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2/3 5 6/7 8
SECTION D
EXPANSION JOINT FILLERBOARDS Expansion Fillerboards for Concrete Slabs Bitubond Cork Bituflex Expansionthene Expansionthene Heavy Duty PW Resin Bonded Cork 67 72 68 69 71 73
SECTION A
PVC WATERSTOPS Advisory Design Service Extaseal External Fabrication and Fixing Details Internal Waterstop Jointing Detail Notes for use Pilecap Waterstop Profile Summary Typical Details Typical Installations 18 12 17 13 19 20 14 11 15 22
SECTION E
DPCs, CAVITY TRAYS Standard & High Performance Grade DPCs High Build Plyload Cavity Tray Units Cavity Tray Joint Support System Plyload Insulated DPC 75 76 78 80 81 82
HYDROPHILIC SELF SWELLING WATERSTOPS Dual Seal Waterstop 24 Swelltite 30 Superstop 29 Uraswell Hydrophilic Sealant 31 Dualtite Hydrophilic Expansion Waterstop 32
SECTION F
JOINT SEALANTS 4254 Two Part Polysulphide Non-Biodegradeable Two Part Polysulphide Coldseal 200-90 Coldseal 200D Joint Design and Application Primer P Uraflex One Part Polyurethane Uraflex 40 Pavement Sealant Hot Poured Bitumen N1/N2 Polyethylene Foam Sealant Bond Breaker Chamfer Former Slip Membrane 84 85 86 87 88 89 90 91 92 93 94 95
SECTION B
WATERPROOFING MEMBRANES Dual Seal Membrane Dual Seal Installation Bitusheet XL 44 Bitusheet HPS Waterproofing System Bitusheet Gas Barrier Membrane Liquid Asphaltic Compound Sealing Systems Guide Cold Applied Flexible Bitumen Emulsion Bitusheet Membrane Installation Guide 38 40 46 48 50 37 52 56
SECTION G
JOINTING MATERIALS FOR CONCRETE PAVED AREAS
PROTECTION BOARDS AND ACCESSORIES Bitusheet HD Protection Board 58 Bituflex Fillet 54 Bituflex Protection Board 68 Bitcoat Protection Board 60 Bituminous Protection Board 59 Bitusheet Double Sided Tape 53 Bitusheet Mastic 53 Bitusheet Primer 54 Bitusheet Reinforcing Tape 53 Dual Seal Mastic 42 Dual Seal Granules 42
Base Y Crack Inducer Clearcrack Heavy Duty Crack Inducer Preformed Joint Seal Clearcrack Installation Side Slab Strip Expansion Joint Seal Isolation Joint Seal Dowel Bar Debonding Sleeves Two Part Top Crack Inducer
SECTION C
DRAINAGE SYSTEMS Walldrain Slabdrain 64 61/62
Index
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Section A
PVC Waterstops
Section B
Bentonite Waterproofing Membranes Bituminous Waterproofing Membranes Methane Resistant Membranes Liquid Membranes Protection Boards Accessories
Section C
Cavity Drainage Systems
Section D
Expansion Joint Fillerboards
Section E
DPCs Cavity Trays Cavity Tray Units Joint Support Insulated DPC
Section F
Sealants Sealant Bond Breakers Sealant Void Formers Chamfer Formers Slip Membrane
Section G
Crack Inducers Dowel Bar Debonding Sleeves Preformed Joint Seals
Contents
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CRACK INDUCERS
SEALERS
JOINTING ACCESSORIES
LIQUID
PRE-FORMED RUBBER
CLEARCRACK SEAL 20mm EXPANSION SEAL 25mm EXPANSION SEAL ISOLATION JOINT SEAL
WATERPROOFING MEMBRANES
WATERSTOPS
FIN DRAINS
WALLDRAIN SLABDRAIN BENTONITE/HDPE SELF-HEALING BITUMINOUS SELF ADHESIVE SELF SWELLING P.V.C.
DUAL SEAL
EXTERNAL
INTERNAL
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WATERPROOFING MEMBRANES
WATERSTOPS
EXPANSION FILLERS
BENTONITE/HDPE SELF-HEALING
SELF SWELLING
P.V.C.
DUAL SEAL
BITUSHEET XL PW BITUSHEET 500g BITUSHEET 1000g BITUSHEET 1200g BITUSHEET METHANE RESISTANT
EXTERNAL
INTERNAL
GEOMEMBRANES
SEALANTS
FIN DRAINS
ACCESSORIES
ONE PART POLYURETHANE 4254 TWO PART POLYSULPHIDE POLYSULPHIDE (NON BIODEGRADEABLE)
RE-USABLE SEALANT VOID FORMER CHAMFER FORMER DOWEL BAR DE-BONDING SLEEVE SLIP MEMBRANE BOTTOM Y CRACK INDUCER
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Extaseal External Waterstop Extaseal External Waterstop Construction Type Expansion Type
Kicker Waterstop
Pilecap Waterstop Junction Dual Seal Hydrophillic Waterstop Pieces Waterstop Waterstop Membrane
FLAT X
FLAT L
Bitusheet Reinforcing Bitusheet Bituminous Bitudex Membrane Bitusheet Uniflex Gas Membrane Protection Board Protection Board Barrier Membrane
Bituflex Fillerboard
Expansionthene Fillerboard
Hot Poured Rubber Bitumen Coldseal 200-90 Joint Sealant N1/N2 Joint Sealant Inducer
Dowel Bar Debonding Clearcrack Rubber Uraflex PW one-part Expansion/Contraction Sleeves Compression Seal Polyurethane Sealant Seal
Slip Membrane
Construction Products
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Product
PVC Waterstops Internal
British Standard
2571 2782
ASTM
D 792 D 418 D 624 D 746 D 792 D 418 D 624 D 746 D146 Pliability D412 Tensile D638 Elongation D 1751-73 Compression and Recovery Test D 545-77 Extrusion Test Weathering Test
Other
US Corp of Engineers Spec. CRD - C572 - 74 United Kingdom Water Fittings Byelaws Scheme Listed National Water Council Document No.4-31-02
2571 2782
Dual Seal Membrane Dual Seal Waterstop Bituflex - Expansion Joint Fillerboard
Agrement Certified No. 97/3328 United Kingdom BBA Water Fittings Byelaws Scheme Listed DOE General Spec No 201 Clause 606 DOT Spec. for highway works, Part 3 Clause 1015 - 1986 US Fed. Spec. HH-FO341a Type 1 Class B US Fed. Spec. HH-F0341a Type II Class B DOE General Spec. No. 201 Clause 606 US Std. Fmv SS302 United Kingdom Water Fittings Byelaws Scheme Listed. D.O.T. Spec. for Highway Works Part 3. Clause 1015 - 1986
Resin Bonded Cork Expansion Joint Fillerboard Self Expanding Cork Expansion Joint Fillerboard Expansionthene PW. Expansion Joint Fillerboard
4254
US Fed Spec. No. TT-S-00227 A, B, and E ASA 116.1 - 1960 United Kingdom Warter Fittings Byelaws Scheme Listed* US Fed. Spec. No. TT-S-00227 A, B, and E ASA 116.1 - 1960 United Kingdom Water Fittings Byelaws Scheme Listed* United Kingdom Water Fittings Byelaws Scheme Listed* US Fed. Spec. SS-S-195b, and SS-S-200D
4254
Uraflex PW Sealant Coldseal 200-90 Neoprene Rubber Compression Seals Bitusheet 1000 gauge Self Bonding Rubber Bitumen/polythene Waterproofing Membrane
4254 5212
D 2628 3177 Water vapour Permeability 2782 1976 Method 320A Tensile strength 2782 1976 Method 320A Elongation 3177 Water Vapour Permeability 2782 1976 Method 320A Tensile Strength 2782 1976 Method 320A Elongation 3177 Water Vapour permeability 2782 1976 Method 320A Tensile strength 2782 1976 Method 320A Elongation 5628 Part 3 Code of Practice for use of Masonry 8215 Design and installation of Damp Proof Courses 8000 Workmanship on Building sites 2499 1973 D 1190 D 146 Pliability D 412 Tensile D 412 Elongation E 96 Water Vapour Permeance D 1228 Water Absorption D 146 Pliability D 412 Tensile D 412 Elongation E 96 Water Vapour Permeance D1228 Water Absorption D146 Pliability D412 Tensile D 412 Elongation E 96 Water Vapour Permeance D 1228 Water Absorption British Standard BS 8102 Agrement Certified No. 94/3048
Bitusheet 1200 gauge Hot Climate Grade Self Bonding Rubber Bitumen/PVC Waterproofing Membrane Bitusheet XL PW & HD Self Bonding Waterproofing Membrane
United Kingdom Water Fittings Byelaws Scheme Listed Agrement Certified No. 94/3048 British Standard BS 8102 Agrement Certificate No. 00/3689 Agrement Certificate No. 99/3623
* When the ratio of sealant to water is not more than 1000mm2 per litre.
Specification Compliance
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Test Certificates
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The following Major Projects have been supplied with SCP Concrete Sealing and Waterproofing Materials during the past 4 years; Millennium Stadium Celtic Manor Hotel Quay West Shopping Complex BP Grangemouth East Midlands Airport Weston Super Mare STW Windsor & Eaton Flood Scheme The Oracle Centre RNAS Yeovilton M1-A1 Link Bluewater Park Shopping Complex Templeton Reservoir Daily Express Building Cambridge University Library Swansea Water Treatment Works Scottish Exhibition Centre Southend STW John Radcliffe Hospital Thanet Way Bypass Harrods British Airways, Heathrow Pontypool Bypass British Steel North Circular Road Tesco Superstore Science Museum Majeski Stadium The Royal Victoria Hospital Portman Building Society HQ Ikea Hull Waste Water Treatment Works Budds Farm Safeway Somerfield Superstore Bridport STW Leisure Development Whitehall Phase 2 Weymouth & Portland WWTW Cardiff Newport Southampton Scotland Derby Somerset Slough Reading Ilchester Leeds Greenhythe Wales London Cambridge Swansea Glasgow Southend Oxford Kent London London Wales Swansea London Manchester London Reading Liverpool Bournemouth Bristol Hull Portsmouth Bath Hungerford Bridport Manchester Leeds Weymouth 8
Laing Kvaerner Sir Robert McAlpine Balfour Beatty Fitzpatrick Dean & Dyball Edmund Nuttall Lesterose Sunley Turriff Kvaerner/Balfour Beatty John Martin Dean & Dyball Taylor Woodrow R.G.Carter Laing Bovis Biwater Leadbitter Hocktief Kier JV John Doyle Edmund Nuttall Taylor Woodrow Tilbury Douglas Edmund Nuttall Taylor Woodrow Kier Birse John Turner Kvaerner Carey Kvaerner Amec Churngold Amey Birse Allenbuild Allenbuild Kvaerner
Project References
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200mm or 250mm Extaseal heavy duty section for construction and kicker application
Extaseal Waterstop
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SCP Waterstops are manufactured from high quality PVC and are specifically developed to seal joints in concrete structures. Elongation 300% (nominal) Tensile Strength 13.8/mm2 (2000 p.s.i) B.S Softness 45 @ 20oC Relative Density 1.3 Complies to BS 2571 & BS 2782 U.K Water Fittings Bye Laws Scheme Listed. Meets the requirements of the National Water Councils Document No. 4-31-02
Conforms to the DWI Water Quality Regulation 25 (1) 1989
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Uses:
Extaseal External Waterstops have been independently tested to provide a totally effective water barrier up to 27m head,expansion and kicker joints in concrete water retaining and excluding structures.
Typical Profiles:
Sizes:
Type Construction Joint Expansion Joint Kicker Joint Roll Size Width (mm) 200 200 15m 250 250 10m 320 320 10m
Technical Data:
Elongation: 300% Tensile Strength: 13.8M/mm2 (2000 p.s.i.) B.S. Softness 45 @ 200C Relative Density 1.3 U.K. Water Fittings Byelaws Scheme Listed. Meets the requirements of the National Water Council Document No. 4-31-02 Conforms to the DWI Water Quality Regulation 25 (1) c 1989
Typical Applications:
Construction Joint
Expansion Joint
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External Waterstops
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Uses:
Flat Dumbell and Centrebulb Internal Waterstops have been independently tested to withstand ingress of water, up to 27m head in construction and expansion joints in water retaining and excluding structures.
Typical Profiles:
Sizes: Width (mm) x 5mm web Type Application 150 150 15m Eyeletted 200, 260 200, 260 15m Flat DumbellConstruction Joint Centrebulb Expansion Joint Roll Size Technical Data: Elongation: Tensile Strength: 300% (nominal) 13.8N/mm2 (2000 p.s.i.) B.S. Softness Relative Density 45 @ 20oC 1.3 Width (mm) x 10mm web Heavy Duty 150, 250 150, 250, 305 10m
Typical Applications:
Construction Joint
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Internal Waterstops
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SCP Pilecap Waterstop Description: Pilecap Waterstop has been specifically developed to provide a totally effective watertight seal between the pilecap and floor slab in concrete structures. Uses: Pilecap Waterstop is used as an integral part of a waterstop network to form totally effective watertight joints between pilecaps, ground beams, floor slabs and walls in water retaining and excluding structures. Typical Profiles:
Type
Construction Joint Expansion Joint
Width (mm)
125mm x 125mm 125mm x 125mm
Roll Size
10m 10m
Typical Applications:
Elongation: 300% (nominal) Tensile Strength: 13.8N/mm2 (2000 p.s.i.) B.S. Softness 45 @ 20oC Relative Density: 1.3 U.K. Water Fittings Byelaws Scheme Listed. Meets the requirements of the National Water Council Document No. 4-31-02 Conforms to the DWI Water Quality Regulation
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Typical Details
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VERTICAL L
In Extaseal Construction
FLAT T
In Extaseal Construction
FLAT X
In Extaseal Construction
FLAT L
In Extaseal Construction
VERTICAL L
In Flat Dumbell
VERTICAL T
In Flat Dumbell
FLAT L
In Flat Dumbell
FLAT T
In Flat Dumbell
FLAT X
In Flat Dumbell
VERTICAL L
In Extaseal Expansion
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FLAT T
In Extaseal Expansion
FLAT X
In Extaseal Expansion
FLAT L
In Extaseal Expansion
VERTICAL L
In Centre Bulb
VERTICAL T
In Centre Bulb
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FLAT L
In Centre Bulb
FLAT T
In Centre Bulb
FLAT X
In Centre Bulb
REVERSE VERTICAL L
In Extaseal Construction
REVERSE VERTICAL L
In Extaseal Expansion
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MIXED VERTICAL L
In Extaseal Construction/ Flat Dumbell
MIXED VERTICAL L
In Extaseal Expansion/ Centre Bulb
MIXED VERTICAL T
In Extaseal Construction/ Flat Dumbell
MIXED VERTICAL T
In Extaseal Expansion/ Centre Bulb
MIXED FLAT X
In Extaseal Construction/ Extaseal Expansion
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SYMMETRIC CORNER
In Pilecap
ANGLE CORNER
In Pilecap
MIXED FLAT T
In Pilecap/Extaseal Construction
MIXED FLAT X
In Pilecap/Extaseal Construction
VERTICAL L
In Pilecap/Extaseal Construction (Handed)
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FLAT L
In Pilecap/Extaseal Construction (Handed)
JOINTING JIG
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Deviation from a True Circle. 12mm 17mm 14mm 20mm 16mm 22mm 19mm 28mm 33mm 52mm 41mm 65mm 55mm 87mm
Extaseal external waterstop incorporates an integral nailing flange along the outer edge to accept special fixings when using timber shutters. The double headed fixings are designed such that the Extaseal waterstop is located securely in the concrete and is not displaced when removing the shutter. S.R Range Fixing Clip
Internal waterstop to be securely fixed to steel re-inforcement prior to concrete pour to prevent folding over.
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Circular Fabrications
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Using the latest AutoCAD Software we can prepare three dimensional drawings for general arrangement and installation. Upon confirmation of details these drawings can then be unfolded into template form for fabrication, thereby ensuring accuracy from design through to manufacture in our inspection controlled workshop environment. Our national team of Technical Sales Engineers are available to liaise with site personnel to discuss and advise
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Using a sharp knife cut both ends to be welded straight and square (use jig as guide) Locate waterstop in jig, with approx. 25mm protruding. square jig with clamp. Insert hot blade Push waterstop ends against blade Maintain contact until plastic melts into bead of about 5mm diameter (approx. 1 minute) Release jig and remove knife Push molten ends of waterstop together Allow to cool (approx. 3 minutes) Release jig and remove waterstop.
3 4 5
6 7
8 9
10 Inspect welded joint for continuity of weld and correct alignment of profiles. If the weld is unacceptable repeat operations 1-9.
Useful Tip - Cold Weather Application I A small piece of waterstop can be used to test temperature of blade.
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A. Floor joints
Waterstops in floor joints are usually of the external type where the floor slab is directly supported by the ground and blinding concrete, which give support to the external waterstop enabling it to resist the hydrostatic pressure from above If the use of internal waterstops is unavoidable, it is essential that the concrete underneath the waterstop is fully compacted.
B. Wall joints
Internally placed waterstops are generally used in wall joints of water retaining structures and Externally placed waterstop in water excluding structures.
C. Roof joints
External waterstops are usually used rather than internally placed waterstops to permit easier placing and compaction of concrete.
E. Jointing
Joints between waterstops and junctions should be welded as shown on page 17 so that a continous watertight network is formed.
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Installation
When fixing to formwork the contractor should not puncture, cut or tear the waterstop to suit reinforcement. Waterstops are particularly vulnerable to damage when one half is bedded in concrete and the other half is exposed. Care should be taken to avoid damage by plant, site traffic etc.
Horizontal installation
As with the vertical installation, folding of the waterstop should be avoided. With heavy concrete pours, the flow should be directed towards the shutter. Unless properly secured, the waterstop may fold over creating a cavity under the waterstop. The concrete should be carefully placed around the waterstop. The concrete should be gradually poured to cover the whole waterstop, then thoroughly vibrated ensuring that the vibrator does not foul the tying wires preventing it reaching the bottom of the shutter.
Specification Compliance
SCP P.V.C. waterstops are manufactured from high quality polyvinylchloride resins and plasticisers. Tensile Strength: 13.8 N/mm2 (2000 p.s.i.). Elongation at break: 300% (nominal) B.S. Softness (B.S.2571/1955). 45 at 20C. Relative density: 1.30. SCP P.V.C. waterstops comply with the requirements of B.S. 2571 and B.S. 2782. Schlegel P.V.C. waterstops conform to the recommendations of the American Concrete Institute when tested to the relevant ASTM specifications (D-792, D-412, D-624 and D-746). The material specification meets the requirements of Section 2.83 of the Civil Engineering Specification of the Water Industry Issued by the National Water Council. SCP P.V.C. waterstops comply with U.S. Corps of Engineers Specification CRD-C 572-74. SCP P.V.C. waterstops are accepted for use by National Water Council (Document No. 4-31-02/June 1985). U.K. Water Fittings Byelaws Scheme Listed.
Conforms to the DWI Water Quality Regulation 25 (1) c 1989
* This information is for guidance only and not intended to form part of an instruction or specification.
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Typical Projects constructed using SCP Internal and External PVC Waterstops
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Uses:
Dual Seal Waterstop has been specifically designed to seal construction joints against the ingress or outgress of liquids in water retaining or excluding structures. Dual Seal Waterstop is fixed by nailing to the face of the existing pour prior to placing the next pour. It is installed directly onto scabbled surfaces and will swell into voids up to 12mm deep. Changes of direction and end joints are simply achieved by butting together, no welding or adhesives are required. Dual Seal Waterstop can be applied to green concrete and in damp conditions.
Technical Data:
Physical Properties - Colour: Grey/White - Pliability: 180 bend over 2.5 cm mandral @ - 32C - Tensile strength - % Elongation-ultimate failure of membrane: Type 4 - Resistance to water migration - Water migration at or through joint - Permeability through membrane - Installation Temperatures: - Operating Temperatures - Life Expectancy - Toxic/Staining - Freeze/thaw and wet/dry cycles Cycling over 38mm joints Value Test Method
No migration at 31 m head None 0.001 Perm -20C to +60C -43C to +132C Longest life expectancy of all organic membranes None No affect No deterioration 2000 cycles
U.K Water Fittings Byelaws Scheme Listed for use with potable water. Salt Water Grade available for use when salt content exceeds 2000p.p.m.
Typical Applications:
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Butt Joint
Alternative Overlap
Kicker Joint
1st Pour
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Installation Guide
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Dual Seal Waterstop is fixed by nailing to the face of the existing pour prior to placing the next pour or lift of concrete. It can be placed directly onto scabbled surfaces and can be installed in damp conditions. The ability of the high quality bentonite to swell up to 16 times its dry volume ensures effective sealing around penetrations and onto scabbled concrete.
Old Concrete
Existing Membrane
New Concrete
Existing Membrane
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Slab
Dual Seal Waterstop prevents ground water from coming into contact with reinforcing steel.
Dual Seal Waterstop
Dual Seal Waterstop installed in construction joint outside the reinforcing steel to prevent ingress of water
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Description
SCP Superstop has been developed to provide a watertight seal in construction joints, and is particularly effective when used in box out applications. When water comes into contact with Superstop the bentonite expands to form a pressure seal which has been successfully tested to withstand a 33 metre head of water without leakage.
Uses
Superstop can be used in pre-cast or in-situ concrete installations and is ideally suited for the following applications: Concrete Cold Joints in below ground walls Construction Joints in Slabs Water Treatment Works Sewage Treatment Works Pre-cast Concrete Panels
Application
Superstop is fixed either by nailing or adhering into a previously formed 12mm x 25mm void (using a reusable void former), around the perimeter of the box out and must be confined on all four sides. Dual Seal Waterstop can be used as a puddle flange around the pipes. Concrete is then poured into the box out and compacted. Any water passing through hairline cracks between the different surfaces will cause the Bentonite to swell and form a totally watertight seal.
Dual Seal
25mm x 7mm Roll Length 8 metres
Superstop Waterstop Superstop Waterstop
Pile Cap
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SCP Swelltite Hydrophilic Waterstop is manufactured from a neoprene polymer based hydrophilic compound and high water absorbent resins. Swelltite has been specifically designed for use in sealing construction joints between pre-cast concrete units, steel and in-situ concrete. Unlike traditional waterstops Swelltite is centrally placed and bonded flat in the joint prior to making the second pour, activated by water Swelltite will swell up to 5 times its volume and seal the passage of water by exerting pressure across the joint. Uses: Swelltite was primarily developed for use to provide a watertight seal between pre-cast concrete units such as concrete pipes and tunnel segments, however it can be installed into a previously formed rebate for use in in-situ concrete. Application: Surfaces must be smooth, dry and free of contamination. The surface must be primed with SCP primer P and allowed to dry. Remove the release paper from the Swelltite and press firmly into position on the primed surface. Joints in Swelltite must be butted tightly for continuity. Where concrete is to be placed against Swelltite there must be a minimum of 75mm concrete cover.
SCP Swelltite SCP Swelltite
SCP Swelltite
SCP Swelltite
Technical Data
Expansion 5 Times volume Specific Gravity 1.62 Size 20mm x 5mm section Colour Black Roll Size 15 metres 25% Compression load -10 plus or minus 2kgf/20mm Coefficient of water expansion = 5times.
Specification Clause
The Waterstop to be used shall be Swelltite 20mm x 5mm Hydrophilic rubber waterstop by SCP Concrete Sealing Technology Ltd. Surfaces to which the waterstop is to be bonded shall first be primed using SCP Primer P.
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SCP Uraswell is a polyurethane based sealant which swells in contact with water and forms a permanent waterproof seal. Uraswell is solvent free and non-toxic and is easily applied with a barrel gun, it provides excellent adhesion on many materials including uPVC.
Uses
SCP Uraswell can be used for the sealing of construction joints in concrete and for sealing between concrete prefabricated elements, such as sewage pipes etc, and is applied up to a maximum width of 20mm.
Application
Leave to cure for 24 hours before pouring concrete. In order to achieve optimal performance SCP Uraswell should be applied in closed joints.
Technical Data
Base Consistency Curing System Tack free time Specific Gravity Elongation at Break Slump Maximum Tension Swell Substrate State of Surface Preparation Polyurethane. Stable Paste. Moisture Cure. 12 hours (200C/60% R.H) 1.57 625% (DIN 53504) Maximum 3mm in vertical joints. 1.55 N/mm2 (DIN 53504) >250% in three dimensions. Concrete, Steel, Glass, PVC. Free of dust, grease, surface may be damp. No primer required. 2mm 20mm 10-15mm Caulking Gun (hand or pneumatic) apply in continuous bead + 100C to + 300C White spirit immediately after application.
Joint Size
Minimum width Maximum width Average
Application
Application Method Application Temperature Clean with
Uraswell
Uraswell
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Dualtite Waterstop consists of a PVC profile manufactured from weldable waterstop grade material incorporating Dual Seal Hydrophilic Bentonite Waterstops, which swell in contact with water, to form a totally watertight seal. The lug on either side of the central section, ensures that Dualtite is fully embedded into the adjacent concrete surface, and its unique central core design allows the joint to open up to 50%. When Dual Seal Bentonite Waterstop is installed in Kicker or Construction Joints, it is simply butt joined to the integral Dual Seal Waterstop, in the Dualtite, to create a totally watertight system.
Uses:
Dualtite Waterstop should be used in all Expansion Joints, in conjunction with a Fillerboard, when there is a requirement to keep water in or out of concrete structures. These would include Concrete Reservoirs, Water Treatment Works, Sewage Treatment Works, Canals, Flood Relief Channels and Basements etc.
Application:
Dualtite is fixed centrally to the stop end shuttering, prior to the first concrete pour. When the concrete has cured and the stop end is removed, the Expansion Joint Fillerboard is then located in position, within the locator lugs, and the second pour completed. Welding of straight runs of Dualtite is achieved by using an Electric Heating Blade, and Dualtite Jig. Changes of direction are achieved using Factory-made Junction Pieces and Intersections
Sizes:
Roll length - 8 metres Joint Width - Suits 20mm & 25mm Expansion Fillerboard
BS.2782 Tensile Strength BS.2782 Elongation at break BS.2751 B.S. Softness BS.2782 Density WRc Approved for use in contact with Potable Water
Typical Result
No migration at 31m head None No effect No deterioration 2000 cycles
First Pour
Dualtite
Dualtite
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Dualtite Bentonite Expansion Joint Waterstop is simply nailed to the shuttering prior to the first pour. The lugs secure the waterstop to the concrete as in a conventional waterstop, however, the Dual Seal Bentonite waterstop acts as a secondary barrier. Should water try to track across the joint. This combination provides the reassurance of installing a mechanical sealing system based on the passive valve and tortuous path systems pioneered by the Cement and Concrete Association during the early 1970's, together with the active water swelling sealing systems of the 1990's. Specifically for use in concrete expansion joints where an active waterstop is required to provide maximum integrity. Dualtite is easy to install and is fully compatible with the SCP range of construction type waterstops, it can be easily welded on site thereby providing a cost effective solution and simplifying transition between construction and expansion joints with a range of prefabricated junctions available. Dual Seal waterstop is used on its own within construction joints, but when fully integrated within Dualtite offers many advantages. Typical Applications:
Shuttering Shuttering Void Former Dual Seal Dualtite Waterstop nailed to Stop End Fillerboard Dual Seal Dualtite
1st Pour
Dualtite Waterstop
2nd Pour
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Notes
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Bitusheet XL Membrane
Blinding Concrete Bitusheet Mastic Fillet 40 x 40mm Dual Seal Waterstop Pipe Penetration Detail for Bitusheet Gas Barrier Membrane Extaseal Waterstop Service Pipe
3mm Bituminous Protection Board Butt Joint Dual Seal Membrane Dual Seal Waterstop Butt Joint Dual Seal Waterstop Bitusheet XL Membrane Bentonite Granules Bitusheet XL Membrane
HDPE Sheet
Tape at Joints
Reinforced Slab
SLAB
Walldrain Bitusheet XL
Bitusheet XL
Bitusheet XL Backfill
Bitusheet Fillet
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Bitusheet XL - Cross laminated Heavy Duty HDPE membrane coated with self bonding polymer modified bitumen.
For use in below ground structures as external tanking and as a roofing membrane in covered concrete reservoirs.
Bitusheet Mastic
Bitusheet Gas Barrier Membrane - HDPE film laminated to an aluminium foil and coated with a self bonding polymer modified bitumen.
For use in below ground structures, and under ground slabs when it is necessary to prevent passage of methane or radon gas into the building.
Bitusheet HPS Moisture sensitive - Cross laminated heavy duty HDPE waterproofing system, used in conjunction with moisture sensitive primer.
For use in below ground structures, retaining walls etc., when the surface is damp to touch. Used in conjunction with Bitusheet HPS Primer.
Liquid Asphaltic Compound - Used in Two coats to provide a damp proof membrane in solid floors or for protecting foundations, retaining walls, abutments, beams, lintels and similar structures against moisture and attack from sulphates contained within the soil. Dual Seal Membrane - High Performance water reactive Bentonite, laminated to a tough thick HDPE sheet. For use when external water, weather or ground conditions exist.
SCP range of Protection Boards. Suitable in all applications for protecting tanking membranes against backfill. 3mm Bituminous Protection Board. 6mm Bituminous Protection Board. 3mm Bitcoat Protection Board. 1.5mm Bitusheet HD Protection Board. 3mm Bitusheet HD Protection Board.
Bitusheet Double Sided Tape. A versatile bituminous tape used For bonding waterproofing membranes, DPCs and for achieving lap joints between compatible materials. Available in 50,75,100,150 and 300mm wide standard roll widths. All roll sizes are 15 Lm
Bitusheet XL Tape. Used as an overband tape for the sealing of membranes to membranes. Also used for penetrations and repairs etc. Available in 100,150 and 300mm wide standard roll widths. All roll sizes are 20 Lm
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Dual Seal is a high performance self swelling, self healing waterproofing membrane comprising of a thick, tough, high density polyethylene sheet laminated to 4kg/m2 of quality Bentonite granules. The Bentonite used in the manufacture of Dual Seal is capable of repeated cycles of wetting and drying without deterioration of its sealing properties and has a life expectancy measured in thousands of years. It has WRC approval for use with potable water.
Uses:
Dual Seal waterproofing membrane has been specifically developed for use as a high performance waterproofing membrane to provide a totally watertight barrier in below ground concrete construction, including basements, underground car parks, plant rooms, access tunnels etc. Dual Seal Membrane can be installed in damp conditions and is, therefore, particularly suitable for use as a roof waterproofing system for earth covered potable water reservoirs.
Benefits:
I Provides a totally watertight barrier which is 10 times greater than concrete I Resistance to Hydrostatic head of water of 46m I Can be applied immediately shutters are struck to wet surface/green concrete I Can be installed in damp conditions I Prevents tracking of water between membrane and concrete surfaces I Surface does not require priming I I I I I I Installation temperature -30C to +50C Easily installed by non-skilled operatives Non-toxic Eliminates need for separate protection board Does not require welding In excess of 5,000,000m2 successfully installed worldwide I U.K. Water Fitting Byelaws Scheme Listed for use with potable water.
Sizes:
HDPE Thickness: Total membrane Thickness: Roll Width: Roll Length Coverage per roll (allowing 50mm overlaps): 0.5mm 5mm 1.22m 7.32m 8.59m2
Technical Data:
Physical properties Tensile Strength: Membrane N/mm % Elongation at Break Puncture Resistance Resistance to Hydrostatic Head (Metre of Water) Resistance to micro organisms (bacteria, fungi, mould, yeast)
2
Test Method ASTM D412 D638 Type FTMS 101B ASJM D751 method a
Note:
Contact SCP whenever conditions of acid, alkali or salt brines exist. Do not apply in standing water, over snow or ice.
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Dual Seal Membrane laid on blinding with Bentonite (grey) face to underside
Dual Seal Waterstop Dual Seal Membrane installed with Bentonite (grey) face toward concrete Bentonite to Bentonite lap joint
Backfill placed directly against HDPE (black side) of Dual Seal Membrane Dual Seal Mastic
Dual Seal Membrane mechanically fixed at 500 centres and where terminated. All joints to be overbanded using 100mm wide
Dual Seal Membrane installed with HDPE (black side) toward contiguous piling
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Installation
Inspection:
A. General: Examine surfaces specified to receive waterproofing to ensure that they are in a condition acceptable to manufacturers recommendations. Ensure that voids greater than 10mm are filled with grout, and sharp protrusions over 10mm are removed. Do not Install membranes in standing water. Ensure that where tapes are used that the surfaces to which they are to be adhered are free from dirt, dust, snow, ice release oils and other contaminents. Horizontal surfaces should be swept clean, particularly the surface of the wall footing. Layout: Anticipate conditions prior to start of work. Note termination and penetration positions to determine methods for ensuring a watertight envelope. Fillets: Form fillets with 50mm of Dual Seal Mastic, or Dual Seal Granules at intersections of walls and footings . Form fillets with mastic at the inside of vertical corners and around penetrations.
B. C. D. A. B.
Preparation:
Installation:
A. Install the Dual Seal Membrane where shown on the drawings and in accordance with the manufacturers recommendations as approved by the Architect and/or Engineer. Note: In horizontal applications Dual Seal is normally installed with the bentonite face down, however, Dual Seal LG may be installed under a floor with the bentonite side up depending on the weather and site conditions.
B. C.
D. E.
B. C. D. E. F. G. A. B. C.
D.
E. F.
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Uses:
For use with Dual Seal Waterproofing Membranes to form a 45 fillet in internal corners, around pipe entries and penetrations. It is also used for filling voids, tie holes and honeycombing prior to installation of the Dual Seal Waterproofing Membrane.
Sizes:
Supplied in 19 litre pails.
Technical Data:
Material: Expandable minerals and elastomeric compounds Colour: Water Migration Resistance: Coefficient of Permeability: Specific Gravity: Grey/Black 100% 10 x 10 -10 1.2
Typical Application:
Uses:
Used in conjunction with Dual Seal Waterproofing Membranes to form a fillet at wall to floor transitions and penetrations through horizontal surfaces.
Sizes:
Supplied in 22.7 kg (23.6 litre) bags
Technical Data:
Material: Colour: Density: High Swelling Sodium Bentonite Granules Grey 960kg/m3
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Backfilled without the need for Protection Board Dual Seal Membrane used in conjunction with SCP Walldrain
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Typical Applications
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Uses:
Bitusheet XL is intended for use as a self bonding vertical or horizontal damp proof membrane in tanking below ground structures, subways and retaining walls.
Test ASTM D146 ASTM D2240 ASTM E154 ASTM D1228 ASTM D471 ASTM D1191 ASTM E96 Low temperature pliability Durometer hardness type A Puncture resistance Water absorption (2 hours) Water absorption (670 hours at 70F) Slump on 90 gradient 6 hours @ 70C Water vapour transmission 25C. 75% rh transmission Tear strength Longitudinal Tear strength Transverse Tensile strength Longitudinal Tensile strenght Transverse Compound Elongation Elongation at break Percentage change in elongation after heat ageing at 70C. Dimensional Stability (2 weeks at 60C) Longitudinal Transverse Bond strength of self Bond strength to primed concrete Membrane strength Water penetration at joint
ASTM D1004 ASTM D638 BS 2782 BS 2782 Method 320 ASTM D573
0.23 g/m2 per day 380N/mm 360N/mm 42N/mm2 51N/mm2 1250% 210%
Bitusheet XL Membrane United Kingdom Water Fittings Byelaws Scheme Listed. British Board of Agrement Certified No. 94/3048.
Conforms to the DWI Water Quality Regulation 25 (1) c 1989
Bitusheet XL
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Typical Applications:
Bitusheet XL Protection Board Bitusheet Reinforcing Tape Bitusheet Reinforcing Tape Bitusheet XL PW
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Uses:
The Bitusheet HPS Waterproofing System is designed for use where unusually low temperatures are evident and where dampness exists on the substrate. It is ideal for basement applications and previously covered earth/concrete reservoir roofs which are being renovated.
Bitusheet XL on Bitusheet HPS Primer 300mm Bitusheet Reinforcing Strip Bitusheet XL on Bitusheet HPS Primer
Extaseal Waterstop
Slip Membrane
Winter Conditions:
The Bitusheet HPS Waterproofing System can be installed in most conditions and whilst having a wide temperature tolerance should not be applied when the temperature is 3oC or more below dew point because of the risk of condensation, or when temperatures exceed 60oC. With decreasing temperature the membranes will stiffen. This will not cause any significant problems with installation down to the minimum temperature of 5oC. Bitusheet membranes remain functional and flexible to well below -10oC and will remain stable up to a normal maximum of 60oC. Where severe temperatures down to -30oC are expected Dual Seal membrane should be used (see Technical Data Sheet No.44)
Application:
Ensure that the substrate is clean and free from surface water and sharp protrusions. Apply the primer evenly by brush or spray, avoiding pooling and over application. Allow to dry before applying the membrane. If the application of Bitusheet is delayed more than 4 hours after priming, the surface must be re-primed.
Application:
All surfaces must be clean and free from loose matter. Primer can be applied by brush or roller, at temperatures to below -100C, providing that the surface is completely dry prior to application of membrane.
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Bitusheet XL on HPS Primer Bitusheet Reinforcing Strip Bitusheet XL on HPS Primed surface
Technical Data:
Test ASTM D146 ASTM D2240 ASTM E154 ASTM D1228 ASTM D471 ASTM D1191 ASTM E96 Low temperature pliability Durometer hardness type A Puncture resistance Water absorption (2 hours) Water absorption (670 hours 70oF) Slump on 90o gradient 6 hours @ 70oC Water vapour transmission 25oC. 75%rh transmission Tear strength Longitudinal Transverse Tensile strength Longitudinal Transverse Compound Elongation Percentage change in elongation after heat ageing at 70oC Dimensional stability (2 weeks at 60oC) Longitudinal change Transverse change Bond strength to self Bond strength to primed concrete Membrane strength Water penetration at joint Typical Result Bitusheet XL Better than -5oC 60 230N 0 0.12% 0
Preformed Units Available for HPS System
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Uses:
Bitusheet Gas Barrier Membrane is designed for use as a cold applied flexible membrane to provide a barrier to Methane and Radon gases. Incorporating a 50mm selvedge on one edge to form homogenous overlap joints. Bitusheet Gas Barrier Membrane may be laid onto concrete blinding or directly onto compacted sand blinding with the longitudinal and end overlaps sealed.
Sizes:
Rubber Bitumen thickness Polythene backing/Aluminium foil Total thickness Roll Width Roll length Roll Weight Area per roll Overlap Edge & Ends 1.40mm 0.10mm 1.50mm 1050mm 19.05m 34kgs 20m2 150mm
Bitumen Polymer Compound Release Sheet
Membrane Construction
Cross Laminated H.D.P.E. Carrier Sheet Aluminium Foil
Technical Data:
Backing Type Membrane Strength Elongation Puncture Resistance Adhesive 180 peel Water Vapour Permeability Methane Gas Permeability Water Penetration % Joint Dimensional Stability Longitudinal Lateral Radon gas permeability HDPE/Aluminium Laminate BS2782 Method 320 BS2782 Method 320 ASTM E154 ISO/R527 BS3177 W.L. MOAT 5.1.4. MOAT 5.1.6. (70C) N/cm % N N/cm g/m2/24h ml/m2/24h % 0.0 0.0 5 x 1014 45 300 250 36 <0.01 <0.03 Nil
NRPB
m2/sec
Installation Details:
Bitusheet Gas Barrier Membrane applied to prepared concrete surface Bitusheet Gas Barrier Membrane applied to prepared concrete surface 100mm wide Bitusheet Reinforcing Tape
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Typical Applications:
DPC Cavity Tray Bitusheet Gas Barrier DPC Cavity Tray Bitusheet Gas Barrier
Bitusheet Gas Barrier Expansionthene Bitusheet Gas Barrier Membrane Protection Board
High Performance DPC fully bonded to Bitusheet Gas Barrier Membrane Membrane Protection Board
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Bitusheet Mastic
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SCP Liquid Asphaltic Compound is a damp proof solution, used in two coats to provide a damp proof membrane in solid floors or for protecting foundations, retaining walls, abutments, beams, lintels and similar structures against moisture and attack from sulphates contained within the soil.
Uses
Liquid Asphaltic Compound is suitable for application to a variety of substrates including concrete, masonry, steel and similar surfaces and provided it is protected from mechanical damage provides a waterproof flexible membrane.
Benefits
Barrier to water and water vapour Forms a highly flexible membrane Easy to apply Application accommodates awkward details Once dry - resistant to frost Resistant to sulphates
Equipment Care Tools should be cleaned with white spirit or paraffin Packaging Available in 25 or 200 litre containers Storage Liquid Asphaltic Compound contains a flammable solvent and all normal precautions against fire must be taken during both storage and use. Store in cool conditions. Keep away from sources of ignition. Shelf Life Up to 2 years when stored as recommended.
Sand/Cement Fillet
Slab
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Construction techniques should conform to relevant Codes of Practice, Building regulations and British Standards. Surface to which Liquid Asphaltic Compound are to be applied must be clean, dry and frost - free. Any defects must be made good, projections being removed and voids filled. Brickwork or Blockwork should be flush pointed and open textured surfaces rendered. Apply first coat of Liquid Asphaltic Compound at 1.5m2/L, brushing well to ensure complete coverage and to prevent material from pooling or collecting in depressions. Allow to dry thoroughly before applying second coat at 2.5m2/L. Ensure the membrane is fully dry before proceeding. When used as a DPM in solid floor construction, the membrane should be brought up adjoining vertical surfaces to marry with DPC. The membrane should be covered with a minimum 50mm floor screed. A weak rendering (12:1 Sand/Cement) or a suitable protection board must be employed to protect the membrane when backfilling. When used for internal tanking, back pressure should be counteracted by building a blockwork or brick skin 18mm from the membrane and the cavity filled with a sand cement mortar. Notes Dr ying times may be extended in cold, humid conditions or in areas of poor ventilation. Particular attention should be paid to areas where services penetrate the membrane, in such areas the membrane should be reinforced with a reinforcing fabric and third coat of Liquid Asphaltic Compound used to ensure the integrity of the waterproofing. Triangular fillets should be employed at all changes in direction. Ancillary Products Scp offer a range of products suitable for use with Liquid Asphaltic Compound, these include: Bitusheet HD Protection Board A tough durable Polymeric protection board to prevent damage to the membrane during backfill. Walldrain An HDPE cavity drain used to protect the membrane and to remove build up of water pressure. Bitusheet Reinforcing strip Used to reinforce corners and change in direction. Bitusheet Double Sided Bituminous Tape Used for adhering the protection board or Walldrain to the membrane.
Typical Application:
Superstop Waterstop Lean mix concrete infill
SCP LAC (2 coats) SCP LAC (2 coats) applied around full column base
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Uses:
Cold Applied Flexible Bitumen Emulsion is used to protect below ground structures against attack by ground water chemicals, salts and sulphates.
Application:
Ensure that all concrete surfaces to be treated are thoroughly dry, clean and grease free, and that sharp angles, i.e. edges and ductings, are radiused. The material should be applied by brush, and brushed well into the surfaces, ensuring continuous coverage on the surface. Do not apply this material below 5C. Drying time - between 3 and 24 hours, depending upon ambient temperatures and humidity. Typical uses are: a) As a damp-proof membrane for concrete floors and bridge decks. b) Filling cracks in black-top areas, i.e. roads and pavements. c) Painting walls that are damp due to moisture penetration. d) As a flooring and general adhesive.
Precautions:
1) 2) 3) 4) 5) 6) 7) Ensure that the material is stored in a frost-proof area, as it is damaged when exposed to temperatures below freezing. Do not start to paint if rain is imminent. Each alternate coat should be brushed on at 90 deg. to the previous coat. Ensure that previous coats are perfectly dry before applying a subsequent coat All tools and brushes should be washed in clean water with detergent. Whilst this product is non-hazardous, care should be taken to avoid splashes to the eyes or breathing vapours given off by material. It is recommended that hands are washed thoroughly in soapy water after using this material.
Technical Data:
Colour: Solids Content: Ash Content Application Temperature: Cleaning of Tools: Coverage: Wet - Brown Dry - Black 55.00%w/w (typical) 2.00%w/w 6C - 35C
All tools should be cleaned immediatly after use with water. Dried material can be removed using white spirit or turps substitute. Guidance only Porous surface 2 square metres per litre Non Porous surface 2 square metres per Litre.
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Uses:
For the filling of cracks in concrete prior to carrying out full waterproofing treatments with materials such as Bitusheet waterproof membrane. Also used for sealing of exposed edges, bolt holes, general gap filling and fixing Bituflex fillet and Bitusheet protection Boards. Ensure the surface is clean, free from loose matter and dry. Apply the mastic with a trowel, filling crack completely. Bed the Bituflex fillet into the mastic while still tacky. Allow to dry before applying membrane.
Safety:
Flammable, flash point 40C. Do not use near sources of ignition. Wear protective gloves, remove any mastic on the skin using a proprietory cleaner e.g. Swarfega.
Pack Size:
25 litre drums.
Uses:
Bitusheet Reinforcing Tape has been developed for use as a reinforcing strip at all internal and external edges, intersections and roof expansion joints. The 100mm width is used to protect the cut end overlaps of Bitusheet Gas Barrier Membrane
Sizes:
Roll width 100mm 150mm 300mm Roll length 20 metres
Uses:
Double Sided Tape has been developed for fixing membrane protection boards to the membrane, sealing overlaps between polythene sheets and for joining laps of DPCs.
Roll width
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Bitusheet Mastic
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Uses:
To provide the sealing of porous surfaces to promote adhesion of Schlegel Bitusheet and Protectagrid membranes and self bonding flashings.
Application:
Apply by clean brush or spray to the clean dry concrete surface. Apply evenly, avoid pooling and over application. Allow to dry before laying the membrane.
Sizes:
25 Litre Drum 5 Litre Can
Technical Data:
Flash Point Density Coverage Viscosity 37C 1.00 kg/ltr 5 to 7m2/ltr 100 - 200 Centipois Application temperature Drying time Storage life + 5 to + 60C 1/ 2 to 2 hours one year
Safety:
Do not use near sources of ignition. Wear protective gloves and eye protection, remove any primer on the skin using a proprietary cleaner. e.g. Swarfega.
Bituflex Fillet
SCP Bituflex Fillet Description:
Bituflex fillet is a preformed triangular compressed wood fibre material impregnated with Bitumen Emulsion.
Uses:
Bituflex fillet is used at angles between walls and slabs, then after priming a 300mm wide reinforcing strip of bitusheet membrane must be applied.
Size:
Nominal 48mm x 48mm supplied in 1.22 mtr lengths.
Bitusheet Reinforcing Strip Bitusheet Membrane
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Bitusheet Primer
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Bitusheet XL Membrane
Bitusheet XL Membrane
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I I I I
BITUSHEET M.E. BITUSHEET 1200 gauge BITUSHEET XLR BITUSHEET - Gas Barrier Membrane
Surface Preparation:
All surfaces should be smooth, clean and dry. Loosely adhering material and sharp protrusions should be removed by mechanical means. Concrete or renders should be allowed to dry before applying Bitusheet membrane.
Priming:
All vertical surfaces should be primed using Bitusheet Primer. Horizontal surfaces do not require priming where the membrane is covered with a screed, floor slab etc. Priming should be carried out as follows: (i) Roll can well before use. (ii) Apply at the rate of approximately 7m2/L. Only prime that area which is to be covered with Bitusheet within the next 4 hours. Allow to dry for at least 1 hour until touch dry. Keep free from dust. (iii) On very porous surfaces, use two coats of primer.
Application:
Internal angles must always be provided with an adequate fillet of concrete or SCP Bituflex Fillet, then after priming as previously described a 300mm wide reinforcing strip of Bitusheet must be applied with 150mm on either side of the centre of the fillet. External angles or corners must be provided with a 25mm x 25mm splay and this covered with a 300mm wide strip of Bitusheet XL applied equidistant from the centre of the splay. The first strip should of Bitusheet be laid such that the selvedge is placed to accept the edge of the following strip, with each subsequent strip laid in the same way. The protection paper should be removed from the selvedge before bonding the overlap joint. Horizontal membrane should preferably be laid prior to the application of the vertical membrane, adequately protected from damage by a minimum 25mm screed or protection board, with the membrane bonded to the vertical surface at least 200mm above the top of the screed so that the vertical Bitusheet can be overlaid. If it is not possible to apply the screed over the DPM before the application of the vertical membrane, full and adequate protection must be given to the horizontal membrane to prevent damage. Vertical membrane - cut off the appropriate length of membrane, then starting at the top of the area to be waterproofed, peel off at least 200mm of release sheet and bond the Bitusheet firmly to the surface, tucking the end of the material into the appropriate DPC or chase. Gradually peel off the remainder of the release sheet downwards, at the same time rolling the material against the surface until the bottom of the wall is reached. At the base, the vertical membrane must overlap the horizontal membrane by at least 100mm. All subsequent sheets must overlap the preceeding sheet by 50mm at the edges onto the selvedge strip and by 100mm at ends. Overlaps must be thoroughly rolled to ensure adequate bonding. Backfilling on vertical applications where an abrasive backfill is to be used the Bitusheet membrane should be protected by a concrete outer skin, brick skin or Bitusheet protection board, the latter being held in place by SCP Joint Filler Adhesive.
Precautions:
Bitusheet and Bitusheet Primer must not be applied when the surface temperature of the substrate falls below 5C. When a brick-skin is applied to the face of the vertical Bitusheet, care must be taken not to damage the membrane and a gap of 40mm should be left which is filled with sand/cement mortar as work proceeds. Only sufficient Bitusheet should be laid which can be protected as work proceeds. When areas of Bitusheet are left exposed for any length of time ensure that all edges are held in place by battens.
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Bitusheet turned into a 25mm x 25mm void and sealed with Uraflex P.W. prior to backfilling
Cut ends of Gas barrier Membrane to be protected with 100mm wide Bitusheet Reinforcing Tape
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Bitusheet HD Protection Board is a tough, flexible polymeric board specifically developed for protecting the Bitusheet range of self adhesive waterproofing membranes, against mechanical damage, foot and normal site traffic and abrasive backfill materials. Due to its high strength and excellent puncture resistance the Bitusheet HD Protection Board exceeds the performance of thicker protection boards. It can be easily cut and shaped on site.
Uses:
Bitusheet HD Protection Board is designed for both horizontal and vertical applications to protect Bitusheet Waterproofing Membranes against abrasive backfill materials, and poured concrete.The board should be butt jointed and supported during backfilling. Bitusheet Double Sided Tape or SCP Joint Filler Adhesive should used to spot bond the protection board to the membrane. The joints should be staggered, and also staggered over the membrane laps.
Property
Water Absorbtion % W/N Dynamic Impact Resistance Hard Substrate(Chip Board) Static Indentation Resistance on Concrete Dimensional Stability Change in length (Dry) 80oC Change in length (Wet) 80oC Mass 80oC Dry Wet
Typical Result
1.5mm 3.0mm 0.4 0.4 I3 I3 I4 24 Hrs -0.4% +0.8% -0.4% +3.0% I4 1 week (-0.4%) (+1.2%) (+1.4%) (+8.0%)
Sizes:
Sheet size : Thickness : Weight : 2000mm x 1000mm 1.5mm & 3.0mm 2.5 kg & 5.0 kg
Bitushet membrane
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Uses:
Bituminous Protection Board is designed for use in both horizontal and vertical applications to protect Bitusheet Waterproofing Membranes against abrasive backfill and poured concrete. They should be butt jointed and supported during backfilling. Bitusheet Mastic or joint filler adhesive can be used to spot bond the board to the membrane. The joints should be staggered and also staggered over the membrane laps.
Technical Data:
Dimensions Weight, nominal Temp. Resistance Puncture Resistance Water absorbtion Tensile Strength 3mm Thick 2130mm x 1220mm x 3mm nominal thickness 3.5 kg per square metre Will resist temperatures from - 40C to 135C 240 psi (Mullen Strength) ASTM D774 1.05% after 21 days immersion meets DIN 52103 2400lb/in2 meets DIN 53457 6mm Thick 2130mm x 1220mm x 6mm nominal thickness 7.0 kg per square metre Will resist temperatures from - 40C to 135C In excess of 300 psi 1.05% after 21 days immersion meets DIN 52103 2400lb/in2 meets DIN 53457
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Uses:
The board is used as a protective layer over Bitusheet Waterproofing Membranes to protect the Membrane against damage from site traffic and abrasive backfill materials.
Sizes:
Thickness: Board Size: 3.2mm nominal 1850mm x 1250mm
Technical Data:
Type: Water Absorption: Bending Strength: Dimensions: Nominal Weight: Dense, heavily compressed board coated with a specially formulated bitumen compound. 20% maximum 15N/mm2 1850mm x 1250mm x 3.2mm 940 Kg/m3
Sand/Cement Fillet
Concrete slab
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C DRAINAGE
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DESCRIPTION:
SCP Slabdrain is a cavity drain former manufactured from a dimpled H.D.P.E., designed to provide a drainage channel beneath the concrete in floor and wall construction. The former is provided with selvedges to enable joints to be sealed to give a water and gas tight membrane.
USES:
Generally in type C construction to provide grade 4 protection as defined in BS 8102: 1990. Protection of structures against water from the ground. SCP Slabdrain may be used in floors and walls to provide a drainage void beneath the concrete to relieve both water and gas pressures. The HDPE core provides high strength to resist the loads imposed by placing wet concrete. By sealing the selvedge joints, SCP Slabdrain will also provide the membrane.
BENEFITS:
Combined former and membrane. Provides a high water flow rate. Easily applied. Selvedge side laps. High load resistance. Lightweight.
INSTALLATION:
GENERAL SCP Slabdrain is applied dimple side down to the substrate, the surface should be smooth and even. Subsequent rolls should be laid so that the selvedges overlap, end laps are formed by overlapping a minimum of 200mm (3 dimples) and interlocking the dimples. Selvedges are sealed using 50mm Double Sided Tape, end laps are sealed with Uraflex Sealant. SCP Slabdrain is fixed to the substrate using Bitusheet 75mm Double Sided Tape applied onto Bitusheet Primer. Alternatively SCP Slabdrain may be mechanically fixed through the base of the dimples and sealing all fixings
End lap sealed with Uraflex Sealant Indicative Wall / Floor Joint Detail.
Slabdrain turned up wall to enable a min 200mm overlap 3Nr Cuspations infilled with mortar prior to applying Bitusheet tape Bitusheet Mastic sealing interface between Slabdrain and concrete.
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WALL/FLOOR JUNCTION.
SCP Slabdrain should be terminated at the wall and sealed to it with a 300mm strip of Bitusheet tape lapping 150mm onto the Slabdrain and 150mm up the wall. The dimples should be filled with fast setting grout to provide a flat surface to receive the membrane. Once dry all surfaces should be primed with Bitusheet Primer, and allowed to dry, then the Bitusheet strip applied. The same technique is to be adopted at columns or other abutments. Where a drained wall is also required, the SCP Slabdrain is turned up the wall a minimum of 200mm and interlocked over the vertical application by a minimum of 3 dimples. All laps to be sealed as previously described. Ensure the drain cavity is maintained at the wall/floor junction.
DRAINAGE CHANNELS.
SCP Slabdrain should be carried through to all drainage channels and sumps as directed by the Engineer. FOLLOWING TRADES No heavy plant or wheel barrows should be used directly on the slabdrain, walkways must be provided for wheel barrows etc. Repairs may be effected by cutting and placing a piece of Slabdrain over the affected area, overlapping and sealing as previously described. FINISHES Steel mesh reinforcement, if required, can be supported off the Slabdrain in the usual manner. TECHNICAL DATA Thickness Material Roll Width Selvedge Mass/Unit Area Chemical Resistance Bacterial / Fungii Crush Strength Waterflow : Vertical (100%) gradient) Horizontal (0.01% gradient) Roll Size
10mm HDPE (0.5mm) 1m (Nominal) 25mm 0.8kg/m2 Not affected by acid or alkali Does not support growth 200Kn / m2 7 L/m/sec 0.2 L/m/sec 1m x 50m
20mm HDPE (1.0mm) 1m (Nominal) 40mm 1.1kgm2 200Kn / m2 12 L/m/sec 0.45 L/m/sec 1m x 50m
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SCP Slabdrain
Bitusheet XL star cut around pipe and bonded onto membrane at base of pipe
Bitusheet mastic bedded around pipe entry prior to the application of Bitusheet membrane
SCP Slabdrain
Drainage channel
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Description
SCP Walldrain consists of a preformed lightweight plastic core bonded to a geotextile filter.The filter was specially developed to permit free entry of water, but not soil, and so prevent soil particles from clogging the drainage system. Walldrain is designed to be placed with the geotextile filter layer facing the direction of water seepage or backfill. Walldrain can be applied against waterproofing membranes or directly against the masonry/concrete substrate.
Uses
Walldrain relieves hydrostatic pressure against the vertical walls of buried structures - basements, retaining walls, reservoirs, tunnels, bridge abutments, culverts and underground car parks. Walldrain provides a second line of defence to channel seepage water away from the structure and is designed to fully comply with the requirement of type 'C' design BS 8102.
Roll Size
12m - 1m x 50m 25mm - 0.9m x 50m
Bitusheet XL Bitusheet XL
Walldrain
Backfill
Technical Specification
Core Thickness In plane water flow (HG = 1.0) In plane water flow (HG = 0.01) Compressive Force at 20% compression HDPE Thickness Chemical resistance 12mm 41/s/m 0.26l/s/m 250KN/m2 1.0mm Unaffected by most acids and alkalis, oils,fuels, chlorides and sulphates. Resistant to Microbiological attack + 5oC to 50oC 25mm 16/l/s/m 0.54/l/s/m 200Kn/m2 1.0mm Same
Same Same High Density Polypropylene Needle punched non-woven Not affected by acid or alkali Does not support growth 200g/m2 2.00mm 12.5KN/m 2100 N 275N 110 micron 250 1/m2/sec Good
Geotextile only Material High Density Polypropylene Type Heat bonded non woven Chemical resistance Not affected by acid or alkali Bacteria/Fungii Does not support growth Mass/unit area 136g/m2 Thickness 0.46mm Tensile load 8.2KN/m Puncture resistance 1270 N Tear resistance 225/240N Pore size 160 micron Water flow 100 1/m2/sec U.V resistance Good Note: Stripdrain is manufactured to the same specification as 25mm Walldrain. 65
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Uses:
Roofdrain has been specifically developed for use on earth covered reservoirs to provide free drainage of water whilst preventing sediment blockage of the drain and eliminating the need for aggregates.
Technical Data:
Core Chemical/Bacteria Mass/Unit Area Crush Strength Water Flow (Gradient 0.1%) Geotextile Tensile Strength Puncture Resistance Permeability Poresize Entry Head H.D.P.E. Not effected 800 g/m2 100Kn/m2 0.26 Litre/m/sec Typar 3407 7.44 Kn/m 1270 N 100 L/m2/ s 160 Micron 0mm
Typical Applications:
Geotextile Roofdrain Drainage layer
Roofdrain construction
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Expansion Joint
Rubber Seal Dowel Bar Sleeves
Expansion Joint
Coldseal 200/90 Sealant
Isolation Joint
Bitubond Cork
Expansionthene
Expansion Joint
Uraflex Sealant Expansionthene
Perimeter Joint
Expansionthene
Dumbell Waterstop
Construction Joint
Expansion Joint
Uraflex Sealant
Expansionthene PW
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Uses:
Bituflex is used as a general purpose expansion joint filler in non critical joints in concrete slab and brick wall construction.
Sizes:
Thickness Sheet Size Cut Strips 10mm 12mm 18mm 2.20m x 1.22m 150mm, 175mm, 200mm other widths to order. 25mm
Technical Data:
Complies with U.S. Federal Specification HH-FO341a Type 1, Class B D.O.E. General Specification No. 201, Clause 606 Weathering Test Method 800/V.C.1.3 ASTM D1751 - Compression & Recovery test. D.o.T. Specification for Highway Works Part 3: Clause 1015:1991 B.S. 1142 Bitumen content 20% minimum
Typical Application:
Coldseal 200-90 Fuel Resistant Sealant
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SCP Expansionthene Closed Cell Expanded Polyethylene Expansion Joint Filler Description:
Expansionthene is a Closed Cell Expanded Polyethylene Foam supplied in sheet form or cut to slab depth/wall thickness as required. High Performance Expansion Joint Fillerboard, for concrete slab construction and brickwork joints, which is supplied pre-cut to depth of sealant for controlled void formation and easy removal. Robust, non-absorbent with exellent recoverability of 100% from 50% compression, low load transfer, non extruding and resistant to attack by most acids and alkalis.
Uses:
Joint Detail Expansion Joints Installations Concrete Slab Construction Concrete Slab Brickwork Brickwork Blockwork Projects Warehouse, Factories, Hardstandings Warehouses, Factories
Isolation Joints
Expansion Joints
Sizes:
Thickness 10mm 12mm 15mm 20mm 25mm other widths available to order between 25mm x 1500mm in 25mm increments. Standard full sheet size 2.20m x 1.50m. Stock Widths 100mm 150mm 175mm 200mm
Technical Data:
Property Tensile Strength Elongation Water absorption after 7 days Recovery from 50 compression Immediate release After 25 hours Unit Kp/cm2 % Vol. % % % Din Standard No. 53571 53571 53428 53572 53572 Typical Value 2.6 85 Negligible 100 90.4
Typical Applications:
Expansionthene with removable top section to form sealant void Expansionthene with removable top section to form sealant void
Expansionthene
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Uses:
Joint Filler Adhesive is designed to provide good adhesive properties for fixing Schlegel Joint Filler Boards and Protection Boards to prepared surfaces including concrete, brickwork and previously applied Bitusheet Membranes.
Size:
Supplied in 5 litre Cans
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Uses:
It is recommended for use in expansion joints in water retaining and water excluding structures, floor slab construction, bridge joints and road expansion joints. Expansionthene PW is particularly suitable for use in expansion joints in potable water reservoirs and is listed by the United Kingdom Water Fittings Byelaws scheme for use with potable water.
Technical Data:
Property Tensile Strength Elongation at break Tear strength Compressive strength Recovery 50% compression Extrusion. Three edges restrained 50% compression Weathering Chemical resistance: Common acids (except concentrated nitric) Alkali Oils Resistance to bacteria attack DoT Specification for Highway Works Part 3: Clause 1015:91 25% 50% Typical Value 470KN/m2 110% 85N 68KN/m 154KN/m2 Immediate release 100% Typical after 100 hours 86% No extrusion No Disintegration Resistant Resistant Resistant Very good Complies
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Sizes:
Thickness 12mm 20mm 25mm Sheet size 2200mm x 1500mm 2200mm x 1500mm 2200mm x 1500mm
Can be supplied in cut strips to suit slab/wall thickness with an undercut on one edge to form sealant void former.
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Uses:
Bitubond Cork Expansion joint filler is recommended for use in concrete paved areas where heavy trafficking is expected.
Technical Data:
Bitubond Cork complies with the requirements of ASTM D1751.
PROPERTY Resistance to handling Compression/weight loss Extrusion Recovery Density Water absorption Asphalt content Weathering SPECIFICATION Atmosphere conditions/ no deformation, breaking 100-750 psi 3% max 0.25" max 80% min 19 lb/cf min 15 vol % max 35% wt min No disintegration RESULT Complies Complies Complies Complies Complies Complies Complies Complies
Sizes:
Thickness: Sheet size: 12mm, 20mm and 25mm 2.13m x 0.914m
Typical Applications:
Expansion Joint Filler Membrane Protection Board
12mm Bitubond Cork Heavy Duty Protection Board Bitusheet Waterproofing Membrane
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Uses:
Resin Bonded Cork Joint Filler is recommended as a joint filler for expansion joints in reinforced concrete water retaining structures, ie. sewage treatment works, swimming pools, sea walls and similar structures.
Sizes:
Thickness Sheet Size 12mm, 20mm, 25mm 610mm x 915mm
Technical Data:
Resin bonded cork conforms with the requirements of the following specifications: DOE (previously MOPBW) General Specification No. 201 Clause 606 US Federal Specification HH-F0341a Type II Class B. ASTM Specification D1752-60T Type II. Property Load at 50% compression Typical Value - 0.54 N/mm2 (78 lbs/in2).
Recovery after 50% compression - 96% of original thickness. Weathering Test Heat resistance Insolubility Test - Satisfactory. - No deterioration at 150C. - No disintegration after 1 hour in boiling hydrochloric acid.
Typical Applications:
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SCP Standard & High Performance Grade DPCs & Cavity Tray Systems
Ground level DPC and/or to form a link with tanking membranes or DPM Horizontal DPC in Brick or Blockwork up to 2 storey Horizontal DPC or Cavity Tray in Brick or Blockwork 2-15 storey Cavity Trays and/or to colour match mortar in Brick/Block or Stonework 1-15 Storey
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High Build DPC / Cavity Tray System is a high performance bitumen polymer flexible sheet DPC membrane, designed to provide a total waterproofing solution to the diverse details required within the damp proofing of brick / block, stonework, or concrete for both solid and cavity wall construction. High Build provides excellent tensile strength, elongation and low temperature flexibility and is resistant to compression under the heaviest of loadings, whilst remaining flexible and easy to handle.
JAMB SECTION
EVERY THIRD PERPEND TO BE OPEN AND FILLED WITH A FIBRE FILTER HIGH BUILD CAVITY TRAY UNIT HIGH BUILD POLYMER DPC TO JAMB SHOULD EXTEND 50mm BEYOND CAVITY CLOSER HIGH BUILD PREFORMED CAVITY TRAY UNIT DPC SHOULD PROJECT 5mm BEYOND EXTERNAL FACE AND BEDDED ON BOTH SIDES WITH MORTAR HIGH BUILD PREFORMED STOP END UNIT
EVERY THIRD PERPEND SHOULD BE LEFT OPEN DPC SHOULD PROJECT 5mm BEYOND EXTERNAL FACE AND BEDDED ON BOTH FACES WITH MORTAR
HEAD DETAIL
CILL DETAIL
Installation should be in accordance with good practice for the detailing of damp proof courses and should follow the relevant clauses as laid down in BS 5628 Part 3:1985. The following installation procedures are essential. 1. DPCs should extend 5mm beyond external faces. 2. DPCs should be laid on an even bed of mortar. 3. All lap joints should be a minimum of 100mm 4. Preformed Cavity Tray Units should be used at stop ends, changes of level or changes in direction.
Features
Excellent low temperature flexibility Very good puncture resistance. Will not extrude under load. Excellent bond strength Will not embrittle through ageing. Specialist details and assistance provided.
Accessories
The High Build DPC / Cavity Tray System is joined using double sided bitumen tape or contact adhesive and can be used in conjunction with a joint support system to provide ease of jointing. The High Build DPC / Cavity Tray System when used in accordance with normal good building practice will satisfy all the requirements of BS 8102, BS 5628 part 3 and BS 8000. High Build is supplied in 20m roll lengths and is available in the following standard roll widths 75mm, 100mm, 112.5mm 150mm, 225mm, 360mm, 450mm & 600mm Non-Standard roll widths are available to order in 25mm increments. Using the latest AutoCAD software SCP can provide working details to suit your specific requirements. High Build is compatible with all building materials with which it is likely to come into contact with during the normal course of construction.
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Bitusheet Tape
Technical Information
Composition Roll Length Roll Width Thickness Weight PVC Compound 20 metres 75mm - 600mm 1.2mm 1.45 kg per sq. metre
Test
BS 2782 M320A (100mm/min.) BS 2782 M320A (100mm/min.) BS 2782 M260B BS 2782 M260B BS 2782 M430A (after 7 days) BS 3177 (75% R.H. 25oC) (75% R.H.25oC) MOAT 27 5.1.9 BS 2782 M150B
Result
MD 8 N/mm TD 6 N/mm MD 250% TD 200% MD 18 N TD 18 N 0.5%
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Plyload DPC / Cavity Tray System is a high performance polymeric flexible sheet DPC membrane, designed to provide a total waterproofing solution to the diverse details required within the damp proofing of brick / block, stonework, or concrete for both solid and cavity wall construction. Plyload provides excellent tensile strength, elongation and low temperature flexibility and is resistant to compression under the heaviest of loadings, whilst remaining flexible and easy to handle.
Plyload Standard Grade - for House Building For use as a high performance grade damp proof course, providing a cost effective solution for commercial and domestic buildings up to four storeys. This material can be used in place of BS6398 dpc. Plyload High Performance Grade - Black For use in any situation where a high performance system is required. Ideal for cavity trays where a high bond strength is required. This material is for use in any building in excess of four storeys. Plyload High Performance Grade - Brown A tough and durable high performance damp proof course cavity tray, designed for use where a blended mortar match is required. This material can be used in any situation.
Plyload High Performance Grade - White A new material designed to match stonework and special finishes, providing an aethestically pleasing appearance. This material can be used in any situation. DPC Joint Support System A unique system for achieving an effective bond in cavity tray work by providing support to the joints within the cavity. DPC Jointing Tape A double-sided bituminous tape, supplied in rolls of 10m x 100mm for fully bonded lap joints. DPC Fixing Strip A high density plastic fixing strip supplied in 2 metre lengths with pre-drilled holes at 150mm centres. For use in surface fix applications.
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Test
-2
Result
BS 2782 M320A (100mm/min.) MD -12.9 N/mm / TD - 11.2 N/mm-2 BS 2782 M320A (100mm/min.) MD - 415% / TD - 582% BBA Method (Supercedes BS 2782 M260B: 1980) MD -122N/mm-1 / TD - 96N/mm-1 BS 2782 M430A (after 7 days) 0.22% BS 3177 (75% R.H. 25oC) 733MNsg-1 MOAT 27 5.1.9 Pass - L4 BS 2782 M150B MOAT 27; 5.4.2 Pass - 60oC
Standard Grade
Performance Test Data
Tensile Strength Elongation at Break Tear Strength Absorption Water Vapour Transmission Static Indentation Low Temperature Flexibility
Test
-2
Result
BS 2782 M320A (100mm/min.) MD 11.8 N/mm / TD 9.8 N/mm-2 BS 2782 M320A (100mm/min.) MD 438% / TD 500% BBA Method (Supercedes BS 2782 M260B: 1980) MD 87N/mm-1 / TD 113N/mm-1 Water BS 2782 M430A (after 7 days) 0.22% BS 3177 (75% R.H. 25oC) 316MNsg-1 MOAT 27 5.1.9 Pass - L4 BS 2782 M150B MOAT 27; 5.4.2 Pass - 60oC
Technical Information
Composition Roll Length Roll Width Thickness Weight
Standard Grade
Polymeric Compound 20 metres 100mm - 1200mm 0.90mm nominal 0.87 kg per sq. metre
Where it is required to join DPC to DPC or cavity tray preformed units the sloping surface across the cavity must always be supported to ensure a positive bond between the surfaces to be joined. British Standard 5628 part 3 specifies this requirement. The simplicity of the Joint Support System enables joints to be made efficiently, quickly and the DPC is correctly positioned providing a 5mm projection of DPC from the outer brick face meeting British Standard recommendations.
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An Advisory Design Service is available to Specifiers and end users that can provide drawings for correct detailing and application for all aspects of the Plyload System in accordance with current British Standards. These details include below ground tanking systems up to roof level and any special units required by design, such as protrusions within the cavity caused by columns, pipe penetrations etc. Please contact our office for further information.
Ref T1 Product Cavity Step Code Size on Face 1010 150/50 RH 75 1011 150/50 LH 75 1012 150/75 RH 75 1013 150/75 LH 75 1014 150/50 RH 225 1015 150/50 LH 225 1016 150/75 RH 225 1017 150/75 LH 225
Ref T7
Product Cavity Code Size 1101 150/50 1102 150/75 1103 225/50 1104 225/75
Internal External Corner Brick/Block Ref T6 Product Cavity Code Size 301 150/50 302 150/75
Product Cavity Step Code Size on Face 900 150/50 75 901 150/75 75 902 150/50 225 903 150/75 225 904 225/50 75 905 225/75 75 906 225/50 225 907 225/75 225
Product Cavity Code Size 501 150/50 502 150/75 503 225/50 504 225/75
Stop End Brick Block or Surface Fix Ref T4 Product Code 601 602 603 604 Cavity Size 150/50 150/75 225/50 225/75
Internal/External Corner
Column Stop End Ref T5 Product Cavity Code Size 401 150/50 402 150/75
Specials are available to suit any profile. Please contact our office for further information.
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The SCP Joint Support System comprises of a unique (patent pending) composition of flexible plastic, sealed with a pre-bonded self adhesive strip and adjustable locking support. The unique locking support allows the joint system to cater for varying cavity widths and provides rigidity where longitudinal joints need to be made at critical points within cavities. The SCP Joint Support System combines flexibility of use with joint integrity and fully complies with the current standards laid down for the use and application of cavity trays.
Preparation
No preparation is required for installing the joint support where cavity trays are to be built-in to internal brick or blockwork. Where cavity trays are to be surface fixed a 100mm band of bituminous primer should be applied to the substrate prior to application of a 100mm wide double sided tape to allow continuity of the cavity tray either side of the joint support.
Application
Once the surface to which the cavity tray is to be fixed, has been suitably prepared the joint support is simply installed either by building-in to the inner and outer leaves of brick/blockwork, or surface fixed as described above. The linear run of cavity tray is bonded onto the joint support by removing the release paper on the integral bituminous strip provided. The joint is then completed by applying a 100mm wide of bituminous tape (supplied) which is then sandwiched between both runs of cavity tray. The joint support is also used to fully bond between linear run and preformed junctions.
Supply
The SCP Joint Support System is supplied in boxes of 10 complete with one roll of 100mm wide double sided bituminous tape. For surface fixing applications a plastic fixing strip is available and supplied separately in 2 metre lengths.
Joint Support
Sequence 1
Sequence 2
Joint Support
Fixing Strip
DPC
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Plyload Insulated DPC is manufactured from high performance Plyload polymeric dpc and Expansionthene closed cell polyethylene, to provide an effective barrier against the passage of water and a simple solution to thermal bridging where the cavity is closed, at window and door openings. The material provides a secure key for wet plaster with no special fixings required. Plyload Insulated DPC is easily cut and is simply placed at the interface between the window/door frame and the exterior brickwork.
Uses
Plyload Insulated DPC is designed for use in cavity wall construction at window / door openings to eliminate cold bridging by providing thermal efficiency together with continuity of the waterproofing at these critical areas.
Installation
No special requirements or fixings are needed for the installation of Plyload Insulated dpc. However installation should follow normal good building practice as laid down in the relevant British Standards covering this material.
Plyload Insulated DPC Cavity Insulation
Window/Door Frame
Technical Data
DPC Material High Performance polymeric Thickness 0.5mm Colour Black Tensile Strength 1.266kg/mm2 Tearing elasticity 800% Water absorption Nil Sizes Roll length Roll width Insulation Material Closed cell polyethylene Thickness 12mm Colour Yellow Tensile Strength 2.6kp/cm2 Elongation 85% Water absorption after 7 days 0.6% Recovery from 50% compression Immediate release 100% After 24hours 90.4% Thermal Conductivity 0oC - 0.037 W/m2/ oC
6m 165mm
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Uses:
'4254' Two-Part Polysulphide can be supplied in pouring and gun grades for sealing horizontal and vertical joints where movement is expected, or where the performance specification is too rigorous for more common mastics and joint sealers. It is ideal for use in expansion joints in reinforced concrete structures such as bridges, reservoirs, water treatment works, sea walls and roads, etc. It can also be used in floors subject to heavy usage where a high resistance to damage is required.
Size:
Supplied in pre measured two part packs containing: Gun applied grade - 2.25 litres. Pouring grade 4.5 litres
Colours:
Grey, Buff, Black, Brick Red and Dark Bronze.
Technical Data:
Supply: Volume: Pot Life: Application Temperature: Operating Temperature: Joint Movement: Specification: Two Part Pack, pre measured compound. Gun applied grade - 2.25 litres. Pouring grade - 4.5 litres. 3 hours @ 25C 5 to 50C -30 to 70C 1712% in a joint width to depth ratio of 2:1 with a minimum depth of 10mm B.S. 4254:1993. US Federal Specification: T-TS 0227 Pouring Grade: ASTM C920, Grade P, Class 25 Gun Grade: ASTM C920, Grade NS, Class 25 Shelf Life: 12 Months United Kingdom Water Ftting Byelaws Scheme Listed
Typical Applications:
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Uses:
Non-Biodegradeable Two Part Polysulphide Sealant, has been specifically developed to seal expansion and contraction joints in sewage retaining structures.
Size:
Supplied in pre measured two part packs containing: Gun applied grade - 2.25 litres. Pouring grade 4.5 litres
Colours:
Grey.
Technical Data:
Supply: Volume: Pot Life: Curing Time: Application Temperature: Operating Temperature: Joint Movement: Specification: Two Part Pack, pre measured compound. Gun applied grade - 2.25 litres. Pouring grade - 4.5 litres. 3 hours @ 25C Dependent on ambient temperature. 5 to 50C -30 to 70C 1712% in a joint width to depth ratio of 2:1 with a minimum depth of 10mm B.S. 4254:1993. US Federal Specification: T-TS 0227 Pouring Grade: ASTM C920, Grade P, Class 25 Gun Grade: ASTM C920, Grade NS, Class 25 Shelf Life: 12 Months United Kingdom Water Ftting Byelaws Scheme Listed
Typical Applications:
Non Biodegradeable Two Part Polysulphide Non Biodegradeable Two Part Polysulphide
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Uses:
Coldseal 200-90 has been specifically developed for sealing contraction and expansion joints in internal and external concrete slabs where resistance to attack by fuel and oils is required.
Technical Data:
Resilience: Adhesion: When tested in accordance with B.S. 5212 : 1990 the resilience (recovery) was 96% before ageing, and 86% after ageing. B.S. 5212 : 1990 require extension of the sealant between two concrete blocks be 100% at - 20C. Coldseal 200-90 met these requirements without failure. 1212% of joint width in correctly designed joint. 4.5lt Using Shore Durometer A2, the hardness of Coldseal 200-90 is less than 20. B.S. 5212 : 1990 U.S. Federal Specifications SS-S-195b and SS-S-200D The Pot Life of SCP Coldseal 200-90 is 40 minutes at 25C, and the Tack Free Time is 8 hours. 12 Months. Black.
Movement Accomodation Factor: Pack size: Shore Hardness: Specification Compliance: Tack Free Time: Shelf Life: Colour:
Typical Applications:
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Uses:
Coldseal 200-90 has been specifically developed for sealing contraction and expansion joints in internal and external concrete slabs where resistance to attack by fuel and oils is required.
Technical Data:
Resilience: Adhesion: When tested in accordance with B.S. 5212 : 1975 the resilience (recovery) was 96% before ageing, and 86% after ageing. B.S. 5212 : 1975 require extension of the sealant between two concrete blocks be 100% at - 20C. Coldseal 200-90D met these requirements without failure. 1212% of joint width in correctly designed joint. 4.5lt Using Shore Durometer A2, the hardness of Coldseal 200D is less than 20. B.S. 5212 : 1975 U.S. Federal Specifications SS-S-195b and SS-S-200D The Pot Life of SCP Coldseal 200-90D is 11/2 hours at 25C, and the Tack Free Time is 21/2 hours. 12 Months. Black.
Movement Accomodation Factor: Pack size: Shore Hardness: Specification Compliance: Tack Free Time: Shelf Life: Colour:
Typical Applications:
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Joint Design:
Elastomeric Sealant. 4254Two Part Polysulphide, Non Biodegradeable Polysulphide, Coldseal 200-90, Coldseal 200D. The optimum width to depth ratio should be 2 : 1 with a minimum depth of 10mm. As shown below Butt Joints up to 20mm Wide 21 25mm Wide 26 30mm Wide 31 40mm Wide = = = = 10mm Deep 13mm Deep 15mm Deep 20mm Deep
A bond breaker strip must be placed at the back of all expansion and contraction joints prior to placing the sealant. Where bitumen impregnated filler boards are used care must be taken to ensure that bitumen does not come into contact with the sealant.
Preparation of substrate:
All joints should be completely dry and free from all traces of dirt, dust, grease, any previous sealants, and other foreign matter. Cleaning may be carried out by wire brushing, either hand or machine operated, grit blasting or grinding. In all cases, a clean bonding surface must be obtained. Joint sides must be parallel and straight. Spalled joints should be repaired with an appropriate material, such as Epoxy mortar. Following preparation, place into the base of the joint a bond breaker or back up material to form the correct cross section for joint sealant and to prevent the sealant bonding to the base of the joint.
Priming:
The sides of the prepared joint should be primed with the appropriate primer; for porous surfaces e.g. concrete, wood, nosings etc. - use Primer P. For non-porous surfaces e.g. steel, glass etc. - use Primer N. After priming, allow half an hour for solvents to evaporate. If application of the sealant is delayed for more than two hours after priming, joints should be re-primed. For all epoxy nosings, Schlegel Primer P must be used.
Cure Times:
The application time and rate of cure will depend upon the temperature of sealant and the ambient temperature at the time of application. At higher temperatures, the rate of cure will be faster. Do not apply at temperatures below 4C.
Cleaning of Tools:
Tools should be cleaned with Cleaning Solvent before the sealant cures.
Storage:
The storage shelf life is approximately 12 months, but the material should be used before the date stamped on the container. Storage temperature range is 5C to 28C. Store in dry conditions.
Coverage:
Polysulphide Sealants, Coldseal 200D, One Part Polyurethane. Linear metres per litre
Depth of joint mm 10 12 15 20 25 10 10 8.3 12 8.3 6.9 Width of joint - mm 15 20 6.7 5 5.5 4.1 4.45 3.33 2.5 25 4 3.3 2.67 2 1.6 30 3.33 2.7 2.22 1.67 1.33
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Description:
Primer type P is a blend of moisture curing urethane and hydrocarbon solvents forming a clear, brush applied liquid.
Uses:
Primer type P is used, following joint preparation, to seal porous Joint void surfaces prior to the installation of 4254 Two Part Polysulphide, Coldseal 200D or Coldseal 200/90 joint sealants.
Application:
Primer should not be applied at temperatures below 5C. A bond breaker strip must be placed at the back of all expansion and contraction joints prior to placing the sealant. Where bitumen impregnated filler boards are used care must be taken to ensure that bitumen does not come into contact with the primer or sealant. All joints should be completely dry and free from all traces of dirt, dust, grease, any previous sealants, and other foreign matter. Cleaning may be carried out by wire brushing, either hand or machine operated, grit blasting or grinding. In all cases, a clean bonding surface must be obtained. Joint sides must be parallel and straight. Spalled joints should be repaired with an appropriate material, such as Epoxy mortar. Following preparation, place a bond breaker or back up material into the bottom of the joint void to form the correct cross section for joint sealant and to prevent the sealant bonding to the base of the joint. A thin coating of Primer type P should be brushed onto the sides of the prepared joint. After priming, allow 30 to 60 minutes for solvents to evaporate and the primer to become touch dry before applying the sealant. If application of the sealant is delayed for more than two hours after priming the joints should be re-primed.
Coverage:
Nominal coverage 6-8 m2 per litre. 20mm x 20mm joint 1 litre per 150 linear metres of joint
Packing:
1 Litre can 5 Litre can
Hazard Data:
Flammable liquid, flash point 48C. Store away from heat and out of direct sunlight. Avoid breathing vapour. Wear eye protection. Avoid skin contact. In case of eye contact rinse with water for at least 15 minutes and seek medical attention.
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Description: Uraflex is a high movement elastomeric sealant supplied in 600cc foil containers ready for immediate use. It has been tested for use in contact with drinking water and has excellent adhesion properties when used in conjunction with SCP Primer P.U. Uses: Uraflex should be used to seal expansion, contraction and construction joints in concrete reservoirs, water treatment works, pumping stations, sewage treatment works, canals and joints in Brick/ Block construction. Installation: A bond breaking strip should be inserted at the base of the joint void to prevent three sided adhesion. The sides of the joint void should be dry brushed to remove any loose particles, then primed with SCP Primer PU. The top portion of the foil container is removed and then inserted into a barrel gun ready for immediate application once the primer is touch dry. Sizes: Uraflex is supplied in 600cc foil containers. Primer P.U. is supplied in 1 litre cans.
Movement Accommodation - 25% cyclic movement Application Temperature - + 5oC to 40oC ServiceTemperature - - 40oC to + 70oC Primer - Primer P.U. Colour - Grey or White WRc Approved for use in contact with drinking water Conforms to the DWI Water Quality Regulations 25 (1) b 1989
Width of joint 15 4 3.3 2.67 20 3 2.46 2 1.5 25 2.4 2 1.6 1.2 0.96 30 2 1.62 1.3 1 0.8
Typical Applications:
Uraflex Expansionthene PW Fillerboard Uraflex Expansionthene PW Fillerboard
Dowel Bar
Centrebulb Waterstop
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Uraflex 40 is a high quality one part polyurethane sealant which is easy to apply and provides excellent adhesion to many surfaces. Uraflex 40 also provides good chemical resistance and can be used as a high performance sealant for a wide range of applications.
Uses
Uraflex 40 is ideal for use in Industrial floor slabs particularly when heavy trafficking is expected.
Surfaces
Uraflex 40 can be used on most building substrates including concrete, brick, and blockwork. All surfaces should be clean and dry and free of dust and grease prior to priming with Primer PU.
Joint Size
Minimum width: Maximum width: Minimal depth: Recommendation: 5mm 30mm 5mm Joint Depth = Joint Width.
Technical Data
Base Consistancy Curing System Skin Formation Curing Rate Hardness Shrinkage Specific Gravity Service Temperature Range Elastic Recovery Elongation at Break Elasticity Modulus Breaking Strength Maximum Joint Movement Polyurethane Stable Paste Moisture Cure ca 15min (20o C/65% R.H) 3mm/24h (20o C/65 % R.H) 40 Shore A max.4% 1.26 -30o C until + 90o C >80% >600% 100%: 0.60 N/mm2 (DIN53504) > 1.50 N/mm2 (DIN 53504) 15%
Application
Application Method Application Temperature Clean with Finishing Manual or pneumatic applicator gun. +5oC to + 30oC White spirit immediately after application. Apply a soap based emulsion before skin formation.
N.B When painted with oxidation drying paints disturbances in the drying of the paints may occur.
Primer P.U
Primer P.U is similar to Primer P, and is a blend of moisture curing urethane and hydrocarbon solvents and has been specifically developed for use with Uraflex one part polyurethane sealants.. Primer P.U. is a clear liquid, and is brush applied For application, coverage, packaging and hazard data see Primer P on preceding page. Primer P.U is supplied in 1 Litre cans.
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Use
Roads and Concrete Pavements. No Primer required under normal conditions.
Use
Estate and Service Roads and lightly trafficked areas. No Primer required under normal conditions.
Specifications
B.S. 2499 : 1973 M.O.P.W. Spec. 201 Clause 601 M.O.T. Spec. for Roads & Bridgework Clause 2619
Specifications
B.S. 2499 : 1973 A.S.T.M. D1190 and American Federal Specification S-SS164 M.O.P.W. Spec. 201 Clause 607 M.O.T. Spec. for Roads and Bridgework Clause 2619
Pouring Temp.
165C - 180C
Pouring Temp.
165C - 180C
Chemical Resistance
Dilute Acids Dilute Alkalis Petroleum Solvents Oil & Greases Good Good Softens Softens
Chemical Resistance
Dilute Acids Dilute Alkalis Petroleum Solvents Oil & Greases Good Good Softens Softens
Packing
20 Kg Strippable Packs. Store in dry conditions.
Packing
20 Kg Strippable Packs. Store in dry conditions. Coverage: Linear metres per pack 10 161 13 Joint Depth in Millimetres 15 20 25 30 35 40 45 50 125 108.7 82 66 54.4 47 41 36.5 32.7 10 96.2 84.8 63.3 50 42 36 31.5 28 25.3 13 72.5 54.4 43.9 36.5 31.3 27.3 24.3 21.9 15 41 32.7 27.3 23.4 20 18.2 16.4 20 26.2 21.9 18.8 16.4 14.6 13.2 25 18.2 15.7 13.7 12.2 11 30 13.4 11.7 10.4 9.4 35 10.3 9.2 8.2 40 8.1 7.3 45 6.55 50
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Uses:
Supplied in rectangular strips for insertion at the back of the sealant rebate to prevent three sided bond of the sealant.
Density - 35kg/m Operating temperature - -50oC to +100oC Water Absorption - Less than 1% to DIN 53428 Chemical Resistance - Resistant to most common acids, alkali and solvents. - non-toxic - does not support biological growth.
Physical Properties 3
Sizes:
Thickness: 5mm Widths: 10mm, 12mm, 20mm, 25mm
Bitubond Cork
Uses:
Supplied as a cylindrical cord it has been developed for insertion into open voids between two surfaces to provide firm support to the sealant whilst it is being installed and prior to the sealant achieving full cure.
Physical Properties:
Density - 45kg/m3 Operating Temperature - 50oC to 100oC Water Absorption - Less than 1% to DIN 53428 Chemical Resistance - Resistant to most common acids alkalies and solvents - non toxic. - Does not support biological growth.
Backer Rod
Sizes:
Diameters: 10mm, 15mm, 20mm, 25mm, 30mm,
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CHAMFER FORMERS
Sizes
Supplied in 3m lengths 25mm x 25mm, to form a 45 angle - 35mm chamfer length.
Typical Specification
Chamfered edges to columns to be formed using SCP Column Chamfer Former.
I Manufactured from a tough, durable, rigid PVC, which has been designed to withstand expected site conditions. I Enabling several re-uses. I The PVC Chamfer former does not adhere to
concrete and therefore provides clean arisses when removed. I Is easily fixed by direct nailing through flange to shuttering.
Full Section
Half Section
Sizes
Supplied in 3m lengths: 25mm x 25mm, to form 45 angle 35mm chamfer length.
Typical Specification
45 angle to be formed using Schlegel Chamfer Former.
Sizes
Supplied in 3m lengths to form voids 20mm x 20mm and 25mm x 25mm.
Typical Construction Joint Detail - Half Void Former Used to Complete Detail
Typical Construction Joint Detail - Full Void Former Used to Complete Detail
Typical Specification
Typical Application
Sealant Void shall be formed using SCP Void Former. The Half Void Former shall be used against the Stop End and the Full Section used to complete the detail.
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Uses:
Heavy Duty Slip Membrane is designed for use in sliding joints in reinforced concrete structures where load bearing characteristics are present, and low friction resistance is required. The strip is used in two layers to form a load bearing, low friction sliding joint.
Technical Data:
Type: Maximum Load: Coefficient of Friction: High density polyethylene preformed strip. Two layer system. 0.7 N/mm2 0.15
Sizes:
Thickness: Width: 2mm 150mm 200mm 300mm other widths up to 800mm to order 25 metres
Roll Length:
Typical Applications:
Roofdrain
Extaseal Waterstop
Slip Membrane
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Dowel Bar
Bituflex
Typical concrete floor slab construction using Strip Bay Technique Internal Slabs
Expansionthene
High performance joint fillerboard
Expansionthene fillerboared
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Uses:
Clearcrack, manufactured from Heavy Duty P.V.C., is designed for use where the top section of the crack inducer is to be left in situ in the floor to form a wearing surface. The two part crack inducer is designed for use where the top section is removed to expose a sealant void which is sealed with SCP Compression Seal or Sealant.
For use in internal floor slabs when top section can be left in situ.
For use in external slabs, roads, hardstandings where the joint has to be sealed.
Sizes:
Depths 40.0mm 50.0mm 75.0mm Length 5.0 metres 5.0 metres 5.0 metres Width at Surface. 10mm 10mm 10mm
Sizes:
Depths 50.0mm 75.0mm 50.0mm 75.0mm 125mm 125mm Length 5.0 metres 5.0 metres 5.0 metres 5.0 metres 5.0 metres 5.0 metres Width at Surface. 10mm 10mm 13mm 13mm 10mm 13mm
I Manufactured from high impact PVC. I Eliminates use of bottom crack inducers on slabs
with a depth of less than 300mm. I Rigid PVC joint former with integral tear-off top that gives an instant joint void. I Top portion can be left intact omitting need for joint sealant. I Void size 25mm deep, 10mm wide in all sizes.
I Top section easily removed prior to sealing. I Eliminates use of bottom crack inducers on slabs
with a depth of less than 300mm. I The two part crack inducer should be between 14 and 13 depth of slab.
Typical Specification
Crack inducers shall be SCP CLEARCRACK* or Two Part Crack Inducer/Joint Former.
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Crack Inducers
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SCP base crack inducers (Bottom 'Y' type) are for use under concrete slabs in conjunction with SCP CLEARCRACK* to form stress relief joints in slabs over 300mm thick.
Sizes:
Bar Dia. 12mm 16mm 20mm 25mm 32mm Sleeve Length 450mm 300mm 350mm 350mm 375mm Nominal Wall Thickness 1.00mm 1.00mm 1.00mm 1.00mm 1.00mm
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4 When concrete has set top section may be removed 3 Introduce SCP Clearcrack into joint groove.
leaving a joint void for a conventional wet sealant or a SCP Neoprene Compression seal.
Note: Top section can be left in thereby omitting the need for a joint sealant. Contact SCP engineers for technical information. 103
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Typical Specification
Joints shall be sealed with Schlegel preformed neoprene expansion joint seal supplied by SCP
Size
Supplied in 25 metre coils to suit void 20mm x 20mm
Specification Compliance
SCP expansion joint seal conforms to the requirements of ASTM 2628.
Sizes
Supplied in 25 metre coils to suit the following joint widths:Product Description 20mm Seal 25mm Seal Installation Joint width (mm) Min. Max. 18 23 23 28 Actual Seal width (mm) x depth (mm) 28 x 25 32 x 25 Typical Isolation Joint Detail Concrete Slab/Wall Construction
Typical Specification
Joint shall be sealed by SCP Isolation Seal manufactured by SCP. The seal shall be inserted into the void formed by removal of the top portion of SCP Expansionthene.
Bitubond Cork
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Typical Specification
Joints shall be sealed with SCP contraction joint seals supplied by SCP. The seal shall be inserted into void formed by removal of top portion of SCP CLEARCRACKor Two Part Crack Inducer.
I Unique design allows for easy installation but difficult removal. I Grip fins provide mechanical anchorage, increasing retention properties of seal. I Easily installed, does not require specialist labour or equipment, simply inserted into void formed when CLEARCRACK or Two Part Crack Inducer top portion removed. I Neatly contained within void, does not spread or extrude during use. I Manufactured form neoprene to a tough robust design with ultra violet, ozone, oil and chemical resistant properties.
Application
All rubber seals should be inserted with a rubber mallet or wheel. The product should not be stretched longitudinally and insertion takes place working in one direction. Lubricant adhesive may be applied to the concrete/brick joint faces, prior to product installation.
Specification Compliance
SCP12mm/15mm Compression Seal complies with requirements of ASTM 2628.
Sizes
Supplied in 25 metre coils. Designed for installation into the void formed when the top portion of Clearcrack or Two Part Crack Inducer is removed
Crack Inducer
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Pilecap Waterstop
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Extaseal Waterstop
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Typical Applications
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The information contained in this publication is based upon data believed to be reliable. However, no gaurantee or warranty is made of their accuracy. SCP assumes no liability for product failure unless specifically stated in writing. There are no warranties expressed or implied of merchantability fitness or otherwise
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