Bohler Thyssen Welding USA Inc.

Bohler Thyssen Welding Canada Ltd.

P. O. Box 721678

22 LePage Court

10401 Greenbough Drive

Downsview

Stafford,Texas 77477 USA

Ontario M3J IZ9 Canada

Tel.: (281) 499-1212

Tel.: (416) 638-3253

Fax: (281) 499-4347

Fax: (416) 638-4632

e-mail: fluening@btwusa.com

e-mail: custsvc.cdn@btwusa.com

www.btwusa.com

www.btwcan.com

Printed in Germany BTW USA/CAN 01.03 5000

forwarded by:

Welding filler metals

Thyssen

Haendler_USA

03.04.2003

15:53 Uhr

Seite 3

List of contents

Unalloyed and low-alloyed

Page

Coated electrodes
for the welding of low-alloyed, creep resistant steels .......................................................................................... 4
for the welding of low-alloyed steels and fine-grained structural steels .......................................................... 5
for the vertical-down welding of pipelines ................................................................................................................ 5

Welding rods
for the oxyacetylene welding of unalloyed and low-alloyed steels .................................................................... 6
for the GTAW welding of unalloyed, low-alloyed and creep resistant steels .................................................. 6

GMAW solid wires

for the welding of unalloyed, low-alloyed, creep resistant and fine-grained structural steels ...................... 7

SAW solid wires

for the submerged-arc welding of unalloyed, low-alloyed steels, creep resistant
and fine-grained structural steels ................................................................................................................................ 8

Flux-cored wires (FCW)

for the welding of unalloyed, low-alloyed steels and fine-grained structural steels ...................................... 9
for the welding of stainless steels .............................................................................................................................. 9

Sub-arc wire and flux combinations

for the submerged arc welding of unalloyed, low-alloyed steels and fine-grained structural steels 1011
for the submerged arc welding of high-alloyed and creep resistant steels .................................................... 11

High alloyed
Thermanit welding filler metals
for
for
for
for
for
for
for
for

the
the
the
the
the
the
the
the

welding
welding
welding
welding
welding
welding
welding
welding

of
of
of
of
of
of
of
of

stainless steels/cast steel grades .................................................................................... 1213

stainless steels/cast steel grades and Ni-base alloys.......................................................... 14
heat-resistant steels/cast steel grades and alloys ...................................................... 1516
high alloyed creep resistant steels/cast steel grades and Ni-base alloys ...................... 17
cryogenic steels/cast steel grades .......................................................................................... 18
non-magnetic (AMAGNIT) steels/cast steel grades .......................................................... 18
austenite-ferrite joints .............................................................................................................. 19
intermediate / buffer layers ...................................................................................................... 19

Bare electrodes and welding rods

for the welding of aluminium and aluminium alloys ............................................................................................ 20

Spools for GMAW-wires and coil dimensions

Pay off packs

............................................................................................

2122

........................................................................................................................................................................................................
..........................................................................................

24

............................................................................................................................

25

WRC (Welding Research Council) Diagram 1992

Schaeffler diagram / DeLong diagram

23

Welding positions according to ISO 6947

..................................................................................................................

26

Haendler_USA

03.04.2003

15:53 Uhr

Seite 4

Coated electrodes

Proven Expertise in Welding Technology

for the welding of low-alloyed creep resistant steels

Brand name

SH Kupfer 1 K*
SH Kupfer 1 TR*
SH Schwarz 3 K
SH Schwarz 3 KR
SH Schwarz 3 MK
SH Schwarz 3 T
SH Schwarz 3 TR
Thyssen Chromo 1*
Thyssen Chromo 2 *
Thyssen Chromo 2 V *
Thyssen Chromo 3 V *
Thyssen Chromo 5 *

Classification
AWS A 5.5

EN 1599

E8018B2
E8013G
E7015-G (E7015-A1 mod.)
E7015-G (E7015-A1 mod.)
E7018-G (E7018-A1 mod.)
E8013G
E8013G
E8018B2
E9015B3
E9015-G
E9015-G
E8015B6

E
E
E
E
E
E
E
E
E
E
E
E

CrMo1 B 4 2 H5
CrMo1 R 1 2
Mo B 4 2 H5
Mo B 4 2 H5
Mo B 4 2 H5
Mo R 1 2
Mo R 1 2
CrMo1 B 4 2 H5
CrMo2 B 4 2 H5
ZCrMoV 2 B 4 2 H5
ZCrMoV 3 B 4 2 H5
CrMo5 B 4 2 H5

* Heat treatment stress relieved

(for 9 % and 12 % Cr-steels see page 17;Thermanit MTS...)

Current
type
and
polarity
=
=
=
=
=
=
=
=
=
=
=
=

+
/~
+
+
+
/~
/~
+
+
+
+
+

Mechanical properties of the

weld metal according to EN 1597-1
Yield strength
0.2%
N/mm2

490
390
490
480
490
470
450
450
440
540
570
490

(min. values at RT)

Impact values
Tensile
CVN
strength
2
in J
N/mm

580
490
570
560
570
560
530
540
550
670
700
620

40 C
40 C
40 C

40 C
40 C
40 C

110
70
47
47
47
50
50
120
80
55
55
70

Temperature in F see page 5

Haendler_USA

03.04.2003

15:53 Uhr

Seite 5

Coated electrodes

for the welding of low-alloyed steels and fine-grained structural steels

Current type and polarity: = +
Brand name

SH Ni 2 K 70
SH Ni 2 K 80 *
SH Ni 2 K 90
SH Ni 2 K 100
SH Ni 2 K 130
SH Patinax Kb
SH Schwarz 3 K
SH Schwarz 3 K Ni
SH V 1
SH V 370
Thyssen NiMo 100 *
Union 7018

Classification
AWS A 5.1
AWS A 5.5

EN 499
EN 757

E8018C1
E7018C2L
E10018M
E11018G (E11018-M mod.)
E12018G (E12018-M mod.)
E7015G
E7015G (E7015-A1 mod.)
E9018G
E8018G (E8018-C3 mod.)
E8018C3
E10018G (E10018-D2 mod.)
E70181

E 46 6 2 Ni B 42 H5
E 46 6 3 Ni B 32 H5
E 55 5 2 NiMo B 42 H5
E 69 5 Mn 2 NiCrMo B 42 H5
E 89 4 Mn 2 Ni 1 CrMo B 42 H5
E 38 3 Z 1 NiCu B 42
E 50 4 Mo B 42
E 50 4 1 NiMo B 42 H5
E 50 6 Mn 1 Ni B 42 H5
E 46 6 1 Ni B 42 H5
E 62 4 Mn 1 NiMo B 42 H5
E 42 5 B 32 H5

Mechanical properties of the weld

metal according to EN 1597-1
(min. values at RT)
Yield strength Tensile Impact values
0.2%
strength
CVN
N/mm2
N/mm2
in J

470
480
580
700
880
390
490
540
500
470
600
420

* Heat treatment stress relieved

560
570
690
750
920
480
570
620
580
550
690
510

80 C
105 C
50 C
50 C
45 C
40
40
60
60
40
50

C
C
C
C
C
C

47
40
47
47
47
150
47
50
50
50
47
47

Temperature in F see below

for the vertical-down welding of pipelines

Current type and polarity: = +
Brand name

Thyssen Cel 70
Thyssen Cel 75
Thyssen Cel 80
Thyssen Cel 90

Classification
AWS A 5.1
AWS A 5.5

EN 499

E6010
E7010P1
E8010P1
E9010G

E 42 2 C 25
E 42 2 C 25
E 46 3 C 25
E 50 3 1 Ni C 25

Mechanical properties of the weld

metal according to EN 1597-1
(min. values at RT)
Yield strength Tensile Impact values
0.2%
strength
CVN
N/mm2
N/mm2
in J

420
420
460
530

510
530
550
630

20 C
20 C
30 C
40 C

50
55
47
47

Temperature in F see below

Survey/comparison chart of values C / F

20
30
40
45
50
60
70
80
110
120
196

4
22
40
49
58
76
94
112
166
184
320.8

Haendler_USA

03.04.2003

15:53 Uhr

Seite 6

Welding rods

for the oxyacetylene welding of unalloyed and low-alloyed steels

Brand name

Classification
AWS A 5.2

EN 12536

Union CrMo

R65-G

Union Gelb B

Typical analysis %

Si

Mn

Cr

Mo

Ni

OV

0.12

0.10

0.80

1.20

0.50

R45

OI

0.08

0.10

0.50

Union Mo

R60-G

OIV

0.12

0.10

1.00

0.50

Union Rot N

R60

OIII

0.10

0.10

1.10

0.50

Union Schwarz

R60

OII

0.17

0.20

0.80

Union 37

R45

OI

0.08

0.45

for the GTAW welding of unalloyed, low-alloyed and creep resistant steels
Current type and polarity: = shielding gas: Argon (acc. to EN 439)
Brand name

Classification
AWS A...

EN 1668
EN 12070

Typical analysis %
C

Si

Mn

Cr

Mo

Ni

Union I CrMo

5.28

ER80SG

W CrMo1Si

0.10

0.60

1.00

1.10

0.50

Union I CrMo 5

5.28

ER80SB6

W CrMo5Si

0.08

0.35

0.55

6.00

0.65

Union I CrMo 910

5.28

ER90SG

W CrMo2Si

0.07

0.60

1.00

2.55

1.00

Union I Cr2WV

5.28

ER90SG

W ZCrWV2

0.07

0.30

0.50

2.20

W = 1.7; V = 0.22; Ti = 0.05; N = 0.01; B = 0.003

Union I CrMoVTi B 5.28

ER90SG

W ZCrMoV2

0.05

0.30

0.50

2.20

1.00

V = 0.22; Ti = 0.05; B = 0.003

Union I Mo

5.28

ER80SG

W2Mo / W MoSi

0.10

0.60

1.15

0.50

Union I 1.2 Ni

5.28

ER80SG

W 42 6 W3Ni1

0.10

0.70

1.40

1.30

Union l 2.5 Ni

5.28

ER80SNi2

W 46 6 W2Ni2

0.08

0.60

1.00

2.35

Union I 52

5.18

ER70S6

W42 5 W3Si1

0.08

0.85

1.50

(for 9 % and 12 % Cr-steels see page 17; Thermanit MTS...)

Others

Haendler_USA

03.04.2003

15:53 Uhr

Seite 7

GMAW solid wires

for the welding of unalloyed, low-alloyed, creep resistant and fine-grained structural steels
Current type and polarity: = + shielding gases: acc. EN 439
Brand name

Classification
AWS A...

EN...

Thyssen K Nova

5.18 ER70S-G

440

Thyssen K Nova Ni

5.28 ER80S-G

440

Thyssen NiMo 80

5.28 ER90S-G

Thyssen Rob 2

5.18 ER70S6

440

Thyssen Rob 3

5.18 ER70S6

440

Union I CrMo*

5.28 ER80SG

Union I CrMo 5*

Shiel- Mechanical properties of the weld

metal according to EN 1597-1
ding
(min. values at RT)
gas** Yield strength Tensile Impact values
EN 439

0.2%
N/mm2

strength
N/mm2

G 42 4 C G0 / G 46 4 M G0

C1
M21

440
470

550
580

40 C
40 C

50
65

G 46 4 C G3Ni1 / G 46 5 M G3Ni1

C1
M21

470
500

560
590

50 C
50 C

45
80

C1
M21

550
590

640
680

40 C
40 C

50
55

G 42 2 C G3Si1 / G 42 4 M G3Si1

M21

450

570

40 C

50

G 46 2 C G4Si1 / G 46 4 M G4Si1

M21

490

600

40 C

50

12070 G CrMo1Si

M21

450

560

80

5.28 ER80SB6

12070 G CrMo5Si

M12

450

550

100

Union I CrMo 910* 5.28 ER90SG

12070 G CrMo2Si

M21

460

570

65

Union I Mo

5.28 ER80SG

440 G2Mo
12070 G MoSi

M21

490

600

90

Union K 5 Ni

5.28 ER80SG

440

G 46 3 C G3Ni1 / G 50 5 M G3Ni1

M21

490

600

Union K 40

5.18 [ER70S3 (mod.)]

ER70SG

440

G2Si1 (mod.)

M21

360

440

Union K 52

5.18 ER70S6

440

G 42 2 C G3Si1 / G 42 4 M G3Si1

M21

450

570

40 C

50

Union K 56

5.18 ER70S6

440

G 46 2 C G4Si1 / G 46 4 M G4Si1

M21

480

580

40 C

50

Union MoNi

5.28 ER90SG

M21

620

700

60 C

40

Union NiMoCr

5.28 ER100S-G
12534 G 69 3 C GMn4Ni1.5CrMo /
[ER100S1 (mod.)]
G 69 5 M GMn4Ni1.5CrMo

M21

720

780

60 C

45

Union Ni 2,5

5.28 ER80SNi2

440

G 50 6 M G2Ni2

M21

510

620

70 C

50

Union Patinax

5.18 ER70SG

440

G 42 3 C G0 / G 46 4 M G0

M21

450

570

Union X 85

5.28 ER110SG

12534 G 69 3 C GMn4Ni1.5CrMo /
G 79 4 M GMn4Ni1.5CrMo

M21

770

880

50 C

45

Union X 90

5.28 ER120SG

12534 G 89 5 M GMn4Ni2CrMo

M21

890

950

40 C

50

Union X 96

5.28 ER120SG

12534 G 89 4 M GMn4Ni2CrMo

M21

930

980

40 C

40

12534 G 55 4 C GMn3Ni1Mo / G 55 4 M GMn3Ni1Mo

12534 G 55 3 C GMn3Ni1Mo / G 62 5 M GMn3Ni1Mo

* Mechanical properties in tempered condition. M2I = Argon with 15-25 % CO2

* * Use of other mixed gases or pure CO2 is possible; in this case mechanical properties will change.

CVN
in J

50 C

50
80

90

Temperature in F see page 5

Haendler_USA

03.04.2003

15:53 Uhr

Seite 8

SAW solid wires

for the submerged-arc welding of unalloyed, low-alloyed steels, creep resistant and
fine-grained structural steels
Brand name

Classification

AWS A...

EN...

Union S 1

5.17

EL12

756

Union S 1 CrMo 2

5.23

EB3R

Union S 1 CrMo 2 V

5.23

EG

Union S 1 CrMo 3 V

5.23

Union S 1 CrMo 5

Typical bare electrode analysis %

Mn

Mo

Cr

Ni

S1

0.10

0.50

12070

S CrMo 2

0.10

0.50

1.00

2.40

S. P 0.010

12070

S ZCrMoV2

0.12

0.60

1.00

2.50

0.30 V; 0.02 Nb

EG

12070

S ZCrMoV3

0.13

0.60

1.00

3.10

0.30 V; 0.02 Nb

5.23

EB6

12070

S CrMo5

0.08

0.50

0.60

5.80

0.30 Si

Union S CrMoVTiB

5.23

EG

12070

SZ CrMoV2

0.06

0.70

1.00

2.20

0.20 V; 0.03 Ti;

0.002 B

Union S Cr2WV

5.23

EG

12070

SZ CrWV2

0.05

0.90

2.10

1.70 W; 0.2 V;
0.05 Nb

Union S 2

5.17

EM12

756

S2

0.10

1.00

Union S 2 CrMo

5.23

EB2R

12070

S CrMo1

0.12

0.80

0.50

1.20

Union S 2 Mo

5.23

EA2

756

12070

S2Mo / S Mo

0.10

1.00

0.50

Union S 2 Ni 2.5

5.23

ENi2

756

S2Ni2

0.10

1.00

2.50

Union S 2 Ni 3.5

5.23

ENi3

756

S2Ni3

0.09

0.90

3.30

Union S 2 Ni 370

5.23

EG [ENi1 (mod)] 756

S2Ni1.5

0.08

0.95

1.30

Union S 2 NiMo 1

5.23

ENi1

756

S Z2 Ni1

0.11

1.00

0.25

0.90

Union S 2 Si

5.17

EM12K

756

S2Si

0.10

1.00

Union S 3

5.17

EH10K

756

S3

0.12

1.50

Union S 3 Mo

5.23

EA4

756

12070

S3Mo / S MnMo

0.12

1.50

0.50

Union S 3 NiMo

5.23

EG [EF1 (mod)]

756

S3Ni1.5Mo

0.08

1.50

0.45

1.50

Union S 3 NiMo 1

5.23

EG [EF3 (mod)]

756

S3Ni1Mo

0.12

1.60

0.60

0.95

Union S 3 NiMoCr

5.23

EG [EF6 (mod)]

756

prEN
14295

S3Ni2.5CrMo

0.14

1.70

0.60

0.35

2.10

Union S 3 Si

5.17

EH12K

756

S3Si

0.10

1.70

Union S 4 Mo

5.23

EA3

756

S4Mo

0.12

2.00

0.50

(for 9 % and 12 % Cr-steels see page 17;Thermanit MTS...)

Others

S. P 0.010

0.35 Si

0.30 Si

Haendler_USA

03.04.2003

15:53 Uhr

Seite 9

Flux-cored wires (FCW)

for the welding of unalloyed, low-alloyed steels and fine-grained structural steels
Current type and polarity: = + shielding gas acc. EN 439
Brand name

Classification
AWS A...

EN 758
EN 12071

Thyssen BA 70

5.20 E70T-5 / E70T-5MH4

5.20 E70T-5 / E70T-5MH4

Thyssen MV CrMo*
Thyssen MV Mo
Thyssen MV 70

5.28 E80C-B2H4
5.28 E80C-GH4
5.18 E70C-6 MH4

Thyssen RV 71
Thyssen RV 72

5.20 E71T-1MJH4
5.20 E71T-1H4

Thyssen TG 50 B

5.20
5.20
5.20
5.20
5.29
5.18
5.18

Thyssen TG
Thyssen TG
Thyssen TG
Thyssen TG
Thyssen TG

50
50
50
50
55

C
M
Ni
Fe
Fe

Thyssen TO 15
Thyssen TO 80 Ni

Shielding
gas
EN 439

T 42 4 B M3 H5 /
T 42 4 B C3 H5

5.20 E71T-GS
5.29 E71T-8-Ni1

(min. values at RT)

Impact values
Yield strength Tensile
CVN
0.2%
strength
2
2
in J
N/mm
N/mm

M21
C1

420
420

520
520

40 C
40 C

50
50

M21
M21
M21

470
490
420

560
560
520

10 C
10 C
40 C

80
80
47

T 42 2 P M 1 H5
T 42 2 P C 1 H5

M21
C1

420
420

520
520

20 C
20 C

70
80

T
T
T
T
T
T
T

C1
M21
C1
M21
M21
M21
M21

420
420
500
460
500
460
460

520
520
560
560
560
560
560

C
C
C
C
C
C
C

70
50
90
70
100
50
50

open arc
open arc

420
420

480
550

+ 20 C
40 C

25
70

T CrMo1 M M 2 H5
T 46 2 Mo M M 2 H5
T 42 4 M M 2 H5

E71T-5 / E71T-5MJH4
E71T-5 / E71T-5MJH4
E71T-1 / T-1M / T-9 / T-9MH8
E71T-1 / E71T-12MH8
E81T1-Ni1MH4
E70C-6 MH4
E70C-6 MH4

Mechanical properties of the

weld metal according to EN 1597-1

42
42
46
46
46
42
46

4
5
2
3
4
2
5

B C1 H5 /
B M1 H5
P C 1 H5
P M 1 H5
1 Ni P M 1 H5
M M 1 H5
M M 1 H5

T 42 ZZ N 2
T 42 4 1 Ni Y N 1 H5

* Heat treatment: annealed 680 C (1,256 F) / 15 h

40
50
20
30
30
20
50

Temperature in F see page 5

for the welding of stainless steels

Current type and polarity: = + shielding gas acc. EN 439
Classification

Brand name

AWS A 5.22

EN 12073

Shielding
gas
EN 439

Mechanical properties of the

weld metal according to EN 1597-1
(min. values
Yield strength Yield strength
0.2%
1.0%
N/mm2
N/mm2

at RT)
Tensile Impact values
strength
CVN
N/mm2
in J

Thermanit 22/09 FD *

E2209LT1-4
E2209LT1-1

T 22 9 3 N LPM1
T 22 9 3 N LPC1

M21
C1

600
600

650
650

780
780

40 C
40 C

32
32

Thermanit 308L FD

E308LT1-4
E308LT1-1

T 19 9 LPM1
T 19 9 LPC1

M21
C1

350
350

380
380

560
560

196 C
196 C

32
32

Thermanit 309L FD

E309LT1-4
E309LT1-1

T 23 12 LPM1
T 23 12 LPC1

M21
C1

380
380

400
400

540
540

60 C
60 C

32
32

Thermanit 309 Mo L FD

E309LMoT1-4
E309LMoT1-1

T 23 12 2 LPM1
T 23 12 2 LPC1

M21
C1

450
450

500
500

590
590

60 C
60 C

32
32

Thermanit 316L FD

E316LT1-4
E316LT1-1

T 19 12 3 LPM1
T 19 12 3 LPC1

M21
C1

350
350

400
400

560
560

120 C
120 C

32
32

Thyssen TG 22/09 *

E2209LT0-4
E2209LT0-1

T 22 9 3 N LRM3
T 22 9 3 N LRC3

M21
C1

600
600

650
650

800
800

40 C
40 C

32
32

Thyssen TG 307

E307-T0-G
E307-T0-G

T 18 8 Mn RM3
T 18 8 Mn RC3

M21
C1

320
320

350
350

600
600

60 C
60 C

50
50

Thyssen TG 308L

E308LT0-4
E308LT0-1

T 19 9 LRM3
T 19 9 LRC3

M21
C1

350
350

380
380

560
560

196 C
120 C

32
32

Thyssen TG 309L

E309LT0-4
E309LT0-1

T 23 12 LRM3
T 23 12 LRC3

M21
C1

360
360

380
380

520
520

60 C
60 C

32
32

Thyssen TG 309 Mo L

E309LMoT0-4
E309LMoT0-1

T 23 12 2 LRM3
T 23 12 2 LRC3

M21
C1

450
450

500
500

590
590

60 C
60 C

32
32

Thyssen TG 316L

E316LT0-4
E316LT0-1

T 19 12 3 LRM3
T 19 12 3 LRC3

M21
C1

320
320

350
350

520
520

120 C
120 C

32
32

* for the welding of Duplex stainless steels

Temperature in F see page 5

9

Haendler_USA

03.04.2003

15:53 Uhr

Seite 10

Sub-arc wire and flux combinations

for the submerged arc welding of unalloyed, low-alloyed steels and fine-grained structural steels
Brand name (type)
Welding flux
acc. to EN 760

Classification of the weld metal

Sub-arc wire

AWS A 5.17
AWS A 5.23

EN 756

UV 300 (Manganese-silikate)
SA MS 1 87 AC H5

Union
Union
Union
Union

S
S
S
S

1
2
2 Si
2 Mo

F6A0EL 12
F7A2EM12
F7A2EM12K
F8A2EA2 A2

S
S
S
S

35
35
42
46

0
2
2
0

MS
MS
MS
MS

S1
S2
S2Si
S2Mo

UV 306 (Aluminate-rutile)
SA AR 1 77 AC H5

Union
Union
Union
Union
Union

S
S
S
S
S

1
2
2 Si
3
2 Mo

F6A0EL 12
F7A2EM12
F7A2EM12K
F7A2EH10K
F8 A2EA2 A2

S
S
S
S
S

35
38
42
42
46

2 AR
3 AR
2 AR
3 AR
2 AR

S1
S2
S2Si
S3
S2Mo

UV 400 (Aluminate-basic)
SA AB 1 67 AC H5

Union
Union
Union
Union
Union

S
S
S
S
S

1
2
2 Si
3
2 Mo

F6A2EL 12
F7A4EM12
F7A4EM12K
F7A4EH10K
F8A4EA2A2

S
S
S
S
S

35
38
42
42
46

3 AB
4 AB
4 AB
4 AB
4 AB

S1
S2
S2Si
S3
S2Mo

UV 420 TT/UV 420 TT-LH

(Fluoride-basic)
SA FB 1 65 DC/SA FB 1 65 DC H5

Union
Union
Union
Union
Union
Union
Union
Union
Union
Union

S
S
S
S
S
S
S
S
S
S

2
3
2
3
4
2
1
2
3
3

Mo
Mo
Mo
CrMo
CrMo 5
Ni 2,5
NiMo
NiMo 1

F7A4EM12
F7A4EH10K
F8A4EA2A2
F8A4EA4A4
F8P4EA3A3
F8P0EB2RB2
F8PZEB6B6
F8A8ENi2-Ni2
F9A8EGF1
F9A6EGF3

S 35
S 38
S 46
S 46
S 50

S 46
S 50
S 50

4
4
4
4
4

S2
S3
S2Mo
S3Mo
S4Mo

Union
Union
Union
Union
Union
Union

S
S
S
S
S
S

2
3
2
1
3
3

Mo
Mo
CrMo
CrMo 2
NiMo
NiMo 1

F8A4EA2A2
F8P4EA4A4
F8P2EB2RB2
F9P2EB3RB3R
F9A8EGF1
F9A8EGF3N

S 46
S 46

S 50
S 50

Union
Union
Union
Union
Union
Union
Union
Union
Union
Union

S
S
S
S
S
S
S
S
S
S

2
3
2
2
2
2
4
3
3
3

Ni 370
NiMo 1
Ni 2,5
Mo
Mo
NiMo
NiMo 1
NiMoCr

F7A6EM12
F7A6EH10K
F7A6EGG
F8A8ENi1Ni1
F8A10ENi2Ni2
F8A4EA2A2
F9A4EA3A3
F9A8EGF1
F9A8EGF3
FIIA8EG-F6

S 35
S 38
S 42
S 50
S 46
S 46
S 50
S 50
S 50

UV 420 TTR / UV 420 TTR-W

(Fluoride-basic)
SA FB 1 65 DC / SA FB 1 65 AC

UV 421 TT
(Fluoride-basic)
SA FB 1 65 DC H5

10

FB
FB
FB
FB
FB

6 FB S2Ni2
6 FB S3Ni1,5Mo
4 FB S3Ni1Mo
4 FB S2 Mo
4 FB S3 Mo

6 FB S3Ni1,5Mo
4 FB S3Ni1Mo
4
5
8
6
8
4
4
6
6

FB
FB
FB
FB
FB
FB
FB
FB
FB

S2
S3
S2Ni1,5
SZ2Ni1
S2Ni2
S2Mo
S4Mo
S3Ni1,5Mo
S3Ni1Mo

Haendler_USA

03.04.2003

15:53 Uhr

Seite 11

Sub-arc wire and flux combinations

for the submerged arc welding of unalloyed, low-alloyed steels and fine-grained structural steels
Brand name (type)
Welding flux
acc. to EN 760
UV 418 TT
(Fluoride-basic)
SA FB 1 55 AC H5

Classification of the weld metal

Sub-arc wire
Union
Union
Union
Union
Union
Union
Union
Union
Union
Union
Union
Union
Union
Union

S
S
S
S
S
S
S
S
S
S
S
S
S
S

2
2
3
3
2
3
4
2
2
2
2
3
3
3

Si
Si
Mo
Mo
Mo
Ni 370
Ni 2,5
Ni 3,5
NiMo 1
NiMo
NiMo 1
NiMoCr

AWS A 5.17
AWS A 5.23

EN 756

F7A5EM12
F7A6EM12K
F7A6EH10K
F7A8EH12K
F8A5EA2-A2
F8A5EA4-A4
F8P6EA3-A3
F7A8EG-G
F8A10ENi2-Ni2
F8A15ENi3-Ni3
F8A8ENi1-Ni1
F9A8EG-F1
F9A8EG-F3
F11A8EG-F6

S
S
S
S
S
S
S
S
S
S
S
S
S
S

35
42
38
46
46
46
50
42
46
46
50
50
50
69

4
5
4
6
4
4
4
5
8
8
6
8
6
6

FB
FB
FB
FB
FB
FB
FB
FB
FB
FB
FB
FB
FB
FB

S2
S2Si
S3
S3Si
S2Mo
S3Mo
S4Mo
S2Ni1,5
S2Ni2
S2Ni3
SZ2Ni1
S3Ni1,5Mo
S3Ni1Mo
S3Ni2.5CrMo

Welding flux for special applications

UV 430 TTR-W (Fluoride-basic)
SA FB 1 55 AC Welding flux for the welding of steels with 3 % Cr 1 % Mo 0.25 % V und 2 1/4 % Cr 1 % Mo 0.25 % V.
Suitable SAW solid wires are: Union S 1 CrMo 3 V and Union S 1 CrMo 2 V respectively Union S Cr2WV; Union S CrMoVTiB.
UV 309 P (Aluminate-basic)
SA AB 1 65 AC H5 Agglomerated welding flux for spiral and longitudinal pipe welding with general and higher requirements (X52 X80)
UV 305
SA AR 1 77 AC H5 Agglomerated welding flux with medium Si and Mn pick-up. Particularly well suited for welding of water walls. Can be
used in combination with the following Thyssen wire electrodes: Union S1, S2, S2Si, S2Mo, and for water walls: Union S2CrMo, S1CrMo2,
Union S Cr2WV, Union S CrMoVTiB.

for the submerged arc welding of high-alloyed and creep resistant steels
Brand name (type)
Welding flux
acc. to EN 760

Properties

Marathon 104
SA FB 2 55 AC

Marathon 104 is an agglomerated welding flux of the fluoride-basic type for welding of stainless and
heat resistant steels as well as of Ni-based alloys.

Marathon 213
SF CS 2 63 DC

Marathon 213 is a fused welding flux of the calcium-silicate type for joining and surfacing of creep resistant,
stainless and heat resistant steels and for joining of dissimilar steels.

Marathon 431
SA FB 2 64 DC

Marathon 431 is an agglomerated welding flux of the basic type for welding stainless
high alloyed CrNi(Mo) steels.The beads are smooth and finely rippled.

Marathon 444
SA FB 2 AC

Marathon 444 is an agglomerated welding flux of the fluoride-basic type with a high basicity of the slag
for welding of nickel-base materials and special alloys in connection with the use of nickel-base wires.

Marathon 543
SA FB 2 55 DC

Marathon 543 is an agglomerated flux of fluoride-basic type with a high basicity for welding
creep resistant steels like: 12CrMo19-5 (1.7362): Union S1 CrMo 5; or P 91/T 91, X10CrMoVNb9-1 (1.4903):
Thermanit MTS 3; or X20CrMoWV12-1 (1.4935):Thermanit MTS 4.
The flux is also suitable for welding the new grades P 92 acc. ASTM A 335:Thermanit MTS 616 and
E 911 X 11 CrMoWVNb9-1-1 (1.4905):Thermanit MTS 911

11

Haendler_USA

03.04.2003

15:53 Uhr

Seite 12

Thermanit welding filler metals

for the welding of stainless steels/cast steel grades

Thermanit Process

Mat.
No.

Classification
AWS A...

EN /
DIN

Typical analysis in %
C

Si

Mn

Cr

Ni

Mo

Others

A
A Si
A Si
A Spezial
AW

SAW
GTAW
GMAW
SMAW
SMAW

1.4576
1.4576
1.4576
1.4576
1.4576

5.9
5.9
5.9
5.4
5.4

ER318
ER318 (mod.)
ER318Si (mod.)
E318-15
E318-17

12072
12072
12072
1600
1600

S 19 12 3 Nb
W 19 12 3 Nb Si
G 19 12 3 Nb Si
E 19 12 3 Nb B 2 2
E 19 12 3 Nb R 3 2

0.05
0.05
0.05
0.07
<0.03

0.6
0.8
0.8
<0.5
<0.9

1.7
1.5
1.5
1.3
0.8

19.5
19.0
19.0
19.0
19.0

11.5
12.0
12.0
12.0
12.0

2.8
2.8
2.8
2.8
2.8

GE Spezial
GEW/F*
GEW 316L-17
GE - 316L
GE - 316L Si
GE - 316L Si

SMAW
SMAW
SMAW
SAW
GTAW
GMAW

1.4430
1.4430
1.4430
1.4430
1.4430
1.4430

5.4
5.4
5.4
5.9
5.9
5.9

E316L-15
E316L-16
E316L-17
ER316L
ER316LSi
ER316LSi

1600
1600
1600
12072
12072
12072

E 19 12 3 L B 2 2
E 19 12 3 L R 1 5
E 19 12 3 L R 3 2
S 19 12 3 L
W 19 12 3 L Si
G 19 12 3 L Si

0.04
0.02
0.04
0.02
0.02
0.02

0.2
0.7
<0.9
0.6
0.8
0.8

1.3
0.8
0.8
1.7
1.7
1.7

18.5
18.5
19.0
18.5
18.8
18.8

11.5
11.5
12.5
12.2
12.5
12.5

2.8
2.6
2.8
2.8
2.8
2.8

H Si
H Si
HW

GTAW 1.4551
GMAW 1.4551
SMAW 1.4551

5.9
5.9
5.4

ER347Si
ER347Si
E347-17

12072
12072
1600

W 19 9 Nb Si
G 19 9 Nb Si
E 19 9 Nb R 3 2

0.06
0.06
<0.07

0.8
0.8
<0.9

1.5
1.5
0.8

19.5
19.5
19.5

9.5
9.5
10.0

Nb >12xC

HE Si
HE Si
HE Spezial
HEW
H-347

GTAW
GMAW
SMAW
SMAW
SAW

1.4551
1.4551
1.4551
1.4551
1.4551

5.9
5.9
5.4
5.4
5.9

ER347Si (mod.)
ER347Si (mod.)
E347-15
E347-16
ER347

12072
12072
1600
1600
12072

W 19 9 Nb Si
G 19 9 Nb Si
E 19 9 Nb B 2 2
E 19 9 Nb R 1 2
S 19 9 Nb

0.02
0.02
0.03
0.03
0.06

0.8
0.8
0.5
0.4
0.6

1.7
1.7
1.3
1.5
1.8

19.0
19.0
19.5
19.5
19.5

10.5
10.5
10.0
10.0
9.5

Nb >13xC

JE Spezial
JEW 308L-17
JE - 308L
JE - 308L Si
JE - 308L Si

SMAW
SMAW
SAW
GTAW
GMAW

1.4316
1.4316
1.4316
1.4316
1.4316

5.4
5.4
5.9
5.9
5.9

E308L-15
E308L-17
ER308L
ER308LSi
ER308LSi

1600
1600
12072
12072
12072

E 19 9 L B 2 2
E 19 9 L R 3 2
S 19 9 L
W 19 9 L Si
G 19 9 L Si

0.04
<0.04
0.02
0.02
0.02

0.3
<0.9
0.6
0.9
0.9

1.0
0.8
1.8
1.7
1.7

19.5
19.5
20.0
20.0
20.0

10.0
9.5
9.8
10.0
10.0

Nicro 82
Nicro 82
Nicro 82
Nicro 82

SMAW
GTAW
GMAW
SAW

2.4648
2.4806
2.4806
2.4806

5.11
5.14
5.14
5.14

ENiCrFe-3 (mod.)
ERNiCr-3
ERNiCr-3
ERNiCr-3

1736
1736
1736
1736

EL-NiCr19Nb
SG-NiCr20Nb
SG-NiCr20Nb
UP-NiCr20Nb

<0.05
0.02
0.02
0.02

0.4
0.2
0.2
0.2

4.0
2.8
2.8
3.2

19.5
19.5
19.5
20.5

Bal.
Bal.
Bal.
Bal.

Nb = 2.0; Fe = <4.0

Nicro 182

SMAW

2.462

5.11 ENiCrFe-3

1736

EL-NiCr16FeMn

0.05

<0.5

6.5

16

Bal.

Nb = 2.0. Fe = <6.0

Nimo C
Nimo C
Nimo C 24
Nimo C 24
Nimo C 24

GTAW
GMAW
SMAW
GTAW
GMAW

2.4839
2.4839
2.4609
2.4607
2.4607

5.14
5.14
5.11
5.14
5.14

1736
1736
(1736)
(1736)
(1736)

SG-NiCr20Mo15
SG-NiCr20Mo15
EL-NiCr22Mo16
SG-NiCr23Mo16
SG-NiCr23Mo16

0.01
0.01
<0.02
0.01
0.01

0.1
0.1
0.1
0.1
0.1

1.0
1.0
<0.5
<0.5
<0.5

20.0
20.0
23.0
23.0
23.0

Bal.
Bal.
Bal.
Bal.
Bal.

15.0
15.0
16.0
16.0
16.0

Fe = <1.5; V = 0.3

* for vertical-down

12

ERNiCrMo-7
ERNiCrMo-7
ENiCrMo-13
ERNiCrMo-13
ERNiCrMo-13

Nb >12xC
Nb >12xC
Nb >12xC
Nb >10xC
Nb >10xC

Nb >12xC
Nb >10xC

Nb >13xC
Nb >13xC
Nb >13xC
Nb 12xC

Nb = 2.5; Fe = <2.0
Nb = 2.5; Fe = <2.0
Nb = 2.6; Fe = <2.0

Fe = <1.0; V = 0.3
Fe = <1.5
Fe = <1.5
Fe = <1.5

Haendler_USA

03.04.2003

15:53 Uhr

Seite 13

Thermanit welding filler metals

for the welding of stainless steels/cast steel grades

Thermanit

Process

Mat.
No.

Classification
AWS A...

EN

Typical analysis in %
C

Si

Mn Cr

Ni

Mo

Others

X
XW
X
X
X

SMAW
SMAW
GTAW
GMAW
SAW

1.4370
1.4370
1.4370
1.4370
1.4370

5.4
5.4
5.9
5.9
5.9

E307-15 (mod.)
E307-16 (mod.)
ER307 (mod.)
ER307 (mod.)
ER307 (mod.)

1600
1600
12072
12072
12072

E 18 8 Mn B 2 2
E 18 8 Mn R 1 2
W 18 8 Mn
G 18 8 Mn
S 18 8 Mn

0.10
0.10
0.08
0.08
0.08

0.6
0.6
0.8
0.8
0.8

7.0
7.0
7.0
7.0
7.0

18.5
18.5
19.0
19.0
19.0

8.0
8.0
9.0
9.0
9.0

13/04
13/04
13/04 Si
13/04 Si

SMAW
SAW
GTAW
GMAW

1.4351
1.4351
1.4351
1.4351

5.4
5.9
5.9
5.9

E410NiMo-15
ER410NiMo (mod.)
ER410NiMo (mod.)
ER410NiMo (mod.)

1600
12072
12072
12072

E 13 4 B 2 2
S 13 4
W 13 4
G 13 4

0.04
0.02
0.03
0.03

<0.4
0.2
0.8
0.8

0.5
0.6
0.7
0.7

12.0
12.2
13.0
13.0

4.5
4.7
4.7
4.7

0.5
0.5
0.5
0.5

14 K
14 K Si
14 K Si
14 K So

SMAW
GMAW
GTAW
SMAW

1.4018
1.4009
1.4009
1.4018

5.4
5.9
5.9
5.4

E410-15 (mod.)
ER410 (mod.)
ER410 (mod.)
E410-15 (mod.)

1600
12072
12072
1600

E 13 1 B 2 2
G 13
W 13
E 13 1 B 2 2

0.06
0.08
0.08
0.06

<0.4
0.9
0.9
<0.4

0.5
0.65
0.65
0.5

12.5
14.0
14.0
12.0

1.3
0.4
0.4
1.1

17
17
17

SMAW
GMAW
SAW

1.4015
1.4015
1.4015

5.4
5.9
5.9

E430-15
ER430 (mod.)
ER430 (mod.)

1600
12072
12072

E 17 B 2 2
G 17
S 17

0.06
0.07
<0.08

0.5
0.8
<0.8

0.5
0.7
0.6

17.0
17.5
17.5

< 0.6

17/06
17/06
17/06

SMAW 1.4405
GMAW 1.4405
SAW 1.4405

5.9
5.9

ER630 (mod.)
ER630 (mod.)

1600
12072
12072

E Z17 6 B 2 2
G Z17 5
S Z17 5

<0.04
0.03
0.03

0.3
0.4
0.6

0.5
0.6
0.7

17.0
17.0
17.0

5.5
5.5
5.5

1.0
1.0
0.9

1720

SMAW

5.4

E430-15 (mod.)

1600

E Z17 Mo B 2 2

0.18

<0.5

0.4

16.0

0.5

1.1

1740
1740

GMAW 1.4122
SAW 1.4122

12072
12072

G Z17 Mo H
S Z17 Mo H

0.40
<0.43

<0.5
<0.8

0.5
0.6

16.5
16.5

0.5
0.4

1.0
1.1

18/17 E
18/17 E
18/17 E
18/17 E
18/17 EW

SMAW
GTAW
GMAW
SAW
SMAW

1.4440
1.4440
1.4440
1.4440
1.4440

5.4
5.9
5.9
5.9
5.4

E317L-15 (mod.)
ER317L (mod.)
ER317L (mod.)
ER317L (mod.)
E317L-17 (mod.)

1600
12072
12072
12072
1600

E 18 16 5 N L B 2 2
W 18 16 5 N L
G 18 16 5 N L
S 18 16 5 N L
E 18 16 5 N L R 3 2

<0.035
0.03
0.03
0.02
<0.035

<0.4
0.3
0.3
<0.4
<1.0

3.5
3.4
3.4
3.4
1.2

18.0
18.5
18.5
18.5
18.0

17.5
17.5
17.5
17.5
17.5

4.5
4.5
4.5
4.5
4.5

19/15
19/15 W

SAW
1.4455
SMAW 1.4455

5.9
5.4

ER316L (mod.)
E316L-17 (mod.)

12072
1600

S 20 16 3 Mn N L
E Z20 16 3 Mn N L R1 2

0.02
<0.04

<0.6
0.6

7.5
6.0

20.5
21.0

15.5
16.5

3.0
3.0

N = 0.18

19/15 H
19/15 H
19/15 H

SMAW
GTAW
GMAW

5.4
5.9
5.9

E316L-15 (mod.)
ER316L (mod.)
ER316L (mod.)

1600
12072
12072

E 20 16 3 Mn N L B 2 2
W 20 16 3 Mn N L
G 20 16 3 Mn N L

<0.04
0.03
0.03

<0.5
0.5
0.5

6.0
7.5
7.5

20.0
20.5
20.5

16.5
15.5
15.5

3.0
3.0
3.0

N = 0.18

1.4115

1.4455
1.4455
1.4455

N = 0.12
N = 0.08

N = 0.18

N = 0.18
N = 0.18

13

Haendler_USA

03.04.2003

15:53 Uhr

Seite 14

Thermanit welding filler metals

for the welding of stainless steels/cast steel grades and Ni-base alloys
Thermanit

Pro- Mat.
cess No.

Classification
AWS A...

EN /
DIN

Typical analysis in %
C

Si Mn Cr Ni Mo Others

20/10
20/10
20/10
20/10 W
20/10 W 140 K

GTAW
GMAW
SAW
SMAW
SMAW

1.4431
1.4431
1.4431
1.4431
1.4431

5.9
5.9
5.9
5.4
5.4

ER308Mo (mod.)
ER308Mo (mod.)
ER308Mo (mod.)
E308Mo-17 (mod.)
E308Mo-16 (mod.)

12072
12072
12072
1600
1600

W 20 10 3
G 20 10 3
S 20 10 3
E 20 10 3 R 3 2
E 20 10 3 R 5 3

0.05
0.05
<0.07
0.05
0.05

0.5
0.5
< 0.8
0.9
0.9

1.3
1.3
1.3
1.0
0.8

20.5
20.5
20.0
20.0
20.0

10.5
10.5
10.0
10.5
10.5

3.3
3.3
3.3
3.3
3.3

20/25 Cu
20/25 Cu
20/25 Cu
20/25 Cu
20/25 CuW

SMAW
GTAW
GMAW
SAW
SMAW

1.4519
1.4519
1.4519
1.4519
1.4519

5.4
5.9
5.9
5.9
5.4

E385-15
ER385
ER385
ER385
E385-16

1600
12072
12072
12072
1600

E 20 25 5 Cu N L B 2 2
W 20 25 5 Cu L
G 20 25 5 Cu L
S 20 25 5 Cu L
E 20 25 5 Cu N L R 3 2

<0.03
0.5
0.025 0.2
0.025 0.2
0.025 0.2
<0.03 < 0.7

1.8
2.5
2.5
2.5
1.3

20.0
20.5
20.5
20.5
20.0

25.0
25.0
25.0
25.0
25.0

4.5
4.8
4.8
4.8
4.5

Cu = 1.5

22/09
22/09
22/09
22/09
22/09 W

SMAW
GTAW
GMAW
SAW
SMAW

1.4462
1.4462
1.4462
1.4462
1.4462

5.4
5.9
5.9
5.9
5.4

E2209-15
ER2209
ER2209
ER2209
E2209-17

1600
12072
12072
12072
1600

E 22 9 3 N L B 2 2
W 22 9 3 N L
G 22 9 3 N L
S 22 9 3 N L
E 22 9 3 N L R 3 2

<0.04
0.02
0.02
0.02
<0.04

0.5
0.5
0.5
0.5
< 0.9

0.9
1.6
1.6
1.6
0.9

22.5
23.0
23.0
23.0
22.5

9.0
9.0
9.0
9.0
9.0

3.0
3.0
3.0
3.0
3.0

N = 0.15

23/11 MoZLW

SMAW

1.4459

5.4

E309MoL-17

1600

E 23 12 2 L R 3 2

<0.035 < 0.9

0.7

23.0 13.5 2.6

25/07 CuT
25/07 CuT
25/09 CuT
25/09 CuT
25/09 CuT
25/09 CuW

GMAW
GTAW
SMAW
GTAW
GMAW
SMAW

1.4501
1.4501

1.4501
1.4501

5.9
5.9
5.4
5.9
5.9
5.4

ER2553 (mod.)
ER2553 (mod.)
E2553-15 (mod.)
ER2553 (mod.)
ER2553 (mod.)
E2553-15 (mod.)

12072
12072
1600
12072
12072
1600

G Z25 7 4 N L
0.02
W Z25 7 4 N L
0.02
E 25 9 4 N L B 2 2
<0.03
W 25 9 4 N L
0.02
G 25 9 4 N L
0.02
E Z25 9 3 Cu N L R 1 2 0.02

0.5
0.5
0.8
0.3
0.3
0.7

0.8
0.8
1.4
1.5
1.5
0.9

25.5
25.5
25.0
25.5
25.5
25.0

7.0
7.0
9.0
9.5
9.5
9.0

3.7
3.7
4.0
3.7
3.7
3.0

25/14 E
25/14 EW 309L-17
25/14 E-309L
25/14 E-309L
25/14 E-309L
25/14 E-309L Si
25/14 E-309L Si

SMAW
SMAW
GTAW
GMAW
SAW
GMAW
GTAW

1.4332
1.4332
1.4332
1.4332
1.4332
1.4332
1.4332

5.4
5.4
5.9
5.9
5.9
5.9
5.9

E309L-15
E309L-17
ER309L
ER309L
ER309L
ER309LSi
ER309LSi

1600
1600
12072
12072
12072
12072
12072

E 23 12 L B 2 2
E 23 12 L R 3 2
W 23 12 L
G 23 12 L
S 23 12 L
G 23 12 L Si
W 23 12 L Si

<0.04
<0.04
0.03
0.03
0.03
0.03
0.03

0.4
< 0.9
0.5
0.5
0.5
0.9
0.9

1.5
0.8
2.0
2.0
2.0
2.0
2.0

24.5
24.5
24.0
24.0
24.0
24.0
24.0

13.0
13.0
13.0
13.0
13.0
13.0
13.0

25/22 H
25/22 H
25/22 H

SMAW 1.4465
GTAW 1.4465
SAW
1.4465

5.4
5.9
5.9

E310-15
ER310 (mod.)
ER310 (mod.)

1600
12072
12072

E 25 22 2 N L B 2 2
W 25 22 2 L
S 25 22 2 L

<0.035 < 0.4

0.025 0.2
0.025 0.2

5.0
6.0
6.0

24.5 22.0 2.2

25.0 22.5 2.2
25.0 22.5 2.2

N = 0.15

30/10 W

SMAW

1.4337

5.4

E312-16 (mod.)

1600

E 29 9 R 1 2

0.10

1.1

0.8

29.0

N = 0.10

30/40 E
30/40 E
30/40 E
30/40 EW

SMAW
GTAW
GMAW
SMAW

2.4653
2.4656
2.4656
2.4653

5.4
5.9
5.9
5.4

E383-15 (mod.)
ER383 (mod.)
ER383 (mod.)
E383-17 (mod.)

1736
1736
1736
1736

EL-NiCr28Mo
SG-NiCr29Mo
SG-NiCr29Mo
EL-NiCr28Mo

<0.03
0.02
0.02
<0.03

< 0.5
0.2
0.2
< 0.9

2.7
2.6
2.6
1.5

28.0
29.0
29.0
28.0

36.0
36.0
36.0
36.0

3.8
4.3
4.3
4.3

Cu = 1.8

625
625
625
625

SMAW
GTAW
GMAW
SAW

2.4621
2.4831
2.4831
2.4831

5.11
5.14
5.14
5.14

ENiCrMo-3
ERNiCrMo-3
ERNiCrMo-3
ERNiCrMo-3

1736
1736
1736
1736

EL-NiCr20Mo9Nb
SG-NiCr21Mo9Nb
SG-NiCr21Mo9Nb
UP-NiCr21Mo9Nb

<0.04
0.03
0.03
0.03

0.7
0.2
0.2
< 0.2

<1.0
0.2
0.2
0.2

21.5
22.0
22.0
22.0

Bal.
Bal.
Bal.
Bal.

9.5
9.0
9.0
9.0

Fe = <2.0; Nb = 3.3

14

9.0

Cu = 1.5
Cu = 1.5
Cu = 1.5
Cu = 1.5

N = 0.14
N = 0.14
N = 0.14
N = 0.15

Cu = 0.6;W = 0.6; N = 0.2

Cu = 0.6;W = 0.6; N = 0.2
Cu = 0.7;W = 0.6; N = 0.2
Cu = 0.8;W = 0.6; N = 0.2
Cu = 0.8;W = 0.6; N = 0.2
Cu = 2.0; N = 0.1

N = 0.13
N = 0.13

Cu = 1.8
Cu = 1.8
Cu = 1.8

Fe = 1.5; Nb = 3.6
Fe = <1.5; Nb = 3.6
Fe = <1.5; Nb = 3.6

Haendler_USA

03.04.2003

15:53 Uhr

Seite 15

Thermanit welding filler metals

for the welding of heat-resistant steels/cast steel grades and alloys

Thermanit

Process

Mat.
No.

Classification
AWS A...

EN /
DIN

Typical analysis in %
C

Si

Mn

Cr

Ni

Mo

Others

C
C Si
C Si
CW 310-16

SMAW
GTAW
GMAW
SMAW

1.4842
1.4842
1.4842
1.4842

5.4
5.9
5.9
5.4

E310-15 (mod.)
ER310 (mod.)
ER310 (mod.)
E310-16

1600
12072
12072
1600

E 25 20 B 2 2
W 25 20 Mn
G 25 20 Mn
E 25 20 R 1 2

0.13
0.13
0.13
0.10

1.0
1.0
1.0
0.5

2.5
3.2
2.2
2.0

25.0
25.0
25.0
26.0

20.0
20.5
20.5
21.0

CM

SMAW 1.4842

5.4

E310-15 (mod.)

1600

E 25 20 B 2 2

0.12

1.0

4.5

25.0

20.0

CR
CR
CR

SMAW 1.4846
GTAW 1.4846
GMAW 1.4846

5.4
5.9
5.9

E310H-15 (mod.)
ER 310 (mod.)
ER 310 (mod.)

1600
12072
12072

E 25 20 H B 2 2
W 25 20 H
G 25 20 H

0.40
0.45
0.45

1.0
1.0
1.0

2.5
1.5
1.5

25.5
26.0
26.0

21.5
21.8
21.8

D
D
D
DW

SMAW
GTAW
GMAW
SMAW

1.4829
1.4829
1.4829
1.4829

5.4
5.9
5.9
5.4

E309-15 (mod.)
ER309 (mod.)
ER309 (mod.)
E309-17 (mod.)

1600
12072
12072
1600

E 22 12 B 2 2
W 22 12 H
G 22 12 H
E 22 12 R 3 2

0.11
0.11
0.11
0.11

1.0
1.2
1.2
0.9

0.9
1.2
1.2
0.8

22.5
22.0
22.0
22.5

11.0
11.0
11.0
12.5

L
L
L
LW

SMAW
GMAW
SAW
SMAW

1.4820
1.4820
1.4820
1.4820

1600
12072
12072
1600

E 25 4 B 2 2
G 25 4
S 25 4
E 25 4 R 1 2

0.08
0.06
0.06
0.06

0.5
0.8
<0.8
1.0

1.3
0.8
0.8
0.8

26.0
26.0
26.0
26.0

5.0
5.0
5.0
5.0

Nicro 82
Nicro 82
Nicro 82
Nicro 82

SMAW
GTAW
GMAW
SAW

2.4648
2.4806
2.4806
2.4806

5.11
5.14
5.14
5.14

ENiCrFe-3 (mod.)
ERNiCr-3
ERNiCr-3
ERNiCr-3

1736
1736
1736
1736

EL-NiCr19Nb
SG-NiCr20Nb
SG-NiCr20Nb
UP-NiCr20Nb

< 0.05
0.02
0.02
0.02

<0.4
0.2
0.2
0.2

4.0
2.8
2.8
2.8

19.5
19.5
19.5
19.5

Bal.
Bal.
Bal.
Bal.

Fe = <4.0; Nb = 2.0

X
X
X
X
XW

SMAW
GTAW
GMAW
SAW
SMAW

1.4370
1.4370
1.4370
1.4370
1.4370

5.4
5.9
5.9
5.9
5.4

E307-15 (mod.)
ER307 (mod.)
ER307 (mod.)
ER307 (mod.)
E307-16 (mod.)

1600
12072
12072
12072
1600

E 18 8 Mn B 2 2
W 18 8 Mn
G 18 8 Mn
S 18 8 Mn
E 18 8 Mn R 1 2

0.10
0.08
0.08
0.08
0.10

0.6
0.8
0.8
0.8
0.6

7.0
7.0
7.0
7.0
7.0

18.5
19.0
19.0
19.0
18.5

8.0
9.0
9.0
9.0
8.0

N = 0.12

17
17
17

SMAW
GMAW
SAW

1.4015
1.4015
1.4015

5.4
5.9
5.9

E430-15
ER430 (mod.)
ER430 (mod.)

1600
12072
12072

E 17 B 2 2
G 17
S 17

0.06
0.07
0.07

0.5
0.8
0.8

0.5
0.7
0.7

17.0
17.5
17.5

<0.6

Fe = <2.0; Nb = 2.5
Fe = <2.0; Nb = 2.5
Fe = <2.0; Nb = 2.6

N = 0.08

15

Haendler_USA

03.04.2003

15:53 Uhr

Seite 16

Thermanit welding filler metals

for the welding of heat-resistant steels/cast steel grades and alloys

Thermanit

Pro- Mat.
cess No.

Classification
AWS A...

EN /
DIN

Typical analysis in %
C

Si

Mn

Cr

Ni

Mo Others

21/33
21/33
21/33
21/33 So
21/33 So

SMAW
GTAW
GMAW
SMAW
GTAW

1.4850
1.4850
1.4850
1.4850
1.4850

1600
12072
12072
1600
12072

E Z21 32 Nb B 2 2
W Z21 33 Nb
G Z21 33 Nb
E Z21 33 Mn Nb B 2 2
W Z21 33 Mn Nb

0.15
0.20
0.20
0.12
0.12

0.4
0.2
0.2
0.5
0.2

2.8
2.3
2.3
4.5
4.8

22.0
22.0
22.0
21.0
22.0

33.0
33.0
33.0
32.0
33.0

Nb = 1.2

25/35 R
25/35 R
25/35 R
25/35 Zr R
25/35 Zr R

SMAW 1.4853
GTAW 1.4853
GMAW 1.4853
GTAW 1.4853
GMAW 1.4853

1600
12072
12072
12072
12072

E Z25 35 Nb B 2 2
W Z25 35
G Z25 35
W Z25 35 Zr
G Z25 35 Zr

0.40
0.42
0.42
0.42
0.42

1.0
1.2
1.2
1.2
1.2

1.8
1.8
1.8
1.8
1.8

25.0
26.0
26.0
26.0
26.0

35.0
35.0
35.0
35.0
35.0

Nb = 1.3

30/50

SMAW 2.4879

1736

EL-NiCr28 W

0.50

1.3

2.5

28.5

49.0

W = 4.5

35/45 Nb
35/45 Nb
35/45 Nb

SMAW
GTAW
GMAW

1600
12072
12072

E Z35 45 Nb B 2 2
W Z35 45 Nb H
G Z35 45 Nb H

0.45
0.42
0.42

1.4
1.5
1.5

1.0
1.0
1.0

35.0
35.0
35.0

45.5
45.5
45.5

Nb = 0.8

617

SMAW

2.4628 5.11 ENiCrCoMo-1 (mod.) 1736

EL-NiCr21Co12Mo

0.08

0.7 <0.5

21.0

Bal.

9.0

Co = 12.0;Al = 1.0;
Ti = 0.5

617

GMAW

2.4628 5.14 ERNiCrCoMo-1

1736

SG-NiCr22Co12Mo

0.05

0.2

0.2

21.0

Bal.

9.0

Co = 12.0;Al = 1.0;
Ti = 0.5

617

GTAW

2.4627 5.14 ERNiCrCoMo-1

1736

SG-NiCr22Co12Mo

0.05

0.2

0.2

21.0

Bal.

9.0

Co = 12.0;Al = 1.0;
Ti = 0.5; Fe = 2.0

617

SAW

2.4627 5.14 ERNiCrCoMo-1

1736

UP-NiCr22Co12Mo

0.05

0.2

0.2

21.0

Bal.

9.0

Co = 12.0;Al = 1.0;
Ti = 0.5; Fe = 2.0

625
625
625
625

SMAW
GTAW
GMAW
SAW

2.4621
2.4831
2.4831
2.4831

5.11
5.14
5.14
5.14

ENiCrMo-3 (mod.)
ERNiCrMo-3
ERNiCrMo-3
ERNiCrMo-3

1736
1736
1736
1736

EL-NiCr20Mo9Nb
SG-NiCr21Mo9Nb
SG-NiCr21Mo9Nb
UP-NiCr21Mo9Nb

< 0.04
0.03
0.03
0.03

< 0.7 <1.0

0.2 0.2
0.2 0.2
0.2 0.2

21.5
22.0
22.0
22.0

Bal.
Bal.
Bal.
Bal.

9.5
9.0
9.0
9.0

Fe = <0.2; Nb = 3.3

690
690

GTAW
GMAW

2.4642
2.4642

(1736) SG-NiCr29Fe
(1736) SG-NiCr29Fe

29.0
29.0

Bal.
Bal.

0.1
0.1

Fe = 9.0; Co = <0.1

16

0.03
0.03

0.3
0.3

0.3
0.3

Nb = 1.7
Nb = 1.7
Nb = 1.2
Nb = 1.2

Nb = 1.3
Nb = 1.3
Ti, Zr
Ti, Zr

Nb = 0.8
Nb = 0.8

Fe = 1.5; Nb = 3.6
Fe = <1.5; Nb = 3.6
Fe = <1.5; Nb = 3.6

Fe = 9.0; Co = <0.1

Haendler_USA

03.04.2003

15:53 Uhr

Seite 17

Thermanit welding filler metals

for the welding of high alloyed creep resistant steels/cast steel grades and Ni-base alloys
Thermanit

Pro- Mat.
cess No.

Classification
AWS A...

EN /
DIN

Typical analysis in %
C

Si

Mn Cr Ni Mo Others

ATS 4
ATS 4
ATS 4
ATS 4

SMAW
GTAW
GMAW
SAW

1.4948
1.4948
1.4948
1.4948

5.4
5.9
5.9
5.9

E308H-15
ER19-10H
ER19-10H
ER19-10H

1600
12072
12072
12072

E 19 9 B H 2 2
W 19 9 H
G 19 9 H
S 19 9 H

0.05
0.05
0.05
0.05

0.3
0.4
0.4
0.4

1.6
1.6
1.6
1.6

18.5
18.8
18.8
18.8

9.5
9.3
9.3
9.3

MTS 3
MTS 3
MTS 3
MTS 3
MTS 3 FD

SMAW
GTAW
GMAW
SAW
FCW

(1.4903)
(1.4903)
(1.4903)
(1.4903)
(1.4903)

5.5
5.28
5.28
5.23
5.28

E9015-B9
ER90S-B9
ER90S-B9
EB9
(E90G-B9)

1599
12070
12070
12070
12071

E CrMo91 B 4 2 H5
W CrMo91
G CrMo91
S CrMo91
T ZM M 2 H5

0.09
0.10
0.10
0.10
0.10

0.2
0.3
0.3
0.3
0.3

0.6
0.5
0.5
0.5
0.5

9.0
9.0
9.0
9.0
9.0

0.8
0.7
0.7
0.7
0.7

1.1
1.0
1.0
1.0
1.0

V=0.2; Nb=0.05

MTS 4
MTS 4
MTS 4 Si

SMAW 1.4937
SAW 1.4936 5.23 EG
GTAW 1.4937

1599 E CrMoWV12 B 4 2 H5
12072 UP-S 2 CrMoWV12
12070 W CrMoWV12 Si

0.18
0.20
0.20

0.3
0.3
0.3

0.6
0.6
0.6

11.0
11.5
11.0

0.6
0.5
1.4

1.0
0.9
1.0

W=0.5;V=0.3

MTS 616

SMAW

1599 E ZCrMoWVNb9 0.5 2 B 4 2 H5

0.11

0.25

0.6

8.8

0.7

0.5

W=1.6;V=0.2; Nb=0.05

MTS 616
MTS 616
MTS 616

GTAW
GMAW
SAW

0.11
0.11
0.11

0.38
0.38
0.38

0.45
0.45
0.45

8.8
8.8
8.8

0.7
0.7
0.7

0.5
0.5
0.5

W=1.6;V=0.2; Nb=0.06

MTS 911

1599 E ZCrMoWVNb9 I I B 4 2 H5

0.11

0.25

0.6

8.8

0.7

1.0

V=0.2;W=1.0;
Nb=0.05

MTS 911

SMAW (1.4905) 5.5 E 9015-G

[E9015-B9 (mod.)]
GTAW (1.4905)

12070 W ZCrMoWVNb9 1 1

0.11

0.38

0.45

9.0

0.7

1.0

MTS 911

GMAW (1.4905)

12070 G ZCrMoWVNb9 1 1

0.11

0.38

0.45

9.0

0.7

1.0

(1.4905) 5.23 EG [B9 (mod.)]

12070 S ZCrMoWVNb9 1 1

0.11

0.35

0.45

9.0

0.7

1.0

V=0.2;W=1.0;
Nb=0.06
V=0.2;W=1.0;
Nb=0.06
V=0.2;W=1.05;
Nb=0.06

2.4648
2.4806
2.4806
2.4806

1736
1736
1736
1736

4.0
2.8
2.8
3.2

19.5
19.5
19.5
20.5

Bal.
Bal.
Bal.
Bal.

0.6
0.6

9.0
9.0

0.8
0.6

1.1
1.0

V=0.2; Nb=0.05

0.7 <0.5
0.2 0.2

21.0 Bal.
21.0 Bal.

9.0
9.0

21.0 Bal.

9.0

Al=1.0;Ti=0.5; Co=12.0
Al=1.0;Ti=0.5;
Co=12.0; Fe=2.8
Al=1.0;Ti=0.5;
Co=12.0; Fe=2.0

21.5
22.0
22.0
22.0

9.5
9.0
9.0
9.0

MTS 911

SAW

Nicro 82
Nicro 82
Nicro 82
Nicro 82

SMAW
GTAW
GMAW
SAW

5.5 E9015-G
[E9015-B9 (mod.)]


5.23 EB9

5.11
5.14
5.14
5.14

ENiCrFe-3 (mod.)
ERNiCr-3
ERNiCr-3
ERNiCr-3

Thyssen Chromo 9 V SMAW (1.4903) 5.5 E9015-B9

Thyssen Chromo T 91 SMAW (1.4903) 5.5 E9018-B9 H4

12070 W ZCrMoWVNb9 0.5 1.5

12070 G ZCrMoWVNb9 0.5 1.5
12070 S ZCrMoWVNb9 0.5 1.5

EL-NiCr19Nb
SG-NiCr20Nb
SG-NiCr20Nb
UP-NiCr20Nb

<0.05 <0.4
0.02 0.2
0.02 0.2
0.02 <0.2

1599 E CrMo91 B 4 2 H5
1599 E CrMo91 B 4 2 H5

0.09
0.09

617
617

SMAW 2.4628 5.11 ENiCrCoMo-1 (mod.) 1736 EL-NiCr21Co12Mo

1736 SG-NiCr22Co12Mo
GTAW 2.4627 5.14 ERNiCrCoMo-1

<0.08
0.05

617

GMAW 2.4627 5.14 ERNiCrCoMo-1

1736 SG-NiCr22Co12Mo

0.05

0.2

625
625
625
625

SMAW
GTAW
GMAW
SAW

1736
1736
1736
1736

0.03
0.03
0.03
0.03

0.7 <1.0
0.2 0.2
0.2 0.2
0.2 0.2

2.4621
2.4831
2.4831
2.4831

5.11
5.14
5.14
5.14

ENiCrMo-3
ERNiCrMo-3
ERNiCrMo-3
ERNiCrMo-3

EL-NiCr20Mo9Nb
SG-NiCr21Mo9Nb
SG-NiCr21Mo9Nb
UP-NiCr21Mo9Nb

0.2
0.3

0.2

Bal.
Bal.
Bal.
Bal.

V=0.2; Nb=0.06
V=0.2; Nb=0.06
V=0.2; Nb=0.06
V=0.2; Nb=0.06

W=0.5;V=0.3
W=0.5;V=0.3

V=0.2;W=1.65; Nb=0.06
V=0.2;W=1.65; Nb=0.06

Fe=<4.0; Nb=2.0
Fe=<2.0; Nb=2.5
Fe=<2.0; Nb=2.5
Fe=<2.0; Nb=2.5

V=0.2; Nb=0.05

Nb=3.3; Fe=<2.0
Nb=3.6; Fe=<1.5
Nb=3.6; Fe=<1.5
Nb=3.6; Fe=<1.5

17

Haendler_USA

03.04.2003

15:53 Uhr

Seite 18

Thermanit welding filler metals

for the welding of cryogenic steels/cast steel grades

Thermanit

Pro- Mat.
cess No.

Classification
EN /
DIN

AWS A...

Typical analysis in%

C

Si Mn Cr Ni Mo Others

JE Spezial
JEW 308L-17
JE-308L
JE-308L Si
JE-308L Si

SMAW
SMAW
SAW
GTAW
GMAW

1.4316
1.4316
1.4316
1.4316
1.4316

5.4
5.4
5.9
5.9
5.9

E308L-15
E308L-17
ER308L
ER308LSi
ER308LSi

1600
1600
12072
12072
12072

E 19 9 L B 2 2
E 19 9 L R 3 2
S 19 9 L
W 19 9 L Si
G 19 9 L Si

<0.04 0.3
<0.04 <0.9
0.02 0.6
0.02 0.9
0.02 0.9

1.0
0.8
1.8
1.7
1.7

19.5
19.5
20.0
20.0
20.0

10.0
9.5
10.0
10.0
10.0

Nicro 82
Nicro 82
Nicro 82
Nicro 82

SMAW
GTAW
GMAW
SAW

2.4648
2.4806
2.4806
2.4806

5.11
5.14
5.14
5.14

ENiCrFe-3 (mod.)
ERNiCr-3
ERNiCr-3
ERNiCr-3

1736
1736
1736
1736

EL-NiCr19Nb
SG-NiCr20Nb
SG-NiCr20Nb
UP-NiCr20Nb

<0.05 <0.4
0.02 0.2
0.02 0.2
0.02 0.2

4.0
2.8
2.8
2.8

19.5
19.5
19.5
20.5

Bal.
Bal.
Bal.
Bal.

Fe = <4.0; Nb = 2.0

Nicro 182

SMAW 2.4620

5.11

ENiCrFe-3

1736

EL-NiCr16FeMn

<0.05 <0.5

6.5

16.0 Bal.

Fe = <6.0; Nb = 2.0

13/65 TTW 150

SMAW

5.11

ENiCrMo-6

1736

EL-NiCr13Mo6Fe

0.05 <0.5

3.5

15.0 Bal.

5.5

Nb = 1.1; Fe = <6.0;
W = 1.2

17/15 TT
17/15 TT
17/15 TT

SMAW
GMAW
SAW

1600
12072
12072

E Z17 13 Mn9 W3 B 2 2
G Z17 15 Mn W
S Z17 15 Mn W

0.20 0.3 10.0 17.0 14.5 <0.2

0.20 0.4 10.5 17.5 14.0
0.20 <0.4 10.5 17.5 14.0

19/15
19/15 H
19/15 H
19/15 H

SAW
SMAW
GTAW
GMAW

1.4455
1.4455
1.4455
1.4455

5.9

5.9
5.9

ER316L (mod.)
E316L-15 (mod.)
ER316L (mod.)
ER316L (mod.)

12072
1600
12072
12072

S 20 16 3 Mn N L
E 20 16 3 Mn N L B 2 2
W 20 16 3 Mn N L
G 20 16 3 Mn N L

0.03 0.5
<0.04 <0.5
0.03 0.5
0.03 0.5

15.5
16.5
15.5
15.5

3.0
3.0
3.0
3.0

N = 0.18

625
625
625
625

SMAW
GTAW
GMAW
SAW

2.4621
2.4831
2.4831
2.4831

5.11
5.14
5.14
5.14

ENiCrMo-3
ERNiCrMo-3
ERNiCrMo-3
ERNiCrMo-3

1736
1736
1736
1736

EL-NiCr20Mo9Nb
SG-NiCr21Mo9Nb
SG-NiCr21Mo9Nb
UP-NiCr21Mo9Nb

<0.04 <0.7 <1.0 21.5 Bal.

0.03 0.2 0.2 22.0 Bal.
0.03 0.2 0.2 22.0 Bal.
0.03 <0.2 0.2 22.0 Bal.

9.5
9.0
9.0
9.0

Nb = 3.3; Fe = <2.0

7.5
6.0
7.5
7.5

20.5
20.0
20.5
20.5

Fe = <2.0; Nb = 2.5
Fe = <2.0; Nb = 2.5
Fe = <2.0; Nb = 2.5

W = 3.5
W = 3.5
W = 3.5

N = 0.18
N = 0.18
N = 0.18

Nb = 3.6; Fe = 1.5
Nb = 3.6; Fe = <1.5
Nb = 3.6; Fe = <1.5

for the welding of non-magnetic (AMAGNIT) steels/cast steel grades

Thermanit

Pro- Mat.
cess No.

Classification
AWS A...

EN

Typical analysis in%

C

Si

Mn

Cr

Ni

Mo Others

18/17 E
18/17 E
18/17 E
18/17 E
18/17 EW

SMAW
GTAW
GMAW
SAW
SMAW

1.4440
1.4440
1.4440
1.4440
1.4440

5.4
5.9
5.9
5.9
5.4

E317L-15 (mod.)
ER317L (mod.)
ER317L (mod.)
ER317L (mod.)
E317L-17 (mod.)

1600
12072
12072
12072
1600

E 18 16 5 N L B 2 2
W 18 16 5 N L
G 18 16 5 N L
S 18 16 5 N L
E 18 16 5 N L R 3 2

<0.035
0.03
0.03
0.03
<0.035

<0.4
0.3
0.3
0.3
<1.0

3.5
3.4
3.4
3.4
1.2

18.0
18.5
18.5
18.5
18.0

17.5
17.5
17.5
17.5
17.5

4.5
4.5
4.5
4.5
4.5

N = 0.15

19/15
19/15 H
19/15 H
19/15 H
19/15 W

SAW
1.4455
SMAW 1.4455
GTAW 1.4455
GMAW 1.4455
SMAW 1.4455

5.9

5.9
5.9

ER316L (mod.)
E316L-15 (mod.)
ER316L (mod.)
ER316L (mod.)
E316L-15 (mod.)

12072
1600
12072
12072
1600

S 20 16 3 Mn L
E 20 16 3 Mn N L B 2 2
W 20 16 3 Mn L
G 20 16 3 Mn L
E Z20 16 3 Mn N L R 1 2

0.03
<0.04
0.03
0.03
<0.04

0.5
<0.5
0.5
0.5
0.6

7.5
6.0
7.5
7.5
6.0

20.5
20.0
20.5
20.5
21.0

15.5
16.5
15.5
15.5
16.5

3.0
3.0
3.0
3.0
3.0

N = 0.18

20/16 SM
20/16 SM
20/16 SM

SMAW
GTAW
GMAW

1600
12072
12072

E Z22 17 4 Mn N L R 1 2
W Z22 17 8 4 N L
G Z22 17 8 4 N L

<0.04
0.03
0.03

1.0
0.7
0.7

7.0
7.3
7.3

22.0
22.2
22.2

18.0
18.0
18.0

3.6
3.6
3.6

N = 0.2

18

1.3954
1.3954
1.3954

N = 0.15
N = 0.15
N = 0.15
N = 0.15

N = 0.18
N = 0.18
N = 0.18
N = 0.18

N = 0.24
N = 0.24

Haendler_USA

03.04.2003

15:54 Uhr

Seite 19

Thermanit welding filler metals

for the welding of austenite-ferrite joints

Thermanit

Pro- Mat.
cess No.

Classification
AWS A...

EN /
DIN
1736
1736
1736
1736

Si

Mn

Cr

Ni

EL-NiCr19Nb
SG-NiCr20Nb
SG-NiCr20Nb
UP-NiCr20Nb

<0.05
0.02
0.02
0.02

<0.4
0.2
0.2
0.2

4.0
2.8
2.8
2.8

19.5
19.5
19.5
19.5

Bal.
Bal.
Bal.
Bal.

Mo Others

Nicro 82
Nicro 82
Nicro 82
Nicro 82

SMAW
GTAW
GMAW
SAW

2.4648
2.4806
2.4806
2.4806

5.11
5.14
5.14
5.14

Nicro 182

SMAW

2.4620

5.11 ENiCrFe-3

1736

EL-NiCr16FeMn

<0.05

<0.5

6.5

16.0

Bal.

X
X
X
XW

SMAW
GTAW
GMAW
SMAW

1.4370
1.4370
1.4370
1.4370

5.4
5.9
5.9
5.4

E307-15 (mod.)
ER307 (mod.)
ER307 (mod.)
E307-16 (mod.)

1600
12072
12072
1600

E 18 8 Mn B 2 2
W 18 8 Mn
G 18 8 Mn
E 18 8 Mn R 1 2

0.10
0.08
0.08
0.10

0.6
0.8
0.8
0.6

7.0
7.0
7.0
7.0

18.5
19.0
19.0
18.5

8.0
9.0
9.0
8.0

18/17 E
18/17 E
18/17 EW

SMAW
GTAW
SMAW

1.4440
1.4440
1.4440

5.4
5.9
5.4

E317L-15 (mod.)
ER317L (mod.)
E317L-17 (mod.)

1600
12072
1600

E 18 16 5 N L B 2 2
W 18 16 5 N L
E 18 16 5 N L R 3 2

<0.03
0.03
<0.03

<0.4
0.3
1.0

3.5
3.4
1.2

18.0
18.5
18.0

17.5
17.5
17.5

4.5
4.5
4.5

20/10
20/10
20/10
20/10 W
20/10 W 140 K

GTAW
GMAW
SAW
SMAW
SMAW

1.4431
1.4431
1.4431
1.4431
1.4431

5.9
5.9
5.9
5.4
5.4

ER308Mo (mod.)
ER308Mo (mod.)
ER308Mo (mod.)
E308Mo-17 (mod.)
E308Mo-16 (mod.)

12072
12072
12072
1600
1600

W 20 10 3
G 20 10 3
S 20 10 3
E 20 10 3 R 32
E 20 10 3 R 53

0.05
0.05
0.05
0.05
0.05

0.5
0.5
0.5
0.9
0.9

1.3
1.3
1.3
1.0
0.8

20.5
20.5
20.0
20.0
20.0

10.5
10.5
10.0
10.5
10.5

3.3
3.3
3.3
3.3
3.3

23/11 MoZLW

SMAW

1.4459

5.4

E309MoL-17 (mod.)

1600

E 23 12 2 L R 3 2

<0.03

<0.9

0.7

23.0

13.5

2.6

25/14 E
SMAW
25/14 EW309L-17 SMAW
25/14 E309L
GTAW

1.4332
1.4332
1.4332

5.4
5.4
5.9

E309L-15
E309L-17
ER309L

1600
1600
12072

E 23 12 L B 2 2
E 23 12 L R 3 2
W 23 12 L

0.04
0.04
0.03

<0.4
<0.9
0.5

1.5
0.8
2.0

24.5
24.5
24.0

13.0
13.0
13.0

30/10 W

1.4337

5.4

E312-16 (mod.)

1600

E 29 9 R 1 2

0.10

1.1

0.8

29.0

9.0

SMAW

ENiCrFe-3 (mod.)
ERNiCr-3
ERNiCr-3
ERNiCr-3

Typical analysis in%

Fe = <4.0; Nb = 2.0
Fe = <2.0; Nb = 2.5
Fe = <2.0; Nb = 2.5
Fe = <2.0; Nb = 2.5
Fe = <6.0; Nb = 2.0
N = 0.12

N = 0.08

N = 0.1

for the welding of intermediate / buffer layers

Thermanit

Process

Mat.
No.

Classification
AWS A...

EN

Typical analysis in%

C

Si

Mn

Cr

Ni

Mo Others

18/17 E
18/17 E
18/17 EW

SMAW 1.4440
GTAW 1.4440
SMAW 1.4440

5.4 E317L-15 (mod.)

5.9 ER317L (mod.)
5.4 E317L-17 (mod.)

1600
12072
1600

E 18 16 5 N L B 2 2
W 18 16 5 N L
E 18 16 5 N L R 3 2

<0.035
0.03
<0.035

<0.4
0.3
1.0

3.5
3.4
1.2

18.0
18.5
18.0

17.5
17.5
17.5

4.5
4.5
4.5

23/11 MoZLW

SMAW 1.4459

5.4 E309MoL-17 (mod.)

1600

E 23 12 2 L R 3 2

<0.035

<0.9

0.7

23.0

13.5

2.6

5.4 E309L-15
5.4 E309L-17
5.9 ER309L

1600
1600
12072

E 23 12 L B 2 2
E 23 12 L R 3 2
W 23 12 L

<0.04
<0.04
0.03

<0.4
<0.9
0.5

1.5
0.8
2.0

24.5
24.5
24.0

13.0
13.0
13.0

25/14 E
SMAW 1.4332
25/14 EW 309L-17 SMAW 1.4332
25/14 E-309L
GTAW 1.4332

N = 0.15
N = 0.15
N = 0.15

19

Haendler_USA

03.04.2003

15:54 Uhr

Seite 20

Bare electrodes and welding rods

for the welding of aluminium and aluminium alloys

Brand name

Mat.
No.

Classification
AWS
A 5.10

DIN 1732

Typical analysis in%

Al

Si

Mn

Cr

Mg

Zr

Ti

Others

<0.3

Union Al Mg 3

3.3536

SG-AlMg 3

Bal.

0.1-0.6

2.6-3.6

<0.15

Union Al Mg 4,5 Mn

3.3548

ER5183

SG-AlMg 4,5 Mn

Bal.

0.6-1.0 0.05-0.25 4.3-5.2

<0.15

Union Al Mg 4,5 MnZr

3.3546

ER5183 (mod.)

SG-AlMg 4,5 MnZr

Bal.

0.6-1.0 0.05-0.25 4.3-5.2

0.1-0.2

<0.15

Union Al Mg 5

3.3556

ER5356

SG-AlMg 5

Bal.

0.1-0.5

<0.3

4.5-5.5

<0.15

Union Al Si 5

3.2245

ER4043

SG-AlSi 5

Bal.

4.5-5.5

Union Al Si 12

3.2585

ER4047

SG-AlSi 12

Bal.

11.0-13.5

<0.3

Union Al 99,5

3.0259

SG-Al 99,5

>99.5

<0.5

Union Al 99,5 Ti

3.0805

SG-Al 99.5 Ti

>99.5

0.1-0.2

<0.5

Brand name

Mat.
No.

Mechanical properties of the

weld metal according to EN 1597-1

Classification
AWS
A 5.10

DIN 1732

Yield strength
0.2%
N/mm2

(min. values at RT)

Elongation
Tensile
(L0 = 5d0)
strength
2
%
N/mm

Electrical
conductivity
Sm/mm2

Union Al Mg 3

3.3536

SG-AlMg 3

80

180

18

16-22

Union Al Mg 4,5 Mn

3.3548 ER5183

SG-AlMg 4,5 Mn

125

275

16

15-19

Union Al Mg 4,5 MnZr

3.3546 ER5183 (mod.)

SG-AlMg 4,5 MnZr

125

275

16

15-19

Union Al Mg 5

3.3556 ER5356

SG-AlMg 5

110

235

18

14-19

Union Al Si 5

3.2245 ER4043

SG-AlSi 5

70

130

16

15-19

Union Al Si 12

3.2585 ER4047

SG-AlSi 12

80

170

18-22

Union Al 99,5

3.0259

SG-Al 99,5

40

70

25

33

Union Al 99,5 Ti

3.0805

SG-Al 99,5 Ti

40

70

25

33

20

Haendler_USA

03.04.2003

15:54 Uhr

Seite 21

Spools for GMAW-wires (acc. EN 759*)

B 300 *

Adapter for B 300

Material: steel wire

for wire weights of:
12.5 kg / 15 kg / 18 kg / 20 kg

Material: plastic

BS 300 *

S 200 *

Material: steel wire, coated

for wire weights of:
12.5 kg / 15 kg / 18 kg

Material: plastic
for wire weights of: 5 kg

S 760*

S 100 *

Material: wood/steel sheet

for wire weights of: 250 / 300 kg

Material: plastic
for wire weights of: 0,7 kg

40,5 mm

S 300 on request

21

Haendler_USA

03.04.2003

15:54 Uhr

Seite 22

Coil and spool dimensions for sub-arc wires

Wooden pallet 1200 x 800 mm

Pay-off pack 350 kg max.
Two drums on one pallet

Wooden pallet 740 x 740 mm

Steel-drum 850 kg max.
One drum on one pallet

All dimensions in mm

Coil
designations

Dimensions (mm)
I

approx.
weight (kg)

320

220

50

10

Coil
designations

Dimensions (mm)
I

approx.
weight (kg)

AA*

770

570

100

100

*will be replaced in future

Spool
Spooltype
designations EN 759

Dimensions (mm)
approx.
A
I
B weight (kg)

K 435 - 70 1)
K 435 - 100 1)
K 300 - 20 2)

435
435
300

B 450
B 300

1) for wire diameter 2.0 - 4.0 mm

2) for wire diameter 1.2 - 2.0 mm

22

300
300
180

70
100
100

25
25
20

Material
wire basket spools
wire basket spools
wire basket spools

Pay off p

Haendler_USA

03.04.2003

15:54 Uhr

Seite 23

Pay off packs

Thyssen Maxi Pac

For wire weight of 500 (400) kg

also available for weight of 150 kg (drum height 400 mm).

Liner*
Liner connector*
Drum lid
Steel rod with elastic retainer for transport purposes

715

0) m

(64

Inner core

960 (980)
mm

Carrying strap
Wire electrode

660 (590) mm

Thyssen Multi Pac

For wire weight of 250 kg

Liner*
Liner connector*
Perspex cover
Securing clamp ring
Steel rod with elastic retainer for transport purposes

1105 mm

Inner core
Wire electrode

800 mm

Outer cover

514 mm

Thyssen Marathon Pac

For wire weight of 250 kg

Liner*
Liner connector*
Perspex cover
Securing clamp ring for drum cover
or perspex cover
Transport ring with handles
Steel rod with elastic retainer for transport purposes
Inner core
Wire electrode
Outer cover
510 mm

*Additional accessories (please mention liner length when ordering)

23

Haendler_USA

03.04.2003

15:54 Uhr

Seite 24

WRC (Welding Research Council) Diagram 1992

24

Haendler_USA

03.04.2003

15:54 Uhr

Seite 25

Schaeffler diagram / DeLong diagram

30
28
26
Austenite

Nickel equivalent = %Ni + 30x%C + 0.5x%Mn

24

0%

22

ite
rr
Fe
5%

%
10

20
18

%
20

16

%
40

A+M

14

A+F

80 %

12
10

100 %

Martensite

A+M+F
6
4
F
+
M

2
0

M+F

10

12

14

Ferrite

16

18

20

22

24

26

28

30

32

34

36

38

40

Chromium equivalent = %Cr + %Mo + 1.5x%Si + 0.5x%Nb + 2x%Ti (A. L. Schaeffler, Metal Progress, Nov. 1949, Page 680, 680-B)
21

Nickel equivalent = %Ni + 30x%C + 30x%N + 0.5x%Mn

20
Ferrite number
(Delong-AWS)

19
Austenite

18

2
4

17

6
8

16

10

Ferrite
%

12
14

15

16

0%
2%

Sch
a
A + effler
Ml
ine

14
13

4%

12

18

6% %
7.6 %
9.2 7 %
.
10 .3 %
12 .8 %
13

Austenite
+ ferrite

11
10
16

17

18

19

20

21

22

23

24

25

26

27

Chromium equivalent = %Cr + %Mo + 1.5x%Si + 0.5x%Nb (W. T. DeLong,Welding Journal, July 1974, Pages 273-s to 286-s)

25

Haendler_USA

03.04.2003

15:54 Uhr

Seite 26

Welding positions according to ISO 6947 / EN 287

and ASME code, section IX

Butt welds

Butt welds
PA

PC
ASME: 2G

pipe: rotated
pipe axis: horizontal
ASME: 1G

PG
PA

ASME: 1G

PE

PF

ASME: 4G

pipe: fixed
pipe axis:
horizontal
ASME: 5Gd

pipe: fixed
pipe axis: horizontal
ASME: 5Gu
Variable axis

PG

PF

ASME: 3Gd

PC
ASME: 3 Gu

Fillet welds

pipe: fixed
pipe axis: e.g. 45
ASME: 6G

Fillet welds
PA

PG

ASME: 1F

PB

PD

PG

H-LO45

pipe: fixed
pipe axis: vertical
ASME: 2G

ASME: 2F

PB

pipe: rotated
pipe axis:
horizontal
ASME: 2F

PB

pipe: fixed
pipe axis: vertical
ASME: 2F

pipe: fixed
pipe axis:
horizontal
ASME: 5Fd

PF

pipe: fixed
pipe axis:
horizontal
ASME: 5Fu

ASME: 4F

PF

ASME: 3Fd

ASME: 3Fu

PD

pipe: fixed
pipe axis: vertical
ASME: 4F

Key to abbreviations
PA

Horizontal welding of butt welds

and fillet welds in flat position

PB

Horizontal welding of fillet welds

(downhand position)
Transverse position

PC

PD

Horizontal overhead position

PE

Overhead position

PF

Vertical up position

PG

Vertical down position

All statements as to the properties or utilization of the materials and products mentioned in this brochure are for the purpose of description
only. Guarantees in respect of the existence of certain properties or utilization of the material mentioned are only valid if agreed upon in writing.

26

Bohler Thyssen Welding USA Inc.

Bohler Thyssen Welding Canada Ltd.

P. O. Box 721678

22 LePage Court

10401 Greenbough Drive

Downsview

Stafford,Texas 77477 USA

Ontario M3J IZ9 Canada

Tel.: (281) 499-1212

Tel.: (416) 638-3253

Fax: (281) 499-4347

Fax: (416) 638-4632

e-mail: fluening@btwusa.com

e-mail: custsvc.cdn@btwusa.com

www.btwusa.com

www.btwcan.com

Printed in Germany BTW USA/CAN 01.03 5000

forwarded by:

Welding filler metals

Thyssen