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Hydralift AmClyde, Inc.

AMCLYDE MODEL 60
Proposal #7873 December 11, 2006

The contents of this proposal are the property of Hydralift AmClyde, Inc. and confidential between Hydralift AmClyde, Inc. and the customer. The contents may not be duplicated or distributed without the written consent of Hydralift AmClyde, Inc..

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1.

GENERAL SPECIFICATIONS AMCLYDE MODEL 60


1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 1.19 1.20 1.21 1.22 1.23 HOOK RATINGS CAPACITIES PARTS OF LINE SPEEDS REACH AT HIGH BOOM POSITION TAILSWING COUNTERWEIGHT LENGTH OF BOOM BOOM FOOT PIN TO BARGE DECK HEIGHT OF PEDESTAL TUBE TUGGER LINE WINCHES BOOM HOISTING SYSTEM LOAD HOISTING SYSTEM SLEWING SYSTEM POWER LIGHTS WIRE ROPES CRANE WEIGHTS DRAWINGS FEATURES AND SAFETY DEVICES CERTIFICATES SPARE PARTS SURFACE PREPARATION AND PAINTING

3
3 3 3 4 4 4 5 5 5 5 5 6 6 7 8 8 9 10 10 11 12 12 13

2. 3. 4.

MAIN HOOK RATING CHART MAIN HOOK LOAD CURVE AUXILIARY AND WHIP HOOK RATING CHART

14 15 16

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1.

General Specifications AmClyde Model 60

1.1

HOOK RATINGS Main Hook Auxiliary Hook Whip Hook 1100 M. Ton 275 M. Ton 60 M. Ton

1.2

CAPACITIES Main Hook Auxiliary Hook Whip Hook 1100 M. Ton to 28 M . Radius 275 M. Ton to 55 M. Radius 60 M. Ton to 75 M. Radius

1.3

PARTS OF LINE Boom Main Hook Auxiliary Hook Whip Hook 1 x 28 Parts 1 x 28 Parts 1 x 8 Parts 1 x 2 Parts

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1.4

SPEEDS
Main - No Load Auxiliary No Load Whip No Load 8.0 Meters/Minute 20 Meters/Minute 65 Meters/Minute

Main 1100 M. Ton Load Auxiliary 275 M. Ton Load Whip 60 M. Ton Load

5.5 Meters/Minute 15 Meters/Minute 65 Meters/Minute

Boom Horizontal to Min. Radius

15 Minutes

Slewing Full Load

0.4 RPM

1.5

REACH AT HIGH BOOM POSITION Main Block 19 meters below Boom Hinge

Auxiliary Block

19 meters below Boom Hinge

Whip Block

19 meters below Boom Hinge

1.6

TAILSWING 17.76 Meters (58'-3)

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1.7

COUNTERWEIGHT (By Erection Contractor) 990 Metric Tons

1.8

LENGTH OF BOOM To Main Block To Auxiliary Block To Whip Block 71.6 Meters 80.7 Meters 85.3 Meters

1.9

BOOM FOOT PIN TO BARGE DECK 19.0 Meters

1.10 HEIGHT OF PEDESTAL TUBE 8.0 Meters

1.11 TUGGER LINE WINCHES


Type Main Block Auxiliary Block Whip Block Speeds Electro/Hydraulic (1) Unit 13.5 M. Ton Rating (1) Unit 13.5 M. Ton Rating (1) Unit 13.5 M. Ton Rating 20 Meters/Minute All Tuggers

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1.12 BOOM HOISTING SYSTEM


Number of Drums Drum Brake Type Number of Bands Drum Brake Actuation Boom Hoist Motor Type Motor Voltage Motor Size Motor Brake (1) Band (2) Spring Set Air Released D.C. Shunt Wound 625 Volt (1) 750 kW Spring Set Electrically Released

1.13 LOAD HOISTING SYSTEM


Number of Drums Drum Brake Type Number of Bands Drum Brake Actuation Load Hoist Motor Type Motor Voltage Motor Size Motor Brake (3) Band (2) Per Drum Spring Set Air Released D.C. Shunt Wound 625 Volt (2) 750 kW Spring Set Electrically Released

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1.14 SLEWING SYSTEM


Number of Swingers Swinger Motor Type (3) Units D.C. Shunt Wound 500 Volt (3) 149 KW Parking Disc Type (1) Per Unit 188 Rollers 508mm (2) Two Wheel Bogies 610mm (2) Wheels 610mm 15,444mm

Motor Voltage Motor Size Motor Brake Type Number of Disc Brakes Load Rollers Roller Diameter Rear Hook Roller Bogies Wheel Diameter Front Hook Rollers Wheel Diameter Bullgear Pitch Diameter

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1.15 POWER
The installed crane power is as follows: Boom Hoist Load Hoist Slewing System Tuggers Lighting & Misc Air Compressor TOTAL 1 x 750 KW Direct Current 2 x 750 KW Direct Current 3 x 149 KW Direct Current 3 x 75 KW Alternating Current 1 x 75 KW Alternating Current 2 x 15 KW Alternating Current 3027 KW

For any two simultaneous motions at rated speed and full load or three simultaneous motions at reduced speed with full load, the crane will require an engine rating of 2680 KW, with an oversize generator rated at 5269 KVA, 3 phase, 6300 volt, 50 Hertz. The crane will be equipped with an electric collector ring system, mounted below the top and inside of the pedestal tube.

1.16 LIGHTS
The crane will be equipped with the following lights arranged to operate on 120/220 volt, with all wiring to be approved marine wiring:

Mast Top Aircraft Beacons Boom Tip Aircraft Beacons Slewing Warning Beacons Boom Floodlights Machinery Deck Floodlights Machinery Cab Interior

2 x 100 Watt 2 x 100 Watt 2 x 75 Watt 6 x 1000 Watt 8 x 500 Watt 50 x 40 Watt

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1.17 WIRE ROPES


All wire rope will be 6x37 class, regular lay, with sizes and breaking strengths as follows:

Boom RRL 2 inch diameter x 2835 meters Main Load RRL 1-7/8 inch diameter x 2590 meters Auxiliary Load RRL 2 inch diameter x 915 meters Whip Load RRL 1-7/8 inch diameter x 365 meters Main Tugger RRL 1-1/8 inch diameter x 200 meters Auxiliary Tugger RRL 1-1/8 inch diameter x 200 meters Whip Tugger RRL 1-1/8 inch diameter x 200 meters Required Minimum Breaking Strengths: 2 inch 1-7/8 inch 1-1/8 inch = = = 179.6 M. Tons 173.3 M. Tons 75.0 M. Tons

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1.18 CRANE WEIGHTS


Rotating Gear on Tub = Counterweight Contractor) =

86 M. Tons 971 M. Tons (By Erection

Rotating Upper Boom =

736 M. Tons 214 M. Tons

Load Blocks Wire Rope = TOTAL =

44 M. Tons 70 M. Tons 2121 M. Tons

1.19 DRAWINGS
General Arrangement Deck Plan Foundation Plan Electrical One-Line Diagram 1573939 Rev. 1 1573940 Rev. 0 1573938 Rev. 1 1573786 Rev. 5

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1.20 FEATURES AND SAFETY DEVICES


Load and Radius Indicating System for main, auxiliary and whip load blocks is included and installed in the operators cabin. A load moment system is incorporated within the load indicating system for all ratings at all radii for the main, auxiliary and whip load blocks with automatic shutdown if an overload or over moment occurs. High lift and low reach limit switches for main, auxiliary and whip load blocks will be provided. Hook latches for sling guards for main, auxiliary and whip blocks are included. Boom will be equipped with limit switches for automatic shutdown for (high) minimum radius and (low) horizontal position. Emergency stop switches will be provided in the machinery cab and operators cabin to stop all crane functions automatically. Wind speed indicator will be provided with read-out meter in operators cabin. The boom, main, auxiliary, and whip drums will be fitted with over speed limit switches. All load hoist drums will be equipped with free wheeling capabilities via a bypass control in the operators cabin. All boom and load hoist drum brakes will be spring set air released. All boom and load hoist motor brakes will be spring set electrically released. A slewing alarm bell and rotating warning light will be provided at the underside, rear of the rotating machinery deck. The operators cabin will be heated and air conditioned with windshield wipers on the forward windows and the roof window. The operators cabin will be equipped with tinted, safety glass windows and will have window washing platforms on both sides. The operators cabin will be equipped with a VHF radio and a roof mounted, steerable searchlight. The operators cabin will be equipped with one (1) and the machinery house equipped with three (3) CO 2 type, ABC rated fire extinguishers.

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1.21 CERTIFICATES
Hydralift AmClyde will submit calculations and detail drawings to American Bureau of Shipping (ABS) for their review and approval. Hydralift AmClyde further will have ABS as the third party inspection for the fabrication of the crane components. Hydralift AmClyde will provide a load test procedure to ABS to use during load testing and will provide Field Consultants though out the Load Testing program. ABS is to witness Load Testing and to issue reports and Statement of Fact confirming crane design, fabrication and load testing. Load test to be performed by the erection contractor.

1.22 SPARE PARTS


A complete list of recommended spare parts will be available at the completion of the engineering phase, approximately two (2) months after order placement. It is recommended that three (3) percent of the crane price be budgeted for two (2) years spare parts. AmClyde certifies that all spare part components will be available for purchase for a minimum of seven (7) years after the crane delivery.

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1.23 SURFACE PREPARATION AND PAINTING


General: After fabrication, all weld slag and spatter will be removed and will be ground smooth to commercially acceptable standards. Exterior Painting Structural: Blasting will be according to paint manufacturers instructions. All steel surfaces will be given the following coatings: 1) 2) 3) Primer Coat - Inorganic Zinc Intermediate - Cross-Linked Epoxy Top Coat - Polyurethane

Interior Painting - Structural Surface preparation will be according to paint manufacturers instructions. All steel surfaces will be given the following coatings: 1) 2) Primer Coat - Epoxy Top Coat - Polyurethane

Exterior Painting - Mechanical Blasting will be according to paint manufacturers instructions. All steel surfaces will be given the following coatings: 1) 2) 3) Primer Coat - Inorganic Zinc Intermediate - Cross-Linked Epoxy Top Coat - Polyurethane

Interior Painting - Mechanical Surface preparation will be according to paint manufacturers instructions. All steel surfaces will be given the following coatings: 1) 2) Primer Coat - Epoxy Top Coat - Polyurethane

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2.

Main Hook Rating Chart

Net on the Hook Ratings (Metric Tons)


RADIUS METERS 22.0 Min. 25.0 28.0 31.0 34.0 37.0 40.0 43.0 46.0 49.0 52.0 55.0 58.0 61.0 64.0 67.0 70.0 Max. RADIUS FEET 72.2 82.0 91.9 101.7 111.5 121.4 131.2 141.1 150.9 160.8 170.6 180.4 190.3 200.1 210.0 219.8 229.7 360 DEGREE REVOLVING 1000 975 900 840 790 740 700 625 550 500 450 400 375 340 300 260 225 360 DEGREE LIMITED REVOLVING 1100 1100 1100 1075 925 810 710 625 550 500 450 400 375 340 300 260 225

A) Note the 360 degree revolving rating is with a maximum allowable out of plane angle of the load to the plane of the boom of 3 degrees. B) Note the 360 degree limited revolving rating is with a maximum allowable out of plane angle of the load to the plane of the boom of 1 degree. C) Minimum (Min.) radius is the closest distance to the center of a level crane that a vertically hanging load can be brought into. D) Maximum (Max.) radius is the farthest distance from the center of a level crane that a vertically hanging load can be handled.

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3.

Main Hook Load Curve

MAIN HOOK LOAD CURVE Net on the Hook Ratings (Metric Tons)
1100

1000

900

800

CAPACITY (M.T.)

700

600

500

400

300

200

100 20 30 40 50
RADIUS (METERS)

60

70

80

360 Revolving

360 Limited Revolving

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4.

Auxiliary and Whip Hook Rating Chart

Net on the Hook Ratings (Metric Tons)


RADIUS METERS
25.0 Min. Aux. 30.0 Min. - Whip 35.0 40.0 45.0 50.0 55.0 60.0 65.0 70.0 75.0 80.0 Max.-Aux. 82.0 Max.-Whip

RADIUS FEET
82.0 98.4 114.8 131.2 147.6 164.0 180.4 196.8 213.3 229.7 246.1 262.5 269.0

AUXILIARY 360 REVOLVING


275 275 275 275 275 275 275 250 225 175 130 100 -

WHIP 360 REVOLVING


-60 60 60 60 60 60 60 60 60 60 50 40

A) Note the 360 degree revolving rating is with a maximum allowable out of plane angle of the load to the plane of the boom of 3 degrees.

B) Minimum (Min.) radius is the closest distance to the center of a level crane that a vertically hanging load can be brought into.

C) Maximum (Max.) radius is the farthest distance from the center of a level crane that a vertically hanging load can be handled

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