Pew 105.02 R12

PARTICIPANT MODULE
PEW 105.02
SAUDI ARAMCO S URFACE C ONDITION AND P RE -P REPARATION INSPECTION

FOR
A PPLICATION OF C OATINGS TO N EW S TEEL
WARNING : The training materials contained in this manual are the property of the Saudi Arabian Oil Company (Saudi Aramco) and are intended for the exclusive use of Saudi Aramco employees enrolled in advanced inspection training courses. Any material contained in this manual which is not already in the public domain may not be copied reproduced sold given or disclosed to third parties or otherwise used in whole or in part for the purposes other than the use in Saudi Aramco!s "rofessional #ngineering and Technical $evelopment courses without the prior written permission of the Chief #ngineer of Saudi Aramco
PEW-105.02
PARTICIPANT
REVISION
DATE 12/00
REVISION DESCRIPTION COMPLETE REVISION
PAGE(S ) AFFECTED ALL
PEW-105.02
PARTICIPANT
CONTENTS
MODULE COMPONENT Objectiv e s Int !"# cti !n Use $n" St! $% e !& M$te i$'s Exercise #1 Hazardo s Ma!eria"s #or$ Aid #1 Hazardo s Ma!eria"s Exercise #2 %si&' !(e MS)S Exercise #3 Sa+e!, Re- ire.e&!s C! !si!n Envi !n ( e n t $ ' C!n"iti!ns
PAGE 1 2 3 10 12 1* 1/ 10 2*
Exercise #* %si&' !(e S"i&' Ps,c(ro.e!er 30 #or$ Aid #* %si&' !(e S"i&' Ps,c(ro.e!er 31 Exercise #/ %si&' !(e 2a& Ps,c(ro.e!er #or$ Aid #/ %si&' !(e 2a& Ps,c(ro.e!er Exercise #3 %si&' S r+ace T(er.o.e!er #or$ Aid #3 %si&' S r+ace T(er.o.e!er Exercise # 4 %si&' )e5 Poi&! C(ar!s #or$ Aid # 4 %si&' )e5 Poi&! C(ar!s Exercise # 0 %si&' Ps,c(ro.e!er C(ar!s #or$ Aid # 0 %si&' Ps,c(ro.e!er C(ar!s #or$ Aid #1 %si&' Ca"c "a!or S# &$c e C!n"iti!n Ins)ecti! n #or$ Aid #10 )e'ree o+ R s! #or$ Aid #11 %si&' 6TA A&a",sis 6i! #or$ Aid #12 %si&' I&s7ec!io& 2or.s G'!ss$ * 30 31 3* 33 *0 *1 *2 *3 *3 *4 /0 /1 /3 /*
PEW-105.02
PARTICIPANT
O BJECTIVES
TERMINAL O+,ECTIVES
%7o& co.7"e!io& o+ !(is .od "e !(e Par!ici7a&! 5i"" 8e a8"e !o sa+e", 7er+or. !(e i&s7ec!io&s "is!ed 8e"o5 7rior !o s r+ace 7re7ara!io& as 7rescri8ed 8, SAES9H9102: a&d SAES9H9100 si&' !(e S5edis( P(o!o'ra7(ic S!a&dards A: ;: C: ): !(e S!ee" S!r c! res Pai&!i&' Co &ci" SSPC9VIS91: NACE RP0140: a&d Tes!i&'/Meas ri&' I&s!r .e&!s< A s 8s!ra!e co&di!io& i&s7ec!io& i& accorda&ce 5i!( SSPC a&d Sa di Ara.co s!a&dards A 7re97re7ara!io& i&s7ec!io& !o de!er.i&e !(e 7ro7er e- i7.e&!: .a!eria": a&d e&=iro&.e&!a" co&di!io&s i& accorda&ce 5i!( SSPC a&d Sa di Ara.co s!a&dards
E NA+LING O +,ECTIVES
I& order !o acco.7"is( !(e Ter.i&a" O8>ec!i=e !(e Par!ici7a&! 5i"" 8e a8"e !o? Ex7"ai& !(e sa+e!, a&d (ea"!( re- ire.e&!s +or !(e s!ora'e o+ coa!i&' .a!eria"s< Ide&!i+, s 8s!ra!e de+ec!s a&d r s! 'rades o+ s r+aces %se !(e 6TA S r+ace Co&!a.i&a!io& A&a",sis 6i! !o !es! +or s r+ace co&!a.i&a!io&< )e!er.i&e a.8ie&! co&di!io&s a&d s i!a8i"i!, +or 8"as! c"ea&i&'< 2i"" o ! +or.s +or s r+ace co&di!io&/7re97re7ara!io& i&s7ec!io&< se a&d
PEW-105.02
PARTICIPANT
INFORMATION
INTRODUCTION
T(ere are !(ree 7 r7oses +or !(e s r+ace co&di!io& a&d 7re9 7re7ara!io& i&s7ec!io&< T-e &i st is t! "ete (i n e t-e c!n"iti!n !& t-e s# &$c e be&! e $n* c!$tin% ($t e i $' is $))'ie". T(e I&s7ec!or &eeds !o $&o5 (o5 . c( r s! a&d corrosio& is 7rese&! 8e+ore a&, 5or$ 8e'i&s so !(a! (e (as a s!ar!i&' 7oi&! 8, 5(ic( (e ca& co.7are !(e +i&a" res "!s o+ !(e s r+ace 7re7ara!io& 5or$< T-e sec!n" )# )!s e &! t-e ins)ecti! n is t! est$ b'is envi !n ( e n t $ ' c!n"iti!ns ) i! t! st$ tin % /! 0 ! )!siti!ni n% e1#i) ( e n t . Ti.e a&d .o&e, are 5as!ed i+ e- i7.e&! a&d .a&7o5er are .o=ed !o !(e >o8 si!e a&d !(e 5or$ is !(e& 7 ! o& (o"d 8eca se o+ &+a=ora8"e e&=iro&.e&!a" co&di!io&s< T-e t-i " )# )!s e &! t-e ins)e cti! n is t! ve i&* t-$t ) !)e c'e$ ni n% $n" s$&et * e1#i) ( e n t $ e !n- site $n" t-$t t-e )e s! n n e ' $ssi% n e " t! t-e j!b $ e ce ti&ie" &! !)e $ti !n !& t-e e1#i) ( e n t .
PEW-105.02
PARTICIPANT
INFORMATION
USE AND STORAGE OF MATERIALS

T(e .a!eria"s s7eci+ied +or s r+ace 7re7ara!io& . s! 8e 7ro7er", sed a&d s!ored d ri&' 7er+or.a&ce o+ 5or$< T(ese 7rod c!s 7rese&! (ea"!( a&d sa+e!, (azards< T(ere+ore: !(e, . s! 8e s!ored a&d sed accordi&' !o sa+e!, s!a&dards a&d 7roced res< I.7ro7er s!ora'e ca& a"so da.a'e !(e 7rod c!s a&d .a$e !(e. & sa8"e< I+ o !da!ed or da.a'ed 7rod c!s are sed: !(e coa!i&' .a, +ai"< T(ere+ore: a"" 7rod c!s s7eci+ied +or se d ri&' a 'i=e& coa!i&' >o8 . s! 8e o& si!e a&d c(ec$ed 8, !(e I&s7ec!or 7rior !o !(e s!ar! o+ !(e >o8< T(e I&s7ec!or . s! c(ec$ !(e "a8e"s o& !(e co&!ai&ers !o de!er.i&e 5(e!(er or &o! !(e .a!eria" 8ears !(e desi'&a!io& a&d & .8er !(a! are de!ai"ed i& !(e s7eci+ica!io&< I! is i.7or!a&! !o c(ec$ a"" co&!ai&ers: es7ecia"", o& a "ar'e a77"ica!io& >o8< T(is is 8eca se errors ca& 8e .ade i& s(i77i&' a&d !(e a77"ica!ors co "d easi", se !(ese 5ro&' .a!eria"s: es7ecia"", i+ !(e .a!eria" a&d !(e "a8e" o& !(e co&!ai&er are !(e sa.e co"or< Read !(e "a8e" !o de!er.i&e !(e "e=e" o+ sa+e!, (azard i&=o"=ed a&d !(e s(e"+ "i+e da!e<
PEW-105.02
PARTICIPANT
INFORMATION

S$&et * F$ct! s
(CONT2D)
Coa!i&' .a!eria"s s(o "d a"5a,s 8e s!ored i& a 5e""9=e&!i"a!ed area o ! o+ !(e 5a, o+ a&, +"a.es: s7ar$s a&d !(e direc! ra,s o+ !(e s &< Ma&, coa!i&' a&d c"ea&i&' .a!eria"s are =er, =o"a!i"e a&d .a, ex7"ode<
Warning:
The "No Smoking" rule must be strictly observed. These rules must be strongly enforced by the Inspector in any area where flammable coating materials are stored or used.
Ma&, !i.es !(e s7eci+ica!io& +or s r+ace c"ea&"i&ess 5i"" ca"" +or so"=e&! c"ea&i&' i& accorda&ce 5i!( SSPC9SP91< S!'ven t is #se" &! c'e$ni n% !i'3 % e$s e $n" !t-e ! %$ nic c!()! # n " s 3 !n'*. So.e so"=e&!s are =er, =o"a!i"e a&d 5i"" ex7"ode< I& Sa di Ara.co +aci"i!ies: &o&9 +"a..a8"e de!er'e&! (as 8ee& s 8s!i! !ed +or +"a..a8"e so"=e&!s i& .os! cases<
PEW-105.02
PARTICIPANT
INFORMATION

S$&et * F$ct! s (C!nt2 ")
(CONT2D)
Sa+e!, +ac!ors ,o are res7o&si8"e +or? ,o r o5& sa+e!, re7or!i&' &sa+e 7rac!ices +o""o5i&' !(e sa+e!, r "es &ders!a&di&' !(e Ma!eria" Sa+e!, )a!a S(ee! @MS)SA
2or ,o r sa+e!, ,o .a, re- ire? (ard (a!s 8rea!(i&' e- i7.e&! 7ro!ec!i=e c"o!(i&' s7ecia" 7er.i!s
Bo s(o "d $&o5? sa+e 7rac!ices "oca!io& o+ !(e +irs! aid s!a!io&s "oca!io& o+ !(e &eares! !e"e7(o&e
PEW-105.02
PARTICIPANT
INFORMATION

(CONT2D)
Un"e st $ n "i n % t-e MSDS
T(e MS)S is di=ided i&!o se=era" 8"oc$s (Addendum page1) )is!ri8 !or (eadi&' Prod c! Ide&!i+ica!io& Hazardo s i&'redie&!s P(,sica" da!a 2ire a&d ex7"osio& (azard Hea"!( (azard da!a Reac!i=i!, da!a S7i"" or "ea$ 7roced re S7ecia" 7ro!ec!io& i&+or.a!io& S7ecia" 7reca !io&s
;e+ore ,o e&!er a&, 7"a&! area: !(e 5or$i&' e&=iro&.e&! s(o "d 8e s! died !o de!ec! (azards s c( as? T(e co&ce&!ra!io&s o+ &oxio s + .es T(e 7rese&ce o+ s7"as( or s7i""a'e o+ (ar.+ " "i- ids excessi=e (ea! co&di!io&s areas 5(ere ox,'e& co&!e&! o+ !(e air .a, 8e da&'ero s", "o5
PEW-105.02
PARTICIPANT
INFORMATION

(CONT2D)
#(ere !(ese co&di!io&s exis!: !(e, . s! 8e correc!ed 8e+ore a&,o&e is 7er.i!!ed !o e&!er: or ,o .a, 8e re- ired !o 5ear 7erso&a" 7ro!ec!i=e e- i7.e&!< T(ere are de=ices !(a! .o&i!or !(e a!.os7(ere +or !(e 7rese&ce o+ !oxic 'ases: co.8 s!i8"e 'ases a&d ox,'e& de+icie&c,< O&e exa.7"e o+ a si&'"e sa.7"i&' .e!er is !(e )ra'er .e!er< T(is de=ice o7era!es 8, 7 ""i&' air @a&d o!(er 'asesA !(ro '( a '"ass ! 8e 5(ic( (as a 7re9se! c(e.ica" i&dica!or i&side< T(e ! 8e is sea"ed i&i!ia"",: 8 ! 7re7ared +or se 8, 8rea$i&' eac( e&d< I! is !(e& 7"aced i& !(e )ra'er 7 .7: a&d !(e &i! co.7ressed a s7eci+ic & .8er o+ !i.es: s a"", +i=e< T(e cr,s!a"s i& !(e ! 8e are !(e& exa.i&ed +or a&, co"or c(a&'e< No co"or c(a&'e i&dica!es !(a! !(e 'as "e=e"s 5(ic( are 8ei&' !es!ed are 8e"o5 !(e 7re9de!er.i&ed "e=e"C a co"or c(a&'e i&dica!es !(a! !(e 'as "e=e"s are a! @or a8o=eA !(e "e=e"< I! is i.7or!a&! 5i!( !(e )ra'er .e!er !o $&o5 5(a! 'ases are $&o5& !o 8e a 7ro8"e.< T,7ica"",: !(ese "e=e"s (a=e 8ee& de!er.i&ed 8, Loss Pre=e&!io&: a&d !(e )ra'er ! 8es (a=e 8ee& se! 7 accordi&'",< I! is a"so =er, i.7or!a&! !(a! !(e a!.os7(ere 8e !es!ed i& !(e area 5(ere 5or$ ac! a"", occ rs<
PEW-105.02
PARTICIPANT
INFORMATION

(CONT2D)
O& Addendum Page 5 , is Ta8"e / o+ !(e SSPC Pai&! Ma& a": Vo"< 1< T(is !a8"e s(o5s !(a! !(e .os! =o"a!i"e so"=e&!s are !(e o&es 5i!( !(e "o5es! +"as( 7oi&!< 2"as( 7oi&! +or a 'i=e& .a!eria" is !(e !e.7era! re ex7ressed i& 5(ic( +ire a&d ex7"osio& are 7ossi8"e i& !(e 7rese&ce o+ a so rce o+ i'&i!io&< T(e (azard o+ a +ire is 'rea!er +or !(e "o5er +"as( 7oi&!s< T(e VMDP &a7(!(a (as a "o5er +"as( 7oi&! !(a& .i&era" s7iri!s< T(ere+ore .i&era" s7iri!s are 'e&era"", "ess da&'ero s !(a& .os! &a7(!(aEs< Mi&era" 8ase s7iri!s ca""ed a"i7(a!ics: 5i!( a .i&i. . +"as( 7oi&! o+ 100 2 s(o "d 8e sed +or 'e&era" 7 r7oses 5(e& a.8ie&! !e.7era! re is "ess !(a& 00 2< Hi'( +"as( a"i7(a!ic .i&era" s7iri!s 5i!( a .i&i. . +"as( 7oi&! o+ 120 2 s(o "d 8e sed 5(e& !(e a.8ie&! !e.7era! re is 8e!5ee& 00 2 !o 1/ 2< Hea=, .i&era" s7iri!s 5i!( a +"as( 7oi&! o+ o=er 1*0 2 s(o "d 8e sed 5(e& !(e a.8ie&! !e.7era! re is o=er 1/ 2< Sa di Ara.co s!a&dard SAES9H9102: (Addendum Page 7) Para<*<1<3: s!a!es !(a! so"=e&!s a&d 7ai&!s s(a"" &o! 8e a77"ied !o s r+aces o=er 00C @14/ 2A i+ 7rac!ica" a"!er&a!i=es exis!< T(ese 7rac!ica" a"!er&a!i=es .i'(! i&c" de ca&o7ies !o s(ade !(e area a&d +a&s a&d/or coo"i&' de=ices !o "o5er !(e s r+ace !e.7era! re< Loo$ do5& !(e !a8"e !o ace!o&e !(a! (as a =er, "o5 +"as( 7oi&!< T(is .a!eria" s(o "d 8e a=oided< Ace!o&e is =er, da&'ero s !o 8rea!(e a&d .a, 8e sed o&", &der care+ "", co&!ro""ed co&di!io&s< SAES9H9102: Para'ra7( *<*<3<1: a"so s!a!es !(a! 8e&ze&e: 'aso"i&e: car8o& !e!rac("oride a&d c("ori&a!ed (,drocar8o&s s(a"" not 8e sed +or c"ea&i&' &der a&, circ .s!a&ces< A"" so"=e&!s !(a! are &o! i& s(i77i&' co&!ai&ers . s! 8e $e7! i& a& OSHA a77ro=ed co&!ai&er "i$e !(e o&e s(o5& i& 2i' re 1< T(ese sa+e!, ca&s (a=e +"a.e arres!ors a! 8o!( o7e&i&'s a&d a 7ress re re"ease =e&!< T(e =e&! a""o5s a&, acc . "a!ed =a7or !o esca7e s"o5", !o 7re=e&! a& ex7"osio&<
PEW-105.02
PARTICIPANT
INFORMATION
RELIEF VENT
FLAME ARREST ER
FIGURE 1
PEW-105.02
PARTICIPANT
INFORMATION
E4e cis e 5
6$7$ "! # s M$te i$'s A/$ e n e s s our
Using Work Aid 1, Information Sheets and the MSDS in Addendum find the ans!ers to the fo""o!ing #uestions 1<
T(e - ic$es! 5a, !o 8eco.e +a.i"iar 5i!( !(e 7o!e&!ia" (azards o+ a 7rod c! is 8, readi&' !(e "a8e" a&d 7ac$a'i&' .a!eria"< aA Tr e 8A 2a"se
2<
A 7rod c!Fs MS)S 5i"" "is! !(e 7o!e&!ia" ac !e a&d c(ro&ic (ea"!( a++ec!s o+ o=erex7os re< aATr e 8A 2a"se
3<
Pe!ro"e . dis!i""a!es: &a7!(as: .i&era" s7iri!s a&d $e!o&es are i&or'a&ic so"=e&!s< aA Tr e 8A 2a"se
*<
Or'a&ic so"=e&!s ca& 8e sed sa+e", o& (o! o8>ec!s< aA Tr e 8A 2a"se &"i$e", !o ca se
/<
E=e& "o&'9!er. ex7os re !o or'a&ic so"=e&!s is a&, si'&i+ica&! ad=erse (ea"!( e++ec!s< aA Tr e 8A 2a"se
3<
Ade- a!e =e&!i"a!io& is o&e 7reca !io& !(a! s(o "d 8e !a$e& 5(e& 5or$i&' 5i!( so"=e&!s< aA Tr e 8A 2a"se
4<
Hea!9resis!a&! 7ai&!s ca& 8e +"a..a8"e i& !(eir "i- id s!a!e< aA Tr e 8A 2a"se
10
PEW-105.02
PARTICIPANT
INFORMATION
E4e cise 5
6$7$ "!# s M$te i$'s A/$ e n e s s (C!nt2")
0<
G es!io&i&' a& area s 7er=isor a8o ! !(e 7rese&ce o+ a 7o!e&!ia"", (azardo s .a!eria" is a 5as!e o+ !i.e a&d s(o "d 8e a=oided i+ 7ossi8"e< aA Tr e 8A 2a"se S7ra, 7ai&!i&' s(o "d 8e 7er+or.ed i& a =e&!i"a!ed 7ai&! 8oo!(< aA Tr e 8A 2a"se
1<
10< T(e i&(a"a!io& o+ air8or&e as8es!os +i8ers ca& ca se ca&cer o+ !(e "i&i&' o+ !(e c(es! a&d a8do.i&a" ca=i!,< aA Tr e 8A 2a"se
11
PEW-105.02
PARTICIPANT
INFORMATION
W! 0 Ai" 5
6$7$ "!# s M$te i$'s A/$ e n e s s
$his Work Aid !i"" assist the Parti%ipant re&ie! the topi% 'a(ardous Materia"s A!areness as seen in the )oss Pre&ention *ideo+ Re vi e w : $here are three primar routes through !hi%h a ha(ardous su,stan%e %an enter the ,od - Ingestion or s!a""o!ing, .onta%t !ith skin or e es, Inha"ation or ,reathing $here are t!o t pes of hea"th effe%ts a ha(ardous su,stan%e ma %ause- acut e eff e ct s are those !hi%h ha&e an immediate effe%t on the ,od and chronic effe c t s are those ad&erse rea%tions that genera"" o%%ur after repeated e/posure, !hi%h ma take months or e&en ears ,efore the s mptoms are re%ogni(ed+ 0eading the "a,e" and pa%kaging materia" is one of the #ui%kest !a s to identif a potentia" ha(ardous materia"+ 'o!e&er, "a,e" and pa%kaging materia" ma ,e in%omp"ete+ $he produ%t1s MSDS shou"d a"!a s ,e re&ie!ed for %omprehensi&e information+ $he MSDS is a %omprehensi&e do%ument, !hi%h in%"udes detai"ed information on a produ%ts ph si%a" %hara%teristi%s, hea"th ha(ards, first aid and emergen% response information, safe hand"ing pro%edures as !e"" as other essentia" information+ $he most %ommon ph si%a" ha(ard that is present in paints and so"&ents is f"amma,i"it , e&en f"ame2 resistant paints (%ontaining antimon o/ide ,ase) in their "i#uid state, ha&e a "o! f"ash point and are therefore f"amma,"e+ Paints and so"&ents shou"d not ,e used on hot surfa%es or near open f"ames or an other sour%e of ignition+
12
PEW-105.02
PARTICIPANT
INFORMATION
W! 0 Ai" 5
6$7$ "!# s M$te i$'s A/$ e n e s s (C!nt2" )
3/posure to organi% so"&ent &apors ma %ause %hroni% or "ong2 term effe%ts su%h as damage to the "i&er or kidne s, skin %onta%t o&er a pro"onged period of time ma %ause dermatitis+ Sin%e most ad&erse hea"th effe%ts are %aused , o&ere/posure to &apors, the !ork area shou"d a"!a s ,e !e"" &enti"ated+ Spra painting shou"d a"!a s ,e performed in a &enti"ated ,ooth+ A&oid inha"ing dust generated !hen sand ,"asting , %orre%t respirator e#uipment+ using the
4ou ma ,e re#uired to !ork in a !ide range of en&ironments and t!o materia"s ou ma en%ounter are as,estos and fi,erg"ass+ As,estos has the potentia" to %ause %an%er of the "ining of the %hest and a,domina" %a&it %ommon" kno!n as as,estosis or mesothe"ioma+ 5i,erg"ass has re%ent" %ome under %onsideration as a potentia"" ha(ardous materia" and must therefore ,e treated as su%h+ Do not use so"&ents to remo&e paint produ%ts from the skin, &egeta,"e oi" remo&es man paints effe%ti&e" + 3po/ resins are used in man %oating app"i%ations+
PP3 (Personne" Prote%ti&e 3#uipment) as per Saudi Aram%o 3ngineering Standard+
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PEW-105.02
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INFORMATION
E4e cise 8
Usin% t-e MSDS
Use the samp"e MSDS "o%ated on Addendum page 1 to %omp"ete the fo""o!ing #uestions+ 1< #(a! is !(e +"as( 7oi&!H
2<
#(a! .a!eria"s do ,o &o! 5a&! !o .ix 5i!( !(is 7rod c!H
3<
#(a! . s! ,o do i+ ,o 'e! !(is 7rod c! i& ,o r e,esH
*<
#(a! !,7e o+ '"o=es . s! 8e 5or&H
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PEW-105.02
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INFORMATION
E4e cise 9
S$&et * Re1#i e ( e n t s
Use Addendum page 5 to ans!er the fo""o!ing #uestions+ 1< #(ic( so"=e&! i& !(e !a8"e is .os! "i$e", !o ca se a +ire or ex7"osio&H
2<
#(ic( so"=e&! is !(e "eas! "i$e", !o ca se +ire or ex7"osio& 5i!( !(e exce7!io& o+ !(ose !(a! (a=e &o +"as( 7oi&!H
3<
#(a! is !(e +"as( 7oi&! o+ E!(," Ace!a!eH
*<
#(ic( 5o "d 8e sa+er !o seC E!(," Ace!a!e or Mi&era" S7iri!sH
/<
#(a! is !(e TLV o+ Mi&era" S7iri!sH
3<
#o "d a 5or$er 8e sa+er 8rea!(i&' Na7!(a or Ace!o&e +or a& ex!e&ded 7eriod o+ !i.eH
15
PEW-105.02
PARTICIPANT
INFORMATION
E4e cise 9
S$&et * Re1#i e ( e n t s (C!nt2")
Use SA3S2'2167 in order to ans!er the fo""o!ing #uestions+
4< So"=e&!s a&d 7ai&!s s(a"" &o! 8e a77"ied !o s r+aces 5ar.er !(a&III i+ 7rac!ica" a"!er&a!i=es exis!< aA 002 8A 00C cA 1202
0< Air"i&e (oods s(a"" 8e 5or& 8, a"" 7erso&&e" i&side co&+i&ed s7aces 5(e&e=er? aA 8"as!i&' or s7ra,i&' is i& 7ro'ress< 8A so"=e&! c"ea&i&' or 8r s( 7ai&!i&' is i& 7ro'ress i& a co&+i&ed s7ace (a=i&' a =o" .e o+ "ess !(a& 13 c 8ic .e!ers< cA 8o!( o+ !(e a8o=e<
1< S.o$i&' a&d/or !(e se o+ o7e& +"a.es s(a"" 8e 7er.i!!ed? aA 8A cA o&", i& desi'&a!ed sa+e areas< &e=er i&side =esse"s< 8o!( o+ !(e a8o=e<
10< A"" e"ec!rica" "i'(!i&' a&d e- i7.e&! s(a"" co&+or. !o? aA ANSI 8A NEC cA ASME dA NACE
12< 2orced =e&!i"a!io& s(a"" 8e is i& 7ro'ress< aA
sed i& co&+i&ed s7aces 5(e&e=er IIIII cA 7ai&!i&' dA a"" o+ !(e
a8rasi=e 8"as!i&' 8A so"=e&! c"ea&i&' a8o=e
13< Na! ra" =e&!i"a!io& ca& 8e s 8s!i! !ed +or +orced =e&!i"a!io& i& co&+i&ed s7aces< aATr e 8A 2a"se
16
PEW-105.02
PARTICIPANT
INFORMATION
E4e cise 9
S$&et * Re1#i e ( e n t s (C!nt2")
1*< ;e&ze&e: 'aso"i&e: car8o& !e!rac("oride: a&d (,drocar8o&s s(a"" &o! 8e sed +or so"=e&! c"ea&i&'< aA Tr e 8A 2a"se
c("ori&a!ed
1/< #(a! 7erso&a" 7ro!ec!i=e e- i7.e&! is re- ired !o 8e 5or& or sed d ri&' so"=e&! c"ea&i&' 5(e& 5or$i&' o !doorsH aA 8A cA c(e.ica" car!rid'e res7ira!or +ace s(ie"d a&d r 88er '"o=es ear 7ro!ec!io&
dA a"" o+ !(e a8o=e 13< #(a! 7erso&a" 7ro!ec!i=e e- i7.e&! is re- ired !o 8e 5or& or sed d ri&' so"=e&! c"ea&i&' 5(e& 5or$i&' i& a co&+i&ed s7aceH aA c(e.ica" car!rid'e res7ira!or 8A +ace s(ie"d cA r 88er '"o=es dA a"" o+ !(e a8o=e
17
PEW-105.02
PARTICIPANT
INFORMATION
CORROSION
A 8asic &ders!a&di&' o+ !(e corrosio& 7rocess 5i"" (e"7 ,o &ders!a&d 5(, 7ro!ec!i=e coa!i&'s are sed a&d 5i"" (e"7 ,o i&!e""i'e&!", a77", s7eci+ica!io&s ,o 5i"" 8e res7o&si8"e +or e&+orci&'< .orrosion is !(e des!r c!io& o+ a s 8s!a&ce: s a"", a .e!a": 8, reac!io& 5i!( i!s e&=iro&.e&!< Corrosio& o+ s!ee" is said !o (a=e occ rred 5(e& s!ee" r s!s: 7i!s or is o!(er5ise a!!ac$ed 8, !(e e&=iro&.e&!< F!# t-in%s (#st be ) es e n t &! c! !si!n t! !cc# . T-e* $ e t-e $n!"e 3 c$t-!" e 3 e'ect !'* t e $n" (et$''ic )$t- / $ * s . T(e e"e%tro" te is a "i- id !(a! co&d c!s e"ec!rici!,< I& 7rac!ice: !(e e"ec!ro",!e co&!ai&s io&s: 5(ic( are 7ar!ic"es 5i!( ei!(er a 7osi!i=e or &e'a!i=e c(ar'e< T(e e"ec!ro",!e is 5a!er !(a! co&!ai&s so" 8"e sa"!s< E=e& rai&5a!er a&d a!.os7(eric .ois! re co&!ai& s.a"" a.o &!s o+ so" 8"e sa"!s< %&der &or.a" co&di!io&s: iro& a!o.s a! !(e a&odic s r+aces o+ !(e s!ee" re"ease e"ec!ro&s as 7ar! o+ !(e corrosio& circ i!< T(ese a!o.s 8eco.e 7osi!i=e +erro s io&s: 5(ic( reac! 5i!( &e'a!i=e (,drox," io&s !(a! are 7rod ced a! !(e ca!(ode< T(e reac!io& i& !(e e"ec!ro",!e 8e!5ee& !(e +erro s io&s a&d !(e (,drox," io&s res "!s i& a s r+ace "a,er o+ iro& oxides @r s!A o& !(e s!ee" s r+ace< T(e a&ode disso"=es i& !(e e"ec!ro",!e< Par!ic"es o+ !(e a&ode: 5(ic( disso"=e: are 7osi!i=e",9c(ar'ed io&s< T(e e"ec!ro&s: 5(ic( are "e+! 8e(i&d i& !(e s!ee": res "! i& !(e i..edia!e area 8ei&' &e'a!i=e",9 c(ar'ed< T(is de+i&es !(e area as a& anode < A .e!a" corrodes a! !(e a&ode< T(e %athode is !(e "ess ac!i=e area o& !(e .e!a" s r+ace 5(ere !(e e"ec!ro&s are co&s .ed< E"ec!ro&s +"o5 +ro. !(e a&odic area !(ro '( !(e s!ee" 7"a!e !o !(e ca!(odic area< T(is e&!ire reac!io& ca& occ r i& a& area s.a""er !(a& !(e 7oi&! o+ a 7i&< A s!ee" 7"a!e ca& (a=e .a&, .i""io&s o+ !(ese corrosio& ce""s a&d .a, 'i=e !(e a77eara&ce o+ r s!i&' &i+or.", o=er i!s e&!ire s r+ace< I+ a&odes a&d ca!(odes re.ai& i& !(e sa.e 7"ace +or a 7eriod o+ !i.e: !(e corrosio& is "o%a"i(ed a&d 5e (a=e 7i!!i&' corrosio&<
18
PEW-105.02
PARTICIPANT
INFORMATION
CORROSION (CONT:D)
Corrosio& ca& co&!i& e !o occ r o& a s!ee" s r+ace d e !o !(e 7rese&ce o+ .i"" sca"e< Mi"" sca"e ca& 8e see& o& !(e s r+ace o+ &e5 iro& a&d s!ee" i& !(e +or. o+ a 8" e98"ac$ "a,er: 5(ic( is (arder !(a& !(e 7are&! .e!a"< I+ a8raded or re.o=ed: !(e .i"" sca"e is .ore e"ec!rica"", 7osi!i=e !(a& !(e iro& or s!ee": so i! is ca!(odic !o !(e 7are&! .e!a"< A corrosio& ce"" is se! 7 i& !(e 7rese&ce o+ .ois! re: 5(ere8, !(e ca!(odic .i"" sca"e 7ro.o!es corrosio& a! !(e 8are s!ee" @a&odeA areas< T(is is 5(, i! is i.7or!a&! !o re.o=e .i"" sca"e +ro. s!ee" s r+aces 8e+ore a77",i&' a coa!i&'< #e do &o! 5a&! !o 8 r, ac!i=e corrosio& ce""s &der !(e coa!i&' +i".< Corrosion on Steel Structures Si&ce s!ee" is &o! a 7er+ec!", &i+or. .e!a": a si&'"e 7"a!e ca& (a=e .a&, .i""io&s o+ !i&, a&odic a&d ca!(odic areas o& i!s s r+ace< S!ee" co&d c!s e"ec!rici!,: so a s!ee" 7"a!e 7ro=ides i!s o5& .e!a""ic 7a!(5a, 8e!5ee& !(e a&odic a&d ca!(odic areas o& i!s s r+ace< T(e a&odic a&d ca!(odic areas are +or.ed 8, areas o& !(e s r+ace o+ !(e 7"a!e 5(ic( di++er: e=e& i+ e=er so s"i'(!",: +ro. eac( o!(er i& !(eir e"ec!rica" 7o!e&!ia"< T(ere+ore: s!ee" a"read, (as !(ree o+ !(e +o r e"e.e&!s &ecessar, +or a corrosio& ce""< I+ a 8are s!ee" 7"a!e is ex7osed !o !(e a!.os7(ere: .ois! re a&d c(e.ica"s i& !(e a!.os7(ere 5i"" co.8i&e !o +or. a& e"ec!ro",!e o& !(e s r+ace o+ !(e 7"a!e< #(e& !(e 7"a!e 8eco.es 5e! +ro. de5 or rai&: !(e 5a!er ac!s as !(e e"ec!ro",!e< P re 5a!er is a =er, 7oor e"ec!ro",!e: 8 ! i+ c(e.ica" sa"!s are 7rese&!: !(e, disso"=e i& !(e 5a!er: crea!i&' a& e"ec!ro",!e: 5(ic( 8eco.es s!ro&'er as !(e co&ce&!ra!io& o+ c(e.ica"s disso"=ed i& i! i&creases< Sa"! is 7rese&! i& !(e .ari&e e&=iro&.e&!: as 5e"" as i& !(e oi" a&d 'as 7rod c!io& a&d re+i&i&'< Effects of Environmental Factors on Corrosion Hi'( ( .idi!,: .ois! re a&d/or s!a&di&' 5a!er ca se ra7id corrosio& !(ro '( !(e crea!io& o+ a& e"ec!ro",!e< S!ee" .a, corrode =er, ra7id", 5(e& s 8.er'ed i& 5a!er< More ( .id e&=iro&.e&!s (a=e (i'(er ra!es o+ corrosio& !(a! dr, o&es< So.e!i.es: !(e ra!e o+ corrosio& ca& 8e s"o5ed 8, de( .idi+ica!io& o+ !(e air<
19
PEW-105.02
PARTICIPANT
INFORMATION
Ox,'e&: "i$e 5a!er: ser=es !o i&crease !(e ra!e o+ corrosio&< Corrosio& ca& !a$e 7"ace i& a& ox,'e& de+icie&! e&=iro&.e&!: 8 ! !(e ra!e o+ des!r c!io& 5i"" 8e . c( s"o5er< I& i..ersed co&di!io&s: i! .a, 8e !(a! !(e e"ec!ro",!e i& co&!ac! 5i!( o&e area o+ !(e .e!a" co&!ai&s .ore ox,'e& !(a& !(e e"ec!ro",!e i& co&!ac! 5i!( a&o!(er area<
20
PEW-105.02
PARTICIPANT
INFORMATION
CORROSION (CONT:D)
Effects of Environmental Factors on Corrosion (Cont'd) T(is area 5(ere !(ere is (i'(er ox,'e& co&ce&!ra!io& 5i"" .a$e !(e .e!a" s r+ace a! !(a! 7oi&!: ca!(odic !o !(e re.ai&i&' s r+ace< A& ox,'e& co&ce&!ra!io& ce"" is +or.ed: 5(ic( ca& res "! i& ra7id corrosio&< Par!ic"es o+ c(e.ica" sa"!s ca& ser=e !o i&crease !(e ra!e o+ corrosio&< I& "o5 !e.7era! res: corrosio& ra!e dro7sC i& (i'(er !e.7era! res: !(e corrosio& ra!e i&creases< C(e.ica"s a&d 'ases ca& reac! 5i!( .ois! re i& !(e air !o +or. a& e"ec!ro",!e: 5(ic( 5i"" ca se !(e ra!e o+ corrosio& !o i&crease< Environment and Corrosion
C-e (i c $' )'#s M$ ine
T(is is !(e .os! se=ere e&=iro&.e&!: res "!i&' i& =er, ra7id r s!i&'< Air8or&e sa"!s: c(e.ica" 7o"" !a&!s a&d cr de oi" associa!ed 5i!( o++s(ore dri""i&' .a, ser=e !o s!i. "a!e corrosio&< H .idi!, a&d sea5a!er 7ro=ide e"ec!ro",!es: 5(ic( a"so s7eed 7 !(e 7rocess<
C-e (i c $' in 6i%- 6#(i"it*
T(is e&=iro&.e&!: s c( as coas!a" oi" re+i&eries: is (i'(", corrosi=e d e !o 'ases a&d c(e.ica"s a&d (i'( ( .idi!,: a"" o+ 5(ic( ca& s!i. "a!e corrosio&<
6i%- 6#(i"it* M$ ine (S-i)s)
T(is e&=iro&.e&! 7ro=ides 8o!( a& ac!i=e e"ec!ro",!e !(ro '( !(e 7rese&ce o+ .ois! re i& !(e air a&d a! s7"as( zo&es a&d sa"! 7ar!ic"es<
In'$n" C-e (i c $'
I&"a&d oi" re+i&eries: i& "o5 ( .idi!, areas: are 'e&era"", "ess corrosi=e !(a& (i'( ( .idi!, areas< Ho5e=er: 'ases a&d c(e.ica"s ca& s!i. "a!e corrosio&<
L!/ 6#(i"it* R# $'
I&"a&d r ra" 8rid'es or 7i7e"i&es: i& "o5 ( .idi!, areas: ex7erie&ce !(e "eas! corrosi=e e&=iro&.e&!: 8eca se o+ !(e +ac! !(a! c"ea& air 7ro=ides &o co&!a.i&a&!s a&d .ois! re !o ser=e as e"ec!ro",!es<
21
PEW-105.02
PARTICIPANT
INFORMATION
CORROSION CONTROL
Corrosio& ca& 8e co&!ro""ed i& a =arie!, o+ 5a,s: i&c" di&'? I&(i8i!ors )esi'& Ma!eria"s se"ec!io& Ca!(odic 7ro!ec!io& Pro!ec!i=e coa!i&'s A"!era!io& o+ !(e e&=iro&.e&!
Inhibitors A %orrosion inhi,itor is a s 8s!a&ce 5(ic(: 5(e& added !o a& e&=iro&.e&!: decreases !(e ra!e o+ a!!ac$ 8, !(a! e&=iro&.e&! o& a .e!a"< Corrosio& i&(i8i!ors are co..o&", added i& s.a"" a.o &!s !o acids: coo"i&' 5a!ers: s!ea. a&d o!(er e&=iro&.e&!s< Design T(e 5a, a s!r c! re is desi'&ed ca& i&+" e&ce i!s resis!a&ce !o corrosio&< Je&era"", s7ea$i&': a desi'& 5(ic( a=oids e&!ra7.e&!s o+ .ois! re: c(e.ica" sa"!s a&d dir! a&d a""o5s access +or coa!i&' o7era!io&s: 5i"" !e&d !o 8e "ess s sce7!i8"e !o corrosi=e a!!ac$< Materials Selection So.e .e!a"s: s c( as 'o"d or s!ai&"ess s!ee": corrode =er, s"o5", or &o! a! a""< C(oosi&' a corrosio&9resis!a&! .a!eria" ca& (e"7 red ce !(e ra!e o+ corrosio&< O& Adde&d . Pa'e 3: ,o 5i"" +i&d a 'a"=a&ic series o+ .a!eria"s i& order o+ !(eir corrosio& 7o!e&!ia"sC 5i!( .os! easi", corroded @ac!i=eA a! !(e 8o!!o. a&d !(e "eas! easi", corroded @7assi=eA a! !(e !o7< T(e .os! ac!i=e .a!eria"s: a" .i& . a&d zi&c: +or exa.7"e: are said !o (a=e &e'a!i=e e"ec!rica" or corrosio& 7o!e&!ia"s< A! a.8ie&! co&di!io&s: !(e c(a&'e i& !e.7era! re ca& a++ec! !(e order o+ !(e 'a"=a&ic series< T(e .os! ac!i=e .e!a"s (a=e &e'a!i=e corrosio& 7o!e&!ia"s a&d .a, so.e!i.es 8e re+erred !o as anodi% < T(e "ess ac!i=e .e!a"s .a, 8e re+erred !o as %athodi% <
22
PEW-105.02
PARTICIPANT
INFORMATION
CORROSION CONTROL (CONT:D)

Materials Selection (Cont'd) T5o 'e&era" r "es o+ 'a"=a&ic corrosio& are? #(e& dissi.i"ar .e!a"s are co&&ec!ed: !(e .os! ac!i=e or a&odic .e!a" is .ore ra7id", corroded: 5(i"e !(e .ore 7assi=e or ca!(odic .e!a" !e&ds !o 8e 7ro!ec!ed< As !(e 7o!e&!ia" di++ere&ce 8e!5ee& !(ese !5o dissi.i"ar .e!a"s i&creases: !(e 7ossi8i"i!, +or 'a"=a&ic corrosio& i&creases< Exa.7"e? I+ zi&c @ac!i=eA is e"ec!rica"", co&&ec!ed !o 7"a!i& . @7assi=eA i& !(e 7rese&ce o+ a s i!a8"e e"ec!ro",!e: !(e zi&c 5i"" 8e (ea=i", a!!ac$ed< Cathodic Protection .athodi% prote%tion is !(e red c!io& o+ corrosio& 8, .a$i&' !(e .e!a" a ca!(ode 8, .ea&s o+ a& i.7ressed c rre&! or a!!ac(.e&! !o a sacri+icia" a&ode @ s a"", .a'&esi .: a" .i& . or zi&cA< A77"ica!io& o+ coa!i&' 'rea!", red ces !(e a.o &! o+ c rre&! re- ired !o o8!ai& 7ro!ec!io&< T(e red c!io& .a, r & +ro. as . c( as 11<0K +or a& ex!re.e", 'ood coa!i&' !o as "o5 as /0K +or a& o"d: da.a'ed coa!i&'< Protective Coatings Coa!i&'s 7ro=ide 7ro!ec!io& !o s!ee" i& se=era" 5a,s: i&c" di&'? Sa%rifi%ia" %oatings : 5(ic( are ric( i& zi&c< T(e zi&c ac!s as a sacri+icia" a&ode: corrodi&' i&s!ead o+ !(e s!ee" s!r c! re< 8arrier %oatings : 5(ic( $ee7 .ois! re a5a, +ro. !(e s!ee" s r+ace< T(is re.o=es o&e o+ !(e e"e.e&!s o+ !(e corrosio& c,c"e: !(e e"ec!ro",!e: !( s 7re=e&!i&' corrosio&< Inhi,iti&e %oatings < I& addi!io& !o ac!i&' as a 8arrier: i&(i8i!ors ac!i=e", assis! i& !(e co&!ro" o+ corrosio& 8, so.e .ea&s o+ 7assi=a!io&<
T(e 7ro!ec!io& a++orded s!ee" 8, 7ro!ec!i=e coa!i&'s ca& 8e 'rea!", i&+" e&ced 8, a&, disco&!i& i!ies @7ores: scra!c(es: 7i&(o"esA i& !(e coa!i&' +i".<
23
PEW-105.02
PARTICIPANT
INFORMATION
PROTECTIVE COATINGS (CONT:D)

T(e ra!e o+ corrosio& a! a disco&!i& i!, i& a coa!i&' +i". .a, 8e a++ec!ed 8, a & .8er o+ +ac!ors: i&c" di&'? T,7e o+ coa!i&' or coa!i&' s,s!e. Coa!i&' +i". !(ic$&ess E"ec!ro",!e 7rese&! @i+ a&,A a! !(e disco&!i& i!, Prese&ce o+ ad(ere&! .i"" sca"e o& !(e s 8s!ra!e Alteration of the Environment A& a!.os7(eric e&=iro&.e&! .a, 8e c(a&'ed !o .a$e i! "ess corrosi=e< A 'ood exa.7"e is !(e se o+ de( .idi+ica!io& e- i7.e&! !o dr, !(e air i& !a&$s !(a! are 8ei&' a8rasi=e 8"as!ed< ;, re.o=i&' .ois! re +ro. !(e air: !(e de5 7oi&! is "o5ered !o 5(ere !(e +or.a!io& o+ "i- id 5a!er is i&(i8i!ed +ro. +or.i&' o& !(e s!ee" s r+ace< T(e 8"as! ca& 8e L(e"dL +or .a&, (o rs or da,s si&' !(is .e!(od: 7re=e&!i&' +"as( r s!i&' o+ !(e 8"as!ed s r+ace<
24
PEW-105.02
PARTICIPANT
INFORMATION
ENVIRONMENTAL CONDITIONS
SSPC PA 1 Adde&d . Pa'e 21: is a ' ide"i&e +or a.8ie&! co&di!io&s d ri&' s r+ace 7re7ara!io& a&d a77"ica!io&< E&=iro&.e&!a" a&d a.8ie&! co&di!io&s are +ac!ors !(a! co&!ri8 !e !o !(e coa!i&'s s ccess or +ai" re< T(e, are as i.7or!a&! as s r+ace 7re7ara!io&< T(e I&s7ec!or . s! e&s re !(a! !(e e&=iro&.e&! is s i!a8"e +or s r+ace 7re7ara!io& a&d coa!i&' a77"ica!io& 7rior !o !(e s!ar! o+ a&, 5or$< T(e .os! i.7or!a&! e"e.e&!s o+ e&=iro&.e&!a" co&!ro" are? s 8s!ra!e !e.7era! re a.8ie&! co&di!io&s air8or&e co&!a.i&a&!s ca& 8e .eas red 5i!( a s r+ace
T(e s 8s!ra!e !e.7era! re !e.7era! re !(er.o.e!er< A.8ie&! co&di!io&s i&c" de? air !e.7era! re re"a!i=e ( .idi!, de5 7oi&!
T(e !e.7era! re a&d !(e re"a!i=e ( .idi!, o+ !(e s rro &di&' air a++ec!s 8o!( !(e 8"as! c"ea&i&' a&d coa!i&' 7rocesses< I! is &5ise !o a77", coa!i&' i+ !(e s!ee" s r+ace is . c( co"der !(a& !(e s rro &di&' air< I& !(a! case: .ois! re co&de&sa!io& o& !(e 8"as!ed s r+ace 5i"" ca se !(e s r+ace !o +"as( r s! @r s! 8"oo.A< Mois! re !ra77ed 8e!5ee& !(e coa!i&' a&d !(e s!ee" s 8s!ra!e i&creases !(e 7ro8a8i"i!, !(a! !(e coa!i&' s,s!e. 5i"" +ai"< M!st j!b s)eci&ic$ ti !n s e1#i e t-e s# &$ c e te() e $ t # e !& t-e stee' t! be $t 'e$st 9 "e% e e s Ce'si#s $b!v e t-e "e/ )!int "# in% t-e s# &$ c e ) e) $ $ ti ! n 3 c!$tin% $))'ic$ti! n $n" c# in% ) !ces s .
25
PEW-105.02
PARTICIPANT
INFORMATION
ENVIRONMENTAL CONDITIONS (CONT:D)

T(ere+ore: !(e I&s7ec!or . s! de!er.i&e !(e "o&'9ra&'e +orecas! a&d e&s re !(a! !(e co&!rac!or ca& co.7"e!e !(e >o8 &der s i!a8"e e&=iro&.e&!a" co&di!io&s< A.8ie&! air !e.7era! re .a, a"so a++ec! !(e coa!i&'s !(e.se"=es< A"!er&a!e ex!re.es o+ (o! a&d co"d ca& 5ea$e& !(e coa!i&' +i".< De/ )!int is t-e te() e $ t # e /-e e /$te v$)! /i'' c!n"e n s e t! $ 'i1#i". A (i'( de5 7oi&! is a& i&dica!io& o+ (i'( ( .idi!,< )e5 7oi&! is a& i.7or!a&! co&sidera!io& 5(e& 8"as! c"ea&i&': 8eca se .ois! re co&de&sa!io& 5i"" ca se +res(", 8"as!ed s!ee" !o r s!< I! is +or !(is reaso& !(a! 8"as! c"ea&i&' is &e=er do&e i& !(e rai&< #(e& coa!i&' is !o 8e do&e o !doors: &e5", c"ea&ed s r+aces s(o "d s a"", recei=e !(e +irs! 7ro!ec!i=e coa! "o&' 8e+ore &i'(!+a"": 5(e& "o5er !e.7era! res .a, ca se co&de&sa!io& o& !(e s r+ace< E=e& i&doors: a 8"as!ed s r+ace s(o "d &o! re.ai& &coa!ed o=er&i'(!: i+ a! a"" 7ossi8"e< )e5 7oi&! is a"so a& i.7or!a&! co&sidera!io& i& !(e coa!i&' 7rocess< A !(i& +i". o+ .ois! re 8e!5ee& coa!s ca& ca se 7re.a! re coa!i&' +ai" re< So.e coa!i&'s ac! a"", re- ire ( .idi!, !o dr, 7ro7er", a&d . s! 8e .is!ed i+ !(e ( .idi!, is es7ecia"", "o5< To (e"7 7re=e&! s c( occ rre&ces: a de5 7oi&!/s r+ace !e.7era! re sa+e!, +ac!or (as 8ee& de!er.i&ed< 2i&a" 8"as! c"ea&i&' a&d coa!i&' a77"ica!io& s(o "d &o! !a$e 7"ace &"ess !(e s r+ace !e.7era! re is a! "eas! 3 de'rees ce"si s (i'(er !(a& !(e de5 7oi&!< #i&d ca& a++ec! !(e coa!i&' >o8 i& se=era" 5a,s< I! ca& 8"o5 a8rasi=es 7as! !(e 8o &daries o+ !(e a8rasi=e 8"as! 5or$ si!e !o !(e coa!i&' 5or$ si!e< I! ca& ca se dri+!: o=ers7ra,: or &e- a" a77"ica!io& !(ic$&ess o+ coa!i&'s< #(e& co.8i&ed 5i!( "o5 ( .idi!,: 5i&d ca& acce"era!e so"=e&! e=a7ora!io& a&d co&!ri8 !e !o dr, s7ra,< #i&d ca& a"so 8"o5 co&!a.i&a&!s s c( as sea s7ra,: sa"!: d s!: sa&d: e!c< o&!o !(e 5or$ s r+ace< T(e I&s7ec!or s(o "d 8e a"er! !o a&, e++ec! !(e 5i&d .a, (a=e o& !(e coa!i&' >o8< I+ !(e 5i&d is ca si&' (ar. !o !(e coa!i&' >o8 !(e I&s7ec!or s(o "d ad=ise (is s 7er=isor i..edia!e",: a&d s(o "d a"so ad=ise !(e Co&!rac!or i+ (e (as !(e a !(ori!, !o do so<
26
PEW-105.02
PARTICIPANT
INFORMATION

Air8or&e co&!a.i&a&!s ca& i&c" de d s!: dir!: oi": . d: sa&d: "ea=es: 8"o5i&' 7a7ers: e!c< T(ese co&!a.i&a&!s ca& 8e 8"o5& o&!o !(e 5or$ s r+ace a&d ca se "ac$ o+ ad(esio& a&d o!(er coa!i&' +ai" res< C(e.ica"", ac!i=e air8or&e co&!a.i&a&!s ca& i&c" de sa"! s7ra,: a !o ex(a s!: c(e.ica" + .es: e!c< T(e, ca& e++ec! !(e coa!i&' 8, reac!i&' 5i!( !(e s!ee" s r+ace: or 8, +or.i&' de7osi!s o& !(e s r+ace !(a! a!!ac$ coa!i&'s a77"ied "a!er: a&d ca si&' "ac$ o+ i&!ercoa! ad(esio&< T(ese de7osi!s .a, 8e i&=isi8"e: a&d s(o "d 8e c(ec$ed +or 8, c(ec$i&' !(e 7H o+ !(e s r+ace< 7H !es!s are 7er+or.ed si&' 7H 7a7er or so" !io&< 7H i&dica!ors 5i"" ! r& di++ere&! co"ors de7e&di&' o& !(e de'ree o+ acidi!, or a"$a"i&i!,< T(is co"or is co.7ared !o a s!a&dard c(ar! !( s i&dica!i&' !(e 7H o+ !(e s r+ace< A&o!(er !es! ses "i!. s 7a7er a&d so" !io&? red "i!. s 7a7er ! r&s 8" e i+ !(e s r+ace is a"$a"i&eC 8" e "i!. s 7a7er ! r&s red i+ !(e s r+ace is acidicC i+ &o co"or c(a&'e is o8ser=ed i& ei!(er: !(e s r+ace is &e !ra"< We$t - e Win"! /
T(e I&s7ec!or . s! de+i&e !(e 5ea!(er 5i&do5 8e+ore !(e co&!rac!or .o=es !(e .a!eria" a&d e- i7.e&! !o !(e >o8 si!e a&d se!s 7 !o 7er+or. !(e 5or$< T(e 5ea!(er 5i&do5 is !(e !o!a" !i.e es!i.a!ed !o co.7"e!e !(e >o8 a&d i&c" des s r+ace 7re7ara!io&: coa!i&' a77"ica!io& a&d c ri&' !i.e< I&s7ec!ors ca& o8!ai& 5ea!(er co&di!io&s +or !(e c rre&! da,: &ex! da,: a&d se=era" da,s i& ad=a&ce 8, co&!ac!i&' !(e 5ea!(er 8 rea < A+!er !(e I&s7ec!or (as c(ec$ed !(e 5ea!(er +orecas!< He !(e& reads !(e .a& +ac! rersF da!a s(ee! !o co.7are !(e !e.7era! re a&d ( .idi!, re- ire.e&!s !o !(e 5ea!(er +orecas!< T(e I&s7ec!or . s! a"so !a$e i&s!r .e&! readi&'s !o de!er.i&e !(e a.8ie&! co&di!io&s< T(e&: (e 7"a&s 5(ic( >o8 ac!i=i!ies ca& 8e 7er+or.ed< T(e areas !o 8e a8rasi=e 8"as!ed s(o "d &o! 8e 'rea!er !(a& ca& 8e coa!ed !(e sa.e da, @i& a& ei'(!9(o r 7eriodA< ;"as!ed areas "e+! &coa!ed !oo "o&' 5i"" r s! a&d 5i"" re- ire !(e s r+ace !o 8e 8"as!ed a'ai& 7rior !o coa!i&'< Jood 7"a&&i&' a&d "a,o ! ca& 7re=e&! !(e 7re7ara!io& o+ s r+ace areas !(a! are !oo "ar'e !o 8e coa!ed i& !(e 5or$ !i.e a=ai"a8"e< T(e I&s7ec!or s(o "d =eri+, !(a! !(e co&!rac!or is 8"as!i&' a& area !(a! ca& 8e co=ered i& !(e !i.e a=ai"a8"e: a&d reso"=e a&, !i.e 7ro8"e.s
27
PEW-105.02
PARTICIPANT
INFORMATION
5i!( !(e co&!rac!or o&9si!e< T(e e&'i&eers s(o "d 8e i&+or.ed o+ a&, 7ro8"e.s !(a! ca&&o! 8e reso"=ed<
28
PEW-105.02
PARTICIPANT
INFORMATION

Envi !n ( e n t $ ' C ite i$ &! Ins)ec ti !n
T(ere are so.e e&=iro&.e&!a" cri!eria !(a! are 8asic !o a"" coa!i&'s i&s7ec!io&< 2i' re 2 s(o5s !(ese cri!eria< A8rasi=e 8"as!i&' is 7er+or.ed o&", 5(e& !(e s r+ace !e.7era! re is 3 de'rees ce"si s a8o=e !(e de5 7oi&!< A8rasi=e 8"as!i&' or coa!i&' 5i"" &e=er 8e 7er+or.ed 5(e& !(ere is .ois! re or +ros! o& !(e s!ee" s 8s!ra!e< T(e a77"ica!io& o+ coa!i&'s re- ires !(e sa.e de5 7oi&! a&d s r+ace !e.7era! re co&di!io&s as a8rasi=e 8"as!i&'< I& addi!io&: !(e .a& +ac! rerFs s7eci+ica!io&s +or air !e.7era! re: s r+ace !e.7era! re a&d re"a!i=e ( .idi!, ca& 8e co&s "!ed +or addi!io&a" i&+or.a!io&< )r, air co&di!io&s are s a"", idea" +or 8"as! c"ea&i&' o7era!io&s 7ro=ided !(e 5i&d =e"oci!, is "o5 a&d air8or&e d s! is &o! a +ac!or< Ma&, coa!i&'s a&d 7ai&!s are 8es! a77"ied i& dr, air: (o5e=er: a +e5 (a=e s"o5 c ri&' re- ire.e&!s a&d re- ire (i'(er ( .idi!, !o c re 7ro7er",< T(e I&s7ec!or . s! =eri+, !(e c ri&' re- ire.e&!s o+ !(e coa!i&' or 7ai&! s7eci+ied +or !(e >o8< He a""o5s 5or$ !o 8e'i& i+ !(e re"a!i=e ( .idi!,: de5 7oi&!: a.8ie&! !e.7era! re a&d o!(er co&di!io&s are a"" 5i!(i& !(e Sa di Ara.co s7eci+ied "i.i!s< T(e idea" s r+ace co&di!io&s +or a77",i&' a".os! a"" coa!i&'s i&c" de a& a.8ie&! !e.7era! re o+ 21C: "i!!"e or &o 5i&d: a&d a ( .idi!, 5i!(i& /0 K !o 30 K< A"" coa!i&'s 5i"" res7o&d 5e"" !o !(ese co&di!io&s< Lo5 re"a!i=e ( .idi!, .ea&s !(a! !(e a.8ie&! co&di!io& o+ !(e air is dr,< T(is dr, co&di!io& 5i"" ca se a +as!er ra!e o+ .ois! re e=a7ora!io& a&d 7rod ce a "o5er 5e! 8 "8 !e.7era! re<
29
PEW-105.02
PARTICIPANT
INFORMATION
INSPECTION INSPECTION
ABRASIVE BLAST CLEANING
ACC
SURFACE TEMPERATURE AT LEAST 3C ABOVE THE DEW POINT
REJ
SURFACE TEMPERATURE LESS THAN 3C ABOVE THE DEW POINT MOISTURE OR FROST ON THE SURFACE
APPLICATION OF COATINGS OR LININGS
AIR AND SURFACE TEMPERATURE WITHIN SPECIFIED LIMITS SURFACE TEMPERATURE AT LEAST 3C ABOVE THE DEW POINT RELATIVE HUMIDITY WITHIN SPECIFIED LIMITS
AIR OR SURFACE TEMPERATURE ABOVE OR BELOW SPECIFIED LIMITS SURFACE TEMPERATURE LESS THAN 3C ABOVE THE DEW POINT RELATIVE HUMIDITY OUTSIDE THE SPECIFIED LIMITS FROST OR MOISTURE ON THE SURFACE FLASH RUSTING AIRBORNE DUST CONTAMINATING THE SURFACE OR EMBEDDING IN THE COATING OR LINING FILM CONDITIONS OUTSIDE THE PARAMETERS SPECIFIED FOR PROPER DRYING OR CURING OF THE COATING OR LINING
FIG. 2
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PEW-105.02
PARTICIPANT
INFORMATION

Envi !n ( e n t $ ' C ite i$ F! Ins)ecti! n (C!nt:") T(ere are !5o !e.7era! re 7ara.e!ers i&=o"=ed i& !(e de!er.i&a!io& o+ re"a!i=e ( .idi!, a&d de5 7oi&!< T(ese 7ara.e!ers are !(e 5e! 8 "8 !e.7era! re a&d !(e dr, 8 "8 !e.7era! re< T(ese !5o !e.7era! res are sed 5i!( 7s,c(ro.e!ric c(ar!s a&d !a8"es !o +i&d !(e re"a!i=e ( .idi!, a&d !(e de5 7oi&!< T(e I&s7ec!or o8!ai&s !(ese !e.7era! re =a" es 5i!( a& i&s!r .e&! ca""ed a 7s,c(ro.e!er< T(e =ario s !,7es o+ 7s,c(ro.e!ers 5i"" 8e disc ssed "a!er< Mois! re i& !(e a!.os7(ere is .os! co..o&", .eas red as re"a!i=e ( .idi!,< T-e e'$tiv e -#(i"it* is t-e $ti! !& t-e $bs!'#t e -#(i"it* t! t-e s$t# $ ti ! n v$'#e $n" is e4) es s e " $s $ )e c e n t $ % e 3 s#c- $s ;<=. Te.7era! re c(a&'es ra7id", c(a&'e !(e re"a!i=e ( .idi!,< Re"a!i=e ( .idi!, a++ec!s !(e de5 7oi&!< A! (i'( ( .idi!,: a ra7id 8 ! s.a"" !e.7era! re dro7 i& !(e .e!a" s r+ace ca& exceed !(e de5 7oi&!: !( s i&i!ia!i&' !(e corrosio& 7rocess< )e5 7oi&! is cri!ica" 8eca se .ois! re 5i"" +or. o& !(e s r+aces !(a! are !o 8e 7re7ared or coa!ed 5(e& !(e s r+ace !e.7era! re is "ess !(a& 3C a8o=e !(e de5 7oi&! !e.7era! re< A ra7id i&crease i& s r+ace !e.7era! re (as !(e o77osi!e e++ec!< Mois! re !(e& e=a7ora!es a&d "ea=es !(e s r+ace s ++icie&!", dr, so !(a! !(ere is &o e"ec!ro",!e !o 7ro.o!e corrosio&< I.7ro7er de5 7oi&! is &acce7!a8"e +or ei!(er 8"as! c"ea&i&' or coa!i&' a77"ica!io& a&d !(e I&s7ec!or ca&&o! a""o5 !(e 5or$ !o 8e'i& or co&!i& e as !(e case .a, 8e< Ex!re.e !e.7era! res are o+ .i&i.a" si'&i+ica&ce +ro. a corrosio& s!a&d7oi&!< A! !e.7era! res 8e"o5 +reezi&': 5a!er is i& i!s so"id +or. a&d !(ere+ore does &o! ac! as a 'ood e"ec!ro",!e< A! !(e o!(er ex!re.e: (i'( a!.os7(eric !e.7era! res do &o! a""o5 !(e .ois! re !o co&de&se a&d +or. a +i". o& !(e s r+ace< A!.os7(eric corrosio& 'e&era"", does &o! 7roceed ra7id", a! !e.7era! res a8o=e 2/ C< T(e dis!a&ce +ro. !(e 'ro &d a"so .a$es a co&sidera8"e di++ere&ce i& ( .idi!, =a" es< Hi'( ( .idi!, =a" es are s a"", +o &d c"ose !o !(e ear!(Fs s r+ace< 2or.s o+ 5a!er !(a! co&!ri8 !e !o corrosio& i&c" de ( .idi!,: de5: rai&: a&d +o'<
31
PEW-105.02
PARTICIPANT
INFORMATION
32
PEW-105.02
PARTICIPANT
INFORMATION

Envi !n ( e n t $ ' C ite i$ F! Ins)ecti! n (C!nt:") F e1 # e n c * $n" P !ce " # e &! Rec! "i n % Inst # ( e n t Re$"in % s
A(bie nt c!n"iti!ns s-!#'" be c-ec 0 e " ) i! t! t-e st$ t !& /! 0 $n" s-!#'" be c-ec0 e " eve * &!# -!# s t-e e $ & t e . Mos! >o8 s7eci+ica!io&s are 5ri!!e& !o s!a!e La! "eas!L or La .i&i. .L o+ e=er, +o r (o rs: 5(ic( .ea&s readi&'s .a, 8e !a$e& .ore +re- e&!", i+ a.8ie&! co&di!io&s are 8order"i&e or c(a&'i&'< So.e >o8 7(ases .a, re- ire co&s!a&! .o&i!ori&' o+ a.8ie&! co&di!io&s s c( as air !e.7era! re a&d ( .idi!,< T(is co&s!a&! .o&i!ori&' is re- ired 5(i"e !(e s!ee" is ex7osed a+!er a8rasi=e 8"as!i&' a&d 8e+ore !(e coa!i&' a77"ica!io& is s!ar!ed< I! is a"so re- ired d ri&' !(e c ri&' 7rocess a+!er !(e coa!i&' a77"ica!io& is co.7"e!ed< Cri!ica" coa!i&' a"so re- ires co&s!a&! .o&i!ori&' o+ a.8ie&! co&di!io&s< A77"ica8"e a.8ie&! co&di!io&s . s! 8e .o&i!ored !(ro '(o ! !(e e&!ire >o8 s!ar!i&' 8e+ore 5or$ 8e'i&s a&d co&!i& i&' 5i!(i& s7eci+ied "i.i!s 5(i"e !(e 5or$ is 'oi&' o& a&d &!i" !(e coa!i&' is c red< T(e co&!rac!or .a, se !e.7orar, e&c"os res: cer!ai& !,7es o+ (ea!ers: coo"ers a&d =e&!i"a!io& de=ices !o .ai&!ai& a s7eci+ied a.8ie&! e&=iro&.e&!< I+ !(e co&!rac!or ca&&o! .ai&!ai& !(e e&=iro&.e&!: 5or$ 5i"" 8e s!o77ed &!i" !(e co&!rac!or ca& .ee! !(e >o8 s7eci+ica!io&s: !(e co&di!io&s c(a&'e or !(e co&!rac!or rees!s a&d recei=es 7er.issio& +ro. !(e 7ro>ec! e&'i&eer !o de=ia!e +ro. !(e >o8 s7eci+ica!io&s< T(e >o8 s7eci+ica!io&s .a, sa, &o!(i&' a8o ! !e.7era! res: (o5e=er !(e .a& +ac! rerFs da!a s(ee! a"5a,s s7eci+ies !e.7era! re re- ire.e&!s< T(ese da!a s(ee!s 5i"" 8e +o""o5ed i& !(ose cases 5(ere i&+or.a!io& i& !(e >o8 s7eci+ica!io&s is &c"ear or &s7eci+ied< T(e Sa di Ara.co )a!a S(ee! 5i"" 8e sed 5(ere .a& +ac! rersF da!a is .ore res!ric!i=e !(a& !(e >o8 s7eci+ica!io&s< T(e I&s7ec!or .a, decide !o .o&i!or !(e a.8ie&! co&di!io&s co&!i& o s", a&, !i.e (e +ee"s i! is &ecessar,<
33
PEW-105.02
PARTICIPANT
INFORMATION

De-# (i "i&ic$ti! n O&e o+ !(e 7ossi8"e 5a,s !o co&!ro" corrosio& is !o c(a&'e !(e e&=iro&.e&!< O&e o+ !(e .e!(ods o+ co7i&' 5i!( !(ese e&=iro&.e&!a" co&cer&s is !(ro '( !(e se o+ de( .idi+ica!io& e- i7.e&!< )e( .idi+ica!io& (as 8ee& de+i&ed as !(e red c!io& o+ .ois! re =a7or co&!e&! i& !(e a!.os7(ere i& order !o a++ec! i!s de5 7oi&!< T(e drier !(e air: !(e "ess "i$e", i! is !(a! .ois! re 5i"" co&de&se o& a s 8s!ra!e ca si&' corrosio& 7ro8"e.s< T(ere are !5o 7ri.ar, .e!(ods o+ de( .idi+,i&' !(e a.8ie&! a!.os7(ere< T(e, are > Re& i% e $ ti ! n @coo"i&'A a&d Desicc$ ti !n @sor7!io&A< Re& i% e $ ti ! n c(i""s !(e air 8e"o5 i!s de5 7oi&!: .a$i&' i! "ess .ois! re a8sor8i&' +orci&' !(e .ois! re o ! o+ !(e a!.os7(ere< #(e& coo": dr, air is i&!rod ced i&!o a (i'( re"a!i=e ( .idi!, e&=iro&.e&!: i! 5ar.s 7 a&d is 8e!!er a8"e !o a8sor8 .ois! re< T(is air is +orced o ! o+ !(e area: carr,i&' excessi=e .ois! re 5i!( i!< T(is 7rocess is "i.i!ed 8, (o5 coo" a&d dr, !(e air ca& 8e de=e"o7ed i& !(e re+ri'era!io& 7rocess< Desicc $ti! n is !(e re.o=a" o+ .ois! re +ro. air 8, circ "a!i&' .ois! re9"ade& air o=er a .edia: s c( as si"ica 'e": 5(ic( (as a& a++i&i!, +or 5a!er< T(e desicca&! a!!rac!s a&d ex!rac!s !(e .ois! re +ro. !(e air< Ab sor8e&! desicca&!s ac! a"", a8sor8 !(e 5a!er .o"ec "e i& !(is 7rocess< A8sor8e&! desicca&!s are s a"", ex7e&si=e: corrosi=e: a&d di++ic "! !o rec(ar'e o&ce !(e, are sa! ra!ed< Li!(i . c("oride so" !io&s are a8sor8e&! desicca&!s< Ad sor8e&! desicca&!s are &o! c(e.ica"", c(a&'ed< T(e 5a!er .o"ec "e is a!!ac(ed !o !(e s r+ace o+ !(ese desicca&!s ra!(er !(a& 8ei&' a8sor8ed 8, !(e desicca&!< T(is !,7e o+ desicca&! ca& 8e easi", rec(ar'ed 8, re.o=i&' !(e .ois! re !(ro '( +orci&' (o! air o=er !(e desicca&! .edia< T(is is do&e 5i!( a reac!i=a!io& (ea!er< Si"ica 'e" Is a& adsor8e&! desicca&!<
34
PEW-105.02
PARTICIPANT
INFORMATION
E NVIRONMENTAL C ONDITIONS (C ONT : D )

De-# (i "i&ic$ti! n (C!nt:") T-e ) i($ * e$s ! n in #sin% "e-# (i "i&ic $ti! n &! $ c!$tin% $))'ic$ti! n is t! -!'" t-e b'$st. T(is ca& sa=e .o&e, i& re 8"as!i&' .a!eria"s a&d "a8or< I! a"so ass res !(a! !(e coa!i&' 5i"" 8e 'oi&' o& o=er a 'ood s r+ace a&d red ces !(e e++ec!s o+ corrosio& &der !(e coa!i&' +i".< )r, air assis!s i& !(e dr,i&'/c ri&' 7rocess a&d .i&i.izes or e"i.i&a!es e&=iro&.e&!a" a&d o!(er 5ea!(er co&cer&s< I! e++ec!i=e", ex!e&ds !(e coa!i&' seaso&< T(e i&i!ia" cos! is ex7e&si=e i& 8o!( e- i7.e&! +ees a&d 7o5er co&s .7!io&< )e( .idi+ica!io& e- i7.e&! de.a&ds c"ose .o&i!ori&'< I+ !(e air circ "a!io& "oo7 8eco.es c"o''ed or s!o77ed 7: +ires a&d/or &oxio s + .es ca& crea!e sa+e!, (azards<
35
PEW-105.02
PARTICIPANT
INFORMATION

Inst # ( e n t s T(ere are .a&, i&s!r .e&!s sed d ri&' !(e coa!i&' >o8 !o .eas re a.8ie&! co&di!io&s< T(e i&s!r .e&!s co=ered i& !(is .od "e are !(e o&es !(a! are &eeded d ri&' !(e S r+ace Co&di!io& a&d Pre7ara!io& I&s7ec!io&< T(e i&s!r .e&!s &eeded d ri&' !(e S r+ace Co&di!io& a&d Pre7ara!io& I&s7ec!io& are? s"i&' 7s,c(ro.e!er +a&9o7era!ed 7s,c(ro.e!er (,'ro.e!er s r+ace !e.7era! re !(er.o.e!ers
T(e 7s,c(ro.e!er is sed !o .eas re !(e dr, 8 "8 !e.7era! re a&d !(e 5e! 8 "8 !e.7era! re: 5(ic( are !(e& sed !o ca"c "a!e !(e de5 7oi&! a&d !(e re"a!i=e ( .idi!,< ASTM E 334 (Addendum page 99) desi'&a!es !5o !,7es o+ 7s,c(ro.e!ers<
Met-! " + - Ps*c- ! ( e t e Ps*c- ! ( e t e ) Venti'$te " b* W-i 'in% (S'in%
T(e s"i&' 7s,c(ro.e!er is !(e !,7e o+ 7s,c(ro.e!er .os! co..o&", sed i& coa!i&'s i&s7ec!io&< I! co&sis!s o+ !5o ide&!ica" ! 8e !(er.o.e!ers: o&e co=ered 5i!( a soc$ sa! ra!ed i& dis!i""ed 5a!er< T(e co=ered !(er.o.e!er is ca""ed !(e L5e! 8 "8:L !(e o!(er !(e Ldr, 8 "8<L T(e dr, 8 "8 !e""s !(e air !e.7era! re< T(e 5e! 8 "8 readi&' res "!s +ro. !(e "a!e&! (ea! "oss o+ 5a!er +ro. !(e 5e!!ed soc$< T(e +as!er !(e ra!e o+ 5a!er e=a7ora!io&: !(e "o5er !(e ( .idi!, a&d !(e de5 7oi&!< T(e s"i&' 7s,c(ro.e!er is sed 8, sa! ra!i&' !(e soc$ 5i!( dis!i""ed 5a!er a&d 5(ir"i&' !(e i&s!r .e&! ra7id", +or a8o ! 20 seco&ds< A readi&' o+ !(e 5e! 8 "8 !e.7era! re is !(e& !a$e&< T(e 7rocess is re7ea!ed @s7i&&i&' a&d readi&' 5i!(o ! addi!io&a" 5e!!i&'A &!i" !(e !e.7era! re s!a8i"izes< St$bi'i7$ti!n !cc# s /-e n t-e /et b#'b e$"in % e( $i n s c!nst $ n t t- e e ti(es in $ !/.
36
PEW-105.02
PARTICIPANT
INFORMATION
I+ !(e soc$ 8eco.es dir!,: as i! +re- e&!", does 5(e& sed &ear 8"as!i&' or coa!i&' 5or$ si!es: i! s(o "d 8e re7"aced: o!(er5ise i&acc ra!e readi&'s .a, occ r<
37
PEW-105.02
PARTICIPANT
INFORMATION

Inst # ( e n t s (C!nt:")
Met-! " A - Ps*c- ! ( e t e Ps*c- ! ( e t e )
Vent e " b* As)i $ti ! n (F$n- O)e $t e "
A +a&9o7era!ed 7s,c(ro.e!er is a"so ca""ed a& e"ec!ric 7s,c(ro.e!er a"!(o '( i! is 7o5ered 8, 8a!!eries< ;o!( !(e s"i&' a&d !(e +a&9 o7era!ed 7s,c(ro.e!ers 5or$ o& !(e sa.e 7ri&ci7a" exce7! !(a! !(e +a&9o7era!ed 7s,c(ro.e!er ses a +a& !o .o=e !(e air !(ro '( !(e i&s!r .e&!< T(e 5ic$ +or !(e 5e! 8 "8 !(er.o.e!er is sa! ra!ed 5i!( 5a!er a&d !(e +a& 8"o5s air o=er !(e 5ic$ !o ca se !(e 5a!er !o e=a7ora!e . c( "i$e !(e s"i&'i&' .o!io& e=a7ora!es !(e 5a!er i& !(e s"i&' 7s,c(ro.e!er< A+!er a8o ! !5o .i& !es: !(e !e.7era! re s!a8i"izes<
6*% ! ( e t e
T(e (,'ro.e!er is sed !o .eas re re"a!i=e ( .idi!,< T(e 7 r7ose o+ !(e (,'ro.e!er is !(e sa.e as !(a! +or !(e 7s,c(ro.e!er: 8 ! !(e 7roced re is di++ere&!< T(e re"a!i=e ( .idi!, is read +ro. !(e sca"e o+ !(e (,'ro.e!er a&d a de5 7oi&! c(ar!: s c( as !(e o&e i& SAES9H9100: Ta8"e I: Adde&d . Pa'e 20: is sed !o de!er.i&e !(e de5 7oi&!<
38
PEW-105.02
PARTICIPANT
INFORMATION

6*% ! ( e t e
(c!nt2 ")
T(e recordi&' (,'ro.e!er is a co&s!a&! recordi&' de=ice !(a! records air sa.7"i&' res "!s o& a s!ri7 c(ar!< T(e s!ri7 c(ar! is a co&!i& o s ro"" o+ 7a7er< T(e recorded da!a 8eco.es a 7er.a&e&! 7ar! o+ !(e 7ro>ec! record< Recordi&' (,'ro.e!ers are sed o& a"" cri!ica" coa!i&' 7ro>ec!s< A recordi&' (,'ro.e!er records 8o!( ( .idi!, a&d !e.7era! re< Re"a!i=e ( .idi!, @r<(<A is ex!re.e", i.7or!a&! i& a8rasi=e 8"as!i&' a&d coa!i&' a77"ica!io&< T(e c ri&' ra!e +or so"=e&! e=a7ora!io& coa!i&'s de7e&ds o& ( .idi!, co&di!io&s< Hi'( re"a!i=e ( .idi!, s"o5s do5& !(e ra!e o+ e=a7ora!io& o+ so"=e&! +ro. !(e coa!i&' +i".< T(e >o8 s7eci+ica!io&s a&d !(e Ma& +ac! rerFs )a!a S(ee! s a"", s7eci+, 0/K as !(e .axi. . re"a!i=e ( .idi!, a! 5(ic( .a&, coa!i&'s ca& 8e a77"ied< T(ere are so.e !,7es o+ coa!i&' s,s!e.s: 5(ic( . s! (a=e .ois! re !o c re s c( as i&or'a&ic zi&c 7ri.ers a&d .ois! re c ri&' 7o", re!(a&eEs< T(e .a& +ac! rer 5i"" s a"", s7eci+, a .i&i. . re"a!i=e ( .idi!, +or !(ese !,7es o+ coa!i&' s,s!e.s<
39
PEW-105.02
PARTICIPANT
INFORMATION

S# & $c e Te() e $ t # e T-e ( ! ( e t e
To se !(e de5 7oi&! i&+or.a!io& o8!ai&ed +ro. !(e (,'ro.e!er a&d !(e o!(er i&s!r .e&!s: !(e I&s7ec!or . s! $&o5 !(e !e.7era! re o+ !(e s r+ace o+ !(e s 8s!ra!e !o 8e coa!ed< T(e s r+ace !e.7era! re . s! 8e 3C a8o=e !(e de5 7oi&! !e.7era! re 8e+ore !(e coa!i&' a77"ica!io& ca& 8e'i&< T(ere are se=era" s r+ace !e.7era! re !(er.o.e!ers 8 ! !(e .os! +re- e&!", sed a&d "eas! ex7e&si=e is !(e dia" s r+ace !e.7era! re !(er.o.e!er< T(e dia" 'a 'e !(er.o.e!er is !(e s!a&dard !,7e sed 8, Sa di Ara.co< T(e i&s!r .e&! co&sis!s o+ a 8i.e!a""ic se&si&' e"e.e&!: 7ro!ec!ed +ro. dra+!s< T(e i&s!r .e&! i&c" des !5o .a'&e!s o& !(e se&si&' side: 5(ic( are a!!ac(ed !o !(e s!ee" s r+ace< T(e i&s!r .e&! s(o "d 8e a""o5ed !o s!a8i"izeC s!a8i"iza!io& !i.e ca& =ar, de7e&di&' 7o& !(e !,7e o+ i&s!r .e&! sed< T(is i&s!r .e&! ca& =er, easi", 'i=e a +a"se readi&' i+ i! sed i& direc! s &"i'(!< T(is i&s!r .e&! easi", "oses i!s acc rac, i+ dro77ed< I! s(o "d 8e c(ec$ed a! "eas! dai", a'ai&s! a $&o5& s!a&dard< A&o!(er i&s!r .e&! sed +or de!er.i&i&' s r+ace !e.7era! res are direc! readi&' !(er.oco 7"e/!(er.is!ors< T(ese i&s!r .e&!s (a=e a se&si&' 7ro8e: 5(ic( 7ro=ides a direc! !e.7era! re reado !< T(e, !a$e o&", a +e5 seco&ds +or a reado ! !o s!a8i"ize< #i!( a&, i&s!r .e&! sed !o de!er.i&e air a&d s r+ace co&di!io&s: readi&'s s(o "d 8e !a$e& a! !(e ac! a" "oca!io&s o+ 5or$< S!ee" s r+ace !e.7era! re s(o "d 8e !a$e& a! !(e (o!!es! a&d co"des! 7oi&!s o& !(e s!r c! re< A! !(e co"des! 7oi&!: .ois! re .a, co&de&se i+ !(e s r+ace !e.7era! re is a! or 8e"o5 !(e de5 7oi&!< T(is .a, ca se +"as( r s!i&' o+ 8"as!ed s!ee": a&d/or =ario s !,7es o+ coa!i&' +ai" res< A! !(e (o!!es! 7oi&!: coa!i&' +ai" re .a, res "! d e !o !(e coa!i&' 8ei&' a77"ied !o a s 8s!ra!e 5(ose !e.7era! re is (i'(er !(a& !(e reco..e&ded 8, !(e .a& +ac! rer<
40
PEW-105.02
PARTICIPANT
INFORMATION

Ai Te() e $ t # e T-e ( ! ( e t e
A& air !e.7era! re !(er.o.e!er s(o "d 8e a=ai"a8"e o& !(e >o8 a"" !(e !i.e< T(e 7s,c(ro.e!er dr, 8 "8 !(er.o.e!er .a, 8e sed !o o8!ai& !(e air !e.7era! re< T(e .os! acc ra!e !e.7era! re is !a$e& +ro. a !(er.o.e!er !(a! is s s7e&ded i& !(e air< I! ca& 8e 7"aced i& !(e i..edia!e 5or$ area a&d s s7e&ded +ro. a s!ri&'< Te.7era! re is ex!re.e", i.7or!a&! i& !(e a77"ica!io& o+ coa!i&'< I! (as a direc! e++ec! o& !(e =iscosi!, o+ coa!i&' s,s!e.s< A "o5 air !e.7era! re 5i"" ca se coa!i&'s !o 8eco.e .ore =isco s a&d a (i'( !e.7era! re (as !(e o77osi!e e++ec!< T(e idea" !e.7era! re +or .os! coa!i&'s is 8e!5ee& 21923 C< T(is ra&'e is (ard !o .ai&!ai& so .os! coa!i&'s (a=e a .a& +ac! rerFs reco..e&da!io& o+ 10 9 34 C< A! !(e o !er "i.i!s o+ !(e ra&'e: ad> s!.e&!s . s! 8e .ade i& !(e 7rod c! or !(e e- i7.e&! !o e&s re 7ro7er coa!i&' a77"ica!io&< T(e .a& +ac! rer 5i"" 7ro8a8", reco..e&d !(e !,7e o+ !(i&&er !o se i& !(e coa!i&'< T(e, .i'(! e=e& reco..e&d a di++ere&! !,7e o+ !(i&&er +or (i'( a&d "o5 !e.7era! re co&di!io&s< T(e I&s7ec!or s(o "d 8e =er, o8ser=a&! 5(e& !(ese ex!re.e .ar'i&a" co&di!io&s exis!< Air !e.7era! re is i.7or!a&! +or coa!i&'s !(a! c re !(ro '( !(e so"=e&! re"ease 7rocess< I+ !(e !e.7era! re is !oo "o5: !(e so"=e&! 5i"" &o! e=a7ora!e a&d 5i"" 8e 7er.a&e&!", !ra77ed i& !(e +i".< I+ !(e !e.7era! re is !oo (i'( !(e so"=e&! 5i"" =a7orize 5i!(i& !(e +i". a&d ca se 8 88"es a&d 7i&(o"es< T(ese !,7es o+ de+ec!s ca se coa!i&' +ai" re<
C!n"iti! n s An" C!nc e n s
I+ !(e co&!rac!or ca&&o! .ee! !(e co&di!io&s i& !(e >o8 s7eci+ica!io&s: !(e e&'i&eers . s! reso"=e !(e si! a!io&< I! is &o! !(e I&s7ec!orsF >o8 !o c(a&'e or disre'ard !(e >o8 s7eci+ica!io&s< T(e I&s7ec!or . s! ca"" a&, &a !(orized de=ia!io&s !o !(e a!!e&!io& o+ !(e e&'i&eers< T(e I&s7ec!or is &o! res7o&si8"e +or !(e coa!i&' >o8 i& a&, .a&&er exce7!
41
PEW-105.02
PARTICIPANT
INFORMATION
+or - a"i!, co&!ro"< T(e I&s7ec!or is res7o&si8"e !o i&s7ec! !(e >o8 +or co.7"ia&ce 5i!( !(e >o8 s7eci+ica!io&s a&d s!a&dards<
42
PEW-105.02
PARTICIPANT
INFORMATION
E4e cise ?
Use S'in% Ps*c- ! ( e t e t! T$0e Wet $n" D * +#'b Te() e $ t # e Re$"in% s
Use Work Aid : and the app"i%a,"e Information Sheet to take !et ,u", and dr ,u", temperature readings+ 4ou ma %onfer !ith others in our group+ $ake readings inside and "og the !et and dr ,u", temperature readings in the spa%e ,e"o!+ $ake !et and dr ,u", temperature readings outside and re%ord them ,e"o!+ 5ind the differen%es ,et!een the readings+
Note: The Instructor will take you outside in a group to take the outside reading.
aution:
!e e"tremely careful with the sling psychrometer or any other test instrument. They are very delicate and may be easily broken.
1< #e! )r,
I&side readi&'?
)i++ere&ce 2< #e! )r, )i++ere&ce

Note: #eep this $"ercise Sheet with the readings. %ou will use them later to solve problems for finding relative humidity and dew point.
O !side readi&'?
43
PEW-105.02
PARTICIPANT
INFORMATION
W! 0 Ai" ?
Use t-e S'in% Ps*c- ! ( e t e $n" D * +#'b Re$"in % s
t! T$0e Wet
$his Work Aid is designed to assist the Parti%ipant in using the s"ing ps %hrometer to find the re"ati&e humidit and de! point+
F!''!/ t-e ste)s be'!/ > 1< 2< 3< Sa! ra!e !(e 5e! 8 "8 soc$ 5i!( 5a!er< P"ace !(e 5e! soc$ o=er !(e 5e! 8 "8< Jras7 !(e s"i&' 7s,c(ro.e!er +ir.", 8, !(e 'ri7 a&d 5(ir" !(e i&s!r .e&! ra7id", +or 20 seco&ds
aution:
&old the instrument tightly. 'ropping it or throwing it can cause irreparable damage. These instruments are very e"pensive.
*< /<
G ic$", !a$e a readi&' o+ !(e 5e! 8 "8< Re7ea! s!e7s 3 a&d * 8, 5(ir"i&' a&d !a$i&' readi&'s 5i!(o ! addi!io&a" 5e!!i&'< )o !(is &!i" 5e! 8 "8 !e.7era! re s!a8i"izes<
Note: The wet bulb temperature has stabili(ed when three consecutive readings of the wet bulb are the same.
3< 4< 0<
Record !(is 5e! 8 "8 !e.7era! re< Ta$e a dr, 8 "8 !e.7era! re readi&'< Record !(e dr, 8 "8 !e.7era! re<
44
PEW-105.02
PARTICIPANT
INFORMATION
E4e cise @
Use F$n- O)e $t e " Ps*c- ! ( e t e t! T$0e Wet $n" D * +#'b Te() e $ t # e e$"in% s
Use Work Aid 5 and the app"i%a,"e Information Sheet to o,tain the information spe%ified ,e"o!+ 4ou ma %onfer !ith others in our group+ Write the ans!ers in the spa%es pro&ided+ $ake readings inside and "og the !et and dr readings in the spa%e ,e"o!+ $ake readings outside and re%ord them ,e"o!+ 5ind the differen%es ,et!een the readings+ ,u", temperature
1< #e! )r,
I&side readi&'?
)i++ere&ce 2< #e! )r, )i++ere&ce O !side readi&'?
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PEW-105.02
PARTICIPANT
INFORMATION
W! 0 Ai" @
Use F$n- O)e $t e " Ps*c- ! ( e t e Wet $n" D * +#'b Re$"in% s
t! T$0e
$his Work Aid is designed to assist the Parti%ipant in using the fan2 operated ps %hrometer to find the re"ati&e humidit and de! point+
F!''!/ t-e ste)s be'!/ > 1< 2< 3< *< /< Sa! ra!e !(e soc$ 5i!( 5a!er< P"ace 5e! 8 "8 soc$ o=er !(e 5e! 8 "8< S!ar! !(e +a& +or !5o .i& !es< &c(a&'ed a+!er !(is !i.e< T(e !e.7era! re s(o "d re.ai&
Record !(e s!a8i"ized 5e! 8 "8 !e.7era! re< Record !(e dr, 8 "8 !e.7era! re<
aution:
&old the instrument tightly. 'ropping it or throwing it can cause irreparable damage. These instruments are very e"pensive.
46
PEW-105.02
PARTICIPANT
INFORMATION
E4e cise A
Use S# &$c e Te() e $ t # e G$#% e t! Obt$in Re$"in % s !& t-e S#bst $ t e S# &$c e Te()e $ t # e .
Using Work Aid 7 and the app"i%a,"e Information Sheet to take the surfa%e temperature of t!o different su,strates pro&ided , the Instru%tor+ 0e%ord the resu"ts o,tained ,e"o!1< 2< I&side readi&'< O !side readi&'<
Note: Save this $"ercise Sheet. %ou will need the figures for another e"ercise later.
47
PEW-105.02
PARTICIPANT
INFORMATION
W! 0 Ai" A
Use S# &$c e Te() e $ t # e G$#% e t! T$0e S# &$c e Te()e $ t # e !& S#bst $ t e
$his Work Aid is designed to assist the Parti%ipant in using the surfa%e temperature thermometer to o,tain the temperature of a su,strate surfa%e to ,e %oated+
F!''!/ t-e ste)s be'!/ >
Note:
This reading is re)uired to determine if work on surface preparation can start. Take the temperature at the actual work location
1< 2< 3< *< /< 3<
P"ace !(e se&si&' side !(e !(er.o.e!er &ex! !o !(e s!ee" s r+ace< E&s re !(a! !(e .a'&e!s are +ir.", i& 7"ace 5i!( !(e s 8s!ra!e< Lea=e !(e !(er.o.e!er i& 7"ace +or 2 !o 3 .i& !es< #ai! +or !(e !e.7era! re readi&' !o s!a8i"ize Ta$e !(e !e.7era! re readi&'< Lo' !(e !e.7era! re i& !(e )ai", Lo'<
aution:
The surface temperature should always be * point before work starts.
higher than the dew
48
PEW-105.02
PARTICIPANT
INFORMATION

Ot-e Envi !n ( e n t $ ' C!nc e n s
T(ere are o!(er e&=iro&.e&!a" +ac!ors !(a! a++ec! coa!i&' >o8s< T(e I&s7ec!or . s! c(ec$ =e&!i"a!io& a&d air8or&e d s!< Ve&!i"a!io& is as i.7or!a&! as !e.7era! re a&d ( .idi!, +or !(e c ri&' 7rocess< Ve&!i"a!io& is ex!re.e", i.7or!a&! o& i&!er&a" coa!i&' >o8s s c( as i&side !a&$s: =esse"s a&d 7i7e< Mec(a&ica" +orced =e&!i"a!io& . s! 8e sed i& co&+i&ed s7aces as o !"i&ed i& SAES9H9102: Ta8"e *<1: Adde&d . Pa'e 1*< #(e& so"=e&!s are e=a7ora!i&': !(e 'as "e=e" s(o "d 8e .o&i!ored 5i!( a co.8 s!i8"e 'as de!ec!or 5i!( a& a"ar.< Ve&!i"a!io& is a"so i.7or!a&! d ri&' a8rasi=e 8"as!i&' !o e&s re !(a! air8or&e d s! is $e7! !o a .i&i. . so !(e o7era!ors (a=e 7ro7er =isi8i"i!, o+ !(e 5or$ s r+ace a&d area aro &d !(e.< Air8or&e d s! is a 7ro8"e. 8o!( i&side a&d o !side< ) s! is de!ri.e&!a" !o !(e &e5", a77"ied coa!i&'< A8rasi=e 8"as!i&' a&d coa!i&' a77"ica!io& s(o "d &e=er 8e do&e a! !(e sa.e !i.e i& !(e sa.e area< O !side a77"ica!io& s(o "d &e=er 8e do&e i& a se=ere 5i&d !(a! ca ses air8or&e d s!< T(e I&s7ec!or c(ec$s +or ro '(&ess or "ac$ o+ '"oss i& a coa!i&': 5(ic( i&dica!es !(e 7rese&ce o+ d s! !ra77ed 5i!(i& !(e +i".< T(e I&s7ec!or co&s "!s 5i!( Sa di Ara.co e&'i&eers !o de!er.i&e i+ e&o '( d s! is 7rese&! i& !(e +i". !o ca se !(e coa!i&' a77"ica!io& !o 8e re>ec!ed<
C$'c#'$tin % Envi !n ( e n t $ ' C!n"iti!n s T(e I&s7ec!or ses a & .8er o+ aids !o ca"c "a!e !(e e&=iro&.e&!a" co&di!io&s as +o""o5s? )e5 Poi&! C(ar! Ps,c(ro.e!ric C(ar! E&=iro&.e&!a" Ca"c "a!ors
49
PEW-105.02
PARTICIPANT
INFORMATION

C$'c#'$tin % Envi !n ( e n t $ ' C!n"iti!n s (C!nt2 ")
De/ P!int C-$ t
T(ere is a de5 7oi&! c(ar! .eas red i& ce&!i'rade i& Ta8"e I o+ SAES9 H9100: Adde&d . Pa'e 20< T(e I&s7ec!or .eas res !(e re"a!i=e ( .idi!, as 7re=io s", descri8ed i& order !o se !(is c(ar!< T(e c(ar! "is!s =ario s ce&!i'rade a.8ie&! !e.7era! res a"o&' !(e !o7 ro5 +ro. !(e "o5es! !e.7era! re !o !(e (i'(es! i& =ario s i&cre.e&!s< I! "is!s !(e re"a!i=e ( .idi!, a"o&' !(e "e+! side o+ !(e c(ar! +ro. (i'(es! re"a!i=e ( .idi!, !o "o5es! i& =ario s i&cre.e&!s< So.e i&!er7o"a!io& is &ecessar, o& a&, c(ar!: 5(ic( (as i&cre.e&!s< I&!er7o"a!io& .ea&s !(a! a =a" e . s! 8e o8!ai&ed !(a! is 8e!5ee& !5o i&cre.e&!s i+ !(e readi&' is &o! exac!", e- a" !o a& i&cre.e&! =a" e<
$"ample +ook at Table I. If the relative humidity reading is ,-./ and the 0mbient Temperature centigrade is *1/ the dew point will be between *2 and ** which is *-. This may be a small difference/ but in coating application/ it is significant. It could mean the difference in success or failure of the coating system. It is possible that interpolation of both scales will be necessary. In the e"ample above/ if the 0mbient Temperature centigrade is *3/ the real dew point will be half way between -4 and ** . The difference between -4 and ** is ,. The halfway point is -4 5 26- of , which is -4 5 * 26- 7 -8 26-.
50
PEW-105.02
PARTICIPANT
INFORMATION
E4e cise B
Dete (in e De/ P!int Usin% De/ P!int C-$ ts
Use Work Aid 11, the De! Point .hart "o%ated on Addendum Page 7; and the app"i%a,"e Information Sheet to %ompute the de! point temperature+ 4ou ma %onfer !ith others in our group+ A"so, determine if !ork %an ,egin at these readings+ Write Yes or No in the spa%e pro&ided+
1<
Air !e.7era! re S r+ace !e.7era! re Re"a!i=e ( .idi!, )e5 7oi&! Ca& 5or$ 8e'i&H
32C 21C 40K
2<
21C 13C 40K
3<
*1C 3/C 00K
51
PEW-105.02
PARTICIPANT
INFORMATION
W! 0 Ai" B
Use De/ P!int C-$ t
$his Work Aid !i"" assist the Parti%ipant in finding the de! point !hen the temperature and re"ati&e humidit is kno!n+
F!''!/ t-e ste)s be'!/ > 1< 2< 3< *< /< 3< 4< )e!er.i&e !(e correc! !e.7era! re< )e!er.i&e !(e correc! re"a!i=e ( .idi!,< Re+er !o !(e de5 7oi&! c(ar! i& !(e Sa di Ara.co E&'i&eeri&' S!a&dard SAES9H9100: Ta8"e I: (Addendum Page 7; )+ Loo$ do5& !(e "e+! side !o +i&d !(e re"a!i=e ( .idi!,< Loo$ across !(e !o7 !o +i&d !(e a.8ie&! air !e.7era! re i& ce&!i'rade< T(e 7oi&! i& !(e !a8"e 5(ere !(e !5o co" .&s i&!ersec! is !(e de5 7oi&! !e.7era! re< Lo' !(e readi&' i& !(e I&97ro'ress I&s7ec!io& S(ee! as re- ired<
52
PEW-105.02
PARTICIPANT
INFORMATION

C$'c#'$tin % Envi !n ( e n t $ ' C!n"iti!n s (C!nt2 ")
T(e I&s7ec!or .a, &eed !o $&o5 (o5 !o co&=er! +ro. 2a(re&(ei! !o ce&!i'rade a&d ce&!i'rade !o 2a(re&(ei!< Co&=ersio& is as +o""o5s? To co&=er! 2a(re&(ei! !o ce&!i'rade? C M @2932A 1<0 To co&=er! ce&!i'rade !o 2a(re&(ei!? 2 M @C x 1<0A N 32 #(ere? C M ce&!i'rade F M 2a(re&(ei!: 5.; M Co&=ersio& 2ac!or< Adde&d . 7a'e *1 (as a !e.7era! re co&=ersio& c(ar!<
53
PEW-105.02
PARTICIPANT
INFORMATION

C$'c#'$tin % Envi !n ( e n t $ ' C!n"iti!n s (C!nt:")
Ps*c- ! ( e t i c C-$ ts
A 7s,c(ro.e!ric c(ar! is i&c" ded i& !(e Addendum, page :6+ T(e dr, 8 "8 !e.7era! re is +o &d o& !(e sca"e a! A a"o&' !(e ri'(!9(a&d side o+ !(e c(ar!< T(e "o5es! !e.7era! re is a! !(e 8o!!o. o+ !(e sca"e a&d (i'(es! !e.7era! re is a! !(e !o7 o+ !(e sca"e< T(e 5e! 8 "8 !e.7era! re sca"e ori'i&a!es a! ; a&d ex!e&ds 75ard i& a& arc across !(e c(ar! 5i!( !(e "o5es! !e.7era! re =a" e "oca!ed o& !(e ri'(! 8o!!o. a&d !(e (i'(es! =a" e a! !(e 77er e&d o+ !(e arc o& !(e "e+! side< T(e 5e! 8 "8 sca"e is s 8di=ided i&!o o&e de'ree i&cre.e&!s< A "i&e ex!e&ds 75ard +ro. eac( i&cre.e&! !o5ard !(e ri'(! o+ !(e c(ar! 7er7e&dic "ar !o !(e arc o+ !(e 5e! 8 "8 sca"e< T(e de5 7oi&! is read +ro. !(e sa.e sca"e as !(e 5e! 8 "8 !e.7era! re<
$"ample To obtain a dew point temperature the Inspector must determine the intersection of the dry bulb and wet bulb temperature lines on the chart. 9iven:dry bulb temperature 7 ,: ; wet bulb temperature 7 4: ; 'raw a line 3< deg. across the chart at 4: ; of wet bulb temperature = point 2>. 'raw a line vertically from the dry bulb temperature line at ,: ; = point ->. These lines intersect at point *. 'raw a line parallel from point * to wet bulb temperature line. This line should intersect the wet bulb temperature scale at point 3. The value at point 3 is the dew point temperature.
54
PEW-105.02
PARTICIPANT
INFORMATION
E4e cise ;
Use Ps*c- ! ( e t i c C-$ t s t! Dete (i n e Re'$tive 6#(i"it* $n" De/ P!int
Use the resu"ts that ou o,tained in 3/er%ise 5, Work Aid <, materia"s pro&ided , the Instru%tor, and the app"i%a,"e Information Sheet to %ompute the re"ati&e humidit and the de! point for ,oth sets of readings+ A"so, gi&en the surfa%e temperature readings ,e"o!, determine if !ork %an or %annot start at these readings+ Write Yes or No in the spa%e pro&ided+ 1< Re"a!i=e ( .idi!, )e5 7oi&! S r+ace !e.7era! re IIIIIIIIIIIIII Ca& 5or$ s!ar! 5i!( !(is readi&'H 2< Re"a!i=e ( .idi!, )e5 7oi&! S r+ace !e.7era! re IIIIIIIIIIIIII Ca& 5or$ s!ar! 5i!( !(is readi&'H
55
PEW-105.02
PARTICIPANT
INFORMATION
W! 0 Ai" ;
Use Ps*c- ! ( e t i c C-$ t s
$his Work aid is designed to assist the Parti%ipant in using the ps %hrometri% %harts pro&ided , the Instru%tor+
F!''!/ t-e ste)s be'!/ > 1< 2< 3< *< /< %si&' !(e 7s,c(ro.e!er: !a$e a 5e! a&d dr, 8 "8 readi&' as ex7"ai&ed i& #or$ Aid * or /< Record !(e readi&'s< 2i&d !(e c(ar! +or ,o r area @sea "e=e" M 30 8aro.e!ric 7ress reA< Loo$ a"o&' !(e arc a&d +i&d !(e 5e! 8 "8 !e.7era! re< )ra5 a "i&e a! */ de'< 2ro. !(is 7oi&! o& !(e c(ar! Loo$ across !(e 8o!!o. o+ !(e c(ar!< 2i&d !(e dr, 8 "8 !e.7era! re< )ra5 a "i&e a! !(is 7oi&! 7 !(e c(ar! &!i" i! i&!ersec!s !(e "i&e dra5& i& s!e7 *< )ra5 a !(ird "i&e 7er7e&dic "ar !o !(e 7oi&! i& s!e7 / 5(ere !(e +irs! !5o "i&es i&!ersec! a&d ex!e&d i! !o !(e 5e! 8 "8 arc o+ !(e c(ar!< Read !(e & .8er o& !(e sca"e 5(ere !(is "i&e i&!ersec!s !(e arc< T(is readi&' is !(e de5 7oi&! !e.7era! re< Lo' !(e i&+or.a!io& o8!ai&ed o& !(e i&s7ec!io& "o' as !(e .id7oi&! readi&'<
3<
4< 0<
56
PEW-105.02
PARTICIPANT
INFORMATION

C$'c#'$tin % Envi !n ( e n t $ ' C!n"iti!n s (C!nt:")
C$'c#'$t ! s
T(ere are a & .8er o+ s"ide r "e 5(ee" 'a 'es !(a! ca& 8e sed i& !(e +ie"d !o ca"c "a!e de5 7oi&! !e.7era! re a&d re"a!i=e ( .idi!,< E"co.e!er .a$es !5o .ode"s< O&e ca"c "a!es o&", de5 7oi&! a&d o&e ca"c "a!es 8o!( de5 7oi&! a&d re"a!i=e ( .idi!,< T(e "a!!er a"so (as a !e.7era! re co&=ersio& sca"e: 5(ic( is =er, se+ " i& !(e +ie"d< T(ese !,7es o+ ca"c "a!ors are i&ex7e&si=e a&d are exce""e&! +or +ie"d se 5(ere c(ar!s .i'(! 8e di++ic "! !o se or 'e! da.a'ed< T(ese ca"c "a!ors are .ade o+ a d ra8"e (ard 7"as!ic !(a! ca& (a&d"e ro '( co&di!io&s i& !(e +ie"d< T(e, are a& a"!er&a!i=e !o !(e se o+ !(e c(ar!s a&d 'ra7(s 7re=io s", co=ered<
57
PEW-105.02
PARTICIPANT
INFORMATION
W! 0 Ai" C
Usin% t-e E'c!(e t e De/ P!int $n" Re'$tive 6#(i"it* C$'c#'$t !
$his Work Aid !i"" assist the Parti%ipant in %a"%u"ating the de! point and re"ati&e humidit using the 3"%ometer de! point and re"ati&e humidit %a"%u"ator+ T! c$'c#'$t e "e/ )!int te() e $ t # e 3 &!''!/ t-es e ste)s . 1< 2< Loca!e !(e 5i&do5 +or !(e de5 7oi&! !e.7era! re sca"e o& !(e !o7 o+ !(e E"co.e!er de5 7oi&! a&d re"a!i=e ( .idi!, ca"c "a!or< Se! !(e dr, 8 "8 !e.7era! re readi&' "oca!ed o& !(e dr, 8 "8 !e.7era! re sca"e !o a"i'& 5i!( !(e 5e! 8 "8 !e.7era! re readi&' o& !(e 5e! 8 "8 !e.7era! re sca"e "oca!ed o& !(e o !er ri&'< Read !(e de5 7oi&! !e.7era! re o& !(e ri&' i&side !(e 5i&do5 o& !(e co"ored sca"e "oca!ed o77osi!e !(e 5e! 8 "8 !e.7era! re sca"e< Record !(e de5 7oi&! !e.7era! re i& !(e a77ro7ria!e +or. )e!er.i&e i+ 5or$ ca& 8e'i& or co&!i& e as 7er !(e a.8ie&! cri!eria +or 8"as!i&' or coa!i&' 5or$< e'$tiv e -#(i"it*3 &!''!/ t-es e ste)s .
3<
*< /<
T! c$'c#'$t e 1<
Loca!e !(e 5i&do5 +or !(e K re"a!i=e ( .idi!, sca"e o& !(e 8o!!o. o+ !(e E"co.e!er de5 7oi&! a&d re"a!i=e ( .idi!, ca"c "a!or< Se! !(e dr, 8 "8 !e.7era! re readi&' o& !(e dr, 8 "8 !e.7era! re sca"e !o a"i'& 5i!( !(e de5 7oi&! !e.7era! re readi&' o& !(e de5 7oi&! !e.7era! re sca"e "oca!ed o& !(e 8o!!o.: o !er ri&'< Read !(e K re"a!i=e ( .idi!, o& !(e co"ored sca"e i& !(e 5i&do5 i&dica!ed 8, !(e arro5 Record !(is re"a!i=e ( .idi!, i& !(e a77ro7ria!e G a"i!, Co&!ro" +or.s<
2<
3< *<
58
PEW-105.02
PARTICIPANT
INFORMATION
S# &$c e C!n"iti!n Ins)ecti!n P !ce"# e s

;e+ore !(e coa!i&' >o8 8e'i&s: !(e I&s7ec!or . s! s!ar! co&!ro""i&' !(e - a"i!, o+ !(e coa!i&'< He =eri+ies !(ose i!e.s !(a! are i& !(e +irs! 7ar! o+ (is I&s7ec!io& P"a&: e=er,!(i&' 7 !o !(e s r+ace 7re7ara!io& i&s7ec!io&< I! (as 8ee& es!i.a!ed !(a! 4/900 K o+ a"" 7re.a! re coa!i&' +ai" res are ca sed ei!(er co.7"e!e", or 7ar!ia"", 8, +a "!, s r+ace 7re7ara!io&< S r+ace 7re7ara!io& ca& i&c" de? I&s7ec!io& a&d doc .e&!a!io& o+ s!ee" s r+ace co&di!io&s I&s7ec! a&d doc .e&! +a8rica!io& correc!ed a&d &correc!ed Pre9c"ea&i&' C"ea&i&' I&s7ec!io& a&d doc .e&!a!io& o+ c"ea&i&' de+ec!s a&d desi'& de+ec!s:
T(e exis!i&' co&di!io& o+ !(e s r+ace . s! 8e de!er.i&ed 7rior !o s r+ace 7re7ara!io&: s a"", 8e+ore !(e >o8 s7eci+ica!io&s are 5ri!!e&< T(e exis!i&' co&di!io& o+ !(e s r+ace is a +ac!or i& !(e c(oice o+ !(e !,7e o+ 7re7ara!io& re- ired +or a 7ar!ic "ar !,7e o+ coa!i&'< S r+ace 7re7ara!io& is . c( di++ere&! o& .i"d", corroded s!ee" !(a& o& ex!re.e", r s!ed a&d 7i!!ed s!ee"< T(e 7rocess o+ s r+ace co&di!io& exa.i&a!io& is e&!ire", di++ere&! o& &7ai&!ed s!ee" !(a& o& 7re=io s", coa!ed s!ee"< S# &$ c e E4$(i n $ ti! n ;e+ore a&, c"ea&i&' or 7re7ara!io&: !(e I&s7ec!or s(o "d exa.i&e !(e s r+ace o+ !(e area !o 8e coa!ed< I! is 'ood !o .a$e a +ie"d s r=e, o+ !(e >o8< T(e I&s7ec!or s(o "d !a$e &o!es o+ !(e co&di!io& a&d dra5 s$e!c(es !o i&dica!e s7eci+ic areas o+ co&cer&< I+ !(e co&di!io& o+ !(e s r+ace ca&&o! 8e de!er.i&ed: !(e I&s7ec!or .a, re- ire !(e s r+ace !o 8e c"ea&ed or 8r s(98"as!ed 8e+ore i&s7ec!io& a&d record !(e o=era"" co&di!io& o+ !(e s!ee" s r+ace< A&, de+ec!s s c( as ro""i&' "a7s: crac$s: 7i!s a&d 'rease or oi" s(o "d 8e recorded a&d !(eir 7osi!io& i&dica!ed<
59
PEW-105.02
PARTICIPANT
INFORMATION
S URFACE C ONDITION INSPECTION P ROCEDURES (C ONT : D )

S# &$ c e E4$(i n $ ti! n (C!nt2 ") A&, i&accessi8"e or (ard !o reac( 7"aces !(a! .a, 8e di++ic "! !o coa! s(o "d 8e recorded< T(ese .a, re- ire 8r s( 7ai&!i&' 5i!( a coa!i&' 7rior !o s7ra, a77"ica!io&< T(e co&di!io& o+ .a!eria" o!(er !(a& s!ee" s c( as 5ood: 7"as!er a&d co&cre!e: . s! 8e recorded< T(e !rea!.e&! +or !(ese .a!eria"s is di++ere&! +ro. !(e !rea!.e&! o+ s!ee" s r+aces< A&, s(ar7 o8>ec!s s(o "d 8e recorded a&d 'ro &d !o a s.oo!( s r+ace 8e+ore !(e s r+ace 7re7ara!io& is 7er+or.ed< T(ese ca& ca se se=ere i&> r, !o I&s7ec!ors a&d o7era!ors c"i.8i&' aro &d o& !(e s!r c! re< S# &$ c e De&ec ts ;e+ore !(e s r+ace is 7re7ared: !(e I&s7ec!or . s! "oca!e a&d doc .e&! a&, s r+ace de+ec!s a&d (a=e !(e. re7aired 8, !(e co&!rac!or< I+ !(e s r+ace is co.7"e!e", r s!ed: i! .a, 8e (ard !o see de+ec!s< T(e I&s7ec!or .a, (a=e !o re- ire !(e co&!rac!or !o a8rasi=e 8"as! !(e s!ee" s r+ace 8e+ore a 7ro7er i&s7ec!io& ca& 8e .ade< T(is is 7ar!ic "ar", !r e o+ a co&di!io& ca""ed 7i!!i&' 5(ere corrosio& (as ea!e& s.a"" (o"es i&!o !(e s r+ace o+ !(e .e!a" 8 ! &o! a"" !(e 5a, !(ro '( !(e s!ee"< NACE RP014091/: Addendum page :7, is a ' ide !o se +or s r+ace de+ec!s< T(e !,7es o+ s r+ace de+ec!s !(e I&s7ec!or . s! c(ec$ +or i&c" de !(e +o""o5i&'? Oi" a&d 'rease .a, acc . "a!e o& !(e s!ee" s r+ace< T(e I&s7ec!or . s! "oca!e !(ese s7o!s a&d .ar$ !(e areas 5i!( a 'rease"ess cra,o& or c(a"$< He .a, se a "!ra=io"e! "i'(! !o assis! i& de!ec!io&< Oi" or 'rease i& !(e 7rese&ce o+ "!ra=io"e! "i'(! 5i"" (a=e a 8" is( a77eara&ce< T(ese areas . s! 8e c"ea&ed 7rior !o s r+ace 7re7ara!io&< I+ oi" a&d 'rease are &o! re.o=ed: !(e, 5i"" co&!a.i&a!e recirc "a!ed a8rasi=e .a!eria" a&d i&!er+ere 5i!( !(e ad(esio& o+ !(e coa!i&'< ;e s re !o re.o=e a"" cra,o& .ar$s 7rior !o coa!i&'< Resid es o+ c(e.ica" sa"!s ca& a"so i&d ce corrosio&<
60
PEW-105.02
PARTICIPANT
INFORMATION
S URFACE C ONDITION INSPECTION P ROCEDURES (C ONT 2 D )

S# &$ c e De&ec ts (C!nt:") S!ee" cor&ers a&d s(ar7 ed'es s(o "d 8e ide&!i+ied< A&, i.7er+ec!io&s ca& 8e .ar$ed 5i!( a 7ai&! o+ !(e s7eci+ied s,s!e. 8 ! o+ a di++ere&! co"or< S(ar7 ed'es s(o "d 8e s"i'(!", ro &ded !o 1/13 o+ a& i&c(< Li'(!", c(ec$ 5i!( !(e 8are (a&d !o see i+ s(ar7&ess s!i"" re.ai&s< S(ar7 ed'es a&d s7i$es are di++ic "! !o coa!<: !(e coa!i&' 7 ""s 8ac$ +ro. !(e ed'e o+ !(e rid'e a&d is . c( !(i&&er a! !(a! 7oi&!< Mo=e s"o5", a&d "i'(!", so &o! !o i&> re !(e (a&d< I+ s(ar7 ed'es s!i"" re.ai&: re7ea! !(e 7rocess &!i" a"" ed'es are ro &ded a&d sa+e !o (a&d"e< T(ese s(ar7 ed'es a&d cor&ers ca& ca se se=ere i&> r, !o !(e &s s7ec!i&' 5or$er< #e"d s7a!!er a&d s"a' are 7rod c!s o+ !(e 5e"di&' 7rocess 5(ic( (a=e &o! 8ee& 7ro7er", re.o=ed< T(ese . s! 8e re.o=ed ei!(er 8, c(ise" or 'ri&di&' 5(ee"< 6ee7 i& .i&d !(a! .os! (a&d a&d 7o5er !oo" c"ea&i&' does &o! "ea=e a 7ro+i"e or a&c(or 7a!!er& +or !(e ad(esio& o+ !(e coa!i&'< Ex!ra care . s! 8e !a$e& a! !(ese 7oi&!s 5(e& !(e a8rasi=e 8"as!i&' is 8ei&' do&e !o e&s re a 'ood 7ro+i"e< ;rea$do5& o+ !(e coa!i&' a! a de7osi! o+ 5e"d s7a!!er ca& - ic$", s7read o=er a "ar'e area< Ma& a" 5e"ds . s! 8e "oca!ed a&d s.oo!(ed do5& i+ !(e, (a=e a ro '( s r+ace< I&s7ec! !o e&s re !(a! ro '( s r+ace 'ri&di&' 5(ee"s do &o! 'o 'e (o"es or !ro '(s i& !(e .e!a"< T(ese de+ec!s 5i"" ca se corrosio& a&d coa!i&' +ai" re< #e"d 7orosi!,: &derc ! a&d ca=i!ies . s! 8e ide&!i+ied< T(ese de+ec!s . s! 8e re7aired: re5e"ded a&d 'ro &d do5& s.oo!(",< I&s7ec! +or s$i7 5e"ds< S$i7 5e"ds are cor&ers a&d sides o+ s!ee" s r+aces !(a! (a=e 8ee& 5e"ded !o'e!(er 8 ! &o! +or !(e + "" "e&'!( o+ !(e >oi&!< So.e 7ar!s o+ !(e >oi&ed s r+ace (a=e 8ee& Ls$i77edL< T(ese areas . s! 8e re5e"ded !o e"i.i&a!e !(e s$i795e"d areas< T(ese areas a"so . s! 8e s.oo!(ed a+!er re5e"di&' so !(a! 5a!er 5i"" &o! 7e&e!ra!e a&d ca se corrosio& 7ro8"e.s<
61
PEW-105.02
PARTICIPANT
INFORMATION

S# &$ c e De&ec ts (C!nt:") I+ !(ere are "a.i&a!io& +"a5s a&d sca8s @7"aces !(a! are 7ee"i&'A: !(e, . s! 8e c ! o ! a&d re7"aced 7rior !o coa!i&'< #(e& !(ese sca8s +"a$e o++: !(e 7or!io& o+ !(e s!ee" &der&ea!( 5i"" 8e "e+! ex7osed a&d 5i"" corrode< A"" .e!a" da.a'e . s! 8e correc!ed 7rior !o a8rasi=e 8"as!i&'< R s! o& !(e s r+ace< Loose or 8ro$e& .i"" sca"e ca& ca se ear", coa!i&' +ai" re: a&d !i'(! .i"" sca"e ca& ca se "a!er +ai" re< R s! sca"e ca&&o! 8e 7ro!ec!ed 8, a&, coa!i&' a&d ca&&o! .ai&!ai& ad(esio& !o !(e s!ee"< Pi!!i&' is a 7ro8"e. !(a! ca&&o! a"5a,s 8e +ixed 8 ! !(e 7i!!i&' s(o "d 8e doc .e&!ed +or + ! re re+ere&ce< Pi!!i&' s(o "d a"5a,s 8e ide&!i+ied< I+ r s! co=ers !(e s!ee": i! .a, (a=e !o 8e 8"as!ed 7rior !o s r+ace co&di!io& i&s7ec!io&< I+ 7i!!i&' 7e&e!ra!es !(ro '( !(e .e!a" !o o!(er side i! . s! 8e s7o! 5e"ded< )issi.i"ar .e!a"s >oi&ed !o'e!(er s(o "d a"5a,s 8e &o!ed a&d +ixed 7rior !o s r+ace 7re7ara!io&< )issi.i"ar .e!a"s ca& ca se co.7"e!e .e!a" de!eriora!io& a&d corrosio& a! !(e >oi&! i& a s(or! 7eriod o+ !i.e< T(e !5o .e!a"s i& co&!ac! 5i!( eac( o!(er ca se a c(e.ica" reac!io& !(a! corrodes o&e o+ !(e .e!a"s< Pro8"e.s o+ !(is !,7e . s! 8e ide&!i+ied a&d !(e .e!a" ca si&' !(e 7ro8"e. re7"aced< T(is co&di!io& is .os! "i$e", !o exis! a! ri=e!s: 8o"!s a&d 7"a!es a!!ac(ed !o !(e s r+ace<
I"enti&*i n% De% e e !& R#st R s! o& &7ai&!ed .e!a" s r+aces ca& 8e ide&!i+ied si&' a se! o+ =is a" s!a&dards< T(ese =is a" s!a&dards (a=e 8ee& >oi&!", a77ro=ed 8, SSPC a&d ASTM< T(e =is a" s!a&dards sed !o ide&!i+, r s! are SIS9 0//100 @Addendum Page 5= ) and SSPC9VIS913 @Addendum Page 5:)+ T(e, are a series o+ 7ic! res: 5(ic( s(o5 +o r 'rades @de'reesA o+ r s! o& &7ai&!ed s!ee"< T(e +o r 'rades o+ r s! are A: ;: C: a&d )< Jrade A is !(e "eas! r s!ed a&d Jrade ) is !(e .os! r s!ed<
62
PEW-105.02
PARTICIPANT
INFORMATION
Ev$'#$ ti n % De% e e O& S# &$ c e C!nt$ (i n $ ti ! n S r+ace co&!a.i&a!io& .a, 8e 7rese&! e=e& !(o '( !(e s r+ace "oo$s c"ea&< T(is co&!a.i&a!io& ca& ca se a !o!a" +ai" re o+ !(e coa!i&'< T(e o&", 5a, !o 8e s re !(a! !(e s 8s!ra!e is &o! co&!a.i&a!ed is !o !es! !(e s r+ace< Tes!i&' +or !(e 7rese&ce o+ so" 8"e c(e.ica" sa"!s 7ri&ci7a"", i&=o"=es de!er.i&i&' i+ +erro s s "+a!e or sodi . c("oride exis!s< 2erro s s "+a!e: i& a!.os7(eric corrosio& si! a!io&s: 'e&era"", res "!s +ro. a reac!io& o+ s!ee" 5i!( s "+ ric acid: a 8,7rod c! o+ +ree s "+ r dioxide i& !(e a!.os7(ere< Sodi . c("oride @or co..o& !a8"e sa"!A .a, 8e de7osi!ed o& !(e s!ee" s r+ace as a res "! o+ i!s "oca!io& i& a .ari&e e&=iro&.e&! or o!(er +ac!ors< I! is desira8"e !(a! !(ese sa"!s: 5(ic( .a, 8e i&=isi8"e !o !(e &a$ed e,e: 8e re.o=ed 8, 5(a!e=er s r+ace 7re7ara!io& o7era!io&s are 7er+or.ed 7rior !o coa!i&' o+ !(e s!ee"< O!(er5ise: corrosi=e co&di!io&s .a, s!i"" exis! o& !(e s!ee" s r+ace a&d .a, co&!i& e !o 8e ac!i=e e=e& a+!er !(e s!ee" (as 8ee& coa!ed< T(e !,7es o+ co&!a.i&a!io& !(a! are de!ri.e&!a" !o coa!i&'s are c("orides: s "+ides: a&d +erro s io&s< T(e 7H 8a"a&ce is a"so i.7or!a&!< T(e 7H 8a"a&ce is a .eas re o+ a s 8s!a&ce !o de!er.i&e i+ i! is acid or 8ase .a!eria"< T(ese co&!a.i&a&!s . s! 8e de!ec!ed a&d re.o=ed +ro. !(e s r+ace 7rior !o 8"as! c"ea&i&'< T(is deco&!a.i&a!io& is 7er+or.ed !o 7re=e&! co&!a.i&a!io& o+ !(e a8rasi=e .a!eria" sed i& 8"as! c"ea&i&'< I! is a"so i.7or!a&! !(a! deco&!a.i&a!io& 8e 7er+or.ed 8e+ore coa!i&'< T(e coa!i&' s(o "d &o! 8e a77"ied o=er !(ese co&!a.i&a&!s 8eca se !(e, 5i"" &derc ! !(e coa!i&' a&d ca se !(e coa!i&' !o +ai"< I+ co&!a.i&a&!s are de!ec!ed: !(e, s(o "d 8e re.o=ed 5i!( soa7 a&d s5ee! 5a!er &der 7ress re< So.e &e !ra"izi&' a'e&!s .a, 8e sed: (o5e=er: !(e +i&a" 5as( . s! 8e 5i!( c"ea& s5ee! 5a!er !o e&s re !(a! !(e s r+ace is &o! reco&!a.i&a!ed< Se=era" .e!(ods +or de!ec!io& o+ c(e.ica" sa"!s (a=e 8ee& de=e"o7ed< O&e !,7e is qualitativ e C !(a! is: i! o&", i&dica!es 5(e!(er or &o! a&, so" 8"e sa"!s are o& !(e
63
PEW-105.02
PARTICIPANT
INFORMATION
s r+ace< T(e o!(er !,7e is se mi- quantitativ e C i! i&dica!es !(e - a&!i!, @i+ a&,A o+ so" 8"e sa"!s o& !(e s r+ace< G a"i!a!i=e a&d se.i9 - a&!i!a!i=e !es!s ca& a"so 8e sed !o de!er.i&e 7H<
64
PEW-105.02
PARTICIPANT
WORK A ID

Ev$'#$ ti n % De% e e O& S# &$ c e C!nt$ (i n $ ti ! n (C!nt2 ")
T(ese co&!a.i&a&!s ca& a"" 8e de!ec!ed 5i!( Co&!a.i&a!io& Tes!i&' 6i!s< O&e !,7e o+ $i! i& Sa di Ara.co is !(e 6TA S r+ace Co&!a.i&a!io& A&a",sis 6i!< T(is $i! 5i"" de!ec! !(e 7rese&ce o+ c("orides: +erro s io&s a&d !(e 7H 8a"a&ce< T(e .ore co..o& !,7e o+ co&!a.i&a!io& $i! is !(e C("oride Tes! 8, !(e ;"adder or Pa!c( Me!(od< T(is !es! is 7er+or.ed si&' a 7a!c( or 8"adder !(a! is 7"aced o& !(e s r+ace< 3cc o+ dis!i""ed 5a!er is i&>ec!ed a&d re.o=ed 3 !i.es: +ro. !(e 7a!c(: 5i!( a s,ri&'e< T(e 5a!er is !(e& 7 ! i&!o a c"ear 7"as!ic or '"ass co&!ai&er a&d 2 dro7s o+ "i- id +ro. !(e 8o!!"e "a8e"ed L#1L is 7 ! i&!o !(e co&!ai&er a&d .ixed &!i" !(e 5a!er ! r&s a 8" is(/7 r7"e co"or< T(e& 2 dro7s o+ "i- id +ro. !(e 8o!!"e "a8e"ed L#2L is 7 ! i&!o !(e sa.e co&!ai&er a&d .ixed &!i" i! ! r&s ,e""o5< T(e& !(e 8o!!"e "a8e"ed L)L is added !o !(e sa.e co&!ai&er< Bo co &! !(e & .8er o+ dro7s !(a! is added &!i" !(e "i- id ! r&s +ro. ,e""o5 !o =io"e! or 7 r7"e< A c(ar! !(a! co.es 5i!( !(e !es! $i! 5i"" s(o5 !(e re"a!io& 8e!5ee& !(e & .8er o+ dro7s +ro. 8o!!"e L)L a&d !(e a.o &! o+ c("orides !(a! are o& !(e s r+ace<
65
PEW-105.02
PARTICIPANT
WORK A ID
W! 0 Ai" 5< I"enti&*in% t-e De% e e !& R#st
$his Work Aid !i"" assist the Parti%ipant in determining the rust %ondition and degree of rust on the surfa%e of stee" su,strate prior to surfa%e preparation+ $he &isua"s used are the S!edish Photographi% Standards (IS>2;5612 1) pro&ided , the Instru%tor and SSP.2*IS21+
F!''!/ t-e ste)s be'!/ >

+e&! e P e)$ $ ti ! n
1< 2< 3< *<
Proc re 8o!( se!s o+ =is a"s +ro. !(e I&s7ec!io& Sec!io&< Veri+, !(e correc! c"ea&i&' .e!(od i& !(e s7eci+ica!io&< P"ace !(e +o r r s! 'rade =is a"s: o&e a! a !i.e: &ear !(e s 8s!ra!e s r+ace< Co.7are !(e =is a"s !o !(e s r+ace: o&e a! a !i.e: &!i" !(e ri'(! .a!c( 8e!5ee& !(e =is a" a&d !(e s r+ace is +o &d< T(is is !(e r s! 'rade<
Note: The actual condition may be somewhere between two different visuals. The grade should be selected that most closely represents the surface. 'ifferent sections of a large surface may have different degrees of rust.
/< 3< 4<
Ma$e a s$e!c( or dra5i&' o+ !(e s r+ace a&d i&dica!e !(e "oca!io& o+ !(ese di++ere&! s r+ace co&di!io&s< No!e a&d "o' s r+ace co&di!io&s i& !(e i&s7ec!io& "o'< Re=ie5 !(e s7eci+ica!io&s !o o8!ai& de'ree o+ s r+ace 7re7ara!io& !o 8e sed<
66
PEW-105.02
PARTICIPANT
WORK A ID
A&te
P e) $ $ ti ! n
0< 1<
%se =is a"s @SSPC9VIS91A !o de!er.i&e 5(ic( 7(o!o'ra7( re7rese&!s 5(a! !(e +i&is(ed s r+ace s(o "d "oo$ "i$e< Co.7are !(e 7ic!oria" a&d !(e +i&is(ed s r+ace< )o &o! ex7ec! a& exac! corre"a!io&< T(e rese.8"a&ce s(o "d 8e c"ose< I+ !(ere is a .a>or discre7a&c, 8e!5ee& !(e s7eci+ica!io&s a&d ,o r +i&di&'s: i..edia!e", &o!i+, ,o r s 7er=isor a&d/or e&'i&eer<
10< Veri+, !(a! discre7a&cies are correc!ed 7rior !o !(e s!ar! o+ coa!i&' >o8s<
W! 0 Ai" 55
Use DTA S# &$c e C!nt$ (i n $ ti ! n An$'*sis Dit
$his Work Aid !i"" assist the Parti%ipant in determining if surfa%e %ontamination is present+ P e) $ $ ti ! n 1< %se a r "er a&d c(a"$ or 7e&ci" !o .eas re !(e area !o 8e !es!ed< A 1/ 8, 1/ c. area is sed 8eca se i! does &o! re- ire co&=ersio&s< A&, o!(er area size .a, 8e sed 8 ! co&=ersio&s 5i"" 8e &ecessar,<
Note: ?se only distilled or deioni(ed water to perform test. Steps - through 3 pertain to obtaining this type of water.
2< 3< *<
Po r !a7 5a!er i&!o !(e 7"as!ic 8o!!"e s 77"ied i& !(e $i!< A!!ac( !(e 7or!a8"e de.i&era"ize car!rid'e i& !(e direc!io& i&dica!ed< I&=er! !(e car!rid'e a&d s- eeze o ! !(e desired a.o &! o+ 5a!er<
Note: The deminerali(e cartridge may be used until the blue color turns brown as indicated on the side of the cartridge. 'iscard at this time.
/<
Meas re o ! 22</ ." o+ de.i&era"ized 5a!er i&!o o&e o+ !(e s.a"" 7"as!ic 8ea$ers 7ro=ided i& !(e $i!< %se !(e 'rad a!ed c,"i&der !o
67
PEW-105.02
PARTICIPANT
WORK A ID
.eas re co&!e&!s< 22</ ."s is re- ired +or !(e a.o &! o+ area .ar$ed i& s!e7 1< A))'ic$ti!n 3< Re.o=e co!!o& 8a""s +ro. $i!< )a.7e& co!!o& 8a"" a&d s5a8 a .eas red area si&' !5eezers !o (o"d co!!o& 8a""<
!e careful. 'o not contaminate the area from e"ternal sources such as the hands.
aution:
4<
A+!er s5a88i&' !(e area: s5ir" !(e co!!o& 8a"" i& !(e 5a!er a&d s- eeze i! a'ai&s! !(e side o+ !(e 8ea$er eac( !i.e< Re7ea! !(is ac!io& a! "eas! +o r !i.es< P"ace !(e co!!o& 8a"" i& !(e 8ea$er<
68
PEW-105.02
PARTICIPANT
WORK A ID
W! 0 Ai" 55 (C!nt2")
0< 1< %se a +res( co!!o& 8a"" !o dr, o++ !(e !es! area a&d 7"ace i! i& !(e 8ea$er< S!ir co&!e&!s o+ !(e 8ea$er i& a s5ir"i&' .o!io& +or a! "eas! 2 .i& !es< Re.o=e o&e G a&!a8 !es! s!ic$ +ro. !(e $i!< P"ace !(e "o5er e&d @!(e e&d o77osi!e !(e i&dica!or co" .&A i& !(e 8ea$er 5i!( 5a!er a&d co!!o& 8a""s< A""o5 !(e 5a!er !o sa! ra!e !(e !es! s!ri7 +or a77roxi.a!e", 20 .i& !es< T(e ,e""o5 s!ri7 across !(e i&dica!or co" .& 5i"" s!ar! ! r&i&' 8" e< A""o5 !5o .i& !es a+!er !(e s!ri7 s!ar!s !o ! r& 8" e< Loo$ a! !(e !a& sca"e< I+ !(e !a& sca"e ! r&s 5(i!e: !(e& c("orides are 7rese&!< No!ice !(e sca"e & .8er a! !(e !o7 ed'e o+ !(e area !(a! ! r&ed 5(i!e< Record !(is sca"e & .8er< Co.7are !(is & .8er 5i!( !(e ca"i8ra!io& c(ar!: 5(ic( co.es 5i!( !(e G a&!a8 8o!!"e !o de!er.i&e !(e c("oride "e=e"<
Note: The test stick will test chlorides in e"cess of 3:ppm. If no reaction to the stick is noted/ the chloride level is too low to be measured and surface is considered uncontaminated. The results obtained for both chlorides and ferrous ions using the figures given will be in milligrams per meter -. If different measurements and a different volume of li)uid are used/ then the conversion factors must be used.
Dete (i n e C-'! i"e Leve' 1<
2<
3< *<
/<
Note:
Dete (i n e Fe 1< 2< 3< *<
!# s I!n Leve'
2erro s io&s are de!er.i&ed !(e sa.e 5a,< Re.o=e o&e 2erro s io& Tes! S!ri7 Mois!e& !(e s!ri7 i& !(e so" !io&< Co.7are !(e co"or c(a&'e !o !(e co"or coded c(ar! o& !(e co&!ai&er "a8e"< NOTE? T(e !es! s!ri7 5i"" !es! +erro s io&s i&
69
PEW-105.02
PARTICIPANT
WORK A ID
excess o+ 377.< I+ &o reac!io& !o !(e s!ri7 is &o!ed: !(e io& "e=e" is !oo "o5 !o 8e .eas red a&d s r+ace is co&sidered &co&!a.i&a!ed<
70
PEW-105.02
PARTICIPANT
WORK A ID
W! 0 Ai" 55 (C!nt2")
Dete (i n e )6 Leve' 1< 2< 3< Re.o=e o&e 7H 7a7er s!ri7 +ro. !(e $i!< )i7 !(e s!ri7 i&!o !(e 5a!er sed a8o=e< Co.7are !(e res "!i&' co"or 5i!( !(e co"or sca"e i&c" ded i& !(e 7H 7a7er 7ac$a'e<
Note: The p& paper will test the p& level between 3 and 8 =, is neutral.>
A'te n $ t e Met-!"> 1< P"ace a s.a"" s!ri7 o+ !(e 7H 7a7er: a8o ! 1 1/2L s- are: o& !(e s!ee" s r+ace< Ma$e s re !(e 7a7er is i& direc! a&d +ir. co&!ac! 5i!( !(e s!ee"< #e! !(e 7a7er 5i!( 1 !o 2 dro7s o+ deio&ized 5a!er< C(ec$ !(e 5a!er sed !o e&s re !(a! !(e 7H is &e !ra": L4L< Co.7are !(e res "!i&' co"or 5i!( !(e co"or c(ar!< Acti!n Re1#i e " > I+ !(e "i.i!s: a""o5ed 8, Sa di Ara.co are exceeded: !(e s r+ace . s! 8e deco&!a.i&a!ed< )eco&!a.i&a!e !(e s r+ace 8, (,dro5as(i&' !(e co&!a.i&a!ed areas 5i!( s5ee!5a!er<
2< 3<
1< 2<
71
PEW-105.02
PARTICIPANT
WORK A ID
W! 0 Ai" 58
Fi'' O#t in- P !cess Ins)ecti!n F! ( &! S# &$c e C!n"iti!n Ins)ecti!n
$his Work Aid !i"" assist the Parti%ipant in fi""ing out the re#uired information on the In2Pro%ess Inspe%tion 5orm for the Surfa%e .ondition and Preparation Inspe%tion prior to the ,eginning of %oating app"i%ation+ $he Instru%tor !i"" pro&ide ,"ank forms+ Do not use the one in the Addendum+
F!''!/ t-e ste)s be'!/ > 1< 2< 2i"" o ! !(e )a!e/!i.e 8"oc$ 5i!( !(e c rre&! da!e a&d !i.e< I& !(e L!oL 8"oc$ 7 ! !(e (o r !(e 5or$ 5i"" co&!i& e !o< 2i"" o ! S r+ace Pre7ara!io& 8"oc$ as re- ired< I+ c(e.ica" c"ea&i&' is re- ired: circ"e LBesL a&d i&dica!e !(e !,7e re- ired a&d 5(e!(er !(e >o8 5as do&e sa!is+ac!ori",< I+ &o C(e.ica" c"ea&i&' is re- ired: circ"e LNoL< Jri&di&' re- ire.e&!s are i&dica!ed !(e sa.e as s!e7 2< %&der a8rasi=e 8"as! c"ea&i&': 5ri!e !(e de5 7oi&! o8!ai&ed 7rior !o !(e s!ar! o+ 5or$< Mid97oi&! is +o r (o rs "a!er i& a& ei'(! (o r da,< I+ !(e 5or$ da, 5i"" 8e "o&'er !(a& ei'(! (o rs: !(e& a&o!(er readi&' . s! 8e !a$e& a&d e&!ered a! +o r9(o r i&!er=a"s<
3< *<
72
PEW-105.02
PARTICIPANT
WORK A ID
W! 0 Ai" 58
Fi'' O#t t-e P$intsEC!$tin % s $n" E1#i)( e n t L!% &! S# &$c e C!n"iti!n Ins)ecti!n
$his Work Aid !i"" assist the Parti%ipant to &erif that entries in the Paints?.oating and 3#uipment )og are %orre%t on%e a Pre2Preparation Inspe%tion has ,een performed+ Do not use the one in the Addendum+ F!''!/ t-e ste)s be'!/ > 1< 2< I&s7ec! a"" .a!eria"s a&d e- i7.e&! as o !"i&ed i& !(e I&s7ec!io& P"a&< Veri+, !(a! !(e i&+or.a!io& i& !(e Lo' ide&!i+ies !(e 7"a&! & .8er a&d &a.e< T(is i&+or.a!io& is +o &d i& a & .8er o+ doc .e&!s a&d i& !(e i&s7ec!io& sc(ed "i&' o++ice< I& !(e &ex! !5o "i&es: =eri+, !(a! !(e e- i7.e&! a&d 7er!i&e&! I&+or.a!io& re- ired a8o ! i! (as 8ee& "o''ed 8, !(e Cre5 S 7er=isor< E&s re !(a! !(e !,7e o+ +" id ser=ice re- ired: 5or$i&' 7ress re a&d !e.7era! re (a=e 8ee& 7ro7er", e&!ered< T(ese are cri!ica"< I+ a77"ica8"e: e&s re !(a! !(e 7re=io s coa!i&' sed o& !(e s 8s!ra!e is recorded a&d 5(e!(er i! 5as a77"ied i& !(e s(o7 or i& !(e +ie"d< T(is i&+or.a!io& is +o &d i& !(e coa!i&' (is!or, +i"e +or !(a! 7"a&!< E&s re !(a! a"" i&+or.a!io& a8o ! a8rasi=e 8"as!i&' is 7ro7er", recorded< T(is i&+or.a!io& is +o &d i& !(e s7eci+ica!io&s: co&!rac!or 7roced res a&d .a& +ac! rersF da!a s(ee!s< %&der !(e Headi&' LCOATINJ SPECI2ICATIONL: e&s re !(a! a"" !(e .a& +ac! rerFs da!a (as 8ee& "o''ed< E&s re !(a! !(e s(e"+ "i+e (as &o! 8ee& exceeded as o !"i&ed i& !(e I&s7ec!io& P"a&< E&s re !(a! !(e 7ro7er .e!(od o+ a77"ica!io& (as 8ee& "o''ed< #ri!e i& !(e re.ar$s: a&, i!e. o+ discre7a&c, s c( as excessi=e s(e"+ "i+e: a8rasi=e 8"as!i&' .a!eria" or e- i7.e&! discre7a&cies: or errors i& !(e a.o &! or co"or o+ 7ai&!<
3<
*<
/<
3<
4< 0<
73
PEW-105.02
PARTICIPANT
WORK A ID
1<
A+!er a"" discre7a&cies (a=e 8ee& &o!ed: !(e I&s7ec!or . s! 7ri&! a&d si'& !(e Lo'< ;, so doi&': !(e I&s7ec!or =eri+ies !(a! !(e i&+or.a!io& is correc!<
74
PEW-105.02
PARTICIPANT
GLOSSARY
G'!ss $ *
$"s! ) ti !n $i " *
T(e 7rocess o+ a!!rac!io& !o a s r+ace ca si&' a co&ce&!ra!io& o+ s 8s!a&ce< To dr, a coa!i&' 8, oxidiza!io& or e=a7ora!io& o+ =o"a!i"e s 8s!a&ces 5i!(i& !(e coa!i&' 8, ex7os re !o air 5i!(o ! (ea! or ca!a",s!< A 'ro 7 o+ "o5 +"a..a8i"i!, c"ea&i&' so"=e&!s co.7osed .ai&", o+ (,drocar8o& co.7o &ds< Ca s!ic i&or'a&ic co.7o &ds !(a! co&!ai& (,drox," i& a- eo s @"i- idA .edia< A L8aseL .i&era"< Co&!ai&i&' .i&era" sa"!s !(a! corrode: a 8ase co.7o &d< A& e&co.7assi&' a!.os7(ere or s rro &di&' e&=iro&.e&!a" co&di!io& s c( as !e.7era! re: re"a!i=e ( .idi!,: a&d 8aro.e!ric 7ress re< !o 8e
$'i)-$ti c $'0$'i
$'0$'ine $(bi e n t
$(bi e n t te() e $ t # e Te.7era! re aro &d !(e i!e. i&s7ec!ed: +ree air !e.7era! re< SAMS APCS
Sa di Ara.co Ma!eria" S,s!e.< S7eci+ica!io&s +or a"" .a!eria"s sed i& Sa di Ara.co< A77ro=ed Pro!ec!i=e Coa!i&' S,s!e.s: s7eci+, !(e co&!e&!s a&d re- ire.e&!s +or Sa di Ara.co Coa!i&'s !o i&c" de !(ic$&ess: !e.7era! re a&d ser=ice co&di!io&s<
75
PEW-105.02
PARTICIPANT
GLOSSARY
G'!ss $ *
(C!nt2 ")
ASTM
A.erica& S!a&dards +or Tes!s a&d Ma!eria"< Es!a8"is(es !es!s !o se +or =ario s .a!eria"s a&d s!a&dards +or .a!eria" s!re&'!(< To se! !(e i&dica!ors o& a& accordi&' !o a77ro=ed s!a&dards< i&s!r .e&!
c$'ib $ t e ce ti&ic$ ti! n
Co&+ir.ed 8, doc .e&!: 8, si'&a! re or sea" as 8ei&' !r e or as .ee!i&' 7rescri8ed s!a&dards: or as 8ei&' as re7rese&!ed< Pai&! or 7o",.eric .a!eria" !(a!: 5(e& a77"ied a! i& a +" id 7(ase: c res !o a co&!i& o s +i".< A . "!ico.7o&e&! 7o",.eric 7ro!ec!i=e +i". s a"", co&sis!i&' o+ !(ree coa!sC 7ri.er: i&!er.edia!e a&d +i&is(< S i!a8"e !o co.8i&e 5i!( o!(er s 8s!a&ces or !o ad(ere !o 7ar!s o+ !(e s,s!e.< A +orei'& s 8s!a&ce: &i&!e&!io&a"", added !o coa!i&' or +o &d o& !(e s 8s!ra!e: !(a! ca se 7ar!ia" or !o!a" +ai" re< T(e ac! o+ de7osi!i&' (ar.+ " e"e.e&!s i&!o !(e coa!i&' 5or$< T(e de!eriora!io& o+ .a!eria" @ s a"", .e!a"A d e !o c(e.ica" reac!io& 5i!( i!s e&=iro&.e&!< To re.o=e co&!a.i&a!io& +ro. a s r+ace< #or$ !(a! is &o! i& accorda&ce 5i!( !(e s7eci+ica!io&s<
c!$tin% c!$tin% s*ste (
c!() $ ti b'e c!nt$ (i n $ n t
c!nt$ (i n $ t e c! ! si!n
"ec! n t $ ( i n $ t e "evi$ti!n
76
PEW-105.02
PARTICIPANT
GLOSSARY
G'!ss $ *
(C!nt2 ")
"e/ )!int envi !n ( e n t
T(e !e.7era! re co&de&se<
a!
5(ic(
.ois! re
5i""
T(e s . o+ a"" ex!er&a" co&di!io&s i& 5(ic( a .a!eria" exis!s or !o 5(ic( a s r+ace is ex7osed< T(e da!e a+!er 5(ic( a coa!i&' .a!eria" .a, &o! 8e sed 8eca se o+ +or. "a de!eriora!io& or s(e"+ "i+e< T(e !(ic$&ess o+ a +i". @coa!i&'A a8o=e !(e s 8s!ra!e< T(e "e&'!( o+ !i.e &ecessar, +or a coa!i&' !o ac(ie=e !(e s7eci+ied de'ree o+ (ard&ess 8e+ore 7"aci&' i& ser=ice< Lo5es! !e.7era! re a! 5(ic( a 'i=e& +"a..a8"e .a!eria" 5i"" i'&i!e i+ a +"a.e or s7ar$ is 7rese&!< Ma&, coa!i&' .a!eria"s are +"a..a8"e so ca !io& . s! 8e sed 5(e& s!ori&' or (a&d"i&' !(e.< Va7ors: 'ases or 7ar!ic"es !(a! are s s7e&ded i& a =a7or or 'as< 2 .es are s a"", irri!a!i&' or o++e&si=e< Ca !io& is re- ired as so.e + .es ca& 8e dead", s c( as ex(a s! + .es +ro. a& i&!er&a" co.8 s!io& e&'i&e< T(e 7oi&! a! 5(ic( 5or$ . s! 8e s!o77ed &!i" i&s7ec!io& or !es!i&' is 7er+or.ed a&d s7eci+ica!io&s are .e!<
e4)i $ti! n "$te
&i'( t-ic0n e s s &in$' c# e
&'$s- )!int
&#(e s
-!'" )!int
L!/e
E4)'!sive Li(it T(e 7oi&! a! 5(ic( .a!eria" 5i"" ex7"ode a! ordi&ar, a.8ie&! !e.7era! re ex7ressed i& 7erce&! 8, =o" .e o+ !(e 'as or =a7or<
77
PEW-105.02
PARTICIPANT
GLOSSARY
G'!ss $ *
(C!nt2 ")
(i'
A& i&cre.e&! o+ .eas re.e&! sed !o de!er.i&e +i". !(ic$&ess< @No!e? 1.i" M 001 i&c(es M 2/<* .icro&s<A I.7er+ec!io&s o& !(e s r+ace o+ .i""9ro""ed s!ee"< Hea=, oxide "a,er +or.ed o& (o! s!ee" d ri&' (o! ro""i&' a&d s 8se- e&! coo"i&'< )e+icie&c, i& !(e c(arac!eris!ics: doc .e&!a!io& or 7roced re !(a! re&ders - a"i!, o+ a 7ar!ic "ar i!e. &acce7!a8"e or i&de!er.i&a!e< No! co.7",i&' 5i!( s!a&dards< A .eas re o+ !(e de'ree o+ acidi!, or a"$a"i&i!, o+ a +" id< T(e sca"e is +ro. 1 !o 1* 5i!( &e !ra" 8ei&' 4< Hi'(", "oca"ized corrosio&: s a"", i& !(e +or. o+ s.a"": s(a""o5: "o5 de7ressio&s or ca=i!ies< S.a"" =oids 5(ic( a""o5 +" ids !o 7e&e!ra!e a& o!(er5ise so"id coa!< A& ad(ere&! !(i& 7o",.eric +i". a77"ied !o s 8s!ra!e +or 7ro!ec!io& +ro. e&=iro&.e&!a" a!!ac$ or +or i.7ro=e.e&! o+ i!s a77eara&ce< A& i&s!r .e&! +or .eas ri&' !e.7era! re: ( .idi!,: a&d de5 7oi&! a! !(e >o8 si!e T(e ra!io o+ !(e ac! a" 5a!er =a7or 7ress re o+ air !o !(e sa! ra!ed 5a!er =a7or 7ress re a! a 'i=e& !e.7era! re s a"", ex7ressed as a 7erce&!< So.e!i.es 5ri!!e& as r<(< Sa di Ara.co E&'i&eeri&' S!a&dards< S7eci+ica!io&s +or a"" Sa di Ara.co #or$<
(i'' !''e s &'$/s (i''sc$'e n!nc! n& ! ( $ n c e
)6
)ittin% )! !sit* ) !tec ti v e c!$tin%
)s*c - ! ( e t e e'$tive -#(i"it*
SAES
78
PEW-105.02
PARTICIPANT
GLOSSARY
G'!ss $ *
(C!nt2 ")
SSPC s-e'& 'i&e s!'ven t
S!ee" S!r c! res Pai&!i&' Co &ci" T(e !i.e 7eriod !(a! a .a!eria" .a, 8e s!ored a&d s!i"" re.ai& i& sa8"e co&di!io& A "i- id i& 5(ic( disso"=ed< A c"ea&i&' "i- id< a&o!(er s 8s!a&ce is
s#bs t $ t e /e'" s'$% /e'" s)$tt e
T(e 8ase s r+ace !o 5(ic( a coa!i&' is !o 8e a77"ied< No&.e!a" de7osi!s +or.ed d ri&' 5e"di&' )e7osi!s o& or &ear a 5e"d sea. 7rod ced 8, 5e"di&' .e!a" d ri&' a& e"ec!ric (a&d 5e"di&' o7era!io&< I! is &acce7!a8"e +or coa!i&' 8eca se o+ !(e s(ar7 7ro!r sio&s a&d . s! 8e re.o=ed 7rior !o coa!i&' a77"ica!io&<
79
PEW-105.02
PARTICIPANT
EVALUATION
S HEET
Ev$'#$ti!n
N$(e F +$"% e G
#ri!e s(or! a&s5ers !o !(e +o""o5i&' - es!io&s< Ex!ra s7ace is &o! re- ired< 1< #(a! are !(e thre e 7 r7oses o+ !(e s r+ace co&di!io& i&s7ec!io&H
Note:
?se Table < of the SS@ @aint Aanual/ Bol. 2/ to answer )uestions -C3. Write the answers in the blank space.
2<
#(ic( so"=e&! i& !(e !a8"e is .os! "i$e", !o ca se a +ire or ex7"osio&H
3<
#(ic( so"=e&! is !(e "eas! "i$e", !o ca se +ire or ex7"osio& exce7! !(ose !(a! (a=e &o +"as( 7oi&!H
*<
#(a! is !(e TLV o+ E!(," Ace!a!eH
80
PEW-105.02
PARTICIPANT
EVALUATION
S HEET
/<
#(a! is !(e .os! se=ere e&=iro&.e&! +or corrosio& a! Sa di Ara.co H
3<
Or'a&ic so"=e&!s ca& 8e sed sa+e", o& (o! o8>ec!s? aA Tr e 8A 2a"se
81
PEW-105.02
PARTICIPANT
EVALUATION
S HEET
Evaluation (Contd) 4< So"=e&! is sed +or c"ea&i&'? aA oi" cA co&!a.i&a&!s 0< 8A dA 'rease a"" o+ !(e a8o=e
#(a! is !(e .i&i. . di++ere&ce 8e!5ee& !(e de5 7oi&! a&d !(e s 8s!ra!e !e.7era! re 8e+ore a8rasi=e 8"as!i&' or coa!i&' ca& 8e'i& H
1<
T(e re"a!i=e ( .idi!, is !(e ra!io o+ !(e a8so" !e ( .idi!, !o !(e sa! ra!io& a&d is ex7ressed as a 7erce&!a'e? aA !r e 8A +a"se
10<
#(a! is !(e re- ired air .o=er ca7aci!, +or a co&+i&ed s7ace 5i!( a ca7aci!, o+ /000 ;8"Es<
11
#(a! 7erso&a" 7ro!ec!i=e e- i7.e&! is re- ired i& co&+i&ed s7aces d ri&' so"=e&! c"ea&i&'H
12<
T(e soc$ o& !(e 5e! 8 "8 !(er.o.e!er s(o "d 8e sa! ra!ed 5i!(? a) tap water c) distilled water b) swe e t w a t e r d) raw water
82
PEW-105.02
PARTICIPANT
EVALUATION
S HEET
Ev$'#$ti!n (c!nt)
13< A.8ie&! co&di!io&s i&c" de: air !e.7era! re: de5 7oi&! a&d s!ee" !e.7era! re? aA 1*< !r e 8A +a"se
#(a! SAES co&!ai&s !(e I&9Process I&s7ec!io& S(ee!s H aA cA SAES9H9102 SAES9H9001 8A dA SAES9H9101 SAES9H9100
Use t-e MSDS t! $ns / e 1/< H
1#es ti! ns 5@- 5B se +or !(is .a!eria"
#(a! !,7e o+ ex!i&' is(er .edia 5o "d ,o
13< H
#(a! +irs! aid 5o "d ,o
se i+ ,o 'o! !(is .a!eria" o& ,o r s$i&
14<
#(a! is !(e +"as( 7oi&! o+ !(is .a!eria" H
10< R s! 'rade C isC S!ee" s r+ace co.7"e!e", co=ered 5i!( r s!C 7i!!i&' =isi8"e aA !r e 8A +a"se
11< ;"as! c"ea&i&' ca& 8e'i& 5(e& !(e s r+ace !e.7era! re is "ess !(a& 3 de'rees ce&!i'rade a8o=e !(e de5 7oi&! aA !r e 8A +a"se
20< #(a! are !(e +o r !(i&'s !(a! . s! 8e 7rese&! +or corrosio& !o occ r H
83
PEW-105.02
PARTICIPANT
EVALUATION
S HEET
84
PEW-105.02
PARTICIPANT
EVALUATION
S HEET
Ev$'#$ti!n (C!nt2")
Ji=e& !(e re"a!i=e ( .idi!, a&d !(e a.8ie&! air !e.7era! re: se !(e )e5 Poi&! C(ar! i& !(e Adde&d . !o +i&d !(e de5 7oi&! i& !(e +o""o5i&' - es!io&s< 21< Ji=e& !(e +o""o5i&' i&+or.a!io&: de!er.i&e !(e de w point < Relative Humidity = 75 % Ambient Air Temperature = 32 C 'e w @oin t % 22< Ji=e& !(e +o""o5i&' i&+or.a!io&: de!er.i&e !(e de w point . Relative humidity = 60 % Ambient air temperature = 23 C 'e w @oin t %
A&s5er ye s or no !o !(e &ex! !5o - es!io&s< 23< I+ !(e s 8s!ra!e !e.7era! re i& - es!io& #21 is 3/ de'rees Ce&!i'rade: ca& 5or$ s!ar! H
2*<
I+ !(e s 8s!ra!e !e.7era! re i& - es!io& #22 is 1/ de'rees Ce&!i'rade: ca& 5or$ s!ar! H
85
PEW-105.02
PARTICIPANT
EVALUATION
S HEET
Ev$'#$ti!n (C!nt2")
Fin" t-e 2/< e'$tiv e -#(i"it* $n" t-e "e/ )!int #e! 8 "8 O 24 de'rees C
)r, 8 "8 O 32 de'rees C R<H< )<P<
23<
)r, 8 "8 O 34 de'rees C R<H< )<P<
#e! 8 "8 O 23 de'rees C
24<
I& - es!io& #2/: i+ !(e s 8s!ra!e !e.7era! re 5as 24 de'rees C: co "d ,o 8e'i& 8"as!i&' H
20<
I& - es!io& #23: i+ !(e s 8s!ra!e !e.7era! re 5as 2/ de'rees C: co "d ,o 8e'i& 8"as!i&' H
Ide&!i+, 5(a! eac( c(arac!er re7rese&!s i& !(e +o""o5i&' .i&i. . c"ea&"i&ess s7eci+ica!io&< 21< C SP9/
30<
A 7s,c(ro.e!er .eas res !(e de5 7oi&! a&d !(e re"a!i=e ( .idi!,
a)
True
b)
&alse
86
PEW-105.02
PARTICIPANT
EVALUATION
S HEET
87
PEW-105.02
PARTICIPANT
EVALUATION
S HEET
Ev$'#$ti!n (C!nt2")
31< Me!a" corrodes a! !(e ? aA ca!(ode 8A re!(ode cA 7a!(5a, 32< dA a&ode
Sacri+ica" coa!i&'s are ric( i&? aA e7ox, cA zi&c 8A coa" !ar dA i&(i8i!ors
33<
Pi&c is !(e .os! 7assi=e a""o, a&d 7"a!i& . is !(e .os! ac!i=e aA !r e 8A +a"se
88
PEW-105.02
PARTICIPANT
EVALUATION
S HEET
Ev$'#$ti!n (C!nt2")
#ri!e s(or! a&s5ers !o !(e +o""o5i&' - es!io&s< Ex!ra s7ace is &o! re- ired<
21<
I+ a co=eri&' @"idA is +o &d !o 8e "oose o& a ca& o+ 7ai&!: 5(a! s(o "d !(e I&s7ec!or doH
30<
#(a! so"=e&! is 7ri.ari", s 8s!ra!e s r+aceH
sed +or i& 7re97re7ara!io& o+ a
89

Pew 105.02 R12

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PARTICIPANT MODULE

SAUDI ARAMCO S URFACE C ONDITION AND P RE -P REPARATION INSPECTION

A PPLICATION OF C OATINGS TO N EW S TEEL

REVISION DESCRIPTION COMPLETE REVISION

PAGE(S ) AFFECTED ALL

USE AND STORAGE OF MATERIALS

USE AND STORAGE OF MATERIALS

USE AND STORAGE OF MATERIALS

USE AND STORAGE OF MATERIALS

Un"e st $ n "i n % t-e MSDS

USE AND STORAGE OF MATERIALS

USE AND STORAGE OF MATERIALS

6$7$ "! # s M$te i$'s A/$ e n e s s our

Hea!9resis!a&! 7ai&!s ca& 8e +"a..a8"e i& !(eir "i- id s!a!e< aA Tr e 8A 2a"se

6$7$ "!# s M$te i$'s A/$ e n e s s (C!nt2")

6$7$ "!# s M$te i$'s A/$ e n e s s

6$7$ "!# s M$te i$'s A/$ e n e s s (C!nt2" )

PP3 (Personne" Prote%ti&e 3#uipment) as per Saudi Aram%o 3ngineering Standard+

Usin% t-e MSDS

#(a! .a!eria"s do ,o &o! 5a&! !o .ix 5i!( !(is 7rod c!H

#(a! . s! ,o do i+ ,o 'e! !(is 7rod c! i& ,o r e,esH

#(a! !,7e o+ '"o=es . s! 8e 5or&H

#(a! is !(e +"as( 7oi&! o+ E!(," Ace!a!eH

#(ic( 5o "d 8e sa+er !o seC E!(," Ace!a!e or Mi&era" S7iri!sH

#(a! is !(e TLV o+ Mi&era" S7iri!sH

S$&et * Re1#i e ( e n t s (C!nt2")

Use SA3S2'2167 in order to ans!er the fo""o!ing #uestions+

12< 2orced =e&!i"a!io& s(a"" 8e is i& 7ro'ress< aA

sed i& co&+i&ed s7aces 5(e&e=er IIIII cA 7ai&!i&' dA a"" o+ !(e

a8rasi=e 8"as!i&' 8A so"=e&! c"ea&i&' a8o=e

S$&et * Re1#i e ( e n t s (C!nt2")

CORROSION CONTROL (CONT:D)

PROTECTIVE COATINGS (CONT:D)

ENVIRONMENTAL CONDITIONS (CONT:D)

ENVIRONMENTAL CONDITIONS (CONT:D)

ENVIRONMENTAL CONDITIONS (CONT:D)

APPLICATION OF COATINGS OR LININGS

ENVIRONMENTAL CONDITIONS (CONT:D)

ENVIRONMENTAL CONDITIONS (CONT:D)

ENVIRONMENTAL CONDITIONS (CONT:D)

E NVIRONMENTAL C ONDITIONS (C ONT : D )

E NVIRONMENTAL C ONDITIONS (C ONT : D )

E NVIRONMENTAL C ONDITIONS (C ONT : D )

Met-! " A - Ps*c- ! ( e t e Ps*c- ! ( e t e )

Vent e " b* As)i $ti ! n (F$n- O)e $t e "

E NVIRONMENTAL C ONDITIONS (C ONT : D )

E NVIRONMENTAL C ONDITIONS (C ONT : D )

E NVIRONMENTAL C ONDITIONS (C ONT : D )

Use S'in% Ps*c- ! ( e t e t! T$0e Wet $n" D * +#'b Te() e $ t # e Re$"in% s

1< #e! )r,

)i++ere&ce 2< #e! )r, )i++ere&ce

Use t-e S'in% Ps*c- ! ( e t e $n" D * +#'b Re$"in % s

3< 4< 0<

1< #e! )r,

)i++ere&ce 2< #e! )r, )i++ere&ce O !side readi&'?

Use F$n- O)e $t e " Ps*c- ! ( e t e Wet $n" D * +#'b Re$"in% s

Use S# &$c e Te() e $ t # e G$#% e t! T$0e S# &$c e Te()e $ t # e !& S#bst $ t e

F!''!/ t-e ste)s be'!/ >

1< 2< 3< *< /< 3<

The surface temperature should always be * point before work starts.

higher than the dew

E NVIRONMENTAL C ONDITIONS (C ONT : D )

Met-! " A - Psc- ! ( e t e Psc- ! ( e t e )

Use S'in% Psc- ! ( e t e t! T$0e Wet $n" D +#'b Te() e $ t # e Re$"in% s

Use t-e S'in% Psc- ! ( e t e $n" D +#'b Re$"in % s

Use F$n- O)e $t e " Psc- ! ( e t e Wet $n" D +#'b Re$"in% s

Use Psc- ! ( e t i c C-$ t s t! Dete (i n e Re'$tive 6#(i"it $n" De/ P!int

)sc - ! ( e t e e'$tive -#(i"it