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ADVANTAGES
Advantages of Cosmoplast uPVC Drainage System: All products supplied by Cosmoplast come with additional advantages like Proven research to suit customers application needs. Precise manufacturing according to international Standards. ISO 9001 Quality System accredites Manufacturing environment. Stringent testing to international standards. Technical service and consulting back up. Installation and jointing advice and services. Assured timely deliveries. Maintenance-free system and long-term reliability.
Jointing Techniques
PUSH FIT JOINTING
Step 1 File square cut pipe to provide 15 chamfer. (Do not chamfer to a knief edge). Step 2 Lubricate rubber seal with suitable lubricant. Step 3 Push pipe fully into socket. Step 4 Withdraw the pipe 5-10mm to allow for expansion.
CAUTION:
Closely follow directions for use of solvent cement as printed on the container label.. ENSURE GOOD VENTILATION OF WORKING AREAS.
Step 1 Cut the pipe square, de-burr and clean mating surfaces with Cleaning uid using a dry, clean, natural bre cloth (not synthetic).
Step 3 Assemble joint immediately with slight twisting action, removing any excess cement with a clean rag. Initial set: 10 minutes. Final set: 12 hours.
SOUND INSULATION
In order to achieve optimal sound insulation it is highly recommended to consider the local building regulations and codes where applicable. Waste pipes should not be projected in living, sleeping and working rooms. Whenever waste pipes are required to be xed on walls adjacent to living and sleeping rooms, the construction of those walls should be particularly constructed with specic weight of at least 220 kg/m2. The same requirement is also valid when installed in a shaft and xed on the intermediate wall. The pipes must be free from the plaster layer, avoiding eventual sound bridges by either using appropriate pipe support with rubber lining or by wrapping a layer of mineral wool around the pipe. It is recommended to prevent abrupt directional changes when changing the ow direction on long pipe installations. In such cases, it is recommended to change the direction from vertical to horizontal by using two 45 elbows interconnected by a short piece of pipe with minimum length of 25cm instead of using one 87 elbow. It is always recommended to use clamps with rubber lining for xing the pipes for optimal sound insulation.
Step 2: Place gully into position. Step 3: Solvent-weld waste pipe to outlet socket. Step 4: Bring oor screed up to level with bottom of gully inlet. Step 5: Allow screed to set, and remove gully inlet. Step 6: Apply waterproof masrtic to underside of square ange of gully inlet. Step 7: Solvent cement gully inlet into position. Step 8: Tile up to inlet, and grout using waterproof grout.
Mineral wool Socket Compensator
FIXING TECHNIQUES
Cosmoplast uPVC drainage pipes and ttings should be installed tension free and with free lateral allowance for thermal expansion compensation. Suitable sound absorbing brackets with rubber lining should be used to support pipes. Those brackets must be dimensionally compatible to the pipe diameter. The xed bracket creates xed point in the pipe system. With xed brackets the pipe or tting can not be moved through the bracket after screws are tightened. In order to prevent sliding down of vertical pipes, each individual pipe must be secured on one point by a xed bracket. Every horizontally installed pipe should always be xed with one xed bracket. All remaining pipe brackets in horizontal as well as in vertical installation must be tightened in such a way to allow sliding. During installation of horizontal pipes, the bracket distance should be approximately ten timed the outside diameter of the pipe. While for vertical installations, brackets are required every 1 to 2 meters depending on the size of the pipe.
L P
Step 2: Determine length of pipe required, noting minimum offsets possible. Step 3: Square-cut pipe length and de-burr cut ends. Step 4: Solvent-weld or Push-Fit into standard bend or offset bend sockets.
Pipe brackets should not be installed in areas of diameter reduction and change of directions in the system, this is required to allow for the thermal expansion. Pipe brackets should be xed on building materials with high strength in order to assure strong and durable pipe xing. Fixed brackets must be installed directly above the tting at the bottom of the pipe end. The sliding bracket must be installed at a distance of maximum of two meters above the xed bracket. In multi-story buildings, the drainage pipes of diameter 110mm or bigger installed inside the mechanical ducts must be secured by additional xing against sliding.
VERTICAL INSTALLATIONS
Vertcal Installations can be done in two ways: a) Fixed Installation b) Free Installation
Fixed Installation
Free Installation
HORIZONTAL INSTALLATIONS
In horizontal Installations, pipe clamps should be placed at intervals which are approximately ten times bigger than the pipe diameter. This will insure that the installation is xed and will not bend.
Floor Structure
KT L=10
FT L=10
KT L=10
FT
FT L=10
KT L=10
KT L=10
FT
VENTILATION
Ventilation is essential in every drainage system. In order to prevent traps being emptied by suction or pressure, both overpressure and underpressure should not exceed 300 Pa (30 mm water column). Air should be able to escape from the system (venting) and to enter the system (admittance). A ventilated discharge pipe is used for this purpose.
Primary Ventilation
Roof
Ventilation
12th floor
Secondary Ventilation
Technique (1)
Technique (2)
Technique (3)
VENTILATION VALVE
Ventilation Valves must be installed in a vertical position above the ood level of the highest appliance connected to the stack. Valves should be installed in ventilated duct or roof space where there is no risk of freezing and must be accessible for inspection and testing.
CROSS-FLOW PREVENTION
When connecting small waste pipes to vertical discharge stacks, attention should be given to avoid the cross-ow from one branch to the other. The restricted entry zone (L) for the opposite waste pipe varies depending on the stack diameter, within which no connections should made. However, connections are allowed at right angles of the boundary center line or directly opposite.
Stack Dia.
82 110 160
L (mm)
90 110 250
In case of cross ow from a large diameter to a small waste pipe, the cross ow should be prevented by connecting the waste pipe at or above the center line of larger branch. Connections are not allowed at right angles of boundary center line or directly opposite. In this case the restricted entry zone is always 200mm regardless of stack diameter.
L = 200mm
ACCESS FITTINGS
Access fittings should be installed at proper accessible locations in the system to enable cleaning and discharging any blockage that may occur in the system due to solid deposits. These access fittings enable the insertion of cleaning hoses and springs whenever blockage occurs. Access pipes are recommended to be installed on stack pipes at every 3 to 4 stories to enable multiple access points to the stack and allow the whole stack to be cleaned if needed.
All pipe ends and connections must be plugged using suitable testing plugs. Install vertical pipe length to the drain to provide the necessary testing water head. Fill the system with water to maximum height of 3m (30 kPa). The maximum head at the lower parts of the system should never exceed 4.0m, therefore in case of steep gradients the system should be tested in sections. The filled system should be left 2 hours under testing, during which the system should be inspected by measuring the drop in water height. The pipe work should be inspected for any leakage and all defected installations should be repaired and tested again.
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MATERIAL PROPERTIES
The following table shows the main physical and thermal properties of the uPVC material:
1 - Corrosion resistance: uPVC being a non-conductor is totally resistant to all types of galvanic and electromechanical inuences which might corrode it. Being non-mettalic, uPVC is resistant to any type of corrosion caused by water as well as a large range of industrial liquids and chemicals. Seepage from high sulphate soils as well as low hardness waters also do not threaten it. This in turn translates into a longer installed life of the uPVC pipe systems.
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2 - Resistance to Abrasion: uPVC pipes are highly resistant to abrasion due to stress from abrasion uids of excessive pressure. Tests have shown that uPVC pipes are up to 2.5 times more resistant to abrasions when compared to steel. 3 - Resistance to biological attack and growth: uPVC is completely resistant to any microscopic life that it might be exposed to. It does not offer a nourishing source to any bacterial life form and is completely guaranteed to withstand any such growth. 4 - Reaction with Building Materials:
uPVC does not react with any of the normal building materials like cements and paints . However, information about the chemical resistance of uPVC to a wide range of chemicals can be found in the tables of Chemicals Resistance listed in this catalogue.
5 - Thermal Expansion The coefficient of linear expansion for uPVC is 0.08 mm/m/K which means less than 1mm per each 1m length in case of a temperature rise of 10C. The thermal expansion in drainage systems should be treated by using push fit (rubber rings) fittings and sockets which should be located in suitable locations (BSEN 12056 - Code of Practice for Sanitary Pipework). 6 - Effect of sunlight: Long exposure to sunlight causes the colour of uPVC to fade, in addition to the reduction of impact strength. The effect of sunlight does not seriously affect the performance of the system, however it is always advisable to protect the system from the direct exposure to sunlight by painting the exposed parts with any exterior glass paint ( paint specialists can recomend the suitable types). 7 - Effect of frost: The uPVC is not affected by frost, however sub-zero temperatures reduce the impact strength of the uPVC system. Therefore, extra care is to be given while handling and installing uPVC during sub-zero temperatures. 8 - Fire Hazard of uPVC Material: uPVC pipes and fittings as finished products are not classified as hazardous to health as they exhibit no chemical hazards when used under normal conditions and applications. uPVC pipes and fittings should be stored in dry and covered places and protected from direct sources of heat and sunlight. It should be noted that the packing cartons and pallets can form a fire risk and may participate in fire spread. 9 - Flammability uPVC is self-extinguishing material as per BS2782 and fire rated as Class 1 as per BS476 - Part 7 and Class 0 to Part 6. Due to its flame retardant property, uPVC finished products do not participate in fire. uPVC products have a higher ignition temperature than most of the other thermoplastic and organic materials. When burns, uPVC form a protective char layer, which in turn act as an insulation layer that stops oxygen. 10 - Fire Fighting All common fire extinguishers can be used effectively for fighting fires involving PVC.
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BSEN 1329 - 1 uPVC DRAINAGE PIPES FOR ABOVE GROUND DRAINAGE O.D. (mm) 36 43 50 56 75 82 110 160 200 250 315 W.T. (mm) 3.00 3.00 3.00 3.00 3.00 3.00 3.20 3.20 4.90 6.20 7.70 O.D. (mm) min 36.20 42.75 50.00 55.80 75.00 82.00 110.00 160.00 200.00 250.00 315.00 max 36.45 43.05 50.20 56.05 75.30 82.30 110.30 160.40 200.50 250.50 315.60 Wall Thickness (mm) min 3.00 3.00 3.00 3.00 3.00 3.00 3.20 3.20 4.90 6.20 7.70 max 3.50 3.50 3.50 3.50 3.50 3.50 3.80 3.80 5.60 7.10 8.70
BS 5255 uPVC WASTE PIPES O.D. 1 / 36mm 1 / 43mm 2 / 56mm W.T. (mm) 1.80 1.90 2.00 O.D. (mm) min 36.15 42.75 55.75 max 36.45 43.05 56.05 Wall Thickness (mm) min 1.80 1.90 2.00 max 2.20 2.30 2.40
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Straight Coupler
D (mm) 36 43 50 56 75 82 110 200 160 200 L (mm) 45 60 53 61 83 96 112 140 161 140
87.5 Elbow
D (mm) 36 43 50
L
45 Elbow
L (mm) 77 90 94 100 133 170 190 329 305
D 45 L
87.5
45 Y Branch
D (mm) 36 43 50 56 75 82 200 110 160 200 L (mm) 102 115 130 144 192 205 400 268 337 400
L
45 Reducer Y Branch
D (mm) 75 82 110
d
L (mm) 156 178 175 186 209 400 223 380 400
45
45
L (mm) 143 165 156 168 360 187 199 251 360
87.5 L
200
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Reducer Bush
D (mm)
43 56
56
45 Access Elbow
d (mm)
36 36
43
L (mm)
27 27
27
D (mm) 43 56 82 110
45 L
75
82
50
43
43
37
d D
56 50 56 75 82 75 110 160
37 52 50 52 50 62 62 60
160
Access Pipe
D (mm) 50 75 82 110
L
L (mm) 50 77 88 95 100
160
D (mm) 110
d (mm) 110
D
L (mm) 219
87.5
D1
82 110 160
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d1 L
d1 d L
d1 (mm) L (mm) 50
d1
H1
87.5 d2 L d1
87.5 L d2 d1
Boss Connector
160 160 110
L
AC to Drainage Boss
D (mm) 56 43 56 43 L (mm) 43 36 50 0
D
D (mm) 43
d 1
L (mm) 41
88
.5
F (mm) 52
110
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d1
45 Double Y Branch
D (mm) 50 75 110 160 160 d (mm) 50 75 110 160 110 L (mm) 128 193 260 260 280
D d
160 160
d
87.5
45
Ventilation Valve
D (mm) 110 L (mm) 122
Vent Cowl
D (mm) 50 56 75 82 160
L
110 160
Rainwater Outlet
d (mm) 82 110 D (mm) 180 343 L (mm) 115 117
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d (mm) 50 50
L (mm) 68 70
Female Adapter
D (mm) 36 43 43
L
Male Adapter
L (mm) 47 52 57 T 1 1 2
L
D (mm) 36 43 43
L (mm) 47 52 57
T 1 1 2
Shower Elbow
D (mm) 43 d 1 L (mm) 56
Pipe Plug
D (mm) 43 56 82 110 160
L
H (mm) 23 28 30 32 40
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Z L
D
L
Z L
27
D (mm) 82 110
d (mm) 82 110
d L
200 250
45
L
325 410
L
45
200 200
d
250 250
200 250
45
28
200
D d
250
D (mm) 110
D1
d L
29
D (mm) 82 110
d (mm) 82 110
160
d (mm) 82 110
L (mm) 50 77 88 95 100
D D
Pipe Plug
L (mm) 47 52 55 75 80 95
L
L (mm) 20 25 35 40 50
160
End Cap
D (mm) 56 82 110 160 200 250 315
H
30
d (mm) 82 110
45
L
31
160 200
d
250 315
200
d D
32
D (mm) 82 110
d (mm) 82 110
87.5 L
87.5
d (mm) 82 110
82 110
L (mm) 80 87 87 95
End Cap
D (mm) 82 110 160 200 250 315
H D
Pipe Plug
H (mm) 28 30 32 40 50 60
L
L (mm) 35 40 50
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87.5 Elbow
L (m) 5.8/6 5.8/6 5.8/6 5.8/6 5.8/6
L 87.5
D (mm) L (mm) 75 133 82 110 160 200 170 190 329 305
45Elbow
D (mm) L (mm) 75 128 82 110 160
L 45
Coupler
D (mm) 75 82 110
D
160 200
200
160 200
45 Y Branch
D (mm) L (mm) 75 82 110 160 200
L 45
45 Reduced Y Branch
D (mm) 110 110
d
160 200
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Double Y Branch
D (mm) 110 160 160
D d
45
87.5
Reducer Bush
D (mm) 110 110 160 200
L
d D
45 Access Elbow
L(mm) 133 170 190 329
45 L
160
35
L
H1
D
L
Bottle Trap
D (mm) 180
D
Gully Trap
d (mm) 110 L (mm) 290 D (mm) 180
D
d (mm) 110
L (mm) 290
H (mm) 150
d H
P Trap
D (mm) 110 d (mm) 110 L (mm) 290
D
D d
D1
d1 d
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Straight WC Connector
D (mm) 110
D
Offset WC Connector
L(mm) 115
D
D (mm) 110
L(mm) 132
Offset 02 cm Offset 04 cm
W-Connector (Model 2)
D (mm) 110 D1(mm) 110 H(mm) 128
Solvent Cement
Size (L) L L 1L
Pipe Cleaner
Size (L) L 1L
Testing Plug
Size (mm) 43 (38-48) 56 (49-60) 82 (73-85) 110 (94-110) 160 (146-163) 200 (191-211)
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PRESSURE EQUIVALENTS
Atmospheres (atm) bar Centimeters of mercury Feet head of water Inches head Kiligrammes of mercury per sq cm Pounds per sq inch Meters head of water
(ft/water) 1.000000 0.986920 0.013158 0.029500 0.033421 0.96784 0.068046 0.096784 1.0133 1.0000 0.013332 0.29891 0.03864 0.98067 0.068948 0.098067 76.000 75.006 1.0 2.2420 2.5400 73.556 5.1715 7.3556 33.899 33.455 0.44603 1.0 1.1329 32.88 2.3067 3.2808
(in Hg) 29.921 29.530 0.39370 0.88267 1.0 28.959 2.0360 2.8959
(m/hd water) 10.332 10.332 0.13595 0.30480 0.34532 10.000 0.70307 1.0
USEFUL EQUIVALENTS
Length Area 1mm 1m 1mm 1m 1cm 1m Volume 1m 1 litre 1 gall water Force 1 kg/f 1kN 1 bar (10N/m) 1 atm Pressure 1 atu 1 kN/m (1kPs) 1 lb/in 1 mbar 1 kg/cm (Kp/cm) = 0.03937in = 3.2808 ft = 0.00155 sq ft = 10.76 sq ft = 0.6102 cu in = 35.31 cu ft = 1000 litre = 1.7598 pints = approx 10 lb = 2.205 lb/f = 224.809 lb/f = 14.5038 lb/in = 1.033 kgf/cm = 14.6959 lbf/in (standard atmosphere) = 1kg/cm = 14.2233 lbf/in (metri technical atmosphere) = 0.145038 lb/in = 6.8947 1kN/m (1kPa) = 0.0295 in Hg = 14.223 lb/in 1in 1ft 1 sq ft 1 sq ft 1 cu in 1 cu ft 1 pint 1 gall 1 lb/f = 25.4mm = 0.3048m = 645.2mm = 0.0929m = 16.39 = 0.02832m = 0.568 litres = 4.546 litres = 0.4536 kg/f
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REFERENCES
Note: 1. Technical information in this document is for guidance only and has been taken from the relevant publications listed opposite. 2. Although every effort has been made to ensure accuracy, no responsibility can be accepted for errors or ommisions. 3. For full details of specic regulations and requirements the relevent documents should be consulted.
British Standards BS EN 124:1994 BS 882:1992 BS 1047: 1983 BS 2924: 1990 BS EN 1057: 1996 BS 3797: 1990 BS 4660(2000) EN 1401 BS 4962: 1989 BS 5254: 1976 BS 5255: 1989 BS 5572: 1994 Manhole covers and frames Aggregate from natural sources for concrete Air cooled blast furnace slag aggregate for use in construction Elastomeric joint rings for pipework and pipelines Copper and Copper alloys Lightweight aggregate for concrete Unplasticised PVC pipes and ttings for below ground gravity drainage and sewerage Plastic pipes and ttings for use as subfoil eld drains Polypropylene waste pipes and ttings Plastic waste pipe and ttings Code of practise for sanitary pipework Specication for production and installation BS 5955: 1980 Part 6 BS 6031: 1981 BS 6209: 1982 BS 6367: 1983 BS 7158: 1989 BS 8005: 1987 Part 1 BS 8301: 1985 BS EN 752: 1997 BS EN 1610: 1998 Code of practice for the installation of PVC-u pipework for gravity drains and sewers Code of practice for earthworks Sovent cement for non-pressure thermoplastic pipe systems Code of practice for drainage of roofs and paved areas Plastic inspection chambers for drains Guide to new sewerage construction Code of practice for building drainage (Declared obscelesant) Drain and Sewer systems outside buildings Construction and Testing of Drains & Sewers
Department of Transport Publications Manual of Contract Documents for Highway Works 1991 Volume 1: Volume 2: works Volume 3: Departmental Advice Note HA40/89: Determination of pipe and bedding combinations for drainage works Specication of Highway works Notes for guidance on the specication for highway Highway construction details
Water industry Publications WSA WSA WRC WIS 4.08.01BS EN 295: 1991 Building Regulations The Building Regulations 1985 (1990) Approved Document H:1992 Civil engineering specication for the water industry 4th edition Sewers for application - 4th edition Guide to the water industry for the structural design of underground non-pressure PVC-u pipelines (ER201E) Imported granular and selected as - dug bedding and sidell materials for buried pipelines Vitriedy clay pipes & ttings
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