FLYBACK TRANSFORMER CONTROL DRAWING

PREMIER P/N: TSD-1093 REVISION: 06/08/99

DRAWN BY: TOM O'NEIL REF: T0P209/VC3333A
SCALE: NONE SHEET: 1 OF 4
M
P
Premier
Magnetics Inc.
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN MM
DIMENSIONAL TOLERANCES ARE:
DECIMALS ANGLES
.X + .25 +0
O
30'
.XX + .15
DO NOT SCALE DRAWING
17.
{.3)
M/X
.0
{.23)
IYF
4.5
{.177)
IYF
18.2
{.71)
M/X
1.5
{.50)
M/X
12.2
{.480)
1 2 3 4
10 8 7 5
FlN 1
WHlIE DCI
0. Dl/.
{.024)
REV. DESCRIPTION OF CHANGES BY
09/08/97 ORIGINAL RELEASE, SHIELDED VERSION OF TSD-1084 TO
06/08/99 UPDATED TO UL CLASS (B) 130 INSULATION SYSTEM MD
EE16/EI16, 10-PIN VERTICAL
TABLE 1: ELECTRICAL SPECIFICATIONS AT 25
O
C
SWITCHING TRANSFORMER DESIGNED FOR USE WITH POWER INTEGRATIONS
TOP209P OR MOTOROLAS MC33363A SWITCH MODE CONTROLLERS.
FIGURE 1: SCHEMATIC DIAGRAM
SPEC LIMITS
PARAMETER MIN. TYP. MAX. UNITS
PRIMARY INDUCTANCE (2-1) 5.40 6.00 6.60 mHY
FREQ. = 100 KHZ @ 0.250Vrms
TURN RATIO'S:
SECONDARY (9-6) : PRIMARY (2-1) -------- 1: 10.17 -------- + 4%
BIAS (3-4) : PRIMARY (2-1) -------- 1: 5.23 -------- + 4%
PRI LEAKAGE IND. (9-6 SHORTED) -------- 240.0 290.0 HY
FREQ. = 100 KHZ @ 0.250Vrms
HIPOT:
PRIMARY TO SECONDARY 1500 -------- -------- Vrms
BIAS TO SECONDARY 1500 -------- -------- Vrms
APP CIRCUIT PARAMETERS: (1)
DC HOT RAIL VOLTAGE 90 -------- 375 Vdc
OUTPUT VOLTAGE 7.5 Vdc
OUTPUT CURRENT CONTINUOUS 0.010 -------- 250 mA
OUTPUT CURRENT PEAK -------- -------- 300 mA
LINE REGULATION (85 TO 265Vac) -------- 1.50 -------- +%
LOAD REGULATION 10-100% -------- 5.00 -------- +%
RIPPLE -------- 50.0 -------- +mV
(1) REFER TO GENERAL APPLICATION CIRCUIT OF FIGURE 3.
FIGURE 2: PHYSICAL DIMENSIONS mm (INCHES)
P
M
TSD-1093
YYWW
12.5
{.42)
1
3.5
{.138)
10.5
{.413)
2 3 4
10
2.7
{.10)
13.5
{.531)
8 7 5
DCI CN 8C88lN
DENCIES FlN 1
{HCI F/lL) 1
FFlM/FY
{+7.5V)
{CCM)
{DF/lN) 2
{+15V) 3
15V 8l/S
{8l/S FEIUFN)4
SECCND/FY
SHlELD
NOTE1:
REINFORCED INSULATION SYSTEM, UL1950, IEC950, CSA-950:
A) ALL MATERIALS MEET "UL", "CSA" & "IEC" REQUIREMENTS
B) TRIPLE BASIC INSULATED SECONDARY.
C) VARNISH FINISHED ASSEMBLY.
D) UL1950 & CSA-950 CERTIFIED: FILE #E162344.
E) UL CLASS (B) 130 INSULATION SYSTEM PM130-H1A
(UL FILE #E177139) OR ANY UL AUTHORIZED
CLASS (B) INSULATION SYSTEM.
UL INSULATION
SYMBOL AND
MANUFACTURER
IDENTIFICATION
HERE
FLYBACK TRANSFORMER CONTROL DRAWING
PREMIER P/N: TSD-1093 REVISION: 06/08/99
DRAWN BY: TOM O'NEIL REF: T0P209/VC3333A
SCALE: NONE SHEET: 2 OF 4
M
P
Premier
Magnetics Inc.
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN MM
DIMENSIONAL TOLERANCES ARE:
DECIMALS ANGLES
.X + .25 +0
O
30'
.XX + .15
DO NOT SCALE DRAWING
AFFIICAIION NOIES
Fremier McgneIic:' ISD-103 Shie|cec SwiIch Mcce Ircn:fcrmer wc: ce:ignec fcr u:e wiIh Fcwer lnIegrcIicn:,
lnc. FWF-ICF20F Ihree Ierminc| cff-|ine FWM :wiIching regu|cIcr cr McIcrc|c: MC3333/ SwiIching Fegu|cIcr
in Ihe F|yLcck 8uck-8cc:I circuiI ccnfigurcIicn. Ihi: ccnver:icn Icpc|cgy ccn prcvice i:c|cIec mu|Iip|e cuIpuI:
wiIh efficiencie: up Ic 0. Fremier:' ISD-1084 Ircn:fcrmer hc: Leen cpIimizec Ic prcvice mcximum pcwer
IhrcughpuI whi|e c||cwing Ihe u:e cf eiIher ccnIrc||er.
8e|cw i: c univer:c| inpuI, 1. wcII cpp|iccIicn circuiI uIi|izing Fcwer lnIegrcIicn: ICF20, 70KHz :wiIching
regu|cIcr in Ihe f|yLcck Luck-Lcc:I ccnfigurcIicn. Ihi: circuiI prcvice: +7.5Vcc cI 250m/ ccnIinucu: cnc i:
ccpcL|e cf 300m/ peck fcr :hcrI pericc: cf Iime. Ihi: circuiI repre:enI: Ihe |cwe:I cc:I imp|emenIcIicn cnc
uIi|ize: Ihe Lic: wincing fcr feecLcck ccnIrc|. Ihe ccmpcnenI vc|ue: |i:Iec cre inIencec fcr reference purpc:e:
cn|y. Ihe mcximum cuIy cyc|e hc: Leen ce:ignec fcr 4 c||cwing Ihe MC3333/ Ic Le uIi|izec wiIhcuI re:i:Icr
FD. Ihe MC3333/ wcu|c uIi|ize cn FI=3K cnc c CI cf 500pF. Ihi: :eI: Ihe peck currenI |imiI cf Ihe Sene:eFEI
Ic cLcuI 250m/ whi|e prcvicing c ncminc| 70KHz :wiIching frecuency.
FIGURE 3: TOP209P TYPICAL APPLICATION CIRCUIT
FFEMlEF M/GNEIlCS F/FI NUM8EFS:
{FECUESI D/I/ SHEEIS 8Y F/FI)
L1 = FMCU-0220 22mHy EMl/FFl CMC
I1 = ISD-103 M/lN SWlICHlNG IF/NSFCFMEF
C1, 10.0 uF, 400V
Lcw Frcfi|e Iype:
Nichiccn UVS2G100MF/, 85C
Nichiccn UFI2G100MF/, 105C
DicmeIer=1mm {.30)
LengIh=15mm {.50)
I1
ISD-103
FFl
1
2
D1
MUF10
VF1
FKE130/
DF/lN
SCUFCE
CCNIFCL
C5
47uF
10V
+
HlGH VCLI/GE FEIUFN
CL/MF
NEIWCFK
+
C2
270uF
1V
FIN
+7.5Vcc
250m/
+
C3
100uF
1V

SEC
L2
8E/D
3.3uH 300m/
D2
1N4148
3
4
8l/S
LlNE
NEUI
85-25Vcc
50/0Hz
C
0.1uF
F1
1.5/
250v
L1
FMCU-0220
22mHY
EMl FlLIEF
C = 0.1uF 250Vcc
X2-ScfIey Ccp
1 2
4 3
C1
10 uF
400V
HCI F/lL
+0 Ic 375Vcc
8F1
DF0S
00V, 1.0/
+
~
~
+
-
D3
1N581
U1
FCWEF lNI.
FWF-ICF20FFl
D
S
C
S
N/C
N/C
N/C
N/C
F1
15
VF2
.1V
1N5238
C4
100nF
F3
.8