JIANGDONG TY395

ENGINE PARTS MANUAL

Fitted to: DFB 354

www.eastwind.com.au

1300 TRACTOR ( 1300 87 22 86 )

1

Contents
1. Intake And Exhaust Pipe Assembly................................................. 4
2. Cylinder Head Assembly................................................................. 6
3. Cylinder Block Assembly................................................................. 9
4. Camshaft Assembly......................................................................... 12
5. Crankshaft Flywheel Assembly....................................................... 14
6. Piston Connecting Rod Assembly................................................... 16
7. Fuel Supply System........................................................................ 18
8. Cooling System............................................................................... 20
9.Lubrication System........................................................................... 22
10. TY395B special directory lists....................................................... 24
11. TY3100B special directory lists..................................................... 24

Intake and Exhaust Assembly (Fig.1)

Ser NO.
1

Parts NO.
TY295I.10.2-3

Name of parts
Exhaust pipe gasket

Qty
1

TY395I.10-2

Exhaust connecting pipe

GB5783-86

M825 Stud bolt M825

GB93-87

8 Washer 8

12

GB5783-86

M1022 Stud bolt M1022

GB93-87

10 Washer10

TY395I.10-2-4

Exhaust pipe

GB5783-86

M820 Stud bolt M820

TY395I.10-4

Intake pipe flange

10

TY395I.10-5

Intake pipe flange gasket

11

TY395IT.10.1-1NBa

Intake pipe(30Ps)

12

TY395IT.10-1NBa

Intake pipe(35Ps)

13

GB5783-86

M822 Stud bolt M822

14

TY395I.10.1-2NBa

Intake connecting pipe

15

Intake pipe elbow gasket

Cylinder head Assembly (Fig.2)

Ser NO.
1

Parts NO.

Name of parts
Hoop assembly

Qty
1

TY395IT.1.2-10NB

Ventilate pipe fittings

TY395IT.1.2-12NB

Ventilate room blind fiangs

GB5783-86

M840 Bolt M840

GB5783-86

M820 Bolt M820

GB859-87

8 Washer8

24

TY395IT.1.2-11NB Ventilate the board gasket of plug livl

GB923-88

M8 Nut M8

GB848-85

8 Washer8

10

TY395.1.2-4

Adjusting hole cover

11

TY395.1.2-1

Cylinder head bonnet

12

TY395.1.2-6

Locating screw

13

TY395.1.2-2

Decompression shaft

14

TY395.1.2-3

Reduce pressure screw

15

GB6170-86

M6 Nut M6

16

GB5783-86

M616 Bolt M616

17

GB859-87

6 Washer6

18

TY395.1.2-8

Washer

19

TY395.1.2-2

Decompression handle

20

TY295I.1.3-4

The spring of twisting force

21

GB3452.1-2

O11.82.65 Type O rubber seal ring 11.82.65

22

SG79-84

80.6190

23

TY295I.1-25

Wind pipe

24

TY395.1-1

Cylinder head bonnet gasket

25

TY295.1-10

I Rockshaft carrier II

26

TY295.1-13

I Rockershaft bush I

27

TY295I.1.4a

Respirator becomes always

28

TY295.1-23

Valve rocker arm

29

S195-03005

Rocker arm bush

30

TY295.1-14

Rockshaft spring

31

GB6170-86

M8 Nut M8

32

TY495.1-24

Rockshaft carrier washer

33

TY395IT.1.2-13NB

Stick pipe

34

GB6170-86

M12 Nut M12

35

GB859-87

12 Washer 12

36

TY295.1-11

II Rockshaft carrier II

37

TY295.1-22

Screw

38

TY395IT.1.2-14NB

Stick pipe location board

39

TY495.1-12

The carrier of rockshaft fires screw

40

TY295.1-20

Exhaust pipe gasket

41

TY295.1.1-5

28 Water plug 28

42

S195-03011

Valve guide stem

43

GB899-88

AM880 Bolt AM880

44

TY295.1-3

Valve spring(inner)

45

TY295.1-4

Valve spring(outer)

46

S195-03008

Spring seat cover

47

S195-03007

Valve collects

12

48

S195-03006-1

Valve clearance adjusting screw

49

TY495.1-23

Valve cap

50

GB894.1-86

16 Check ring 16

51

TY295.1.2-2

Rockshaft plug

52

TY395.1.3.2-1

Rockshaft

53

TY395I.1-5

I Cylinder head bolt I

54

TY295.1-6

II Cylinder head bolt II

11

55

GB899-88

AM850 Bolt AM850

56

GB859-87

8 Washer8

57

GB6170-86

M8 Nut M8

58

TY395I.1.1-6

Injection bush

59

TY295.1-8

Rear cover plate

60

TY295.1-7

Rear cover plate gasket

61

TY395I.1.1-1

Cylinder head

62

TY395I.1-3

The wring board

63

TY295.1.1-4

Stopper

64

TY295.1-9

Intake pipe gasket

65

TY295.1.1-3

Exhaust valve seat

66

TY295.1-2

Exhaust valve

67

TY295.1.1-2

Intake valve seat

68

TY295.1-1

Intake valve

69

TY495.2.1-8

Spring bush

70

TY295.1-19

Front cover plate gasket

71

TY395IT.1.2-15NB

Lower orientation board

72

GB5782-86

M880 Bolt M880

73

TY395I.2-6

Front cover plate

74

NJ-12

Water temperature induction plug

75

TY295.2-20a

Belt tightening pulley bracket

76

TY295.1-21

Hoisting ring

77

GB859-87

10 Washer 10

78

GB5783-86

M1020 Bolt M1020

79

PF68S19

Injection

Cylinder block Assembly (Fig.3)

Ser NO.
1
2
3
4
5
6
7

Parts NO.
GB859-87
GB5783-86
GB2600-80
TY395I.2-17
TY395I.2-18
GB859-87
GB5783-86

Name of parts
8 Washer8
M816 Bolt M816
PG10013012 Oil seal PG10013012
Cover of observation hole
Gasket of observation hole
12 Washer12
M1235 Molt M1235

Qty
32
2
1
1
1
12
10

TY295.2.1-11

Plug

TY295.2.1-3

Rear camshaft bush

10

TY295.2.1-2

Inside camshaft bush

11

TY295.2-23

Start generator gasket

12

GB5783-86

M1235 Molt M1235

13

TY395.2.1-1

Cylinder block

14

TY295.2-8

Water seeling ring

15

TY395I.2-7

Cylinder sleeve

16
17
18
19
20

TY395I.2-29
GB867-86
TY395.2-6
TY295.2.1-10
GB5782-86

Date plate
26
Cylinder head gasket
Pin
M10110 Bolt M10110

1
4
1
2

21
22
23

8 Washer8
Pin
Front camshaft bush

2
1

Pin

25

GB859-87
TY295.2.1-5
TY295.2.1-2
TY395IT.2.110NB
TY395.2.1-3

26

TY295.2-4

27
28
29
30
31
32
33
34
35

TY295.2-5
GB5782-86
GB859-87
GB3452.1-82
GB3452.1-82
TY495.2.1-8
TY295.2.1-8
TY495.2.1-7
TY295.2-6

Main bearing cap

Front and rear main bearing
halfshelf(upper)
Front and rear main bearing halfshelf(lower)
M10110 Bolt M10110
10 Washer10
O11.81.8OSeal ring11.81.8
O151.8OSeal ring151.8
Elastic sleeve
Main bearing cap
Oil gallery plug
Middle main bearing halfshaft(upper)

36
37
38
39
40

TY295.2-7
GB1096-79
GB276-82
GB93-87
GB1096-79

Middle main bearing halfshaft(lower)

1016
203 Ball bearing 203
10 Washer10
1034

4
1
1

41

GB5782-86

M10110 Bolt M10110

42

TY295IT.16-4a

II Hydraulic pumpp gear II

43

TY295.2-11

Transmission shaft of lift pump

44

TY295IT.2-37b

I Hydraulic pumpp gear I

45

GB894.1-86

30 Circlip30

24

10

2
2
8

1
1
3
8
6
4

46

GB276-82

106 Ball bearing 106

47

TY295.2-13

Gasket of lift pump

48

GB5782-86

M830 Bolt M830

12

49

GB5782-86

M1095 Bolt M1095

50

TY295.2-12

Cover of lift pump

51

TY295.2-13

Gasket of lift pump

52

GB5782-86

M830 Bolt M1030

53

TY395.2-5

Cover of air pumps hole

54

TY395.2-4

Gasket of air pumps hole

55

TY295IT.16-2a

Transfer axle gear

56

TY295IT.2-32a

Transfer axle

57

GB119-86

510 Pin510

58

TY295IT.2.3

Oil filler assembly

59

JB2600-80

PG456512 Oil seal PG456512

60

TY395.2-3

Gear case cover

61

GB5782-86

M875 Bolt M875

62

GB5783-86

M830 Bolt M830

63

TY295.2-9

Gear case gasket

64

TY295.2-22

Oil clarifier gasket

65

TY295IT.16-12a

hydraulic pressure pump gasket

66

GB3452.1-2

O13.22.65 Type O rubber seal ring 13.22.65

67

TY295IT.2-35b

Alternator support body

68

CY-412

Oil pressure sensor

69

TY295I.2-27

Eiectrical generators pise

70

GB5782-86

M1060 Bolt M1060

71

GB859-87

10 Washer10

72

GB5782-86

M855 Bolt M855

73

TY295.2-19

Alternator support body

74

TY295I.2.2.2

Oil pressure sensor

75

TY295I.2.2.1

Oil level dipstick

76

TY295.2-1

Flywheel box

77
78
79
80
81

S195-01300A
TY295.2.1-4
TY295.2.1-10
TY295.2-3
TY495.2-26

Water-draining cock
Oil stopper
Pin10
Upper thrust piece of crankshaft
()Lower thrust piece of crankshaft(outer)

1
7
2
2
1

82

TY495.2-25

()Lower thrust piece of crankshaft(inner)

83

TY395.2-2

Flywheel box gasket

11

12

Cainshaft Assembly (Fig.4)

Ser NO.
1

Parts NO.
TY295.3-3

Name of parts
Valve push rod

Qty
6

TY295.3-2

Valve tappet

TY395I.3-1

Camshaft

S195-02003

Flat key

GB5783-86

M816 Bolt M816

GB859-87

8 Washer 8

TY295.3-13

Camshaft gear holddown

TY295.3-14

Screw

TY295.3-9

Idle gear holddown

10

GB5782-86

M840 Bolt M840

11

GB5783-86

M825 Bolt M825

12

TY2100II.3-10

drive tray

13

TY295.3-10

Fuel injection pump gear

14

TY295.3-11

Flange joint of fuel pump

15

TY295.3-7

Idle gear shaft

16

TY295.3-8

Idle gear bush

17

TY295.3-5

Thrust piece

18

TY295.3-6

Idle gear

19

TY295.3-4

Camshaft gear

13

14

Grandshaft-flywheel Assembly (Fig.5)

Ser NO.

Parts NO.

Name of parts

Qty

TY295.4.2-7

Stating claw

TY295.4.2-8

Starting claw washer

TY395I.4.2-9

Belt pulley

TY295IT.4.2-9a

Belt pulley

TY295.4.2-6

Bush

TY295.4.2-5

Crankshaft

TY395I.4.2-4

Crankshaft

S195-05008

Key

GB1567-79

A8528 Key A8528

10

TY295.4.2-2

Flywheel gear ring

11

TY395I.4.2-1

Flywheel

12

TY295.4.2-3

Flywheel bolt

15

16

Piston connecting Rod Assembly (Fig.6)

Ser NO.
1

Parts NO.
TY395I.4.1-1

Name of parts
Compression ring1

Qty
3

TY395I.4.1-2

Compression ring2

TY395I.4.1.1

Oil scraper ring

TY395I.4.1-4

Piston

TY295.4.1-3

Piston pin

GB893-76

37 circlip 37

TY295.4.1.2-2

Connecting small rocl bushing

TY295.4.1.2-1

Connecting rod assembly

TY295.4.1-6

Connecting rod bearing shell

10

TY295.4.1.2-3

Connecting rod cap

11

TY295.4.1.2-4

Connecting rod bolt

17

18

Fuel System Assembly (Fig.7)

Ser NO.

Parts NO.

Name of parts

Qty

PF68S19

Injection assy

TY395.15.1

High pressure ipe of cylinder I

TY395.15.7

Injecter fuel return pipe

Hest plug

TY395I.10-3NB

Cleamer clamp

C0708A

Frel filter assy

GB5782-86

M1025 Bolt M1025

GB859-87

10 Washer 10

TY395.15.6

10

Fuel injection pump

11

TY395.2-7

Fuel injection pump gasket

12

GB899-88

AM825 Stud Bolt AM825

13

TY395.14.4

Fuel pipe assy between fuel-tank transfer-pump and

injection-pump

14

GB848-87

8 Washer8

15

GB859-87

8 Washer8

16

GB6170-86

M8 Nut M8

17

TY395.15.5

18

TY395.15.3

High pressure ipe of cylinder II

19

TY395.15.4

High pressure ipe of cylinder III

20

TY395I.15.1-1

High pressure ipe of cylinder

21

TY395I.15.6-3

150Return oil gule cannulation

22

TY395I.15.6-5

320Return oil gule cannulation

23

TY395I.15.6-6

180Return oil gule cannulation

19

20

Cooling System Assembly (Fig.8)

Ser NO. Parts NO.
1
GB5782-86

Name of parts
M845 Bolt M845

Qty
4

GB859-87

8 Flat Washer8

TY395I.12-15

Radiater Fan

HG4-401-74

1381000 Fan Beet 1381000

TY395I.12-18

Radiater Fan

GB6173-86

M12 Nut M12

GB859-87

12 Spring Washer

GB97.1-85

12 Flat Washer

TY295.12-5

Pulley

10

TY295.13-1

Upper cap

11

TY295IT.13-1

Upper cap

12

TY295.13-7

Small water tabe

13

TY295.13.3

33 Hoop assembly33

14

295-14006

Water thrower

15

TY295.12-13

Water pump washer

16

TY295I.13.5

Assembly

17

GB1152-76

Oil cup

18

GB5782-86

M835 Bolt M835

19

GB1099-79

516 Key 516

20

TY295.12-4

Water pump shaft

21

TY295.12-1

Water pump assembly

22

TY495.12-7

Lower water tabe gasket

23

TY295.13-4

Lower water tabe

24

GB5783-86

M825 Bolt M825

25

TY295.12-14

Water pump seat washer

26

GB278-76

60203 Rolling bearing 60203

27

TY295.12-21

Water pump seat

28

TY295.12-12

Bearing sleeve

29

GB5783-86

M814 Bolt M814

30

295-14005

Locking ring

31

GB97.1-85

8 Washer 8

32

TY295.12-3

Washer pump wheel

33

GB893.1-86

40 Circlip40

34

295-14100b

IIWater seal assembly II

35
36
37

TY295.12-9
TY295.12-8
TY295.12-7

Water seal spring seat

Water seal spring
Rubber water seal

2
1
1

38
39
40

TY295.12-9
295-14100a
TY295.13-3

Water seal spring seat

I Water seal assembly I
Temperature regulator gasket

2
1
1

41

TY295.13-2

Temperature regulator over cap gasket

21

22

Lubricantion System Assembly (Fig.9)

Ser NO.
1

Parts NO.
TY395.5-1

TY395.5-5

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

TY395.5.1-3
TY395.5-4
TY395.5-3
GB1098-79
GB894.1-86
TY395.5.1-2
TY395.7-2
GB119-86
TY395.5.1-1
TY395.5-2
GB859-87
GB70-85
GB5782-86
GB59-87
TY295I.7-7
TY295.7.1-2
TY295I.7.1-3

20

TY395.7.1.1

21
22
23
24
25
26
27

GB5782-86
TY295I.7-2
TY295.7-3
TY395.7-1
J0810A
GB5782-86
GB5783-86

Name of parts
Upper oil pump body
Upper oil pump body
gasket
Pin
Lower oil pump body
Oil pump gear
46516 Key 46516
14 Check ring 14
Oil pump shaft
Oil sump gasket
A514 PinA514
Inner rotor
Outer rotor
8 Washer 8
M855 Screw M855
M1065 Bolt M1065
10 Washer 10
Stopper
Oil sucking and staining gasket
sealing ring
Oil Sucking and Straining
Meldment
M822 Bolt M822
Oil drain plug
Oil drain plug washer
Oil sump
Oil filter
M850 Bolt M850
M825 Bolt M825

23

Qty
1
1
1
1
1
1
1
1
1
2
1
1
8
3
18
18
2
1
1
1
3
1
1
1
1
1
1

10. TY395B special directory lists

Ser NO.

Parts NO.

Name of parts

Qty

TY395I.1.1-1

Cylinder head assembly

TY395B.2.1-1

Cylinder block

JD495B.2-7

Cylinder sleeve

JD495B.4.1-4

Piston

JD495B.4.1-1

Compression ring1

JD495B.4.1-2

Compression ring2

JD495B.4.1.1

Oil scraper ring

11. TY3100B special directory lists

Ser NO.

Parts NO.

Name of parts

Qty

TY3100I.1.1-1

Cylinder head assembly

TY3100B.2.1-1

Cylinder block

JD4100B.2-7

Cylinder sleeve

JD4100B.4.1-4

Piston

TY2100II.4.1-1

Compression ring1

TY2100II.4.1-2

Compression ring2

TY2100II.4.1.1

Oil scraper ring

24

Midway Sales Australia

252 Eastern Service Road
Burpengary Qld 4505
Australia
Email: midway@midwaysales.com.au
Website: www.midwaysales.com.au
phone: 1300 TRACTOR
Fax: (07)3888 3180

V 2012.01.16