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1
2
3
1 CNC
33
60
164
5 CNC
184
203
1.
2.
3.
4.
CNC
CNC CNC
Cutting Tool
CNC
CNC CNC
Cutting Tool
Set Cutting Tool
1.
E-Book 001
2.
CNC CNC
3.
4.
5.
6.
7.
17 43 60
8.
30
CNC
1.1 CNC Milling CNC Lathe
1.1.1 CNC
1.1.2 CNC
1.2 CNC
1.2.1
1.2.2
1.3
1.3.1 2
1.3.2 3
1.3.3 (Zero point and Reference point)
1.3.4
2.1
2.2 (Tool Offset)
2.2.1 X Y (G40, G41, G42)
2.2.2 Z (Tool Length Offset)
2.2.3
3.1 CNC
3.1.1 M & G- Code CNC
3.1.2
3.2
3.3 CNC
3.3.1 M & G-Code CNC
3.3.2
3.4
4
4
4.1 CNC
4.1.1 CNC
4.1.2 CNC
4.2
4.2.1 (High Speed Steel, HSS)
4.2.2 ( Carbide)
CNC
5.1
5.1.1
5.1.2
5.1.3
5.2
5.2.1
5.2.2 CNC
1
CNC
1.1 CNC Milling CNC Lathe
1.2 CNC
1.3
1.1 CNC
1.2
CNC
1.1 CNC Milling CNC Lathe
CNC Milling CNC Lathe NC
(Numerical Control)
(Computerized Numerical Control) (M & G
Code) (Controller)
(Spindle) (Cutting Tool) (Vertical)
(Horizontal) (Mass Production)
(Controller)
(Frame)
(Spindle)
(Table)
(Frame)
(Stored Magazine)
(Spindle)
(Table)
(Controller)
(Chuck)
1.3 CNC
1.1.1 CNC
X Z
- X
- Z
(X+)
1.4 CNC
(Z+)
1.1.2 CNC
CNC X (Table)
(Spindle) Y
(Table) X
Z (Cutting Tool)
+Z
+Y
+X
9
CNC (Linear Motion)
X, Y Z (Angular Motion)
X, Y Z
- X A
- Y B
- Z C
Z
W
U
X
B
V
Y
1.7 X, Y Z A, B C
1.2 CNC
CNC
CNC
CNC
CNC
CNC CNC
10
1.2.1
CNC
1.8 CNC
1. Mode Keys
:
2. Address Keyboard and Digit Keyboard :
3. MDI Keyboard :
4. Cursor
:
5. Soft Keys
:
6. MAIN JOG Key :
7. Speed Override :
8. Periphery Keyboard :
9. Cycle Start Key :
11
10. Feed Hold Key
1.2.2
1.1 CNC
CURSOR
PAGE
CAN
INPUT
INSRT
ALTER
DELET
RESET
CURSER
OPER RPOG
CAN KEY
INPUT KEY
EDIT KEY INSERT
EDIT KEY ALTER
EDIT KEY DELETE
RESET KEY Reset Reset
12
1.1 ( )
ZERO RETURN X Z
HOME POSITION
MEMORY
MEMORY
EDIT
MODE
MODE
SKIP
DRY
RUN
OPT.
STOP
13
1.1 ( )
X+, X- KEY -
Z+, Z- KEY -
FEED RATE SWITCH
MODE JOG
1.3
1.3.1 2
2
X (-)
Z(-)
Z(+)
X (+)
1.9
Z (Spindle)
Z +Z
X Z
X + X
14
1.3.2 3
3
1.10
+Z
+Y
+X
1.10 3
+Z
+Y
-Y
-Z
-X
+X
1.11 3 CNC
15
M
+X
a)
b)
1.12 CNC
+Z
+Y
+X
1.13 CNC
+Z
16
2. (Reference Points, R)
1.14 CNC
1.3.4
2 (Incremental) (Absolute)
1. (Incremental)
( X, Y) X0,
Y0 P1 P2 X150, Y0 1.15
17
Y
50
30
120
250
150
60
50
30
P4
P1
P3
P2
X
1.15 (Incremental)
2. (Absolute)
P1
X50, Y30 P2 X200, Y30 1.16
Y
120
50
200
60
P4
30
P1
P3
P2
X
1.16 (Absolute)
18
1.1 CNC
CNC Lathe CNC Milling
1.1.1
1. Mode Key
- Reference Point
- Tool
- Edit
2. JOG Key
- X Z
- 10%, 20% 50%
3. MDI Key Board
- G01 X100 Z5
- M03 S2500
4. Manual Key
- X Z
- 0.1, 0.01 0.001
1. Mode Key
- Reference Point
- Edit
2. JOG Key
- X, Y Z
- 10%, 20% 50%
19
3. MDI Key Board
- G01 X100
- M03 S1000
- Tool
4. Manual Key
- X, Y Z
- 0.1, 0.01 0.001
1.1.2
1. CNC Lathe
1. CNC Milling
1.2
1.2.1
1.
2.
1. 5 .
2.
20
1.2.2
1. Part-01
2. Part-02
21
-..................................................................................................................
51 (M)
CNC
1. CNC CNC
..........................................................................................................................................................
..........................................................................................................................................................
2. 2
1........................................................................................................................................................
2........................................................................................................................................................
3. (Automatic Tool Changer) ATC
1........................................................................................................................................................
2........................................................................................................................................................
4. CNC
..........................................................................................................................................................
..........................................................................................................................................................
5. Rapid Traverse CNC
..........................................................................................................................................................
..........................................................................................................................................................
6. Cycle Stop CNC
..........................................................................................................................................................
..........................................................................................................................................................
7. Spindle CW CNC
..........................................................................................................................................................
..........................................................................................................................................................
8. Monitor CNC
..........................................................................................................................................................
..........................................................................................................................................................
22
9. 1 (Absolute Measurement System)
CNC P1 P7
1
(Absolute Measurement System)
Point
X
P1
P2
P3
P4
P5
P6
P7
23
70
70
2
(Incremental Measurement System)
Point
X
P1
P2
P3
P4
P5
24
51 (M)
CNC
1. CNC CNC
2. 2
1. ( Horizontal)
2. (Vertical)
3. (Automatic Tool Changer) ATC
1. (Chain-Type)
2. (Carousel-Type)
4. CNC
25
(Absolute Measurement System)
Point
X
P1
0
P2
14.0
P3
14.0
P4
19.0
P5
19.0
P6
25.0
P7
25.0
Z
0
0
-9.0
-9.0
-15.0
-15.0
-30.0
Y
0
70.0
0
-70.0
0
26
-..................................................................................................................
51 (M)
CNC
1. Tool Presetting CNC
..........................................................................................................................................................
2.
1........................................................................................................................................................
2........................................................................................................................................................
3. Chip Conveyer CNC CNC
..........................................................................................................................................................
4.
1........................................................................................................................................................
2........................................................................................................................................................
3........................................................................................................................................................
4........................................................................................................................................................
5........................................................................................................................................................
5.
1........................................................................................................................................................
2........................................................................................................................................................
3........................................................................................................................................................
4........................................................................................................................................................
5........................................................................................................................................................
6........................................................................................................................................................
7........................................................................................................................................................
8........................................................................................................................................................
9........................................................................................................................................................
27
6. Insert Key CNC
..........................................................................................................................................................
7.
CNC
..........................................................................................................................................................
8. 1 (Incremental) CNC
P1 P7
+X
P7
P6
P5
P4
P3
P2
P1
+Z
1
(Incremental)
Point
P1
P2
P3
P4
P5
P6
P7
28
9. 2 (Absolute) CNC
P1 P5
40
90
40
80
2
(Absolute)
Point
P1
P2
P3
P4
P5
29
51 (M)
CNC
1. Tool Presetting CNC
2.
1. 2 X Z
2. 3 X , Z C
3. Chip Conveyer CNC CNC
4.
1. 2
2. 3
3. 3
4. 4
5. 5
5.
1. Monitor
2.
3. Manual Direction Key
4.
5. JOG
6. Cursor
7.
8. Numeric Key Board
9. Cycle Control
30
6. Insert Key CNC
7.
CNC
8. 1 (Incremental) CNC
P1 P7
(Incremental)
Point
P1
P2
P3
P4
P5
P6
P7
X
0
14.0
0
5
0
6
0
Z
0
0
-9.0
0
-6.0
0
-15.0
9. 2 (Absolute) CNC
P1 P5
(Absolute)
Point
P1
P2
P3
P4
P5
P6
X
0
-80.0
-80.0
-40.0
0
0
Y
0
0
40.0
40.0
90.0
0
31
-..................................................................................................................
51 (M)
CNC
CNC
1. Reference
2. Mode MDI
3. Edit
4. Mode Hand/Jog
5. Mode RUN
...........................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
................................................................
32
-..................................................................................................................
51 (M)
CNC
CNC
1
2
3
4
5
Reference
MDI
Edit
Jog
RUN
50
40 - 49
30 - 39
20 - 29
10
10
10
10
10
50
...........................................................
2.1.
2.2.
2.1.
2.2.
2.1
(Program Zero points)
(Work Piece Zero points)
X
Z X Z
(P1) (P2)
2.1
34
P2
+X
+Z
+P1
+Z
+X
a)
b)
2.1
(0, 0) ZERO POINT (Zero offset)
(Machine Zero point)
G54 G55 G56 G57 G58 G59
A G54 B
G55
(M) (W) G54
2.2
G54
W
X
35
-
X = 12.456
Y = 123.456
Z = 50.5
Machine
Machine
- X, Y, Z Work01 (G54)
WORK COORDINATES
NO.
DATA
00 X
0.000
Y
0.000
Z
0.000
01 X
Y
Z
12.456
123.456
50.5
NO.
02 X
Y
Z
F: 100% S: 100%
O0000
N0000
DATA
0.000
0.000
0.000
03 X
Y
Z
0.000
0.000
0.000
ADRS _
JOG
OFFSET
WORK
36
Y G41
G40
G42
G40
G42
G41
a)
b)
2.4 X Y
G43
H02
2.5 Z
H03
37
(Tool Nose Radius Compensation)
4 1/64, 1/32, 3/64 1/16
()
2.6
X Z
2.6
X Z
2.7 X Z
38
X Z
X Z 2.7
X Z
(Programming with Application of Tool Radius)
Offset Tool (X, Z)
Offset Tool
Offset
Offset Q-Setter Q-Setter
2 ( X, Z) Offset Set X Z
Offset Z2
Home Position
Offset X2
T2
T1
Offset X1
Offset Z1
2.8 (Offset Tool)
Q-Setter
QSetter
Q-Setter
39
1.
2.
3.
4.
Q-Setter
2.9
5. Mode Jog Q-Setter Offset
6
0,9
7
3
5
4
2.10
40
Nose R (R) . 0.2, 0.4, 0.8, 1.2 .
Tool Point
2.2.3
1. (G43)
(Tool Length Compensation)
CNC End Mill
2.11
T 02
T 03
L3
L2
L1
H03
Z - Reference
H02
H01
T 01
2.11 CNC
G43
41
2.12
2.13
2.13
42
T1 G43 H01
30
OFFSET
NO. DATA
001 12.345
002 0.0000
003 0.0000
004 0.0000
005 0.0000
+ Z = 12.345
N
NO.
009
010
011
012
013
DATA
0.0000
0.0000
0.0000
1.234
0.0000
G41 H12
G42 H12
R = 1.234
2.14 Tool G43
G43 Z H
Z
H 2 H01 H02 H03
H99
G43 (G90)
G43
1 H01
T01
H01
T02
H02
43
T03
H03
....
....
T99
H99
G49
G43
2.15 CNC
S50C
End Mill 2 10 .
O0003
N5 G17 G21 G40 G49 G80;
N10 G91 G28 Z0;
44
N15
N20
N25
N30
N35
N40
N45
N50
N55
N60
N65
N70
N75
N80
N85
N90
N95
N100
N105
45
2.1
(Work Zero Point)
2.1.1
CNC
1.
2. Work Offset
CNC
1.
2. Work Offset
2.1.2
CNC
1. CNC
2. CNC Lathe
CNC
1.
2. CNC Milling
3.
46
2.2
Tools (Offset Tool X, Z)
2.2.1
CNC
1. (Tool Holder)
2. Q-Setter Offset
CNC
1. Tool
Tool No. Tool
2. Tool
- Tool Presenter
-
- End Mill
2.2.2
CNC
1. CNC
3. Q-Setter
2. CNC Lathe
CNC
1. CNC Milling
2.
3.
4. Tool Preseter
47
-..................................................................................................................
51 (M)
1.
NC
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
2.
1........................................................................................................................................................
2........................................................................................................................................................
3........................................................................................................................................................
3.
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
48
4.
1........................................................................................................................................................
2........................................................................................................................................................
3........................................................................................................................................................
4........................................................................................................................................................
5........................................................................................................................................................
5. CNC
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
6.
7. G54 G59 NC
..........................................................................................................................................................
..........................................................................................................................................................
8. NC
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
9. NC
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
49
51 (M)
1.
NC
2.
1.
2. CNC
3.
3.
+OFX
OFX
+OFZ
OFZ
50
2
2 X Z
X = OFX
Z = OFZ
4.
1.
2. X (OFX)
3. Z (OFZ)
4. (OFR)
5. (OFT)
5. CNC
2
1.
2.
6.
) (G41)
) (G42)
51
7.
8. NC
9. NC
G43 (Z+)
G44 (Z-)
G49
52
-..................................................................................................................
51 (M)
1.
..........................................................................................................................................................
..........................................................................................................................................................
2. 3 NC
G40: .................................................................................................................................................
G41: .................................................................................................................................................
G42: .................................................................................................................................................
3. NC
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
4. CNC
G43: .................................................................................................................................................
Z5: ...................................................................................................................................................
H20: .................................................................................................................................................
5. NC
H21: .................................................................................................................................................
X-0.5: ..............................................................................................................................................
Y0.75: ..............................................................................................................................................
F7.5: ................................................................................................................................................
.......................................................................................................................
6. ?
..........................................................................................................................................................
53
51 (M)
1.
2. 3 NC
G40:
G41:
G42:
3. NC
4. CNC
G43:
Z5: Z
H20:
5. NC
H21:
X-0.5: X
Y0.75: Y
F7.5: 7.5 ./
X, Y
6. ?
Z
54
-..................................................................................................................
51 (M)
1. X M W 50x50x15 .
2. Y M W 50x50x15 .
3. Z M W 50x50x15 .
...........................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
................................................................
55
-..................................................................................................................
51 (M)
1 X
2 Y
3
Z
25 - 30
20 - 24
15 - 19
0 - 14
10
10
10
30
...........................................................
56
-..................................................................................................................
51 (M)
1. 50x50x15 .
2.
3. Tool 1
4. Offset (G43)
5. Offset X, Y (G42, G41)
...........................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
................................................................
57
-..................................................................................................................
51 (M)
1
2
3 Tool Tool
4
15
15 + 0.02
5 50x50 50 + 0.02
50
40 - 49
30 - 39
20 - 29
10
10
10
10
10
50
...........................................................
58
-..................................................................................................................
51 (M)
1. 22 x 30
2.
3. Tool Q-Setter
4.
5.
...........................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
................................................................
59
-..................................................................................................................
51 (M)
1
2
3
4
5
22 + 0.02
30 + 0.02
50
40 - 49
30 - 39
20 - 29
10
10
10
10
10
50
...........................................................
3.1.
3.2.
3.3.
3.4.
CNC
CNC
3.1 CNC
3.2
3.3 CNC
3.4
CNC
3.1 CNC
3.1.1 M & G Code CNC
G CNC G00 G99
3.1
61
3.1 G CNC
G
G00
G01
G02
G03
G04
(Dwell)
G20
G21
G24
G28
G33
G40
G41
G42
G70
G71
G72
G73
G74
G75
G76
Z
G77
X
G78
G98/G99
TOOL
G80
G81
G82
G83
()
G84
G85
G90
62
3.1 ( )
G
G91
G92
G94
G95
G96
G97
mm/min
mm/rev
rev/min
(, ,
)
Option Stop ON
(Sub-Program)
63
CNC G-Function MFunction CNC
(Error)
G00
: N_G00 X(U)_ Z (W)
G00
:
X(U)
: (Diameter of End-Point)
Z(W) : (Length of End-Point)
G00
(Absolute) G90
N50 G00 X40 Z56 : X40 Z56
(Incremental) G91
N50 U-30.5 W-30.5 : U-30.5 W-30.5
+X
25
-Z
+Z
5
-X
3.1 G00 (G00)
64
G01
: N_ G01 X(U)_ Z(W)_ F_
G01 :
G01
25
+Z
30
-X
3.2 (G01)
+Z
65
CNC
+X
X100 Z50
P4
32
50
P3
P2
P1
20
+Z
3.3 (G01)
X100 Z50 X0 Z2
P1 P2 P3 P4 200 (S)
(F) 0.1 ..
N5 T0202
N10 G00 X100 Z50
N15 G92 Z0
N20 G96 S200 F0.1 M03
N25 G00 X0 Z2
N30 G01 Z0 F0.1
N35 X32
N40 Z-20
N45 X50
N50 G00 X100 Z50
N55 T0200
N60 M30
%
66
-Z
55
G02 (CW)
: N_G02 X(U)__Z(W)__I__K__F__
: N_G02 X(U)__Z(W)__R__F__
G02
:
X, Z
:
U, W, I, K : I
X K Z
R
:
F
:
N25 G02 X55 Z-45 R15 F0.1
+X
G02
+Z
R15
45
-X
3.4 G02
G03 (CCW)
: N_G03 X(U)__Z(W)__I__K__F__
: N_G03 X(U)__Z(W)__R__F__
G03
:
X, Z
:
U, W, I, K : I
X K Z
R
:
F
:
67
-Z
55
G03
+Z
R15
45
-X
3.5 G03
X100 Z50
P5
R15
P4 P3
22
42
66
R10
+X
P2
P1
10
20
35
3.6 CNC
+Z
68
X100 Z50 X0 Z2
P1 P2 P3 P4 P5 170
(S) 0.1 . (F)
N5 T0202
N10 G00 X100 Z50
N15 G92 Z0
N20 G96 S170 F0.1 M03
N25 G00 X0 Z2
N30 G01 Z0 F0.1
N35 X22
N40 G03 X42 Z-10 R10 F0.05
N45 G01 Z-20 F0.1
N50 G02 X66 Z-35 R15 F0.05
N55 G00 X100 Z50
N60 T0200
N65 M30
%
G92
: N__G92 X__Z__
: N__G92 U__W__
(0,0) ZERO POINT (Zero Offset)
( Machine Zero Point)
N05 G00 X30 Z125
N10 G92 Z0
N__
N__G00 Z0
N__G92 Z5
69
+X
33
M
-Z
35
+Z
89
-X
3.7
G (Canned Cycle)
Canned Cycle
G
G
G20
G21
G24
G78
G80 (81-85)
G83
G84
G85
G72
G73
G74
70
G 73 (Turning Cycle Contour)
N G73 U R
N G73 P Q U+/- F S T
U(mm) Incremental
U 1
R(mm)
P
Q
U(mm) X
U2/2
W(mm) Z
Incremental
F, S, T , ,
C
U1
U2/2
45
A W
3.8 G73
71
A : X = 55, Z = 2
A : X = 16, Z = 2
B : X = 55, Z = -50
:
O0001
N5 T0202 X102 Z0
N10 G00 X60 Z100
N15 G92 Z0
N20 G96 S175 F0.1 M03
N25 G00 X55 Z2
N30 G73 U1 R1
N35 G73 P40 Q75 U0.5 W0
N40 G00 X16
N45 G01 Z-15
N50 X25
N55 X35 Z-30
N60 Z-40
N65 X45
N70 X50 Z-50
N75 X55
N80 G00 X60 Z0
N85 S180 F0.1 T0404
N90 G72 P40 Q75
N95 G00 X60 Z0
N100 G92 Z100
N105 T0400-50
N110 M30
( A)
( A)
( B)
Tool
72
G 72 (Finishing)
N G72 P Q
P
Q
G73, G74, G75 G72
P Q
G72
G 78 (Multiple Threading Cycle)
N G78 Pxxxxxx Q R
N G78 X(u) Z(w) R P Q F
6 3
Pxxxxxx
1
2
n
Pxx (0-99)
Pxx =
F
a = F (Pxx10) PxxXXxx Chamfer ( PF
mm PF = FxPxxXXxx/10
/2
a
PxxxxXX
Pxx = 0
Pxx = 80,60,55,30,29
Q
Q
m
R (mm)
3.9 G78
73
O00001
N10 T0606
N10 G00 X3 Z100
N15 G92 Z0
N20 G97 S220 F1 M03
N25 G00 X23 Z1
N30 G78 P010130 Q100 R0
N35 G78 X20.774 Z-40 R0 P613 Q150 F1
N40 G00 X30 Z0
N45 G92 Z100
N50 G00 X40 Z120
N55 T0600
N280 M30
+X
Z
-Z
3.10
G 83 (Drilling Cycle)
N G98 (G99) X0 Z(w) (R) Q P F
M
G98 (G99) (
R )
74
X0
Z(w)
R(m)
Q(m)
P(msec)
F
M
X ( 0)
( Absolute Incremental)
Incremental R
Z
(P1000 = 1sec)
(/)
Spindle
+X
G99 G98
R
+Z
-Z
Q
Z
-X
3.11 G83
O0002
N5 T0303
N10 G00 X30 Z100
N15 G92 Z0
N20 G96 S120 F0.15 M03
N25 G00 Z5
N30 G98 G83 X0 Z-50 Q5 P1000 F0.15
N35 G00 Z0
N40 G40 G92 Z100
N45 T0300
N50 M30
75
Codes CNC
O = O 1234 1 9999
F = F 0.1 0.1 ./
( G99) G98 F ./ F124
124 ./
E = 3
F 0.211
S = 2
2
G G97 S500 500 /
G96 S100 100 ./
T = T 100 1
R = G01 X 50.0 Z 30.0 R 2.0
X 50.0 Z 30.0 R 2.0 .
P = M98 M98 P1234
1234 CNC 1234
L = M98 P1234 L5
1234 5
N =
X = (Diameter) (Zero Point)
Z =
U = RERATIVE
W =
I = X
K = Z
3.1.2
NC
76
1.
2.
3.
4.
5.
6.
7.
NC
-
-
-
77
- (Standard Size)
- (Casting)
- (Forging)
CNC (
)
3 (External Cuts)
(Internal Cuts) (Special Cuts)
(Facing)
(Turning)
(Threading)
(Grooving)
(Face Grooving)
(Taper)
(Drilling)
(Reaming)
(Recessing)
(Boring)
(Tapping)
(Parting Off)
78
(Milling) Mill-Turn
3 Driven Tools
(Chamfer)
Fillet
3.12
CNC
5
1.
2.
3.
4.
5.
79
3.13 CNC
O0004
1. 02
N5
T0202
2. X 30 Z5
N10 G00 X30 Z5
G00
X30
Z5
X30
Z5
3. 3000 rpm
N15 G50 S3000
G50
-
Seq. Description and scheme of sequence Tool shape Vc n a
fz
f
Vf Face Ds De i L
num.
m/min rev/min mm mm/tooth mm/rev mm/min Yes-No mm mm - mm
020
Page:010A
0.10
80
4.
N20 G96 S175 F0.1 M03
G96
S175 175 ./
F0.1 0.1 ./
M03
5. Z1
N25 G00 Z1
G00
G00
Z1
Z1
6. (G73)
N30 G73 U1 R1
G73
U1
R1
(.)
(.)
7. (G73)
N35 G73 P40 Q65 U0.5 W0
G73
81
G76
P40
Q65
U0.5
W0
X
Z
8. 1
N40 G00 G42 X12
G00
G42
X12
X12
9. 2
N45 G01 Z0 F0.1
G01
Z0
F0.1
Z0
0.1 ./
10. 3
N50 G03 X16 Z-2 I0 K-2 F0.1
G03
X16
Z-2
I0
K-2
F0.1
X16
Z-2
X
Z
0.1 ./
11. 4
N55 G01 Z-10 F0.1
G01
Z-10
F0.1
Z-10
0.1 ./
82
12. 5
N60 X22 Z-20
X22
Z-20
X22
Z-20
13. 6
N65 X23
X23
X23
-
Seq. Description and scheme of sequence Tool shape Vc n a
fz
f
Vf Face Ds De i L
num.
m/min rev/min mm mm/tooth mm/rev mm/min Yes-No mm mm - mm
030
Page:010A
14. 1
N70 G01 X20 Z-25 F0.1
G01
G01
X20
Z-25
F0.1
X20
Z-25
0.1 ./
15. 2
N75 Z-39.5
0.10
83
G01
Z-39.5 Z-39.5
16.
N80 X23
G01
X23
X23
17. 2
N85 G00 Z-25
G00
G00
Z-25
Z-25
18. 1 2 ( )
N90 G01 X20 F0.1
G01
84
G01
X20
F0.1
X20
0.1 ./
19. 2 2 ( )
N95 X18 Z-29
G01
X18
Z-29
X18
Z-29
20. 3 2 ( )
N100 Z-39
G01
Z-39
Z-39
21.
N105 X22
G01
X22
X22
85
22. 3
N110 G00 Z-29
G00
G00
Z-29
Z-29
23. 1 3
N115 G01 X-18 F0.1
G01
G01
X-18
F0.1
X-18
0.1 ./
24. 2 3
N120 X17 Z-30
G01
X17
Z-30
X17
Z-30
86
25. 3 3
N125 Z-38
G01
Z-38
Z-38
26.
N130 X23
G01
X23
X23
27.
N135 G00 Z1
G00
G00
Z1
Z1
87
-
Seq. Description and scheme of sequence Tool shape Vc n a
fz
f
Vf Face Ds De i L
num.
m/min rev/min mm mm/tooth mm/rev mm/min Yes-No mm mm - mm
040
0.04
Page:010A
28.
N140 G96 S188 F0.04
G96
S188 188 ./
F0.04 0.04 ./
29.
N145 X12
G00
X12
X12
30.
N150 G01 Z0 F0.04
G01
G01
Z0
Z0
88
31. 2 .
N155 G03 X16 Z-2 I0 K-2 F0.04
G03
G03
X16
Z-2
I0
K-2
F0.04
X16
Z-2
X
Z
0.04 ./
32. 16 .
N160 G01 Z-10 F0.04
G01
G01
Z-10 Z-10
F0.04 0.04 ./
33.
N165 X22 Z-20
G01
X22
Z-20
X22
Z-20
89
34.
N170 X16 Z-30
G01
X16
Z-30
X16
Z-30
35. 16 .
N175 Z-37
G01
Z-37
Z-37
36. 3 .
N180 G02 X22 Z-40 I3 K0 F0.04
G02
G02
X22
Z-40
I3
K0
F0.04
X22
Z-40
X
Z
0.04 ./
90
37.
N185 G01 X23 F0.04
G01
G01
X23 X23
F0.04 0.04 ./
38.
N190 G40
G40
39.
N195 G00 X40
G00
G00
X40
X40
-
Seq. Description and scheme of sequence Tool shape Vc n a
fz
f
Vf Face Ds De i L
num.
m/min rev/min mm mm/tooth mm/rev mm/min Yes-No mm mm - mm
80 1200 3.1
050
Page:040A
0.02
91
40.
N200 T0404
41.
N205 G96 S80 F0.02 M03
G96
S80
F0.02
M03
80 ./
0.02 ./
42.
N210 G00 X23 Z-48.5
G00
G00
X23 X23
Z-48.5 Z-48.5
43.
N215 G01 X18 F0.02
G01
G01
X18 X18
F0.02 0.02 ./
92
44.
N220 G04 P300
G04
P300 m/sec
45.
N225 G01 X23 F0.08
G01
G01
X23 X23
F0.08 0.08 ./
46.
N230 G00 X40 M05
G00
G00
X40
M05
X40
93
15 220 0.1
060
Page:060A
47.
N235 T0606
48.
N240 G97 S220 F1 M03
G97
S220
F1
M03
220 rpm
Pitch 1 ./
49.
N245 G00 X23 Z-38
G00
G00
X23
Z-38
X23
Z-38
1.0
94
50.
N255 G92 X21.8
N256 X21.6
N257 X21.47
N258 X21.2
N259 X21.0
N260 X20.9
N261 X20.8
N262 X20.774 Z-48.5 F1
G78
G92
Z-48
Z-48
51.
N265 G00 X30 Z0
G00
G00
X30
Z0
X30
Z0
52.
N270 G00 X40 Z5
95
G00
G00
X40
Z5
X40
Z5
53.
N275 T0200
54.
N280 M30
3.2
1. CNC
NC
-
-
-
2. (Test run)
NC
96
-
(Canned Cycle)
3. (Dry run)
Dry run
X, Z
-
-
-
-
-
-
-
-
-
97
-
-
3.3 CNC
3.3.1 M & G Code CNC
(G - Function G - Code)
G CNC G00 G99
3.3
3.3 G CNC
G
G00
G01
G02
G03
G04
G09
G10
G14
G15
G17
G18
G19
G20
G21
G27
G28
G29
G30
G40
G41
G42
(Dwell)
X Y
Z X
Y Z
1, 2, 3 4
98
3.3 ( )
G
G43
G44
G45
G46
G47
G48
G49
G54 - G59
G60
G73
G74
G76
G80
G81
G82
G83
G84
G85
G86
G87
G89
G90
G91
G92
G94
G95
G96
G97
G98
G99
(+)
(-)
,
,
99
(Miscellaneous Function) M- Function M Code
M
-
M 2 M00 M99
3.4
3.4 M CNC
G
M00
M01
M02
M03
M04
M05
M06
M07
M08
M09
M10
M11
M14
M17
M30
M50
M70
M80
M81
M89
M90
(, ,
)
Option Stop ON
( G74 G84)
(Pallet)
(Pallet)
100
3.4 ( )
G
M92
M98
M99
(Pallet Unclump)
(Sub program)
CNC G-Function M- Function
CNC
(ERROR)
G00
: N_G00 X_ Y_Z_
G00
CNC G00 X, Y
Z CNC X, Y Z
X, Y Z
(Control) G00 X20 Y40
X20 Y40
G01
: N_G01 X_ Y_Z_ F_
G01
N20 G01 X20 Y40 F100: 100 mm/min X20 Y40
N25 Z-5: Z-5
101
a)
b) 1
3.14 G01
2 ( G01)
:
X80 Y60 Z20
:
Tool # 3 8 mm (End Mill)
:
X0 Y0 Z20
O002
N5 T3 G94 F100 G97 S1500 M03
N10 G54 X0 Y0 Z20
N20 G01 Z-5
20 Z Z-5 100
mm./min. 1500 rpm.
X40 Y40
X40 Y40
N30 Z20
N35 X0 Y0
N40 M30
G02 (CW)
: N__G02 X__Y__Z__I__J__K__F__ (I, J, K )
: N__G02 X__Y__Z__R__F__
(R )
G02
102
3.15
G03 (CCW)
: N__G03 X__Y__Z__I__J__K__F__ (I, J, K )
: N__G03 X__Y__Z__R__F__
(R )
G03
G02 G02
3.16
G04
: N__G04 P__
G04
G04
P
103
G40
: N__G40
G40
G41 G42 G41 G42
G41 42
: N__G41 D__
: N__G42 D__
G41
G42
P3
P2
P2
P1
P1
P0
P3
P4
P5
P4
P5
P0
3.17
G41
G42
(Drawing)
3.18 X-7 Y-7 Z2 N20
4 N25 Z-45 P1
P2, P3, P4 P1 X-7, Y6.5
G41 N30 N35 P1
P1 3.18
104
G43 (+)
TOOL OFFSET
G49
G43
4 G40 G41 G42 G43 G49
3.18
N5
N10
G54 X0 Y0 Z30
T1 G43 H1
End Mill
N15
N20
N25
N30
End Mill
N35
N40
G01 X6 6.5
Y43.5
105
N45
N50
X55
N60
N65
N70
X44
Y6.5
X-7
G40 G00 X30 Y50 Z30
G49
M30
G54
(0, 0) ZERO POINT (ZERO
Offset) (Machine Zero Point)
G54 G55 G57 G58 G59
A G54 B G55
(M) (W) G54 3.19
G54
Y
W
X
106
1. X Y
2.
3. R
4. ( , )
5.
6.
N G98 G99 G X Y Z R Q P F
G98
= Z Initial Point
G99
= Z Point R
Initial Point = Z
N
=
G
=
X, Y
= ( )
Z
=
R
= R R
R
R
Q
=
P
=
F
=
d
=
G73 Z d
: N G98 G99 G73 X Y Z R P Q F
107
G73 G99
G73 G98
Initial Point
G00
Point R
Point R
Q
Q
Point Z
G01
Point Z
3.20 G73
1 : G00 X, Y
2 : G00 R
3 : G01 Z Q
4 : G00 1 .
5 : G01 Z Q
6 : G00 1 .
7 : G01 Z Z
8 : G00 R
R G99
X, Y G98 G73
G83 Z R
: N G98 G99 G83 X Y Z R P Q F
108
G83 G73 R
G83
G98 G83
G99 G83
Initial Point
G00
Point R
Point R
Q
Q
Q
Point Z
d
d
Q
Q
Q
G01
d
d
Point Z
3.21 G83
G74 (Left Tapping)
G84 (Right Tapping)
: N G98 G99 G74 X Y Z R F P
G74
M04
M03
G84 : NG98 G99 G84 X Y Z R F P
G84
1 : G00
X, Y
2 : G00
R
3 : G01 M03
Z M05
4 : G01 X, Y M04
109
/
(F) = x
G98 G84
G99 G84
Initial Point
Spindle
Point R
Spindle
Point Z
Spindle CCW
G00
Spindle
Point R
Spindle
G01
Point Z
Spindle CCW
G99 G76
Initial Point
G00
Point R
G01
Point Z
OSS
Q
Point Z
OSS
Q
= Q
3.23 G76
110
1 : G00 X, Y
2 : G00
R
3 : G01 Z
4 : M19 Q
5 : G00 R G99
X, Y G98
6. : G00
G80
: N G80
G80
N80 G83 X0 Y12.5 Z-10 R1 F200
( X0 Y12.5)
N85 Y0
X0 Y0
N90 Y-12.5
X0 Y-12.5
N100 G80
( G83)
G81
: N G98 G99 G81 X Y Z F
G81 Z
(Center Drill)
111
G99 G81
G98 G81
G00
Initial Point
G01
Point R
Point R
Point Z
Point Z
3.24 G81
G82 (Dwell)
: N G98 G99 G82 X Y Z P F
G82 Z
G99 G82
G98 G82
G00
Initial Point
G01
Point R
Dwell (P)
Point Z
Point R
Dwell (P)
3.25 G82
Point Z
112
G85 (Reaming)
: N G98 G99 G85 X Y Z R P F
G85 Z
( ) G99
G98
G98 G85
G99 G85
Initial Point
G00
Point R
Point R
G01
Point Z
Point Z
3.26 G85
G86
: N G98 G99 G86 X Y Z R F
G86 Z
G98 G86
G99 G86
Spindle CW
G00
Initial Point
Point R
Point R
Point Z
Spindle CW
Spindle Stop
Point Z
3.27 G86
Spindle Stop
G01
113
M- Codes CNC
CNC
M00 (Program Stop)
M00
M06 (Tool Change)
M06 M00
M06
G
M03 (CW)
M04 (CCW)
M03 (CW) M04
(CCW) S
(Rpm)
N50 X-60 Y-50
N55 M00 M06
N60 T02 H02 G44
N65 G97 S2000 G94 F200 M03
N70 G00 X0 Y12 Z30
M05 (Spindle Stop)
M05
M30
M02
M30
M02
M30
M30
M30
114
M98 (Sub-program)
M99
M98 P
4 999
K
N150 M98 P0012 K12
P0012
12
K10
10
M99
O001
N5 G54 X0 Z20
N10
N15
N160 M30
P0002
N10
N15
N40 M99
115
N100 M98 P0002
N40 M99
N105 N160
M30 O001
3.3.2
NC
1.
2.
3.
4.
5.
6.
7.
(Flat Surface Facing)
(Square Shoulder)
(Pocket)
(Chamfer)
(Round)
(Shoulder)
(Groove)
(Slot)
(Drilling)
(Boring)
(Reaming)
(Tapping)
116
(Slot)
Fillet
3.28
5
1.
2. 5 ..
3. 6 ..
4. 30 x 18.5 x 6 ..
5. 22 ..
3.29 CNC
117
O04
1.
N5
G54
2.
N10 G92 X25 Y25 Z14
-
Seq. Description and scheme of sequence Tool shape Vc n a
fz
f
Vf Face Ds De i L
num.
m/min rev/min mm mm/tooth mm/rev mm/min Yes-No mm mm - mm
020
3.
N15 T01 H01 G43
T01
H01
G43
1
1
4.
N20 G97 S700 G94 F150 M03
G97
S700
G94
F150
M03
700 /
150 ./
5. Z 2 .
N25 G00 X-50 Y-12.5 Z2
118
G00
G00
G00
X-50
Y-12.5
Z2
X-50
Y-12.5
Z2
6. Z
N30 G01 Z0
G01
G01
G01
Z0
Z0
7. X
N35 X25
G01
G01
X25
X25
119
8. Y
N40 Y12.5
G01
G01
Y12.5 Y12.5
9. X
N45 X-50
G01
G01
X-50
X-50
10.
N50 G00 Z2
G01
G01
G00
Z2
Z2
120
11.
N55 X-85 Y-25 Z30
G00
G00
X-85
Y-25
Z30
X-85
Y-25
Z30
12.
N60 M00
- 5 .
Seq. Description and scheme of sequence Tool shape Vc n a
fz
f
Vf Face Ds De i L
num.
m/min rev/min mm mm/tooth mm/rev mm/min Yes-No mm mm - mm
(40) 2000
31
030 5 .
13.
N65 T02 H02 G44
T02
H02
G44
2
2
No
121
14.
N70 G97 S2000 G94 F120 M03
G97
S2000
G94
F120
M03
2000 /
120 ./
15.
N75 G00 X0 Y12.5 Z30
G00
G00
G00
X0
Y12.5
Z30
X0
Y12.5
Z30
16.
G00
G00
N80 Z1
Z1
Z1
122
17. G83
N85 G83 X0 Y12.5 Z-10 R1 F120
G83
G83
G83
X0
Y12.5
Z-10
R1
F120
X0
Y12.5
Z-10
1 .
120 /
18.
N90 Y0
G83
G83
Y0.000 Y0
19.
N95 Y-12.5
G83
G83
Y12.5 Y12.5
123
20.
N100 G80
G80
21.
N105 G00 X-85 Y-25 Z30
G00
G00
G00
X-85
Y-25
Z30
X-85
Y-25
Z30
22.
N110 M00
M00
- 6 .
Seq. Description and scheme of sequence Tool shape Vc n a
fz
f
Vf Face Ds De i L
num.
m/min rev/min mm mm/tooth mm/rev mm/min Yes-No mm mm - mm
040 6 .
(40) 2000
38
23.
N115 T03 H03 G44
T03 3
H03 3
G44
No
124
24.
N120 G97 S2000 G94 F120 M03
G97
S2000
G94
F120
M03
2000 /
120 ./
25.
N125 G00 X-12.5 Y-12.5
G00
G00
G00
X12.5 X12.5
Y12.5 Y12.5
26.
G00
G00
N130 Z2
Z2 Z2
125
27. G83
N135 G98G83 Z-12 R1 F120 Q3
G83
G83
G83
Z-12
R1
F120
Q3
Z-12
1 .
120 /
3 .
28.
N140 X12.5
G83
G83
X12.5 X12.5
29.
N145 Y0
G83
G83
Y0
Y0
126
30.
N150 Y12.5
G83
G83
Y12.5 Y12.5
31.
N155 X-12.500
G83
G83
X-12.5 X-12.5
32.
N160 Y0
G83
G83
Y0
Y0
127
33.
N1165 G80
G80
34.
N170 X-85 Y-25 Z30
G00
G00
X-85
Y-25
Z30
X-85
Y-25
Z30
35.
N175 M00
M00
-
Seq. Description and scheme of sequence Tool shape Vc n a
fz
f
Vf Face Ds De i L
num.
m/min rev/min mm mm/tooth mm/rev mm/min Yes-No mm mm - mm
050
36.
N180 T04 H04 G44
T04
H04
G44
4
4
No
128
37.
N185 G97 S1500 G94 F100 M03
G97
S1500
G94
F100
M03
1500 /
100 ./
38.
N190 G00 X-15 Y-2.5 G41 H14
G00
G00
G00
X-15
Y-2.5
G41
H14
X-15
Y-2.5
14
39.
N195 Z1
G00
G00
Z1
Z1
129
40. X Y
N200 X12 Y-2.5
G00
G00
X12 X12
Y-2.5 Y-2.5
41. Z
N205 G01 Z-6
G01
G01
G01
Z-6 Z-6
42. 1
N210 Y15
G01
G01
Y15
Y15
130
43. 2
N215 X-15
G01
G01
X-15
X-15
44. 3
N220 Y-2.5
G01
G01
Y-2.5 Y-2.5
45. 4
N225 X15
G01
G01
X15
X15
131
46.
N230 Z2
G01
G01
Z2
Z2
47.
N235 G40
G40
48.
N240 G00 X-85 Y-25 Z30
G00
G00
G00
X-85
Y-25
Z30
X-85
Y-25
Z30
49.
N245 M00
M00
132
- 22 .
Seq. Description and scheme of sequence Tool shape Vc n a
fz
f
Vf Face Ds De i L
num.
m/min rev/min mm mm/tooth mm/rev mm/min Yes-No mm mm - mm
060 22 .
50.
N250 T05 H05 G44
T05
H05
G44
5
5
51.
N255 G97 S650 G94 F23 M03
G97
S650
G94
F23
M03
650 /
23 ./
52.
N260 G00 X0 Y6.25 Z2
G00
G00
No
133
G00
X0
Y6.25
Z2
X0
Y6.25
Z2
53.
N265 G86 Z-4 R1 K1
G86
G01
G86
Z-4
R1
K1
Z-4
.
54.
N270 G00 X-85 Y-25 Z30
G00
G00
G00
X-85
Y-25
Z30
X-85
Y-25
Z30
134
55.
N275 G49
G49
56.
N280 M30
M30
3.4
1. CNC
NC
-
-
-
2. (Test run)
NC
:
-
-
-
-
-
-
-
-
- (Canned Ccycle)
-
135
CNC
3.1 CNC
3.2
G02, G03, G40, G41, G42
Part-01
1
- (Tool Setup Sheet) 1
- (Machine Setup Sheet) 2
- (Working Plan) 3
- (Program Sheet) 4
- Graphic
- (Dry Run, Test Run)
2
- (Part-01)
- Tool Setup Sheet
- Machine Setup Sheet
- Working Plan
- Program Sheet
- CNC Lathe
136
Part-01
137
1
TOOL SETUP SHEET
Part name:
Program Data
Tool number
Tool correction No.
Tool dia or nose radius
Tool orientation
Driven tool Y/N
Tool number
Tool correction No.
Tool dia or nose radius
Tool orientation
Driven tool Y/N
Tools
Tool number
Tool correction No.
Tool dia or nose radius
Tool orientation
Driven tool Y/N
Tool number
Tool correction No.
Tool dia or nose radius
Tool orientation
Driven tool Y/N
Tool number
Tool correction No.
Tool dia or nose radius
Tool orientation
Driven tool Y/N
Tool number
Tool correction No.
Remark:
CE Cutting edge
Tool dia or nose radius
EH Edge holder
A1 Accessories 1
Tool orientation
A2 Accessories 2
MH Machine holder
Driven tool Y/N
Page: 01
Pages:01
Drawing number:
Tool Shape
Type ID of Tool Part
CE
EH
A1
A2
MH
CE
EH
A1
A2
MH
CE
EH
A1
A2
MH
CE
EH
A1
A2
MH
CE
EH
A1
A2
MH
CE
EH
A1
A2
MH
138
2
MACHINE SETUP SHEET
Part name:
Machine Tool
Material
Raw material
Clamping
Zero Points
device
offset
XMW =
Machine
vice
YMA =
Type
ZMW =
Manual
XMW =
ID number
YAW =
ZMW =
Clamping
device
Type
Drawing number:
Page:
Pages:
Dimension
Remark
clamping
Zero Points
offset
XMW =
YMA =
ZMW =
XMW =
ID number
YAW =
ZMW =
Remark:
M Machine zero point
A Dead stop point
W Work piece zero point
clamping
Machine Tool
Vc
Vc
fz
f
Vf
a
Face
m/min m/min mm mm/toot mm/rev mm/min Yes-No
Tool shape
Seq.
num.
Drawing Number:
Part Name:
WORKING PLAN
L
mm
Pages:
Ds De i
mm mm -
Page:
139
140
4
PROGRAM SHEET
Part name:
Program number:
Machine Tool:
Control Unit:
Drawing number:
Page:
Pages:
141
CNC
3.3 CNC
3.4
G02, G03
Part-02
1
- (Tool Setup Sheet) 1
- (Machine Setup Sheet) 2
- (Working Plan) 3
- (Program Sheet) 4
- Graphic
- (Dry Run, Test Run)
2
- (Part-02)
- Tool Setup Sheet
- Machine Setup Sheet
- Working Plan
- Program Sheet
- CNC Milling
142
Part-02
143
1
TOOL SETUP SHEET
Part name:
Program Data
Tool number
Tool correction No.
Tool dia or nose radius
Tool orientation
Driven tool Y/N
Tool number
Tool correction No.
Tool dia or nose radius
Tool orientation
Driven tool Y/N
Tools
Tool number
Tool correction No.
Tool dia or nose radius
Tool orientation
Driven tool Y/N
Tool number
Tool correction No.
Tool dia or nose radius
Tool orientation
Driven tool Y/N
Tool number
Tool correction No.
Tool dia or nose radius
Tool orientation
Driven tool Y/N
Tool number
Tool correction No.
Remark:
CE Cutting edge
Tool dia or nose radius
EH Edge holder
A1 Accessories 1
Tool orientation
A2 Accessories 2
MH Machine holder
Driven tool Y/N
Page: 01
Pages:01
Drawing number:
Tool Shape
Type ID of Tool Part
CE
EH
A1
A2
MH
CE
EH
A1
A2
MH
CE
EH
A1
A2
MH
CE
EH
A1
A2
MH
CE
EH
A1
A2
MH
CE
EH
A1
A2
MH
144
2
MACHINE SETUP SHEET
Part name:
Machine Tool
Material
Raw material
Clamping
Zero Points
device
offset
XMA =
Machine
vice
YMA =
Type
ZMA =
Manual
XAW =
ID number
YAW =
ZAW =
Clamping
device
Type
Zero Points
offset
XMA =
Drawing number:
Page:
Pages:
Dimension
Remark
clamping
XWP =________YWP =________ZWP =________
YMA =
ZMA =
XAW =
ID number
YAW =
ZAW =
Remark:
M Machine zero point
A Dead stop point
W Work piece zero point
clamping
Machine Tool
Vc
Vc
fz
f
Vf
a
Face
m/min m/min mm mm/toot mm/rev mm/min Yes-No
Tool shape
Seq.
num.
Drawing Number:
Part Name:
WORKING PLAN
L
mm
Pages:
Ds De i
mm mm -
Page:
145
146
4
PROGRAM SHEET
Part name:
Program number:
Machine Tool:
Control Unit:
Drawing number:
Page:
Pages:
147
-..................................................................................................................
51 (M)
1. G00 .......................................................................................................................
2. G01 .......................................................................................................................
3. T0202 X60 Z100
X40 Z2 Z-50
X60 Z100 250 F0.1
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
4.
..........................................................................................................................................................
..........................................................................................................................................................
5.
..........................................................................................................................................................
..........................................................................................................................................................
6. G00
..........................................................................................................................................................
..........................................................................................................................................................
7. ................... ....................
8. I ................................................................................................................
J ................................................................................................................
9. G04 .........................................................................................................
148
10. NC 20 .
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
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..........................................................................................................................................................
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149
..........................................................................................................................................................
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..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
11. 0.1
3
T1 T2
T3
1. 0.03
2.
3.
T1 :
T2 :
T3 :
T1
T2
T3
(/)
0.013
0.006
-
(/)
800
1000
-
(/)
3000
3000
500
150
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
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..........................................................................................................................................................
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..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
151
51 (M)
1. G00
2. G01
3. T0202 X60 Z100
X40 Z2 Z-50
X60 Z100 250 F0.1
N5 T0202
N10 G00 X60 Z100
N15 G00 X40 Z2
N20 G01 Z-5
N25 G00 X60
N30 G01 G97 S250 F0.1 Z100
4.
X, Y, Z X50,
Y80, Z5
5.
6. G00
X, Y
Z
7. G02 G03
8. I X
J Y
9. G04
10. NC 20 .
152
T1
S1000 M03 F200
G54 G90 X-15 Y-15
G42 D01
G00 X-10.0 Y.0 Z15.0
G43 Z-10.0 H20
G01 X10.0 Y5.0 F200
G01 Z-10.0 F200
X110.0
Y85.0
X90.0 Y105.0
X50.0
G02 X10.0 Y65.0 R40.0 F200
G01 Y5.0 F200
G00 Z15.0
G40 G49
M05
G91 G28 Z0
M30
11. 0.1
3
T1 T2
T3
1. 0.03
2.
3.
T1
T2
T3
(/)
0.013
0.006
-
(/)
800
1000
-
(/)
3000
3000
500
153
N5 G50
N10 T0100
N15 G50
N20 G96
N25 G0
N30 G1
N35 G0
N40 G1
N45 X1.03
N50 Z-1.23
N55 X1.53
N60 G3
N65 G1
N70 G2
N75 G1
N80 G0
N85 G28
N90 T0200
N95 G96
N100 G0
N105 G1
N110 X1.0
N115 Z-1.0
N120 X0.8
N125 Z-1.25
N130 G0
N135 G3
N140 G1
N145 G2
N150 G1
N155 G76
G21
S3000
S800
X1.15
X-0.03
X0.83
Z0
Z-0.1
X2.03
Z-2.25
X2.53
X3.1
X4.0
U0
X5.0 Z7.5
M3
Z0
T0101
F0.013
Z0.1
Z-1.5 R0.25
Z-2.48 R0.25
Z2.0
W0
T0100
S1000
X0.8 Z0.3 T0202
Z0
F0.006
Z-0.1
Z-1.1
X1.5
X2.0
Z-2.25
X2.5
X3.1
X4.0
Z-1.5 R0.25
R0.25
Z-2.5
Z1.0 T0200
154
N160
N165
N170
N175
N180
N185
N190
N195
N200
N205
N210
N215
N230
N235
G28 U0 W0
T0300
G97 S500
G0 X0.9685 Z0.2 T0303
G92 X0.9685 Z-1.1 F0.0417
X0.96700
X0.9600
X0.9528
X0.9500
X0.9480
X0.9466
G0 X1.1
G28 U0 W0 T0300
M30
155
-..................................................................................................................
51 (M)
1. N20 N30
N5 T0202
N10 G00 X30.0 Z100.0
N15 G96 Z0
N20 G96 S175 F0.1 M03
N30 G01 X40.0
Z1.0
N20...................................................................................................................................................
N30...................................................................................................................................................
2. G42 .......................................................................................................................
3. M99 ......................................................................................................................
4. ...............................................................................
5. X100 Z50 P1
P4 X100 Z50
156
N20 G96 S170 F0.1 M03 T0202
N25 ............................................................................................................................................
N30 ............................................................................................................................................
N35 ............................................................................................................................................
N40 ............................................................................................................................................
N45 ............................................................................................................................................
6. N15 G00 X0 Y0 Z2.0
N20 G00 X20.0 Y20.0 Z-5.0
N30
..........................................................................................................................................................
7. P1 P2 R
N35
N35
G X Y R
G X Y I J
8.
..........................................................................................................................................................
9. G98 ..................................................................................................
10. M00
..........................................................................................................................................................
157
51 (M)
1. N20 N30
N5 T0202
N10 G00 X30.0 Z100.0
N15 G96 Z0
N20 G96 S175 F0.1 M03
N30 G01 X40.0 Z1.0
N20 175 m/min 0.1
mm./rev.
N30 F 0.1 mm./rev. X40 Z1
2. G42
3. M99
4. M03
5. X100 Z50 P1
P4 X100 Z50
158
N20 G96 S170 F0.1 M03 T0202
N25 G00 X18.0 Z2.0
N30 G01 Z-8.0
N35 G02 X30.0 Z-14.0 R6.0
N40 G01 Z-24.0
N45 G00 X100.0 Z50.0
6. N15 G00 X0 Y0 Z2.0
N20 G00 X20.0 Y200. Z-5.0
N30
Z
7. P1 P2 R
N35
N35
G02
G02
J0
8.
G83
9. G98
10. M00
159
-..................................................................................................................
51 (M)
1. 1
2.
3.
4.
160
5.
...........................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
-..................................................................................................................
51 (M)
2
3
50
40 - 45
30 -35
20 - 25
10
10
10
10
10
50
161
...........................................................
-..................................................................................................................
51 (M)
1. 2
2.
3.
162
4.
5.
...........................................................................................................................................................
.................................................................................................................................................................
-..................................................................................................................
51 (M)
2
3
50
40 - 45
30 -35
20 - 25
10
10
10
10
10
50
163
...........................................................
4.1.
4.2.
4.1
4.2
4.1 CNC
4.1 (Tool Holder)
(Boring Bar Holder) (Facing and Turning Holder)
4.1.1 CNC
1.
(Tool Turret) CNC
165
4.1
. (External Tool with Tool Holders)
CNC
(Tool Holders) (Tool Turret)
(Right - Hand)
4.2
166
. (Internal Tool with Tool Holders)
4.3
4.3
2. (Drills)
CNC CNC
CNC
CNC 4.4
4.4
167
3. (Reamers)
4.5
4.5
4.1.2 CNC
1. (Facing)
4.6
4.6 CNC
168
2. (End mill) End mill CNC HSS
Carbide
4.7
169
4.2
CNC
4.2.1 (High Speed Steel, HSS)
(W)
(V) (Cr) (Co)
600oC
4.2.2 ( Carbide)
(W) (Ti)
(Ta) (Mo)
Binder (Tip)
Sintered Sintering
Binder Sintering
NC
170
1. [Cutting Speed (V)]
:
(HSS-Tools)
:
V
D S
1000
/ (m/min.)
V = / (m/min)
D = . (mm.)
S = / (rpm.)
1
40 . 250 /
/
V
D S
1000
40 250
1000
=
31.4 /
31.4 /
CNC CNC
4.1
171
4.1 /
HSS
(Free - Cutting)
58
30 60
25 50
25 35
15
10 34
36
10 30
180 240
../
0.2
0.4
190
500
385
128 160
450
350
120 150
350
300
140 160
400
300
68 130
350
280
76 100
300
250
70 130
280
230
35 100
300
250
300 360
850
500
V 1000
D
/ (Rpm.)
2
180 /
25 .
S
V 1000
D
= 2292 /
180 1000
25
172
3. [Feed (F)]
(HSS)
Carbide Steel Carbide Insert
CNC
F = S x Frev ../ (mm./min.)
F
= ../ (mm./min.)
S
= / (rpm.)
Frev = ../ (mm./rev.)
173
4.1 CNC
4.1.1
1. Holder
2. Insert Holder
3. CNC
4.1.2
1. Holder
2. Insert
3. CNC Lathe
4. /
4.2 CNC
4.2.1
1. Collet, Collet Holder
2. Collet
3. End Mill Collet
3. CNC
4.2.2
1. Collet Holder
2. Collet
3. CNC Milling
4. /
174
-..................................................................................................................
51 (M)
.
1. CNC (Insert)
..........................................................................................................................................................
..........................................................................................................................................................
2. (Carbide Insert)
..........................................................................................................................................................
..........................................................................................................................................................
3. CNC 4
1........................................................................................................................................................
2........................................................................................................................................................
3........................................................................................................................................................
4........................................................................................................................................................
4. (Fe)
..........................................................................................................................................................
5. 3
1........................................................................................................................................................
2........................................................................................................................................................
3........................................................................................................................................................
175
.
1. (F) mm/min. = 1000 rpm.
0.2 mm/rev.
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
2. V = 170 m/min. D = 15 mm. S = ?
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
3. (F) mm/min. = 1000 rpm.
0.2 mm/rev. Z = 2
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
4. D = 25 mm. S = 1000 rpm. V = ?
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
176
51 (M)
.
1. CNC (Insert)
2. (Carbide Insert)
3. CNC 4
1. CNC
2.
3.
4.
4. (Fe)
5. 3
1.
2.
3.
177
.
1. (F) mm/min. = 1000 rpm.
0.2 mm/rev.
F = S x Frev
F = 1000 x 0.2
F = 200 mm/min.
2. V = 170 m/min. D = 15 mm. S = ?
S =
S =
V 1000
d
170 1000
3.14 15
S = 3610 rpm.
3. (F) mm/min. = 1000 rpm.
0.2 mm/rev. Z = 2
F = fZ x Z x n
F = 0.2 x 2 x1000
F = 40 mm/min.
4. D = 25 mm. S = 1000 rpm. V = ?
V =
V =
d s
1000
3.14 25 1000
1000
V = 78.5 m/min.
178
-..................................................................................................................
51 (M)
.
1. (Tool Nose Radius)
..........................................................................................................................................................
..........................................................................................................................................................
2. CNC
1........................................................................................................................................................
2........................................................................................................................................................
3........................................................................................................................................................
3.
..........................................................................................................................................................
4.
1........................................................................................................................................................
2........................................................................................................................................................
3........................................................................................................................................................
5.
1........................................................................................................................................................
2........................................................................................................................................................
3........................................................................................................................................................
179
.
1. 50 mm. 280 m/min.
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
2. 180 mm/min.
= 0.4 mm.
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
3. (F) mm/min. = 700 rpm.
0.04 mm/rev. Z = 4
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
4. V = 35 m/min. D =12 mm. S = ?
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
180
51 (M)
.
1. (Tool Nose Radius)
2. CNC
1.
2.
3.
3.
4.
1.
2.
3.
5.
1.
2.
3.
181
.
1. 50 mm. 280 m/min.
S =
S =
V 1000
d
280 1000
3.14 50
S = 1783 rpm.
2. 180 mm/min.
= 0.4 mm.
S =
S =
F
Frev
180
0 .4
S = 450 rpm.
3. (F) mm/min. = 700 rpm.
0.04 mm/rev. Z = 4
F = fZ x Z x n
F = 0.04 x 4 x1000
F = 120 mm/min.
4. V = 35 m/min. D =12 mm. S = ?
S =
S =
V 1000
d
35 1000
3.14 12
S = 929 rpm.
182
-..................................................................................................................
51 (M)
CNC
1. Insert CNC
2. End Mill CNC
...........................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
................................................................
183
-..................................................................................................................
51 (M)
CNC
1
2
15 - 20
10 -14
0 - 9
10
10
20
...........................................................
5
CNC
5.1.
5.2.
5.1.
CNC
5.1
CNC
CNC CNC
CNC CNC
CNC
5.1.1.
CNC
185
1. (Slide ways)
2. (Spindle)
3. (Belt)
4. (Tool turret and Tool holder)
5. (Chuck)
6. (Collet chuck and attachment)
7. (Tail stock and accessories)
8. (Coolant media)
9. (Coolant tank)
(Slide way)
-
-
- Slide way oil
Slide way: PC TURN 50 Slide way
DIN designation: CGlP DIN 51 502 ISO VG 68
:
BP
Maccurat 68
CASTROL Magnaglide D 68
ESSO
Febis K 68
KLUBER
Lamora Super Pollad 68
(Spindle)
-
-
(Belt)
CNC
186
(Frame)
(Main Spindle)
(Chuck)
(Plate)
(Belt)
(Gear)
(Power Motor)
5.1 CNC
(Tool turret and Tool holder)
5.1
Tool turret
187
5.3
188
5.4
- 1 - 2
- 5
- 6
-
4.
5.
6.
5.4
5.5
189
(Collets and Collet holder)
5.6
5.6
- 1
- 3 2 1
- 5.7
- (1)
-
190
1.
2.
3.
5.7
(Coolant media)
CNC Industrial type
6
5.1.2.
CNC
(Slide ways) (Slides)
( CNC )
CNC Training Set PC Turn 50
191
5.1.3
1.
CNC
(Preventive Maintenance: PM)
(PM) CNC
2.
(PM)
PC TURN 50 CNC
(Daily)
(Weekly)
(Monthly)
6
(Six Months)
192
(Annually)
Servo Motors
(Fuse) (Interface
Cable)
(Keyboard Cable)
CNC
5.2
CNC
5.2.1
1. CNC
2. CNC (Machine)
5.2.2 CNC
CNC
193
1. CNC
(Safety Glasses)
2. CNC (Safety Shoes)
3.
4.
5.
6.
7.
8. Setup
9.
194
12.
13.
14. CNC
(Emergency Stop)
15.
16. CNC
(Coolant) CNC
17.
CNC
18.
CNC
19. CNC
CNC
20. CNC (Speed)
(Feed)
21. CNC
(Emergency Stop)
22. (Cutting Edge)
195
23. CNC
24.
25.
CNC
CNC
CNC
CNC
196
5.1
CNC
5.1.1
1.
2.
3.
4.
5.1.2
1. CNC Lathe, CNC Milling
2.
3.
4. /
197
-..................................................................................................................
51 (M)
CNC
1. 3
1........................................................................................................................................................
2........................................................................................................................................................
3........................................................................................................................................................
2. ...............
3. (Spindle Nose)
..........................................................................................................................................................
4.
..........................................................................................................................................................
5.
..........................................................................................................................................................
6. Preventive Maintenance CNC
..........................................................................................................................................................
7. CNC
1........................................................................................................................................................
2........................................................................................................................................................
3........................................................................................................................................................
198
51 (M)
CNC
1. 3
1.
2.
3.
2. 6
3. (Spindle Nose)
4.
5.
6. Preventive Maintenance CNC
CNC
7. CNC
1.
2.
3.
199
-..................................................................................................................
51 (M) .
CNC
1.
..........................................................................................................................................................
2.
..........................................................................................................................................................
3. CNC
1........................................................................................................................................................
2........................................................................................................................................................
4. CNC
..........................................................................................................................................................
5. (Slide Way)
..........................................................................................................................................................
200
51 (M)
CNC
1.
2.
Slide Way
3. CNC
1.
2.
4. CNC
6
5. (Slide Way)
201
-..................................................................................................................
51 (M)
CNC
1. CNC
2.
...........................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
................................................................
202
-..................................................................................................................
51 (M)
CNC
1
2
15 - 20
10 -14
0 - 9
10
10
20
...........................................................
203
(References)
1. , 2544, CNC
, , .
2. , . 2539, (CNC Technology), 4,
(-), .
3. , . . 2537, , 3,
(-) ), .
4. Heman W. Pollack & Terrance Robinson, 1990, Computer Numerical Control, Prentice-Hall,
Inc, New Jersey.
5. Jon Stenerson & Kelly Curran, 1997, Computer Numerical Control Operation and
Programming, Prentice, Inc.
6. S.C. Jonathan Lin, 1994, Computer Numerical Control Form Programming to Networking,
Delmer Publishers.
7. Steve Krer & Arther Gill, 1980, CNC Technology and programming, McGraw-Hill, Inc.
8. Yoram Koren, 1988, Computer Control of Manufacturing Systems. McGraw-Hill, Inc.
9. Schwenkert, Kastenhuber and Partner GmbH, 1984, NC Milling made easy, Friedrich Deckel
AG.
10. Willi Rober, 1988, CNC Drilling and CNC Milling verlag moderne industrie, AG & Co.
11. Gibbs, D., and Crandell, T.M., 1991, An Introduction to CNC Machining and Programming,
Industrial Press Inc., New York.
12. Kief, H.B., and Waters, T.F., 1992, Computer Numerical Control, Glencoe Divison of
Macmillan/McGraw-Hill.
13.
,
, , .
14. Warren S. Seames, 1990, Computer Numerical Control: Concepts and Programming
Second Editon, Delmar Publishers Inc., New York.
15. , 2549, , 1, .
16. , 2538, , 1,
, .