WELD PROCEDURE QUALIFICATION RECORD (WPS) ( Page 1 of 3 )

COMPANY NAME:STEEL STRONG VALVES (I) PVT LTD WPS NO: SSV REF NO. 018/13-14 DATE 5/20/2013

PQR NO.

018/13-14 SPECIFICATION : ASME IX EDITTION 2010

JOINT TYPE : Single Vee Butt weld joint without backing.

BASE METALS
SPECIFICATION : ASTM A 240 Gr. UNS 31803 ASME P NO. : 10H ASME GROUP NO. :1 THICKNESS (ES) (mm): 10.0 THICKNESS RANGE: 5 TO 20 MM. To ASTM A 240 Gr. UNS 31803 To 10H To 1 10 plate to plate FILLET: ALL

WELDING PROCESS (ES)

PROCESS 1: GTAW TYPE: Manual.

WELDING DETAILS / TECHNIQUE

WELDIING POSITION : 1G WELD PROGRESSION : downhand. STRING / WEAVE : Striner bead JOINT PREPERATION : Machined and ground INTER RUN CLEANING : S/S Power and hand tools TUNGSTEN TYPE/SIZE (mm) : 2% Thoriated /2.4 WELD THICKNESS RANGE: 5 TO 20MM TYPE : Flow Rate ( i/min) Composition :

SHIELDING
SHIELDING GAS Argon 12-15 Argon 99.998% BACKING GAS Argon 16-18 Argon 99.998

POST WELD HEAT TREATMENT

METHOD Not Applicable From C

PRE-HEAT
METHOD . MIN TEMPERATURE ( c) . MAX INTERPASS TEMP C CONTROL METHOD Not Applicable Ambient 150 Digital Pyrometer

TEMP. CONTROL RATE OF RISE ( .C /HR): SOAK TEMP. (.C) : SOAK TIME: COOLING RATE (.C/HR):

Down To C

FILLER METAL
SPEC. NO. : 5.9 AWS NO: ER2209 F NO: 6 A NO: 8

Prepared by Steel strong valves (i) Pvt Limited Signed Date :

Certifying By DNV Signed Date:

PROCEDURE QUALIFICATION RECORD (PQR) ( Page 3 of 3 )

COMPANY NAME:STEEL STRONG VALVES (I) PVT LTD WPS NO: SSV REF NO. 018/13-14 DATE 5/22/2013

PQR NO.

018/13-14 SPECIFICATION : ASME IX EDITTION 2010

JOINT TYPE : Single Vee Butt weld joint without backing.

BASE METALS
MATERIAL SPECIFICATION :SA240/ UNS S31803 TYPE GRADE: 22CR-5NI-3MO-N P NO: 10H GROUP NO 1 THICKNESS OF TEST COUPEN: 10.1 MM RANGE QUALIFIED: 5 TO 20MM

WELDING PROCESS (ES)

PROCESS 1: GTAW TYPE: Manual.

WELDING DETAILS / TECHNIQUE

WELDIING POSITION : 1G WELD PROGRESSION : downhand. STRING / WEAVE : Stringer bead JOINT PREPERATION : Machined and ground INTER RUN CLEANING : S/S Power and hand tools TUNGSTEN TYPE/SIZE (mm) : 2% Thoriated /2.4 WELD THICKNESS RANGE: 5 TO 20MM TRAVEL SPEED: 45-70MM / MINUTES TYPE : Flow Rate ( i/min) Composition :

SHIELDING
SHIELDING GAS Argon 13-14 Argon 99.998% BACKING GAS Argon 17-18 Argon 99.998

POST WELD HEAT TREATMENT

METHOD Not Applicable From C

PRE-HEAT
METHOD . MIN TEMPERATURE ( c) . MAX INTERPASS TEMP C CONTROL METHOD Not Applicable Ambient 150 Digital Pyrometer

TEMP. CONTROL RATE OF RISE ( .C /HR): SOAK TEMP. ( C) : SOAK TIME: COOLING RATE (.C/HR):
.

Down To C

FILLER METAL
WELDING PROCESS: GTAW SPEC. NO. : 5.9 AWS NO: ER2209 F NO: 6 A NO: 8 Consumable : Sandvik 25.10.4.L Classification : EN 25 9 4 NL Batch Number : 457699 18344 Size: 2.4 Consumable : Sandvik 22.8.3.L Classification : ER 2209 Batch Number : 500664 21113 Size: 3.2 Prepared by Steel strong valves (i) Pvt Limited Signed Date : Certifying By DNV Signed Date: Consumable : Sandvik 22.8.3.L Classification : ER 2209 Batch Number : 458349 18629 Size: 2.4 MAKE OF FILLER METAL: Sandvik 25.10.4.L WEL METAL THICKNESS PER PASS: <13 MM TOTAL WEL METAL DEPOSITED: 11.5 MM SINGLE/MULTIPLE ELECTRODE: SINGLE

PROCEDURE QUALIFICATION RECORD ( Page 2 of 3)

PQR NO. : 018/13-14 SSV REF. 018/13-14

DATE OF WELDING : 20.05.2013 WELDER (s) SPECIFICATION : jitendra : ASME IX

Electrical charateristics:
Run No 1 1 1 1 2 2 3 3 4 4 5 5 6 7 8 9 10 11 12 Process GTAW GTAW GTAW GTAW GTAW GTAW GTAW GTAW GTAW GTAW GTAW GTAW GTAW GTAW GTAW GTAW GTAW GTAW GTAW Filler Dia Trade Name / Grade ( mm) 2.4 2.4 2.4 2.4 2.4 2.4 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 Sandvik 25.10.4.L Sandvik 25.10.4.L Sandvik 25.10.4.L Sandvik 25.10.4.L Sandvik 25.10.4.L Sandvik 25.10.4.L Sandvik 22.8.3.L Sandvik 22.8.3.L Sandvik 22.8.3.L Sandvik 22.8.3.L Sandvik 22.8.3.L Sandvik 22.8.3.L Sandvik 22.8.3.L Sandvik 22.8.3.L Sandvik 22.8.3.L Sandvik 22.8.3.L Sandvik 22.8.3.L Sandvik 22.8.3.L Sandvik 22.8.3.L Polarity DC-ve DC-ve DC-ve DC-ve DC-ve DC-ve DC-ve DC-ve DC-ve DC-ve DC-ve DC-ve DC-ve DC-ve DC-ve DC-ve DC-ve DC-ve DC-ve Amps (A) 103 108 110 114 126 129 146 148 148 140 148 164 164 164 164 164 165 164 164 Volts ( V) 12 11 11 12 12 12 11 11 13 12 12 11 11 12 12 12 12 12 12 Time ( sec) 221 194 205 89 304 97 256 197 354 206 255 122 412 235 369 310 124 371 370 speed Heat Input ( mm/sec) (KJ/mm) 1 1.3 1.4 0.6 1.8 1.2 2.1 1.6 1.3 1.6 1.7 1.2 1.6 2.7 1.8 1.3 1.8 2.2 1.8 1 1.2 0.9 1.5 1.1 1.2 0.9 1.3 1.2 1.1 1.3 1.3 1.4 1.2 1.5 1.1 1.2 1.3 1.3 Temp (Deg .C) 38 42 59 61 58 71 76 88 98 110 115 120 126 132 133 138 140 142 145

SUPPORTING TEST REPORTS:

1. TENSILE TEST QW 150 2.HARDNESS TEST 3. TOUGHNESS TEST QW170 CHANRPY 'V' NOTCH 4. GUIDED BEND TEST 5. FERRITE % MEASUREMENT 6. MACROTEST AT 10X 7. RADIOGRAPHY 8. CORROSION TEST G48 METHOD A (24 HRS AT +20 C) Prepared by Steel strong valves (i) Pvt Limited Signed Date : REPORT NO: REPORT NO: REPORT NO: REPORT NO: REPORT NO: REPORT NO: REPORT NO: REPORT NO: TWLS/MECH-1212154/12-13 TWLS/MECH-1212154/12-13

I-38129
TWLS/MECH-1212155/12-13 MI/A1845 MA-5288 105/05/184 ME/W/2345 Certifying By DNV Signed Date: