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Job Safety Analysis Sheet

JOB DESCRIPTION: Hydro-testing of Pipe & Equipment JSA Ref. No. JSA / KOC / 29

Facility: GC Work Area / Equipment: Permit No.


PERSONAL PROTECTIVE EQUIPMENT & TOOLS: Hard Hat, Safety Shoes, Safety Goggles, Hand Gloves, Coverall, hose, pump, pressure
gauge, spade, gasket etc.


 Refer HSEMS Procedures - Doc. No. SA.KOC.004 “Permit to

Work” and Chapter - 2 “Pressure Testing of Equipment,
Non – compliance of KOC F & S Systems & Pipelines” of KOC F & S Regulations.
Regulations and HSE MS
Procedures  Obtain a Cold Work Permit & other associated permits from
Asset Owner.
 Conduct Tool Box Talk.
 Barricade the area where Hydro-test is to be carried out.
Unauthorized Personnel
 Post warning notice.

 Ensure the equipment / tool to be used for hydro – testing

Defective Tools / Equipment (such as hose, pump, coupling, pressure gauge, spade, gasket
etc) are free from defect and suitable for the pressure rating of
the system.

 Ensure the pressure relieving device is set at maximum

Exceeding Maximum Allowable
allowable pressure for weakest portion of the segment to be

 Keep away from the pressurized segment of the system being

 Monitor the pressure gauge from a safe distance away from
Injury to Workers
the potential source of high pressure jetting (Such as Flange
Joint, Spade, and Coupling etc.)
 Ensure the workers are wearing required PPE.

 Never increase the hydro-test pressure more than the

Damage to Equipment / System maximum allowable pressure for the weakest portion in the
Hydro-testing segment or pressure rating of the hose & coupling.

 Do not leave the pressurized hose or pump unattended when

Un-attended Pressurized Tool / the hydro-test is going on.
Equipment  Isolate the equipment from all source of energy when not in

 Do not change (exceed / decrease) the duration of hydro-test

Changing the Duration of Hydro-test
without permission from Inspection Engineer.

Unsafe Depressurization of Hydro-

 Ensure the safe depressurization of Hydro-test Fluid.
test Fluid

 Ensure proper wind up & housekeeping at worksite.

Windup &  The accessories (hoses & pump) not being used must be
Scattered Material disconnected and stored separately.
 PSV (in case isolated) to be lined up after hydrotest

Additional Hazards
(Other than indicated

Name: Designation: Supervisor

KOC / ID. No. Company: S K E C
JSA Done By
Controlling Team: PMC/AMEC/KOC Contract No.(If Applicable): 26422/E F 1501
Signature: Date: