Welcome

to a presentation on

Universal Rail Mill

Rail & Structural Mill

Major projects under 7 MT Expansion Scheme

Blast Furnace SMS 3 Bar & Rod Mill Universal Rail Mill 2.8 MT 4 MT 0 .9 MT 1.2 MT

Best Technologies from World Over

Universal rolling mill Reheating furnace Rail welding line

- SMS MEER Germany - BRIC MONT USA - RAIL TECH France

Other allied packages

Crane CNC roll turning lathe. Roll and repair shop Drop test Illumination system Fire protection Air conditioning and ventilation system HEC(RANCHI) SANMATHI/HANKOOK(SK) MACO(KOLKATA) ---TRAANSRECT(RAIPUR) AGNICE(KOLKATA)
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Other Mills by SMS Meer

Arcelor, Luxembourg Angang Group & Maanshan Iron and Steel, China Celsa, Spain Steel Dynamics , Chaparral Steel & Nucor-Yamato ,USA Tokyo Steel, Japan Hyundai Steel, Korea Tung Ho Steel, Taiwan Stahlwerk Thringen, Germany Kardemir Iron & Steel, Turkey

WHY UNIVERSAL RAIL MILL

Enhanced requirement of Long Rail Panels.
Improvement in quality and surface finish. Introducing value added products. Latest technology with lower cost of production.

Universal Rolling
Calibre Mill (RSM) Universal Mill

ADVANTAGES OF UNIVERSAL ROLLING

Universal Rail Mill

Uniform reduction in all directions

Caliber Mill
Non Uniform reduction

Reduction of inner stresses

Better adjusting possibilities of the mill stands with regard to rail section tolerances

ADVANTAGES OF UNIVERSAL ROLLING

Universal Rail Mill

Less friction

Caliber Mill
More friction

Lesser roll consumption Better surface finish Lesser roll changing

INPUTS
Source SMS-2 (80%) SMS-3(20%) Cross Section 300mm x335mm. & 320mmx340mm Length 8 12 M

PRODUCT MIX
Rolled Lengths of 130 M

Welded panels upto 520 M

Symmetrical flat bottom rails 45 Kg/M, 52 Kg/M, UIC 60, 45 E-1

136RE14 (68 kg ), 75 Kg/M

Asymmetrical rails Zu 1-60 Grooved rails

Plain carbon, Micro alloyed, conductor

grade rail steels Head Hardened Rails

Salient features of URM

Bloom surface defect removal machine.
High pressure primary & secondary descaler unit. Bad end cutting crop saw. Reduced roll and guide changing time by provision of quick changing devices. In-house computer aided roll pass design.

Salient feature of URM

Selective cooling line for head hardened rail Walking beam type cooling bed which reduce finishing defect NDT with some special feature Rail cleaning system Waviness testing device. Rail profile gauge.

NDT

Visual

Long rail

BD-1

BD-2

SM Tandem

HS

CB Short rail

Furnace

Welding Line
INPUT RAIL FROM UNIVERSAL RAIL MILL 130M FINISHED RAIL DISPATCH AREA BRUSHING UNIT AREA (2NOS. BRUSHING M/C)

GAG PRESS AREA (4NOS. STRAIGHTENING M/C)

GRINDING MACHINE AREA (4NOS. GRINDING M/C)

WELDING MACHINE AREA (2NOS. WELDING M/C)

260M FINISHED RAILS DISPATCH AREA

Thank You