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CNC CNC

1. (Vichiean Thuankruaval) Faculty of


Engineering, RMUTT
2. (Panpong Kongpan) Faculty of
Engineering, RMUTT
3.. (Asst. Sujin Sunee) Faculty of Technical of
Education, RMUTT

CNC CNC

5 1 CNC 2
3 4 5
CNC







.. ..


20 2556

1
2
3

1 CNC

33

60

164

5 CNC

184

203


1.
2.
3.
4.

CNC
CNC CNC
Cutting Tool
CNC

CNC CNC
Cutting Tool
Set Cutting Tool

1.

E-Book 001

2.

CNC CNC

3.

4.

5.

6.

7.

17 43 60

8.

30

9. CNC Milling ISO Control, CNC Lathe ISO Control

CNC
1.1 CNC Milling CNC Lathe
1.1.1 CNC
1.1.2 CNC
1.2 CNC
1.2.1
1.2.2
1.3
1.3.1 2
1.3.2 3
1.3.3 (Zero point and Reference point)
1.3.4


2.1
2.2 (Tool Offset)
2.2.1 X Y (G40, G41, G42)
2.2.2 Z (Tool Length Offset)
2.2.3

3.1 CNC
3.1.1 M & G- Code CNC
3.1.2
3.2
3.3 CNC
3.3.1 M & G-Code CNC
3.3.2
3.4

4
4


4.1 CNC
4.1.1 CNC
4.1.2 CNC
4.2
4.2.1 (High Speed Steel, HSS)
4.2.2 ( Carbide)

CNC
5.1
5.1.1
5.1.2
5.1.3
5.2
5.2.1
5.2.2 CNC

1
CNC


1.1 CNC Milling CNC Lathe
1.2 CNC
1.3


1.1 CNC
1.2

CNC
1.1 CNC Milling CNC Lathe
CNC Milling CNC Lathe NC
(Numerical Control)
(Computerized Numerical Control) (M & G
Code) (Controller)

(Spindle) (Cutting Tool) (Vertical)
(Horizontal) (Mass Production)

(Controller)


(Frame)


(Spindle)

(Table)

1.1 CNC Milling (Vertical)


(Frame)

(Stored Magazine)

(Spindle)

(Table)

1.2 CNC Milling (Horizontal)

(Controller)

(Chuck)

1.3 CNC

1.1.1 CNC
X Z
- X
- Z

(X+)

1.4 CNC

(Z+)

1.1.2 CNC
CNC X (Table)
(Spindle) Y
(Table) X
Z (Cutting Tool)
+Z

+Y
+X

1.5 CNC (Vertical)


+Y
+Z
+X

1.6 CNC (Horizontal)

9
CNC (Linear Motion)
X, Y Z (Angular Motion)
X, Y Z
- X A
- Y B
- Z C
Z
W

U
X

B
V
Y

1.7 X, Y Z A, B C

1.2 CNC
CNC
CNC
CNC

CNC
CNC CNC

10

1.2.1
CNC

1.8 CNC
1. Mode Keys
:
2. Address Keyboard and Digit Keyboard :
3. MDI Keyboard :
4. Cursor
:
5. Soft Keys
:
6. MAIN JOG Key :
7. Speed Override :
8. Periphery Keyboard :

9. Cycle Start Key :

11
10. Feed Hold Key

11. Reset Key


:
12. Feed Override Switch :
13. Key for Production :

1.2.2
1.1 CNC

CURSOR

PAGE

CAN
INPUT
INSRT
ALTER
DELET
RESET


CURSER

OPER RPOG

CAN KEY

INPUT KEY
EDIT KEY INSERT
EDIT KEY ALTER
EDIT KEY DELETE
RESET KEY Reset Reset

12
1.1 ( )


ZERO RETURN X Z
HOME POSITION
MEMORY
MEMORY

EDIT

MODE

MODE

EDIT MODE MODE EDIT


MDI MODE MODE MDI

SKIP
DRY
RUN
OPT.
STOP

JOG MODE MODE



FEED
SWITCH
BLOCK SKIP
/ /
/
DRY RUN

FEED RATE
-
OPTIONAL STOP
M01 M01
M01
SINGLE BLOCK

13
1.1 ( )


X+, X- KEY -

Z+, Z- KEY -

FEED RATE SWITCH
MODE JOG

1.3
1.3.1 2
2

X (-)
Z(-)

Z(+)

X (+)

1.9
Z (Spindle)
Z +Z
X Z
X + X

14

1.3.2 3
3
1.10
+Z
+Y

+X

1.10 3

+Z

+Y
-Y

-Z
-X

+X

1.11 3 CNC

15

1.3.3 (Zero point and Reference point)


1. (Machine Zero Point, M)


CNC
CNC

+X
+Z

M
+X
a)

b)

1.12 CNC

+Z

+Y
+X

1.13 CNC

+Z

16
2. (Reference Points, R)

1.14 CNC

1.3.4

2 (Incremental) (Absolute)

1. (Incremental)
( X, Y) X0,
Y0 P1 P2 X150, Y0 1.15

17
Y

50

30

120

250
150

60

50

30

P4
P1

P3
P2
X

1.15 (Incremental)
2. (Absolute)
P1
X50, Y30 P2 X200, Y30 1.16
Y

120

50

200

60
P4

30

P1

P3
P2
X

1.16 (Absolute)

18

1.1 CNC

CNC Lathe CNC Milling

1.1.1

1. Mode Key
- Reference Point
- Tool
- Edit
2. JOG Key
- X Z
- 10%, 20% 50%
3. MDI Key Board
- G01 X100 Z5
- M03 S2500
4. Manual Key
- X Z
- 0.1, 0.01 0.001

1. Mode Key
- Reference Point
- Edit
2. JOG Key
- X, Y Z
- 10%, 20% 50%

19
3. MDI Key Board
- G01 X100
- M03 S1000
- Tool
4. Manual Key
- X, Y Z
- 0.1, 0.01 0.001

1.1.2

1. CNC Lathe

1. CNC Milling

1.2

1.2.1

1.
2.

1. 5 .
2.

20

1.2.2

1. Part-01

2. Part-02

21
-..................................................................................................................


51 (M)
CNC

1. CNC CNC
..........................................................................................................................................................
..........................................................................................................................................................
2. 2
1........................................................................................................................................................
2........................................................................................................................................................
3. (Automatic Tool Changer) ATC
1........................................................................................................................................................
2........................................................................................................................................................
4. CNC
..........................................................................................................................................................
..........................................................................................................................................................
5. Rapid Traverse CNC
..........................................................................................................................................................
..........................................................................................................................................................
6. Cycle Stop CNC
..........................................................................................................................................................
..........................................................................................................................................................
7. Spindle CW CNC
..........................................................................................................................................................
..........................................................................................................................................................
8. Monitor CNC
..........................................................................................................................................................
..........................................................................................................................................................

22
9. 1 (Absolute Measurement System)
CNC P1 P7

1
(Absolute Measurement System)
Point
X
P1
P2
P3
P4
P5
P6
P7

23

70

10. 2 (Incremental Measurement System)


CNC P1 P5

70

2
(Incremental Measurement System)
Point
X
P1
P2
P3
P4
P5

24


51 (M)
CNC

1. CNC CNC


2. 2
1. ( Horizontal)
2. (Vertical)
3. (Automatic Tool Changer) ATC
1. (Chain-Type)
2. (Carousel-Type)
4. CNC

5. Rapid Traverse CNC


CNC
6. Cycle Stop CNC
CNC
7. Spindle CW CNC

8. Monitor CNC

CNC
9. 1 (Absolute Measurement System)
CNC P1 P7

25
(Absolute Measurement System)
Point
X
P1
0
P2
14.0
P3
14.0
P4
19.0
P5
19.0
P6
25.0
P7
25.0

Z
0
0
-9.0
-9.0
-15.0
-15.0
-30.0

10. 2 (Incremental Measurement System)


CNC P1 P5

(Incremental Measurement System)


Point
X
P1
0
P2
0
P3
70.0
P4
0
P5
-70.0

Y
0
70.0
0
-70.0
0

26
-..................................................................................................................

51 (M)
CNC

1. Tool Presetting CNC
..........................................................................................................................................................
2.
1........................................................................................................................................................
2........................................................................................................................................................
3. Chip Conveyer CNC CNC
..........................................................................................................................................................
4.

1........................................................................................................................................................
2........................................................................................................................................................
3........................................................................................................................................................
4........................................................................................................................................................
5........................................................................................................................................................
5.
1........................................................................................................................................................
2........................................................................................................................................................
3........................................................................................................................................................
4........................................................................................................................................................
5........................................................................................................................................................
6........................................................................................................................................................
7........................................................................................................................................................
8........................................................................................................................................................
9........................................................................................................................................................

27
6. Insert Key CNC
..........................................................................................................................................................
7.
CNC
..........................................................................................................................................................
8. 1 (Incremental) CNC
P1 P7

+X

P7

P6
P5

P4

P3

P2
P1

+Z

1
(Incremental)
Point
P1
P2
P3
P4
P5
P6
P7

28
9. 2 (Absolute) CNC
P1 P5

40

90

40

80

2
(Absolute)
Point
P1
P2
P3
P4
P5

29

51 (M)
CNC

1. Tool Presetting CNC

2.
1. 2 X Z
2. 3 X , Z C
3. Chip Conveyer CNC CNC

4.

1. 2
2. 3
3. 3
4. 4
5. 5
5.
1. Monitor
2.
3. Manual Direction Key
4.
5. JOG
6. Cursor
7.
8. Numeric Key Board
9. Cycle Control

30
6. Insert Key CNC

7.
CNC

8. 1 (Incremental) CNC
P1 P7
(Incremental)
Point
P1
P2
P3
P4
P5
P6
P7

X
0
14.0
0
5
0
6
0

Z
0
0
-9.0
0
-6.0
0
-15.0

9. 2 (Absolute) CNC
P1 P5
(Absolute)
Point
P1
P2
P3
P4
P5
P6

X
0
-80.0
-80.0
-40.0
0
0

Y
0
0
40.0
40.0
90.0
0

31
-..................................................................................................................

51 (M)
CNC

CNC

1. Reference
2. Mode MDI
3. Edit
4. Mode Hand/Jog
5. Mode RUN


...........................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
................................................................

32
-..................................................................................................................

51 (M)
CNC

CNC

1
2
3
4
5

Reference
MDI
Edit
Jog
RUN


50
40 - 49
30 - 39
20 - 29


10
10
10
10
10
50

...........................................................


2.1.
2.2.


2.1.
2.2.


2.1

(Program Zero points)

(Work Piece Zero points)



X
Z X Z
(P1) (P2)
2.1

34

P2

+X

+Z

+P1

+Z

+X

a)

b)

2.1

(0, 0) ZERO POINT (Zero offset)
(Machine Zero point)
G54 G55 G56 G57 G58 G59


A G54 B
G55

(M) (W) G54
2.2
G54

W
X

2.2 G54 (M) (W)

35
-

X = 12.456
Y = 123.456
Z = 50.5

Machine
Machine

- X, Y, Z Work01 (G54)

WORK COORDINATES
NO.
DATA
00 X
0.000
Y
0.000
Z
0.000
01 X
Y
Z

12.456
123.456
50.5

NO.
02 X
Y
Z

F: 100% S: 100%
O0000
N0000
DATA
0.000
0.000
0.000

03 X
Y
Z

0.000
0.000
0.000

ADRS _

JOG

OFFSET

WORK

2.3 Work Coordinate

2.2 (Tool Offset)



Part Part
2
X Y Z

2.2.1 X Y (G40, G41, G42)



(Punch) G41
G42 (Die)
G42 G41
Part G40 2.4

36
Y G41

G40

G42

G40

G42

G41

a)
b)
2.4 X Y

2.2.2 Z (Tool Length Offset)


CNC 1

(Cutting Tool)
(Tool Offset Parameter) G Code G49, G43 G44
G49 Z
G43 (+)
G44 (-)
2.5 T1
(Tool Offset) Set
H01 = T2 T1
Tool Offset H02 T3 T1
H03
T3
T2
T1
G44
G49
H01 = 0

G43
H02

2.5 Z

H03

37
(Tool Nose Radius Compensation)

4 1/64, 1/32, 3/64 1/16


()

2.6

X Z
2.6


X Z

2.7 X Z

38
X Z
X Z 2.7
X Z


(Programming with Application of Tool Radius)



Offset Tool (X, Z)
Offset Tool
Offset
Offset Q-Setter Q-Setter
2 ( X, Z) Offset Set X Z
Offset Z2
Home Position
Offset X2

T2

T1

Offset X1

Offset Z1
2.8 (Offset Tool)
Q-Setter
QSetter

Q-Setter

39
1.
2.
3.
4.

Tool ( Mode JOG Handle)


Q-Setter ( Offset )
Mode Handle Q-Setter X Z
Q-Setter

Q-Setter

2.9
5. Mode Jog Q-Setter Offset

Tool Point (T) and Nose Radius (R)


2

6
0,9

7
3

5
4
2.10

40
Nose R (R) . 0.2, 0.4, 0.8, 1.2 .

Tool Point

2.2.3
1. (G43)
(Tool Length Compensation)
CNC End Mill

2.11
T 02

T 03

L3

L2

L1

H03

Z - Reference

H02

H01

T 01

2.11 CNC





G43

41

2.12
2.13

2.13

42
T1 G43 H01

30

OFFSET
NO. DATA
001 12.345
002 0.0000
003 0.0000
004 0.0000
005 0.0000

+ Z = 12.345
N

NO.
009
010
011
012
013

DATA
0.0000
0.0000
0.0000
1.234
0.0000

G41 H12
G42 H12

R = 1.234
2.14 Tool G43

G43 Z H
Z

H 2 H01 H02 H03
H99
G43 (G90)
G43

1 H01
T01
H01
T02
H02

43
T03
H03
....
....
T99
H99

G49
G43

2.15 CNC
S50C
End Mill 2 10 .

O0003
N5 G17 G21 G40 G49 G80;
N10 G91 G28 Z0;

44
N15
N20
N25
N30
N35
N40
N45
N50
N55
N60
N65
N70
N75
N80
N85
N90
N95
N100
N105

G91 G28 X0 Y0;


T1 M6;
G00 G90 G54 X-20.0 Y-20.0;
G97 S2000 M03 G94 F200;
G41 G01 X-10.0 Y-10.0 D5.00;
G43 H01 Z10.0;
G00 Z-5.0;
G01 X0 Y0 F200;
X5.0 F200;
Y45.0;
X40.0;
G02 X45.0 Y40.0 R5.0 F150;
G01 Y10.0 F200;
X40.0 Y5.0;
X-10.0;
G40 G49X-10.0 Y-10.0;
G00 Z100.0;
G91 G28 Z0;
M30;

45

2.1
(Work Zero Point)

2.1.1
CNC
1.
2. Work Offset
CNC
1.
2. Work Offset

2.1.2
CNC
1. CNC
2. CNC Lathe
CNC
1.
2. CNC Milling
3.

46

2.2
Tools (Offset Tool X, Z)

2.2.1
CNC
1. (Tool Holder)
2. Q-Setter Offset
CNC
1. Tool
Tool No. Tool
2. Tool
- Tool Presenter
-
- End Mill

2.2.2
CNC
1. CNC
3. Q-Setter
2. CNC Lathe
CNC
1. CNC Milling
2.
3.
4. Tool Preseter

47
-..................................................................................................................


51 (M)


1.
NC
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
2.

1........................................................................................................................................................
2........................................................................................................................................................
3........................................................................................................................................................
3.

..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................

48
4.

1........................................................................................................................................................
2........................................................................................................................................................
3........................................................................................................................................................
4........................................................................................................................................................
5........................................................................................................................................................
5. CNC

..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
6.

7. G54 G59 NC
..........................................................................................................................................................
..........................................................................................................................................................
8. NC
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
9. NC

..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................

49


51 (M)


1.
NC




2.


1.
2. CNC
3.
3.
+OFX

OFX

+OFZ
OFZ

50
2
2 X Z

X = OFX
Z = OFZ
4.

1.
2. X (OFX)
3. Z (OFZ)
4. (OFR)
5. (OFT)
5. CNC

2
1.
2.
6.

) (G41)

) (G42)

51
7.


8. NC


9. NC

G43 (Z+)
G44 (Z-)
G49

52
-..................................................................................................................

51 (M)


1.
..........................................................................................................................................................
..........................................................................................................................................................
2. 3 NC
G40: .................................................................................................................................................
G41: .................................................................................................................................................
G42: .................................................................................................................................................
3. NC

..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
4. CNC
G43: .................................................................................................................................................
Z5: ...................................................................................................................................................
H20: .................................................................................................................................................
5. NC
H21: .................................................................................................................................................
X-0.5: ..............................................................................................................................................
Y0.75: ..............................................................................................................................................
F7.5: ................................................................................................................................................
.......................................................................................................................
6. ?
..........................................................................................................................................................

53

51 (M)


1.


2. 3 NC
G40:
G41:
G42:
3. NC





4. CNC
G43:
Z5: Z
H20:
5. NC
H21:
X-0.5: X
Y0.75: Y
F7.5: 7.5 ./
X, Y
6. ?
Z

54
-..................................................................................................................

51 (M)

1. X M W 50x50x15 .
2. Y M W 50x50x15 .
3. Z M W 50x50x15 .


...........................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
................................................................

55
-..................................................................................................................

51 (M)

1 X
2 Y
3
Z


25 - 30
20 - 24
15 - 19
0 - 14


10
10
10
30

...........................................................

56
-..................................................................................................................

51 (M)

1. 50x50x15 .
2.
3. Tool 1
4. Offset (G43)
5. Offset X, Y (G42, G41)


...........................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
................................................................

57
-..................................................................................................................

51 (M)

1

2

3 Tool Tool
4
15
15 + 0.02
5 50x50 50 + 0.02


50
40 - 49
30 - 39
20 - 29


10
10
10
10
10
50

...........................................................

58
-..................................................................................................................

51 (M)

1. 22 x 30
2.
3. Tool Q-Setter
4.
5.


...........................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
................................................................

59
-..................................................................................................................

51 (M)

1
2
3
4
5

22 + 0.02
30 + 0.02


50
40 - 49
30 - 39
20 - 29


10
10
10
10
10

50

...........................................................


3.1.
3.2.
3.3.
3.4.

CNC

CNC


3.1 CNC
3.2
3.3 CNC
3.4

CNC

3.1 CNC
3.1.1 M & G Code CNC
G CNC G00 G99
3.1

61
3.1 G CNC
G


G00

G01

G02

G03
G04
(Dwell)
G20

G21

G24

G28

G33

G40

G41

G42

G70

G71

G72

G73

G74

G75

G76
Z
G77
X
G78

G98/G99
TOOL
G80

G81

G82

G83
()
G84

G85

G90

62
3.1 ( )
G
G91
G92
G94
G95
G96
G97

mm/min
mm/rev

rev/min

(Miscellaneous Function) M- Function M Code


M CNC
-
CNC
M 2 M00 M99
3.2
3.2 M CNC
G
M00
M01
M02
M03
M04
M05
M08
M17
M20
M30
M98
M99

(, ,
)

Option Stop ON


(Sub-Program)

63

CNC G-Function MFunction CNC

(Error)

G00
: N_G00 X(U)_ Z (W)
G00
:
X(U)
: (Diameter of End-Point)
Z(W) : (Length of End-Point)
G00


(Absolute) G90
N50 G00 X40 Z56 : X40 Z56
(Incremental) G91
N50 U-30.5 W-30.5 : U-30.5 W-30.5

+X

25

-Z

+Z

5
-X
3.1 G00 (G00)

64
G01
: N_ G01 X(U)_ Z(W)_ F_
G01 :

X(U) : (Diameter of End-Point)


Z(W) : (Length of End-Point)
F
:

(Absolute) G90
N_G95
: mm/rev
__
N20 G01 X40 Z20.1 F0.1 :
X40
Z20.1 0.1 mm/rev
(Incremental) G91
N_G95 F0.1
: 0.1 mm/rev
__
N20 G01 X20 W-25.9
: X20 W-25.9
+X

G01
25

+Z
30

-X
3.2 (G01)

+Z

65
CNC

+X

X100 Z50

P4

32

50

P3

P2
P1

20

+Z

3.3 (G01)
X100 Z50 X0 Z2
P1 P2 P3 P4 200 (S)
(F) 0.1 ..

N5 T0202
N10 G00 X100 Z50
N15 G92 Z0
N20 G96 S200 F0.1 M03
N25 G00 X0 Z2
N30 G01 Z0 F0.1
N35 X32
N40 Z-20
N45 X50
N50 G00 X100 Z50
N55 T0200
N60 M30
%

66

-Z

55

G02 (CW)
: N_G02 X(U)__Z(W)__I__K__F__

: N_G02 X(U)__Z(W)__R__F__
G02
:
X, Z
:
U, W, I, K : I
X K Z
R
:
F
:

N25 G02 X55 Z-45 R15 F0.1
+X
G02

+Z
R15
45
-X

3.4 G02
G03 (CCW)
: N_G03 X(U)__Z(W)__I__K__F__

: N_G03 X(U)__Z(W)__R__F__
G03
:
X, Z
:
U, W, I, K : I
X K Z
R
:
F
:

67

N50 G03 X55 Z-45 R15 F0.1


+X

-Z

55

G03

+Z

R15

45
-X
3.5 G03

X100 Z50
P5

R15
P4 P3

22

42

66

R10

+X

P2
P1

10
20
35
3.6 CNC

+Z

68
X100 Z50 X0 Z2
P1 P2 P3 P4 P5 170
(S) 0.1 . (F)
N5 T0202
N10 G00 X100 Z50
N15 G92 Z0
N20 G96 S170 F0.1 M03
N25 G00 X0 Z2
N30 G01 Z0 F0.1
N35 X22
N40 G03 X42 Z-10 R10 F0.05
N45 G01 Z-20 F0.1
N50 G02 X66 Z-35 R15 F0.05
N55 G00 X100 Z50
N60 T0200
N65 M30
%
G92
: N__G92 X__Z__

: N__G92 U__W__
(0,0) ZERO POINT (Zero Offset)
( Machine Zero Point)

N05 G00 X30 Z125
N10 G92 Z0
N__
N__G00 Z0
N__G92 Z5

69
+X

33

M
-Z

35

+Z

89

-X
3.7
G (Canned Cycle)
Canned Cycle



G

G
G20

G21

G24

G78

G80 (81-85)
G83

G84

G85

G72

G73

G74

70




G 73 (Turning Cycle Contour)

N G73 U R
N G73 P Q U+/- F S T
U(mm) Incremental
U 1
R(mm)
P

Q

U(mm) X
U2/2
W(mm) Z
Incremental
F, S, T , ,

C
U1

U2/2

45

A W
3.8 G73

71

A : X = 55, Z = 2
A : X = 16, Z = 2
B : X = 55, Z = -50
:
O0001
N5 T0202 X102 Z0
N10 G00 X60 Z100
N15 G92 Z0
N20 G96 S175 F0.1 M03
N25 G00 X55 Z2
N30 G73 U1 R1
N35 G73 P40 Q75 U0.5 W0
N40 G00 X16
N45 G01 Z-15
N50 X25
N55 X35 Z-30
N60 Z-40
N65 X45
N70 X50 Z-50
N75 X55
N80 G00 X60 Z0
N85 S180 F0.1 T0404
N90 G72 P40 Q75
N95 G00 X60 Z0
N100 G92 Z100
N105 T0400-50
N110 M30

( A)

( A)

( B)
Tool

72
G 72 (Finishing)

N G72 P Q
P
Q
G73, G74, G75 G72

P Q
G72
G 78 (Multiple Threading Cycle)

N G78 Pxxxxxx Q R
N G78 X(u) Z(w) R P Q F
6 3

Pxxxxxx
1
2
n

Pxx (0-99)

Pxx =

F
a = F (Pxx10) PxxXXxx Chamfer ( PF
mm PF = FxPxxXXxx/10

/2
a

PxxxxXX
Pxx = 0

Pxx = 80,60,55,30,29
Q

Q
m
R (mm)

3.9 G78

73

O00001
N10 T0606
N10 G00 X3 Z100
N15 G92 Z0
N20 G97 S220 F1 M03
N25 G00 X23 Z1
N30 G78 P010130 Q100 R0
N35 G78 X20.774 Z-40 R0 P613 Q150 F1
N40 G00 X30 Z0
N45 G92 Z100
N50 G00 X40 Z120
N55 T0600
N280 M30
+X
Z

-Z

3.10
G 83 (Drilling Cycle)

N G98 (G99) X0 Z(w) (R) Q P F
M
G98 (G99) (
R )

74
X0
Z(w)
R(m)
Q(m)
P(msec)
F
M

X ( 0)
( Absolute Incremental)
Incremental R
Z

(P1000 = 1sec)
(/)
Spindle
+X
G99 G98
R
+Z

-Z
Q
Z
-X
3.11 G83

O0002
N5 T0303
N10 G00 X30 Z100
N15 G92 Z0
N20 G96 S120 F0.15 M03
N25 G00 Z5
N30 G98 G83 X0 Z-50 Q5 P1000 F0.15
N35 G00 Z0
N40 G40 G92 Z100
N45 T0300
N50 M30

75
Codes CNC
O = O 1234 1 9999
F = F 0.1 0.1 ./
( G99) G98 F ./ F124
124 ./
E = 3
F 0.211
S = 2
2
G G97 S500 500 /
G96 S100 100 ./
T = T 100 1
R = G01 X 50.0 Z 30.0 R 2.0
X 50.0 Z 30.0 R 2.0 .
P = M98 M98 P1234
1234 CNC 1234
L = M98 P1234 L5
1234 5
N =

X = (Diameter) (Zero Point)
Z =
U = RERATIVE
W =
I = X
K = Z

3.1.2
NC

76



1.
2.
3.
4.
5.
6.
7.

NC




-
-
-

77
- (Standard Size)
- (Casting)
- (Forging)







CNC (
)


3 (External Cuts)
(Internal Cuts) (Special Cuts)

(Facing)
(Turning)
(Threading)
(Grooving)
(Face Grooving)
(Taper)

(Drilling)
(Reaming)
(Recessing)
(Boring)
(Tapping)
(Parting Off)

78

(Milling) Mill-Turn
3 Driven Tools

(Chamfer)

Fillet

3.12
CNC
5
1.
2.
3.
4.
5.

79

3.13 CNC

O0004
1. 02
N5
T0202
2. X 30 Z5
N10 G00 X30 Z5
G00
X30
Z5


X30
Z5

3. 3000 rpm
N15 G50 S3000
G50

-
Seq. Description and scheme of sequence Tool shape Vc n a
fz
f
Vf Face Ds De i L
num.
m/min rev/min mm mm/tooth mm/rev mm/min Yes-No mm mm - mm

175 2800 0.83

020

Page:010A

0.10

No 22.0 20.4 1 19.0


20.4 18.8 1 16.0
18.8 17.0 1 13.0

80
4.
N20 G96 S175 F0.1 M03
G96
S175 175 ./
F0.1 0.1 ./
M03
5. Z1
N25 G00 Z1

G00
G00
Z1


Z1

6. (G73)
N30 G73 U1 R1
G73
U1
R1


(.)
(.)

7. (G73)
N35 G73 P40 Q65 U0.5 W0

G73

81
G76
P40
Q65
U0.5
W0




X
Z

8. 1
N40 G00 G42 X12
G00
G42
X12

X12

9. 2
N45 G01 Z0 F0.1
G01
Z0
F0.1


Z0
0.1 ./

10. 3
N50 G03 X16 Z-2 I0 K-2 F0.1
G03
X16
Z-2
I0
K-2
F0.1


X16
Z-2
X
Z
0.1 ./

11. 4
N55 G01 Z-10 F0.1
G01
Z-10
F0.1


Z-10
0.1 ./

82
12. 5
N60 X22 Z-20
X22
Z-20

X22
Z-20

13. 6
N65 X23
X23

X23

-
Seq. Description and scheme of sequence Tool shape Vc n a
fz
f
Vf Face Ds De i L
num.
m/min rev/min mm mm/tooth mm/rev mm/min Yes-No mm mm - mm

175 2800 0.83

030

Page:010A

14. 1
N70 G01 X20 Z-25 F0.1

G01

G01
X20
Z-25
F0.1


X20
Z-25
0.1 ./

15. 2
N75 Z-39.5

0.10

No 22.0 20.4 1 25.0


20.4 18.8 1 25.0
18.8 17.0 1 25.0

83

G01

Z-39.5 Z-39.5
16.
N80 X23

G01
X23

X23

17. 2
N85 G00 Z-25

G00

G00
Z-25


Z-25

18. 1 2 ( )
N90 G01 X20 F0.1

G01

84
G01
X20
F0.1


X20
0.1 ./

19. 2 2 ( )
N95 X18 Z-29

G01

X18
Z-29

X18
Z-29

20. 3 2 ( )
N100 Z-39

G01

Z-39

Z-39

21.
N105 X22

G01
X22

X22

85
22. 3
N110 G00 Z-29

G00

G00
Z-29


Z-29

23. 1 3
N115 G01 X-18 F0.1

G01
G01
X-18
F0.1


X-18
0.1 ./

24. 2 3
N120 X17 Z-30

G01

X17
Z-30

X17
Z-30

86
25. 3 3
N125 Z-38

G01

Z-38

Z-38

26.
N130 X23

G01
X23

X23

27.
N135 G00 Z1

G00
G00
Z1


Z1

87
-
Seq. Description and scheme of sequence Tool shape Vc n a
fz
f
Vf Face Ds De i L
num.
m/min rev/min mm mm/tooth mm/rev mm/min Yes-No mm mm - mm

188 3000 0.5

040

0.04

Page:010A

28.
N140 G96 S188 F0.04
G96
S188 188 ./
F0.04 0.04 ./
29.
N145 X12

G00
X12

X12

30.
N150 G01 Z0 F0.04

G01
G01
Z0


Z0

No 6.0 22.0 1 45.5

88
31. 2 .
N155 G03 X16 Z-2 I0 K-2 F0.04

G03

G03
X16
Z-2
I0
K-2
F0.04


X16
Z-2
X
Z
0.04 ./

32. 16 .
N160 G01 Z-10 F0.04
G01

G01
Z-10 Z-10
F0.04 0.04 ./
33.
N165 X22 Z-20

G01

X22
Z-20

X22
Z-20

89
34.
N170 X16 Z-30

G01

X16
Z-30

X16
Z-30

35. 16 .
N175 Z-37
G01

Z-37

Z-37

36. 3 .
N180 G02 X22 Z-40 I3 K0 F0.04

G02

G02
X22
Z-40
I3
K0
F0.04


X22
Z-40
X
Z
0.04 ./

90
37.
N185 G01 X23 F0.04

G01
G01
X23 X23
F0.04 0.04 ./
38.
N190 G40
G40
39.
N195 G00 X40

G00

G00
X40


X40

-
Seq. Description and scheme of sequence Tool shape Vc n a
fz
f
Vf Face Ds De i L
num.
m/min rev/min mm mm/tooth mm/rev mm/min Yes-No mm mm - mm

80 1200 3.1

050

Page:040A

0.02

No 22.0 18.0 1 2.5

91
40.
N200 T0404
41.
N205 G96 S80 F0.02 M03
G96
S80
F0.02
M03


80 ./
0.02 ./

42.
N210 G00 X23 Z-48.5

G00

G00
X23 X23
Z-48.5 Z-48.5
43.
N215 G01 X18 F0.02

G01

G01
X18 X18
F0.02 0.02 ./

92
44.
N220 G04 P300
G04
P300 m/sec
45.
N225 G01 X23 F0.08

G01

G01
X23 X23
F0.08 0.08 ./
46.
N230 G00 X40 M05

G00

G00
X40
M05


X40

93

Seq. Description and scheme of sequence Tool shape Vc n a


fz
f
Vf Face Ds De i L
num.
m/min rev/min mm mm/tooth mm/rev mm/min Yes-No mm mm - mm

15 220 0.1

060

Page:060A

47.
N235 T0606
48.
N240 G97 S220 F1 M03
G97
S220
F1
M03


220 rpm
Pitch 1 ./

49.
N245 G00 X23 Z-38

G00

G00
X23
Z-38


X23
Z-38

1.0

No 22.2 20.77 10 12.1

94
50.
N255 G92 X21.8
N256 X21.6
N257 X21.47
N258 X21.2
N259 X21.0
N260 X20.9
N261 X20.8
N262 X20.774 Z-48.5 F1

G78
G92
Z-48

Z-48

51.
N265 G00 X30 Z0

G00
G00
X30
Z0


X30
Z0

52.
N270 G00 X40 Z5

95

G00

G00
X40
Z5


X40
Z5

53.
N275 T0200
54.
N280 M30

3.2

1. CNC
NC

-

-
-
2. (Test run)
NC

96

-






(Canned Cycle)

3. (Dry run)
Dry run
X, Z



-
-
-
-
-
-
-
-

-

97
-
-

3.3 CNC
3.3.1 M & G Code CNC
(G - Function G - Code)
G CNC G00 G99
3.3
3.3 G CNC
G
G00
G01
G02
G03
G04
G09
G10
G14
G15
G17
G18
G19
G20
G21
G27
G28
G29
G30
G40
G41
G42





(Dwell)



X Y
Z X
Y Z

1, 2, 3 4

98
3.3 ( )
G
G43
G44
G45
G46
G47
G48
G49
G54 - G59
G60
G73
G74
G76
G80
G81
G82
G83
G84
G85
G86
G87
G89
G90
G91
G92
G94
G95
G96
G97
G98
G99

(+)
(-)




,
,

99
(Miscellaneous Function) M- Function M Code
M
-

M 2 M00 M99
3.4
3.4 M CNC
G
M00
M01
M02
M03
M04
M05
M06
M07
M08
M09
M10
M11
M14
M17
M30
M50
M70
M80
M81
M89
M90

(, ,
)

Option Stop ON


( G74 G84)

(Pallet)
(Pallet)

100
3.4 ( )
G
M92
M98
M99

(Pallet Unclump)
(Sub program)


CNC G-Function M- Function
CNC
(ERROR)

G00
: N_G00 X_ Y_Z_
G00

CNC G00 X, Y
Z CNC X, Y Z
X, Y Z
(Control) G00 X20 Y40
X20 Y40
G01
: N_G01 X_ Y_Z_ F_
G01

N20 G01 X20 Y40 F100: 100 mm/min X20 Y40
N25 Z-5: Z-5

101

a)

b) 1

3.14 G01
2 ( G01)
:
X80 Y60 Z20

:
Tool # 3 8 mm (End Mill)
:
X0 Y0 Z20
O002
N5 T3 G94 F100 G97 S1500 M03
N10 G54 X0 Y0 Z20
N20 G01 Z-5
20 Z Z-5 100
mm./min. 1500 rpm.
X40 Y40
X40 Y40
N30 Z20
N35 X0 Y0
N40 M30

G02 (CW)
: N__G02 X__Y__Z__I__J__K__F__ (I, J, K )
: N__G02 X__Y__Z__R__F__
(R )
G02

102

3.15
G03 (CCW)
: N__G03 X__Y__Z__I__J__K__F__ (I, J, K )
: N__G03 X__Y__Z__R__F__
(R )
G03
G02 G02

3.16
G04
: N__G04 P__
G04

G04
P

103
G40
: N__G40
G40
G41 G42 G41 G42
G41 42
: N__G41 D__
: N__G42 D__
G41
G42
P3

P2
P2
P1

P1

P0

P3
P4

P5

P4

P5

P0
3.17
G41
G42
(Drawing)
3.18 X-7 Y-7 Z2 N20
4 N25 Z-45 P1
P2, P3, P4 P1 X-7, Y6.5
G41 N30 N35 P1
P1 3.18

104
G43 (+)
TOOL OFFSET
G49
G43
4 G40 G41 G42 G43 G49

3.18

N5
N10

G54 X0 Y0 Z30
T1 G43 H1

End Mill

N15
N20
N25
N30

S1500 F100 M03


G00 X-7 Y-7 Z2
Z-4.5
G41 D11

End Mill

N35
N40

G01 X6 6.5
Y43.5

105
N45
N50
X55
N60
N65
N70

X44
Y6.5
X-7
G40 G00 X30 Y50 Z30
G49
M30

G54
(0, 0) ZERO POINT (ZERO
Offset) (Machine Zero Point)
G54 G55 G57 G58 G59


A G54 B G55

(M) (W) G54 3.19
G54
Y
W
X

3.19 G54 (M) (W)


(Canned Cycle Function)


6

106
1. X Y
2.
3. R
4. ( , )
5.
6.

N G98 G99 G X Y Z R Q P F

G98
= Z Initial Point
G99
= Z Point R
Initial Point = Z
N
=
G
=
X, Y
= ( )
Z
=
R
= R R
R
R

Q
=
P
=
F
=
d
=


G73 Z d
: N G98 G99 G73 X Y Z R P Q F

107

G73 G99

G73 G98
Initial Point

G00
Point R

Point R
Q

Q
Point Z

G01

Point Z

3.20 G73

1 : G00 X, Y
2 : G00 R
3 : G01 Z Q
4 : G00 1 .
5 : G01 Z Q
6 : G00 1 .
7 : G01 Z Z
8 : G00 R
R G99
X, Y G98 G73

G83 Z R
: N G98 G99 G83 X Y Z R P Q F

108
G83 G73 R
G83

G98 G83

G99 G83

Initial Point

G00
Point R

Point R
Q
Q
Q
Point Z

d
d

Q
Q
Q

G01
d
d

Point Z

3.21 G83
G74 (Left Tapping)
G84 (Right Tapping)
: N G98 G99 G74 X Y Z R F P
G74
M04
M03
G84 : NG98 G99 G84 X Y Z R F P
G84

1 : G00
X, Y
2 : G00
R
3 : G01 M03
Z M05
4 : G01 X, Y M04

109

/
(F) = x
G98 G84

G99 G84

Initial Point
Spindle
Point R

Spindle
Point Z

Spindle CCW

G00
Spindle
Point R

Spindle

G01

Point Z
Spindle CCW

3.22 G74, G84


G76
: N G98 G99 G76 X Y Z R F Q
G98 G76

G99 G76

Initial Point

G00

Point R

G01
Point Z

OSS
Q

Point Z

OSS
Q

= Q
3.23 G76

110

1 : G00 X, Y
2 : G00
R
3 : G01 Z
4 : M19 Q
5 : G00 R G99
X, Y G98
6. : G00
G80
: N G80
G80


N80 G83 X0 Y12.5 Z-10 R1 F200
( X0 Y12.5)
N85 Y0
X0 Y0
N90 Y-12.5
X0 Y-12.5
N100 G80
( G83)
G81
: N G98 G99 G81 X Y Z F
G81 Z

(Center Drill)

111

G99 G81

G98 G81

G00

Initial Point

G01
Point R

Point R

Point Z

Point Z

3.24 G81
G82 (Dwell)
: N G98 G99 G82 X Y Z P F
G82 Z


G99 G82

G98 G82

G00

Initial Point

G01
Point R
Dwell (P)

Point Z

Point R
Dwell (P)

3.25 G82

Point Z

112
G85 (Reaming)
: N G98 G99 G85 X Y Z R P F
G85 Z
( ) G99
G98
G98 G85

G99 G85

Initial Point

G00
Point R

Point R

G01

Point Z

Point Z

3.26 G85
G86
: N G98 G99 G86 X Y Z R F
G86 Z

G98 G86

G99 G86

Spindle CW

G00

Initial Point
Point R

Point R
Point Z

Spindle CW

Spindle Stop

Point Z

3.27 G86

Spindle Stop

G01

113
M- Codes CNC
CNC
M00 (Program Stop)
M00

M06 (Tool Change)
M06 M00
M06
G
M03 (CW)
M04 (CCW)
M03 (CW) M04
(CCW) S
(Rpm)

N50 X-60 Y-50
N55 M00 M06

N60 T02 H02 G44
N65 G97 S2000 G94 F200 M03
N70 G00 X0 Y12 Z30
M05 (Spindle Stop)
M05
M30
M02
M30
M02

M30
M30
M30

114
M98 (Sub-program)
M99
M98 P
4 999
K

N150 M98 P0012 K12
P0012
12
K10
10
M99

O001
N5 G54 X0 Z20
N10
N15

N100 M98 P0002


N105

N160 M30
P0002
N10
N15

N40 M99

115
N100 M98 P0002
N40 M99
N105 N160
M30 O001

3.3.2
NC





1.
2.
3.
4.
5.
6.
7.


(Flat Surface Facing)
(Square Shoulder)
(Pocket)
(Chamfer)
(Round)
(Shoulder)

(Groove)
(Slot)
(Drilling)
(Boring)
(Reaming)
(Tapping)

116

(Slot)

Fillet

3.28

5
1.
2. 5 ..
3. 6 ..
4. 30 x 18.5 x 6 ..
5. 22 ..

3.29 CNC

117

O04
1.
N5
G54
2.
N10 G92 X25 Y25 Z14
-
Seq. Description and scheme of sequence Tool shape Vc n a
fz
f
Vf Face Ds De i L
num.
m/min rev/min mm mm/tooth mm/rev mm/min Yes-No mm mm - mm

90 00 1.0 0.035 0.21 150 Yes

020

3.
N15 T01 H01 G43
T01
H01
G43

1
1

4.
N20 G97 S700 G94 F150 M03
G97
S700
G94
F150
M03


700 /

150 ./

5. Z 2 .
N25 G00 X-50 Y-12.5 Z2

118

G00

G00
G00
X-50
Y-12.5
Z2


X-50
Y-12.5
Z2

6. Z
N30 G01 Z0
G01

G01
G01
Z0


Z0

7. X
N35 X25
G01

G01
X25

X25

119
8. Y
N40 Y12.5

G01
G01

Y12.5 Y12.5
9. X
N45 X-50
G01

G01

X-50

X-50

10.
N50 G00 Z2
G01
G01

G00
Z2


Z2

120
11.
N55 X-85 Y-25 Z30
G00

G00

X-85
Y-25
Z30

X-85
Y-25
Z30

12.
N60 M00
- 5 .
Seq. Description and scheme of sequence Tool shape Vc n a
fz
f
Vf Face Ds De i L
num.
m/min rev/min mm mm/tooth mm/rev mm/min Yes-No mm mm - mm

(40) 2000
31

030 5 .

0.03 0.06 120

13.
N65 T02 H02 G44
T02
H02
G44

2
2

No

121
14.
N70 G97 S2000 G94 F120 M03
G97
S2000
G94
F120
M03


2000 /

120 ./

15.
N75 G00 X0 Y12.5 Z30
G00

G00
G00
X0
Y12.5
Z30


X0
Y12.5
Z30

16.
G00

G00

N80 Z1
Z1
Z1

122
17. G83
N85 G83 X0 Y12.5 Z-10 R1 F120
G83

G83

G83
X0
Y12.5
Z-10
R1
F120


X0
Y12.5
Z-10
1 .
120 /

18.
N90 Y0

G83

G83
Y0.000 Y0
19.
N95 Y-12.5
G83

G83
Y12.5 Y12.5

123
20.
N100 G80
G80

21.
N105 G00 X-85 Y-25 Z30
G00

G00
G00
X-85
Y-25
Z30


X-85
Y-25
Z30

22.
N110 M00
M00

- 6 .
Seq. Description and scheme of sequence Tool shape Vc n a
fz
f
Vf Face Ds De i L
num.
m/min rev/min mm mm/tooth mm/rev mm/min Yes-No mm mm - mm

040 6 .

(40) 2000
38

0.03 0.06 120

23.
N115 T03 H03 G44
T03 3
H03 3
G44

No

124
24.
N120 G97 S2000 G94 F120 M03
G97
S2000
G94
F120
M03


2000 /

120 ./

25.
N125 G00 X-12.5 Y-12.5
G00

G00
G00
X12.5 X12.5
Y12.5 Y12.5
26.
G00

G00
N130 Z2
Z2 Z2

125
27. G83
N135 G98G83 Z-12 R1 F120 Q3
G83

G83
G83
Z-12
R1
F120
Q3


Z-12
1 .
120 /
3 .

28.
N140 X12.5
G83

G83
X12.5 X12.5
29.
N145 Y0

G83

G83

Y0

Y0

126
30.
N150 Y12.5
G83
G83

Y12.5 Y12.5
31.
N155 X-12.500
G83

G83

X-12.5 X-12.5
32.
N160 Y0
G83

G83
Y0

Y0

127
33.
N1165 G80
G80

34.
N170 X-85 Y-25 Z30
G00

G00
X-85
Y-25
Z30

X-85
Y-25
Z30

35.
N175 M00
M00

-
Seq. Description and scheme of sequence Tool shape Vc n a
fz
f
Vf Face Ds De i L
num.
m/min rev/min mm mm/tooth mm/rev mm/min Yes-No mm mm - mm

45 1500 5.0 0.035 0.07 100

050

36.
N180 T04 H04 G44
T04
H04
G44

4
4

No

128
37.
N185 G97 S1500 G94 F100 M03
G97
S1500
G94
F100
M03


1500 /

100 ./

38.
N190 G00 X-15 Y-2.5 G41 H14
G00

G00
G00
X-15
Y-2.5
G41
H14


X-15
Y-2.5

14

39.
N195 Z1
G00

G00
Z1

Z1

129
40. X Y
N200 X12 Y-2.5
G00

G00
X12 X12
Y-2.5 Y-2.5
41. Z
N205 G01 Z-6
G01

G01
G01
Z-6 Z-6
42. 1
N210 Y15
G01

G01

Y15

Y15

130
43. 2
N215 X-15
G01

G01

X-15

X-15

44. 3
N220 Y-2.5
G01

G01

Y-2.5 Y-2.5
45. 4
N225 X15
G01

G01
X15

X15

131
46.
N230 Z2
G01

G01
Z2

Z2

47.
N235 G40
G40

48.
N240 G00 X-85 Y-25 Z30
G00

G00
G00
X-85
Y-25
Z30


X-85
Y-25
Z30

49.
N245 M00
M00

132
- 22 .
Seq. Description and scheme of sequence Tool shape Vc n a
fz
f
Vf Face Ds De i L
num.
m/min rev/min mm mm/tooth mm/rev mm/min Yes-No mm mm - mm

060 22 .

45 650 1.75 0.035 0.035 23

50.
N250 T05 H05 G44
T05
H05
G44

5
5

51.
N255 G97 S650 G94 F23 M03
G97
S650
G94
F23
M03


650 /

23 ./

52.
N260 G00 X0 Y6.25 Z2

G00

G00

No

133
G00
X0
Y6.25
Z2


X0
Y6.25
Z2

53.
N265 G86 Z-4 R1 K1
G86

G01

G86
Z-4
R1
K1


Z-4
.

54.
N270 G00 X-85 Y-25 Z30

G00

G00
G00
X-85
Y-25
Z30


X-85
Y-25
Z30

134
55.
N275 G49
G49

56.
N280 M30
M30

3.4

1. CNC
NC

-

-
-
2. (Test run)
NC

:
-
-
-
-
-
-
-
-
- (Canned Ccycle)
-

135

CNC
3.1 CNC
3.2
G02, G03, G40, G41, G42
Part-01

1
- (Tool Setup Sheet) 1
- (Machine Setup Sheet) 2
- (Working Plan) 3
- (Program Sheet) 4
- Graphic
- (Dry Run, Test Run)

2
- (Part-01)
- Tool Setup Sheet
- Machine Setup Sheet
- Working Plan
- Program Sheet
- CNC Lathe

136

Part-01

137
1
TOOL SETUP SHEET
Part name:
Program Data
Tool number
Tool correction No.
Tool dia or nose radius
Tool orientation
Driven tool Y/N
Tool number
Tool correction No.
Tool dia or nose radius
Tool orientation
Driven tool Y/N
Tools
Tool number
Tool correction No.
Tool dia or nose radius
Tool orientation
Driven tool Y/N
Tool number
Tool correction No.
Tool dia or nose radius
Tool orientation
Driven tool Y/N
Tool number
Tool correction No.
Tool dia or nose radius
Tool orientation
Driven tool Y/N
Tool number
Tool correction No.
Remark:
CE Cutting edge
Tool dia or nose radius
EH Edge holder
A1 Accessories 1
Tool orientation
A2 Accessories 2
MH Machine holder
Driven tool Y/N
Page: 01

Pages:01

Drawing number:
Tool Shape
Type ID of Tool Part
CE
EH
A1
A2
MH
CE
EH
A1
A2
MH
CE
EH
A1
A2
MH
CE
EH
A1
A2
MH
CE
EH
A1
A2
MH
CE
EH
A1
A2
MH

Machine tool: PC TURN 50

138
2
MACHINE SETUP SHEET
Part name:
Machine Tool
Material
Raw material
Clamping
Zero Points
device
offset
XMW =
Machine
vice
YMA =
Type
ZMW =
Manual
XMW =
ID number
YAW =
ZMW =
Clamping
device

Type

Drawing number:
Page:
Pages:
Dimension
Remark

clamping

Zero Points
offset
XMW =
YMA =
ZMW =
XMW =

ID number
YAW =
ZMW =
Remark:
M Machine zero point
A Dead stop point
W Work piece zero point

clamping

Machine Tool

Vc
Vc
fz
f
Vf
a
Face
m/min m/min mm mm/toot mm/rev mm/min Yes-No

Tool shape

Seq.
num.

Description and scheme of sequence

Drawing Number:

Part Name:

WORKING PLAN

L
mm

Pages:
Ds De i
mm mm -

Page:

139

140
4
PROGRAM SHEET
Part name:
Program number:

Machine Tool:
Control Unit:

Drawing number:
Page:
Pages:

141

CNC
3.3 CNC
3.4
G02, G03
Part-02

1
- (Tool Setup Sheet) 1
- (Machine Setup Sheet) 2
- (Working Plan) 3
- (Program Sheet) 4
- Graphic
- (Dry Run, Test Run)

2
- (Part-02)
- Tool Setup Sheet
- Machine Setup Sheet
- Working Plan
- Program Sheet
- CNC Milling

142

Part-02

143
1
TOOL SETUP SHEET
Part name:
Program Data
Tool number
Tool correction No.
Tool dia or nose radius
Tool orientation
Driven tool Y/N
Tool number
Tool correction No.
Tool dia or nose radius
Tool orientation
Driven tool Y/N
Tools
Tool number
Tool correction No.
Tool dia or nose radius
Tool orientation
Driven tool Y/N
Tool number
Tool correction No.
Tool dia or nose radius
Tool orientation
Driven tool Y/N
Tool number
Tool correction No.
Tool dia or nose radius
Tool orientation
Driven tool Y/N
Tool number
Tool correction No.
Remark:
CE Cutting edge
Tool dia or nose radius
EH Edge holder
A1 Accessories 1
Tool orientation
A2 Accessories 2
MH Machine holder
Driven tool Y/N
Page: 01

Pages:01

Drawing number:
Tool Shape
Type ID of Tool Part
CE
EH
A1
A2
MH
CE
EH
A1
A2
MH
CE
EH
A1
A2
MH
CE
EH
A1
A2
MH
CE
EH
A1
A2
MH
CE
EH
A1
A2
MH

Machine tool: PC TURN 50

144
2
MACHINE SETUP SHEET
Part name:
Machine Tool
Material
Raw material
Clamping
Zero Points
device
offset
XMA =
Machine
vice
YMA =
Type
ZMA =
Manual
XAW =
ID number
YAW =
ZAW =
Clamping
device

Type

Zero Points
offset
XMA =

Drawing number:
Page:
Pages:
Dimension
Remark

clamping
XWP =________YWP =________ZWP =________

YMA =
ZMA =
XAW =

ID number
YAW =
ZAW =
Remark:
M Machine zero point
A Dead stop point
W Work piece zero point

clamping

Machine Tool

Vc
Vc
fz
f
Vf
a
Face
m/min m/min mm mm/toot mm/rev mm/min Yes-No

Tool shape

Seq.
num.

Description and scheme of sequence

Drawing Number:

Part Name:

WORKING PLAN

L
mm

Pages:
Ds De i
mm mm -

Page:

145

146
4
PROGRAM SHEET
Part name:
Program number:

Machine Tool:
Control Unit:

Drawing number:
Page:
Pages:

147
-..................................................................................................................


51 (M)


1. G00 .......................................................................................................................
2. G01 .......................................................................................................................
3. T0202 X60 Z100
X40 Z2 Z-50
X60 Z100 250 F0.1
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
4.
..........................................................................................................................................................
..........................................................................................................................................................
5.
..........................................................................................................................................................
..........................................................................................................................................................
6. G00
..........................................................................................................................................................
..........................................................................................................................................................
7. ................... ....................
8. I ................................................................................................................
J ................................................................................................................
9. G04 .........................................................................................................

148
10. NC 20 .

..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................

149
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
11. 0.1
3
T1 T2
T3
1. 0.03
2.
3.

T1 :

T2 :

T3 :


T1
T2
T3

(/)
0.013
0.006
-

(/)
800
1000
-

(/)
3000
3000
500

150
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................

151


51 (M)


1. G00
2. G01
3. T0202 X60 Z100
X40 Z2 Z-50
X60 Z100 250 F0.1
N5 T0202
N10 G00 X60 Z100
N15 G00 X40 Z2
N20 G01 Z-5
N25 G00 X60
N30 G01 G97 S250 F0.1 Z100
4.
X, Y, Z X50,
Y80, Z5
5.

6. G00
X, Y
Z
7. G02 G03
8. I X
J Y
9. G04
10. NC 20 .

152

T1
S1000 M03 F200
G54 G90 X-15 Y-15
G42 D01
G00 X-10.0 Y.0 Z15.0
G43 Z-10.0 H20
G01 X10.0 Y5.0 F200
G01 Z-10.0 F200
X110.0
Y85.0
X90.0 Y105.0
X50.0
G02 X10.0 Y65.0 R40.0 F200
G01 Y5.0 F200
G00 Z15.0
G40 G49
M05
G91 G28 Z0
M30
11. 0.1
3
T1 T2
T3
1. 0.03
2.
3.


T1
T2
T3

(/)
0.013
0.006
-

(/)
800
1000
-

(/)
3000
3000
500

153

N5 G50
N10 T0100
N15 G50
N20 G96
N25 G0
N30 G1
N35 G0
N40 G1
N45 X1.03
N50 Z-1.23
N55 X1.53
N60 G3
N65 G1
N70 G2
N75 G1
N80 G0
N85 G28
N90 T0200
N95 G96
N100 G0
N105 G1
N110 X1.0
N115 Z-1.0
N120 X0.8
N125 Z-1.25
N130 G0
N135 G3
N140 G1
N145 G2
N150 G1
N155 G76

G21
S3000
S800
X1.15
X-0.03
X0.83
Z0
Z-0.1

X2.03
Z-2.25
X2.53
X3.1
X4.0
U0

X5.0 Z7.5

M3
Z0
T0101
F0.013
Z0.1

Z-1.5 R0.25
Z-2.48 R0.25
Z2.0
W0

T0100

S1000
X0.8 Z0.3 T0202
Z0
F0.006
Z-0.1
Z-1.1
X1.5
X2.0
Z-2.25
X2.5
X3.1
X4.0

Z-1.5 R0.25
R0.25
Z-2.5
Z1.0 T0200

154
N160
N165
N170
N175
N180
N185
N190
N195
N200
N205
N210
N215
N230
N235

G28 U0 W0
T0300
G97 S500
G0 X0.9685 Z0.2 T0303
G92 X0.9685 Z-1.1 F0.0417
X0.96700
X0.9600
X0.9528
X0.9500
X0.9480
X0.9466
G0 X1.1
G28 U0 W0 T0300
M30

155
-..................................................................................................................

51 (M)


1. N20 N30
N5 T0202
N10 G00 X30.0 Z100.0
N15 G96 Z0
N20 G96 S175 F0.1 M03
N30 G01 X40.0
Z1.0
N20...................................................................................................................................................
N30...................................................................................................................................................
2. G42 .......................................................................................................................
3. M99 ......................................................................................................................
4. ...............................................................................
5. X100 Z50 P1
P4 X100 Z50

156
N20 G96 S170 F0.1 M03 T0202
N25 ............................................................................................................................................
N30 ............................................................................................................................................
N35 ............................................................................................................................................
N40 ............................................................................................................................................
N45 ............................................................................................................................................
6. N15 G00 X0 Y0 Z2.0
N20 G00 X20.0 Y20.0 Z-5.0
N30
..........................................................................................................................................................
7. P1 P2 R
N35

N35

G X Y R
G X Y I J

8.
..........................................................................................................................................................
9. G98 ..................................................................................................
10. M00
..........................................................................................................................................................

157

51 (M)


1. N20 N30
N5 T0202
N10 G00 X30.0 Z100.0
N15 G96 Z0
N20 G96 S175 F0.1 M03
N30 G01 X40.0 Z1.0
N20 175 m/min 0.1
mm./rev.
N30 F 0.1 mm./rev. X40 Z1
2. G42
3. M99
4. M03
5. X100 Z50 P1
P4 X100 Z50

158
N20 G96 S170 F0.1 M03 T0202
N25 G00 X18.0 Z2.0
N30 G01 Z-8.0
N35 G02 X30.0 Z-14.0 R6.0
N40 G01 Z-24.0
N45 G00 X100.0 Z50.0
6. N15 G00 X0 Y0 Z2.0
N20 G00 X20.0 Y200. Z-5.0
N30
Z
7. P1 P2 R
N35

N35

G02

X20.0 Y20.0 R20.0

G02

X20.0 Y20.0 I20

J0

8.
G83
9. G98
10. M00

159

-..................................................................................................................

51 (M)

1. 1
2.
3.
4.

160
5.


...........................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
-..................................................................................................................

51 (M)

2
3


50
40 - 45
30 -35
20 - 25


10
10
10
10
10
50

161
...........................................................

-..................................................................................................................

51 (M)

1. 2
2.
3.

162
4.
5.


...........................................................................................................................................................
.................................................................................................................................................................
-..................................................................................................................

51 (M)

2
3


50
40 - 45
30 -35
20 - 25


10
10
10
10
10
50

163
...........................................................


4.1.
4.2.


4.1
4.2


4.1 CNC


4.1 (Tool Holder)
(Boring Bar Holder) (Facing and Turning Holder)

4.1.1 CNC
1.

(Tool Turret) CNC

165

4.1
. (External Tool with Tool Holders)

CNC
(Tool Holders) (Tool Turret)
(Right - Hand)

4.2

166
. (Internal Tool with Tool Holders)

4.3

4.3
2. (Drills)

CNC CNC
CNC
CNC 4.4

4.4

167
3. (Reamers)



4.5

4.5

4.1.2 CNC
1. (Facing)
4.6

4.6 CNC

168
2. (End mill) End mill CNC HSS
Carbide
4.7

4.7 End mill


3. (Ball mill)
4.7

4.8 Ball mill

169

4.2



CNC

4.2.1 (High Speed Steel, HSS)
(W)
(V) (Cr) (Co)

600oC

4.2.2 ( Carbide)
(W) (Ti)
(Ta) (Mo)
Binder (Tip)
Sintered Sintering
Binder Sintering


NC

170
1. [Cutting Speed (V)]





:
(HSS-Tools)

:


V

D S
1000

/ (m/min.)

V = / (m/min)
D = . (mm.)
S = / (rpm.)

1
40 . 250 /
/
V

D S
1000

40 250
1000

=
31.4 /
31.4 /

CNC CNC
4.1

171
4.1 /

HSS

(Free - Cutting)

58
30 60
25 50
25 35
15
10 34
36
10 30
180 240


../

0.2
0.4
190
500
385
128 160
450
350
120 150
350
300
140 160
400
300
68 130
350
280
76 100
300
250
70 130
280
230
35 100
300
250
300 360
850
500

2. [Main Spindle Speed (S)]




V 1000
D

/ (Rpm.)


2
180 /
25 .
S

V 1000
D

= 2292 /

180 1000
25

172
3. [Feed (F)]

(HSS)


Carbide Steel Carbide Insert
CNC

F = S x Frev ../ (mm./min.)

F
= ../ (mm./min.)
S
= / (rpm.)
Frev = ../ (mm./rev.)

173

4.1 CNC

4.1.1
1. Holder
2. Insert Holder
3. CNC

4.1.2
1. Holder
2. Insert
3. CNC Lathe
4. /

4.2 CNC

4.2.1
1. Collet, Collet Holder
2. Collet
3. End Mill Collet
3. CNC

4.2.2
1. Collet Holder
2. Collet
3. CNC Milling
4. /

174
-..................................................................................................................


51 (M)

.
1. CNC (Insert)
..........................................................................................................................................................
..........................................................................................................................................................
2. (Carbide Insert)

..........................................................................................................................................................
..........................................................................................................................................................
3. CNC 4
1........................................................................................................................................................
2........................................................................................................................................................
3........................................................................................................................................................
4........................................................................................................................................................
4. (Fe)
..........................................................................................................................................................
5. 3
1........................................................................................................................................................
2........................................................................................................................................................
3........................................................................................................................................................

175
.
1. (F) mm/min. = 1000 rpm.
0.2 mm/rev.
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
2. V = 170 m/min. D = 15 mm. S = ?
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
3. (F) mm/min. = 1000 rpm.
0.2 mm/rev. Z = 2
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
4. D = 25 mm. S = 1000 rpm. V = ?
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................

176


51 (M)

.
1. CNC (Insert)

2. (Carbide Insert)


3. CNC 4
1. CNC
2.
3.
4.
4. (Fe)

5. 3
1.
2.
3.

177
.
1. (F) mm/min. = 1000 rpm.
0.2 mm/rev.
F = S x Frev
F = 1000 x 0.2
F = 200 mm/min.
2. V = 170 m/min. D = 15 mm. S = ?
S =
S =

V 1000
d
170 1000
3.14 15

S = 3610 rpm.
3. (F) mm/min. = 1000 rpm.
0.2 mm/rev. Z = 2
F = fZ x Z x n
F = 0.2 x 2 x1000
F = 40 mm/min.
4. D = 25 mm. S = 1000 rpm. V = ?
V =
V =

d s
1000
3.14 25 1000
1000

V = 78.5 m/min.

178
-..................................................................................................................

51 (M)

.
1. (Tool Nose Radius)
..........................................................................................................................................................
..........................................................................................................................................................
2. CNC
1........................................................................................................................................................
2........................................................................................................................................................
3........................................................................................................................................................
3.
..........................................................................................................................................................
4.
1........................................................................................................................................................
2........................................................................................................................................................
3........................................................................................................................................................
5.
1........................................................................................................................................................
2........................................................................................................................................................
3........................................................................................................................................................

179
.
1. 50 mm. 280 m/min.

..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
2. 180 mm/min.
= 0.4 mm.
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
3. (F) mm/min. = 700 rpm.
0.04 mm/rev. Z = 4
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
4. V = 35 m/min. D =12 mm. S = ?
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................

180

51 (M)

.
1. (Tool Nose Radius)

2. CNC
1.
2.
3.
3.

4.
1.
2.
3.
5.
1.
2.
3.

181
.
1. 50 mm. 280 m/min.

S =
S =

V 1000
d
280 1000
3.14 50

S = 1783 rpm.
2. 180 mm/min.
= 0.4 mm.
S =
S =

F
Frev
180
0 .4

S = 450 rpm.
3. (F) mm/min. = 700 rpm.
0.04 mm/rev. Z = 4
F = fZ x Z x n
F = 0.04 x 4 x1000
F = 120 mm/min.
4. V = 35 m/min. D =12 mm. S = ?
S =
S =

V 1000
d
35 1000
3.14 12

S = 929 rpm.

182
-..................................................................................................................

51 (M)

CNC

1. Insert CNC
2. End Mill CNC


...........................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
................................................................

183
-..................................................................................................................

51 (M)

CNC

1
2


15 - 20
10 -14
0 - 9


10
10
20

...........................................................

5
CNC


5.1.
5.2.


5.1.

CNC
5.1
CNC
CNC CNC
CNC CNC
CNC

5.1.1.
CNC

185

1. (Slide ways)
2. (Spindle)
3. (Belt)
4. (Tool turret and Tool holder)
5. (Chuck)
6. (Collet chuck and attachment)
7. (Tail stock and accessories)
8. (Coolant media)
9. (Coolant tank)

(Slide way)
-
-
- Slide way oil
Slide way: PC TURN 50 Slide way
DIN designation: CGlP DIN 51 502 ISO VG 68
:
BP
Maccurat 68
CASTROL Magnaglide D 68
ESSO
Febis K 68
KLUBER
Lamora Super Pollad 68
(Spindle)
-
-
(Belt)
CNC

186

(Frame)

(Main Spindle)

(Chuck)

(Plate)

(Belt)


(Gear)

(Power Motor)

5.1 CNC
(Tool turret and Tool holder)
5.1




Tool turret

187

5.2 Tool turret

(Chuck 2) (Spindle nose


1)


5.3

188

5.4

- 1 - 2


- 5
- 6
-
4.
5.
6.

5.4

5.5

189
(Collets and Collet holder)
5.6



5.6


- 1
- 3 2 1

- 5.7

- (1)
-

190

1.

2.

3.

5.7


(Coolant media)
CNC Industrial type

6

5.1.2.
CNC
(Slide ways) (Slides)




( CNC )
CNC Training Set PC Turn 50

1. Slide way oil


2. (Main spindle bearing) (Ball screws)
(Slide guides)

191

5.1.3
1.
CNC

(Preventive Maintenance: PM)
(PM) CNC


2.
(PM)
PC TURN 50 CNC


(Daily)





(Weekly)



(Monthly)



6

(Six Months)

192

(Annually)



Servo Motors

(Fuse) (Interface
Cable)
(Keyboard Cable)

CNC



5.2

CNC

5.2.1

1. CNC

2. CNC (Machine)

5.2.2 CNC
CNC

193
1. CNC
(Safety Glasses)
2. CNC (Safety Shoes)


3.


4.

5.

6.

7.

8. Setup

9.

10. CNC (Clamp)



(Jaw)

Clamp

11. CNC

CNC

194
12.


13.

14. CNC
(Emergency Stop)
15.


16. CNC
(Coolant) CNC

17.
CNC

18.
CNC



19. CNC
CNC
20. CNC (Speed)
(Feed)

21. CNC
(Emergency Stop)

22. (Cutting Edge)

195

23. CNC



24.

25.


CNC
CNC
CNC
CNC

196

5.1
CNC

5.1.1
1.
2.
3.
4.

5.1.2
1. CNC Lathe, CNC Milling
2.
3.
4. /

197
-..................................................................................................................


51 (M)
CNC

1. 3
1........................................................................................................................................................
2........................................................................................................................................................
3........................................................................................................................................................
2. ...............
3. (Spindle Nose)
..........................................................................................................................................................
4.
..........................................................................................................................................................
5.
..........................................................................................................................................................
6. Preventive Maintenance CNC
..........................................................................................................................................................
7. CNC
1........................................................................................................................................................
2........................................................................................................................................................
3........................................................................................................................................................

198


51 (M)
CNC

1. 3
1.
2.
3.
2. 6
3. (Spindle Nose)

4.

5.

6. Preventive Maintenance CNC
CNC
7. CNC
1.
2.
3.

199
-..................................................................................................................

51 (M) .
CNC

1.
..........................................................................................................................................................
2.
..........................................................................................................................................................
3. CNC
1........................................................................................................................................................
2........................................................................................................................................................
4. CNC
..........................................................................................................................................................
5. (Slide Way)
..........................................................................................................................................................

200

51 (M)
CNC

1.

2.
Slide Way
3. CNC
1.
2.
4. CNC
6
5. (Slide Way)

201
-..................................................................................................................

51 (M)
CNC

1. CNC
2.


...........................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
................................................................

202
-..................................................................................................................

51 (M)
CNC

1
2


15 - 20
10 -14
0 - 9


10
10
20

...........................................................

203

(References)
1. , 2544, CNC
, , .
2. , . 2539, (CNC Technology), 4,
(-), .
3. , . . 2537, , 3,
(-) ), .
4. Heman W. Pollack & Terrance Robinson, 1990, Computer Numerical Control, Prentice-Hall,
Inc, New Jersey.
5. Jon Stenerson & Kelly Curran, 1997, Computer Numerical Control Operation and
Programming, Prentice, Inc.
6. S.C. Jonathan Lin, 1994, Computer Numerical Control Form Programming to Networking,
Delmer Publishers.
7. Steve Krer & Arther Gill, 1980, CNC Technology and programming, McGraw-Hill, Inc.
8. Yoram Koren, 1988, Computer Control of Manufacturing Systems. McGraw-Hill, Inc.
9. Schwenkert, Kastenhuber and Partner GmbH, 1984, NC Milling made easy, Friedrich Deckel
AG.
10. Willi Rober, 1988, CNC Drilling and CNC Milling verlag moderne industrie, AG & Co.
11. Gibbs, D., and Crandell, T.M., 1991, An Introduction to CNC Machining and Programming,
Industrial Press Inc., New York.
12. Kief, H.B., and Waters, T.F., 1992, Computer Numerical Control, Glencoe Divison of
Macmillan/McGraw-Hill.
13.
,
, , .
14. Warren S. Seames, 1990, Computer Numerical Control: Concepts and Programming
Second Editon, Delmar Publishers Inc., New York.
15. , 2549, , 1, .
16. , 2538, , 1,
, .

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