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Toledo Refinery

Site Technical Practices

EP 6-1-1C

Centrifugal Pumps Inspection Checklist


April 2008 Revision 0.1

Page 1 of 7

PROJECT LOCATION EQUIPMENT ID DATA ISSUED FOR

PROJECT NO. UNIT JOB NO. TOLEDO REFINERY APPROVAL CONSTRUCTION

INQUIRY NO.

DOCUMENT NO. QUOTATION OTHER

IN-HOUSE REVIEW PURCHASE

THIS SHEET IS A RECORD OF EACH ISSUE OR REVISION TO THE SUBJECT DATA. EACH TIME THE DATA IS CHANGED ONLY THE NEW OR REVISED DATA SHEETS NEED TO BE ISSUED. THE EXACT SHEETS CHANGED AND THE NATURE OF THE CHANGE SHOULD BE NOTED UNDER REMARKS. THESE REMARKS ARE NOT A PART OF THE DATA. THE REVISED DATA SHEET(S) BE COME PART OF THE ORIGNAL DATA AND SHALL BE COMPLIED WITH IN THEIR ENTIRETY.

ALL DATA SHEETS ATTACHED

REVISED DATA SHEET(S) ONLY ATTACHED REMARKS

REV.

DATE

BY

CHECK SECTION PROJECT

APPROVALS TOLEDO REFINERY

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Toledo Refinery

Site Technical Practices

EP 6-1-1C

Centrifugal Pumps Inspection Checklist


April 2008 Revision 0.1

Page 2 of 7

EQUIPMENT ID

JOB NO.

DOCUMENT NO.

REV.

THE MANUFACTURER OF EQUIPMENT PURCHASED BY THE TOLEDO REFINERY SHALL BE RESPONSIBLE FOR MEETING ALL APPLICABLE REQUIREMENTS OF THE SITE TECHNICAL PRACTICES AND OTHER DOCUMENTS REFERENCED THEREIN REGARDLESS OF WHETHER THE ITEMS ARE INSPECTED BY A TOLEDO REFINERY REPRESENTATIVE.

REFERENCES
THE LATEST EDITION OF THE FOLLOWING STANDARDS AND PUBLICATIONS ARE REFERRED TO HEREIN.

SITE TECHNICAL PRACTICES


EP 5-6-2 EP 6-1-1 EP 6-7-1 EP 6-9-2 EP 6-9-4 EP 15-1-4 PIPING FOR ROTATING EQUIPMENT CENTRIFUGAL PUMPS SPECIAL REQUIREMENTS FOR ROTATING EQUIPMENT GENERAL PURPOSE LUBE OIL SYSTEMS OIL MIST LUBRICATION SYSTEMS CONSTRUCTION POSITIVE MATERIALS IDENTIFICATION (PMI)

API PUBLICATIONS API 610 CENTRIFUGAL PUMPS

FREQUENCY OF CONTACT BY THE INSPECTOR: (CHECK ONE)


LEVEL 1: ON CALL BY FABRICATOR LEVEL 2: ONCE EVERY TWO WEEKS LEVEL 3: EVERY WEEK LEVEL 4: DAILY LEVEL 5: RESIDENT LEVEL 6: OTHER, SPECIFY

LEVEL OF INSPECTION BY THE INSPECTOR: (CHECK ONE)


LEVEL 1: PREFABRICATION MEETING, DOCUMENT REVIEW, AND FINAL INSPECTION LEVEL 2: PREFABRICATION MEETING, DOCUMENT REVIEW, REVIEW ITEMS, AND FINAL INSPECTION LEVEL 3: PREFABRICATION MEETING, DOCUMENT REVIEW, REVIEW ITEMS, WITNESS POINTS, AND FINAL INSPECTION LEVEL 4: PREFABRICATION MEETING, DOCUMENT REVIEW, REVIEW ITEMS, WITNESS POINTS, HOLD POINTS, AND FINAL INSPECTION LEVEL 5: OTHER, SPECIFY

PUMP CLASS: (CHECK ONE)


CLASS I CLASS II CLASS III CLASS IV

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Toledo Refinery

Site Technical Practices

EP 6-1-1C

Centrifugal Pumps Inspection Checklist


April 2008 Revision 0.1

Page 3 of 7

EQUIPMENT ID

JOB NO.

DOCUMENT NO.

REV.

DOCUMENT REVIEW (Shop Inspector Shall Review):


DOCUMENT DESCRIPTION 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. TOLEDO REFINERY PURCHASE DOCUMENTS DRAWINGS AND SPECIFICATIONS INSTRUCTION MANUAL INCLUDED WITH PUMP QUALITY CONTROL MANUAL QUALITY CONTROL PLAN MATERIAL RECEIVING SIGN-OFF MATERIAL REQUISITIONS ( EP 6-1-1 DATA SHEETS) IMPACT TEST REPORTS ( API 610: 5.12.4.1 ) IMPACT TEST REPORTS (API 610: 5.12..4.1 ) MATERIAL TEST REPORTS ( API 610: 5.12.2 ) MATERIAL HARDNESS TEST REPORTS UT REPORTS OF CASTINGS ( API 610: 7.2.2.1 ) UT REPORTS OF FORGINGS ( API 610: 7.2.2.1 ) TEST EQUIPMENT CALIBRATION CERTIFICATIONS ( EP 6-1-1: 7.3.1.2 ) WELDING PROCEDURE SPECS. WELDER QUALIFICATION RECORDS WELDER TRACEABILITY DOCUMENT NDE PROCEDURES NDE TEST REPORTS NDE PERSONNEL CERTIFICATION MFR. PLAN/SHOP TRAVEL IDENTIFICATION OF CRITICAL DIMENSONS SUB-CONTRACTOR Q/C REPORTS AS-BUILT DATA SHEET TEST PROCEDURES TEST PERFORMANCE CURVES SPECIAL TOOL LIST ( API 610: 9.2.3.g ) PRESERVATION, PACKAGING AND SHIPPING PROCEDURES RELIEF VALVE CERTIFICATION AUTHORIZED WAIVERS AND/OR DEVIATIONS REVIEW REVIEW OF SUBORDERS OF UNPRICED PURCHASE ORDERS TO SUBVENDORS FOR COMPLIANCE WITH TOLEDO REFINERY ENGINEERING PRACTICES NAMEPLATE RUBBINGS AND/OR CODES INSPECTOR'S INITIALS (REVIEW COMPLETE) DATE

Maintained by E2G Shaker Heights, OH

Toledo Refinery

Site Technical Practices

EP 6-1-1C

Centrifugal Pumps Inspection Checklist


April 2008 Revision 0.1

Page 4 of 7

EQUIPMENT ID

JOB NO.

DOCUMENT NO.

REV.

GENERAL FABRICATION INSPECTION REQUIREMENTS (Applies To All Fabricated Piping):


R CHECK: THE SHOP INSPECTOR SHALL REVIEW DOCUMENTED RESULTS OF INSPECTION PERFORMED BY VENDOR'S INSPECTION OR SUBCONTRACTED INSPECTOR. O CHECK: INDICATES THE SHOP INSPECTOR SHALL OBSERVE ITEM DURING MANUFACTURE/INSPECTION. SHOP SHALL NOTIFY INSPECTOR TWO DAYS IN ADVANCE OF MANUFACTURE INSPECTION POINT BUT NEED NOT HOLD PRODUCTION FOR INSPECTION. W CHECK: INDICATES THE SHOP INSPECTOR SHALL INSPECT ITEM DURING HOLD ON FABRICATION. SHOP SHALL NOTIFY INSPECTOR FIVE DAYS IN ADVANCE OF FABRICATION POINT AND SHALL NOT CONTINUE AFFECTED PRODUCTION UNTIL INSPECTOR PERFORMS INDICATED INSPECTION. PUMP CATEGORIES I II III R R R R W R W R R R R R W R R INSPECTION/TESTING ACTIVITY IV W W W W R R NAMEPLATE REQUIREMENTS (API 610: 5.13, EP 6-1-1: 5.13.2) HYDROSTATIC TEST (API 610: 7.3.2) PERFORMANCE TEST (API 610: 5.1.28, 7.3.3:, EP 6-1-1: 8.2.4.2) NPSH TEST (API 610: 7.3.1.1, 7.3.4.2) PREPARATION FOR SHIPMENT (API 610: 5.8.10, 7.4:, EP 6-1-1: 7.4:, EP 6-7-1: 6.0) SPARE PART LIST COMPLETE (API 610:9.2.3.f, 9.3.4.1: EP 6-1-1: 9.2.3.f) LUBRICATION REQUIREMENT (EP 6-7-1: 8.0) PMI OF ALL APPLICABLE MATERIALS CASTINGS REPAIR PROCEDURE APPROVED (API 610: 5.12.2.3) NDE OF CASTINGS (API 610: 5.12.3.3: 7.2.2.1) NDE OF NOZZLES IN CASTINGS (API 610: 5.12.3.4: 7.2.2.1) NDE CONNECTIONS WELDED TO CASINGS (API 610: 5.12.3.4: 7.2.2.1) RT LOCATION SELECTION RADIOGRAPH REVIEW (API 610: 7.2.2.1) NDE OF REPAIRS REVIEW OF COLD WORKED PARTS PWHT FLATNESS CHECK OF GASKET CONTACT SURFACES AFTER PWHT HARDNESS TEST (API 610:5.12.1.12; EP 10-2-3) CHARPY IMPACT TEST (API 610: 5.12.4.5) COUPLING DYNAMIC BALANCE (API 610: 6.2.2.e, 6.2.3) ROTOR DYNAMIC BALANCING (API 610: 5.9) RESIDUAL UNBALANCE CHECK (API 610: ANNEX J) SURFACTANT HYDROTEST (API 610: 7.3.2.5) COMPLETE UNIT MECHANICAL RUNNING TEST (API 610: 7.3.4.3) SOUND LEVEL TEST (API 610: 7.3.4.4) PIPELOAD TEST (API 610: 6.3.6) AUXILIARY-EQUIPMENT TEST (API 610: 7.3.4.5) DISMANTLE AND INSPECTION AFTER TEST (API 610: 7.3.3.5) CLEANLINESS PRIOR TO FINAL ASSEMBLY (API 610: 7.2.2.2) FINAL INSPECTION AND APPROVAL BEFORE SHIPPING INSPECTOR'S INITIALS DATE

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33.

R O

O O W W

W O

W W

Maintained by E2G Shaker Heights, OH

Toledo Refinery

Site Technical Practices

EP 6-1-1C

Centrifugal Pumps Inspection Checklist


April 2008 Revision 0.1

Page 5 of 7

EQUIPMENT ID

JOB NO.

DOCUMENT NO.

REV.

GENERAL FABRICATION INSPECTION REQUIREMENTS (Applies To All Fabricated Piping):


R CHECK: THE SHOP INSPECTOR SHALL REVIEW DOCUMENTED RESULTS OF INSPECTION PERFORMED BY VENDOR'S INSPECTION OR SUBCONTRACTED INSPECTOR. O CHECK: INDICATES THE SHOP INSPECTOR SHALL OBSERVE ITEM DURING MANUFACTURE/INSPECTION. SHOP SHALL NOTIFY INSPECTOR TWO DAYS IN ADVANCE OF MANUFACTURE INSPECTION POINT BUT NEED NOT HOLD PRODUCTION FOR INSPECTION. W CHECK: INDICATES THE SHOP INSPECTOR SHALL INSPECT ITEM DURING HOLD ON FABRICATION. SHOP SHALL NOTIFY INSPECTOR FIVE DAYS IN ADVANCE OF FABRICATION POINT AND SHALL NOT CONTINUE AFFECTED PRODUCTION UNTIL INSPECTOR PERFORMS INDICATED INSPECTION. PUMP CATEGORIES I 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. II III R R R R R W R R R IV R R R R R W R R R WELDING INSPECTION WELDING REQUIREMENTS ( API 610: 5.4.3.4, 5.4.3.5; 5.12.3,) WELDER PERFORMANCE QUALIFICATION (API 610: 5.12.3.1) WELDER IDENTIFICATION PWHT REQUIREMENTS (API 610: 5.12.3.2, 5.12.3.4) WELD HARNESS REQUIREMENTS (API 610: 7.2.2.3) WELDING REPAIRS (API 610: 5.12.2.3, 5.12.2.5; 5.12.3.1, 5.12.3.2) WELDING REPAIR APPROVED WELDING REPAIR MAPS PWHT PROCEDURE APPROVED INSPECTOR'S INITIALS (REVIEW COMPLETE)

INSPECTION/TESTING ACTIVITY

DATE

MANUFACTURING CHECKS VERIFY ASSEMBLY IS PER APPROVED DRAWING AND PARTS LIST

Maintained by E2G Shaker Heights, OH

Toledo Refinery

Site Technical Practices

EP 6-1-1C

Centrifugal Pumps Inspection Checklist


April 2008 Revision 0.1

Page 6 of 7

EQUIPMENT ID

JOB NO.

DOCUMENT NO.

REV.

GENERAL FABRICATION INSPECTION REQUIREMENTS (Applies To All Fabricated Piping):


R CHECK: THE SHOP INSPECTOR SHALL REVIEW DOCUMENTED RESULTS OF INSPECTION PERFORMED BY VENDOR'S INSPECTION OR SUBCONTRACTED INSPECTOR. O CHECK: INDICATES THE SHOP INSPECTOR SHALL OBSERVE ITEM DURING MANUFACTURE/INSPECTION. SHOP SHALL NOTIFY INSPECTOR TWO DAYS IN ADVANCE OF MANUFACTURE INSPECTION POINT BUT NEED NOT HOLD PRODUCTION FOR INSPECTION. W CHECK: INDICATES THE SHOP INSPECTOR SHALL INSPECT ITEM DURING HOLD ON FABRICATION. SHOP SHALL NOTIFY INSPECTOR FIVE DAYS IN ADVANCE OF FABRICATION POINT AND SHALL NOT CONTINUE AFFECTED PRODUCTION UNTIL INSPECTOR PERFORMS INDICATED INSPECTION.

PUMP CATEGORIES I 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. R R R R R R R R R R R R R R II III IV

INSPECTION/TESTING ACTIVITY DIMENSION CHECKS GENERAL PRESSURE CASINGS ( API 610: 5.3 ) NOZZLES & PRESSURE CASINGS CONNECTIONS ( API 610: 5.4 ) ROTATING ELEMENTS ( API 610: 5.6 ) WEAR RINGS ( API 610: 5.7 ) SEALS ( API 610: 5.8 ) BEARINGS & BEARING HOUSINGS ( API 610: 5.10 ) COUPLINGS & GUARDS ( API 610: 6.2 ) BASE PLATES ( API 610: 6.3, EP 12-1-1: 3.3.1 ) PIPING & APPURTENANCES ( API 610: 6.5 )

INSPECTOR'S INITIALS (REVIEW COMPLETE)

DATE

R R

INSTRUMENTATION INSPECTION TEMPERATURE GAUGES (API 610: 6.4) THERMOWELLS PRESSURE GAUGES (API 610: 6.4) VIBRATIONS & TEMPERATURE DETECTIONS (API 610: 6.4.2; API 670)

MISCELLANEOUS EPOXY GROUTING PREPARATION (API 610: 6.3.17) SPECIAL TOOLS (API 610: 6.6) BASEPLATE PREPARATION (EP 6-1-1: 6.3.3)

Maintained by E2G Shaker Heights, OH

Toledo Refinery

Site Technical Practices

EP 6-1-1C

Centrifugal Pumps Inspection Checklist


April 2008 Revision 0.1

Page 7 of 7

EQUIPMENT ID INITIALS

JOB NO. NAME

DOCUMENT NO.

REV. COMPANY

SUMMARY:

Maintained by E2G Shaker Heights, OH