WELDERS REPAIR RATE REPORT FOR STRUCTURE

PROJECT : HRD PROJECT

From date: 14/Feb/2014 To date: 20/Feb/2014

CLIENT : AFCONS/ONGC
No

Welder's name

NGUYEN QUOC THUAN

11 NGUYEN XUAN LINH

12 NGUYEN VAN HUONG

16 NGUYEN DINH THANH

17 LE PHAN DOAN

25 NGUYEN NGOC HUY

36 TRAN VAN DOAN

38 NGUYEN XUAN TRU

42 VU DUC TON

43 NGUYEN THIEN CHINH

148 PHAN THANH LIEM

182 NGO MANH SON

188 DINH VAN PHONG

191 TRAN QUOC HUY

193 TRAN THANG LONG

Welders ID

HRDSC13

HRDSC21

HRDSC22

HRDSC27

HRDSC28

LT228

LT293

LT302

LT328

LT340

SC06

W195

W233

W238

W264

Previous

This Week

Accumulated (mm)

Welding
position

Welding
process

6G

SMAW
FCAW-GS

RT/PAUT

18,264

379

2.08%

1,498

0.00%

19,762

379

1.92%

UT

123,729

92

0.07%

4,064

0.00%

127,793

92

0.07%

SMAW
FCAW-GS

RT/PAUT

21,344

176

0.82%

250

0.00%

21,594

176

0.82%

UT

153,961

430

0.28%

0.00%

153,961

430

0.28%

SMAW
FCAW-GS

RT/PAUT

14,035

313

2.23%

330

0.00%

14,365

313

2.18%

UT

109,139

465

0.43%

550

0.00%

109,689

465

0.42%

SMAW
FCAW-GS

RT/PAUT

10,804

19

0.18%

0.00%

10,804

19

0.18%

UT

122,472

0.00%

0.00%

122,472

0.00%

SMAW
FCAW-GS

RT/PAUT

20,743

110

0.53%

0.00%

20,743

110

0.53%

UT

83,753

78

0.09%

0.00%

83,753

78

0.09%

RT/PAUT

13,849

150

1.08%

0.00%

13,849

150

1.08%

6G

6G

6G

6G

6G/6GR

6G/6GR

6G/6GR

6G/6GR/ALL

6GR

6G

6G/6GR/ALL

6G/6GR/ALL

1G/6GR/ALL

6G/6GR

SMAW

NDT

Lengh
Tested

Defect
length

% Repair

Lengh
Tested

Defect
length

% Repair Lengh Tested

Defect length

% Repair

Type of
Defects

Remark

UT

50,819

0.00%

1,151

0.00%

51,970

0.00%

RT/PAUT

4,330

0.16%

0.00%

4,330

0.16%

UT

14,664

0.00%

0.00%

14,664

0.00%

SMAW
FCAW-GS

RT/PAUT

5,606

41

0.73%

0.00%

5,606

41

0.73%

UT

22,307

140

0.63%

550

0.00%

22,857

140

0.61%

SMAW
FCAW-GS

RT/PAUT

5,844

135

2.31%

0.00%

5,844

135

2.31%

SMAW

UT

82,175

164

0.20%

4,314

0.00%

86,489

164

0.19%

RT/PAUT

7,540

311

4.12%

0.00%

7,540

311

4.12%

UT

35,127

50

0.14%

150

0.00%

35,277

50

0.14%

SMAW
FCAW-GS

RT/PAUT

11,849

177

1.49%

600

0.00%

12,449

177

1.42%

UT

128,406

125

0.10%

1,714

0.00%

130,120

125

0.10%

GTAW
FCAW-GS

RT/PAUT

5,980

0.08%

0.00%

5,980

0.08%

UT

14,859

0.00%

0.00%

14,859

0.00%

GTAW
SMAW

RT/PAUT

7,415

86

1.16%

0.00%

7,415

86

1.16%

UT

23,864

0.00%

550

0.00%

24,414

0.00%

GTAW
SMAW

RT/PAUT

5,657

0.00%

0.00%

5,657

0.00%

UT

77,131

95

0.12%

1,283

0.00%

78,414

95

0.12%

RT/PAUT

5,883

0.15%

0.00%

5,883

0.15%

UT

12,115

35

0.29%

449

0.00%

12,563

35

0.28%

SMAW

SMAW

Page 1 of 9

No

Welder's name

198 TONG VAN DUNG

201 DO QUANG DOAN

212 NGO HONG THANG

220 NGUYEN QUOC TOAN

228 LE TU DUY

229 NGUYEN VAN THINH

244 VU DINH BAY

249 BIEN VAN LUONG

258 NGUYEN MANH TUONG

262 LE THANH TRUONG

263 PHAM VAN TIEN

270 HOANG MAI THUONG

273 VO VAN THANH

274 BUI XUAN CAM

275 DOAN VAN MINH

278 NGUYEN VAN QUAN

280 DANG VIET HIEN

281 NGUYEN THE VU

Welders ID

W294

W303

W375

W440

W527

W533

W610

W642

W694

W735

W738

W801

W813

W822

W827

W860

W923

W928

Welding
position

Welding
process

6G/6GR

SMAW

6G/ALL

6G/6GR

6G/ALL

6G

6G

SMAWFCAW-GS

SMAW
SMAW
FCAW-GS
SMAW

SMAW

Previous
NDT

Lengh
Tested

This Week

Defect
length

% Repair

Lengh
Tested

Defect
length

Accumulated (mm)
% Repair Lengh Tested

Defect length

% Repair

Type of
Defects

Remark

RT/PAUT

7,452

318

4.27%

0.00%

7,452

318

4.27%

UT

33,554

0.00%

4,547

0.00%

38,101

0.00%

RT/PAUT

48,667

163

0.33%

0.00%

48,667

163

0.33%

UT

120,685

110

0.09%

0.00%

120,685

110

0.09%

RT/PAUT

3,967

45

1.13%

0.00%

3,967

45

1.13%

UT

10,138

0.00%

0.00%

10,138

0.00%

204

0.00%

0.00%

204

0.00%

RT/PAUT
UT

6,204

0.00%

0.00%

6,204

0.00%

RT/PAUT

6,436

249

3.87%

0.00%

6,436

249

3.87%

UT

17,200

50

0.29%

0.00%

17,200

50

0.29%

RT/PAUT

4,152

34

0.82%

0.00%

4,152

34

0.82%

UT

17,454

53

0.30%

0.00%

17,454

53

0.30%

RT/PAUT

2,152

0.00%

0.00%

2,152

0.00%

6G/6GR

SMAW

UT

36,709

0.00%

0.00%

36,709

0.00%

6G/6GR

SMAW
FCAW-GS

RT/PAUT

4,077

16

0.39%

0.00%

4,077

16

0.39%

UT

91,854

60

0.07%

7,574

0.00%

99,428

60

0.06%

SMAW
FCAW-GS

RT/PAUT

12,739

48

0.38%

0.00%

12,739

48

0.38%

UT

95,189

505

0.53%

0.00%

95,189

505

0.53%

SMAW
FCAW-GS

RT/PAUT

11,251

137

1.22%

0.00%

11,251

137

1.22%

UT

76,905

56

0.07%

0.00%

76,905

56

0.07%

GTAW
FCAW-GS

RT/PAUT

2,209

40

1.81%

0.00%

2,209

40

1.81%

UT

20,732

235

1.13%

550

0.00%

21,282

235

1.10%

RT/PAUT

5,578

29

0.52%

0.00%

5,578

29

0.52%

UT

23,826

50

0.21%

0.00%

23,826

50

0.21%

1G/6G/6GR

6G/6GR

6G/6GR/ALL

6GR

6G/6GR

SMAW

SMAW

RT/PAUT

2,423

0.00%

0.00%

2,423

0.00%

UT

28,997

115

0.40%

841

0.00%

29,838

115

0.39%

276

0.00%

0.00%

276

0.00%

8,862

0.00%

9,288

0.00%

18,150

0.00%

GTAW
SMAW

RT/PAUT

SMAW
FCAW-GS

RT/PAUT

27,044

98

0.36%

0.00%

27,044

98

0.36%

UT

129,822

292

0.22%

0.00%

129,822

292

0.22%

6G

SMAW
FCAW-GS

RT/PAUT

11,011

69

0.63%

0.00%

11,011

69

0.63%

UT

60,533

130

0.21%

0.00%

60,533

130

0.21%

6G/6GR/ALL

GTAW
SMAW

RT/PAUT

4,114

44

1.07%

0.00%

4,114

44

1.07%

UT

47,263

61

0.13%

0.00%

47,263

61

0.13%

SMAW
FCAW-GS

RT/PAUT

6,946

13

0.19%

400

0.00%

7,346

13

0.18%

6GR/ALL

6G

6G/6GR/ALL

UT

Page 2 of 9

No

Welder's name

Welders ID

281 NGUYEN THE VU

283 NGUYEN DUC TRUONG

284 NGUYEN VIET HUNG

Notes:
PL: Planar Defect
CL: Cylindrical Defect
SP: Spherical Defect
LF: Lack of Fusion
CP: Cluster Porosity
ESI: Elongated Slag Inclusion

W928

W939

W975

Welding
position
6G/6GR/ALL

6G/6GR/ALL

6GR/ALL

IP: Isolate Porosity

ER: Excess Root
BT: Burn Through
S : Slag
P: Porosity

Welding
process
SMAW
FCAW-GS

Previous
NDT

Lengh
Tested

UT

GTAW
FCAW-GS

RT/PAUT

GTAW
FCAW-GS

RT/PAUT
UT

UT

This Week

Defect
length

% Repair

Lengh
Tested

Defect
length

Accumulated (mm)
% Repair Lengh Tested

Defect length

% Repair

Type of
Defects

Remark

34,996

0.00%

7,865

0.00%

42,861

0.00%

0.00%

0.00%

0.00%

12,034

0.00%

8,701

0.00%

20,735

0.00%

4,990

24

0.48%

0.00%

4,990

24

0.48%

37,752

141

0.37%

3,206

0.00%

40,958

141

0.34%

Prepared by:

QC Manager

LE THI PHUONG

TRAN THUY THANH TUNG

Page 3 of 9

AFSCON/ONGC

Total length Total defect % Repair

147,554

471 0.32

175,555

606 0.35

124,053

778 0.63

133,275

19 0.01

104,495

188 0.18

65,820

150 0.23

18,994

7 0.04

28,463

181 0.64

92,333

299 0.32

42,817

361 0.84

142,569

302 0.21

20,839

5 0.02

31,829

86 0.27

84,071

95 0.11

18,447

44 0.24

Page 4 of 9

Total length Total defect % Repair

45,553

318 0.70

169,353

273 0.16

14,105

45 0.32

6,408

- 0.00

23,635

299 1.27

21,606

87 0.40

38,861

- 0.00

103,505

76 0.07

107,928

553 0.51

88,156

193 0.22

23,491

275 1.17

29,404

79 0.27

32,261

115 0.36

18,426

- 0.00

156,866

390 0.25

71,544

199 0.28

51,377

105 0.20

50,206

13 0.03

Page 5 of 9

Total length Total defect % Repair

20,735

- 0.00

45,948

165 0.36

Page 6 of 9