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CEMENT MILL-1 GIRTH GEAR ALIGNMENT READINGS SUMMARY REPORT

GIRTH GEAR AXIAL RUNOUT


POS.NO.

GIRTH GEAR RADIAL RUNOUT

BEFORE REVERSAL

AFTER REVERSAL

BEFORE REVERSAL

AFTER REVERSAL

(05-08-2012)

(12-08-2012)

(05-08-2012)

(12-08-2012)

-0.375

4.75

5.04

-0.3

-0.05

5.04

-0.2

0.085

4.6

5.37

-0.625

0.01

3.95

5.45

-0.15

3.8

5.23

0.05

4.3

4.98

0.095

4.93

4.98

-0.15

0.1

4.93

-0.125

-0.015

4.5

5.24

10

-0.15

-0.015

4.2

5.14

11

-0.175

-0.02

4.97

12

-0.375

0.015

4.3

4.91

0.63 MM

0.15 MM

1.2 MM

0.54 MM

RESULT
MAX. ALLOWABLE

0.5 MM

0.75 MM

CEMENT MILL-1 PRESSING SIDE PINION ALIGNMENT READINGS SUMMARY REPORT


ROOT CLEARANCE
POS.NO.

BEFORE REVERSAL
(05-08-2012)
DE

BACKLASH
AFTER REVERSAL
(18-08-2012)

NDE

DE

NDE

10.1

10.1

9.4

9.4

9.5

BEFORE REVERSAL
(05-08-2012)

DE

NDE

2.2

2.2

1.9

9.4

1.6

1.6

10.6

10.4

1.7

1.6

9.8

9.8

2.1

2.1

10.5

10.5

2.5

2.5

10.5

10.4

2.4

2.4

10.7

10.5

2.4

2.1

10.3

10.3

1.9

10

10.1

10.1

2.1

2.1

10

10

2.1

2.1

10.1

10.1

2.1

2.1

1.6 - 2.5

1.6 - 2.5

1
2

11

12.4

10.62

12.5

10.58

12
RESULT
ALLOWABLE

10.62 - 12.4

10.58 - 12.5
10 MM

9.4

- 10.7

9.4

- 10.5

DE

3.2

2.65
2.65 - 3.2

NDE

AFTER REVERSAL
(18-08-2012)

2.9

2.1
2.1 - 2.9

CEMENT MILL-1 LIFTING SIDE PINION ALIGNMENT READINGS SUMMARY REPORT

POS.NO.

ROOT CLEARANCE
BEFORE REVERSAL
AFTER REVERSAL
(05-08-2012)
(19-08-2012)
DE

DE

NDE

9.5

NDE

9.2

2.2

1.8

9.4

9.2

1.7

9.5

9.5

1.9

1.9

9.4

9.1

1.9

1.8

9.4

1.8

9.6

9.4

2.2

9.9

9.4

2.1

1.8

9.6

9.3

2.2

1.6

9.6

9.2

2.1

1.7

10

1.8

1.8

11

10.3

9.9

1.8

12

10.1

9.6

1.8

9 - 10.3

9 - 9.9

1.8 - 2.2

1.6 - 2

RESULT
ALLOWABLE

11.5

12.85

11.5 - 12.85

10.8

12.81

10.8 - 12.81
10 MM

DE

2.85

3.45

2.85 - 3.45

NDE

AFTER REVERSAL
(19-08-2012)
DE

NDE

BACKLASH
BEFORE REVERSAL
(05-08-2012)

2.2

3.4

2.2 - 3.4

CEMENT MILL-1 PINION BEARINGS VIBRATION READINGS SUMMARY REPORT


LIFTING SIDE PINION BEARINGS
BEARING
LOCATION

DRIVE END
BEARING

VIBRATION LOCATION

PRESSING SIDE PINION BEARINGS

BEFORE REVERSAL AFTER REVERSAL BEFORE REVERSAL


(07-12-2011)
(24-08-2012)
(07-12-2011)

AFTER REVERSAL
(24-08-2012)

VERTICAL(MM/SEC)

1.79

2.83

4.17

2.74

HORIZONTAL(MM/SEC)

2.29

1.61

6.38

2.23

AXIAL(MM/SEC)

1.41

1.63

2.09

2.61

2.31

3.71

3.84

3.62

2.09

1.56

5.35

2.84

2.69

1.11

3.04

2.36

VERTICAL(MM/SEC)
NON-DRIVE
END BEARING HORIZONTAL(MM/SEC)
AXIAL(MM/SEC)