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WATER ANALYSIS ON BOILER E- 2804 A

Date
1-Nov
2-Nov
3-Nov
4-Nov
5-Nov
6-Nov
7-Nov
8-Nov
9-Nov
10-Nov
11-Nov
12-Nov
13-Nov
14-Nov
15-Nov
16-Nov
17-Nov
18-Nov
19-Nov
20-Nov
21-Nov
22-Nov
23-Nov
24-Nov
25-Nov
26-Nov
27-Nov
28-Nov
29-Nov
30-Nov
range

pH
unit
8.08
8.05
8.02
8.05
8.05
8.12
8.12
8.24
8.01
8.01
8.05
8.10
8.12
8.10
8.03
8.09
8.12
8.10
8.10
8.06
8.10
8.23
7.53
7.50
8.12
7.96
8.05
8.01
7.76
7.80

: 10,5-11,55

PARAMETER
Conductivity P Alkalinity M Alkalinity
mhos/cm ppm CaCO3 ppm CaCO3
357
1
32
348
1
30
340
1
32
349
1
30
349
1
30
335
1
35
359
1
34
666
1
34
674
0
44
674
0
44
680
0
45
832
0
50
789
0
46
654
1
46
655
0
34
883
1
64
789
1
59
671
1
55
668
0
50
686
1
52
684
1
50
705
0
30
736
0
54
749
0
52
785
0
48
757
0
52
753
1
46
654
0
40
829
1
46
902
0
13
< 3000

<700

<700

Silica
ppm
0.5
0.4
0.5
0.5
0.5
0.5
0.6
0.5
0.3
0.3
0.4
0.4
0.5
0.7
0.5
0.7
0.8
0.7
0.7
0.5
0.4
0.5
0.6
0.5
0.5
0.3
0.5
0.4
0.5
0.6

Polymer Sulphite
ppm
ppm
35
56
33
55
30
54
32
55
32
55
32
52
34
51
46
70
54
89
54
89
55
88
102
95
99
89
85
88
85
79
80
125
69
126
59
121
55
98
48
82
42
76
60
85
71
110
68
108
75
110
85
100
85
99
75
96
11
90
12
115

<150

35 - 55

20 - 40

WATER ANALYSIS ON BOILER E- 2804 B

Date
1-Nov
2-Nov
3-Nov
4-Nov
5-Nov
6-Nov
7-Nov
8-Nov
9-Nov
10-Nov
11-Nov
12-Nov
13-Nov
14-Nov
15-Nov
16-Nov
17-Nov
18-Nov
19-Nov
20-Nov
21-Nov
22-Nov
23-Nov
24-Nov
25-Nov
26-Nov
27-Nov
28-Nov
29-Nov
30-Nov
range

pH
unit
8.34
8.33
8.28
8.26
8.26
8.33
8.34
8.60
8.50
8.50
8.48
8.63
8.58
8.46
8.55
8.15
8.18
8.15
8.16
8.17
8.12
8.62
8.32
8.35
8.25
8.00
8.08
8.12
8.41
8.48

: 10,5-11,55

PARAMETER
Conductivity P Alkalinity M Alkalinity
mhos/cm ppm CaCO3 ppm CaCO3
195
1
21
187
1
22
188
1
25
159
1
26
159
1
26
150
1
25
159
1
26
220
1
26
722
0
13
722
0
13
715
0
15
201
0
100
212
0
12
323
1
10
324
0
10
332
0
14
323
0
18
323
1
17
330
1
16
328
0
14
330
0
16
245
1
13
216
0
10
242
0
14
202
0
15
147
0
8
159
0
18
138
0
18
247
1
15
296
0
28
< 3000

<700

<700

Silica
ppm
0.7
0.5
0.6
0.5
0.5
0.5
0.6
0.5
0.6
0.6
0.5
0.6
0.6
0.6
0.6
0.5
0.7
0.5
0.6
0.6
0.7
0.4
0.5
0.5
0.4
0.4
0.6
0.5
0.3
0.4

Polymer Sulphite
ppm
ppm
20
18
22
17
20
18
21
21
21
21
21
20
21
26
10
20
15
20
15
20
18
25
18
18
21
18
19
15
22
15
25
18
26
21
21
18
26
20
32
18
31
16
10
18
10
15
17
16
14
14
11
14
12
18
12
15
36
17
34
20

<150

35 - 55

20 - 30

WATER ANALYSIS ON BOILER E- 2804 C

Date
1-Nov
2-Nov
3-Nov
4-Nov
5-Nov
6-Nov
7-Nov
8-Nov
9-Nov
10-Nov
11-Nov
12-Nov
13-Nov
14-Nov
15-Nov
16-Nov
17-Nov
18-Nov
19-Nov
20-Nov
21-Nov
22-Nov
23-Nov
24-Nov
25-Nov
26-Nov
27-Nov
28-Nov
29-Nov
30-Nov
range

pH
unit
8.07
8.10
8.12
8.12
8.12
8.15
8.18
8.24
8.11
8.11
8.12
8.16
8.18
8.21
8.32
8.13
8.21
8.26
8.30
8.25
8.18
8.23
7.88
7.84
8.14
7.88
7.98
8.00
7.90
7.86

: 10,5-11,55

PARAMETER
Conductivity P Alkalinity M Alkalinity
mhos/cm ppm CaCO3 ppm CaCO3
323
1
26
332
1
25
335
1
27
323
1
30
323
1
30
257
1
33
258
1
34
444
1
34
399
0
24
399
0
24
388
0
22
451
0
30
456
1
26
471
0
21
480
1
20
602
0
34
628
1
34
564
1
30
564
0
28
572
0
27
589
1
24
501
0
29
476
0
25
487
0
26
462
0
24
454
0
30
456
1
32
439
0
30
443
0
34
390
0
47
< 3000

<700

<700

Silica
ppm
0.8
0.7
0.5
0.6
0.6
0.6
0.7
0.6
0.4
0.4
0.4
0.5
0.5
0.5
0.5
0.6
0.6
0.6
0.5
0.4
0.4
0.5
0.5
0.6
0.6
0.5
0.4
0.8
0.6
0.5

Polymer Sulphite
ppm
ppm
30
50
32
48
30
45
32
46
32
46
32
44
26
46
38
63
38
54
38
54
40
55
49
62
46
55
40
51
37
49
38
60
34
66
34
56
37
52
41
52
46
54
35
55
39
57
37
55
33
58
41
54
40
55
46
51
80
59
85
50

<150

35 - 55

20 - 30

WATER ANALYSIS ON BOILER E- 2804 D

Date
1-Nov
2-Nov
3-Nov
4-Nov
5-Nov
6-Nov
7-Nov
8-Nov
9-Nov
10-Nov
11-Nov
12-Nov
13-Nov
14-Nov
15-Nov
16-Nov
17-Nov
18-Nov
19-Nov
20-Nov
21-Nov
22-Nov
23-Nov
24-Nov
25-Nov
26-Nov
27-Nov
28-Nov
29-Nov
30-Nov
range

pH
unit
8.12
8.11
8.10
8.12
8.12
8.15
8.12
8.08
7.99
7.99
7.98
8.04
8.12
8.18
8.15
8.01
7.98
8.01
8.07
8.12
8.13
8.03
7.82
7.91
8.12
7.82
7.85
7.89
7.71
7.82

: 10,5-11,55

PARAMETER
Conductivity P Alkalinity M Alkalinity
mhos/cm ppm CaCO3 ppm CaCO3
414
0
31
405
0
30
385
0
28
369
0
26
369
0
26
355
0
25
357
0
21
741
0
21
626
0
31
626
0
31
620
0
30
646
0
36
654
0
34
569
0
32
581
0
28
679
0
38
654
0
32
628
0
26
624
0
27
630
1
32
633
1
33
855
0
53
793
0
43
810
0
45
750
0
40
792
0
48
789
0
46
753
0
40
818
2
48
791
0
51
< 3000

<700

<700

Silica
ppm
0.5
0.6
0.4
0.6
0.6
0.6
0.6
0.6
0.4
0.4
0.3
0.4
0.5
0.4
0.4
0.4
0.5
0.6
0.6
0.7
0.5
0.6
0.4
0.5
0.5
0.5
0.8
0.7
0.5
0.6

Polymer Sulphite
ppm
ppm
40
46
38
44
37
38
34
39
34
39
34
35
32
35
74
72
52
82
52
82
50
86
72
80
72
75
69
72
62
67
55
75
51
77
46
75
42
68
49
66
55
60
80
100
86
108
82
100
82
104
93
95
93
93
89
85
92
101
93
97

< 150

35 - 55

20 - 30

WATER ANALYSIS ON BOILER E- 2901

Date
1-Nov
2-Nov
3-Nov
4-Nov
5-Nov
6-Nov
7-Nov
8-Nov
9-Nov
10-Nov
11-Nov
12-Nov
13-Nov
14-Nov
15-Nov
16-Nov
17-Nov
18-Nov
19-Nov
20-Nov
21-Nov
22-Nov
23-Nov
24-Nov
25-Nov
26-Nov
27-Nov
28-Nov
29-Nov
30-Nov
range

pH
unit
8.08
8.18
8.15
8.18
8.18
8.17
8.21
8.10
7.94
7.94
7.99
8.34
8.34
8.32
8.41
8.00
8.08
8.12
8.14
8.11
8.11
8.07
7.92
8.02
8.11
7.80
7.89
7.97
7.77
7.77

: 10,5-11,55

PARAMETER
Conductivity P Alkalinity M Alkalinity
mhos/cm ppm CaCO3 ppm CaCO3
852
1
37
870
1
36
788
1
35
789
1
34
789
1
34
780
1
28
880
1
26
662
1
26
719
0
39
719
0
39
705
0
38
754
0
38
753
0
32
698
1
26
722
0
28
739
0
38
753
0
34
693
1
32
691
0
30
701
1
29
699
0
26
705
0
32
757
0
41
759
0
40
733
0
35
848
0
49
852
0
51
846
0
51
963
2
61
917
1
61
< 3000

<700

<700

Silica
ppm
0.5
0.4
0.3
0.5
0.5
0.5
0.5
0.8
0.5
0.5
0.4
0.4
0.6
0.7
0.6
0.5
0.6
0.6
0.7
0.6
0.5
0.7
0.6
0.5
0.3
0.4
0.7
0.5
0.3
0.4

Polymer Sulphite
ppm
ppm
30
65
32
60
30
55
26
60
26
60
26
55
26
51
40
73
66
73
66
73
62
70
79
80
72
85
58
85
55
79
52
80
55
85
46
75
49
82
54
76
51
82
49
65
58
89
56
87
54
92
82
89
80
85
75
89
36
110
34
104

< 150

35 - 55

20 - 30

WATER ANALYSIS ON BOILER E- 2802

Date
1-Nov
2-Nov
3-Nov
4-Nov
5-Nov
6-Nov
7-Nov
8-Nov
9-Nov
10-Nov
11-Nov
12-Nov
13-Nov
14-Nov
15-Nov
16-Nov
17-Nov
18-Nov
19-Nov
20-Nov
21-Nov
22-Nov
23-Nov
24-Nov
25-Nov
26-Nov
27-Nov
28-Nov
29-Nov
30-Nov
range

pH
unit
10.81
10.82
10.85
10.89
10.89
10.87
10.88
10.78
10.98
10.98
10.92
10.90
10.88
10.89
10.76
10.89
10.88
10.75
10.78
10.86
10.80
10.65
10.82
10.82
10.85
10.82
10.85
10.89
10.60
10.80

: 9,5-11,00

PARAMETER
Conductivity P Alkalinity M Alkalinity
mhos/cm ppm CaCO3 ppm CaCO3
521
21
46
540
22
48
485
25
55
456
26
46
456
26
46
445
25
35
456
26
46
646
26
46
612
20
40
612
20
40
605
21
45
591
24
50
582
26
46
521
26
51
532
24
44
595
23
44
582
21
46
465
21
46
472
22
44
492
21
44
494
20
40
635
26
43
639
21
43
660
22
40
562
23
44
617
22
44
654
21
46
582
21
51
650
25
50
588
26
50
<2000

<400

<400

Silica
ppm
0.5
0.4
0.5
0.5
0.5
0.4
0.5
0.6
0.7
0.7
0.5
0.4
0.5
0.4
0.5
0.5
0.6
0.8
0.7
0.5
0.5
0.8
0.5
0.4
0.5
0.4
0.5
0.5
0.4
0.5

Polymer Sulphite
ppm
ppm
38
34
40
35
35
38
34
34
34
34
35
33
32
34
43
37
43
33
43
33
42
30
54
35
51
36
46
39
46
38
46
37
46
34
40
32
39
29
36
28
39
24
33
35
37
36
35
35
36
37
45
29
46
32
46
34
79
35
69
37

<30

25 - 45

20 - 30

pH Graphics ( Range : 10,5 - 11,5 )


E- 2804 A
10.50

9.00
7.50

E- 2804 C
10.50
9.00
7.50

E-2901
10.50
9.00
7.50

E-2804B
10.50
9.00
7.50

E-2804 D
10.50
9.00
7.50

E- 2802
12.00
10.50
9.00
7.50

SULFITE Graphics ( Range : 20 - 30 )


E- 2804 A

150
100
50

E- 2804 C

70
50
30
10

E- 2901

130
80
30

E- 2804 B
45
35
25
15
5

E- 2804 D

70

50
30

10

E- 2802

50
30
10

SILICA Graphics ( Range : <150 )


E-2804 A
5.0

2.5
0.0

E- 2804 C
5.0
2.5

0.0

E- 2901
5.0

2.5
0.0

E- 2804 B

5.0

2.5
0.0

E- 2804 D

5.0
2.5
0.0

E- 2802
5.0
2.5
0.0

POLYMER Graphics ( Range : 35 - 55 )


E- 2804 A
100
80
60
40
20

E-2804 C

43

23
3

E- 2901

90
70
50
30
10

E-2804 B

32
22
12

E-2804 D
70
50
30

10

E- 2802
100
80

60
40
20

ALKALINITY Graphics ( Range : <700 P/M )

E- 2804 A
80
50
20
-10

E- 2804 C
80

50
20
-10

E- 2901
80
50
20
-10

E- 2804 B
80
50
20
-10

E- 2804 D
80
50
20
-10

E- 2802
80
50

20
-10

CONDUCTIVITY Graphics ( Range : <3000 )


E- 2804 A
1600
1100

600
100

E- 2804 C
1600

1100
600

100

E- 2804 B
1600
1100

600
100

E- 2804D
1600

1100
600
100

E- 2802
1000
700

400
100

E- 2901
1600
1100

600
100

CHEMICAL CONSUMPTION (kilograms)

Date

Sulfite
S-36p

1-Nov
2-Nov
3-Nov
4-Nov
5-Nov
6-Nov
7-Nov
8-Nov
9-Nov
10-Nov
11-Nov
12-Nov
13-Nov
14-Nov
15-Nov
16-Nov
17-Nov
18-Nov
19-Nov
20-Nov
21-Nov
22-Nov
23-Nov
24-Nov
25-Nov
26-Nov
27-Nov
28-Nov
29-Nov
30-Nov

30

30

Total

270

30

Chemical Product
Polymer Neutralizing Amine Filming Amine
S-468
S- 432
S-459

10

50

10

50

10

10

50

10

50

150

30

30

30

10

30

30

10

30

10

30

Price
S-36 P
S-468
S-432
S-459

USD/Mlbs steam

Target Konsumsi
Kg/month Kg/day
1.38
2.56
6.41
3.09

Sulphite
Poly
Morpholine
Amine

12.94

108.6
108.6
135.7
81.4

3.62
3.62
4.52
2.71

372.6

128

961.5

92.7

1554.8

STATISTICS ANALYSIS
MONTH

BOILER

E-2804
#A

E-2804
#C

N
o
v
E-2901
2
0
1
0

E-2802

E-2804
#D

E-2804
#B

STATISTICS

pH
unit

Lowest Point
Highest Point
Average
LOWER control Limit point
UPPER control Limit point
in the range control Limit point

7.50
8.24
8.02
30
0
0

% in control range
Lowest Point
Highest Point
Average
LOWER control Limit point
UPPER control Limit point
in the range control Limit point
% in control range
Lowest Point
Highest Point
Average
LOWER control Limit point
UPPER control Limit point
in the range control Limit point
% in control range

PARAMETER
Conductivity P Alkalinity M Alkalinity
mhos/cm
ppm CaCO3
ppm CaCO3

Silica
ppm

Polymer
ppm

Sulphite
ppm

335.00
902.00
643.73

0.00
1.00
0.53

13.00
64.00
42.57

0.30
0.80
0.51

0
28

0
28

0
28

0
28

11.00
102.00
56.77
8
14
7

0.00

90.32

90.32

90.32

90.32

22.58

0.00

7.84
8.32
8.11
30
0
0

257.00
628.00
442.20

0.00
1.00
0.47

20.00
47.00
28.67

0.40
0.80
0.55

0
30

0
30

0
30

0
30

26.00
85.00
40.20
10
2
17

44.00
66.00
53.40
0
30
0

0.00

96.77

96.77

96.77

96.77

54.84

0.00

7.77
8.41
8.08
30
0
0

662.00
963.00
771.20

0.00
2.00
0.47

26.00
61.00
36.87

0.30
0.80
0.52

0
30

0
30

0
30

0
30

26.00
82.00
50.83
8
13
11

51.00
110.00
77.13
0
30
0

0.00

100.00

100.00

100.00

100.00

36.67

0.00

Lowest Point
Highest Point
Average
LOWER control Limit point
UPPER control Limit point
in the range control Limit point

10.60
10.98
10.84
0
0
30

445.00
660.00
558.23

20.00
26.00
23.10

35.00
55.00
45.30

0.40
0.80
0.52

0
30

0
30

0
30

0
30

32.00
79.00
42.93
4
2
24

24.00
39.00
33.90
0
26
4

% in control range

96.77

96.77

96.77

96.77

96.77

77.42

12.90

Lowest Point
Highest Point
Average
LOWER control Limit point
UPPER control Limit point
in the range control Limit point

7.71
8.18
8.02
30
0
0

355.00
855.00
577.62

0.00
2.00
22.67

21.00
53.00
45.29

0.30
0.80
0.53

0
30

0
30

0
30

0
30

32.00
93.00
45.43
4
16
10

35.00
108.00
33.57
0
30
0

% in control range

0.00

96.77

96.77

96.77

96.77

32.26

0.00

Lowest Point
Highest Point
Average
LOWER control Limit point
UPPER control Limit point
in the range control Limit point

8.00
8.63
8.33
30
0
0

138.00
722.00
283.13

0.00
1.00
0.43

8.00
100.00
20.13

0.30
0.70
0.54

0
30

0
30

0
30

0
30

10.00
36.00
20.03
29
0
1

14.00
26.00
18.33
19
0
11

% in control range

0.00

96.77

96.77

96.77

96.77

3.23

35.48

MONTH

Nov-10

54.84

E-2804 #C

63.13

E-2901

62.38

51.00
126.00
86.87
0
29
0
54.84

63.13

62.38

82.03

59.91

60.83

Average

% TOTAL ACHIEVEMENT
E-2804 #A

% TOTAL
ACHIEVEMENT

E-2802

82.03

E-2904 #D

59.91

E-2804 #B

60.83

63.85

WATER ANALYSIS ON FEED WATER D- 2713

Date
1-Nov
2-Nov
3-Nov
4-Nov
5-Nov
6-Nov
7-Nov
8-Nov
9-Nov
10-Nov
11-Nov
12-Nov
13-Nov
14-Nov
15-Nov
16-Nov
17-Nov
18-Nov
19-Nov
20-Nov
21-Nov
22-Nov
23-Nov
24-Nov
25-Nov
26-Nov
27-Nov
28-Nov
29-Nov
30-Nov
range

pH
unit
9.10
9.02
8.99
9.03
9.03
9.00
9.03
8.78
8.79
8.79
8.68
8.82
8.88
8.90
8.85
9.13
8.98
8.89
8.80
8.88
8.82
9.12
7.58
7.62
8.12
8.18
8.57
8.46
9.14
8.78
7,0 - 8,5

PARAMETER
Conductivity P Alkalinity M Alkalinity
mhos/cm ppm CaCO3
ppm CaCO3
12.4
0
10
13.5
0
9
12.5
0
8
12.3
0
9
12.3
0
9
12.7
0
10
12.3
0
8
10.1
0
8
12.4
0
4
12.4
0
4
12.5
0
6
10.9
0
3
12.4
0
6
11.1
0
10
11.2
0
11
9.7
0
3
10.1
0
9
11.1
0
8
11.0
0
6
11.2
0
6
11
0
4
10.1
0
10
18.3
0
6
18.2
0
5
17.5
0
7
16.6
0
8
6.5
0
8
8.3
0
7
10.8
0
10
8.0
0
7
<100

Silica
ppm
0.6
0.4
0.3
0.4
0.4
0.3
0.3
0.4
0.4
0.4
0.5
0.5
0.6
0.6
0.6
0.4
0.5
0.5
0.5
0.4
0.5
0.5
0.4
0.4
0.3
0.5
0.3
0.4
0.5
0.6

Sulphite
ppm
2.5
2.8
2.5
2.5
2.5
3.0
3.0
3.0
3.5
3.5
3.2
3.5
2.5
3.0
3.0
3.5
3.5
3.5
4.0
3.0
2.5
4.5
4.5
3.5
3.2
3.0
4.5
4.0
2.5
3.5

0,01 - 1

2,0 - 5,0

WATER ANALYSIS ON FEED WATER D-2713


25

20
15
10

5
0
-5

pH unit
Conductivity
P Alkalinity
M Alkalinity
Silica

Sulphite

WATER ANALYSIS ON FEED WATER D- 2705

Date

pH
unit
8.90
8.89
8.87
8.90
8.90
8.87
8.89
8.88
8.82
8.82
8.80
9.16
9.09
9.01
9.05
9.49
9.19
9.10
9.13
9.11
9.15
9.01
8.23
8.25
8.25
8.75
8.68
8.52
8.75
9.00

1-Nov
2-Nov
3-Nov
4-Nov
5-Nov
6-Nov
7-Nov
8-Nov
9-Nov
10-Nov
11-Nov
12-Nov
13-Nov
14-Nov
15-Nov
16-Nov
17-Nov
18-Nov
19-Nov
20-Nov
21-Nov
22-Nov
23-Nov
24-Nov
25-Nov
26-Nov
27-Nov
28-Nov
29-Nov
30-Nov
range

7,0 - 8,5

PARAMETER
Conductivity P Alkalinity M Alkalinity
mhos/cm ppm CaCO3 ppm CaCO3
11.4
0
8
12.5
0
7
11.0
0
6
11.1
0
8
11.1
0
8
11.0
0
7
11.5
0
5
12.5
0
5
21.5
0
4
21.8
0
4
20.2
0
5
30.1
0
3
21.5
0
5
18.2
0
9
18.8
0
8
16.0
0
4
15.9
0
8
17.4
0
8
17.6
0
7
18.0
0
6
18.1
0
4
6.90
0
9
7.70
0
6
7.80
0
6
9.60
0
6
4.20
0
6
5.80
0
6
8.50
0
8
6.70
0
8
9.30
0
7
<100

Silica
ppm
0.7
0.5
0.4
0.5
0.5
0.4
0.5
0.5
0.4
0.4
0.5
0.5
0.5
0.6
0.6
0.5
0.5
0.6
0.5
0.5
0.5
0.6
0.4
0.4
0.4
0.3
0.4
0.5
0.5
0.5

Sulphite
ppm
2.0
2.4
2.2
2.0
2.0
2.2
2.5
2.5
3.5
3.5
3.0
4.0
3.0
3.0
3.5
3.5
3.5
3.0
3.0
2.5
2.5
4.0
4.5
4.0
3.5
4.0
4.0
4.0
2.5
3.5

0,01 - 1

2,0 - 5,0

WATER ANALYSIS ON FEED WATER D-2705


pH unit

25
Conductivity

20
15

P Alkalinity

10

M Alkalinity

0
-5

Silica
Sulphite

STEAM PRODUCTION DATA


Date

Tons/day

01-Nov-10
02-Nov-10
03-Nov-10
04-Nov-10
05-Nov-10
06-Nov-10
07-Nov-10
08-Nov-10
09-Nov-10
10-Nov-10
11-Nov-10
12-Nov-10
13-Nov-10
14-Nov-10
15-Nov-10
16-Nov-10
17-Nov-10
18-Nov-10
19-Nov-10
20-Nov-10
21-Nov-10
22-Nov-10
23-Nov-10
24-Nov-10
25-Nov-10
26-Nov-10
27-Nov-10
28-Nov-10
29-Nov-10
30-Nov-10

1530
1536
1550
1553
1553
1555
1546
1556
1543
1521
1511
1519
1528
1530
1521
1521
1530
1471
1446
1551
1534
1544
1428
1584
1553
1549
1549
1544
1547
1541

TOTAL:
Cost of Chemical, USD
Cost/MMLbs steam, USD

45,944.00 Tons Steam


101,086,908.69 Lbs Steam
1,554.80
15.38 USD/MMLbs Steam

MONTHLY REPORT
LNG ARUN SULFURE RECOVERY UNIT - BOILER
Attention
Copy to

:
:

Nurdin Ginting (Sulfure Recovery Unit - Supt)


Jailani Ibrahim (T & ES - Superintendent)
Yusriadi ( Process Engineer )

Month of service
Date of report

:
:

Nov-10
4-Dec-10

Dear Sir,
Complying with the service contract agreement for Boiler treatment program and service at PT. Arun,Starborn technical service
team did the day to day stock control, chemical filling, water sampling and analysis and reporting, including
recommendation to act to control the boiler/condensate quality.
The attached the monitoring result for the whole Nov 2010,and we can find the followings:

Boiler water quality:


- Boilers are Under investigation By Starborn team & T & ES.
All pump injection chemical are running well.
- pH at E-2804 A-D & E- 2901 are still under range due to unqualifide BFW
- The Cont B/d Sample of E - 2804 A, B, C & D taken at line of Intermitten B/d.

CONDENSATE Return
- The pH, Filming and Iron level are controlled well in the condensate line
- Sample point at steam Condensate return D - 2707 still not ready to use ( Plugged ).

CHEMICAL consumption
Based on the attached chemical consumption and the total steam production on Nov 2010 as follows:
Chemical Cost : USD
1,554.80
Steam production: MMlbs
101,086.0
Steam Cost is : USD/MMLbs
15.38
Hope that this report can give you value added.

Regards,
Aecknowledge by,

Yamin A. N.
Starborn Chemical

Nurdin Ginting
Sulfure Recovery Unit Supt.

Jailani Ibrahim
T & ES Supt.

pH STEAM CONDENSATE (DATA TAKEN FROM UTL LAB./STARBORN)


STEAM CONDENSATE
DATE
1-Nov
2-Nov
3-Nov
4-Nov
5-Nov
6-Nov
7-Nov
8-Nov
9-Nov
10-Nov
11-Nov
12-Nov
13-Nov
14-Nov
15-Nov
16-Nov
17-Nov
18-Nov
19-Nov
20-Nov
21-Nov
22-Nov
23-Nov
24-Nov
25-Nov
26-Nov
27-Nov
28-Nov
29-Nov
30-Nov

E- 2804 A E- 2804 B E- 2804 C E- 2804 D E- 2901


8.34
8.30
8.33
8.34
8.34
8.25
8.26
8.26
8.20
8.20
8.22
8.20
8.21
8.26
8.24
8.26
8.26
8.81
8.75
8.75
8.29
8.26
8.44
8.44
8.46
8.25
8.26
8.44
8.36
8.25

8.46
8.44
8.45
8.46
8.46
8.42
8.46
8.40
8.28
8.28
8.35
8.35
8.34
8.32
8.36
8.28
8.32
8.82
8.89
8.89
8.25
8.21
8.75
8.24
8.26
8.26
8.32
8.35
8.22
8.26

8.58
8.56
8.55
8.51
8.51
8.55
8.51
8.46
8.54
8.54
8.62
8.68
8.55
8.51
8.50
8.48
8.46
8.66
8.96
8.96
8.29
8.18
8.66
8.33
8.34
8.21
8.21
8.38
8.31
8.34

8.45
8.44
8.42
8.40
8.40
8.38
8.40
8.51
8.44
8.44
8.47
8.40
8.51
8.55
8.57
8.59
8.68
8.51
8.85
8.85
8.38
8.26
8.72
8.18
8.21
8.34
8.34
8.28
8.37
8.34

8.51
8.50
8.52
8.46
8.46
8.34
8.37
8.34
8.28
8.28
8.22
8.25
8.26
8.21
8.26
8.25
8.96
8.26
8.96
8.96
8.30
8.34
8.82
8.10
8.18
8.34
8.32
8.15
8.29
8.26

*) Note : sample point at D- 2707 no sample 'cause Plugged.

D- 2802 E- 2708 B
8.12
8.15
8.18
8.21
8.21
8.25
8.28
8.26
8.36
8.36
8.30
8.30
8.32
8.34
8.35
8.35
9.12
8.30
9.01
9.01
8.44
8.46
8.62
8.25
8.26
8.38
8.34
8.25
8.31
8.16

7.80
7.82
7.77
7.89
7.89
7.88
7.89
7.87
8.00
8.00
8.02
8.01
8.18
8.10
8.10
8.03
7.98
8.05
7.85
7.85
8.06
8.09
7.82
7.33
7.46
8.09
8.08
7.50
9.50
9.46

E - 2801

E- 2903

8.12
8.15
8.10
8.12
8.12
8.15
8.18
8.21
9.19
9.19
9.10
9.05
9.09
8.98
8.98
8.84
8.46
8.75
8.68
8.68
8.41
8.40
8.55
8.55
8.51
9.04
8.98
8.48
8.64
8.51

7.98
7.99
8.08
8.10
8.10
8.08
8.12
8.08
8.06
8.06
8.10
8.06
8.05
8.08
8.06
8.12
9.01
8.01
8.55
8.55
8.13
8.18
8.40
8.12
8.18
8.33
8.32
8.22
8.32
8.34

D - 2707

Analisa Residual Filming Amine & total Fe

Wednesday, Oct 06, 2010

PARAMETER

pH
Conductivity
Total Fe
Residual Amine
Oxygen content

RANGE

7.0 - 8.5
< 1.0
0.01-1ppm
< 10 ppb

Steam Condensate return


D-2707 D-2708 B E-2801 E-2903
7.34
10.5
0.07
0.52

8.08
11.5
0.04
0.45

7.65
12.7
0.03
0.38

BFW
D-2705 D-2713
8.85
11.8
0.02
0.33
7

8.96
12.8
0.01
0.28
7

*) sample point at 2707 no sample 'cause plug

Wednesday, Oct 13, 2010


PARAMETER

pH
Conductivity
Total Fe
Residual Amine
Oxygen content

RANGE

7.0 - 8.5
< 1.0
0.01-1ppm
< 10 ppb

Steam Condensate return


D-2707 D-2708 B E-2801 E-2903
7.52
9.8
0.07
0.48

8.90
10.5
0.04
0.33

8.15
13.3
0.03
0.35

BFW
D-2705 D-2713
8.9
5.3
0.04
0.25
7

8.92
8.5
0.02
0.22
7

Wednesday, Oct 20, 2010


PARAMETER

pH
Conductivity
Total Fe
Residual Amine
Oxygen content

RANGE

7.0 - 8.5
< 1.0
0.01-1ppm
< 10 ppb

Steam Condensate return


D-2707 D-2708 B E-2801 E-2903
7.85
10.0
0.05
0.55

8.68
11
0.03
0.35

8.55
12.2
0.05
0.4

BFW
D-2705 D-2713
8.11
8.8
0.05
0.28
7

8.23
8.7
0.02
0.24
7

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