18-GXL
2

ATCH BOOM PRIORITY PRESS. SW


3095769
(NOTE L)(NOTE M)

235-EA2 BK-18
235-EA1 BK-18
235-EA3 BK-18

CONN 35

+
+
-

+ BATTERY
+ BATTERY

CONN 34

CONN TO C-C54

CAN A +
CAN A CAN A SHIELD
CAT DATA LINK +
CAT DATA LINK EA-C8
3E3364
1
M737-EA13 WH-18
2
M739-EA14 YL-18

M737-EA13 WH-18
M739-EA14 YL-18

AIR HEATER RELAY

CONN 48

CONN TO C-C28

INLET AIR HEATER


CAN B SHIELD
J1

EA-C6
1552269
1
K856-EA5 PU-18
2
K868-EA9 BR-18

ATCH STEM 1 EXTEND SOL


1119916
(NOTE L)(NOTE M)

BATTERY
BATTERY
BATTERY
BATTERY

DIGITAL SENSOR RETURN

MAIN POWER RELAY

EA-C11 EA-C10
3E3364 1552269
1
K860-EA6 BLU-18
ATCH STEM 1 RETRACT SOL
1119916
2
K868-EA10 BR-18
(NOTE L)

GOVERNOR DECEL
GOVERNOR ACCEL
SHUT DOWN
AIR HEATER
DIGITAL SENSOR RETURN
GROUND
THROTTLE POSITION FEEDBACK

(SYSTEM 22 & 24)


OIL PRESSURE

(AUX READY & SYSTEM 23)

GP-C10 GP-C5
3E3370 1552267
A
308-GP4 YL-16
B
A209-GP5 BK-18
C
M906-GP18 BLU-18

GP-C11
2434505
ATCH VARIABLE RELIEF 1 SOL
(NOTE N)
2705672

INJECTOR LO-SIDE 2-3


INJECTOR 2 RETURN
INJECTOR 3 RETURN

235-GP3 BK-18

ATCH SQUEEZE PRESS. SENSOR


(NOTE N)
2218859

GP-C8
2304011
1
K864-GP9 PK-18
2
M739-GP15 YL-18

SENSOR 8V SUPPLY

ATA/CDL ATA/CDL +
CAN A SHIELD
CAN A CAN A +
FUEL PUMP SOLENOID SIGNAL
FUEL PUMP SOLENOID RETURN

GND-CHASSIS 2

GP-C12
2434505
ATCH VARIABLE RELIEF 2 SOL
(NOTE N)
2705757

GP-C9
2304011
1
K865-GP10 PU-18
2
M739-GP16 YL-18

A209-GP5 BK-18
308-GP4 YL-16
K864-GP9 PK-18
K865-GP10 PU-18
M739-GP15 YL-18
M739-GP16 YL-18
M739-GP17 YL-18

GP-C7
1552269
K871-GP14 WH-18
235-GP1 BK-18

1
2

ATCH 1P/2P EXCHANGE SOL


1216303

GP-C1
2434510
308-GP4 YL-16
M906-GP18 BLU-18
G979-GP6 BLU-18
K864-GP9 PK-18
M739-GP17 YL-18
K856-GP7 PU-18
K860-GP8 BLU-18
K865-GP10 PU-18
A209-GP5 BK-18

M906-GP18 BLU-18
GP-C6
1552269
1
G979-GP6 BLU-18
2
235-GP2 BK-18

ATCH BOOM PRIORITY PRESS. SW


3095769

J2

ANALOG SENSOR 5V SUPPLY


ANALOG SENSOR 5V SUPPLY
ANALOG SENSOR 5V SUPPLY
FUEL PRESSURE
FUEL RAIL PRESSURE
ENGINE SPEED SENSOR
CAMSHAFT SPEED/TIMING SENSOR
FUEL PRESSURE SENDER
BOOST PRESSURE SENSOR
ENGINE OIL PRESSURE
INJECTOR 1 HIGH-SIDE
INJECTOR 4 HIGH-SIDE
INJECTOR HIGH-SIDE BANK 1-3

GP-C4
1552269
1
K860-GP8 BLU-18
2
K868-GP12 BR-18

GROUND

ATCH STEM 1 RETRACT SOL


1119916

INJECTOR LO-SIDE 1-3


INJECTOR 4 RETURN
INJECTOR 1 RETURN

GROUND
ANALOG SENSOR RETURN
ANALOG SENSOR RETURN
ANALOG SENSOR RETURN
FUEL TEMPERATURE
COOLANT SENSOR
COOLANT TEMPERATURE SENSOR

GP-C2
2434506
1 CONN 34
K871-GP14 WH-18
2 CONN TO C-C54
3
K868-GP13 BR-18

K868-GP13 BR-18
K868-GP11 BR-18
K868-GP12 BR-18

GP-C3
1552269
K856-GP7 PU-18
K868-GP11 BR-18

1
2

ATCH STEM 1 EXTEND SOL


1119916

235-GP3 BK-18
235-GP1 BK-18
235-GP2 BK-18
K871-GP14 WH-18
G979-GP6 BLU-18
K860-GP8 BLU-18
K856-GP7 PU-18

1
2
3
4
5 CONN 35
6 CONN TO C-C52
7
8
9
10
11
12

130-C5 RD-18-GXL
130-C6 RD-18-GXL
A250-C103 BK-18-GXL
A250-C104 BK-18-GXL

INJECTOR HIGH-SIDE BANK 2-3


INJECTOR 2 HIGH-SIDE
INJECTOR 3 HIGH-SIDE

VALVE GP (NOTE P)
2604444

130-C8 RD-18-GXL
130-C199 RD-18-GXL

ATCH BUCKET LOCK SOL


1119916

GW-C10
1552269
1
E787-GW22 PK-16
2
K952-GW29 BR-18

ATCH BOOM UP SOL


1119916

GW-C11
1552269
1
K950-GW27 YL-16
2
K952-GW30 BR-18

893-C95 GRN-18-GXL
892-C91 BR-18-GXL
310-C200 PU-18-GXL

ATCH STICK OUT STOP SOL


1119916

G850-C259 BLU-18-GXL

1
2

AIR CLEANER SW
2552966

ATCH BUCKET LOCK SOL DIODE


1974385

F774-C129 WH-18-GXL
F773-C128 ORN-18-GXL

ATCH BOOM UP SOL DIODE


1974385

F716-C127 WH-18-GXL
K995-C262 ORN-18-GXL
998-C258 BR-18-GXL
235-C2 BK-18-GXL
F889-C133 WH-18-GXL

GW-C12
1552269
X794-GW40 BLU-16
K952-GW31 BR-18

ATCH STICK OUT STOP SOL DIODE


1974385

GW-C13
1552269
1
E787-GW23 PK-16
2

1
2

K950-GW27
K950-GW28
K952-GW29
K952-GW30
K952-GW31

GW-C14
1552269
K950-GW28 YL-16

YL-16
YL-16
BR-18
BR-18
BR-18

1
2

X794-GW40 BLU-16
X794-GW41 BLU-16

P769-C172 YL-18-GXL
P769-C211 YL-18-GXL
P769-C212 YL-18-GXL

Y950-C224 YL-18-GXL
Y951-C225 PU-18-GXL

235-C226 BK-18-GXL
L731-C207 BR-18-GXL
L731-C208 BR-18-GXL
L731-C209 BR-18-GXL
T861-C232 YL-18-GXL
A718-C203 PU-18-GXL
492-C201 GY-18-GXL
L730-C204 ORN-18-GXL
L730-C205 ORN-18-GXL
L730-C206 ORN-18-GXL
A745-C182 WH-18-GXL
Y946-C223 BLU-18-GXL
X747-C222 PK-18-GXL
999-C202 WH-18-GXL
A400-C173 PK-18-GXL
X731-C221 BLU-18-GXL
N769-C210 GY-18-GXL
T951-C213 YL-18-GXL
T954-C216 GY-18-GXL

T952-C214 BR-18-GXL
T953-C215 BLU-18-GXL

780-AL1 PU-16

130-C5 RD-18-GXL
130-C6 RD-18-GXL
130-C199 RD-18-GXL
130-C8 RD-18-GXL
308-C67 YL-18-GXL
310-C200 PU-18-GXL
405-C75 GY-18-GXL
892-C91 BR-18-GXL
893-C95 GRN-18-GXL
998-C96 BR-18-GXL
998-C257 BR-18-GXL
998-C258 BR-18-GXL
F716-C127 WH-18-GXL
F773-C128 ORN-18-GXL
F774-C129 WH-18-GXL
F889-C133 WH-18-GXL
G850-C259 BLU-18-GXL
K995-C262 ORN-18-GXL
235-C2 BK-18-GXL
235-C229 BK-18-GXL
A250-C101 BK-18-GXL
A250-C102 BK-18-GXL
A250-C103 BK-18-GXL
A250-C104 BK-18-GXL
492-C201 GY-18-GXL
999-C202 WH-18-GXL
A400-C173 PK-18-GXL
A718-C203 PU-18-GXL
A745-C182 WH-18-GXL
L730-C204 ORN-18-GXL

130-C7 RD-14
130-C8 RD-18-GXL
130-C199 RD-18-GXL
308-C67 YL-18-GXL
310-C200 PU-18-GXL
405-C75 GY-18-GXL
892-C91 BR-18-GXL
893-C95 GRN-18-GXL
998-C96 BR-18-GXL
F716-C127 WH-18-GXL
F773-C128 ORN-18-GXL
F774-C129 WH-18-GXL
F889-C133 WH-18-GXL
G850-C259 BLU-18-GXL
K995-C262 ORN-18-GXL
235-C229 BK-18-GXL
109-C3 RD-6
309-C68 GY-18
304-C63 WH-8

L730-C241 ORN-18-GXL
L730-C242 ORN-18-GXL
L730-C206 ORN-18-GXL
L731-C207 BR-18-GXL

C-C65
1552269
1
E445-C234 BLU-18
2
235-C233 BK-18

BOOM DOWN PRESS. SW


3095769

L731-C243 BR-18-GXL
L731-C244 BR-18-GXL
L731-C208 BR-18-GXL

CONTROL VALVE
TRAVEL PRESS. SW
3095768

L731-C245 BR-18-GXL
L731-C178 BR-18-GXL
L731-C209 BR-18-GXL
N769-C210 GY-18-GXL
P769-C211 YL-18-GXL
P769-C212 YL-18-GXL
T861-C232 YL-18-GXL
T951-C213 YL-18-GXL
T952-C214 BR-18-GXL
T953-C215 BLU-18-GXL
T954-C216 GY-18-GXL
T958-C217 YL-18-GXL
T959-C218 BR-18-GXL
T960-C219 BLU-18-GXL
T957-C220 PU-18-GXL
X731-C221 BLU-18-GXL
X747-C222 PK-18-GXL
Y946-C223 BLU-18-GXL
Y950-C224 YL-18-GXL
Y951-C225 PU-18-GXL
235-C226 BK-18-GXL
235-C237 BK-18-GXL
235-C238 BK-18-GXL

C-C23
3E3364
1
L971-C151 GRN-18
2
235-C40 BK-18

K777-C150 GY-18
L971-C151 GRN-18
IMPLEMENT PRESS. SW
3095768
1
2

ATCH BUCKET EX PRESS. SW


3095795
1
2

C-C24
3E3364
K777-C150 GY-18
235-C39 BK-18

GW-C6
3E3364
235-GW4 BK-18

200-GW2 BK-18

200-C22 BK-6

AV-C1
2434506
1 CONN 34
K871-AV2 WH-18
2 CONN TO C-C54
3

C-C21
2304011
1
E554-C125 PK-18
2
200-C23 BK-18

1753362

A/C COMPR CLUTCH SOL


2597244

(CONFIG. 1)

C-C22
1552269
1
C468-C117 BLU-18
2
235-C50 BK-18
ENG OIL LEVEL SW
2130677

(CONFIG. 2, 11)

CONN 38

AIR HEATER
3054691
1

ATCH BOOM PRIORITY PRESS. SW


3095769

ATCH 1WAY/2WAY EXCAHNGE SOL


1216303

1
2

1
2

GC-C1
2434510

GC-C4
2304011
K865-GC7 PU-18
M739-GC11 YL-18

G979-GC5 BLU-18
K864-GC6 PK-18
M739-GC12 YL-18

K864-GC6 PK-18
K865-GC7 PU-18
M739-GC12 YL-18

GC-C5
1552269
K871-GC9 WH-18
235-GC1 BK-18

K866-GC8 WH-18

M739-GC10 YL-18
M739-GC11 YL-18
K866-GC8 WH-18
K871-GC9 WH-18
G979-GC5 BLU-18
235-GC4 BK-18

GC-C6
1552269
G979-GC5 BLU-18
235-GC2 BK-18

K865-GC7 PU-18

1
2
3
4
5 CONN 35
6 CONN TO C-C52
7
8
9
10
11
12

200-C22 BK-6

(GND-CHASSIS 2)

STARTER MOTOR
2724774
G
S
MTR BAT

877-C1 YL-4

304-C63 WH-8

101-CP1 RD-00-SGX

MOTOR

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

ATCH VARIABLE RELIEF 1 SOL


2705672

GE-C6
2304011
1
K864-GE4 PK-18
2
M739-GE22 YL-18

ATCH VARIABLE RELIEF 2 SOL


2705757

1
2

T958-C217 YL-18-GXL
T959-C218 BR-18-GXL
P769-C211 YL-18-GXL
P769-C212 YL-18-GXL

ATCH 1P/2P EXCHANGE SOL


1216303

Y950-C224 YL-18-GXL
Y951-C225 PU-18-GXL
L731-C244 BR-18-GXL
L731-C178 BR-18-GXL
T960-C219 BLU-18-GXL
T957-C220 PU-18-GXL
235-C237 BK-18-GXL
235-C238 BK-18-GXL
L731-C243 BR-18-GXL
L731-C245 BR-18-GXL
L731-C209 BR-18-GXL
T861-C232 YL-18-GXL
A718-C203 PU-18-GXL
492-C201 GY-18-GXL
L730-C239 ORN-18-GXL
L730-C241 ORN-18-GXL
L730-C240 ORN-18-GXL
L730-C242 ORN-18-GXL
L730-C206 ORN-18-GXL

ATCH BOOM PRIORITY PRESS. SW


3095769

A745-C182 WH-18-GXL
Y946-C223 BLU-18-GXL
X747-C222 PK-18-GXL
999-C202 WH-18-GXL
A400-C173 PK-18-GXL
X731-C221 BLU-18-GXL
N769-C210 GY-18-GXL
T951-C213 YL-18-GXL
T954-C216 GY-18-GXL
T952-C214 BR-18-GXL
T953-C215 BLU-18-GXL
C-C43
2458023

1
2

GE-C8
1552269
K871-GE12 WH-18
235-GE29 BK-18

1
2

GE-C9
1552269
G979-GE3 BLU-18
235-GE30 BK-18

GE-C1
2434510
308-GE1 YL-16
M906-GE2 BLU-18
G979-GE3 BLU-18
K864-GE4 PK-18
M739-GE5 YL-18
K857-GE6 WH-18

308-GE1 YL-16
K864-GE4 PK-18
K865-GE9 PU-18
M739-GE21 YL-18
M739-GE22 YL-18

ATCH FLOW COMBINER SOL 2


3100037

235-GE28 BK-18
235-GE29 BK-18
235-GE30 BK-18
G726-GE14 GY-16
G726-GE15 GY-16
G726-GE16 GY-16
G726-GE17 GY-16
G726-GE11 GY-16

ATCH STEM 1 EXTEND SOL


1119916

1
2

200-GE24
200-GE25
200-GE26
200-GE27
200-GE23
K856-GE7
K857-GE6

GE-C3
1552269
G726-GE15 GY-16
200-GE25 BK-18

K856-GE7 PU-18
K860-GE8 BLU-18
K865-GE9 PU-18
A209-GE10 BK-18
G726-GE11 GY-16

GE-C2
2434506
1
K871-GE12 WH-18
2
3
K868-GE13 BR-18

200-GU5 BK-18

ATCH STEM 3 EXTEND SOL


2597545

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

200-WJ2 BK-18

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

200-GE23 BK-18

COLOR

200-C22 BK-6
200-C261 BK-18
200-C20 BK-14
200-C21 BK-14
200-C29 BK-18

200-AL2 BK-18
200-GU1 BK-18
200-GU5 BK-18

ABBREV

ATCH STEM 3 RETRACT SOL


2597545

ATCH STEM 3 EXTEND SOL


1119916

WIRE PAIRS OF 892 BR & 893 GRN, 251 YL & 261 GRN,
252 YL & 262 GRN, P769 YL & 999 WH, P769 YL & X747 PK,
T901 YL & T902 PK MUST BE TWISTED AT LEAST 1 TURN
PER 25mm.

GND-CHASSIS 3

NOTE A: USE WITH COLD WEATHER.


NOTE B: USE WITH JUMP START.

ATCH STEM 3 RETRACT SOL


1119916

AL-C2
2304011
1
780-AL1 PU-16
2
200-AL2 BK-18

ATCH QUICK COUPLER SOL


2603876

DESCRIPTION
CIRCUIT CONNECTED

H#

ATCH UNIVERSAL QC SOL LOW


1211491

NOTE F: NOT USE ON THIS VEHICLE.

1
2

NOTE H: USE WITH CONFIG. 11.


NOTE J: USE WITH CONFIG. 2.

ATCH UNIVERSAL QC SOL HIGH


1211491

NOTE M: USE WITH SYSTEM 22.

GU-C3
1552269

NOTE P: USE WITH PRODUCT LINK 321SR.

NOTE T: USE WITH SYTEM 20.

WIRE GROUP COLOR DESCRIPTIONS


GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
VOLTAGE CONVERTER OUTPUT CIRCUIT
STARTING CIRCUIT
START AID CIRCUIT
MACHINE CONTROL CIRCUIT
MONITOR CIRCUIT
ENGINE CONTROL CIRCUIT

HEATER AND AIR CONDITIONER CIRCUIT


WIPER WASHER CIRCUIT
CAT DATA LINK
CAN DATA LINK 1
CAN DATA LINK 2

OTHER COLOR DESCRIPTIONS


HIGHWAYS

18

GU-C2
1552269

BK-18
BK-18
BK-18
BK-18
BK-18
PU-18
WH-18

CONN 39

C-C59
2304009

GE-C11
1552269
K860-GE8 BLU-18
K868-GE19 BR-18
AP-C1
2305010
1
308-AP1 YL-16
2
A209-AP2 BK-18
3
E410-AP3 ORN-18
4
5
6

GE-C12
1552269
1
K857-GE6 WH-18
2
K868-GE20 BR-18

1
2
3

M739-C160
M739-C236
M739-C153
M739-C192
M739-C169

C-C54
2304013
K871-C165 WH-18

17

342-2943
275-6981
275-7133
291-7763
267-7707
336-6065
283-2733
283-2731
291-7911
283-2723
283-2726
283-2729
291-7789
283-2724
283-2725
283-2727
283-2728
328-0174
306-8590
319-1334

CC
CE
CP
CR
CV

170-6929
342-2945
328-0178
328-0323
342-2944

PE

132-1805

80A
MAIN BREAKER
1712210

877-C1 YL-4

877-CT1 YL-4

304-C63 WH-8

304-WC1 WH-8

109-C3 RD-6

109-WA1 RD-8
109-CL1 RD-4
177-WE1 RD-6

PC
DISC GND STRAP
3280181

DISC BOX

GND-CHASSIS 1

J
CONN 12

CONN TO A-C1

C-C71
1275483
1 CONN 11

1
2
3
4
5
6
7
8
9
10
11
12

CONN TO A-C2

1
2
3
4
5
6
7
8
9
10
11
12

CONN TO A-C3

1
2
3
4
5
6

DISCONNECT SW
7N0718

I
CONN 10

CONN 9

C-C51
2434508

CONN 8

CONN TO GF-C1
(FOR SYSTEM 20)

CAN1 RESISTOR
1743016

GU-C1
2434507
780-GU7 PU-16
779-GU6 WH-16
A588-GU10 GRN-18
200-GU1 BK-18

CONN 6

1
2
3
4

CONN TO GT-C1
(FOR UNIVERSAL QC)

261-C57 GRN-18
261-C59 GRN-18
261-C58 GRN-18

308-C66 YL-16
892-C90 BR-18
893-C94 GRN-18
A588-C108 GRN-18
A755-C110 PK-18
A756-C111 BLU-18
A757-C112 GY-18
A758-C113 BR-18
C855-C162 GY-18
E473-C123 GY-18
E474-C124 ORN-18
E997-C126 RD-18
F889-C131 WH-18
F889-C132 WH-18
H476-C135 WH-18
H832-C198 YL-18
K843-C137 GRN-18
K844-C138 GY-18
K847-C139 PU-18
K848-C140 WH-18
K849-C157 YL-18
K851-C141 BLU-18
K852-C142 GRN-18
K907-C144 BLU-18
L972-C147 BLU-18
L968-C145 ORN-18
L969-C146 WH-18
M997-C227 PU-18
N793-C155 GRN-18
N794-C156 GY-18
P992-C163 BR-18
235-C30 BK-14
235-C31 BK-14
235-C32 BK-14

K868-C180 BR-18

C-C56
2304013
1
K858-C176 YL-18
2
K862-C179 GY-18
3
K869-C181 BLU-18

1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6

YL-18
YL-18
YL-18
YL-18
YL-18

308-C161 YL-16
G726-C171 GY-16
G979-C168 BLU-18
K857-C175 WH-18
K856-C174 PU-18
K860-C177 BLU-18
K864-C166 PK-18
K866-C164 WH-18
M906-C167 BLU-18
A209-C170 BK-18
K865-C194 PU-18
K858-C176 YL-18

308-C120 YL-16
308-C161 YL-16
308-C188 YL-16
E472-C246 GRN-18
E472-C118 GRN-18
E472-C247 GRN-18

M739-C192 YL-18
147-C197 PU-16
308-C188 YL-16
E410-C184 ORN-18
E411-C185 YL-18
E441-C186 GRN-18
E442-C187 GRN-18
E787-C189 PK-18
F772-C105 WH-18
M751-C190 YL-18
K950-C191 YL-18
M755-C193 ORN-18
R997-C195 ORN-18
X794-C196 BLU-18
A209-C183 BK-18

C-C58
2434510
E441-C186 GRN-18
E442-C187 GRN-18
R997-C195 ORN-18
M755-C193 ORN-18
M751-C190 YL-18
K950-C191 YL-18
M739-C192 YL-18
X794-C196 BLU-18
E787-C189 PK-18
F772-C105 WH-18

(MEDIUM CIRCUIT F3)


GR-C2
1552269
1
K858-GR1 YL-18
2
K869-GR3 BLU-18

J851-C248 BR-18
J853-C249 BLU-18
J949-C250 GY-18
K768-C251 BLU-18
K770-C252 PU-18
K928-C253 GRN-18
K930-C254 GRN-18
K949-C255 ORN-18
M843-C256 PU-18

1 CONN 39
2 CONN TO C-C56
3
GR-C1
2434506

1
2

GR-C3
1552269
K862-GR2 GY-18
K869-GR4 BLU-18

1
2

(MEDIUM CIRCUIT F4/DANFOSS)


EC-C2
1552269
K858-EC1 YL-18
K869-EC3 BLU-18

1
2
3
4
5
6
F772-C105 WH-18
7
M997-C227 PU-18
8
K949-C255 ORN-18
9
M737-C152 WH-18
10
K871-C165 WH-18
11
K866-C164 WH-18
12
K950-C191 YL-18
13
K928-C253 GRN-18
14
15
16
788-C87 YL-18
17
18
K864-C166 PK-18
19
K868-C180 BR-18
20
L968-C145 ORN-18
21
K869-C181 BLU-18
22
23
K907-C144 BLU-18
24
25
A762-C114 PU-18
26
27
A588-C108 GRN-18
28
K865-C194 PU-18
29
K770-C252 PU-18
30
K768-C251 BLU-18
31
32
K860-C177 BLU-18
33
X794-C196 BLU-18
34
E787-C189 PK-18
35
M739-C153 YL-18
36
37
38
K856-C174 PU-18
39
40
K857-C175 WH-18
41
K862-C179 GY-18
42
K858-C176 YL-18
43
P992-C163 BR-18
44
F889-C132 WH-18
45
46
47
252-C55 YL-18
48
262-C61 GRN-18
49
50
251-C52 YL-18
51
261-C58 GRN-18
52
53
E997-C126 RD-18
54
C-C7
1532630
K930-C254 GRN-18
P725-C235 PK-18
763-C149 BLU-18
L969-C146 WH-18

A209-C97 BK-18
A209-C98 BK-18
A209-C170 BK-18
A209-C183 BK-18

C-C60
2434508
308-C188 YL-16
A209-C183 BK-18
E410-C184 ORN-18
E411-C185 YL-18
147-C197 PU-16

G726-C171 GY-16
147-C197 PU-16
763-C149 BLU-18
788-C87 YL-18
A762-C114 PU-18
E410-C184 ORN-18
E411-C185 YL-18
E441-C186 GRN-18
E442-C187 GRN-18
E445-C234 BLU-18
E787-C189 PK-18
F772-C105 WH-18
G979-C168 BLU-18
M751-C190 YL-18
K777-C150 GY-18
K856-C174 PU-18
K857-C175 WH-18
K858-C176 YL-18
K860-C177 BLU-18
K862-C179 GY-18
K864-C166 PK-18
K865-C194 PU-18
K866-C164 WH-18
K868-C180 BR-18
K869-C181 BLU-18
K871-C165 WH-18
K904-C154 GRN-18
K950-C191 YL-18
L971-C151 GRN-18
M737-C152 WH-18
M739-C153 YL-18
M755-C193 ORN-18
M906-C167 BLU-18
P725-C235 PK-18
R997-C195 ORN-18
T967-C158 YL-18
X794-C196 BLU-18

CONN 41

CONN 41

K858-GR1 YL-18
K862-GR2 GY-18
K869-GR5 BLU-18

C-C6
1532620
1
184-C15 RD-14
2
235-C30 BK-14
3
4
M843-C256 PU-18
5
E441-C186 GRN-18
6
E442-C187 GRN-18
7
K852-C142 GRN-18
8
R997-C195 ORN-18
9
K777-C150 GY-18
10
A755-C110 PK-18
11
A758-C113 BR-18
12
L972-C147 BLU-18
13
184-C16 RD-14
14
235-C31 BK-14
15
16
M906-C167 BLU-18
17
J949-C250 GY-18
18
A209-C97 BK-18
19
A756-C111 BLU-18
20
A757-C112 GY-18
21
K848-C140 WH-18
22
K844-C138 GY-18
23
308-C66 YL-16
24
25
26
27
E472-C118 GRN-18
28
F889-C131 WH-18
29
K847-C139 PU-18
30
K843-C137 GRN-18
31
H476-C135 WH-18
32
K849-C157 YL-18
33
893-C94 GRN-18
34
K904-C154 GRN-18
35
T967-C158 YL-18
36
E411-C185 YL-18
37
E410-C184 ORN-18
38
E474-C124 ORN-18
39
C855-C162 GY-18
40
L971-C151 GRN-18
41
42
K851-C141 BLU-18
43
892-C90 BR-18
44
E473-C123 GY-18
45
M751-C190 YL-18
46
M755-C193 ORN-18
47
N793-C155 GRN-18
48
G979-C168 BLU-18
49
H832-C198 YL-18
50
E445-C234 BLU-18
51
J853-C249 BLU-18
52
J851-C248 BR-18
53
N794-C156 GY-18
54

147-C197 PU-16
G726-C171 GY-16
308-C119 YL-16

K862-C179 GY-18
K868-C180 BR-18
K869-C181 BLU-18
K871-C165 WH-18

200-GW2 BK-18

K869-GR5 BLU-18

200-GW2 BK-18
1 CONN 39
2 CONN TO C-C56
3
EC-C1
2434506

K858-EC1 YL-18
K862-EC2 GY-18
K869-EC5 BLU-18
K869-EC5 BLU-18

L173

763-C149 BLU-18
A588-C109 GRN-18
K906-C143 GRN-18
235-C44 BK-18
A768-C115 BLU-18
A769-C116 GY-18
K904-C154 GRN-18
M737-C152 WH-18
M739-C160 YL-18
T967-C158 YL-18
308-C120 YL-16

780-GU7 PU-16
200-GU4 BK-18

+B
GROUND
SIGNAL

1
2
3

C-C26
2304013
308-C122 YL-16
A209-C100 BK-18
T967-C158 YL-18

PUMP DISCHARGE PRESS. SENSOR 1


2602180

+B
GROUND
SIGNAL

1
2
3

C-C25
2304013
308-C121 YL-16
A209-C99 BK-18
K904-C154 GRN-18

POWER SHIFT CONT SOL


1119916

C
E
N
P
X
AK
AL
AM
AP
AV
EA
EC
EE
GC
AH
GP
GR
GU
GY
WJ

BUS BAR
2382279

252-C56 YL-18
252-C54 YL-18
252-C55 YL-18

788-C87 YL-18
A762-C114 PU-18
308-C120 YL-16
763-C149 BLU-18
K777-C150 GY-18
K904-C154 GRN-18
L971-C151 GRN-18
M737-C152 WH-18
T967-C158 YL-18
A209-C98 BK-18

C-C52
2304009
308-C161 YL-16
M906-C167 BLU-18
G979-C168 BLU-18
K864-C166 PK-18
M739-C169 YL-18
K857-C175 WH-18
K866-C164 WH-18
K856-C174 PU-18
K860-C177 BLU-18
K865-C194 PU-18
A209-C170 BK-18
G726-C171 GY-16

C-C49
C-C48
2434505
2304011
1
1
L973-C148 GRN-16
2
2
200-C29 BK-18
AM-C1
CONN 43
2304011

308-C122 YL-16
308-C121 YL-16
200-C24 BK-18
A209-C98 BK-18

MACHINE ECM
2218874
+B
GND
RS422 RX+
BOOM UP PILOT PRESS. (ACCUGRADE)
BOOM ANGLE SENSOR (CRANE)
STICK ANGLE SENSOR (CRANE)
ATT STEM 4 STATUS
5V POWER SUPPLY (POTENTION)
IMPLEMENT PRESS. SW
THROTTLE POSITION 1
THROTTLE POSITION 4
ONE TOUCH LOW IDLE SW
+B
GND
RS422 RXSQUEEZ PRESS. SENSOR
BUCKET PSC (ACCUGRADE)
ANALOG RETURN
THROTTLE POSITION 2
THROTTLE POSITION 3
LH HANDLE FORE SW
LH HANDLE UPPER SW
KEY SWITCH
RS422 TX+
RS422 TXPWM IN 3
8V POWER SUPPLY (SENSOR)
BACKUP SW
RH HANDLE FORE SW (SMART BM)
RH HANDLE UPPER SW
JOYSTICK PRESS. SW
ATT STEM 1 STATUS
CDL +
PUMP PRESS. SENSOR 1
PUMP PRESS. SENSOR 2
BOOM CYL ROD PRESS. SNSR (CRANE)
BOOM CYL HEAD PRESS. SNSR (OL& CRANE)
THUMB WHEEL-LH
TOOL PRIORITY SW (BUSH CUTTER)
TRAVEL PRESS. SW
ATT STEM 2 STATUS
ATT STEM 3 STATUS
CDL THUMB WHEEL-RH
CRANE CANCEL SW
BUCKET EXTEND PRESS. SW (CRANE)
FOOT SW
BOOM UP PRIORITY PRESS. SW
2 WAYS LEVER CHANGE PRESS. SW
BOOM DOWN PRESS. SW
BOOM PWM ANGLE SENSOR (ACCUGRADE)
STICK PWM ANGLE SENSOR (ACCUGRADE)
AUX PEDAL LH
AUX PEDAL RH

STICK OUT AVOID PRV (ACCUGRADE)


BOOM REGENE PRESS. PRV
TRAVEL SPEED SOL
PS PRESS. PRV
ATT STEM 4 EXTEND PRV
CRANE AND SR BACKUP SW
2 WAYS LEVER CHANGE SOL
BOOM DOWN LIMIT PRV (ACCUGRADE)
FLOW LIMIT PRESS. PRV
1 PUMP/2 PUMP EXCHANGE SOL
1 WAY/2 WAYS CHANGE SOL
BOOM UP LIMIT PRV (CRANE OR ACCUGRADE)
STICK IN LIMIT PRV (ACCUGRADE)
O.C. 1
CAN3 SHIELD
ENG SPEED SENSOR (OFFSET ANGLE SENSOR)
VARIABLE RELIEF 1 PRV
PRV RETURN
PRV RETURN
PRV RETURN
PRV RETURN
SWING BRAKE SOL
FAN SPEED
ENG SPEED SENSOR +
CAN4 SHIELD
HYD LOCK LEVER SW
VARIABLE RELIFE 2 PRV
BUCKET IN LIMIT PRV (ACCUGRADE)
BUCKET OUT LIMIT PRV (ACCUGRADE)
ATT STEM 4 RETRACT PRV
ATT STEM 1 RETRACT PRV
STK OUT LIMIT SOL (CRANE OR ACCUGRADE)
BUCKET LOCK PRV (CRANE)
PRV RETURN
CAN4 + (VALVE ECM-2)
CAN4 - (VALVE ECM-2)
ATT STEM 1 EXTEND PRV
ATT STEM 2 RETRACT PRV
ATT STEM 2 EXTEND PRV
ATT STEM 3 RETRACT PRV
ATT STEM 3 EXTEND PRV
TOOL PRIORITY RELAY
ENGINE SPEED COMMAND
CAN3 +
CAN3 CAN2 + (MSS)
CAN2 - (MSS)
CAN2 SHIELD
CAN1 + (MONITOR & SW PANEL)
CAN1 - (MONITOR & SW PANEL)
CAN1 SHIELD
HYD LOCK SOL
FREQ IN2

1
2

SH/LOC

NOTE
HARNESS AS.

K-3
B-1
C-2
C-2
A-6
J-6
J-6
C-5
D-8
G-16
L-16
C-9
L-17
E-16
F-8
I-16
D-9
G-3
B-2
A-8

ATCH NFC LIMIT SOL


1710188
(NOTE G)
(NOTE P)

1
2

C-C27
1552269
A768-C115 BLU-18
A769-C116 GY-18

HYD OIL LEVEL SW


2130677

VALVE GP 215-5037

1
2

C-C31
1552269
1
235-C36 BK-18
2
487-C78 ORN-18

A588-GU10 GRN-18
C-C15
1552269
A588-C109 GRN-18
200-C24 BK-18

1
2

GU-C5
1552269
A588-GU9 GRN-18
200-GU2 BK-18

GU-C4
3E3364
1
A588-GU8 GRN-18
2
200-GU2 BK-18

1
2

HYD OIL FILTER SW


1709419

C-C36
2304011

491-C79 PK-18

HYD OIL TEMP SENDOR


4I5394
235-C36 BK-18
235-C38 BK-18
T

BK-18
BK-18

15

1
2

C-C17
1552269

C-C34
1552269
495-C80 GRN-18
235-C34 BK-18

C-C38
C-C37
2304013
2434506
1
168-C12 RD-14
2
200-C21 BK-14
3
325-C71 PK-18

WJ-C2
2304011
1
325-WJ1 PK-18
2
200-WJ2 BK-18

CONN 40
325-WJ1 PK-18
WJ-C1
2304011

1
2

CONN 42

C-C35
2434505
325-C71 PK-18
200-C260 BK-18

1
2
3

308-AP1 YL-16
A209-AP2 BK-18
E410-AP3 ORN-18

12

11

ATCH BOOM LAMP(RH)


1532521

322-E3 GY-16
200-E4 BK-16

FORWARD WARNING HORN(LOW)


7Y3919

322-E1 GY-16
200-E2 BK-16

FORWARD WARNING HORN(HIGHT)


7Y3920

607-C84 PK-16
200-C19 BK-16

CHASSIS LAMP
1532523

ATCH REFUELING PUMP


2712158
168-X1 RD-14
200-X3 BK-14
325-X2 PK-18

X-C2
2304013

1
2
3

10

THIS SCHEMATIC IS FOR THE 312D ROPS EXCAVATOR


VOLUME 2 of 2: ENGINE AND CHASSIS WIRING

200-WJ2 BK-18

13

X-C1
2434506

1
2

763-C149 BLU-18
235-C43 BK-18
235-C44 BK-18

14

E-C1
2304011
322-E1 GY-16
200-E2 BK-16

616-P1 BLU-16
200-P2 BK-16

CONN 47

ATCH REFUELING LEVEL SW


3122645

235-C38 BK-18

TRAVEL SPEED CHANGE SOL


1211491

1
2

607-C84 PK-16
200-C19 BK-16

FUEL LEVEL SENSOR


1636700

CONN 36

C-C16
1552269
1
K906-C143 GRN-18
2
235-C42 BK-18

C-C39
2434505

ATCH BOOM LAMP(LH)


1532521

ATCH TRAVEL ALARM


2139100

CONN 36

SWING BRAKE CANCEL SOL


1211491

322-C70 GY-16
200-C18 BK-16

616-P1 BLU-16
616-N1 BLU-16
200-N2 BK-16
200-P2 BK-16

200-C260 BK-18

C-C33 C-C32
3E3364 1552269
1
321-C69 BR-18
2
235-C33 BK-18

CONN 48

1
2

CONN 46

ATCH FINE SWING SOL


1163526

168-C12 RD-14
200-C21 BK-14
325-C71 PK-18

C-C30
1552269
1
496-C81 WH-18
2
235-C37 BK-18

C-C29 C-C28
3E3364 1552269
1
M737-C152 WH-18
2
M739-C160 YL-18

HYD LOCK SOL


1211491

1
2

321-C69 BR-18
495-C80 GRN-18
235-C33 BK-18
235-C34 BK-18
235-C35 BK-18

DESCRIPTION

CHASSIS
HORN GP-ELECTRIC
BOOM LAMP-LH
BOOM LAMP-RH
REFUELING PUMP
HAMMER RETURN FILTER
QUICK COUPLER
FINE SWING
OVERLOAD WARNING
K
CONFIG. 1
L, M
SYSTEM 22, 24 (REAR)
MEDIUM CIRCUIT (F4/DANFOSS)
L
SYSTEM 24 (FRONT)
H, J
CONFIG. 2, 11
Y
SYSTEM 20 (CHASSIS)
N
AUX READY, SYSTEM 23
MEDIUM CIRCUIT (F3)
UNIVERSAL QUICK COUPLER (CHAS)
REAR VIEW CAMERA (CAB)
REFUELING LEVEL SW
CABLE AS.
L-13
BAT. JUMPER
L-13
DISC SW-BAT.
L-15
BLOCK GP(JUNCTION)-ST MOT
L-14
BAT. -BLOCK GP(JUNCTION)
L-2
BLOCK GP(JUNCTION)-BLOCK AS.
STRAP AS.-GROUND
E-14
ENGINE GND

16

1
2

L973-AM1 GRN-16
200-AM2 BK-18

AM-C2
1552269

C-C40
N-C1
2304011
2434505
1
616-N1 BLU-16
616-C85 BLU-16
2
200-C17 BK-16
200-N2 BK-16

322-C70 GY-16
607-C84 PK-16
616-C85 BLU-16
200-C17 BK-16
200-C18 BK-16
200-C19 BK-16
200-C20 BK-14

A209-C100 BK-18
A209-C99 BK-18
487-C78 ORN-18
491-C79 PK-18
496-C81 WH-18
235-C37 BK-18
235-C38 BK-18

NOTE V: EXCHANGE TO 5A FUSE AT INSTALL GH HARNESS.

IDENT PART NO.

60A
ALT BREAKER
1712208

CAN2 RESISTOR
1743016

779-GU6 WH-16
200-GU3 BK-18

PUMP DISCHARGE PRESS. SENSOR 2


2602180

NOTE S: USE FOR OSJ.


NOTE U: USE WITH BLADE.

BLADE, SPADE, RING OR SCREW


TERMINAL

109-CL1 RD-4

A588-GU10 GRN-18

NOTE R: USE WITH PRODUCT LINK 121SR.

SPLICE

1
2

NOTE L: USE WITH SYSTEM 24.


NOTE N: USE WITH SYSTEM 23.

ATCH WIRE, CABLE, COMPONENT

C-C50
2305010
147-C11 PU-16
G726-C171 GY-16
235-C28 BK-18
C855-C162 GY-18
P992-C163 BR-18

120A
HEATER BREAKER
2164970

200-GU1 BK-18

NOTE E: USE WITH LAMP DELAY TIMER.

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

CIRCUIT GROUPING DESIGNATION

C-C3
2304009
K906-C143 GRN-18
K907-C144 BLU-18
A768-C115 BLU-18
A769-C116 GY-18
L969-C146 WH-18
L968-C145 ORN-18
F889-C130 WH-18
F773-C128 ORN-18-GXL
F774-C129 WH-18-GXL
998-C96 BR-18-GXL
306-C263 GRN-16
330-C266 YL-16

108-CM1 RD-4

177-WE1 RD-6

200-CE1 BK-00-HP

200-GW2 BK-18

NOTE D: USE WITH FRONT GUARD CAB LAMP.

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

CONNECTOR

261-C59 GRN-18
251-C51 YL-18
251-C53 YL-18
251-C52 YL-18

252-C54 YL-18
262-C60 GRN-18

NOTE C: USE FOR 12V 2X7A POWER SUPPLY.

NOTE K: USE WITH CONFIG. 1.


CIRCUIT NOT CONNECTED

CONN 34

K868-GE13 BR-18
K868-GE18 BR-18
K868-GE19 BR-18
K868-GE20 BR-18
K860-GE8 BLU-18

GE-C4
1552269
G726-GE14 GY-16
200-GE24 BK-18

EC-C3
1552269
1
K862-EC2 GY-18
2
K869-EC4 BLU-18

C-C41
3E3370
A
251-C53 YL-18
B
261-C59 GRN-18
C

C-C2
2434510
E474-C124 ORN-18
K844-C138 GY-18
K848-C140 WH-18
E473-C123 GY-18
K843-C137 GRN-18
K847-C139 PU-18
N793-C155 GRN-18
N794-C156 GY-18

START RELAY DIODE


1974385

BLOCK AS TERMINAL
7Y5499

GW-C4
2304011

NOTE G: USE WITH ALL TOOL CONTROL SYSTEMS.

SYMBOL

C-C55
2434506

GE-C10
1552269
1
K856-GE7 PU-18
2
K868-GE18 BR-18

1
2

C-C42
3E3370
A
252-C56 YL-18
B
262-C62 GRN-18
C

252-C56 YL-18
262-C62 GRN-18

200-GE23 BK-18

(CONFIG. 2, 11)

COLOR ABBREVIATIONS

CONN 35

1
2
3
4
5
6
7
8
9
10
11
12

C-C57
2434506

(SYSTEM 20)
BK-18
BK-18
BK-18
BK-18

C-C53
2434510

C-C61
2305010

ATCH STEM 2 EXTEND SOL


1119916

200-GU4
200-GU3
200-GU1
200-AL2

1
2
3
4
5
6
7
8
9
10
11
12

788-C87 YL-18
A762-C114 PU-18
ATCH STEM 1 RETRACT SOL
1119916

F889-C133 WH-18-GXL
F889-C131 WH-18
F889-C132 WH-18
G726-C171 GY-16
G850-C259 BLU-18-GXL
H476-C135 WH-18
H832-C198 YL-18
K776-C136 GRN-18
K843-C137 GRN-18
K844-C138 GY-18
K847-C139 PU-18
K848-C140 WH-18
K849-C157 YL-18
K851-C141 BLU-18
K852-C142 GRN-18
K906-C143 GRN-18
K907-C144 BLU-18
K995-C262 ORN-18-GXL
L968-C145 ORN-18
L969-C146 WH-18
L972-C147 BLU-18
L973-C148 GRN-16
M997-C227 PU-18
N793-C155 GRN-18
N794-C156 GY-18
P992-C163 BR-18
235-C32 BK-14

E445-C234 BLU-18
P725-C235 PK-18
M739-C236 YL-18
235-GE28 BK-18

GE-C14
1552269
1
G726-GE16 GY-16
2
200-GE26 BK-18

1
2

998-C96 BR-18-GXL
A588-C107 GRN-18
A755-C110 PK-18
A756-C111 BLU-18
A757-C112 GY-18
A758-C113 BR-18
A768-C115 BLU-18
A769-C116 GY-18
C468-C117 BLU-18
C855-C162 GY-18
E472-C246 GRN-18
E473-C123 GY-18
E474-C124 ORN-18
E554-C125 PK-18
E997-C126 RD-18
F716-C127 WH-18-GXL
F773-C128 ORN-18-GXL
F774-C129 WH-18-GXL
F889-C130 WH-18
G726-C171 GY-16
G850-C259 BLU-18-GXL
G976-C134 BLU-18
H476-C135 WH-18
H832-C198 YL-18
K776-C136 GRN-18
K844-C138 GY-18
K843-C137 GRN-18
K847-C139 PU-18
K848-C140 WH-18
K849-C157 YL-18
K851-C141 BLU-18
K852-C142 GRN-18
K906-C143 GRN-18
K907-C144 BLU-18
K995-C262 ORN-18-GXL
L968-C145 ORN-18
L969-C146 WH-18
L972-C147 BLU-18
L973-C148 GRN-16
M997-C227 PU-18
N793-C155 GRN-18
N794-C156 GY-18
P992-C163 BR-18
X738-C159 PK-18
235-C28 BK-18
235-C45 BK-18
235-C230 BK-18
235-C231 BK-18

AIR HEATER RELAY


2095582

262-C62 GRN-18
262-C60 GRN-18
262-C61 GRN-18

(SYSTEM 20)

ATCH FLOW COMBINER SOL 1


3100037

C-C18
1552269

GND-CHASSIS 4

GC-C7
1552269
1
K866-GC8 WH-18
2
235-GC3 BK-18

GE-C7
2304011
K865-GE9 PU-18
M739-GE21 YL-18

1
2

893-C95 GRN-18-GXL
893-C92 GRN-18
893-C93 GRN-18
893-C94 GRN-18

184-C14 RD-14
184-C15 RD-14
184-C16 RD-14

M739-GE5 YL-18
M906-GE2 BLU-18
A209-GE10 BK-18
G979-GE3 BLU-18
K871-GE12 WH-18

ATCH NFC CONT SOL 1


1211490

ENG SPEED PICKUP


1967973

PE
ENG GROUND STRAP
1321805

200-C260 BK-18
168-C12 RD-14
321-C69 BR-18
322-C70 GY-16
495-C80 GRN-18
607-C84 PK-16
616-C85 BLU-16
L973-C148 GRN-16
235-C35 BK-18

GE-C13
1552269
1
G726-GE17 GY-16
2
200-GE27 BK-18

ATCH NFC CONT SOL 2


1211490

GC-C2
2434506
1 CONN 34
K871-GC9 WH-18
2
3 CONN TO C-C54

235-GC1 BK-18
235-GC2 BK-18
235-GC3 BK-18

3064 TIRE3 ENGINE


SEE DIAGRAM-WIRING (ENGINE:310-9623)

RECEPTACLE AS.
1275484

101-CP1 RD-00-SGX

GC-C3
2304011
1
K864-GC6 PK-18
2
M739-GC10 YL-18

C-C68
1275483

GE-C5
1552267
A
308-GE1 YL-16
B
A209-GE10 BK-18
C
M906-GE2 BLU-18

+B
ATCH SQUEEZE PRESS. SENSOR GROUND
2218859 SIGNAL

200-C23 BK-18

235-GE28 BK-18

ALTERNATOR
1252994
(50A)

(GND-CHASSIS 2)
AV-C2
1552269
K871-AV2 WH-18
ATCH 1P/2P EXCHANGE SOL 1
235-AV1 BK-18
1216303 2

K776-C136 GRN-18
309-C68 GY-18
109-C3 RD-6
C-C19
7Y3995
RB
1
403-C72 GRN-18
P
L
E

780-AL1 PU-16

235-AV1 BK-18

(CONFIG. 1)

ATCH 1P/2P EXCHANGE SOL


1216303

235-C41 BK-18

892-C91 BR-18-GXL
892-C88 BR-18
892-C89 BR-18
892-C90 BR-18

A755-C110 PK-18
A756-C111 BLU-18
A757-C112 GY-18
A758-C113 BR-18
A768-C115 BLU-18
A769-C116 GY-18
C468-C117 BLU-18
C855-C162 GY-18
E472-C246 GRN-18
E473-C123 GY-18
E474-C124 ORN-18
E554-C125 PK-18
E997-C126 RD-18
F716-C127 WH-18-GXL
F773-C128 ORN-18-GXL
F774-C129 WH-18-GXL
F889-C130 WH-18

147-C197 PU-16
184-C14 RD-14
252-C54 YL-18
251-C51 YL-18
261-C57 GRN-18
262-C60 GRN-18
308-C66 YL-16
308-C119 YL-16
892-C90 BR-18
893-C94 GRN-18
A588-C108 GRN-18
A755-C110 PK-18
A756-C111 BLU-18
A757-C112 GY-18
A758-C113 BR-18
C855-C162 GY-18
E472-C246 GRN-18
E473-C123 GY-18
E474-C124 ORN-18
E997-C126 RD-18
F889-C131 WH-18
F889-C132 WH-18
G726-C171 GY-16
H476-C135 WH-18
H832-C198 YL-18
K843-C137 GRN-18
K844-C138 GY-18
K847-C139 PU-18
K848-C140 WH-18
K849-C157 YL-18
K851-C141 BLU-18
K852-C142 GRN-18
K907-C144 BLU-18
L968-C145 ORN-18
L969-C146 WH-18
L972-C147 BLU-18
N793-C155 GRN-18
N794-C156 GY-18
M997-C227 PU-18
P992-C163 BR-18
235-C32 BK-14

235-C39 BK-18
235-C40 BK-18
235-C37 BK-18
235-C38 BK-18
235-C44 BK-18
496-C81 WH-18
491-C79 PK-18
487-C78 ORN-18
A588-C109 GRN-18
A768-C115 BLU-18
A769-C116 GY-18
K906-C143 GRN-18
K777-C150 GY-18
L971-C151 GRN-18
308-C120 YL-16
763-C149 BLU-18
K904-C154 GRN-18
M737-C152 WH-18
M739-C160 YL-18
T967-C158 YL-18
A209-C98 BK-18
200-C24 BK-18
788-C87 YL-18
A762-C114 PU-18
200-C261 BK-18
200-C21 BK-14
200-C20 BK-14
200-C29 BK-18

403-C74 GRN-18
405-C75 GY-18-GXL
412-C76 BLU-18
430-C77 BLU-18
487-C78 ORN-18
491-C79 PK-18
495-C80 GRN-18
496-C81 WH-18
506-C82 PU-18
578-C83 BLU-16
607-C84 PK-16
616-C85 BLU-16
780-C86 PU-16
877-C1 YL-4

235-C229 BK-18-GXL
109-C3 RD-6
130-C4 RD-14
147-C197 PU-16
168-C12 RD-14
184-C14 RD-14
251-C51 YL-18
252-C54 YL-18
261-C57 GRN-18
262-C60 GRN-18
304-C63 WH-8
308-C66 YL-16
308-C67 YL-18-GXL
308-C119 YL-16
309-C68 GY-18
310-C200 PU-18-GXL
321-C69 BR-18
322-C70 GY-16
403-C73 GRN-18
403-C74 GRN-18
405-C75 GY-18-GXL
487-C78 ORN-18
491-C79 PK-18
495-C80 GRN-18
496-C81 WH-18
607-C84 PK-16
616-C85 BLU-16
877-C1 YL-4
892-C90 BR-18
892-C91 BR-18-GXL
893-C94 GRN-18
893-C95 GRN-18-GXL
998-C96 BR-18-GXL
A588-C107 GRN-18
A588-C108 GRN-18
A588-C109 GRN-18

130-C4 RD-14
130-C7 RD-14
130-C5 RD-18-GXL
130-C6 RD-18-GXL
304-C63 WH-8
308-C67 YL-18-GXL
309-C68 GY-18
310-C200 PU-18-GXL
403-C73 GRN-18
403-C74 GRN-18
405-C75 GY-18-GXL
877-C1 YL-4
892-C91 BR-18-GXL
893-C95 GRN-18-GXL
998-C96 BR-18-GXL
C468-C117 BLU-18
E554-C125 PK-18
F716-C127 WH-18-GXL
F773-C128 ORN-18-GXL
F774-C129 WH-18-GXL
F889-C133 WH-18-GXL
G850-C259 BLU-18-GXL
K776-C136 GRN-18
K995-C262 ORN-18-GXL
235-C41 BK-18
487-C78 ORN-18
491-C79 PK-18
496-C81 WH-18
A588-C109 GRN-18
A768-C115 BLU-18
A769-C116 GY-18
K906-C143 GRN-18
235-C35 BK-18
168-C12 RD-14
321-C69 BR-18
322-C70 GY-16
495-C80 GRN-18
607-C84 PK-16
616-C85 BLU-16
L973-C148 GRN-16

C-C64
1552269
1
P725-C235 PK-18
2
M739-C236 YL-18

BOOM REGENE SOL


2380751

309-C68 GY-18
310-C200 PU-18-GXL
321-C69 BR-18
322-C70 GY-16
403-C73 GRN-18

780-C86 PU-16

235-C50 BK-18
235-C229 BK-18-GXL
109-C3 RD-6

403-C72 GRN-18
403-C73 GRN-18
403-C74 GRN-18
877-C1 YL-4
C468-C117 BLU-18
E554-C125 PK-18
K776-C136 GRN-18
235-C50 BK-18

308-C67 YL-18-GXL
308-C119 YL-16
308-C64 YL-16
308-C65 YL-16
308-C66 YL-16

X738-C159 PK-18

235-C32 BK-14
235-C35 BK-18
235-C41 BK-18

GND-CHASSIS 2

1
2
AL-C1
2434505

C-C44
2304011
1
780-C86 PU-16
2
C-C45
2434505

235-C2 BK-18-GXL
A250-C101 BK-18-GXL
A250-C102 BK-18-GXL
A250-C103 BK-18-GXL
A250-C104 BK-18-GXL
130-C5 RD-18-GXL
130-C6 RD-18-GXL

235-C229 BK-18-GXL

C-C20
7Y3820
1
309-C68 GY-18
2
K776-C136 GRN-18

C-C46
2304011
1
X738-C159 PK-18
2
C-C47
2434505

CONN 44

L730-C239 ORN-18-GXL
L730-C240 ORN-18-GXL
L730-C205 ORN-18-GXL
T960-C219 BLU-18-GXL
T957-C220 PU-18-GXL

1
2
AK-C1
2434505

HOLDER AS
3245808

109-WA1 RD-8

177-C269 RD-6

C-C1
1636637
1
130-C4 RD-14
2
172-C13 RD-18
3
L973-C148 GRN-16
4
A588-C107 GRN-18
5
168-C12 RD-14
6
308-C64 YL-16
7
184-C14 RD-14
8
322-C70 GY-16
9
607-C84 PK-16
10
780-C86 PU-16
11
616-C85 BLU-16
12
147-C9 PU-16
13
E554-C125 PK-18
14
15
16
403-C73 GRN-18
17
309-C68 GY-18
18
K776-C136 GRN-18
19
405-C75 GY-18-GXL
20
412-C76 BLU-18
21
430-C77 BLU-18
22
487-C78 ORN-18
23
491-C79 PK-18
24
F716-C127 WH-18-GXL
25
495-C80 GRN-18
26
496-C81 WH-18
27
A755-C110 PK-18
28
A756-C111 BLU-18
29
A757-C112 GY-18
30
A758-C113 BR-18
31
C468-C117 BLU-18
32
E472-C246 GRN-18
33
H476-C135 WH-18
34
H832-C198 YL-18
35
G976-C134 BLU-18
36
L972-C147 BLU-18
37
38
39
K849-C157 YL-18
40
E997-C126 RD-18
41
K851-C141 BLU-18
42
K852-C142 GRN-18
43
X738-C159 PK-18
44
321-C69 BR-18
45
235-C231 BK-18
46
235-C230 BK-18
47
235-C45 BK-18
48
M997-C227 PU-18
49
506-C82 PU-18
50
578-C83 BLU-16
51
893-C92 GRN-18
52
892-C88 BR-18
53
251-C51 YL-18
54
261-C57 GRN-18

168-C12 RD-14
172-C13 RD-18
184-C14 RD-14
251-C51 YL-18
252-C54 YL-18
261-C57 GRN-18
262-C60 GRN-18
304-C63 WH-8

CONN 45
X738-AK1 PK-18

ATCH HAMMER RETURN FILTER SW


2241685

GW-C15
1552269
1
X794-GW41 BLU-16
2

(NOTE P)

1
2

AK-C2
1552269
X738-AK1 PK-18
235-AK2 BK-18

5A

START RELAY
2595274

330-C268 YL-16

310-C200 PU-18-GXL
G850-C259 BLU-18-GXL
K995-C262 ORN-18-GXL
109-C3 RD-6
304-C63 WH-8
877-C1 YL-4

109-C3 RD-6
130-C4 RD-14
147-C11 PU-16
147-C9 PU-16
147-C10 PU-16
147-C197 PU-16

235-C106 BK-18
235-C46 BK-18
235-C47 BK-18
235-C48 BK-18
235-C49 BK-18
235-C106 BK-18
200-C27 BK-16
235-C28 BK-18
235-C230 BK-18
235-C231 BK-18

405-C75 GY-18-GXL

(AUX READY & SYSTEM 23)

ATCH VARIABLE RELIEF 2 SOL


2705757

172-C13 RD-18
308-C65 YL-16
403-C74 GRN-18
506-C82 PU-18
578-C83 BLU-16
892-C89 BR-18
893-C93 GRN-18
200-C27 BK-16
235-C228 BK-18
147-C10 PU-16
412-C76 BLU-18
430-C77 BLU-18
G976-C134 BLU-18
235-C45 BK-18

E787-GW22 PK-16
E787-GW23 PK-16

308-C67 YL-18-GXL

C-C62
2451043

ATCH VARIABLE RELIEF 1 SOL


2705672

ATCH LOWER WASHER MOTOR


7T8890
C-C9
7T5957
1
200-C26 BK-18
2 MOTOR
578-C83 BLU-16

235-C106 BK-18
235-C229 BK-18-GXL

998-C257 BR-18-GXL

T958-C217 YL-18-GXL
T959-C218 BR-18-GXL

C-C72
1552269
1
306-C264 GRN-16
2
330-C267 YL-16
C-C73
1552269
1
306-C265 GRN-16
2

200-C27 BK-16

C-C11
7Y3966
235-C46 BK-18
C-C10
7Y3967
1
430-C77 BLU-18

101-CJ1 RD-4

BLOCK AS
9G8451

C-C69
1552269
1
310-C200 PU-18-GXL
2
G850-C259 BLU-18-GXL

CONN 4
(FOR PRODUCT LINK)

COOLANT LEVEL SW
2459205

A250-C101 BK-18-GXL
A250-C102 BK-18-GXL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

1
2
3
4
5
6

C-C5
2434508

WASHER MOTOR
7T8890
C-C8
7T5957
1
200-C25 BK-18
2 MOTOR
506-C82 PU-18

C-C14
1552269
1
412-C76 BLU-18
2
235-C48 BK-18

C-C63
2451042

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

- BATTERY
- BATTERY
- BATTERY

GROUND CHAS BAT ROOM

CONN TO C-C52

K868-EA11 BR-18
K868-EA9 BR-18
K868-EA10 BR-18

EA-C7
1552269
M737-EA13 WH-18
M739-EA14 YL-18

1
2

ATCH NFC LIMIT SOL


1119916
(NOTE L)(NOTE M)

EA-C2
2434506
1
K871-EA12 WH-18
2
3
K868-EA11 BR-18

G979-EA4 BLU-18
K856-EA5 PU-18
K860-EA6 BLU-18
K871-EA12 WH-18

EA-C5
1552269
1
K871-EA12 WH-18
2
235-EA1 BK-18

ATCH 1P/2P EXCHANGE SOL


1211491
(NOTE L)(NOTE M)

K856-EA5 PU-18
K860-EA6 BLU-18
K865-EA8 PU-18

A4E2 ENG ECM


2454837

(FOR ACCUGRADE)

C-C4
2305010
172-C13 RD-18
308-C65 YL-16
403-C74 GRN-18
892-C89 BR-18
893-C93 GRN-18
235-C228 BK-18

200-CE1 BK-00-HP

EA-C9
1552269
1
G979-EA4 BLU-18
2
235-EA2 BK-18

G979-EA4 BLU-18
K864-EA7 PK-18
M739-EA15 YL-18

CONN 37

235-AK2 BK-18

EA-C3
2304013
K864-EA7 PK-18
K865-EA8 PU-18
M739-EA15 YL-18

C-C13 C-C12
3E3376 1552272
1
147-C10 PU-16
2
235-C47 BK-18
3
G976-C134 BLU-18
4

C-C66
2304009
1
M843-C256 PU-18
2
J853-C249 BLU-18
3
J851-C248 BR-18
4
J949-C250 GY-18
5
K949-C255 ORN-18
6
K928-C253 GRN-18
7
K930-C254 GRN-18
8
K770-C252 PU-18
9
K768-C251 BLU-18
10
E472-C247 GRN-18
11
12

ATCH WATER SEPARATOR LEVEL SNSR


1782345

235-GE28 BK-18

EA-C4
2434506

1
2
3

P N

1
2
3
4

8-32 VDC
GROUND
OUTPUT 1
OUTPUT 2

A250-C101 BK-18-GXL
A250-C102 BK-18-GXL
A250-C103 BK-18-GXL
A250-C104 BK-18-GXL
235-C2 BK-18-GXL
235-C28 BK-18
235-C230 BK-18
235-C231 BK-18
200-C27 BK-16
235-C49 BK-18
235-C106 BK-18
235-C233 BK-18
235-C32 BK-14
235-C35 BK-18
235-C41 BK-18
235-C50 BK-18

CONN 33

NEG

235-GW4 BK-18
200-GW2 BK-18

EE-C1
2434506
1
PK-18
2
PU-18
3
YL-18
YL-18
YL-18

POS

BATTERY FRONT
3T5760
9X3404 (NOTE A)

780-AL1 PU-16

K864-EE1
K865-EE2
M739-EE5
M739-EE3
M739-EE4

1
2
3
4
5
6
7
8
9
10
11
12

NEG

ATCH RECEPTACLE AS.


9S9015
(NOTE B)

BLOCK GP JUNCTION
1245814

235-GC4 BK-18

(Dimensions: 48 inches x 35 inches)

EA-C1
2434510

POS

BATTERY REAR
3T5760
9X3404 (NOTE A)

101-CP1 RD-00-SGX

GND-CHASSIS 2

36 Page,

KENR7790 VOL 2 of 2

ATCH VARIABLE RELIEF 2 SOL


2705757
(NOTE L)

EE-C3
2304011
1
K865-EE2 PU-18
2
M739-EE4 YL-18

101-CV1 RD-00-HP

ATCH VARIABLE RELIEF 1 SOL


2705672
(NOTE L)

235-EA3 BK-18

EE-C2
2304011
1
K864-EE1 PK-18
2
M739-EE3 YL-18

101-CR1 RD-00-SGX

(SYSTEM 22 & 24)


C-C67
2434510

101-CJ1 RD-4

17

877-CT1 YL-4

18

AP-C2
1552267

A
B
C

+B
GROUND
SIGNAL

PART NUMBER: 336-6128, CHANGE: 00, VERSION: HE

ATCH OLWD PRESS. SENSOR


2218859

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Cylinder #1 Injector
Cylinder #2 Injector
Cylinder #3 Injector
Cylinder #4 Injector
Cylinder #5 Injector
Cylinder #6 Injector
8 Volt DC Supply
ThrottlePositionSensor
Fuel Delivery Pressure Sensor
Fuel Filter Differrential Pressure Sensor
Engine Oil Pressure Sensor
Engine Coolant Temperature Sensor
Electrical System Voltage
Intake Manifold Air Temperature Sensor
Fuel Temperature Sensor
Engine Speed Sensor
Personality Module
Engine Timing Calibration
5 Volt Sensor DC Power Supply
Programmed Parameter Fault
Secondary Engine Speed Sensor
Fuel Pressure Sensor After Fuel Filter
Inlet Air Heater Relay
Fuel Rail #1 Pressure Valve Solenoid
Intake Manifold Pressure Sensor
Fuel Rail Pressure Sensor
Ignition Key Switch

Machine Control
(MID No. 039)
CID
0041
0096
0110
0167
0168
0190
0246
0247
0248
0254
0262
0271
0374
0581
0588
0590
0598
0600
0697
1130
1160
1178
1590
1593
1594
1595
1596
1597
1598
1609
1615
1657
1658
1665
1666
1931
1960
1968
1969
2103
2265
2266
2280
2300
2420
2425
2426

Component
8 Volt DC Supply
Fuel Level Sensor
Engine Coolant Temperature Sensor
Alternator Charging Voltage Sensor
Electrical System Voltage
Engine Speed Sensor
Proprietary CAN Data Link
SAE J1939 Data Link
Cat Data Link
Electronic Control Module
5 Volt DC Sensor Power Supply
Action Alarm
Swing Brake Solenoid
Power Shift Solenoid
Monitoring System Display
Engine Control Module
Travel Speed Solenoid
Hydraulic Oil Temperature Sensor
Priority Valve Solenoid
Left Attachment Pedal Position Sensor
Hydraulic Lock Solenoid
Machine Overload Warning Pressure Sensor
Main Pump Flow Limitation Pressure Solenoid
Attachment Valve #1 Extend Pressure Solenoid
Attachment Valve #2 Extend Pressure Solenoid
Attachment Valve #3 Extend Pressure Solenoid
Attachment Valve #1 Retract Pressure Solenoid
Attachment Valve #2 Retract Pressure Solenoid
Attachment Valve #3 Retract Pressure Solenoid
F2 Type Valve Load Sense Pressure Sensor
1-Way / 2-Way Valve Solenoid
Left Joystick Thumbwheel
Right Joystick Thumbwheel
Variable Relief Valve #1 Pressure Solenoid
Variable Relief Valve #2 Pressure Solenoid
Auxiliary Circuit Flow Combining Solenoid
Ignition Key Reader
Boom Cylinder Rod End Pressure Sensor
Boom Cylinder Head End Pressure Sensor
Boom Circuit Regeneration Solenoid
ydraulic Pump Number 1 Outlet Pressure Sensor
Hydraulic Pump Number 2 Outlet Pressure Sensor
Travel Alarm Relay
Switch Panel
Boom Cylinder Extend Limit Solenoid
Boom Angle Sensor
Stick Angle Sensor

Product Link Radio


(MID No. 122)
CID

Component

168
Electrical System Voltage
254
Electronic Control Module
269
Sensor Power Supply
1251
Alternator 'R' Terminal Signal
The CID is a diagnostic code that indicates which circuit is faulty.
The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Wire
Number

Description

Wire
Color

Description

Power Circuits

Control Circuits

Component Description

101

RD

Bat (+)

763

BU

Travel Speed Change Solenoid

102-8016

Resistor:

Backup

103

YL

Dome Lamp/Monitor/Service Meter/Radio/Radio Converter

779

WH

Universal Q.C. Solenoid (Low)

121-1491

Solenoid:

2 Ways Lever Change

105

BR

Key Sw

780

PU

Q.C. Sw.

109

RD

Alt Output (+)

788

YL

Eng Speed (+)

112

PU

Main Power Rly Output

789

PK

Neutral Start Limit Sw. to A.C.C.Diode and Hyd. Lock Diode

126-2941

Resistor:

Backup

113

OR

Switch Panel/ACC Diode/Radio/Radio Mute Sw.

A718

PU

Start Aid Coolant Sensor Signal

114

GN

Warning Horn (forward)

A745

WH

Fuel Pressure

115

PK

Cab Lamp Relay

A755

PK

Throttle Sw #1

117

YL

12V Power Converter

A756

BU

Throttle Sw #2

118

GY

Wiper Control

A757

GY

Throttle Sw #3

119

PK

Alternator Diode

A758

BR

Throttle Sw #4

120

YL

12V 7A Converter 1

A762

PU

Eng Speed (-)

123

WH

Seat Heater Sw.

A768

BU

Power Shift Control Solenoid

124

GN

A/C Unit

A769

GY

Power Shift Control Solenoid

127

OR

Air Suspension

A770

PK

Back Up EPR Valve Sw to Back Up Resistor

129

BU

Cigar Lighter

E787

PK

Bucket Lock PRV

130

GN

Engine ECM

F716

WH

Secondary Shutdown Sw.

135

BU

12V Memory Out (Converter 1)

F772

WH

Crane Backup Sw

139

OR

24V Switched In (12V Power Converter)

F773

OR

Governor Accel

141

PK

Aux Ckt

F774

WH

Governor Decel

142

BU

Aux Ckt

G726

GY

Tool Priority Relay To Solenoids

143

BR

K768

BU

Bucket Extend Solenoid (+)

147

PU

K770

PU

Bucket Retract Solenoid (+)

149

PU

Caution Lamp Relay


Back Up Crane Sw./Universal Q.C. Sw./Q.C. Sw./
Travel Alarm Relay/Fine Swing Control Sw./
Tool Priority Relay/Water Seperator Level Sensor
Boom Lamp Relay

K776

GN

Alternator L Terminal

152

BU

Under Window Limit Sw.

K777

GY

Implement Pressure Sw.

154

WH

Neutral Start Limit Sw. to Neutral Start Relay

L730

OR

Analog Sensor Power (+5v)(secondary Ecm)

160

PU

Chassis Lamp Relay

L731

BR

Analog Sensor Return (secondary Ecm)

165

YL

Caution Lamp Relay

M736

BU

Not Used

168

GN

Aux Ckt

M737

WH

NFC Limit Solenoid

167-3466

2 Ways Lever Change Pressure


Aux Pump Pressure
High Pressure
Joystick Pressure
Medium Pressure

Stem 2 Control Valve A

261

BK

CAN 1 Data Link (-)

K858

YL

Stem 3 Control Valve A

262

BK

CAN 2 Data Link (-)

K860

BU

Stem 1 Control Valve B

403

GN

Alternator (r) Term.

K862

GY

Stem 3 Control Valve B

405

GY

Oil Press. Sw.

K864

PK

Variable Relief Solenoid (1)

C = See Area C

410

WH

Action Alarm

K865

PU

Variable Relief Solenoid (2)

D = See Area D

412

BU

Coolant Level Sw.

K866

WH

1-way / 2-way Control Valve

430

BU

Air Cleaner Sw.

K868

BR

PRV Return

487

OR

Hyd Oil Flow Sw

K869

BU

Stem 3 PRV Return

BU

Engine Oxygen Sensor Heater+

179

BU

12V 7A Converter 2

M751

PU

Engine Egr Venturi Bypass Actuator

180

GN

Aux Ckt

M755

GN

Bucket Extend Pressure Sw.

184

BU

Machine ECM

N769

GY

Engine Oil Pressure (secondary Ecm)

188

WH

Aux Ckt

N793

GN

Foot Pedal Sw

189

WH

Neutral Start Limit Sw. to A.C.C.Diode and Hyd. Lock Diode

N794

GY

Aux Pedal-LH

199

OR

Action Alarm/Beacon Relay


Ground Circuits

P725

PK

Boom Regenerative Solenoid

P769

YL

Machine Ecm To Sensor Power (8v)

200

BK

Main Chassis

R725

WH

Not Used

210

BK

12V 7A Converter 1 Ground

T725

WH

Not Used

229

BK

12V 7A Converter 2 Ground

X731

BU

Boost Pressure Sig. To Controller

235

BK

Electronic Pump Ctrl Gnd

X738

PK

Hammer Return Filter Sw.

A209

BK

Machine ECM Analog Return

X747

PK

Engine Speed Sensor To Controller

A250

BK

Engine ECM Ground


Basic Machine Circuits

X794

BU

Stick Out Stop Solenoid

892

BR

Cat Data Link (-)

304

WH

Start Relay to Starter Motor

893

GN

Cat Data Link (+)

306

GN

Start Relay Coil To Neut Start Relay

C855

GY

Tool Priority Sw

307

OR

Key Sw. to Neutral Start Relay

F889

WH

Engine ECM to Back Up EPR Valve Sw.

308

YL

Main Power Relay Coil

G850

BU

Inlet Air Heater

309

GY

Alternator Regulator Term.

H832

YL

2 Ways Lever Change Pressure Switch

310

PU

Start Aid Sw To Start Aid Sol

J851

BR

Not Used

320

OR

Horn Relay Coil To Sw

J853

BK

Not Used

321

BR

Backup Alarm Lamp Travel Alarm

K843

GN

Stem 3 Extend Switch

322

GY

Warning Horn (forward)

K844

GY

Stem 4 Extend Switch

325

PK

Fuel Pump Relay Cut-out

K847

PU

Stem 3 Retract Switch

326

PU

Key Sw 'C' Term.

K848

WH

Stem 4 Retract Switch

330

YL

Neutral Start Relay Coil

K849

YL

Att Stem 1

331

OR

Backup Alarm Relay Coil


Monitoring Circuits

K851

BU

Att Stem 3

K852

GN

Att Stem 4

491

PK

Oil Temp Sensor

K871

WH

1 Pump / 2 Pump Exchange Solenoid

492

GY

Coolant Temp Sensor Signal

L885

BU

Not Used

495

GN

Fuel Level Signal

L886

BR

Not Used

496

WH

Hyd Oil Level

M843

PU

Not Used

A400

PK

Fuel Press. Sender

T861

YL

Fuel Temp

C468

BU

Engine Oil Level

936

PU

Back Up Resistor to Stick Out Stop Sol. Diode

E410

OR

Boom Cylinder Head Pressure Sensor

998

BR

Back Up Governor Sw.

E411

YL

Boom Cylinder Rod Pressure Sensor

999

WH

Primary Camshft Speed/timing

E441

GN

Boom Position

E997

BR

Hydraulic Lock Diode

E442

GN

Stick Position

G976

BU

Water Separator Level Sensor

E445

BU

Boom Down Pressure

G979

BU

Boom Priority Press Sw

E472

GN

Att 12v Sensor Supply

J949

GY

Not Used

E473

GY

Stem 1 Modulation

K904

GN

Pump Discharge - Signal

E474

OR

Stem 2 Modulation

K906

GN

Swing Brake Cancel Solenoid

E480

PK

OLWD Sw./OLWD Cancel Sw.

K907

BU

Back Up EPR Valve Sw

H476

WH

Joystick Pressure Switch


Accessory Circuits

K928

GN

Not Used

K930

GN

Not Used
Bucket Lock Solenoid Diode to Back Up Resistor

290 kPa MIN


(42.06 psi)

Normally Open

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

C-1
C-2
D-8
D-10
C-8
C-88
C-4
C-3
C-96
C-96
C-22
C-31
C-23
C-24
C-25
D-13
D-11
D-17
D-12
C-30
C-32
C-13
C-15
C-34
C-36
C-37
C-47
C-42
C-44
C-40
C-43
C-45
C-46
C-50
C-93
C-94
C-92
C-91
D-19
C-48
C-41

WH

YL

M747

490 49 kPa
(71.07 7.11 psi)

I-13
F-1
L-16
L-16
L-1
D-1
K-6
J-6
B-8
B-9
L-8
G-6
L-8
G-11
C-13
L-17
D-15
C-15
E-15
E-10, F-10
I-1
L-3
J-2
F-1
L-1
E-2
E-11
F-11
F-11
F-14
F-11
E-11
B-13
E-11
D-14
D-14
D-14
E-14
L-17
G-10
F-14

K857

M746

Main Brkr

Contact Position

Machine
Location

CAN 2 Data Link (+)

Product Link

OR

Deactuate

Component

BK

PK

177

Component

Schematic
Location

Machine
Location

Relay - Travel Alarm


Resistor - Back Up
Resistor - Back Up
Resistor - CAN
Resistor - CAN (2)
Resistor - CAN 1 PLJ
Service Meter
Solenoid - 2 ways Lever Change
Switch - 2 ways Lever Change Pressure
Switch - Aux Pump Pressure
Switch - Back Up EPR Valve
Switch - Backup Crane
Switch - Backup Governor
Switch - Crane Cancel
Switch - Disconnect
Switch - Fine Swing Control
Switch - Foot Pedal
Switch - High Pressure
Switch - Horn
Switch - Joystick Pressure
Switch - Key
Switch - Leveling
Switch - Lower Washer
Switch - Lower Wiper
Switch - Medium Pressure
Switch - Neutral Start Limit
Switch - One Touch Low Idle
Switch - Overload Warning
Switch - Q.C.
Switch - Radio Mute
Switch - Seat Heater
Switch - Secondary Shutdown
Switch - Smart Boom Select
Switch - Throttle Position
Switch - Tool Priority
Switch - Under Window Limit
Switch - Universal Q.C.
Switch - Window Limit
Switch Panel
Timer - Lamp Delay

E-11
F-14
G-10
C-3
D-7
B-16
E-1
K-1
K-1
K-1
I-3
I-1
I-3
B-7
K-17
B-3
L-1
K-1
K-4
J-6
I-1
B-3
B-4
B-4
K-1
L-4
J-2
B-5
B-2
B-4
B-6
H-11
B-5
I-1
B-1
E-1
C-1
G-2
D-2
C-14

C-39
C-9
C-20
C-51
C-52
D-18
C-33
C-85
C-86
C-58
C-75
C-59
C-76
C-60
D-23
C-61
C-62
C-63
C-77
C-78
C-79
C-64
C-65
C-66
C-67
C-80
C-81
C-68
C-69
C-70
C-71
C-83
C-72
C-84
C-60
C-74
C-95
C-35
C-82
C-87

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

312D Excavator
Electrical System

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

JBC1-UP
KCD1-UP
DLP1-UP
HCW1-UP
HJX1-UP
TGY1-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

C-C4
130-6795

Volume 1 of 2: Cab Wiring

Connector Number

501

GN

Wiper - Front (low)

K931

GN

506

PU

Washer - Front

K949

OR

Not Used

CONN 1

508

PU

Radio Speaker - Left

K950

YL

Boom Up Solenoid / Boom Up Solenoid Diode

CONN 2

509

WH

Radio Speaker - Left (commom)

K952

BR

Back Up Crane Sw.

511

BR

Radio Speaker - Right

L968

OR

Back Up EPR Valve Sw

512

GN

Radio Speaker - Right (common)

L969

WH

Back Up EPR Valve Sw

CONN 3

12

Schematic
Location

Machine
Location

A-17
C-17, D-17
E-17, F-17
D-17, E-17, F-17

D-22

Washer Right

L971

GN

Travel Pressure Switch

Under Window Limit Sw.

L972

BU

Low Idle Sw

12

Voltage below normal or shorted low.

575

YL

Wiper - Aux (park)

L973

GN

Fine Swing Control Sw. to Fine Swing Solenoid

24

Current below normal or open circuit.

576

PK

Wiper - Aux (low)

L978

GY

Not Used

CONN 8

H-17

C-22

Current above normal or grounded circuit.

578

BU

Washer - Aux

M906

BU

Squeze Pressure Sensor

CONN 9

H-17

C-27

J-17

C-1

17

11

CONN 4

F-18

D-25

CONN 5

G-17

D-10

CONN 6

G-17

D-13

CONN 7

G-17

D-7

Mechanical system not responding properly.

590

GY

Wiper Sw To Intermittent Module

M997

PU

2 Ways Lever Change Solenoid

CONN 10

Abnormal frequency, pulse width, or period.

592

BU

12V Converter Power Output

N957

PK

RS232 Rxd - Comm #1

CONN 11

H-12

C-99

Abnormal update.

A513

PK

12V Power Converter 12V Memory Out

N959

PK

RS232 Rxd - Comm #3

CONN 12

H-11

C-14

10

Abnormal rate of change.

A537

PK

Seat Heater

N960

OR

RS232 Txd - Comm #1

CONN 13

F-10

C-96

11

Failure mode not identifiable.

A549

BU

Back Up Resistor to Boom Up Solenoid Diode

N963

OR

RS232 Txd - Comm #3

CONN 14

H-10

C-18

A579

OR

Wiper Motor +

N970

YL

RS232 Dtr - Comm #1

CONN 15

H-9

C-19

A580

BR

Wiper Motor -

N973

BR

RS232 Dcd - Comm #1

CONN 16

H-8

C-24

A581

GN

Wiper Motor Raise

N979

GN

RS232 Signal Gnd - Comm #1

CONN 17

H-7

C-20

A582

PU

Wiper Motor Stop

N981

GN

RS232 Signal Gnd - Comm #3

CONN 18

H-6

C-2

A584

BU

Front Window Limit Sw To Wiper Cont

P992

BR

Tool Priority Relay

D-7

C-68

CONN 20

D-7

C-91

CONN 21

C-6

C-54

CONN 22

L-6

C-26

CONN 23

L-6

C-17

CONN 24

J-5

C-29

CONN 25

J-5

C-21
C-30

18

Sensor supply fault.

A586

OR

Wiper Sw To Wiper Cont

R997

OR

+5v Analog Sensor Power (Potentiometer)

A588

GN

Hydraulic Lock Solenoid to Neutral Start Limit Sw.

T901

YL

MSS Exciter Coil In

C560

OR

Left Rear Speaker

T902

PK

MSS Exciter Coil Out

19

Condition not met.

C566

PK

Left Rear Speaker (common)

T951

YL

Inj 1 Hi-side

20

Parameter failures.

C569

YL

Second DC/DC Converter Power Output

T952

BR

Inj 2 Hi-side

The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Codes
Machine Control
Event Code

Condition

CONN 19

18
10
23

13
19
8
25

ET CONN

E554

PK

A/C Controller To A/C Compressor Clutch

T953

BU

Inj 3 Hi-side

E562

PU

Universal Q.C. Sw.

T954

GY

Inj 4 Hi-side

E564

PK

Q.C. Hyd Lock Relays

T957

PU

Inj 1 Return

CONN 26

J-5

E565

BU

Universal Q.C. Sw. to Q.C. Hyd. Lock Relay 2


Lighting Circuits

T958

YL

Inj 2 Return

CONN 27

I-5

C-35

T959

BR

Inj 3 Return

CONN 28

I-5, H-5

C-23

22
13
10

603

PK

Caution Lamp Relay to Beacon Relay

T960

BU

Inj 4 Return

CONN 29

H-5

C-105

607

PK

Dash Panel Lighting

T967

YL

Pump Discharge Pressure Sensor 2

CONN 30

C-3

C-104

615

YL

Cab Lamps

Y946

BU

Fuel Rail Pressure Signal

CONN 31

C-1, C-2

C-103

Boom Lamps

Y950

YL

Fuel Pump Solenoid Signal

CONN 32

B-2

C-58

Y951

PU

Fuel Pump Solenoid Return

CONN 33

D-1

C-127

CONN 34

I-2

C-117

0015

High Engine Coolant Temperature Derate

0017

High Engine Coolant Temperature Warning

616

BU

0023

High Hydraulic Oil Temperature Derate

638

WH

Beacon Lamp

0043

Low System Voltage Warning

645

PK

Boom Lamp Relay

0050

High System Voltage Warning

646

OR

Lamp Delay Timer Relay

Coolant Level Low

684

OR

Lamp Delay Timer Relay/Lamp Diode/Cab Lamp Relay

C = See Area C

0059

A623

BU

Chassis Lamp Relay to Lamp Diode

D = See Area D

0095

Fuel Filter Plugged

0100

Low Engine Oil Pressure Warning

0119

Low Fuel Level

0171

Low Engine Oil Level

0232

High Fuel/Water Separator Water Level

0235

Low Hydraulic Oil Level

0236

Return Hydraulic Oil Filter Plugged

0237

Machine Overloaded

0252

Loss of Key Table Information

0272

Inlet Air Restriction Warning

0600

High Hydraulic Oil Temperature Warning

0862

Attachment Hydraulic Oil Filter Plugged

0863

Abnormal Machine Autolube system Operation

Event Codes
Engine Control
Event Code

Condition

E96

High Fuel Pressure

E198

Low Fuel Pressure

E265

UserDefined Shutdown

E360

Low Engine Oil Pressure

E360

Low Engine Oil Pressure

E361

High Engine Coolant Temperature

E361

High Engine Coolant Temperature

E362

Engine Overspeed

E363

High Fuel Supply Temperature

E363

High Fuel Supply Temperature

E390

Fuel Filter Restriction

E390

Fuel Filter Restriction

E396

High Fuel Rail Pressure

E398

Low Fuel Rail Pressure

E539

High Intake Manifold Air Temperature

E539

High Intake Manifold Air Temperature

E1044

High Intake Manifold Pressure

E1045

Low Intake Manifold Pressure

Form Number
KENR5342

Machine Control:

KENR5924

Product Link Control:

RENR7911

200-L32 BK-14
Circuit Identification
Number

Ground
Connection

Wire Color

Wire Gauge

Printed in U.S.A.

48
40

41

20

59
87
52

91
71
127
95
104

74

72
58 61
64

68
65
66
60

54

24
96 25

68

96

70

20

88

19

69
103
76

18

75

27
22

46
24 42
30 43
44
45 31
47 50
39

51

82

84
79

34

99

32

81

105
23

15

21
29

117

30
35
78
77

26

13
14
83

17
23

80

33

86

3
4

37
85

22

63

Related Electrical Service Manuals


Title

Fuse
(5 Amps)

Component
Part Number

35

Engine Control:

9X-1123

D-24

BU

Module not responding.

Pin or Socket
Number

D-12

OR

17

Receptacle

Connector Location

535

Parameter not available.

5A

2008 Caterpillar
All Rights Reserved

530

Parameter failures.

Harness identification code:


This example indicates wire
135 in harness "AG".

Voltage above normal or shorted high.

16

Socket

Part Number For


Connector Recepticle

Plug

15

L-C12
3E-5179

AG-C4
111-7898

Single Wire
Connector

Data erratic, intermittent, or incorrect.

Parameter failures.

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

325-AG135 PK-14

14

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Part Number for


Connector Plug

AG-C3
130-6795

Pin

Data valid but below normal operational range.

Out of calibration.

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

1
2

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

Bad device or component.

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Data valid but above normal operational range.

13

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

12

Circuit Breaker
Symbol

Flow
Symbol

Component Location

252

Engine Oxygen Sensor Heater-

175

Actuate

Schematic
Location

Stem 1 Control Valve A

Engine Oxygen Sensor I+

Level
Symbol

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

PU

PRV Return

WH

Temperature
Symbol

Off Machine Switch Specification

K856

YL

M744

Pressure
Symbol

Symbols and Definitions

Function

CAN 1 Data Link (+)

M739

Aux Ckt

32 3.2
Position 1 = 25 5%
Position 2 = 25 5%
Position 3 = 25 5%
Position 4 = 25 5%
120

Part No.

BK

Backup EPR Valve Sw.

GN

Symbols

47 5%

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

251

PK

172

Resistance (Ohms)

CAN (1 PLJ)
174-3016
Resistor:
CAN
CAN (2)
At room temperature unless otherwise noted.

A/C Unit
Alarm - Action
Breaker - Alternator
Breaker - Main
Control - Pedal LH
Control - Wiper
Converter - 12V 7A (1)
Converter - 12V 7A (2)
Converter - 12V Power
Converter - Radio
Diode - ACC
Diode - Alternator
Diode - Hydraulic Lock
Diode - Lamp
Diode - Main Relay
Diode - Start Relay
ECM - Product Link (2nd Generation)
ECM - Product Link (For Japan)
ECM - Product Link (Gateway Worldview)
Fuse Block
Indicator Unit
Joystick - LH
Joystick - RH
Monitor
Motor - Lower Wiper
Motor - Wiper
Relay - Beacon
Relay - Boom Lamp
Relay - Cab Lamp
Relay - Caution Lamp
Relay - Chassis Lamp
Relay - Horn
Relay - Main
Relay - Neutral Start
Relay - Q.C. Hydraulic Lock 1
Relay - Q.C. Hydraulic Lock 2
Relay - Q.C. Hydraulic Lock On
Relay - Q.C. Hydraulic Lock Priority
Relay - Start
Relay - Start Control
Relay - Tool Priority

169

Harness And Wire Electrical Schematic Symbols

KENR6557-01
August 2008

Resistor, Sender and Solenoid Specifications


Part No.

AREA C

AREA D
36

67
8

58
62

91
92
93
94

(Dimensions: 39 inches x 28 inches)

0001
0002
0003
0004
0005
0006
0041
0091
0094
0095
0100
0110
0168
0172
0174
0190
0253
0261
0262
0268
0342
0460
0617
1779
1785
1797
1834

Component

Wire
Color

30 Page,

CID

Wire Description
Wire
Number

KENR6557-01 VOL 1 of 2

Component Identifiers (CID)


Module Identifier (MID)
Engine Control
(MID No. 036)

18

17

16

15

14

13

12

11

10

OPERATOR STATION

CONN 1

CONN TO C-C41
(NOTE T)

EL-C1
2756785

A
B
C

252-A97 YL-18
262-A98 GRN-18

2
7

200-G35 BK-18
A537-G9 PK-18

C
O
N
N
2
8

K906-G5 GRN-18

A768-G6 BLU-18

235-G38 BK-18

A769-G7 GY-18

11

RESISTOR 2
1743016

A
B
C

AJ-C3
2434505
1
113-AJ1 ORN-18
2
139-AJ9 ORN-18

CONN 20

GH-C2
2434505
1
188-GH5 WH-16
2
139-GH6 ORN-16

CAN 1 RESISTOR PLJ


1743016

308-F145 YL-18
200-F140 BK-16

177-A69 RD-6
177-FA1 RD-4

112-FC1 PU-4
MAIN RELAY
2130772

ATCH RADIO CONVERTER


2832783

11

K952-GM5 BR-18

1
3
4
6
7
9
10
12

147-GM2 PU-16

235-GM3 BK-18
M739-GM4 YL-18

F772-GM1 WH-16
K952-GM5 BR-18
M739-GM4 YL-18
235-GM3 BK-18
147-GM2 PU-16

+
-

1
1
1

200-F160
200-F116
200-F149
200-F157
200-F162

U-C3
7Y3967

615-U1 YL-16

U-C2
7Y3967

U-C4
7Y3966

200-U2 BK-16

V-C1
7Y3966

V-C3
7Y3967

615-V1 YL-16

V-C2
7Y3967

V-C4
7Y3966

200-V2 BK-16

RD-16
1

ATCH CAB LAMP(LH)


1673441
1831035 (NOTE D)

WH-16

T-C4
7Y3966

200-T2 BK-16

RD-16
1

ATCH CAB LAMP(RH)


1673441
1831035 (NOTE D)

WH-16

1
1
1

G
1

DOME LAMP
1761986
F-C22
2397356
1
495-F1 GRN-18
2
3
491-F3 PK-18
4
403-F4 GRN-18
5
6
7
8
405-F62 GY-18
9
C468-F9 BLU-18
10
412-F2 BLU-18
11
496-F5 WH-18
12
F-C23
2304009
1
103-F24 RD-18
3
308-F144 YL-18
7
893-F11 GRN-18
8
892-F12 BR-18
2
200-F8 BK-18
4
5
251-F147 YL-18
6
261-F51 GRN-18
9
10
11
12
410-F89 WH-18

WINDOW LIMIT SW
1176306

403-F4 GRN-18
405-F62 GY-18
412-F2 BLU-18
491-F3 PK-18
495-F1 GRN-18
496-F5 WH-18
C468-F9 BLU-18
251-F189 YL-18
251-F23 YL-18
251-F147 YL-18

103-F7 RD-18
103-F24 RD-18
200-F8 BK-18

103-F96 RD-16
A584-F169 BLU-18

403-F76 GRN-18
506-F103 PU-18
535-F117 BLU-16
118-F90 GY-16
152-F59 BLU-16
615-F129 YL-16

113-F101 ORN-18
103-F70 RD-16
135-F95 BLU-14
147-F22 PU-16
252-F190 YL-18
262-F191 GRN-18
430-F33 BLU-18
487-F34 ORN-18
575-F106 YL-18
576-F107 PK-18
578-F105 BLU-16
780-F21 PU-16
892-F98 BR-18
893-F111 GRN-18
A537-F108 PK-18
C569-F97 YL-14
G976-F36 BLU-18
L973-F82 GRN-16
X738-F35 PK-18
200-F113 BK-14
210-F47 BK-14
229-F45 BK-14
235-F114 BK-18
535-F124 BLU-16
535-F151 BLU-16

113-F81 ORN-18
113-F61 ORN-18
103-F6 RD-16
103-F7 RD-18
308-F144 YL-18
251-F189 YL-18
261-F52 GRN-18
892-F12 BR-18
893-F11 GRN-18
261-F152 GRN-18
251-F23 YL-18

123-F64 WH-18
129-F57 BLU-16
147-F63 PU-16
147-F83 PU-16
199-F69 ORN-18
331-F187 ORN-18
603-F133 PK-18
607-F49 PK-18
645-F88 RD-18
L978-F199 GY-16
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BLU-18
200-F139 BK-16

105-F137 RD-16
105-F77 RD-16
105-F102 RD-16
105-F40 RD-16
646-F32 RD-18
308-F144 YL-18

YL-16
RD-18
BK-16
BK-16
308-F104
684-F130
200-F138
200-F140

T-C3
7Y3967

615-T1 YL-16

U-C1
7Y3966

R-C4
7Y3966

200-R2 BK-16

T-C2
F-C44
7Y3967
7Y3966
1
200-F155 BK-16

R-C3
7Y3967

615-R1 YL-16

T-C1
F-C43
7Y3966
7Y3967
1
615-F164 YL-16

+ BATTERY
ACC
CDL +
CDL GND
CAN1 +
CAN1 J1939 SHIELD
J1939 +
J1939 ALARM

ACTION ALARM
1321829

F-C30
2677629
1 +B
103-F27 RD-18
F-C31
2677629
1 GROUND
200-F166 BK-18
F-C32
2677629
1 SIGNAL
403-F76 GRN-18

SERVICE METER
1613932

ATCH UNDER WINDOW LIMIT SW


1296466
535-F148 BLU-16

152-F59 BLU-16
535-F124 BLU-16
535-F151 BLU-16
535-F117 BLU-16

CIGAR LIGHTER
9W0335
2382318 (NOTE V)

ENG OIL PRESS.


ENG OIL LEVEL
COOLANT LEVEL
HYD OIL LEVEL
AIH CONT STATUS

129-F57 BLU-16

FUEL LEVEL
COOLANT TEMP
HYD OIL TEMP
ALT R-TERM.

410-F89 WH-18

199-F165 ORN-18
501-F28 GRN-18
530-F29 ORN-18
A586-F26 ORN-18
590-F67 GY-18
200-F166 BK-18

F-C3
9G1906

MONITOR
2602193

410-F89 WH-18
F-C33
1552269
1
199-F165 ORN-18
2
410-F89 WH-18

103-F27 RD-18
200-F160 BK-16
152-F59 BLU-16
403-F76 GRN-18
535-F117 BLU-16
535-F124 BLU-16
535-F151 BLU-16
200-F166 BK-18
199-F165 ORN-18
118-F90 GY-16
506-F103 PU-18
A584-F169 BLU-18

F-C4
1532602

200-F122 BK-16

200-F122 BK-16

113-F81 ORN-18
331-F187 ORN-18
430-F33 BLU-18
487-F34 ORN-18
501-F28 GRN-18
530-F29 ORN-18
590-F67 GY-18
645-F88 RD-18
646-F32 RD-18
780-F30 PU-18
A586-F26 ORN-18
G976-F36 BLU-18
X738-F35 PK-18
251-F100 YL-18
251-F109 YL-18
251-F189 YL-18

200-F182 BK-18
200-F139 BK-16
200-F113 BK-14
200-F160 BK-16
200-F168 BK-16
200-F180 BK-18
200-F8 BK-18
200-F166 BK-18

780-F21 PU-16
780-F31 PU-16
780-F30 PU-18
113-F81 ORN-18
129-F57 BLU-16
251-F189 YL-18
261-F52 GRN-18
331-F187 ORN-18
430-F33 BLU-18
487-F34 ORN-18
646-F32 RD-18
645-F88 RD-18
G976-F36 BLU-18
X738-F35 PK-18
200-F139 BK-16
200-F113 BK-14
199-F165 ORN-18
501-F28 GRN-18
530-F29 ORN-18
590-F67 GY-18
A586-F26 ORN-18
200-F113 BK-14
200-F139 BK-16
200-F25 BK-18
200-F181 BK-18
200-F182 BK-18

235-F114 BK-18
235-F112 BK-18
235-F46 BK-18
123-F64 WH-18
147-F22 PU-16
147-F63 PU-16
147-F83 PU-16
147-F188 PU-16
147-F198 PU-16
147-F17 PU-16

199-F69 ORN-18
535-F124 BLU-16
535-F151 BLU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BLU-16
603-F133 PK-18
607-F49 PK-18
A537-F108 PK-18
L973-F82 GRN-16
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BLU-18
L978-F199 GY-16

F-C46
1532602

MOTOR

261-F48 GRN-18
261-F50 GRN-18
261-F52 GRN-18

GROUND-CAB 1

R725-F38
E480-F43
L886-F13
L973-F110

200-F25 BK-18

235-F112 BK-18
893-F142 GRN-18
892-F143 BR-18
105-F40 RD-16

199-F165 ORN-18
200-F181 BK-18
E480-F43 PK-18
L973-F110 GRN-18

262-F150 GRN-18
252-F153 YL-18
F-C54
3E3370
252-F20 YL-18
262-F19 GRN-18

F-C49
2304011
1
113-F185 ORN-16
2
139-F186 ORN-16
F-C51
2434505

1
1
1
1
1

165-GX8 YL-18
GX-C5
7Y3966

F-C36
7Y3967
F-C19
7Y3967
F-C14
7Y3967
F-C11
7Y3967
F-C63
7Y3967

WIPER MOTOR
2457931

SWITCH PANEL
2277575

F-C1
1636659
A1
113-F81 ORN-18
A2
200-F25 BK-18
A3
251-F109 YL-18
A4
261-F50 GRN-18
A5
A6
430-F33 BLU-18
A7
487-F34 ORN-18
A8
X738-F35 PK-18
A9
G976-F36 BLU-18
A10
T725-F37 WH-18
A11
A12

780-F30 PU-18
L885-F39 BLU-18
530-F29 ORN-18
590-F67 GY-18
A586-F26 ORN-18
501-F28 GRN-18
646-F32 RD-18
645-F88 RD-18
331-F187 ORN-18
165-F196 YL-18

L886-F13 BR-18
L885-F39 BLU-18

T725-F37 WH-18
165-F196 YL-18

A
B
C

RESISTOR
1743016

CONN 30

F-C25
7Y3958
A579-F176 ORN-16
A580-F177 BR-16
A581-F178 GRN-16
A582-F179 PU-16
200-F168 BK-16
200-F168 BK-16

AIR CLEANER SW
CAPSULE FILTER SW
SP FILTER SW
WTR SPR LEVEL SW
FUEL FILTER SW
DIGITAL GND
DIGITAL GND
2ND FILTER SW
OLWD CANCEL SW
OPTION STG SW
FINE SWING SW
SPARE (STB)
SPARE (STB)
QUICK COUPLER SW
OPTION ROCKER SW
WASHER
WIPER INT-3
WIPER INT-6
WIPER LOW
CHAS LAMP RELAY
BOOM LAMP RELAY
TRAVEL ALARM
CAUTION LAMP(CRANE)
DIGITAL GND
DIGITAL GND

W. CCW
W. CW
REV
STOP
INT-6
INT-3
LOW
WASH
GND
RAISE-S
WA+
ACC
WIPER CUT

F-C26
1114816
1
A579-F176 ORN-16
2
A580-F177 BR-16
13
A581-F178 GRN-16
12
A582-F179 PU-16
4
A586-F26 ORN-18
9
590-F67 GY-18
8
501-F28 GRN-18
7
530-F29 ORN-18
10
200-F180 BK-18
11
5
506-F103 PU-18
6
118-F90 GY-16
3
A584-F169 BLU-18

WIPER CONT
1557042
200-F168 BK-16
GT-C7
GV-C1
1636803
1673542
1
147-GT17 PU-16
2
E562-GT21 PU-16
3
E565-GT20 BLU-16
4
CONN 33 5

F-C2
1636699
261-F48 GRN-18
251-F100 YL-18

R725-F38 WH-18

1
3
6
4
5
2

BU/BK
BU/RD
GN
BU
BK

+B
GND
CAN1 +
CAN1 -

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

WH-18
PK-18
BR-18
GRN-18

147-GT17 PU-16

F-C48
3E3370
251-F100 YL-18
261-F48 GRN-18

E565-GT20 BLU-16
E562-GT16 PU-16
E562-GT18 PU-16
E562-GT21 PU-16
E562-GT22 PU-16

ATCH UNIVERSAL QC SW
1055175
1
2
3
4
5
147-GV2 PU-16
6
147-GV1 PU-16

165-GX8 YL-18
M751-GX4 YL-18
235-GX5 BK-18

GX-C2
1673542

F-C13
1636803

CONN 21

F-C18
1636803

F-C16
1636803

F-C15
1636803

F-C40
1636803

F-C21
1636803

F-C20
1636803

F-C62
1636803

F-C17
1636803

F-C50
7Y3952

CONN 31
AW-C1
7Y3953
780-AW2 PU-16

ATCH BEACON SW
(NOTE F)

12V POWER CONVERTER


2832783

ATCH-CRANE CANCEL SW
2382219
(NOTE P)

147-AW1 PU-16
ATCH SEAT HEATER SW ATCH OVER LOAD WARNING SWATCH SMART BOOM SELECT SW
2382211
2382215
2382214
(NOTE F)

ATCH RADIO MUTE SW


2382216

ATCH LOWER WASHER SW


2382210

ATCH LOWER WIPER SW


2382209

ATCH LEVELING SW
2677639
(NOTE F)

QUICK COUPLER SW
7N2353

ATCH FINE SWING CONT SW


2382212

CONN 31
1
2

GX-C3
1636803

C
E562-GT22 PU-16
147-GT17 PU-16

GH-C3
2304013
GH-C4
2434506

147-F17 PU-16
780-F31 PU-16

E565-GV4 BLU-16
E562-GV3 PU-16
147-F188 PU-16
200-F197 BK-18
200-F181 BK-18

GH-C1
2305010

OPERATOR STATION

SPEAKER (R)
7Y5505

607-F154 PK-18
L973-F14 GRN-16

AJ-C2
2305010

KEY SWITCH
9G7641

R-C2
F-C42
7Y3967
7Y3966
1
200-F161 BK-16

BK-16
BK-14
BK-16
BK-18
BK-16

200-F160 BK-16

508-F120 PU-18
509-F121 WH-18
511-F118 BR-18
512-F119 GRN-18
200-F116 BK-14

200-F68 BK-14
403-F201 GRN-18
103-F70 RD-16
113-F101 ORN-18
135-F95 BLU-14
147-F22 PU-16
251-F23 YL-18
252-F190 YL-18
261-F152 GRN-18
262-F191 GRN-18
430-F33 BLU-18
487-F34 ORN-18
506-F103 PU-18
535-F117 BLU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BLU-16
780-F21 PU-16
892-F98 BR-18
893-F111 GRN-18
A537-F108 PK-18
C569-F97 YL-14
G976-F36 BLU-18
L973-F82 GRN-16
X738-F35 PK-18
200-F113 BK-14
210-F47 BK-14
229-F45 BK-14
235-F114 BK-18
403-F115 GRN-18
403-F115 GRN-18
403-F76 GRN-18
403-F4 GRN-18
405-F62 GY-18
412-F2 BLU-18
491-F3 PK-18
495-F1 GRN-18
496-F5 WH-18
C468-F9 BLU-18

+
-

1
2

AJ-C5
2434509

THROTTLE POS SW
1060107

CAB
R-C1
F-C41
7Y3966
7Y3967
1
615-F163 YL-16

4
3
1
2
5

AJ-C4
2312295
MAIN RELAY DIODE
1211022

COM
S1
S2
S3
S4

F772-GM1 WH-16

C855-GF5 GY-18
235-GF2 BK-18

308-F144 YL-18
308-F104 YL-16
308-F141 YL-18

1
2

BK
PK
BU
GN
BR

(NOTE D)

607-F200 PK-18
607-F154 PK-18

F-C5
7Y3952
200-F146 BK-18
308-F145 YL-18

CONN 34

M-C6
1532541
1
113-M13 ORN-18
ANTENNA ACC
2
200-M14 BK-18
GND
509-M15 WH-18
SPKR LH(-) 3
AUX-SPKR(-) 4
C566-M22 PK-18
512-M16 GRN-18
SPKR RH(-) 5
6
607-M17 PK-16
ILLUM
7
103-M18 RD-16
BACKUP
508-M19 PU-18
SPKR LH(+) 8
AUX-SPKR(+) 9
C560-M21 ORN-18
511-M20 BR-18
SPKR RH(+) 10
ATCH RADIO AM 2510541 (NOTE V)
ATCH RADIO AM/FM 2510537 (NOTE V) M-C7
7Y3966
1
M-C8
7Y3967
1

L978-F199 GY-16
147-F198 PU-16
200-F156 BK-18
200-F197 BK-18

WK-C1 F-C29
3E3364 1552269
1
684-WK1 RD-18
684-F130 RD-18
2
646-F32 RD-18
F-C24 F-C28
3E3370 1552267
(NOTE E)
A
105-F137 RD-16
B
200-F138 BK-16
C
308-F141 YL-18

1
2
3
4
5
6

ATCH BACKUP CRANE SW


2833074

200-F168 BK-16

B
D
E
A
C
F
G
H
J

IND UNIT
1709324

GND
+B

C OFF
S ON
B ST

308-F144 YL-18
892-F12 BR-18
893-F11 GRN-18

F-C27
9W1951

GROUND-CAB 3

2
1

261-F152 GRN-18
261-F52 GRN-18
261-F51 GRN-18

893-F11 GRN-18
893-F111 GRN-18
893-F142 GRN-18

F-C47
1532602

CONN 19
ET CONN

1
2

M-C3
1552273

F-C37
1673630
1
103-F96 RD-16
3
200-F162 BK-16
2
4

ATCH 12/7A SOCKET B ATCH 12V/7A SOCKET A


1210987
(NOTE C) 1210987

1
F-C45
7Y3967

PU-18
ORN-18
PU-18
PU-16
BR-18

M-C2
7Y3952

M-C1
1211168
T902-M12 PK-18
T901-M11 YL-18
607-M1 PK-16
200-M2 BK-18
235-M3 BK-18
A755-M4 PK-18
A756-M5 BLU-18
A757-M6 GY-18
A758-M7 BR-18
308-M8 YL-16
326-M23 RD-16
307-M9 ORN-16
105-M10 RD-16
113-M13 ORN-18
200-M14 BK-18
509-M15 WH-18
512-M16 GRN-18
607-M17 PK-16
103-M18 RD-16
508-M19 PU-18
511-M20 BR-18

12
11
1
2
3
4
5
6
7
8
21
9
10
13
14
15
16
17
18
19
20

ATCH EXCITER COIL


2065208

M-C4 M-C5
1552269 3E3364
2
1

200-F160 BK-16
200-F8 BK-18
200-F168 BK-16
200-F180 BK-18

1
F-C38
7Y3967

308-F104 YL-16
308-F144 YL-18
308-F145 YL-18

RADIO AM/FM
2510539

SPEAKER (L)
7Y5505

200-F116 BK-14
200-F116 BK-14
200-F149 BK-16
200-F149 BK-16
200-F155 BK-16
200-F161 BK-16
615-F164 YL-16
615-F163 YL-16
615-F129 YL-16
615-F129 YL-16
103-F96 RD-16
A584-F169 BLU-18
200-F157 BK-18
200-F162 BK-16

4
3
1
2
5

+B
GND
KEY INPUT
ON/OFF SOL1
ON/OFF SOL2
R-TERM
ANALOG (FUEL LEVEL)
ANALOG IN
STG
CDL+
CDLCAN+
CANCAN SHIELD

BACKUP EPR VALVE SW


3 2833074
1
6
4
9
7
12
10

235-G38 BK-18
235-G37 BK-18
L968-G13 ORN-18
F889-G16 WH-18
M736-G11 BLU-18
A770-G15 PK-18
L969-G12 WH-18
169-G31 PK-18
K907-G10 BLU-18

607-F159 PK-18
607-F200 PK-18
535-F151 BLU-16
575-F106 YL-18
576-F107 PK-18
200-F158 BK-18
200-F156 BK-18

A
B
C

BACKUP GOV SW
1 1636711
3

F774-G28 WH-18
F773-G29 ORN-18

535-F124 BLU-16
200-F170 BK-18
200-F194 BK-18

+B
GND
KEY OFF

G-C7
2434505

ONE TOUCH LOW IDLE SW


2220225
ATCH MSS KEYREADER
2180404
1 KEY ON
2 GND
3 CAN +
4 CAN 5 COIL SIG
6 COIL RET
7
8

A584-F169 BLU-18

262-F191 GRN-18
262-F19 GRN-18
262-F150 GRN-18
892-F12 BR-18
892-F98 BR-18
892-F143 BR-18

NOTE W

2
1
2

998-G14 BR-18

607-F193 PK-18
607-F171 PK-18
578-F105 BLU-16

1
2

G-C6
2304011

SW-COM
SW-1
SW-2

CAB

1
2

235-G39 BK-18

E562-GT18 PU-16
E562-GT16 PU-16
E565-GT20 BLU-16

RELAY
LAMP SW

ATCH SEAT HEATER


2299093
2359027(UN TILT)
2
1

252-F190 YL-18
262-F191 GRN-18

508-F120 PU-18
509-F121 WH-18
511-F118 BR-18
512-F119 GRN-18
200-F116 BK-14
251-F23 YL-18
261-F152 GRN-18

495-F1 GRN-18
496-F5 WH-18
C468-F9 BLU-18

147-F22 PU-16
L973-F82 GRN-16
235-F114 BK-18
200-F113 BK-14
403-F115 GRN-18
405-F62 GY-18
412-F2 BLU-18
491-F3 PK-18

C
O
N
N

G-C13
1027964
T902-G53 PK-18
T901-G52 YL-18
607-G30 PK-16
200-G33 BK-18
235-G39 BK-18
A755-G23 PK-18
A756-G24 BLU-18
A757-G25 GY-18
A758-G26 BR-18
308-G18 YL-16
326-G54 RD-16
307-G20 ORN-16
105-G8 RD-16
113-G44 ORN-18
200-G45 BK-18
509-G46 WH-18
512-G47 GRN-18
607-G48 PK-16
103-G49 RD-16
508-G50 PU-18
511-G51 BR-18

GROUND-CAB 2

252-F190 YL-18
252-F20 YL-18
252-F153 YL-18

147-F58
331-F187
147-F58
147-F83
321-F44

117-GH4 RD-18

ATCH AUX PUMP PRESS. SW


1673466
(STEM 4 STATUS)
(NOTE X)

E565-GV4 BLU-16
E562-GV3 PU-16
147-GV1 PU-16

508-A93 PU-18
509-A94 WH-18
511-A95 BR-18
512-A96 GRN-18
200-A110 BK-14
251-A43 YL-18
261-A44 GRN-18

495-A23 GRN-18
496-A24 WH-18
C468-A29 BLU-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
200-F68 BK-14
892-F98 BR-18
893-F111 GRN-18
103-F70 RD-16
113-F101 ORN-18
430-F33 BLU-18
487-F34 ORN-18
506-F103 PU-18
780-F21 PU-16
A537-F108 PK-18
578-F105 BLU-16
535-F117 BLU-16
575-F106 YL-18
576-F107 PK-18
G976-F36 BLU-18
X738-F35 PK-18
135-F95 BLU-14
210-F47 BK-14
C569-F97 YL-14
229-F45 BK-14

K776-F205 GRN-18

330-F71 YL-16

309-F99 GY-18
321-F44 BR-18

A770-F66 PK-18

L978-F199 GY-16

308-F104 YL-16

616-F84 BLU-16
168-F123 RD-14
322-F86 GY-16
120-F55 YL-16
172-F10 RD-18
179-F56 BLU-16
638-F91 WH-16
105-F102 RD-16
169-F18 PK-18

130-F75 RD-14

607-F87 PK-16
154-F93 RD-18
127-F60 ORN-16
306-F92 GRN-16
124-F65 GRN-14
307-F94 ORN-16
175-F72 RD-14
320-F85 RD-18
184-F74 RD-14

147-A12 PU-16
L973-A3 GRN-16
235-A140 BK-18
200-A109 BK-14
403-A14 GRN-18
405-A17 GY-18
412-A18 BLU-18
491-A21 PK-18

200-A108 BK-14
892-A42 BR-18
893-A41 GRN-18
103-A83 RD-18
113-A84 ORN-18
430-A19 BLU-18
487-A20 ORN-18
506-A39 PU-18
780-A10 PU-16
A537-A85 PK-18
578-A40 BLU-16
535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
G976-A31 BLU-18
X738-A37 PK-18
135-A89 BLU-16
210-A90 BK-16
C569-A91 YL-16
229-A92 BK-16

K776-A16 GRN-18

330-A82 YL-16

309-A15 GY-18
321-A38 BR-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1
168-F73 RD-10

A770-A81 PK-18

308-A80 YL-16

616-A11 BLU-16
168-A5 RD-14
322-A8 GY-16
120-A76 YL-16
172-A2 RD-18
179-A77 BLU-16
638-A65 WH-16
105-A78 RD-16
169-A79 PK-18

130-A1 RD-14

607-A70 PK-16
154-A71 RD-18
127-A72 ORN-16
306-A73 GRN-16
124-A66 GRN-14
307-A74 ORN-16
175-A67 RD-14
320-A75 RD-18
184-A7 RD-14

177-A69 RD-6

603-F133 PK-18
200-F134 BK-18
199-F69 ORN-18
199-F135 ORN-16
638-F91 WH-16

ATCH MEDIUM PRESS. SW


1673466
(STEM 3 STATUS)
(NOTE H)

ATCH JOYSTICK RH
2602109

1
2

251-EL7 YL-18
261-EL10 GRN-18

EL-C3
1552267
A
251-EL8 YL-18
B
261-EL11 GRN-18
C

EL-C4
3E3370

893-EL4 GRN-18
892-EL5 BR-18
251-EL6 YL-18
261-EL9 GRN-18

306-F92 GRN-16

SW-3

ATCH JOYSTICK RH(4 SW)


2602127

G-C12 G-C14
1552264 3E3388
1
308-G19 YL-16
2
200-G34 BK-18
3
252-G21 YL-18
4
262-G22 GRN-18
5
T901-G52 YL-18
6
T902-G53 PK-18
7
8

200-F203 BK-18
200-F68 BK-14
200-F138 BK-16
200-F139 BK-16
200-F140 BK-16

ATCH QC HYD LOCK RELAY 2


1495050
GT-C5
1495051
1
779-GT6 WH-16
2
200-GT12 BK-18
3
E565-GT20 BLU-16
4
5
780-GT1 PU-16

ATCH LAMP DELAY TIMER


1636704

G-C10
7Y3967
235-G43 BK-18
1
G-C11
7Y3967
L972-G27 BLU-18
1

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

4
3
1
2
5

261-EL9 GRN-18
251-EL6 YL-18
251-EL7 YL-18
251-EL8 YL-18
261-EL10 GRN-18
261-EL11 GRN-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14

200-G33
200-G34
235-G41
235-G42
235-G43
235-G40
235-G36

4
1
3
2
5

172-EL1 RD-18
235-EL2 BK-18
308-EL3 YL-16

892-EL5 BR-18
893-EL4 GRN-18
235-EL2 BK-18

1
2
3
4
5

154-F93 RD-18
200-F136 BK-18
307-F94 ORN-16

175-F72 RD-14
172-F10 RD-18
149-F80 RD-16
115-F78 RD-16
103-F6 RD-16
105-F77 RD-16
114-F79 RD-16
184-F74 RD-14
130-F75 RD-14
141-F16 RD-16
142-F15 RD-16
168-F123 RD-14
168-F73 RD-10

ATCH HIGH PRESS. SW


1673466
(STEM 1 STATUS)
(NOTE H, J, K)

607-F193 PK-18
607-F159 PK-18

GPS ANTENNA (GT5)

2
6

SW-3

+B
GND
PWM OUT

1
2
3
4
5
6

SW-4
SW-COM
SW-1
SW-2

308-G18 YL-16
308-G19 YL-16
200-G32 BK-16

GM-C1
2434508
F772-GM1 WH-16
147-GM2 PU-16
235-GM3 BK-18
M739-GM4 YL-18
K952-GM5 BR-18

139-F186 ORN-16
113-F185 ORN-16
200-F158 BK-18
200-F170 BK-18

EL-C2
2434508
172-EL1 RD-18
308-EL3 YL-16

C
O
N
N

103-AJ6 RD-16
508-AJ7 PU-18
511-AJ8 BR-18

4
3
1
2
5

CONN 2

CONN TO C-C4
(NOTE T)

1
2
3
4
5
6

PRODUCT LINK FOR JAPAN ECM


2705500
CELLULAR ANTENNA (TNC)

1
2
3
4
5
6

2
5

AJ-C1
2312295
113-AJ1 ORN-18
200-AJ3 BK-18
509-AJ4 WH-18
512-AJ5 GRN-18

607-F172 PK-18
607-F171 PK-18
M747-F42 BLU-18
M746-F192 YL-18
M744-F195 WH-18
200-F167 BK-18
200-F194 BK-18

1
2
3
4
5
6
7
8

G-C5
2312295
113-G44 ORN-18
200-G45 BK-18
509-G46 WH-18
512-G47 GRN-18
607-G48 PK-16
103-G49 RD-16
508-G50 PU-18
511-G51 BR-18

C
O
N
N

G-C9
2472693
1
2
3
4
5
6

1
2
3
4
5
6

200-F157 BK-18

4
3
1
2
5

ANTENNA
2705501

1
2
3
4
5

GX-C4
7Y3966
1
143-GX9 BR-18

CONN 13

15A
5A
10A
10A
10A
10A
10A
25A
20A
10A
10A
15A
30A
15A
20A
20A
10A
25A
25A
30A

309-F99 GY-18
120-F55 YL-16
124-F65 GRN-14
127-F60 ORN-16
130-F75 RD-14
154-F93 RD-18
168-F73 RD-10
168-F123 RD-14
169-F18 PK-18
172-F10 RD-18
175-F72 RD-14
179-F56 BLU-16
184-F74 RD-14
306-F92 GRN-16
307-F94 ORN-16
320-F85 RD-18
321-F44 BR-18
322-F86 GY-16
330-F71 YL-16
607-F87 PK-16
616-F84 BLU-16
638-F91 WH-16
A770-F66 PK-18
K776-F205 GRN-18
L978-F199 GY-16
308-F104 YL-16
105-F102 RD-16
403-F201 GRN-18
200-F68 BK-14
118-F90 GY-16
152-F59 BLU-16
615-F129 YL-16
105-F102 RD-16
308-F104 YL-16
L978-F199 GY-16
103-F6 RD-16
105-F77 RD-16
113-F61 ORN-18
123-F64 WH-18
129-F57 BLU-16
147-F63 PU-16
147-F83 PU-16
199-F69 ORN-18
331-F187 ORN-18
603-F133 PK-18
607-F49 PK-18
645-F88 RD-18
684-F130 RD-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BLU-18
200-F138 BK-16
200-F139 BK-16
200-F140 BK-16

E480-F43 PK-18
200-F183 BK-18
200-F167 BK-18

SATELLITE

1
2
3
4
5
6
7
8

169-G31 PK-18
200-G32 BK-16
235-G36 BK-18

2
4

139-F186 ORN-16
113-F185 ORN-16
123-F64 WH-18
147-F17 PU-16
147-F188 PU-16
147-F198 PU-16
199-F69 ORN-18
535-F124 BLU-16
535-F151 BLU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BLU-16
603-F133 PK-18
607-F49 PK-18
780-F31 PU-16
A537-F108 PK-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BLU-18
L978-F199 GY-16
235-F46 BK-18
L973-F82 GRN-16
L973-F110 GRN-18
L973-F14 GRN-16
L973-F14 GRN-16
199-F165 ORN-18
E480-F43 PK-18
200-F181 BK-18

TXD
GND
DTR
DCD

GPS

PL121SR ANTENNA AS. ROOF


2662861

114-F126 RD-18
320-F85 RD-18
114-F126 RD-18
114-F79 RD-16
322-F86 GY-16

F-C55
7Y3967

ALT DIODE
1211022

607-F184 PK-18
607-F172 PK-18
235-F46 BK-18

RS-232
RX-232
RX-232
RX-232

TRAVEL ALARM RELAY


1613128

1
2
3
4
5

188-GH5 WH-16

F-C39
7Y3967
1

F-C59
7Y3952
1
2

4
3
2
1
5

CONN TO
GL-C1 (NOTE S)
GN-C4 (NOTE R)

GK-C2
2305010
N960-GK6 ORN-18
N957-GK5 PK-18
N979-GK9 GRN-18
N970-GK7 YL-18
N973-GK8 BR-18

1
2
3
4
5
6

BATT +
GND
KEY SW ON
ALT R-TERM
RS-232 RXD

1
2
3
4
5
6
7
8
9
10
11
12

G-C4
2304009
A755-G23 PK-18
A756-G24 BLU-18
A757-G25 GY-18
A758-G26 BR-18
L972-G27 BLU-18
F774-G28 WH-18
F773-G29 ORN-18
607-G30 PK-16

G-C8
2397352
E472-G1 GRN-18
235-G42 BK-18
E473-G2 GY-18
235-G41 BK-18
K843-G3 GRN-18
K847-G4 PU-18

326-G54 RD-16
103-G49 RD-16
105-G8 RD-16
113-G44 ORN-18
307-G20 ORN-16
508-G50 PU-18
509-G46 WH-18
511-G51 BR-18
512-G47 GRN-18
607-G30 PK-16
607-G48 PK-16
A755-G23 PK-18
A756-G24 BLU-18
A757-G25 GY-18
A758-G26 BR-18
E472-G1 GRN-18
E473-G2 GY-18
K843-G3 GRN-18
K847-G4 PU-18
L972-G27 BLU-18
200-G45 BK-18
252-G21 YL-18
262-G22 GRN-18
308-G17 YL-16

F-C34
7Y3955
1
508-F120 PU-18
2
509-F121 WH-18
3

199-F135 ORN-16
160-F53 PU-16
147-F83 PU-16
154-F93 RD-18
199-F69 ORN-18
306-F92 GRN-16
307-F94 ORN-16
320-F85 RD-18
321-F44 BR-18
322-F86 GY-16
331-F187 ORN-18
603-F133 PK-18
607-F49 PK-18
607-F87 PK-16
615-F129 YL-16
616-F84 BLU-16
638-F91 WH-16
645-F88 RD-18
684-F130 RD-18
200-F134 BK-18
200-F136 BK-18

ATCH QC HYD LOCK RELAY 1


1495050
GT-C4
1495051
1
E564-GT13 PK-18
2
200-GT11 BK-18
3
E562-GT16 PU-16
4
5
779-GT5 WH-16

PROD LINK 2ND GENERATION RADIO


2639088

1
2
3
4
5
6
7
8
9
10
11
12

G-C2
2434510
K906-G5 GRN-18
A768-G6 BLU-18
A769-G7 GY-18
105-G8 RD-16
A537-G9 PK-18
K907-G10 BLU-18
M736-G11 BLU-18
L969-G12 WH-18
L968-G13 ORN-18
998-G14 BR-18
A770-G15 PK-18
F889-G16 WH-18

C
O
N
N

F-C35
7Y3955
1
511-F118 BR-18
2
512-F119 GRN-18
3

123-F64 WH-18
200-F173 BK-18
200-F183 BK-18

CONN 3

1
2
3
4
5

124-F65 GRN-14
169-F175 PK-18
160-F53 PU-16
129-F57 BLU-16
179-F56 BLU-16
113-F61 ORN-18
147-F63 PU-16
123-F64 WH-18
152-F59 BLU-16
118-F90 GY-16
127-F60 ORN-16
120-F55 YL-16
199-F135 ORN-16
180-F54 GRN-16
143-F41 BR-18
119-F202 PK-18

ATCH 2WAYS LEVER CHG PRESS. SW


1673466

ANTENNA CABLE

607-F174 PK-18
607-F184 PK-18
A537-F108 PK-18

CONN 2

CONN TO
C-C4 (NOTE S)
GN-C3 (NOTE R)

115-F127 RD-18
684-F128 RD-18
115-F127 RD-18
115-F78 RD-16
615-F129 YL-16

ATCH QC HYD LOCK ON RELAY


1495050
GT-C3
1495051
1
E564-GT14 PK-18
2
200-GT10 BK-18
3
A588-GT8 GRN-18
4
5
E564-GT14 PK-18
E564-GT15 PK-18

D
GK-C3
1552252
1
172-GK1 RD-18
2
235-GK2 BK-18
3
308-GK3 YL-16
4
403-GK4 GRN-18
5
N957-GK5 PK-18
6
7
N960-GK6 ORN-18
8
N979-GK9 GRN-18
9
N970-GK7 YL-18
10
N973-GK8 BR-18
11
12

15A
5A
10A
10A
10A
5A
10A
5A
10A
10A
10A
10A
10A
10A
5A
5A
5A
10A
10A
15A

ATCH 2WAYS LEVER CHANGE SOL


1211491

CONSOLE(RH)

210-F47 BK-14
135-F95 BLU-14
229-F45 BK-14
C569-F97 YL-14
105-F40 RD-16

ATCH QC HYD LOCK PRIORITY RELAY


1495050
GT-C2
1495051
1
E562-GT18 PU-16
2
200-GT9 BK-18
3
E564-GT13 PK-18
4
E564-GT15 PK-18
5
A588-GT7 GRN-18

235-GN23 BK-18

GK-C1
2434508
1
172-GK1 RD-18
2
308-GK3 YL-16
3
403-GK4 GRN-18
4
5
6
235-GK2 BK-18

ATCH BEACON RELAY


1613128

200-GT9 BK-18
200-GT10 BK-18
200-GT11 BK-18

RS-232 PORT #3-TXD


RS-232 PORT #3-RXD
RS-232 PORT #3-GND
GROUND

1
2
3
4

G-C1
2305008
E472-G1 GRN-18
E473-G2 GY-18
K843-G3 GRN-18
K847-G4 PU-18

200-GT4 BK-18
200-GT12 BK-18
200-GT19 BK-18

KEY SWITCH ON

1
2
3
4
5

141-2759
113-8490
113-8491
113-8492
113-8493
124-3548

1
2

CONN 29

CONN 18

4
3
2
1
5

308-GN9 YL-16

NEUTRAL START RELAY


1613128

A588-GT3 GRN-18
A588-GT7 GRN-18
A588-GT8 GRN-18

ALTERNATOR R-TERM

A-C20
2304009
K906-A55 GRN-18
A768-A57 BLU-18
A769-A58 GY-18
105-A78 RD-16
A537-A85 PK-18
K907-A56 BLU-18

(NOTE G)

607-F49 PK-18
607-F174 PK-18
199-F69 ORN-18
199-F165 ORN-18
603-F133 PK-18
200-F173 BK-18

N963-GN18 ORN-18
N959-GN16 PK-18
N981-GN22 GRN-18
235-GN13 BK-18

HORN RELAY
1613128

779-GT2 WH-16
779-GT5 WH-16
779-GT6 WH-16

UNSWITCHED POWER

(NOTE C)

F-C53
2434505

113-F61 ORN-18
118-F90 GY-16
119-F202 PK-18
120-F55 YL-16
123-F64 WH-18
124-F65 GRN-14
127-F60 ORN-16
129-F57 BLU-16
147-F63 PU-16
152-F59 BLU-16
179-F56 BLU-16
160-F53 PU-16
199-F135 ORN-16
103-F6 RD-16
105-F77 RD-16
130-F75 RD-14
168-F73 RD-10
168-F123 RD-14
172-F10 RD-18
175-F72 RD-14
184-F74 RD-14
114-F79 RD-16
115-F78 RD-16
149-F80 RD-16

CONSOLE(RH)
A-C19
2434507
E472-A103 GRN-18
E473-A48 GY-18
K843-A49 GRN-18
K847-A50 PU-18

GJ-C3
2305010
F772-GJ9 WH-16
147-GJ1 PU-16
235-GJ2 BK-18
M739-GJ13 YL-18
K952-GJ12 BR-18

169-F18 PK-18
A770-F66 PK-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BLU-18
169-F175 PK-18

+1

A-C42 A-C43
1552269 3E3364
1
1
K852-A36 GRN-18
2
2
235-A136 BK-18

235-A144 BK-18
235-A145 BK-18
235-A146 BK-18

ATCH JOYSTICK PRESS. SW


1673466

1
2

4
3
1
2
5

CONN 3

CONN TO GK-C2

160-F132 PU-18
A623-F131 BLU-18
160-F132 PU-18
160-F53 PU-16
607-F87 PK-16
607-F49 PK-18

780-GT1 PU-16

J1939 HIGH

A-C16
3E3364
1
2

210-F47 BK-14

1
2
3
4
5
6

1
2
3
4
5

CAB LAMP RELAY


1613128

936-GX13 PU-16
K931-GX2 GRN-16
A549-GX3 BLU-16

J1939 LOW

+12 V MEMORY OUT


+12 V SWITCHED OUT
GROUND(12V)
GROUND(24V)
+24 V BATTERY IN
+24 V SWITCHED IN

119-F202 PK-18
309-F204 GY-18
309-F99 GY-18

135-F95 BLU-14

403-GN11 GRN-18

CHASSIS LAMP RELAY


1613128

FUSE
5A 10A FUSE BASE 15A 2382319 20A 25A 30A -

ATCH BACKUP RESISTOR


1262941
(NOTE P)

RS-232 PORT #1-DCD


RS-232 PORT #1-GND

A-C14
2434508

200-GX7 BK-18
607-GX6 PK-18

172-GN7 RD-18

BOOM LAMP RELAY


1613128

149-F125 RD-18
645-F88 RD-18
149-F125 RD-18
149-F80 RD-16
616-F84 BLU-16

143-GX9 BR-18
603-GX1 PK-18
936-GX13 PU-16
A549-GX3 BLU-16
F772-GX10 WH-16
K931-GX2 GRN-16
165-GX8 YL-18
235-GX5 BK-18
M751-GX4 YL-18

F772-GX12 WH-16

F-C56
2434506
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BLU-18

F-C57
1532602
1
A770-F66 PK-18
1
169-F18 PK-18
169-F175 PK-18
F-C52
1532602

BACKUP RESISTOR
1028016

F-C12
7Y3952
A623-F131 BLU-18
684-F130 RD-18
684-F128 RD-18

1
2
3

403-F201 GRN-18

CONN 2
CONN TO GK-C1

ATCH CAUTION LAMP RELAY


1495050
GX-C6
1495051
1
143-GX14 BR-18
2
165-GX8 YL-18
3
4
143-GX9 BR-18
5
603-GX1 PK-18

F772-GX10 WH-16
F772-GX11 WH-16

1
2
3
4
5
6

1
2

M997-A143 PU-18
235-A144 BK-18

ATCH LOWER WIPER MOTOR


2931140

A-C37
3E3364

A-C36
1552269

ATCH JOYSTICK LH
2602110

HORN SW
2220225

ATCH 12V 7A CONVERTER 2


2832783
1
2
3
4
5
6

309-F204 GY-18
330-F71 YL-16
403-F201 GRN-18
K776-F205 GRN-18
200-F203 BK-18

229-F45 BK-14

GN-C3
2305010
1
172-GN8 RD-18
2
308-GN10 YL-16
3
403-GN12 GRN-18
4
5
6
235-GN14 BK-18

WH/YL

330-F71 YL-16
K776-F205 GRN-18
309-F204 GY-18
200-F203 BK-18

C569-F97 YL-14

235-GN14 BK-18
403-GN12 GRN-18
308-GN10 YL-16
172-GN8 RD-18
N957-GN15 PK-18
N960-GN17 ORN-18
N970-GN19 YL-18
N973-GN20 BR-18
N979-GN21 GRN-18

1
2
3
4
5
6

M751-GX4 YL-18
200-GX7 BK-18

235-GN13 BK-18
235-GN23 BK-18

GN-C4
2434508
N960-GN17 ORN-18
N957-GN15 PK-18
N979-GN21 GRN-18
N970-GN19 YL-18
N973-GN20 BR-18

N973-GN20 BR-18
N979-GN21 GRN-18

WH/BU
YL
WH/GN
BK

607-GX6 PK-18
235-GX5 BK-18

403-GN11 GRN-18
403-GN12 GRN-18
235-GN2 BK-18

S
L
R
GND

FUSE BASE

RS-232 PORT #1-RXD

RS-232 PORT #1-TXD


RS-232 PORT #1-DTR

F-C9
1211168

CONN 17

4
1
3
2
5

308-GN9 YL-16
308-GN10 YL-16
403-GN4 GRN-18

GN-C5
2305010
N963-GN18 ORN-18
N959-GN16 PK-18
N981-GN22 GRN-18

1
2
3
4
5
6

N960-GN17 ORN-18
N970-GN19 YL-18

F-C8
1027964

CONN 16

200-GH7 BK-18
200-F134 BK-18
200-F136 BK-18
200-F138 BK-16
200-F203 BK-18
200-F68 BK-14
200-F139 BK-16
200-F140 BK-16

172-GN7 RD-18
172-GN8 RD-18
308-GN3 YL-16

F-C7
1288950

CONN 15

A-C29
2304011

A-C28
1027964

200-AJ3 BK-18
103-AJ6 RD-16
508-AJ7 PU-18
511-AJ8 BR-18
512-AJ5 GRN-18
509-AJ4 WH-18
113-AJ1 ORN-18

CONN TO GL-C1
(NOTE R)

GN-C1
2434508
172-GN1 RD-18
308-GN3 YL-16
403-GN4 GRN-18
892-GN5 BR-18
893-GN6 GRN-18
235-GN2 BK-18

1
2

1
2
3
4
5

ATCH TOOL PRIORITY RELAY


1495050
(NOTE Y)

(NOTE P)

177-A69 RD-6

(Dimensions: 39 inches x 28 inches)

CONN 3

892-GN5 BR-18
893-GN6 GRN-18
N959-GN16 PK-18
N963-GN18 ORN-18
N981-GN22 GRN-18
172-GN1 RD-18

CAT DATA LINK +


CAT DATA LINK -

A-C12
2434508

GROUND(24V)
+24 V BATTERY IN
+24 V SWITCHED IN

A-C44 A-C45
1552269 3E3364
1
1
K851-A35 BLU-18
2
2
235-A134 BK-18

A-C17
2434510
A755-A25 PK-18
A756-A26 BLU-18
A757-A27 GY-18
A758-A28 BR-18
L972-A32 BLU-18
F774-A63 WH-18
F773-A62 ORN-18
607-A99 PK-16

A513-GH1 RD-18
592-GH2 BLU-18
200-GH3 BK-18

893-GN6 GRN-18
892-GN5 BR-18

CONN 14

SW-COM
SW-1
SW-2

235-A134 BK-18
235-A136 BK-18
235-A135 BK-18

+12 V MEMORY OUT


+12 V SWITCHED OUT
GROUND(12V)

A-C33
2472693

ATCH PEDAL LH
2475276

CALIBRATION
CALIBRATION

A-C40 A-C41
1552269 3E3364
1
1
K849-A33 YL-18
2
2
235-A131 BK-18

A-C18
G-C3
2434508
2305010
1
308-G17 YL-16
308-A100 YL-16
2
326-G54 RD-16
3
307-G20 ORN-16
307-A74 ORN-16
4
252-G21 YL-18
252-A101 YL-18
5
262-G22 GRN-18
262-A102 GRN-18
6

1
2
3

CONN 3

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

C569-A91 YL-16
229-A92 BK-16
200-A119 BK-16
179-A120 BLU-16
179-A121 BLU-16
179-A77 BLU-16

1
2
3
4
5
6

+8V
GND
PWM OUT

A-C39
A-C38
3E3364
1552269
1
1
H832-A147 YL-18
2
2
235-A145 BK-18

L969-A59 WH-18
L968-A60 ORN-18
998-A64 BR-18
A770-A81 PK-18
F889-A61 WH-18

117-GH4 RD-18
188-GH5 WH-16

CONN TO C-C4
(NOTE R)

143-GX9 BR-18
LAMP DIODE
1211022

GF-C2
1495051
1
P992-GF7 BR-18
2
235-GF3 BK-18
3
147-GF1 PU-16
4
5
G726-GF6 GY-16

CONN TO
GN-C5 (NOTE R)
GK-C2 (NOTE S)

1
2
3
4
5
6

3
SECONDARY SHUTDOWN SW
4D1836

C855-GF5 GY-18
235-GF2 BK-18
235-GF3 BK-18
235-GF4 BK-18

GATEWAY WORLDVIEW MODULE


2399954

A-C13
2305010

1
2
3
4
5
6

A-C15
1552269

A-C27
1211168

A513-GH1 RD-18
592-GH2 BLU-18
200-GH3 BK-18
200-GH7 BK-18
117-GH4 RD-18
139-GH6 ORN-16

CONN 2

235-AG1 BK-18

F-C6
1027964

F-C58
2304013

PU-16
WH-16
GRN-18
BK-18

135-A89 BLU-16
210-A90 BK-16
200-A116 BK-16
120-A117 YL-16
120-A118 YL-16
120-A76 YL-16

ATCH 12V 7A CONVERTER 1


2832783

1
2
3
4
5
6

SW-3

F-C61
7Y3958

147-GF1 PU-16
G726-GF6 GY-16
P992-GF7 BR-18

N957-GN15 PK-18

30 Page,

KENR6557-01 VOL 1 of 2

CONN 4

1
2
3
4
5
6

A-C26
1254766

1
2
3
4
5
6

GL-C1
2434508

F-C10
1343296

F716-AG2 WH-18

START CONT RELAY


0942080

F772-GJ8 WH-16
F772-GJ9 WH-16
F772-GJ10 WH-16
K931-GJ11 GRN-16
K952-GJ12 BR-18
M739-GJ13 YL-18
M751-GJ14 YL-18
235-GJ2 BK-18
235-GJ3 BK-18
235-GJ4 BK-18

A-C11
2305010

120-A76 YL-16
135-A89 BLU-16
179-A77 BLU-16
C569-A91 YL-16
200-A116 BK-16
200-A119 BK-16
210-A90 BK-16
229-A92 BK-16

H476-A122 WH-18
235-A133 BK-18

+12 V MEMORY OUT


+12V SWITCHED OUT
GROUND (12V)
GROUND (24V)
+24V BAT. IN
+24V SWITCHED IN

N960-GL2 ORN-18
N957-GL1 PK-18
N979-GL3 GRN-18

AG-C1
2434505

A-C25
1211168

A513-AJ10 RD-18
592-AJ11 BLU-18
200-AJ2 BK-18
200-AJ3 BK-18
103-AJ6 RD-16
139-AJ9 ORN-18

GL-C3 GL-C2
8T8731 8T8732
B
C
A

HOUSING AS.
2756810

177-A69 RD-6

PU-16
PK-18
PU-16
BLU-16

GN-C2
1607690

A-C10
2304011

1
2
3
4
5
6

1
2
3
4

147-GJ1
603-GJ5
936-GJ6
A549-GJ7

GJ-C1
2434510
235-GJ4 BK-18
147-GJ1 PU-16
M739-GJ13 YL-18
A549-GJ7 BLU-16
K931-GJ11 GRN-16
936-GJ6 PU-16
F772-GJ8 WH-16
603-GJ5 PK-18
M751-GJ14 YL-18
K952-GJ12 BR-18

GT-C6
2305008
780-GT1
779-GT2
A588-GT3
200-GT4

CONN 12

ATCH FOOT PEDAL SW


2051339

A-C34 A-C35
1552272 3E3376
3
3
576-A88 PK-18
1
1
535-A86 BLU-16
4
4
575-A87 YL-18
2
2
200-A124 BK-18

535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
E472-A123 GRN-18
H832-A147 YL-18
K849-A33 YL-18
K851-A35 BLU-18
K852-A36 GRN-18
M997-A143 PU-18
N793-A51 GRN-18
N794-A52 GY-18
200-A124 BK-18
235-A129 BK-18
235-A130 BK-18
235-A131 BK-18
235-A132 BK-18

A-C21
2434509
113-A104 ORN-18
200-A112 BK-18
509-A94 WH-18
512-A96 GRN-18
607-A105 PK-16
103-A83 RD-18
508-A93 PU-18
511-A95 BR-18

+12 V MEMORY OUT


+12V SWITCHED OUT
GROUND (12V)
GROUND (24V)
+24V BAT. IN
+24V SWITCHED IN

CONN TO GU-C1
(FOR UNIVERSAL QC)

1
2
3
4
5
6
7
8
9
10
11
12

GJ-C2
2312295
GX-C1
2434509

GF-C1
2434508
147-GF1 PU-16
G726-GF6 GY-16
235-GF4 BK-18
C855-GF5 GY-18
P992-GF7 BR-18

1
2
3
4
5
6

535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
E472-A123 GRN-18
H832-A147 YL-18
K849-A33 YL-18
K851-A35 BLU-18
K852-A36 GRN-18
M997-A143 PU-18
N793-A51 GRN-18
N794-A52 GY-18
200-A124 BK-18
235-A146 BK-18

143-GX9 BR-18

CONN 5

CONN 11

+B
GND
PWM OUT

1
2
3
4
5
6

CONSOLE(LH)

169-A79 PK-18
200-A111 BK-16
235-A141 BK-18

A513-AJ10 RD-18
592-AJ11 BLU-18
512-AJ5 GRN-18
511-AJ8 BR-18

CONN TO GW-C1
(FOR SHOVEL CRANE)

A-C3
2434510
K906-A55 GRN-18
K907-A56 BLU-18
A768-A57 BLU-18
A769-A58 GY-18
L969-A59 WH-18
L968-A60 ORN-18
F889-A61 WH-18
F773-A62 ORN-18
F774-A63 WH-18
998-A64 BR-18

509-AJ4 WH-18
508-AJ7 PU-18
200-AJ2 BK-18

CONN 6

147-GJ1 PU-16
F772-GJ9 WH-16
K952-GJ12 BR-18
M739-GJ13 YL-18
235-GJ2 BK-18
603-GJ5 PK-18
A549-GJ7 BLU-16
936-GJ6 PU-16
F772-GJ10 WH-16
K931-GJ11 GRN-16
M751-GJ14 YL-18
235-GJ3 BK-18

252-A53 YL-18
262-A54 GRN-18

ATCH JOYSTICK LH(4 SW)


2602128

H-C7
2472693

H-C4
7Y3967
1
320-H8 RD-18
H-C5
7Y3967
1
200-H9 BK-18

200-H14 BK-16
200-H9 BK-18

A-C32
2397352
1
E472-A123 GRN-18
2
235-A130 BK-18
3
N794-A52 GY-18
4
5
6

SW-3

1
2
3
4
5
6

A-C30 A-C31
3E3364 1552269
1
1
N793-A51 GRN-18
2
2
235-A129 BK-18

SW-4
SW-COM
SW-1
SW-2

H-C3
2397352
E472-H1 GRN-18
235-H6 BK-18
E474-H2 ORN-18
235-H7 BK-18
K844-H3 GY-18
K848-H4 WH-18

CONN 28

1
2
3
4
5
6
7
8

CONN 7

CONN TO C-C50
(FOR SYSTEM 20)

1
2
3
4
5
6
7
8
9
10
11
12

177-FA1 RD-4

CONN 8
CONN TO C-C3

1
2
3
4
5
6
7
8
9
10
11
12

B/R
B/W
R
R/G
P
B
R/W
O/G
R/L

A-C24
2304009
124-A66 GRN-14
200-A106 BK-14
175-A67 RD-14
E554-A13 PK-18
607-A68 PK-16
200-A107 BK-14

112-FC1 PU-4

A/C UNIT
2405036

603-GJ5 PK-18
F772-GJ10 WH-16
K931-GJ11 GRN-16
A549-GJ7 BLU-16
936-GJ6 PU-16
M751-GJ14 YL-18
235-GJ3 BK-18

CONN TO C-C2

A-C2
2304009
E474-A45 ORN-18
K844-A46 GY-18
K848-A47 WH-18
E473-A48 GY-18
K843-A49 GRN-18
K847-A50 PU-18
N793-A51 GRN-18
N794-A52 GY-18

ATCH BEACON LAMP

1
2
3
4
5
6

NEUTRAL START LIMIT SW


1114799

235-H6 BK-18
235-H7 BK-18
200-H13 BK-16

789-A115 RD-18
127-A72 ORN-16
154-A71 RD-18
320-A75 RD-18
A588-A4 GRN-18
E472-A113 GRN-18
E474-A45 ORN-18
K844-A46 GY-18
K848-A47 WH-18
200-A114 BK-16
235-A137 BK-18

H476-A122 WH-18
235-A133 BK-18
252-A101 YL-18
262-A102 GRN-18
308-A100 YL-16
998-A64 BR-18
A755-A25 PK-18
A756-A26 BLU-18
A757-A27 GY-18
A758-A28 BR-18
A768-A57 BLU-18
A769-A58 GY-18
E472-A103 GRN-18
E473-A48 GY-18
F773-A62 ORN-18
F774-A63 WH-18
F889-A61 WH-18
K843-A49 GRN-18
K847-A50 PU-18
K906-A55 GRN-18
K907-A56 BLU-18
L968-A60 ORN-18
L969-A59 WH-18
L972-A32 BLU-18
200-A111 BK-16
200-A112 BK-18
235-A141 BK-18
103-A83 RD-18
105-A78 RD-16
113-A104 ORN-18
169-A79 PK-18
307-A74 ORN-16
508-A93 PU-18
509-A94 WH-18
511-A95 BR-18
512-A96 GRN-18
607-A99 PK-16
607-A105 PK-16
A537-A85 PK-18
A770-A81 PK-18

A-C22
2304011
1
638-A65 WH-16
2
200-A128 BK-16

603-GX1 PK-18
F772-GX10 WH-16
K931-GX2 GRN-16
A549-GX3 BLU-16
936-GX13 PU-16
M751-GX4 YL-18
235-GX5 BK-18

CONN 9

K849-A33 YL-18
E997-A34 RD-18
K851-A35 BLU-18
K852-A36 GRN-18
X738-A37 PK-18
321-A38 BR-18
235-A138 BK-18
235-A142 BK-18
235-A139 BK-18
M997-A143 PU-18
506-A39 PU-18
578-A40 BLU-16
893-A41 GRN-18
892-A42 BR-18
251-A43 YL-18
261-A44 GRN-18

1
2
3
4
5
6
7
8
9
10
11
12

A-C23
2434505

E472-A30 GRN-18
E472-A103 GRN-18
E472-A113 GRN-18
E472-A123 GRN-18
E473-A48 GY-18
E474-A45 ORN-18
E554-A13 PK-18
E997-A34 RD-18
F716-A22 WH-18
F773-A62 ORN-18
F774-A63 WH-18
F889-A61 WH-18
G976-A31 BLU-18
H476-A122 WH-18
H832-A147 YL-18
K776-A16 GRN-18
K843-A49 GRN-18
K844-A46 GY-18
K847-A50 PU-18
K848-A47 WH-18
K849-A33 YL-18
K851-A35 BLU-18
K852-A36 GRN-18
K906-A55 GRN-18
K907-A56 BLU-18
L968-A60 ORN-18
L969-A59 WH-18
L972-A32 BLU-18
L973-A3 GRN-16
M997-A143 PU-18
N793-A51 GRN-18
N794-A52 GY-18
X738-A37 PK-18
235-A138 BK-18
235-A139 BK-18
235-A140 BK-18
235-A141 BK-18
235-A142 BK-18

177-A69 RD-6

403-A14 GRN-18
309-A15 GY-18
K776-A16 GRN-18
405-A17 GY-18
412-A18 BLU-18
430-A19 BLU-18
487-A20 ORN-18
491-A21 PK-18
F716-A22 WH-18
495-A23 GRN-18
496-A24 WH-18
A755-A25 PK-18
A756-A26 BLU-18
A757-A27 GY-18
A758-A28 BR-18
C468-A29 BLU-18
E472-A30 GRN-18
H476-A122 WH-18
H832-A147 YL-18
G976-A31 BLU-18
L972-A32 BLU-18

OPERATOR STATION

CONN TO C-C1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

308-A6 YL-16
309-A15 GY-18
321-A38 BR-18
322-A8 GY-16
403-A14 GRN-18
405-A17 GY-18
412-A18 BLU-18
430-A19 BLU-18
487-A20 ORN-18
491-A21 PK-18
495-A23 GRN-18
496-A24 WH-18
506-A39 PU-18
578-A40 BLU-16
607-A9 PK-16
616-A11 BLU-16
780-A10 PU-16
892-A42 BR-18
893-A41 GRN-18
998-A64 BR-18
A588-A4 GRN-18
A755-A25 PK-18
A756-A26 BLU-18
A757-A27 GY-18
A758-A28 BR-18
A768-A57 BLU-18
A769-A58 GY-18
C468-A29 BLU-18

CAB

CONN 10

A-C1
1532620
130-A1 RD-14
172-A2 RD-18
L973-A3 GRN-16
A588-A4 GRN-18
168-A5 RD-14
308-A6 YL-16
184-A7 RD-14
322-A8 GY-16
607-A9 PK-16
780-A10 PU-16
616-A11 BLU-16
147-A12 PU-16
E554-A13 PK-18

GROUND

330-A82 YL-16
330-A235 YL-16
330-A236 YL-16

177-A69 RD-6

177-A69 RD-6
306-A233 GRN-16
306-A234 GRN-16
330-A235 YL-16
330-A236 YL-16

+ B
GND

A588-H11 GRN-18
154-H10 RD-18
189-H12 RD-18
320-H8 RD-18
E472-H1 GRN-18
E474-H2 ORN-18
K844-H3 GY-18
K848-H4 WH-18
235-H5 BK-18

113-A127 ORN-18
E997-A34 RD-18

113-A127 ORN-18
120-A76 YL-16
127-A72 ORN-16
135-A89 BLU-16
154-A71 RD-18
179-A77 BLU-16
320-A75 RD-18
535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
C569-A91 YL-16
210-A90 BK-16
229-A92 BK-16

H-C6
1552267
A
154-H10 RD-18
B
A588-H11 GRN-18
C
189-H12 RD-18

ATCH AIR SUSPENSION


2405063

H-C1
2434508
320-H8 RD-18
200-H13 BK-16
154-H10 RD-18
189-H12 RD-18
A588-H11 GRN-18
127-H15 ORN-16

1
2
3
4
5
6

1
2

H-C8
2434505

1
2

CONN 22

113-A84 ORN-18
113-A127 ORN-18
113-A104 ORN-18
120-A76 YL-16
127-A72 ORN-16
130-A1 RD-14
135-A89 BLU-16
147-A12 PU-16
154-A71 RD-18
168-A5 RD-14
169-A79 PK-18
172-A2 RD-18
177-A69 RD-6
179-A77 BLU-16
184-A7 RD-14
251-A43 YL-18
252-A97 YL-18
261-A44 GRN-18
262-A98 GRN-18
306-A73 GRN-16
307-A74 ORN-16
308-A80 YL-16
309-A15 GY-18
320-A75 RD-18
321-A38 BR-18
322-A8 GY-16
330-A82 YL-16
403-A14 GRN-18
405-A17 GY-18
412-A18 BLU-18
430-A19 BLU-18
487-A20 ORN-18
491-A21 PK-18
495-A23 GRN-18
496-A24 WH-18
506-A39 PU-18
508-A93 PU-18
509-A94 WH-18
511-A95 BR-18
512-A96 GRN-18
535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
578-A40 BLU-16
616-A11 BLU-16
780-A10 PU-16
892-A42 BR-18
893-A41 GRN-18
A537-A85 PK-18
A770-A81 PK-18
C468-A29 BLU-18
C569-A91 YL-16
F716-A22 WH-18
G976-A31 BLU-18
K776-A16 GRN-18
L973-A3 GRN-16
X738-A37 PK-18
200-A108 BK-14
200-A109 BK-14
200-A110 BK-14
210-A90 BK-16
229-A92 BK-16
235-A139 BK-18
235-A140 BK-18

GROUND-CHASSIS 1

1
2
3
4
5
6

A-C9
2305010
320-A75 RD-18
200-A114 BK-16
154-A71 RD-18
789-A115 RD-18
A588-A4 GRN-18
127-A72 ORN-16

ANTENNA CABLE

130-A1 RD-14
147-A12 PU-16
168-A5 RD-14
172-A2 RD-18
177-A69 RD-6
184-A7 RD-14
251-A43 YL-18
252-A53 YL-18
261-A44 GRN-18
262-A54 GRN-18
306-A73 GRN-16
306-A233 GRN-16
306-A234 GRN-16

F716-A22 WH-18
235-A139 BK-18

1
2

DISC BOX

607-A70 PK-16
607-A68 PK-16
607-A9 PK-16
607-A99 PK-16
607-A105 PK-16
103-A83 RD-18
105-A78 RD-16

PC
DISC-GND STRAP
1321806

BK-14
BK-14
BK-14
BK-14
BK-14
BK-16
BK-18
BK-16
BK-16
BK-16
BK-18
BK-16

124-A66 GRN-14
175-A67 RD-14
638-A65 WH-16

200-A106
200-A107
200-A108
200-A109
200-A110
200-A111
200-A112
200-A114
200-A116
200-A119
200-A124
200-A128

DISCONNECT SW
7N0718

308-A6 YL-16
308-A100 YL-16
308-A80 YL-16
309-A15 GY-18
321-A38 BR-18
322-A8 GY-16
330-A82 YL-16
403-A14 GRN-18
405-A17 GY-18
412-A18 BLU-18
430-A19 BLU-18
487-A20 ORN-18
491-A21 PK-18
495-A23 GRN-18
496-A24 WH-18
506-A39 PU-18
578-A40 BLU-16
607-A9 PK-16
616-A11 BLU-16
780-A10 PU-16
892-A42 BR-18
893-A41 GRN-18
998-A64 BR-18
A755-A25 PK-18
A756-A26 BLU-18
A757-A27 GY-18
A758-A28 BR-18
A768-A57 BLU-18
A769-A58 GY-18
C468-A29 BLU-18
E472-A103 GRN-18
E473-A48 GY-18
E554-A13 PK-18
F716-A22 WH-18
F773-A62 ORN-18
F774-A63 WH-18
F889-A61 WH-18
G976-A31 BLU-18
H476-A122 WH-18
K776-A16 GRN-18
K843-A49 GRN-18
K847-A50 PU-18
K906-A55 GRN-18
K907-A56 BLU-18
L968-A60 ORN-18
L969-A59 WH-18
L972-A32 BLU-18
L973-A3 GRN-16
X738-A37 PK-18
200-A106 BK-14
200-A107 BK-14
200-A108 BK-14
200-A109 BK-14
200-A110 BK-14
200-A111 BK-16
200-A112 BK-18
200-A128 BK-16
235-A139 BK-18
235-A140 BK-18
235-A141 BK-18
113-A127 ORN-18
120-A76 YL-16
127-A72 ORN-16
135-A89 BLU-16
154-A71 RD-18
179-A77 BLU-16
320-A75 RD-18
535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
C569-A91 YL-16
210-A90 BK-16
229-A92 BK-16
235-A133 BK-18

177-WE1 RD-6
BLOCK
1211023

262-A54 GRN-18
262-A102 GRN-18
262-A98 GRN-18
306-A73 GRN-16

GROUND-PLATFORM 1

GROUND-CHASSIS 6

H-C9
2304011
127-H15 ORN-16
200-H14 BK-16

H-C2
2305010
E472-H1 GRN-18
E474-H2 ORN-18
K844-H3 GY-18
K848-H4 WH-18
235-H5 BK-18

CONN 23

1
(NOTE T)
2
RECEPTACLE AS.
1450549

A588-A4 GRN-18
E472-A113 GRN-18
E472-A123 GRN-18
E474-A45 ORN-18
E997-A34 RD-18
H832-A147 YL-18
K844-A46 GY-18
K848-A47 WH-18
K849-A33 YL-18
K851-A35 BLU-18
K852-A36 GRN-18
M997-A143 PU-18
N793-A51 GRN-18
N794-A52 GY-18
200-A114 BK-16
200-A116 BK-16
200-A119 BK-16
200-A124 BK-18
235-A146 BK-18
235-A137 BK-18
235-A133 BK-18
235-A138 BK-18

113-A127 ORN-18
120-A76 YL-16
127-A72 ORN-16
130-A1 RD-14
135-A89 BLU-16
147-A12 PU-16
154-A71 RD-18
168-A5 RD-14
172-A2 RD-18
177-A69 RD-6
179-A77 BLU-16
184-A7 RD-14
251-A43 YL-18
252-A97 YL-18
261-A44 GRN-18
262-A98 GRN-18
306-A73 GRN-16
308-A80 YL-16
309-A15 GY-18
320-A75 RD-18
321-A38 BR-18
322-A8 GY-16
330-A82 YL-16
403-A14 GRN-18
405-A17 GY-18
412-A18 BLU-18
430-A19 BLU-18
487-A20 ORN-18
491-A21 PK-18
495-A23 GRN-18
496-A24 WH-18
506-A39 PU-18
535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
578-A40 BLU-16
607-A9 PK-16
616-A11 BLU-16
780-A10 PU-16
892-A42 BR-18
893-A41 GRN-18
C468-A29 BLU-18
C569-A91 YL-16
E554-A13 PK-18
F716-A22 WH-18
G976-A31 BLU-18
K776-A16 GRN-18
L973-A3 GRN-16
X738-A37 PK-18
200-A106 BK-14
200-A107 BK-14
200-A108 BK-14
200-A109 BK-14
200-A110 BK-14
200-A128 BK-16
210-A90 BK-16
229-A92 BK-16
235-A139 BK-18
235-A140 BK-18
103-A83 RD-18
105-A78 RD-16
113-A104 ORN-18
169-A79 PK-18
307-A74 ORN-16
508-A93 PU-18
509-A94 WH-18
511-A95 BR-18
512-A96 GRN-18
607-A99 PK-16
607-A105 PK-16
A537-A85 PK-18
A770-A81 PK-18

109-WA1 RD-8
109-CL1 RD-4
101-CJ1 RD-4

130-A1 RD-14
147-A12 PU-16
168-A5 RD-14
172-A2 RD-18
177-A69 RD-6
184-A7 RD-14
251-A43 YL-18
252-A53 YL-18
261-A44 GRN-18
262-A54 GRN-18
306-A73 GRN-16
308-A6 YL-16
309-A15 GY-18
321-A38 BR-18
322-A8 GY-16
330-A82 YL-16
403-A14 GRN-18
405-A17 GY-18
412-A18 BLU-18
430-A19 BLU-18
487-A20 ORN-18
491-A21 PK-18
495-A23 GRN-18
496-A24 WH-18
506-A39 PU-18
578-A40 BLU-16
607-A9 PK-16
616-A11 BLU-16
780-A10 PU-16
892-A42 BR-18
893-A41 GRN-18
998-A64 BR-18
A755-A25 PK-18
A756-A26 BLU-18
A757-A27 GY-18
A758-A28 BR-18
A768-A57 BLU-18
A769-A58 GY-18
C468-A29 BLU-18
E472-A103 GRN-18
E473-A48 GY-18
E554-A13 PK-18
F716-A22 WH-18
F773-A62 ORN-18
F774-A63 WH-18
F889-A61 WH-18
G976-A31 BLU-18
H476-A122 WH-18
K776-A16 GRN-18
K843-A49 GRN-18
K847-A50 PU-18
K906-A55 GRN-18
K907-A56 BLU-18
L968-A60 ORN-18
L969-A59 WH-18
L972-A32 BLU-18
L973-A3 GRN-16
X738-A37 PK-18
200-A106 BK-14
200-A107 BK-14
200-A108 BK-14
200-A109 BK-14
200-A110 BK-14
200-A111 BK-16
200-A112 BK-18
200-A128 BK-16
235-A139 BK-18
235-A140 BK-18
235-A141 BK-18

113-A127 ORN-18
120-A76 YL-16
127-A72 ORN-16
130-A1 RD-14
135-A89 BLU-16
147-A12 PU-16
154-A71 RD-18
168-A5 RD-14
172-A2 RD-18
177-A69 RD-6
179-A77 BLU-16
184-A7 RD-14
251-A43 YL-18
252-A97 YL-18
261-A44 GRN-18
262-A98 GRN-18
306-A73 GRN-16
308-A80 YL-16
309-A15 GY-18
320-A75 RD-18
321-A38 BR-18
322-A8 GY-16
330-A82 YL-16
403-A14 GRN-18
405-A17 GY-18
412-A18 BLU-18
430-A19 BLU-18
487-A20 ORN-18
491-A21 PK-18
495-A23 GRN-18
496-A24 WH-18
506-A39 PU-18
535-A86 BLU-16
575-A87 YL-18
576-A88 PK-18
578-A40 BLU-16
607-A9 PK-16
616-A11 BLU-16
780-A10 PU-16
892-A42 BR-18
893-A41 GRN-18
C468-A29 BLU-18
C569-A91 YL-16
E554-A13 PK-18
F716-A22 WH-18
G976-A31 BLU-18
K776-A16 GRN-18
L973-A3 GRN-16
X738-A37 PK-18
200-A106 BK-14
200-A107 BK-14
200-A108 BK-14
200-A109 BK-14
200-A110 BK-14
200-A128 BK-16
210-A90 BK-16
229-A92 BK-16
235-A139 BK-18
235-A140 BK-18
252-A101 YL-18
262-A102 GRN-18
308-A100 YL-16
998-A64 BR-18
A755-A25 PK-18
A756-A26 BLU-18
A757-A27 GY-18
A758-A28 BR-18
A768-A57 BLU-18
A769-A58 GY-18
E472-A103 GRN-18
E473-A48 GY-18
F773-A62 ORN-18
F774-A63 WH-18
F889-A61 WH-18
H476-A122 WH-18
K843-A49 GRN-18
K847-A50 PU-18
K906-A55 GRN-18
K907-A56 BLU-18
L968-A60 ORN-18
L969-A59 WH-18
L972-A32 BLU-18
200-A111 BK-16
200-A112 BK-18
235-A133 BK-18
235-A141 BK-18

304-WC1 WH-8

E554-A13 PK-18
200-A106 BK-14
200-A107 BK-14
200-A128 BK-16
607-A68 PK-16

80A
MAIN BREAKER
1712210

(NOTE U)

ACC DIODE
1974385

789-A115 RD-18

A-C8
2434508
E472-A113 GRN-18
E474-A45 ORN-18
K844-A46 GY-18
K848-A47 WH-18
235-A137 BK-18

HYD LOCK DIODE


1974385

A-C7
1552269
1
789-A126 RD-18
2
113-A127 ORN-18

177-A69 RD-6
130-A1 RD-14
147-A12 PU-16
168-A5 RD-14
172-A2 RD-18
184-A7 RD-14
251-A43 YL-18

BK-14
BK-16
BK-18
BK-14
BK-16
BK-16
BK-14
BK-16
BK-16
BK-14
BK-14
BK-18

177-WE1 RD-6

109-WA1 RD-8

177-A69 RD-6

200-A106
200-A111
200-A112
200-A107
200-A119
200-A128
200-A108
200-A114
200-A116
200-A109
200-A110
200-A124

START RELAY
2595274

PA
PLATF-CHASSIS GROUND STRAP
7G1060

A588-A4 GRN-18
E472-A113 GRN-18
E472-A123 GRN-18
E474-A45 ORN-18
E997-A34 RD-18
H832-A147 YL-18
K844-A46 GY-18
K848-A47 WH-18
K849-A33 YL-18
K851-A35 BLU-18
K852-A36 GRN-18
M997-A143 PU-18
N793-A51 GRN-18
N794-A52 GY-18
200-A114 BK-16
200-A116 BK-16
200-A119 BK-16
200-A124 BK-18
235-A138 BK-18

1
2
3
4
5
6
7
8

2382392
BUS BAR
60A
1712208
ALT BREAKER

109-CL1 RD-4

CONSOLE(LH)
A-C6
1552269
1
789-A125 RD-18
2
E997-A34 RD-18

252-A53 YL-18
252-A101 YL-18
252-A97 YL-18
261-A44 GRN-18

START RELAY DIODE


1974385

A-C4
1552269
1
306-A234 GRN-16
2
330-A236 YL-16

ANTENNA CABLE

ANTENNA AS.
2594883

DISC BOX

101-CJ1 RD-4

A-C5
1552269
1
306-A233 GRN-16
2
330-A235 YL-16

GT-C1
7Y3953

GF-C3
7Y3952

CONN 32
GG-C1
7Y3953
235-GG1 BK-18
C855-GG2 GY-18

2
3

ATCH TOOL PRIORITY SW


7N2353
(NOTE Y)

CAB
OPERATOR STATION
NOTE A: USE WITH COLD WEATHER.

SYMBOL

COLOR ABBREVIATIONS
ABBREV
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

NOTE B: USE WITH JUMP START.

DESCRIPTION

COLOR

CIRCUIT NOT CONNECTED

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT

NOTE D: USE WITH FRONT GUARD CAB LAMP.

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT

BLADE, SPADE, RING OR SCREW


TERMINAL

HEATER AND AIR CONDITIONER CIRCUIT.


WIPER/WASHER CIRCUIT.

SPLICE

RS-232 DATA LINK / RS-485 DATA LINK

NOTE G: USE WITH ALL TOOL CONTROL SYSTEMS.


NOTE H: USE WITH CONFIG. 11.
NOTE J: USE WITH CONFIG. 2.
NOTE K: USE WITH CONFIG. 1.
NOTE M: USE WITH SYSTEM 22.

CAN DATA LINK A.


CAN DATA LINK B.
MONITOR CIRCUIT.
ENGINE CONTROL CIRCUIT.

NOTE N: USE WITH SYSTEM 23.


NOTE P: USE WITH SHOVEL CRANE.
NOTE R: USE WITH PRODUCT LINK 321SR.
NOTE S: USE WITH PRODUCT LINK 121SR.
NOTE T: USE WITH PRODUCT LINK FOR JAPAN.

MACHINE CONTROL CIRCUIT.


MACHINE SECURITY CONTROL CIRCUIT.

CIRCUIT CONNECTED

NOTE E: USE WITH LAMP DELAY TIMER.


NOTE F: NOT USE ON THIS VEHICLE.

NOTE L: USE WITH SYSTEM 24.

CAT DATA LINK.

CONNECTOR
H#

NOTE C: USE FOR 12V 2X7A POWER SUPPLY.

WIRE GROUP COLOR DESCRIPTIONS

CIRCUIT CONNECTED

NOTE U: NOT USE WITH PRODUCT LINK FOR JAPAN.


NOTE V: USE FOR JAPAN.
NOTE W: EXCHANGE TO 5A FUSE AT INSTALL GH HARNESS.
NOTE X: USE WITH BLADE.
NOTE Y: USE WITH SYTEM 20.
WIRE PAIRS OF 892 BR & 893 GRN, 251 YL & 261 GRN,
252 YL & 262 GRN, P769 YL & 999 WH, P769 YL & X747 PK,
T901 YL & T902 PK MUST BE TWISTED AT LEAST 1 TURN
PER 25mm.

18

17

16

15

14

13

12

11

10

IDENT PART NO.


A
F
G
H
M
R
T
U
V
AG
AJ
AW
EL
GF
GG
GH
GJ
GK
GL
GM
GN
GT
GV
GX
IDENT

275-7104
259-5296
259-4877
251-0580
251-0543
167-3456
167-3456
170-9295
170-9295
251-0299
234-1124
238-2479
275-6874
267-7692
267-7694
259-5254
299-2658
283-2732
259-4940
267-7955
259-4887
267-7644
267-7672
299-2659
PART NO.

WA
WC
WE
WK
IDENT

234-1037
234-1038
238-2280
163-6758
PART NO.

CJ
CL
FA
FC
IDENT

234-1034
234-1036
238-2390
238-2391
PART NO.

PA
PC

7G-1060
132-1805

SH/LOC NOTE
DESCRIPTION
HARNESS AS.
SH1 J-17
PLATFORM
SH1 H-10
CAB
SH1 J-5
CONSOLE-RH
SH1 L-6
CONSOLE-LH
SH1 I-2
KEY SW (CONSOLE)
SH1 H-2
CAB LAMP
SH1 H-2
CAB LAMP
SH1 G-2
D
CAB LAMP (CAB GUARD)
SH1 G-2
D
CAB LAMP (CAB GUARD)
SH1 H-11
2ND SHUTDOWN SW
SH1 C-9
RADIO CONVERTER
SH1 C-2
QUICK COUPLER (SW)
SH1 C-15 T
PRODUCT LINK FOR JAPAN
SH1 G-17 Y
SYSTEM 20 (CAB)
SH1 C-2
Y
SYSTEM 20 (TOGGLE SW)
SH1 C-8
EXTEND WIRE FOR 12V READY
SH1 G-17 P
SHOVEL CRANE (PLATFORM)
SH1 D-17 R, S PRODUCT LINK 121SR (RADIO)
SH1 F-18 R, S PRODUCT LINK (SERVICE CONN)
SH1 H-5
P
SHOVEL CRANE (BACKUP SW)
SH1 F-17 R
PRODUCT LINK 321SR (GATEWAY)
SH1 G-17
UNIVERSAL QUICK COUPLER (CAB)
SH1 D-1
UNIVERSAL QUICK COUPLER (SW)
SH1 H-12 P
SHOVEL CRANE (CAB)
SH/LOC NOTE
DESCRIPTION
WIRE AS.
SH1 L-17
ALT BREAKER-START RELAY
SH1 K-17
START RELAY-TERM. BLOCK
SH1 K-17
MAIN BREAKER-TERM. BLOCK
SH1 C-13
LAMP DELAY TIMER
SH/LOC NOTE
DESCRIPTION
CABLE AS.
SH1 K-17
TERM. BLOCK-MAIN BREAKER
SH1 K-17
TERM. BLOCK-ALT BREAKER
SH1 B-13
MAIN RELAY-FUSE BASE
SH1 B-13
MAIN RELAY-FUSE BASE
SH/LOC NOTE
DESCRIPTION
STRAP AS.-GROUND
SH1 L-15
PLATFORM GND
SH1 K-17
DISCONNECT SW GND

SCHEMATIC FOR 312D


DRWAING No.
CHG LEVEL
SHEET

275-7049
02
1 OF 2

Machine Control
(MID No. 039)
CID
0041
0096
0110
0167
0168
0190
0246
0247
0248
0254
0262
0271
0374
0581
0588
0590
0598
0600
0697
1130
1160
1178
1590
1593
1594
1595
1596
1597
1598
1609
1615
1657
1658
1665
1666
1931
1960
1968
1969
2103
2265
2266
2280
2300
2420
2425
2426

Component
8 Volt DC Supply
Fuel Level Sensor
Engine Coolant Temperature Sensor
Alternator Charging Voltage Sensor
Electrical System Voltage
Engine Speed Sensor
Proprietary CAN Data Link
SAE J1939 Data Link
Cat Data Link
Electronic Control Module
5 Volt DC Sensor Power Supply
Action Alarm
Swing Brake Solenoid
Power Shift Solenoid
Monitoring System Display
Engine Control Module
Travel Speed Solenoid
Hydraulic Oil Temperature Sensor
Priority Valve Solenoid
Left Attachment Pedal Position Sensor
Hydraulic Lock Solenoid
Machine Overload Warning Pressure Sensor
Main Pump Flow Limitation Pressure Solenoid
Attachment Valve #1 Extend Pressure Solenoid
Attachment Valve #2 Extend Pressure Solenoid
Attachment Valve #3 Extend Pressure Solenoid
Attachment Valve #1 Retract Pressure Solenoid
Attachment Valve #2 Retract Pressure Solenoid
Attachment Valve #3 Retract Pressure Solenoid
F2 Type Valve Load Sense Pressure Sensor
1-Way / 2-Way Valve Solenoid
Left Joystick Thumbwheel
Right Joystick Thumbwheel
Variable Relief Valve #1 Pressure Solenoid
Variable Relief Valve #2 Pressure Solenoid
Auxiliary Circuit Flow Combining Solenoid
Ignition Key Reader
Boom Cylinder Rod End Pressure Sensor
Boom Cylinder Head End Pressure Sensor
Boom Circuit Regeneration Solenoid
ydraulic Pump Number 1 Outlet Pressure Sensor
Hydraulic Pump Number 2 Outlet Pressure Sensor
Travel Alarm Relay
Switch Panel
Boom Cylinder Extend Limit Solenoid
Boom Angle Sensor
Stick Angle Sensor

Wire
Number

Wire
Color

101

RD

Bat (+)

763

BU

Travel Speed Change Solenoid

103
105

YL

Dome Lamp/Monitor/Service Meter/Radio/Radio Converter

779

WH

Universal Q.C. Solenoid (Low)

BR

Key Sw

780

PU

109

Q.C. Sw.

RD

Alt Output (+)

788

YL

Eng Speed (+)

112

PU

Main Power Rly Output

789

PK

Neutral Start Limit Sw. to A.C.C.Diode and Hyd. Lock Diode

113

OR

Switch Panel/ACC Diode/Radio/Radio Mute Sw.

A718

PU

Start Aid Coolant Sensor Signal

114

GN

Warning Horn (forward)

A745

WH

Fuel Pressure

115

PK

Cab Lamp Relay

A755

PK

Throttle Sw #1

117

YL

12V Power Converter

A756

BU

Throttle Sw #2

118

GY

Wiper Control

A757

GY

Throttle Sw #3

119

PK

Alternator Diode

A758

BR

Throttle Sw #4

120

YL

12V 7A Converter 1

A762

PU

Eng Speed (-)

123

WH

Seat Heater Sw.

A768

BU

Power Shift Control Solenoid

124

GN

A/C Unit

A769

GY

Power Shift Control Solenoid

127

OR

Air Suspension

A770

PK

Back Up EPR Valve Sw to Back Up Resistor

129

BU

Cigar Lighter

E787

PK

Bucket Lock PRV

130

GN

Engine ECM

F716

WH

Secondary Shutdown Sw.

135

BU

12V Memory Out (Converter 1)

F772

WH

Crane Backup Sw

139

OR

24V Switched In (12V Power Converter)

F773

OR

Governor Accel

141

PK

Aux Ckt

F774

WH

Governor Decel

142

BU

Aux Ckt

G726

GY

Tool Priority Relay To Solenoids

143

BR

K768

BU

Bucket Extend Solenoid (+)

PU

Caution Lamp Relay


Back Up Crane Sw./Universal Q.C. Sw./Q.C. Sw./
Travel Alarm Relay/Fine Swing Control Sw./
Tool Priority Relay/Water Seperator Level Sensor
Boom Lamp Relay

K776

152

BU

Under Window Limit Sw.

K777

GY

Implement Pressure Sw.

154

WH

Neutral Start Limit Sw. to Neutral Start Relay

L730

OR

Analog Sensor Power (+5v)(secondary Ecm)

160

PU

Chassis Lamp Relay

L731

BR

Analog Sensor Return (secondary Ecm)

165

YL

Caution Lamp Relay

M736

BU

Not Used

168

GN

Aux Ckt

M737

WH

NFC Limit Solenoid

169

PK

Backup EPR Valve Sw.

M739

YL

PRV Return

Description
Power Circuits

147
149

PU

Control Circuits

K770

PU
GN

172

GN

Aux Ckt

M744

WH

Engine Oxygen Sensor I+

175

PK

Product Link

M746

YL

Engine Oxygen Sensor Heater-

177

OR

Main Brkr

M747

BU

Engine Oxygen Sensor Heater+

179

BU

12V 7A Converter 2

M751

PU

Engine Egr Venturi Bypass Actuator

180

GN

Aux Ckt

M755

GN

Bucket Extend Pressure Sw.

184

BU

Machine ECM

N769

GY

Engine Oil Pressure (secondary Ecm)

188

WH

Aux Ckt

N793

GN

Foot Pedal Sw

189

WH

Neutral Start Limit Sw. to A.C.C.Diode and Hyd. Lock Diode

N794

GY

Aux Pedal-LH

199

OR

Action Alarm/Beacon Relay


Ground Circuits

P725

PK

Boom Regenerative Solenoid

P769

YL

Machine Ecm To Sensor Power (8v)

200

BK

Main Chassis

R725

WH

Not Used

210

BK

12V 7A Converter 1 Ground

T725

WH

Not Used

229

BK

12V 7A Converter 2 Ground

X731

BU

Boost Pressure Sig. To Controller

235

BK

Electronic Pump Ctrl Gnd

X738

PK

Hammer Return Filter Sw.

A209

BK

Machine ECM Analog Return

X747

PK

A250

BK

Engine ECM Ground


Basic Machine Circuits

X794

BU

304

WH

Start Relay to Starter Motor

306

GN

Start Relay Coil To Neut Start Relay

307

OR

Key Sw. to Neutral Start Relay

308

YL

309
310

163-6700

Sender:

260-3876

Solenoid:

Off Machine Switch Specification

Fuel Level
NFC Limit
CAN 1
CAN 2
Boom Regene

Hydraulic Oil Filter

120 10%

255-2966

Air Cleaner

635 58 mm H2O

Normally Open
Normally Open

D-5

Solenoid - Flow Combiner (2)

F-10

B-44

Block Group

L-14

D-7

Solenoid - Hydraulic Lock

A-14

A-13

Breaker - Alternator

L-1

D-8

Solenoid - NFC Control (1)

E-10

B-49

Breaker - Main

L-1

D-10

Solenoid - NFC Control (2)

E-10

B-50

Diode - Boom Up Solenoid

J-10

B-37

Solenoid - NFC Limit

Diode - Bucket Lock Solenoid

J-10

B-36

Solenoid - Power Shift Control

J-10

B-14

Solenoid - Q.C.

C-14

B-25

A-19

Solenoid - Stem 1 Extend

H-18, J-18, E-10

B-42

ECM - Machine

F-2

D-14

Solenoid - Stem 1 Retract

H-18, J-18, E-10

A-23

Meter - Boom Potentiometer

A-2

B-7

Solenoid - Stem 2 Extend

D-10

A-24

Meter - Stick Potentiometer

A-1

A-6

Solenoid - Stem 3 Extend

D-10

B-52

Motor - Lower Washer

L-3

D-15

Solenoid - Stem 3 Retract

D-10

B-53

Motor - Refueling Pump

A-4

B-9

Solenoid - Stick Out Stop

K-10

B-18

Motor - Starter

E-14

B-8

Solenoid - Swing Break Cancel

A-14

A-14

Motor - Washer

L-3

D-16

Solenoid - Travel Speed Change

A-14

A-15

F-14

B-10

Solenoid - Universal Q.C. High

C-14

B-34

C-14
E-18, I-18
L-18, G-10
E-18, I-18
L-18, G-10
K-7

B-35

Relay - Start

L-2

D-19

Solenoid - Universal Q.C. Low

Normally Closed

Resistor - CAN (1)

G-2

D-20

Solenoid - Variable Relief (1)

Normally Open

Resistor - CAN (2)

H-2

D-21

Solenoid - Variable Relief (2)

11.7 1.2

Sender - Fuel Level

A-8

A-21

Switch - Air Cleaner

26.96 1.6

Sender - Hydraulic Oil Temperature

A-10

B-13

Switch - Boom Down Pressure

29.3

Sensor - Boom Cylinder Head Pressure

A-2

A-8

Switch - Boom Priority Pressure

6134 to 7496

Sensor - Boom Cylinder Rod Pressure

A-2

A-9

Switch - Bucket Exchange Pressure

Sensor - Engine Speed Pickup

E-12

A-4

Switch - Coolant Level

Alternator Regulator Term.

H832

YL

2 Ways Lever Change Pressure Switch

Sensor - OLWD Pressure

A-2

A-10

J851

BR

Not Used

Sensor - Pump Discharge Pressure (1)

B-14

B-19

320

OR

Horn Relay Coil To Sw

J853

BK

Not Used

Sensor - Pump Discharge Pressure (2)

B-14

B-22

Switch - Hammer Return Filter Pressure

321

BR

Backup Alarm Lamp Travel Alarm

K843

GN

Stem 3 Extend Switch

Sensor - Squeeze Pressure

I-18, G-10

B-46

322

GY

Warning Horn (forward)

K844

GY

Stem 4 Extend Switch

325

PK

Fuel Pump Relay Cut-out

K847

PU

Stem 3 Retract Switch

326

PU

Key Sw 'C' Term.

K848

WH

Stem 4 Retract Switch

Solenoid:

4I-5394

Sender:

At room temperature unless otherwise noted.

Sensor - Water Seperator Level


Solenoid - 1 Way / 2 Way Exchange

330

YL

Neutral Start Relay Coil

K849

YL

Att Stem 1

Solenoid - 1P / 2P Exchange

331

OR

Backup Alarm Relay Coil


Monitoring Circuits

K851

BU

Att Stem 3

Solenoid - A/C Compressor Clutch

K852

GN

Att Stem 4

251

BK

CAN 1 Data Link (+)

K856

PU

Stem 1 Control Valve A

Solenoid - Boom Regenerate

BK

CAN 2 Data Link (+)

K857

WH

Stem 2 Control Valve A

261

BK

CAN 1 Data Link (-)

K858

YL

Stem 3 Control Valve A

B = See Area B

262

BK

CAN 2 Data Link (-)

K860

BU

Stem 1 Control Valve B

C = See Area C

403

GN

Alternator (r) Term.

K862

GY

Stem 3 Control Valve B

D = See Area D

405

GY

Oil Press. Sw.

K864

PK

Variable Relief Solenoid (1)

E = See Area E

410

WH

Action Alarm

K865

PU

Variable Relief Solenoid (2)

412

BU

Coolant Level Sw.

K866

WH

1-way / 2-way Control Valve

430

BU

Air Cleaner Sw.

K868

BR

PRV Return

487

OR

Hyd Oil Flow Sw

K869

BU

Stem 3 PRV Return

491

PK

Oil Temp Sensor

K871

WH

1 Pump / 2 Pump Exchange Solenoid

492

GY

Coolant Temp Sensor Signal

L885

BU

Not Used

GN

Fuel Level Signal

L886

BR

Not Used

496

WH

Hyd Oil Level

M843

PU

Not Used

A400

PK

Fuel Press. Sender

T861

YL

Fuel Temp

C468

BU

Engine Oil Level

936

PU

Back Up Resistor to Stick Out Stop Sol. Diode

E410

OR

Boom Cylinder Head Pressure Sensor

998

BR

Back Up Governor Sw.

E411

YL

Boom Cylinder Rod Pressure Sensor

999

WH

Primary Camshft Speed/timing (pin 38) Heui-adem Ii

E997

BR

Hydraulic Lock Diode

GY

Not Used
Pump Discharge - Signal

E474

OR

Stem 2 Modulation

K906

GN

Swing Brake Cancel Solenoid

E480

PK

OLWD Sw./OLWD Cancel Sw.

K907

BU

Back Up EPR Valve Sw

H476

WH

Joystick Pressure Switch


Accessory Circuits

K928

GN

Not Used

K930

GN

Not Used

501

GN

Wiper - Front (low)

K931

GN

Bucket Lock Solenoid Diode to Back Up Resistor

506

PU

Washer - Front

K949

OR

Not Used

508

PU

Radio Speaker - Left

K950

YL

Boom Up Solenoid / Boom Up Solenoid Diode

509

WH

Radio Speaker - Left (commom)

K952

BR

Back Up Crane Sw.

511

BR

Radio Speaker - Right

L968

OR

Back Up EPR Valve Sw

512

GN

Radio Speaker - Right (common)

L969

WH

Back Up EPR Valve Sw

530

OR

Washer Right

L971

GN

Travel Pressure Switch

BU

Under Window Limit Sw.

L972

BU

Low Idle Sw

535

Data valid but below normal operational range.

575

YL

Wiper - Aux (park)

L973

GN

576

PK

Wiper - Aux (low)

L978

GY

Not Used

578

BU

Washer - Aux

M906

BU

Squeze Pressure Sensor

590

GY

Wiper Sw To Intermittent Module

M997

PU

2 Ways Lever Change Solenoid

592

BU

12V Converter Power Output

N957

PK

RS232 Rxd - Comm #1

A513

PK

12V Power Converter 12V Memory Out

N959

PK

RS232 Rxd - Comm #3

Fine Swing Control Sw. to Fine Swing Solenoid

Connector Number

Schematic
Location

N960

OR

RS232 Txd - Comm #1

CONN 1

G-2

D-22

N963

OR

RS232 Txd - Comm #3

CONN 2

K-2

D-12

Abnormal frequency, pulse width, or period.

A579

OR

Wiper Motor +

N970

YL

RS232 Dtr - Comm #1

CONN 5

G-1

D-10

Abnormal update.

A580

BR

Wiper Motor -

N973

BR

RS232 Dcd - Comm #1

CONN 6

H-1

D-13

10

Abnormal rate of change.

A581

GN

Wiper Motor Raise

N979

GN

RS232 Signal Gnd - Comm #1

CONN 7

H-1

D-9

11

Failure mode not identifiable.

A582

PU

Wiper Motor Stop

N981

GN

RS232 Signal Gnd - Comm #3

CONN 8

H-1

C-22

12

Bad device or component.

A584

BU

Front Window Limit Sw To Wiper Cont

P992

BR

Tool Priority Relay

CONN 9

I-1

C-27

13

Out of calibration.

A586

OR

Wiper Sw To Wiper Cont

R997

OR

+5v Analog Sensor Power (Potentiometer)

Hydraulic Lock Solenoid to Neutral Start Limit Sw.

T901

YL

MSS Exciter Coil In

C-1

Parameter failures.

GN

J-1

14

A588

CONN 10

Parameter failures.

OR

Left Rear Speaker

T902

PK

MSS Exciter Coil Out

C566

PK

Left Rear Speaker (common)

T951

YL

Inj 1 Hi-side

16

Parameter not available.

C569

YL

Second DC/DC Converter Power Output

T952

BR

Inj 2 Hi-side

17

Module not responding.

E554

PK

A/C Controller To A/C Compressor Clutch

T953

BU

Inj 3 Hi-side

18

Sensor supply fault.

E562

PU

Universal Q.C. Sw.

T954

GY

Inj 4 Hi-side

CONN 38

K-17
E-16, G-16, H-16
K-16, F-7
E-16, I-16
K-16, F-7
K-16, B-14, A-12

B-5

15

C560

CONN 35

19

Condition not met.

E564

PK

Q.C. Hyd Lock Relays

T957

PU

Inj 1 Return

CONN 39

L-14

D-16

20

Parameter failures.

E565

BU

Universal Q.C. Sw. to Q.C. Hyd. Lock Relay 2


Lighting Circuits

T958

YL

Inj 2 Return

CONN 40

F-12

B-43

T959

BR

Inj 3 Return

CONN 41

A-8

A-17

CONN 36
CONN 37

Aux Power Receptacle

12

0237

Machine Overloaded

0252

Loss of Key Table Information

0272

Inlet Air Restriction Warning

0600

High Hydraulic Oil Temperature Warning

0862

Attachment Hydraulic Oil Filter Plugged

0863

Abnormal Machine Autolube system Operation

Switch - Hydraulic Oil Level

B-10

B-55

Switch - Implement Pressure

H-7

B-31

I-7

A-1

B-21

Switch - Refueling Level

A-8

B-30

B-20

Switch - Travel Pressure

H-7

B-33

Volume 2 of 2: Engine and Chassis Wiring


Printed in U.S.A.

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
9

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

E-4

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

E-3
B-1

603

PK

Caution Lamp Relay to Beacon Relay

T960

BU

Inj 4 Return

CONN 42

C-8, D-8, E-7

E-9

607

PK

Dash Panel Lighting

T967

YL

Pump Discharge Pressure Sensor 2

CONN 43

E-7

E-2

615

YL

Cab Lamps

Y946

BU

Fuel Rail Pressure Signal

616

BU

Boom Lamps

Y950

YL

Fuel Pump Solenoid Signal

CONN 44

E-7

E-1

638

WH

Beacon Lamp

Y951

PU

Fuel Pump Solenoid Return

CONN 45

J-5

D-14

645

PK

Boom Lamp Relay

CONN 46

J-5

D-16

C-5

A-15

646

OR

Lamp Delay Timer Relay

CONN 47

684

OR

Lamp Delay Timer Relay/Lamp Diode/Cab Lamp Relay

CONN 48

A-5

B-16

Chassis Lamp Relay to Lamp Diode

CONN 49

C-3

B-13

CONN 50

C-3

B-21

CONN 51

B-2

A-6

CONN 52

B-2

B-19

10

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

16 15

23
7

19

1
10

Harness and Wire Symbols

20 21

22
13

16

AREA E

14

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

C-C4
130-6795
5

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

E = See Area E

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Socket

L-C12
3E-5179

AG-C4
111-7898

Part Number For


Connector Recepticle

325-AG135 PK-14
Pin

D = See Area D

Part Number for


Connector Plug

AG-C3
130-6795

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

1
2

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

C = See Area C

Return Hydraulic Oil Filter Plugged

D-1
A-11

B = See Area B

0236

L-7
E-18
E-18, G-18, I-18
K-18, F-10
G-14

A = See Area A

Low Hydraulic Oil Level

B-54

Machine
Location

Seat Heater

0235

A-10

2008 Caterpillar, All Rights Reserved

Connector Location

Back Up Resistor to Boom Up Solenoid Diode

High Fuel/Water Separator Water Level

B-5

Switch - Hydraulic Oil Filter

PK

Low Engine Oil Level

B-32

J-6

BU

0232

D-23

14

A549

0171

K-2
F-14

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

A537

Low Fuel Level

Switch - Disconnect
Switch - Engine Oil Level

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Mechanical system not responding properly.

Low Engine Oil Pressure Warning

A-17

Symbols and Definitions

Current above normal or grounded circuit.

0119

B-28

L-7

0100

A-7
B-24

Pressure
Symbol

BU

A-26
A-16

Symbols

Current below normal or open circuit.

A623

JBC1-UP
KCD1-UP
DLP1-UP
HCW1-UP
HJX1-UP
TGY1-UP

Harness And Wire Electrical Schematic Symbols

The FMI is a diagnostic code that indicates what type of failure has occurred.

312D Excavator
Electrical System

A-25

I-7
E-18, H-18
K-18, F-10
H-7

A = See Area A

252

495

B-26

L-13

Start Aid Sw To Start Aid Sol

310-0037

Quick Coupler
Flow Combiner (1)
Flow Combiner (2)
Hydraulic Oil Temperature

B-27

B-14

Diode - Stick Out Stop Solenoid

Relay - Air Heater

Normally Open

K-18, B-14

ECM - Engine

PU

GN

Fuel Filter Plugged

170-9419

170-9335

1127 kPa MIN


(163 psi)
290 kPa MIN
(42.06 psi)
2150 200 kPa
(311.83 29.0 psi)
125 18.7 kPa
(18.2 2.7 psi)

L-13

GY

J949

0095

0% - 83.5 1.5
50% - 33.8 2.0
100% - 8.0 +1.0 -0.5
11.5 0.5

1520 98 kPa
(220 14 psi)
490 49 kPa
(71.07 7.11 psi)
2650 200 kPa
(384.35 29.0 psi)
150 22.5 kPa
(21.75 3.25 psi)

B-48

Battery - Rear

Inlet Air Heater

K904

Coolant Level Low

Boom Down Pressure


Boom Priority Pressure
Implement Pressure
Travel Pressure

167-3466

Contact Position

F-10

BU

Att 12v Sensor Supply

0059

Bucket Extend Pressure

Deactuate

C-4

Solenoid - Flow Combiner (1)

G850

Stem 1 Modulation

High System Voltage Warning

106-0179

Actuate

Solenoid - Fine Swing

D-4

Main Power Relay Coil

GY

0050

Function

B-1

L-12

Engine ECM to Back Up EPR Valve Sw.

GN

Low System Voltage Warning

RENR7911

G-14

Battery - Front

Tool Priority Sw

E473

0043

A-12

Alternator

GY

E472

High Hydraulic Oil Temperature Derate

KENR5924

WH

Component

High Engine Coolant Temperature Warning

Machine Control:

F889

Water Separator Level Sensor

0023

B-17

C855

Boom Priority Press Sw

0017

B-16

K-10

Cat Data Link (-)

BU

High Engine Coolant Temperature Derate

K-10

Solenoid - Bucket Lock

Cat Data Link (+)

Data valid but above normal operational range.

0015

Solenoid - Boom Up

B-2

BR

BU

Condition

B-11

B-8

GN

G976

Event Code

F-15

Alarm - Travel

32.0 3.2

32.0 3.2

Machine
Location

Air Heater

11.7 1.2

Part No.

Schematic
Location

REG00843

Resistance (Ohms)

NFC Control (1)


NFC Control (2)
1P / 2P Exchange
Universal Q.C. Low
Universal Q.C. High
Hydraulic Lock
Swing Brake Cancel
Travel Speed Change

Component

KENR5342

125-2988

Product Link Control:

NFC Limit
Stem 1 Extend
Stem 1 Retract
Power Shift Control
Stem 3 Extend
Stem 3 Retract
Stick Out Stop
Boom Up

Machine
Location

892

G979

Event Codes
Machine Control

Component

SENR2143

893

Boom Down Pressure

Voltage below normal or shorted low.

Solenoid:

Solenoid:

Stick Position

121-1491

238-0751

BU

Voltage above normal or shorted high.

Solenoid:

Stick Out Stop Solenoid

GN

121-1490

Resistor:

E445

Data erratic, intermittent, or incorrect.

Solenoid:

174-3016

0
2

111-9916

Engine Speed Sensor To Controller

E442

Failure Description

Component Description

Solenoid:

Boom Position

Failure Mode Identifiers (FMI)

Part No.

5I-8085

Schematic
Location

Engine Control:

Electric Starting Motor:

Resistor, Sender and Solenoid Specifications

Component Location

Form Number

Alternator:

171-0188

GN

FMI No.

Title

Alternator L Terminal

E441

168
Electrical System Voltage
254
Electronic Control Module
269
Sensor Power Supply
1251
Alternator 'R' Terminal Signal
The CID is a diagnostic code that indicates which circuit is faulty.
The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Related Electrical Service Manuals

Bucket Retract Solenoid (+)

Product Link Radio


(MID No. 122)
CID

KENR6557-01
August 2008

Description

5A

Receptacle
Pin or Socket
Number

Single Wire
Connector

Fuse
(5 Amps)

9X-1123

Component
Part Number

Plug
Harness identification code:
This example indicates wire
135 in harness "AG".

AREA D

2
Ground
Connection

200-L32 BK-14
Circuit Identification
Number

Wire Color

Wire Gauge

Event Codes
Engine Control
Event Code

Condition

E96

High Fuel Pressure

E198

Low Fuel Pressure

E265

UserDefined Shutdown

E360

Low Engine Oil Pressure

E360

Low Engine Oil Pressure

E361

High Engine Coolant Temperature

E361

High Engine Coolant Temperature

E362

Engine Overspeed

E363

High Fuel Supply Temperature

E363

High Fuel Supply Temperature

E390

Fuel Filter Restriction

E390

Fuel Filter Restriction

E396

High Fuel Rail Pressure

E398

Low Fuel Rail Pressure

E539

High Intake Manifold Air Temperature

E539

High Intake Manifold Air Temperature

E1044

High Intake Manifold Pressure

E1045

Low Intake Manifold Pressure

16

13
4

23

21

24

19

17

15
9

26

12

13

14

11

21
5

17
15

27
25
10
8

19

6
5

22

33
24
31 28
30
7
46

11

9
52

53

1
16
20

25

35

34

43

17

16
2

54
18

55

22

49

10

50

19

13

32

36
37
14

27

1
44
26 48

42
21

AREA C
AREA B
AREA A

(Dimensions: 48 inches x 35 inches)

Component
Cylinder #1 Injector
Cylinder #2 Injector
Cylinder #3 Injector
Cylinder #4 Injector
Cylinder #5 Injector
Cylinder #6 Injector
8 Volt DC Supply
ThrottlePositionSensor
Fuel Delivery Pressure Sensor
Fuel Filter Differrential Pressure Sensor
Engine Oil Pressure Sensor
Engine Coolant Temperature Sensor
Electrical System Voltage
Intake Manifold Air Temperature Sensor
Fuel Temperature Sensor
Engine Speed Sensor
Personality Module
Engine Timing Calibration
5 Volt Sensor DC Power Supply
Programmed Parameter Fault
Secondary Engine Speed Sensor
Fuel Pressure Sensor After Fuel Filter
Inlet Air Heater Relay
Fuel Rail #1 Pressure Valve Solenoid
Intake Manifold Pressure Sensor
Fuel Rail Pressure Sensor
Ignition Key Switch

Wire
Color

36 Page,

CID
0001
0002
0003
0004
0005
0006
0041
0091
0094
0095
0100
0110
0168
0172
0174
0190
0253
0261
0262
0268
0342
0460
0617
1779
1785
1797
1834

Wire Description
Wire
Number

KENR6557-01 VOL 2 of 2

Component Identifiers (CID)


Module Identifier (MID)
Engine Control
(MID No. 036)

18

17

16

15

14

13

12

11

10

DISC BOX
101-CR1 RD-00
235-EA3 BK-18

BATTERY REAR
3T5760
9X3404 (NOTE A)

1
2

ATCH 1P/2P EXCHANGE SOL


1211491
(NOTE L)(NOTE M)

235-EA2 BK-18
235-EA1 BK-18
235-EA3 BK-18
G979-EA4 BLU-18
K856-EA5 PU-18
K860-EA6 BLU-18
K871-EA12 WH-18

EA-C5
1552269
K871-EA12 WH-18
235-EA1 BK-18

K856-EA5 PU-18
K860-EA6 BLU-18
K865-EA8 PU-18

ATCH BLOCK GP
1245814
(NOTE B)

CONN 37

A4E2 ENG ECM


2454837

M737-EA13 WH-18
M739-EA14 YL-18

+ BATTERY
+ BATTERY
- BATTERY
- BATTERY
DF PWM 2 SHIELD
DF PWM 2 DF PWM 2 +

EA-C2
2434506
1
K871-EA12 WH-18
2
3
K868-EA11 BR-18

+ BATTERY
+ BATTERY
DOUT 0.3A 5
DOUT 03.A 6
DOUT 03.A 7
CAN A +
CAN A CAN A SHIELD
ATA/CDL +
ATA/CDL -

CONN 36
CONN TO C-C54

EA-C8
3E3364
1
M737-EA13 WH-18
2
M739-EA14 YL-18

1 PWM 2A 3

CONN 38
CONN TO C-C28

J1
EA-C6
1552269
K856-EA5 PU-18
ATCH STEM 1 EXTEND SOL 1
K868-EA9 BR-18
1119916 2
(NOTE L)(NOTE M)
EA-C11 EA-C10
3E3364 1552269
1
K860-EA6 BLU-18
ATCH STEM 1 RETRACT SOL
2
1119916
K868-EA10 BR-18
(NOTE L)

(SYSTEM 22 & 24)

(AUX READY & SYSTEM 23)

1
2

A209-GP5 BK-18
308-GP4 YL-16
K864-GP9 PK-18
K865-GP10 PU-18
M739-GP15 YL-18
M739-GP16 YL-18
M739-GP17 YL-18

GP-C7
1552269
K871-GP14 WH-18
235-GP1 BK-18

M906-GP18 BLU-18

ATCH BOOM PRIORITY PRESS. SW


1673466

GP-C6
1552269
1
G979-GP6 BLU-18
2
235-GP2 BK-18

ATCH STEM 1 EXTEND SOL


1119916

GP-C3
1552269
1
K856-GP7 PU-18
2
K868-GP11 BR-18

ATCH STEM 1 RETRACT SOL


1119916

GP-C4
1552269
1
K860-GP8 BLU-18
2
K868-GP12 BR-18

K868-GP13 BR-18
K868-GP11 BR-18
K868-GP12 BR-18

K856-GP7 PU-18
K860-GP8 BLU-18
K865-GP10 PU-18
A209-GP5 BK-18

1
2
3
4 CONN 37
5
6 CONN TO C-C52
7
8
9
10
11
12

DF PWM 1 +
DF PWM 1 DF PWM 1 SHIELD
INJECTOR LO-SIDE 1-3
INJECTOR LO-SIDE 1-2
J2
INJECTOR LO-SIDE 1-1
AIN PAS 1
VS RETURN 2
VS RETURN 2
VS RETURN 2
VS RETURN 2
AIN PAS 4
PIN PAS 3
AIN PAS 2
VS RETURN 2
VS RETURN 2
VS 5 200mA
VS 5 200mA
VS 5 200mA
AIN PAS 5
AIN PAS 8
AIS PAS 6
HE SPEED 2
HE SPEED 1
AIN ACT 3
AIN ACT 2
AIN ACT 1
INJECTOR HIGH-SIDE BANK 1-1
INJECTOR HIGH-SIDE BANK 1-2
INJECTOR HIGH-SIDE BANK 1-3

GP-C2
2434506
CONN 36
1
K871-GP14 WH-18
2 CONN TO C-C54
3
K868-GP13 BR-18

GROUND

235-GP3 BK-18
235-GP1 BK-18
235-GP2 BK-18
K871-GP14 WH-18
G979-GP6 BLU-18
K860-GP8 BLU-18
K856-GP7 PU-18

GP-C1
2434510
308-GP4 YL-16
M906-GP18 BLU-18
G979-GP6 BLU-18
K864-GP9 PK-18
M739-GP17 YL-18

101-CA1 RD-00
101-CP1 RD-00

ATCH 1P/2P EXCHANGE SOL


1216303

ATA/CDL ATA/CDL +
CAN A SHIELD
CAN A CAN A +
PUMP DRVR 1
PUMP DRVR RETURN

INJECTOR HIGH-SIDE BANK 2-3


INJECTOR HIGH-SIDE BANK 2-2
INJECTOR HIGH-SIDE BANK 2-1

130-C5 RD-18-GXL
130-C6 RD-18-GXL
A250-C103 BK-18-GXL
A250-C104 BK-18-GXL

VALVE GP (NOTE P)
2604444

130-C8 RD-18-GXL
130-C199 RD-18-GXL

ATCH BUCKET LOCK SOL


1119916

GW-C10
1552269
1
E787-GW22 PK-16
2
K952-GW29 BR-18

ATCH BOOM UP SOL


1119916

GW-C11
1552269
1
K950-GW27 YL-16
2
K952-GW30 BR-18

893-C95 GRN-18-GXL
892-C91 BR-18-GXL
310-C200 PU-18-GXL

ATCH STICK OUT STOP SOL


1119916

G850-C259 BLU-18-GXL

1
2

998-C257 BR-18-GXL

308-C67 YL-18-GXL

ATCH BUCKET LOCK SOL DIODE


1974385

F774-C129 WH-18-GXL
F773-C128 ORN-18-GXL

ATCH BOOM UP SOL DIODE


1974385

F716-C127 WH-18-GXL

1
2

1
2

F889-C133 WH-18-GXL

ATCH STICK OUT STOP SOL DIODE


1974385

1
2

GW-C12
1552269
X794-GW40 BLU-16
K952-GW31 BR-18

GW-C13
1552269
E787-GW23 PK-16
K931-GW25 GRN-16

GW-C14
1552269
K950-GW28 YL-16
A549-GW16 BLU-16

E787-GW21
E787-GW22
E787-GW23
K950-GW26

PK-16
PK-16
PK-16
YL-16

K950-GW27
K950-GW28
K952-GW29
K952-GW30
K952-GW31
K952-GW32

YL-16
YL-16
BR-18
BR-18
BR-18
BR-18

P769-C172 YL-18-GXL
P769-C211 YL-18-GXL
P769-C212 YL-18-GXL

Y950-C224 YL-18-GXL
Y951-C225 PU-18-GXL

T960-C219 BLU-18-GXL
T957-C220 PU-18-GXL
235-C226 BK-18-GXL
L731-C207 BR-18-GXL
L731-C208 BR-18-GXL
L731-C209 BR-18-GXL
T861-C232 YL-18-GXL
A718-C203 PU-18-GXL
492-C201 GY-18-GXL
L730-C204 ORN-18-GXL
L730-C205 ORN-18-GXL
L730-C206 ORN-18-GXL
A745-C182 WH-18-GXL
Y946-C223 BLU-18-GXL
X747-C222 PK-18-GXL
999-C202 WH-18-GXL
A400-C173 PK-18-GXL
X731-C221 BLU-18-GXL
N769-C210 GY-18-GXL
T951-C213 YL-18-GXL
T954-C216 GY-18-GXL

T952-C214 BR-18-GXL
T953-C215 BLU-18-GXL

998-C257 BR-18-GXL
998-C258 BR-18-GXL
F716-C127 WH-18-GXL
F773-C128 ORN-18-GXL
F774-C129 WH-18-GXL
F889-C133 WH-18-GXL
235-C229 BK-18-GXL
A250-C101 BK-18-GXL
A250-C102 BK-18-GXL
A250-C103 BK-18-GXL
A250-C104 BK-18-GXL
310-C200 PU-18-GXL
492-C201 GY-18-GXL
999-C202 WH-18-GXL
A400-C173 PK-18-GXL
A718-C203 PU-18-GXL
A745-C182 WH-18-GXL
G850-C259 BLU-18-GXL
L730-C204 ORN-18-GXL

X794-GW39 BLU-16
X794-GW40 BLU-16
X794-GW41 BLU-16

1
2

BOOM REGENE SOL


2380751

L731-C243 BR-18-GXL
L731-C244 BR-18-GXL
L731-C208 BR-18-GXL

235-C237 BK-18-GXL
235-C238 BK-18-GXL

ATCH BUCKET EX PRESS. SW


1060179
1
2

C-C24
3E3364
K777-C150 GY-18
235-C39 BK-18

GW-C6
3E3364

M755-GW35 ORN-18
235-GW4 BK-18

200-C23 BK-18

200-C22 BK-6

C-C21
2304011
1
E554-C125 PK-18
2
200-C23 BK-18

1753362

C-C22
1552269
1
C468-C117 BLU-18
2
235-C50 BK-18
ENG OIL LEVEL SW
2130677

(CONFIG. 2, 11)

3064 TIRE3 ENGINE


SEE DIAGRAM-WIRING (ENGINE:310-9263)

1
2

CONN TO ENG HARNESS

ATCH VARIABLE RELIFE 2 SOL


2705757

1
2

ATCH 1P/2P EXCHANGE SOL


1216303

ATCH BOOM PRIORITY PRESS. SW


1673466

GC-C6
1552269
1
G979-GC5 BLU-18
2
235-GC2 BK-18

K864-GC6 PK-18
K865-GC7 PU-18
M739-GC12 YL-18
M739-GC10 YL-18
M739-GC11 YL-18
K866-GC8 WH-18
K871-GC9 WH-18
G979-GC5 BLU-18
235-GC4 BK-18

ATCH 1WAY/2WAY EXCAHNGE SOL


1216303

200-C22 BK-6

101-C2 RD-4
AIR HEATER RELAY
2237577
STARTER MOTOR
1252988
G
S

235-GC1 BK-18
235-GC2 BK-18
235-GC3 BK-18

G979-GC5 BLU-18
K864-GC6 PK-18
M739-GC12 YL-18
K866-GC8 WH-18
K865-GC7 PU-18

MOTOR

1
2
3
4 CONN 37
5
6 CONN TO C-C52
7
8
9
10
11
12

304-C63 WH-8
101-C2
101-C1
101-CA1
101-CP1

MTR BAT

GC-C4
2304011
K865-GC7 PU-18
M739-GC11 YL-18

GC-C5
1552269
1
K871-GC9 WH-18
2
235-GC1 BK-18

AIR HEATER
5I7746

(GND-CHASSIS 2)
GC-C1
2434510

ATCH VARIABLE RELIFE 1 SOL


2705672

GE-C6
2304011
1
K864-GE4 PK-18
2
M739-GE22 YL-18

ATCH VARIABLE RELIFE 2 SOL


2705757

1
2

RD-4
RD-4
RD-00
RD-00

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

310-C200 PU-18-GXL
G850-C259 BLU-18-GXL
T958-C217 YL-18-GXL
T959-C218 BR-18-GXL
P769-C211 YL-18-GXL
P769-C212 YL-18-GXL

ATCH 1P/2P EXCHANGE SOL


1216303

Y950-C224 YL-18-GXL
Y951-C225 PU-18-GXL
L731-C244 BR-18-GXL
L731-C178 BR-18-GXL
T960-C219 BLU-18-GXL
T957-C220 PU-18-GXL
235-C237 BK-18-GXL
235-C238 BK-18-GXL
L731-C243 BR-18-GXL
L731-C245 BR-18-GXL
L731-C209 BR-18-GXL
T861-C232 YL-18-GXL
A718-C203 PU-18-GXL
492-C201 GY-18-GXL
L730-C239 ORN-18-GXL
L730-C241 ORN-18-GXL
L730-C240 ORN-18-GXL
L730-C242 ORN-18-GXL
L730-C206 ORN-18-GXL

ATCH BOOM PRIORITY PRESS. SW


1673466

A745-C182 WH-18-GXL
Y946-C223 BLU-18-GXL

C-C43
2458023

CONN 40

ATCH NFC CONT SOL 1


1211490

ATCH NFC CONT SOL 2


1211490

GC-C2
2434506
CONN 36
1
K871-GC9 WH-18
2 CONN TO C-C54
3

PE
ENG GROUND STRAP
1321805

1
2

1
2

GE-C9
1552269
G979-GE3 BLU-18
235-GE30 BK-18

1
2

168-C12 RD-14
321-C69 BR-18
322-C70 GY-16
495-C80 GRN-18
607-C84 PK-16
616-C85 BLU-16
L973-C148 GRN-16
235-C35 BK-18

1
2

200-C22 BK-6
ATCH STEM 2 EXTEND SOL
1119916

200-C24
200-GU4
200-GU3
200-GU1
200-AL2

308-GE1 YL-16
K864-GE4 PK-18
K865-GE9 PU-18
M739-GE21 YL-18
M739-GE22 YL-18

K856-GE7 PU-18
K860-GE8 BLU-18
K865-GE9 PU-18
A209-GE10 BK-18
G726-GE11 GY-16

M739-GE5 YL-18
M906-GE2 BLU-18
A209-GE10 BK-18
G979-GE3 BLU-18
K871-GE12 WH-18
235-GE28 BK-18
235-GE29 BK-18
235-GE30 BK-18
G726-GE14 GY-16
G726-GE15 GY-16
G726-GE16 GY-16
G726-GE17 GY-16
G726-GE11 GY-16
200-GE24
200-GE25
200-GE26
200-GE27
200-GE23
K856-GE7
K857-GE6

GE-C3
1552269
G726-GE15 GY-16
200-GE25 BK-18

1
2

200-GU5 BK-18

CONN 42

GE-C11
1552269
K860-GE8 BLU-18
K868-GE19 BR-18

GW-C2
2305010
308-GW5 YL-16
A209-GW15 BK-18
E410-GW17 ORN-18
E411-GW18 YL-18
147-GW1 PU-16

K868-GE13 BR-18
K868-GE18 BR-18
K868-GE19 BR-18
K868-GE20 BR-18
K860-GE8 BLU-18

308-AP1 YL-16
A209-AP2 BK-18
E410-AP3 ORN-18

GE-C12
1552269
1
K857-GE6 WH-18
2
K868-GE20 BR-18

200-GE23 BK-18

200-C22 BK-6
200-C24 BK-18
200-C20 BK-14
200-C21 BK-14
200-C29 BK-18

200-AL2 BK-18
200-GU1 BK-18
200-GU5 BK-18

(MEDIUM CIRCUIT F3)


GR-C2
1552269
K858-GR1 YL-18
K869-GR3 BLU-18

ATCH STEM 3 RETRACT SOL


2597545

1
2

GR-C3
1552269
K862-GR2 GY-18
K869-GR4 BLU-18

ATCH STEM 3 EXTEND SOL


1119916

AP-C1
2305010

ATCH STEM 3 RETRACT SOL


1119916

AL-C2
2304011
1
780-AL1 PU-16
2
200-AL2 BK-18

1
2

EC-C3
1552269
K862-EC2 GY-18
K869-EC4 BLU-18

GROUND CAHSSIS 1
C-C1
1636637
1
130-C4 RD-14
2
172-C13 RD-18
3
L973-C148 GRN-16
4
A588-C107 GRN-18
5
168-C12 RD-14
6
308-C64 YL-16
7
184-C14 RD-14
8
322-C70 GY-16
9
607-C84 PK-16
10
780-C86 PU-16
11
616-C85 BLU-16
12
147-C9 PU-16
13
E554-C125 PK-18
14
15
16
403-C73 GRN-18
17
309-C68 GY-18
18
K776-C136 GRN-18
19
405-C75 GY-18-GXL
20
412-C76 BLU-18
21
430-C77 BLU-18
22
487-C78 ORN-18
23
491-C79 PK-18
24
F716-C127 WH-18-GXL
25
495-C80 GRN-18
26
496-C81 WH-18
27
A755-C110 PK-18
28
A756-C111 BLU-18
29
A757-C112 GY-18
30
A758-C113 BR-18
31
C468-C117 BLU-18
32
E472-C246 GRN-18
33
H476-C135 WH-18
34
H832-C198 YL-18
35
G976-C134 BLU-18
36
L972-C147 BLU-18
37
38
39
K849-C157 YL-18
40
E997-C126 RD-18
41
K851-C141 BLU-18
42
K852-C142 GRN-18
43
X738-C159 PK-18
44
321-C69 BR-18
45
235-C231 BK-18
46
235-C230 BK-18
47
235-C45 BK-18
48
M997-C227 PU-18
49
506-C82 PU-18
50
578-C83 BLU-16
51
893-C92 GRN-18
52
892-C88 BR-18
53
251-C51 YL-18
54
261-C57 GRN-18

168-C12 RD-14
172-C13 RD-18
184-C14 RD-14
251-C51 YL-18
252-C54 YL-18
261-C57 GRN-18
262-C60 GRN-18
304-C63 WH-8
308-C67 YL-18-GXL
308-C119 YL-16
308-C64 YL-16
308-C65 YL-16
308-C66 YL-16

403-C74 GRN-18
405-C75 GY-18-GXL
412-C76 BLU-18
430-C77 BLU-18
487-C78 ORN-18
491-C79 PK-18
495-C80 GRN-18
496-C81 WH-18
506-C82 PU-18
578-C83 BLU-16
607-C84 PK-16
616-C85 BLU-16
780-C86 PU-16
892-C91 BR-18-GXL
892-C88 BR-18
892-C89 BR-18
892-C90 BR-18
893-C95 GRN-18-GXL
893-C92 GRN-18
893-C93 GRN-18
893-C94 GRN-18
998-C96 BR-18-GXL
A588-C107 GRN-18
A755-C110 PK-18
A756-C111 BLU-18
A757-C112 GY-18
A758-C113 BR-18
A768-C115 BLU-18
A769-C116 GY-18
C468-C117 BLU-18
C855-C162 GY-18
E472-C246 GRN-18
E473-C123 GY-18
E474-C124 ORN-18
E554-C125 PK-18
E997-C126 RD-18
F716-C127 WH-18-GXL
F773-C128 ORN-18-GXL
F774-C129 WH-18-GXL
F889-C130 WH-18
G726-C171 GY-16
G976-C134 BLU-18
H476-C135 WH-18
H832-C198 YL-18
K776-C136 GRN-18
K844-C138 GY-18
K843-C137 GRN-18
K847-C139 PU-18
K848-C140 WH-18
K849-C157 YL-18

C-C2
2434510
E474-C124 ORN-18
K844-C138 GY-18
K848-C140 WH-18
E473-C123 GY-18
K843-C137 GRN-18
K847-C139 PU-18
N793-C155 GRN-18
N794-C156 GY-18
252-C54 YL-18
262-C60 GRN-18
C-C3
2304009
K906-C143 GRN-18
K907-C144 BLU-18
A768-C115 BLU-18
A769-C116 GY-18
L969-C146 WH-18
L968-C145 ORN-18
F889-C130 WH-18
F773-C128 ORN-18-GXL
F774-C129 WH-18-GXL
998-C96 BR-18-GXL

K851-C141 BLU-18
K852-C142 GRN-18
K906-C143 GRN-18
K907-C144 BLU-18
L968-C145 ORN-18
L969-C146 WH-18
L972-C147 BLU-18
L973-C148 GRN-16
M997-C227 PU-18
N793-C155 GRN-18
N794-C156 GY-18
P992-C163 BR-18
X738-C159 PK-18
235-C28 BK-18
235-C45 BK-18
235-C230 BK-18
235-C231 BK-18

C-C50
2305010
147-C11 PU-16
G726-C171 GY-16
235-C28 BK-18
C855-C162 GY-18
P992-C163 BR-18

C-C42
3E3370

252-C56 YL-18
262-C62 GRN-18

C-C41
3E3370

251-C53 YL-18
261-C59 GRN-18

252-C56 YL-18
262-C62 GRN-18

109-C3 RD-6
101-C1 RD-4
304-C63 WH-8

101-C1 RD-4
109-C3 RD-6
130-C4 RD-14
147-C11 PU-16
147-C9 PU-16
147-C10 PU-16
147-C197 PU-16

K851-C141 BLU-18
K852-C142 GRN-18
K906-C143 GRN-18
K907-C144 BLU-18
L968-C145 ORN-18
L969-C146 WH-18
L972-C147 BLU-18
L973-C148 GRN-16
M997-C227 PU-18
N793-C155 GRN-18
N794-C156 GY-18
P992-C163 BR-18
235-C32 BK-14

261-C59 GRN-18
251-C53 YL-18
251-C51 YL-18
251-C52 YL-18

GW-C1
2304009
235-GW3 BK-18
147-GW1 PU-16
M739-GW33 YL-18
A549-GW16 BLU-16
K931-GW25 GRN-16
936-GW9 PU-16
F772-GW24 WH-16
603-GW8 PK-18
M751-GW34 YL-18
K952-GW32 BR-18

CAN2 RESISTOR
1743016

A
B
C

CONN 10

CONN TO A-C1

1
2
3
4
5
6
7
8
9
10
11
12

CONN TO A-C2

1
2
3
4
5
6
7
8
9
10
11
12

CONN TO A-C3

1
2
3
4
5
6

1
2
3
4
5
6
7
8
9
10
11
12

I
CONN 9

CONN 8

C-C51
2434508

CONN 7

CONN TO GF-C1
(FOR SYSTEM 20)

CONN 6

CONN TO GJ-C1
(FOR SHOVEL CRANE)

GU-C1
2434507
780-GU7 PU-16
779-GU6 WH-16
A588-GU10 GRN-18
200-GU1 BK-18

(NOTE U)

1
2
3
4

CONN 5

CONN TO GT-C1
(FOR UNIVERSAL QC)

261-C59 GRN-18
261-C57 GRN-18
261-C58 GRN-18

262-C62 GRN-18
262-C60 GRN-18
262-C61 GRN-18

308-C66 YL-16
892-C90 BR-18
893-C94 GRN-18
A588-C108 GRN-18
A755-C110 PK-18
A756-C111 BLU-18
A757-C112 GY-18
A758-C113 BR-18
C855-C162 GY-18
E473-C123 GY-18
E474-C124 ORN-18
E997-C126 RD-18
F889-C131 WH-18
F889-C132 WH-18
H476-C135 WH-18
H832-C198 YL-18
K843-C137 GRN-18
K844-C138 GY-18
K847-C139 PU-18
K848-C140 WH-18
K849-C157 YL-18
K851-C141 BLU-18
K852-C142 GRN-18
K907-C144 BLU-18
L972-C147 BLU-18
L968-C145 ORN-18
L969-C146 WH-18
M997-C227 PU-18
N793-C155 GRN-18
N794-C156 GY-18
P992-C163 BR-18
235-C30 BK-14
235-C31 BK-14
235-C32 BK-14

C-C59
2304009

CONN 43

C-C61
2305010

1
2
3
4
5
6
1
2
3
4
5
6

CONN 44

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3

788-C87 YL-18
A762-C114 PU-18
308-C120 YL-16
763-C149 BLU-18
K777-C150 GY-18
K904-C154 GRN-18
L971-C151 GRN-18
M737-C152 WH-18
T967-C158 YL-18
A209-C98 BK-18

C-C52
2304009
308-C161 YL-16
M906-C167 BLU-18
G979-C168 BLU-18
K864-C166 PK-18
M739-C169 YL-18
K857-C175 WH-18
K866-C164 WH-18
K856-C174 PU-18
K860-C177 BLU-18
K865-C194 PU-18
A209-C170 BK-18
G726-C171 GY-16

M739-C160
M739-C236
M739-C153
M739-C192
M739-C169

C-C54
2304013
K871-C165 WH-18

308-C161 YL-16
G726-C171 GY-16
G979-C168 BLU-18
K857-C175 WH-18
K856-C174 PU-18
K860-C177 BLU-18
K864-C166 PK-18
K866-C164 WH-18
M906-C167 BLU-18
A209-C170 BK-18
K865-C194 PU-18
K858-C176 YL-18

K868-C180 BR-18

C-C56
2304013
1
K858-C176 YL-18
2
K862-C179 GY-18
3
K869-C181 BLU-18

1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6

YL-18
YL-18
YL-18
YL-18
YL-18

308-C120
308-C161
308-C188
E472-C246

K858-GR1 YL-18
K862-GR2 GY-18
K869-GR5 BLU-18
2434506

K869-EC5 BLU-18

2434506

1
2
3
4
5
6
F772-C105 WH-18
7
M997-C227 PU-18
8
K949-C255 ORN-18
9
M737-C152 WH-18
10
K871-C165 WH-18
11
K866-C164 WH-18
12
K950-C191 YL-18
13
K928-C253 GRN-18
14
15
16
788-C87 YL-18
17
18
K864-C166 PK-18
19
K868-C180 BR-18
20
L968-C145 ORN-18
21
K869-C181 BLU-18
22
23
K907-C144 BLU-18
24
25
A762-C114 PU-18
26
27
A588-C108 GRN-18
28
K865-C194 PU-18
29
K770-C252 PU-18
30
K768-C251 BLU-18
31
32
K860-C177 BLU-18
33
X794-C196 BLU-18
34
E787-C189 PK-18
35
M739-C153 YL-18
36
37
38
K856-C174 PU-18
39
40
K857-C175 WH-18
41
K862-C179 GY-18
42
K858-C176 YL-18
43
P992-C163 BR-18
44
F889-C132 WH-18
45
46
47
252-C55 YL-18
48
262-C61 GRN-18
49
50
251-C52 YL-18
51
261-C58 GRN-18
52
53
E997-C126 RD-18
54
C-C7
1532630

G726-C171 GY-16
147-C197 PU-16
763-C149 BLU-18
788-C87 YL-18
A762-C114 PU-18
E410-C184 ORN-18
E411-C185 YL-18
E441-C186 GRN-18
E442-C187 GRN-18
E445-C234 BLU-18
E787-C189 PK-18
F772-C105 WH-18
G979-C168 BLU-18
M751-C190 YL-18
K777-C150 GY-18
K856-C174 PU-18
K857-C175 WH-18
K858-C176 YL-18
K860-C177 BLU-18
K862-C179 GY-18
K864-C166 PK-18
K865-C194 PU-18
K866-C164 WH-18
K868-C180 BR-18
K869-C181 BLU-18
K871-C165 WH-18
K904-C154 GRN-18
K950-C191 YL-18
L971-C151 GRN-18
M737-C152 WH-18
M739-C153 YL-18
M755-C193 ORN-18
M906-C167 BLU-18
P725-C235 PK-18
R997-C195 ORN-18
T967-C158 YL-18
X794-C196 BLU-18

CONN 44

308-GW5 YL-16
E410-GW17 ORN-18
E411-GW18 YL-18
E441-GW19 GRN-18
E442-GW20 GRN-18
R997-GW36 ORN-18
A209-GW15 BK-18
L173

1 CONN 42
2 CONN TO C-C56
3
EC-C1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

K930-C254 GRN-18
P725-C235 PK-18
763-C149 BLU-18
L969-C146 WH-18

A209-C97 BK-18
A209-C98 BK-18
A209-C170 BK-18
A209-C183 BK-18

C-C60
2434508
308-C188 YL-16
A209-C183 BK-18
E410-C184 ORN-18
E411-C185 YL-18
147-C197 PU-16

200-GW2 BK-18
K858-EC1 YL-18
K862-EC2 GY-18
K869-EC5 BLU-18

K851-C141 BLU-18
892-C90 BR-18
E473-C123 GY-18
M751-C190 YL-18
M755-C193 ORN-18
N793-C155 GRN-18
G979-C168 BLU-18
H832-C198 YL-18
E445-C234 BLU-18
J853-C249 BLU-18
J851-C248 BR-18
N794-C156 GY-18

J851-C248 BR-18
J853-C249 BLU-18
J949-C250 GY-18
K768-C251 BLU-18
K770-C252 PU-18
K928-C253 GRN-18
K930-C254 GRN-18
K949-C255 ORN-18
M843-C256 PU-18

235-GW3 BK-18
936-GW9 PU-16
A549-GW16 BLU-16
K931-GW25 GRN-16
K952-GW32 BR-18
147-GW1 PU-16
F772-GW24 WH-16
M739-GW33 YL-18
M751-GW34 YL-18
603-GW8 PK-18

K869-GR5 BLU-18

E472-C118 GRN-18
F889-C131 WH-18
K847-C139 PU-18
K843-C137 GRN-18
H476-C135 WH-18
K849-C157 YL-18
893-C94 GRN-18
K904-C154 GRN-18
T967-C158 YL-18
E411-C185 YL-18
E410-C184 ORN-18
E474-C124 ORN-18
C855-C162 GY-18
L971-C151 GRN-18

E472-C118 GRN-18
E472-C247 GRN-18

M739-C192 YL-18
147-C197 PU-16
308-C188 YL-16
E410-C184 ORN-18
E411-C185 YL-18
E441-C186 GRN-18
E442-C187 GRN-18
E787-C189 PK-18
F772-C105 WH-18
M751-C190 YL-18
K950-C191 YL-18
M755-C193 ORN-18
R997-C195 ORN-18
X794-C196 BLU-18
A209-C183 BK-18

M755-GW35 ORN-18
200-GW2 BK-18

1 CONN 42
2 CONN TO C-C56
3
GR-C1

M906-C167 BLU-18
J949-C250 GY-18
A209-C97 BK-18
A756-C111 BLU-18
A757-C112 GY-18
K848-C140 WH-18
K844-C138 GY-18
308-C66 YL-16

YL-16
YL-16
YL-16
GRN-18

MACHINE ECM
2218874

C-C6
1532620

M843-C256 PU-18
E441-C186 GRN-18
E442-C187 GRN-18
K852-C142 GRN-18
R997-C195 ORN-18
K777-C150 GY-18
A755-C110 PK-18
A758-C113 BR-18
L972-C147 BLU-18
184-C16 RD-14
235-C31 BK-14

G726-C171 GY-16
308-C119 YL-16

K862-C179 GY-18
K868-C180 BR-18
K869-C181 BLU-18
K871-C165 WH-18

C-C58
2434510
E441-C186 GRN-18
E442-C187 GRN-18
R997-C195 ORN-18
M755-C193 ORN-18
M751-C190 YL-18
K950-C191 YL-18
M739-C192 YL-18
X794-C196 BLU-18
E787-C189 PK-18
F772-C105 WH-18

184-C15 RD-14
235-C30 BK-14

GW-C4
2304011

GA-C1
2434505

1
2

+B
GND
RS422 RX+
BOOM UP PILOT PRESS. (ACCUGRADE)
BOOM ANGLE SENSOR (CRANE)
STICK ANGLE SENSOR (CRANE)
ATT STEM 4 STATUS
5V POWER SUPPLY (POTENTION)
IMPLEMENT PRESS. SW
THROTTLE POSITION 1
THROTTLE POSITION 4
ONE TOUCH LOW IDLE SW
+B
GND
RS422 RXSQUEEZ PRESS. SENSOR
BUCKET PSC (ACCUGRADE)
ANALOG RETURN
THROTTLE POSITION 2
THROTTLE POSITION 3
LH HANDLE FORE SW
LH HANDLE UPPER SW
KEY SWITCH
RS422 TX+
RS422 TXPWM IN 3
8V POWER SUPPLY (SENSOR)
BACKUP SW
RH HANDLE FORE SW (SMART BM)
RH HANDLE UPPER SW
JOYSTICK PRESS. SW
ATT STEM 1 STATUS
CDL +
PUMP PRESS. SENSOR 1
PUMP PRESS. SENSOR 2
BOOM CYL ROD PRESS. SNSR (CRANE)
BOOM CYL HEAD PRESS. SNSR (OL& CRANE)
THUMB WHEEL-LH
TOOL PRIORITY SW (BUSH CUTTER)
TRAVEL PRESS. SW
ATT STEM 2 STATUS
ATT STEM 3 STATUS
CDL THUMB WHEEL-RH
CRANE CANCEL SW
BUCKET EXTEND PRESS. SW (CRANE)
FOOT SW
BOOM UP PRIORITY PRESS. SW
2 WAYS LEVER CHANGE PRESS. SW
BOOM DOWN PRESS. SW
BOOM PWM ANGLE SENSOR (ACCUGRADE)
STICK PWM ANGLE SENSOR (ACCUGRADE)
AUX PEDAL LH
AUX PEDAL RH

STICK OUT AVOID PRV (ACCUGRADE)


BOOM REGENE PRESS. PRV
TRAVEL SPEED SOL
PS PRESS. PRV
ATT STEM 4 EXTEND PRV
CRANE AND SR BACKUP SW
2 WAYS LEVER CHANGE SOL
BOOM DOWN LIMIT PRV (ACCUGRADE)
FLOW LIMIT PRESS. PRV
1 PUMP/2 PUMP EXCHANGE SOL
1 WAY/2 WAYS CHANGE SOL
BOOM UP LIMIT PRV (CRANE OR ACCUGRADE)
STICK IN LIMIT PRV (ACCUGRADE)
O.C. 1
CAN3 SHIELD
ENG SPEED SENSOR +
(OFFSET ANGLE SENSOR)
VARIABLE RELIEF 1 PRV
PRV RETURN
PRV RETURN
PRV RETURN
PRV RETURN
SWING BRAKE SOL
FAN SPEED
ENG SPEED SENSOR CAN4 SHIELD
HYD LOCK LEVER SW
VARIABLE RELIFE 2 PRV
BUCKET IN LIMIT PRV (ACCUGRADE)
BUCKET OUT LIMIT PRV (ACCUGRADE)
ATT STEM 4 RETRACT PRV
ATT STEM 1 RETRACT PRV
STK OUT LIMIT SOL (CRANE OR ACCUGRADE)
BUCKET LOCK PRV (CRANE)
PRV RETURN
CAN4 + (VALVE ECM-2)
CAN4 - (VALVE ECM-2)
ATT STEM 1 EXTEND PRV
ATT STEM 2 RETRACT PRV
ATT STEM 2 EXTEND PRV
ATT STEM 3 RETRACT PRV
ATT STEM 3 EXTEND PRV
TOOL PRIORITY RELAY
ENGINE SPEED COMMAND
CAN3 +
CAN3 CAN2 + (MSS)
CAN2 - (MSS)
CAN2 SHIELD
CAN1 + (MONITOR & SW PANEL)
CAN1 - (MONITOR & SW PANEL)
CAN1 SHIELD
HYD LOCK SOL
FREQ IN2

GA-C2
1876417

603-GA2 PK-18
200-GA1 BK-18

1
2

ATCH CAUTION LAMP


1851257
(NOTE P)

CONN 49
200-GU1 BK-18
ATCH UNIVERSAL QC SOL LOW
1211491

ATCH UNIVERSAL QC SOL HIGH


1211491

1
2

1
2

GU-C3
1552269

GU-C2
1552269

779-GU6 WH-16
200-GU3 BK-18
763-C149 BLU-18
A588-C109 GRN-18
K906-C143 GRN-18
235-C44 BK-18
A768-C115 BLU-18
A769-C116 GY-18
K904-C154 GRN-18
M737-C152 WH-18
M739-C160 YL-18
T967-C158 YL-18
308-C120 YL-16

780-GU7 PU-16
200-GU4 BK-18

200-C24 BK-18

A588-GU10 GRN-18

1
2
3

C-C26
2304013
308-C122 YL-16
A209-C100 BK-18
T967-C158 YL-18

1
2
3

C-C25
2304013
308-C121 YL-16
A209-C99 BK-18
K904-C154 GRN-18

PUMP DISCHARGE PRESS. SENSOR 1


2602180
+B
GROUND
SIGNAL

POWER SHIFT CONT SOL


1119916

ATCH NFC LIMIT SOL


1710188
(NOTE G)
(NOTE P)

1
2

C-C48
C-C49
2434505
2304011
1
1
L973-C148 GRN-16
2
2
200-C29 BK-18
AM-C1
CONN 47
2304011

1
2

487-C78 ORN-18
491-C79 PK-18
496-C81 WH-18
235-C37 BK-18
235-C38 BK-18

C-C27
1552269
A768-C115 BLU-18
A769-C116 GY-18

C-C30
1552269
1
496-C81 WH-18
2
235-C37 BK-18

HYD OIL LEVEL SW


2130677

1
2

322-C70 GY-16
200-C18 BK-16

C-C31
1552269
1
235-C36 BK-18
2
487-C78 ORN-18

A588-GU10 GRN-18
C-C15
1552269
A588-C109 GRN-18
200-C24 BK-18

1
2

GU-C5
1552269
A588-GU9 GRN-18
200-GU2 BK-18

GU-C4
3E3364
1
A588-GU8 GRN-18
2
200-GU2 BK-18

491-C79 PK-18

SWING BRAKE CANCEL SOL


1211491

1
2
TRAVEL SPEED CHANGE SOL
1211491

14

616-P1 BLU-16
616-N1 BLU-16
200-N2 BK-16
200-P2 BK-16

ATCH BOOM LAMP(LH)


1532521

616-P1 BLU-16
200-P2 BK-16

ATCH BOOM LAMP(RH)


1532521

C-C33 C-C32
3E3364 1552269
1
321-C69 BR-18
2
235-C33 BK-18

HYD OIL FILTER SW


1709419

C-C38
C-C37
2434506
2304013
1
168-C12 RD-14
2
200-C21 BK-14
3
325-C71 PK-18

CONN 48
1
2
3

FUEL LEVEL SENSOR


1636700
1
2
WJ-C1
2304011

325-WJ1 PK-18

235-C38 BK-18
C-C17
1552269
763-C149 BLU-18
235-C43 BK-18
235-C44 BK-18

C-C36
2304011

CONN 41

1
2

E-C1
2304011
322-E1 GY-16
200-E2 BK-16

607-C84 PK-16
200-C19 BK-16

C-C34
1552269
1
495-C80 GRN-18
2
235-C34 BK-18

HYD OIL TEMP SENDOR


4I5394
235-C36 BK-18
235-C38 BK-18
T

C-C39
2434505

X-C1
2434506

C-C35
2434505
1
325-C71 PK-18
2

322-E3 GY-16
200-E4 BK-16

FORWARD WARNING HORN(LOW)


7Y3919

322-E1 GY-16
200-E2 BK-16

FORWARD WARNING HORN(HIGHT)


7Y3920

308-GW6 YL-16
308-GW7 YL-16
E410-GW17 ORN-18
E411-GW18 YL-18
E441-GW19 GRN-18
E442-GW20 GRN-18
R997-GW36 ORN-18

ATCH REFUELING PUMP


2712158
168-X1 RD-14
200-X3 BK-14
325-X2 PK-18

X-C2
2304013

1
2
3

CHASSIS LAMP
1532523

607-C84 PK-16
200-C19 BK-16

GY-C1
GW-C5
2434506
2304013
1
R997-GW37 ORN-18
3
E442-GW20 GRN-18
2
A209-GW12 BK-18

R997-GY3 ORN-18
E442-GY2 GRN-18
A209-GY1 BK-18

GY-C2
1552267

A
C
B

ATCH STICK POTENTIO METER


1200044
(NOTE P)

CONN 52

308-GW6 YL-16
A209-GW10 BK-18
E411-GW18 YL-18

R997-GW37 ORN-18
R997-GW38 ORN-18
A209-GW10 BK-18
A209-GW11 BK-18
A209-GW14 BK-18

308-GW7 YL-16
A209-GW11 BK-18
E410-GW17 ORN-18

A209-GW12 BK-18
A209-GW13 BK-18
A209-GW15 BK-18

GW-C9
1552267

GW-C8
1552267

A
B
C

+B
GROUND
SIGNAL

ATCH BOOM CYL ROD PRESS. SNSR


2218859
(NOTE P)

A
B
C

+B
GROUND
SIGNAL

ATCH BOOM CYL HEAD PRESS. SNSR


2218859
(NOTE P)

GW-C7
1552267
A
R997-GW38 ORN-18
C
E441-GW19 GRN-18
B
A209-GW13 BK-18

ATCH REFUELING LEVEL SW


5C6108

308-AP1 YL-16
A209-AP2 BK-18
E410-AP3 ORN-18

325-WJ1 PK-18

AP-C2
1552267

A
ATCH BOOM POTENTIO METER
1200044
(NOTE P)

SCHEMATIC FOR 312D


A
B
C

+B
GROUND
SIGNAL

ATCH OLWD PRESS. SENSOR


2218859

DRWAING No.
CHG LEVEL
SHEET

13

12

11

10

COLOR ABBREVIATIONS
ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CONN 51

308-GW5 YL-16

C-C16
1552269
1
K906-C143 GRN-18
2
235-C42 BK-18

15

N-C1
2434505
616-N1 BLU-16
200-N2 BK-16

1
2

CONN 50

ATCH TRAVEL ALARM


2139100

HYD LOCK SOL


1211491

16

C-C40
2304011

ATCH FINE SWING SOL


1163526

168-C12 RD-14
200-C21 BK-14
325-C71 PK-18

CONN 38

1
2

17

1
2

321-C69 BR-18
495-C80 GRN-18
235-C33 BK-18
235-C34 BK-18
235-C35 BK-18

C-C29 C-C28
3E3364 1552269
1
M737-C152 WH-18
2
M739-C160 YL-18

616-C85 BLU-16
200-C17 BK-16

322-C70 GY-16
607-C84 PK-16
616-C85 BLU-16
200-C17 BK-16
200-C18 BK-16
200-C19 BK-16
200-C20 BK-14

A209-C100 BK-18
A209-C99 BK-18

VALVE GP 215-5037

18

L973-AM1 GRN-16
200-AM2 BK-18

AM-C2
1552269

308-C122 YL-16
308-C121 YL-16
A209-C98 BK-18

PUMP DISCHARGE PRESS. SENSOR 2


2602180
+B
GROUND
SIGNAL

CAN1 RESISTOR
1743016

A
B
C

CONN 1

603-GW8 PK-18
200-GW2 BK-18

252-C56 YL-18
252-C54 YL-18
252-C55 YL-18

E787-GW21 PK-16
K950-GW26 YL-16
X794-GW39 BLU-16
K952-GW32 BR-18
K931-GW25 GRN-16
A549-GW16 BLU-16
936-GW9 PU-16

(MEDIUM CIRCUIT F4/DANFOSS)


EC-C2
1552269
1
K858-EC1 YL-18
2
K869-EC3 BLU-18

GND-CHASSIS 3

C-C55
2434506

CONN 36

BK-18
BK-18
BK-18
BK-18
BK-18
PU-18
WH-18

GE-C10
1552269
K856-GE7 PU-18
K868-GE18 BR-18

1
2

CONN 37

C-C57
2434506

200-GE23 BK-18

1
2
3
4
5
6
7
8
9
10
11
12

GW-C3
2304009
1
E441-GW19 GRN-18
2
E442-GW20 GRN-18
3
R997-GW36 ORN-18
4
M755-GW35 ORN-18
5
M751-GW34 YL-18
6
K950-GW26 YL-16
7
M739-GW33 YL-18
8
X794-GW39 BLU-16
9
E787-GW21 PK-16
10
F772-GW24 WH-16
11
12

ATCH STEM 3 EXTEND SOL


2597545

C-C53
2434510

GE-C2
2434506
1
K871-GE12 WH-18
2
3
K868-GE13 BR-18

(SYSTEM 20)

BK-18
BK-18
BK-18
BK-18
BK-18

(CONFIG. 2, 11)

ATCH QUICK COUPLER SOL


2603876

GE-C1
2434510
308-GE1 YL-16
M906-GE2 BLU-18
G979-GE3 BLU-18
K864-GE4 PK-18
M739-GE5 YL-18
K857-GE6 WH-18

788-C87 YL-18
A762-C114 PU-18
ATCH STEM 1 RETRACT SOL
1119916

DISC BOX

F889-C133 WH-18-GXL
F889-C131 WH-18
F889-C132 WH-18
G726-C171 GY-16
H476-C135 WH-18
H832-C198 YL-18
K776-C136 GRN-18
K843-C137 GRN-18
K844-C138 GY-18
K847-C139 PU-18
K848-C140 WH-18
K849-C157 YL-18

E445-C234 BLU-18
P725-C235 PK-18
M739-C236 YL-18
235-GE28 BK-18

GE-C4
1552269
1
G726-GE14 GY-16
2
200-GE24 BK-18

C-C18
1552269

GND-CHASSIS 4

GC-C7
1552269
1
K866-GC8 WH-18
2
235-GC3 BK-18

ATCH STEM 1 EXTEND SOL


1119916

ENG SPEED PICKUP


1967973

GE-C8
1552269
K871-GE12 WH-18
235-GE29 BK-18

PC
GND STRAP AS.

A755-C110 PK-18
A756-C111 BLU-18
A757-C112 GY-18
A758-C113 BR-18
A768-C115 BLU-18
A769-C116 GY-18
C468-C117 BLU-18
C855-C162 GY-18
E472-C246 GRN-18
E473-C123 GY-18
E474-C124 ORN-18
E554-C125 PK-18
E997-C126 RD-18
F716-C127 WH-18-GXL
F773-C128 ORN-18-GXL
F774-C129 WH-18-GXL
F889-C130 WH-18

K851-C141 BLU-18
K852-C142 GRN-18
K907-C144 BLU-18
L968-C145 ORN-18
L969-C146 WH-18
L972-C147 BLU-18
N793-C155 GRN-18
N794-C156 GY-18
M997-C227 PU-18
P992-C163 BR-18
235-C32 BK-14

(SYSTEM 20)

GE-C14
1552269
1
G726-GE16 GY-16
2
200-GE26 BK-18

ATCH FLOW COMBINER SOL 2


3100037

X747-C222 PK-18-GXL
999-C202 WH-18-GXL
A400-C173 PK-18-GXL
X731-C221 BLU-18-GXL
N769-C210 GY-18-GXL
T951-C213 YL-18-GXL
T954-C216 GY-18-GXL
T952-C214 BR-18-GXL
T953-C215 BLU-18-GXL

GE-C7
2304011
K865-GE9 PU-18
M739-GE21 YL-18

1
2

DISCONNECT SW
7N0718

184-C14 RD-14
184-C15 RD-14
184-C16 RD-14

GE-C13
1552269
1
G726-GE17 GY-16
2
200-GE27 BK-18

ATCH FLOW COMBINER SOL 1


3100037

780-AL1 PU-16

CONN TO C-C54

A/C COMPR CLUTCH SOL


2597244

GC-C3
2304011
1
K864-GC6 PK-18
2
M739-GC10 YL-18

235-GE28 BK-18

235-AV1 BK-18

ATCH SQUEEZE PRESS. SENSOR


2218859 GE-C5
1552267
A
+B
308-GE1 YL-16
B
GROUND
A209-GE10 BK-18
C
SIGNAL
M906-GE2 BLU-18

K776-C136 GRN-18
309-C68 GY-18
109-C3 RD-6
C-C19
B
7Y3995
R
403-C72 GRN-18
P1
L
E

BLOCK
1211023

235-C229 BK-18-GXL
101-C1 RD-4
109-C3 RD-6
130-C4 RD-14
147-C197 PU-16
168-C12 RD-14
184-C14 RD-14
251-C51 YL-18
252-C54 YL-18
261-C57 GRN-18
262-C60 GRN-18
304-C63 WH-8
308-C66 YL-16
308-C67 YL-18-GXL
308-C119 YL-16
309-C68 GY-18
321-C69 BR-18
322-C70 GY-16
403-C73 GRN-18
403-C74 GRN-18
405-C75 GY-18-GXL
487-C78 ORN-18
491-C79 PK-18
495-C80 GRN-18
496-C81 WH-18
607-C84 PK-16
616-C85 BLU-16
892-C90 BR-18
892-C91 BR-18-GXL
893-C94 GRN-18
893-C95 GRN-18-GXL
998-C96 BR-18-GXL
A588-C107 GRN-18
A588-C108 GRN-18
A588-C109 GRN-18

CONN 36

(CONFIG. 1)

ATCH VARIABLE RLIFE 1 SOL


2705672

235-C41 BK-18
235-C39 BK-18
235-C40 BK-18
235-C37 BK-18
235-C38 BK-18
235-C44 BK-18
487-C78 ORN-18
491-C79 PK-18
496-C81 WH-18
A588-C109 GRN-18
A768-C115 BLU-18
A769-C116 GY-18
K906-C143 GRN-18
K777-C150 GY-18
L971-C151 GRN-18
308-C120 YL-16
763-C149 BLU-18
K904-C154 GRN-18
M737-C152 WH-18
M739-C160 YL-18
T967-C158 YL-18
A209-C98 BK-18
788-C87 YL-18
A762-C114 PU-18
200-C21 BK-14
200-C20 BK-14
200-C29 BK-18

80A
MAIN BREAKER
1712210

177-WE1 RD-6

(FOR ATCH PRODUCT LINK)

780-C86 PU-16

147-C197 PU-16
184-C14 RD-14
252-C54 YL-18
251-C51 YL-18
261-C57 GRN-18
262-C60 GRN-18
308-C66 YL-16
308-C119 YL-16
892-C90 BR-18
893-C94 GRN-18
A588-C108 GRN-18
A755-C110 PK-18
A756-C111 BLU-18
A757-C112 GY-18
A758-C113 BR-18
C855-C162 GY-18
E472-C246 GRN-18
E473-C123 GY-18
E474-C124 ORN-18
E997-C126 RD-18
F889-C131 WH-18
F889-C132 WH-18
G726-C171 GY-16
H476-C135 WH-18
H832-C198 YL-18
K843-C137 GRN-18
K844-C138 GY-18
K847-C139 PU-18
K848-C140 WH-18
K849-C157 YL-18

K777-C150 GY-18
L971-C151 GRN-18
1
2

109-WA1 RD-8
109-CL1 RD-4
101-CJ1 RD-4

101-C1 RD-4

C-C45
2434505

C-C23
3E3364
1
L971-C151 GRN-18
2
235-C40 BK-18

IMPLEMENT PRESS. SW
1709335

304-WC1 WH-8

109-C3 RD-6

177-WE1 RD-6

309-C68 GY-18
321-C69 BR-18
322-C70 GY-16
403-C73 GRN-18

2304011
780-C86 PU-16

CONTROL VALVE
TRAVEL PRESS. SW
1709335

304-C63 WH-8

CONN 2

X738-C159 PK-18

130-C4 RD-14
130-C5 RD-18-GXL
130-C6 RD-18-GXL
130-C7 RD-14
304-C63 WH-8
308-C67 YL-18-GXL
309-C68 GY-18
403-C73 GRN-18
403-C74 GRN-18
405-C75 GY-18-GXL
892-C91 BR-18-GXL
893-C95 GRN-18-GXL
998-C96 BR-18-GXL
C468-C117 BLU-18
E554-C125 PK-18
F716-C127 WH-18-GXL
F773-C128 ORN-18-GXL
F774-C129 WH-18-GXL
F889-C133 WH-18-GXL
K776-C136 GRN-18
235-C41 BK-18
487-C78 ORN-18
491-C79 PK-18
496-C81 WH-18
A588-C109 GRN-18
A768-C115 BLU-18
A769-C116 GY-18
K906-C143 GRN-18
235-C35 BK-18
168-C12 RD-14
321-C69 BR-18
322-C70 GY-16
495-C80 GRN-18
607-C84 PK-16
616-C85 BLU-16
L973-C148 GRN-16

200-GW2 BK-18
235-GW3 BK-18

AV-C1
2434506
1
K871-AV2 WH-18
2
3

AV-C2
1552269
K871-AV2 WH-18
235-AV1 BK-18

1
2

C-C65
1552269
1
E445-C234 BLU-18
2
235-C233 BK-18

BOOM DOWN PRESS. SW


1673466

L731-C245 BR-18-GXL
L731-C178 BR-18-GXL
L731-C209 BR-18-GXL
N769-C210 GY-18-GXL
P769-C211 YL-18-GXL
P769-C212 YL-18-GXL
T861-C232 YL-18-GXL
T951-C213 YL-18-GXL
T952-C214 BR-18-GXL
T953-C215 BLU-18-GXL
T954-C216 GY-18-GXL
T958-C217 YL-18-GXL
T959-C218 BR-18-GXL
T960-C219 BLU-18-GXL
T957-C220 PU-18-GXL
X731-C221 BLU-18-GXL
X747-C222 PK-18-GXL
Y946-C223 BLU-18-GXL
Y950-C224 YL-18-GXL
Y951-C225 PU-18-GXL
235-C226 BK-18-GXL

C-C5
2434508

CONN 46 C-C44
1
2
AL-C1
2434505

C-C64
1552269
1
P725-C235 PK-18
2
M739-C236 YL-18

(CONFIG. 1)

ALTERNATOR
5I8085
(50A)

2304011
1
X738-C159 PK-18
2
C-C47
2434505

235-C50 BK-18
235-C229 BK-18-GXL
101-C1 RD-4
109-C3 RD-6

GND-CHASSIS 2

(GND-CHASSIS 2)

1
2
AK-C1
2434505

235-C32 BK-14
235-C35 BK-18
235-C41 BK-18

403-C72 GRN-18
403-C74 GRN-18
403-C73 GRN-18
C468-C117 BLU-18
E554-C125 PK-18
K776-C136 GRN-18
235-C50 BK-18

L730-C241 ORN-18-GXL
L730-C242 ORN-18-GXL
L730-C206 ORN-18-GXL
L731-C207 BR-18-GXL

START RELAY
2595274

CONN 45 C-C46
X738-AK1 PK-18

780-AL1 PU-16

235-C229 BK-18-GXL

AK-C2
1552269
X738-AK1 PK-18
235-AK2 BK-18

ATCH HAMMER RETURN FILTER SW


2241685

130-C7 RD-14
130-C8 RD-18-GXL
130-C199 RD-18-GXL
308-C67 YL-18-GXL
405-C75 GY-18-GXL
892-C91 BR-18-GXL
893-C95 GRN-18-GXL
998-C96 BR-18-GXL
F716-C127 WH-18-GXL
F773-C128 ORN-18-GXL
F774-C129 WH-18-GXL
F889-C133 WH-18-GXL
235-C229 BK-18-GXL
101-C1 RD-4
109-C3 RD-6
309-C68 GY-18
304-C63 WH-8

109-CL1 RD-4

109-WA1 RD-8

235-C106 BK-18
235-C46 BK-18
235-C47 BK-18
235-C48 BK-18
235-C49 BK-18
235-C106 BK-18
200-C27 BK-16
235-C28 BK-18
235-C230 BK-18
235-C231 BK-18

A250-C101 BK-18-GXL
A250-C102 BK-18-GXL
A250-C103 BK-18-GXL
A250-C104 BK-18-GXL
130-C5 RD-18-GXL
130-C6 RD-18-GXL

L730-C239 ORN-18-GXL
L730-C240 ORN-18-GXL
L730-C205 ORN-18-GXL

1
2 MOTOR

235-C106 BK-18
235-C229 BK-18-GXL

405-C75 GY-18-GXL

T958-C217 YL-18-GXL
T959-C218 BR-18-GXL

ATCH LOWER WASHER MOTOR


7T8890

1
2
3
4
5
6

BUS BAR
2382392
60A
ALT BREAKER
1712208

1
2

172-C13 RD-18
308-C65 YL-16
403-C74 GRN-18
506-C82 PU-18
578-C83 BLU-16
892-C89 BR-18
893-C93 GRN-18
200-C27 BK-16
235-C228 BK-18
147-C10 PU-16
412-C76 BLU-18
430-C77 BLU-18
G976-C134 BLU-18
235-C45 BK-18

GW-C15
1552269
X794-GW41 BLU-16
936-GW9 PU-16

130-C5 RD-18-GXL
130-C6 RD-18-GXL
130-C199 RD-18-GXL
130-C8 RD-18-GXL
308-C67 YL-18-GXL
405-C75 GY-18-GXL
892-C91 BR-18-GXL
893-C95 GRN-18-GXL
998-C96 BR-18-GXL

WASHER MOTOR
7T8890
1
2 MOTOR

START RELAY DIODE


1974385

200-CE1 BK-00

936-GW9 PU-16
A549-GW16 BLU-16
K931-GW25 GRN-16

(NOTE P)

ATCH 1P/2P EXCHANGE SOL 1


1216303 2

C-C4
2305010
172-C13 RD-18
308-C65 YL-16
403-C74 GRN-18
892-C89 BR-18
893-C93 GRN-18
235-C228 BK-18

AIR CLEANER SW
2552966

998-C258 BR-18-GXL

(AUX READY & SYSTEM 23)

C-C9
7T5957
200-C26 BK-18
578-C83 BLU-16
200-C27 BK-16

C-C11
7Y3966
235-C46 BK-18
1
C-C10
7Y3967
430-C77 BLU-18
1

C-C62
2451043

C-C20
7Y3820
1
309-C68 GY-18
2
K776-C136 GRN-18

1
2
3
4
5
6
7
8
9
10
11
12

COOLANT LEVEL SW
2459205

A250-C101 BK-18-GXL
A250-C102 BK-18-GXL

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1 PWM 2A 3
VS 13V

GND-CHASSIS 2

GP-C9
GP-C12
2304011
2434505
K865-GP10 PU-18
ATCH VARIABLE RELIFE 2 SOL 1
M739-GP16 YL-18
2705757 2
(NOTE N)

1
1
2
2

INJECTOR LO-SIDE 2-3


INJECTOR LO-SIDE 2-2
INJECTOR LO-SIDE 2-1
1 PWM 2A 2
VS 8 100mA
DOUT 0.3A 5
DOUT 0.3A 6
DOUT 0.3A 7

235-GP3 BK-18

GP-C8
GP-C11
2304011
2434505
1
K864-GP9 PK-18
ATCH VARIABLE RLIFE 1 SOL
2
M739-GP15 YL-18
2705672
(NOTE N)

1 PWM 2A 2
CAN B SHIELD
AIN ACT 8
1 PWM 2A 1
VS RETURN 1
VS RETURN 1
SWG RETURN
SWB 2
SWB 1
SWG 11
SWG 10
SWK 0
VS 5 200mA
VS 5 200mA
VS 8 100mA
SWG 9
SWG 8
SWG 7
SWG 6
SWG 5
SWG 4
SWG 3
SWG 2
SWG 1
AIN ACT/ 1 1
AIN ACT 7
AIN ACT 5
AIN ACT 4
DOUT 1A 1
DOUT 0.3A 10
DOUT 0.3A 9
DOUT 0.3A 8
DOUT 0.3A 4
DOUT 0.3A 3
DOUT 0.3A 2
DOUT 0.3A 1
ACCEL
ACCEL RETURN
ACCEL
ACCEL RETURN

GP-C10 GP-C5
3E3370 1552267
A
308-GP4 YL-16
ATCH SQUEEZE PRESS. SENSOR
B
A209-GP5 BK-18
2218859
C
M906-GP18 BLU-18
(NOTE N)

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C-C8
7T5957
200-C25 BK-18
506-C82 PU-18

C-C66
2304009
M843-C256 PU-18
J853-C249 BLU-18
J851-C248 BR-18
J949-C250 GY-18
K949-C255 ORN-18
K928-C253 GRN-18
K930-C254 GRN-18
K770-C252 PU-18
K768-C251 BLU-18
E472-C247 GRN-18

C-C14
1552269
1
412-C76 BLU-18
2
235-C48 BK-18

C-C63
2451042
- BATTERY
- BATTERY
- BATTERY

GROUND CHAS BAT ROOM

CONN TO C-C52

K868-EA11 BR-18
K868-EA9 BR-18
K868-EA10 BR-18

EA-C7
1552269
1
M737-EA13 WH-18
2
M739-EA14 YL-18

ATCH NFC LIMIT SOL


1119916
(NOTE L)(NOTE M)

G979-EA4 BLU-18
K864-EA7 PK-18
M739-EA15 YL-18

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3
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11
12

P N

CONN 39

235-AK2 BK-18

EA-C3
2304013
K864-EA7 PK-18
K865-EA8 PU-18
M739-EA15 YL-18

EA-C4
2434506

EA-C9
1552269
1
G979-EA4 BLU-18
2
235-EA2 BK-18

ATCH BOOM PRIORITY PRESS. SW


1673466
(NOTE L)(NOTE M)

1
2
3

CONN 35

ATCH WATER SEPARATOR LEVEL SNSR


1782345

235-GE28 BK-18

EE-C1
2434506
1
PK-18
2
PU-18
3
YL-18
YL-18
YL-18

BATTERY FRONT
3T5760
9X3404 (NOTE A)

C-C67
2434510

C-C13 C-C12
3E3376 1552272
1
147-C10 PU-16
2
235-C47 BK-18
3
G976-C134 BLU-18
4

1
2
3
4

8-32 VDC
GROUND
OUTPUT 1
OUTPUT 2

A250-C101 BK-18-GXL
A250-C102 BK-18-GXL
A250-C103 BK-18-GXL
A250-C104 BK-18-GXL
200-C27 BK-16
235-C106 BK-18
235-C49 BK-18
235-C28 BK-18
235-C230 BK-18
235-C231 BK-18
235-C233 BK-18
235-C32 BK-14
235-C35 BK-18
235-C41 BK-18
235-C50 BK-18

101-CP1 RD-00

235-GC4 BK-18

(Dimensions: 48 inches x 35 inches)

K864-EE1
K865-EE2
M739-EE5
M739-EE3
M739-EE4

NEG

ATCH RECEPTACLE AS.


9S9015 84CP01
(NOTE B)

GND-CHASSIS 2
EA-C1
2434510

POS

235-GW4 BK-18
200-GW2 BK-18
235-GW3 BK-18

EE-C3
2304011
1
K865-EE2 PU-18
2
M739-EE4 YL-18

POS NEG

780-AL1 PU-16

ATCH VARIABLE RLIFE 1 SOL


2705672
(NOTE L)

ATCH VARIABLE RELIFE 2 SOL


2705757
(NOTE L)

36 Page,

KENR6557-01 VOL 2 of 2

EE-C2
2304011
1
K864-EE1 PK-18
2
M739-EE3 YL-18

1
2

101-CJ1 RD-4

200-CE1 BK-00

200-CE1 BK-00

101-CC1 RD-00

101-CA1 RD-00

(SYSTEM 22 & 24)

SYMBOL

DESCRIPTION

H#

NOTE D: USE WITH FRONT GUARD CAB LAMP.

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

NOTE F: NOT USE ON THIS VEHICLE.

NOTE E: USE WITH LAMP DELAY TIMER.

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

NOTE G: USE WITH ALL TOOL CONTROL SYSTEMS.

CONNECTOR

NOTE J: USE WITH CONFIG. 2.

ATCH WIRE, CABLE, COMPONENT

PER 25mm.

NOTE H: USE WITH CONFIG. 11.


NOTE K: USE WITH CONFIG. 1.
NOTE L: USE WITH SYSTEM 24.
NOTE M: USE WITH SYSTEM 22.
NOTE N: USE WITH SYSTEM 23.

CIRCUIT CONNECTED

NOTE P: USE WITH SHOVEL CRANE.

BLADE, SPADE, RING OR SCREW


TERMINAL

NOTE R: USE WITH PRODUCT LINK 321SR.

SPLICE

NOTE T: USE WITH PRODUCT LINK FOR JAPAN.

NOTE S: USE WITH PRODUCT LINK 121SR.


NOTE U: NOT USE WITH PRODUCT LINK FOR JAPAN.
NOTE V: USE FOR JAPAN.
NOTE W: EXCHANGE TO 5A FUSE AT INSTALL GH HARNESS.
NOTE X: USE WITH BLADE.
NOTE Y: USE WITH SYTEM 20.

WIRE GROUP COLOR DESCRIPTIONS


WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CAT DATA LINK.
CAN DATA LINK A.
CAN DATA LINK B.
MONITOR CIRCUIT.
ENGINE CONTROL CIRCUIT.
MACHINE CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
WIPER/WASHER CIRCUIT.

IDENT PART NO.

NOTE C: USE FOR 12V 2X7A POWER SUPPLY.

CIRCUIT NOT CONNECTED

CIRCUIT GROUPING DESIGNATION

02
2 OF 2

NOTE A: USE WITH COLD WEATHER.


NOTE B: USE WITH JUMP START.

CIRCUIT CONNECTED

275-7049

WIRE PAIRS OF 892 BR & 893 GRN, 251 YL & 261 GRN,
252 YL & 262 GRN, P769 YL & 999 WH, P769 YL & X747 PK,
T901 YL & T902 PK MUST BE TWISTED AT LEAST 1 TURN

C
E
N
P
X
AK
AL
AM
AP
AV
EA
EC
EE
GA
GC
GE
GP
GR
GU
GW
GY
IDENT

306-8678
275-6876
275-7133
291-7763
267-7707
283-2730
283-2733
283-2731
291-7911
283-2723
283-2726
283-2729
291-7789
299-2765
283-2724
283-2725
283-2727
283-2728
291-7788
299-2657
299-2660
PART NO.

WJ
267-7708
IDENT PART NO.
CA
CC
CE
CP
CR
IDENT

275-7131
170-6929
275-7132
275-7135
275-7134
PART NO.

PE

132-1805

SH/LOC NOTE
DESCRIPTION
HARNESS AS.
SH2 K-1
CHASSIS
SH2 E-2
FORWARD WARNING HORN
SH2 C-2
BOOM LAMP-LH
SH2-C2
BOOM LAMP-RH
SH2 A-5
REFUELING PUMP
SH2 J-6
HAMMER RETURN FILTER
SH2 J-6
QUICK COUPLER
SH2 C-5
FINE SWING
SH2 E-7
OVERLOAD WARNING
SH2 G-16 K
CONFIG. 1
SH2 K-16 L, M
SYSTEM 22, 24 (REAR)
SH2 H-17
MEDIUM CIRCUIT (F4/DANFOSS)
SH2 L-17 L
SYSTEM 24 (FRONT)
SH2 B-2
P
SHOVEL CRANE (CAUTION LAMP)
SH2 F-16 H, J
CONFIG. 2, 11
SH2 F-7
Y
SYSTEM 20 (CHASSIS)
SH2 J-16 N
AUX READY, SYSTEM 23
SH2 D-8
MEDIUM CIRCUIT (F3)
SH2 G-1
UNIVERSAL QUICK COUPLER (CHAS)
SH2 H-1
P
SHOVEL CRANE (CHASSIS)
SH2 A-2
P
SHOVEL CRANE (BOOM)
SH/LOC NOTE
DESCRIPTION
WIRE AS.
SH2 A-8
REFUELING LEVEL SW
SH/LOC NOTE
DESCRIPTION
CABLE AS.
SH2 L-14
BAT. -STARTER MOTOR
SH2 L-13
BAT. JUMPER
SH2 L-12
DISC SW-BAT.
SH2 L-14 B
ST MOT-BLOCK(JUMP START)
SH2 L-14 B
BAT. -BLOCK(JUMP START)
SH/LOC NOTE
DESCRIPTION
STRAP AS.-GROUND
SH2 E-14
ENGINE GND

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