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ELETTRONICA TELECOMUNICAZIONI S.p.A.

PM 1000

1 kW FM Broadcasting Transmitter

Users Manual
Release 1.0.1

- DB ELETTRONICA TELECOMUNICAZIONI S.p.A. - Riviera Maestri del Lavoro 20/1 - 35127 Z.I. SUD PADOVA ITALY -- Ph. (049) 870-0588 - Fax. (049) 870-0747 -

- http://www.dbbroadcast.com -

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SAFETY NOTICES
WARNING
To avoid risks of electrical shocks or fire, only qualified personnel should execute the procedures
specified in this manual.

WARNING
When the protective covers of any device or component connected to a 110 / 240 VAC source by a
power cord are removed, voltages and currents dangerous to life may be exposed.

WARNING
Contact with 110 / 240 Volts of alternating current and associated direct current and voltages can be
fatal.

DANGEROUS
RISK OF ELECTRICAL SHOCK DO NOT OPEN COVERS

CAUTION
To reduce the risks of electrical shock, do not remove the cover (or the back). Refer, for servicing,
to qualified service personnel. This installation should be done by a qualified person and should
comply with to all local applicable laws.

NOTICE: ALL THE SPECIFICATIONS AND TECHNICAL INFORMATION IN THIS MANUAL


ARE SUBJECT TO CHANGE WITHOUT NOTICE.

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INDEX
1.

PM1000 FM TRANSMITTER ................................................................................................................................ 4


1.1

GENERAL DESCRIPTION ............................................................................................................................... 4

2.

TECHNICAL SPECIFICATIONS ....................................................................................................................... 11

3.

INSTALLATION .................................................................................................................................................... 13
3.1
FREQUENCY CHANGE ................................................................................................................................. 14
3.2
ADJUSTMENTS AND MEASURES............................................................................................................... 16
3.3
EXTERNAL CONTROL AND MEASURES .................................................................................................. 17
3.3.1
SYSTEM CHECK SECTION ..................................................................................................................... 17
3.3.2
MEASURES / CONTROLS SECTION ...................................................................................................... 18
3.4
GENERAL BLOCK DIAGRAM DESCRIPTION ........................................................................................... 20

4.

AMPLIFIER SECTION......................................................................................................................................... 21
4.1
4.2
4.3
4.4
4.5

5.

GENERAL DESCRIPTION ............................................................................................................................. 21


30 W PREAMPLIFIER/DRIVER STAGE ....................................................................................................... 21
AMP30 PRE AMPLIFIER PARTS LIST ......................................................................................................... 24
AMP300 300 W MODULE AMPLIFIER ......................................................................................................... 25
AMP300 AMPLIFIER PARTS LIST................................................................................................................ 28

POWER SUPPLY STAGE .................................................................................................................................... 32


5.1
5.2
5.3
5.4
5.5

6.

GENERAL DESCRIPTION ............................................................................................................................. 32


POWER SUPPLY BOARD 04011-001 PARTS LIST ...................................................................................... 36
RS-75-24 SWITCHING POWER SUPPLY ..................................................................................................... 39
0601-008 POWER SUPPLY BOARD .............................................................................................................. 42
POWER SUPPLY PART LIST......................................................................................................................... 44

MODULATOR STAGE ......................................................................................................................................... 45


6.1
6.2
6.3

7.

GENERAL DESCRIPTION ............................................................................................................................. 45


SINTEL 96 MODULATOR BOARD.............................................................................................................. 46
MODULATOR BOARD PARTS LIST ............................................................................................................ 53

PROTECTION BOARD ........................................................................................................................................ 56


7.1
7.2

8.

PROTECTION BOARD N1 PART LIST ....................................................................................................... 62


PROTECTION BOARD N2 PART LIST ....................................................................................................... 70

METER STAGE ..................................................................................................................................................... 71


8.1
8.2

9.

GENERAL DESCRIPTION ............................................................................................................................. 71


METER BOARDS PARTS LIST ..................................................................................................................... 76

IN-AUDIO BOARD ................................................................................................................................................ 78


9.1
9.2

10.
10.1
10.2
11.
11.1
11.2
12.
12.1
12.2

IN-AUDIO BOARD PARTS LIST ................................................................................................................... 80


IN-AUDIO BOARD JUMPERS SETTING...................................................................................................... 81
TRANSMITTER OPTIONS .............................................................................................................................. 82
EXTERNAL FREQUENCY CONTROL (/C OPTION) ..................................................................................... 82
EXTERNAL FREQUENCY CONTROL PARTS LIST ................................................................................... 84
STEREO ENCODER BOARD (/S OPTION) .................................................................................................. 85
CHANNELS PRE- EMPHASIS SETTING ...................................................................................................... 85
STEREO ENCODER PARTS LIST ................................................................................................................. 96
APPENDIX.......................................................................................................................................................... 99
APPENDIX A - XLR AUDIO CONNECTORS PINOUTS.............................................................................. 99
APPENDIX B - MOSFET REPLACEMENT ................................................................................................. 100

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1. PM1000 FM TRANSMITTER
1.1 GENERAL DESCRIPTION
The PM1000 is a complete FM broadcasting transmitter with continuously adjustable output power,
0 to 1050W. Made with MOSFET technology, can be used as stand-alone complete transmitter or
as driver for high power amplifiers.
On the PM1000 the use of MOSFET allows:
- Higher efficiency ( 85%);
- High gain (high transconductance and low internal reactive capacitance);
- High thermal stability (negative coefficient for drain current).
The output frequency range is between 87.5 and 108 MHz. Frequency setting is made using internal
dip switches or external selectors (/C option). The minimum frequency step is 10 kHz.
The transmitter has high frequency stability, due to the use of the Digital Phase Locked Loop
system and a very low drift reference quartz.

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An internal deviation limiter controls the maximum frequency deviation, thus avoiding adjacent
channel interference in case of accidental over modulation. In order to limit over modulation, it is
necessary to insert the jumper jp6 in the modulation board to enable the limiter.
Valuable characteristics of PM1000 include intelligent protections. Circuits to protec from load
mismatching (VSWR) and overtemperature (TEMP) allow to otain a very high reliability in all
conditions. Every alarm condition is monitored by means of front panel leds.
The front panel led bar enable the full, easy and fast verification of the main parameters and
condition of operation. The output power, the reflected power, the voltage supply of the power
amplifier, the frequency deviation, L&R audio level, and MPX are continuously monitored.
It is possible, using the front panel adjustments, to control the following settings: output power
(PWR adj.), frequency deviation (DEV adj.), transmitting frequency (option /C), manual/remote
control selection (option /R) and the mono/stereo selection (option /S).
An output 10th order elliptic LP filter ensures a pure RF spectrum, compatible with the most
stringent international requirements. As well, a high efficiency switching mode power supply
reduces the power consumption, and ensures reliable operation.

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Fig. 1.1 - PM1000 TRANSMITTER FRONT VIEW

1) Overtemperature protection indicator


2) Indicator of unbalancing between modules
3) Power limiter indicator
4) VSWR protection indicator
5) Remote shut-down indicator
6) Indicator of the on/off transmitter state

7) Contraves (option /C)


8) RF monitor BNC connector
9) Output power trimmer adj.
10) Deviation trimmer adj.
11) Lock frequency indicator
12) Manual/Remote selector

13) Mono/Stereo mode selector


19) L/R channel level measure indicator
14) Forward power measure indicator
20) Measure selector
15) Reflected power measure indicator
21) Measure instrument
16) Vpa voltage measure indicator
17) Ipa current measure indicator
18) Frequency deviation measure indicator

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Fig. 1.2 PM1000 TRANSMITTER REAR VIEW

1) RF output DIN 7/16 connector


2) Mains power supply connector
3) Mains On/Off switch
4) Remote control DB25 connector
5) SCA3 input BNC connector
6) SCA3 level adj.

7) SCA2 input BNC connector


8) SCA2 level adj.
9) Left channel (or mono) input level adj.
10) Left channel (or mono) input XLR connector.
11) Right channel input level adj.
12) Right channel input XLR connector

13) MPX input level adj.


14) MPX input BNC connector
15) SCA1 level adj.
16) SCA1 input BNC connector
17) MPX Out BNC connector
18) AUX input BNC connector

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19) Sync. input BNC connector


20) Interlock BNC connector

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Fig. 1.3 PM1000 TRANSMITTER TOP VIEW

1) Blower
2) Output filter
3) Output coupler
4) AMP300, 300 W amplifier boards
5) Switching power supply board

6) Remote control board


7) Protection board (controls)
8) Protection board (panel)

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Fig. 1.4 PM1000 TRANSMITTER BOTTOM VIEW

1) Sintel 96 modulator board


2) Coder stereo board
3) Contraves board (/C option)
4) Power supply board RS 75-24

5) Power supply board 0601-008


6) Measure boards
7) AMP30, 30 W pre-amplifier board

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2. TECHNICAL SPECIFICATIONS
RF SPECIFICATIONS
Operating frequency range .......................................................................................... 87.5 to 108 MHz
Operating frequency setting ................................ synthesised with internal dip switches, 10 kHz step
..................................................................................... synthesised by front panel switches (/C option)
Output impedance .......................................................................................................................... 50
Output connector ................................................................................................................................. N
Output power...................................................................................................................... 0 to 1050 W
Power tolerance ........................................................................................................................... 1 dB
Harmonics ................................................................................................................................. -68 dB
Spurious .................................................................................................................................... -80 dB
Syncro AM modulation............................................................................................................. -55 dB
Asyncro AM modulation .......................................................................................................... -60 dB
Frequency stability
Thermal drift (0 to 50 C) ....................................................................................................... 250 Hz
Aging drift ..................................................................................................................... 300 Hz / year
MODULATION
Mono operation
Input level -6 to +10 dBm
Input connector ............................................................................................................... XLR balanced
Input impedance ........................................................................................................................... 600
Bandwidth ( 0.25 dB).................................................................................................20 Hz to 15 kHz
Attenuation of frequencies 19 kHz ......................................................................................... 50 dB
Preemphasis ..........................................................................................................................50/75 sec
S/N ratio ( 75 kHz peak dev. with 1 kHz input, 50s de-emphasised).................................... 75 dB
THD+N ( 75 kHz peak dev. with 1 kHz input, unweighted) .....................................................0.1%
Stereo operation (with stereo coder included in /S model)
L & R input level ............................................................................................................-6 to +10 dBm
Input connectors .............................................................................................................. XLR balanced
Input impedance .......................................................................................................................... 600
Bandwidth ( 0.25 dB).................................................................................................20 Hz to 15 kHz
Attenuation of frequencies 19 kHz ......................................................................................... 50 dB
Preemphasis ..........................................................................................................................50/75 sec
S/N ratio ( 75 kHz peak dev. with 1 kHz input, 50s de-emphasised).................................... 70 dB
THD+N ( 75 kHz peak dev. with 1 kHz input, unweighted) .....................................................0.1%
Stereo separation ........................................................................................................................ 60 dB

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Stereo operation (with external stereo coder /S option)


MPX input level ...............................................................................................2.2 Vpp per 75 kHz dev
Input connector ............................................................................................................................. BNC
Input impedance ........................................................................................................................... 10 k
Bandwidth ( 0.25 dB)...............................................................................................20 Hz to 100 kHz
MEASURES
Forward power
Reflected power
Vpa units supply
Ipa total of all amplifier units
Deviation
L/R level
PROTECTION
The internal logic circuitry provides proportional feedback protection, without on-air interruptions,
for:
- VSWR
- air over-temperature
- insufficient cooling
- fault of RF stages
AC POWER REQUIREMENTS
Operating voltage ............................................................................... 115/230 VAC 10 %, 50/60 Hz
Power consumption ................................................................................................................. 1760 VA
Battery operation (option /VDC) .................................................................................... 48 VDC, 38 A
OPERATING CONDITIONS
Cooling .......................................................................................................... forced air by internal fans
Service...................................................................................................................... continuous 24/24h
Temperature range ........................................................................................................... -5 to +45 C
Humidity ................................................................................................................................ 95% max.
Max. Installation altitude .................................................................................................. 4000 m a.s.l.
WEIGHT AND SIZE
Weight ........................................................................................................................................... 48 kg
Dimensions (W x H x D) ..................................................................................... 483 x 136 x 522 mm
OPTIONS
External frequency setting (/C)
Stereo coder (/S)
Audio processor (/P)
Remote control (/R)
Battery operation (/VDC)

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3. INSTALLATION
To install the PM1000:
1. Connect an antenna or a dummy load to the RF output connector.
2. Verify the correct main supply voltage (230 VAC or 115 VAC).
3. Control that the main ON/OFF switch on the rear panel is in the OFF position (labelled 0).
4. Connect the transmitter to the main power supply using the power cord included.
5. Switching ON the transmitter: on the front panel (Fig. 1.1) you will see the MAINS led ON.
6. Control that the LOCK led (Fig. 1.1) on the front panel lights up a few seconds after the power
is turned on.
7. Select the FWD setting, using the Measure select button (Fig. 1.1).
Adjust, looking at the front panel meter, the output power by means of the PWR potentiometer
on the front panel (Fig. 1.1).
WARNING: The transmitter can work properly within 10 % of the nominal main supply voltage
and is designed to support main supply spikes, although it is preferable to use the main voltage
stabilisers to reduce the risk of damage.

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3.1 FREQUENCY CHANGE


1. Lower the output power to its minimum level.
2. If the exciter is equipped with the EXTERNAL FREQUENCY SETTING option (/C) the
selection of the frequency is immediate using the front panel CONTRAVES (Fig. 1.1).
The weights of the contraves numbers are as follows;

3. If the transmitter has internal frequency setting, to change frequency open the cover of the Sintel
96 modulator board (see Fig. 1.4) and use the internal dip-switches. The weight of the internal dipswitches is indicated on the next page. To find the correct dip-switches configuration corresponding
to the needed FM channel, please refer to the following example with 98 MHz frequency.
4 - Put every dip-switches in the ON position.
5 - Select the OFF position for the dip-switch with the maximum weight, lower than or equal to the
frequency wanted (for example f0 = 98 MHz put on OFF the 81.92 MHz switch).
6 - Select 98 - 81.92=16.08 MHz, the minimum weight, lower than or equal to 16.08 MHz, is 10.24
MHz; now put off the corresponding switch.
7 - Select 16.08 - 10.24 = 5.84 MHz, the minimum weight, lower than or equal to 5.84 MHz, is 5.12
MHz, now put off the corresponding switch.
8 - Select 5.84 - 5.12 = 0.72 MHz, the minimum weight, lower than or equal to 0.72 MHz, is 0.64
MHz, then put off the corresponding switch.

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9 - Select 0.72 - 0.64 = 0.08 MHz, there is a weight equal to 0.08 MHz, so put in OFF position the
corresponding switch to complete the setting.
The final configuration is:

10 - Adjust the desired output power using the PWR front panel potentiometer.

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3.2 ADJUSTMENTS AND MEASURES


AF INPUTS DEVIATION ADJUSTMENT
For the Left and Right input signals (/S option) use the corresponding XLR female connectors on
the rear panel. The input impedance is 600 .
The transmitter accepts, adjusting input trimmers, input signal levels from -6 dBm to +10 dBm for a
75 kHz peak deviation.
For Mono input signal (PM1000 without inner stereo generator) the input female XLR connector
have the same input levels than the stereo amplifier.
For MPX input signal (PM1000 without inner stereo generator) the BNC input connector, labelled
MPX (10 k input impedance), accepts a 0 dBm for 75 kHz peak deviation input level.
For SCA signals (>53 kHz) use BNC input connectors (1 k input impedance) (Fig. 1.2): the input
level for a correct deviation of the main carrier (1.25 kHz peak) is 2.2 Vpp. To adjust the peak
deviation of the main carrier use the DEV front panel potentiometer (Fig. 1.1): look at the front
panel meter and select the DEV measurement by means of the selection button READINGS
SELECTOR (Fig. 1.1).

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3.3 EXTERNAL CONTROL AND MEASURES


3.3.1 SYSTEM CHECK SECTION
See Fig. 1.1
On the front panel there is a section labelled SYSTEM CHECK which allows monitoring of all
the main functions and protections of the transmitter.

ON led: It shows the on/off state of the transmitter, thus the presence of a main power supply.
OVERHEAT led: It indicates that the overtemperature protection is on. This protection does
not need a RESET because it restores the normal working conditions automatically when the
temperature goes back to normal values.
VSWR led: It shows that the VSWR protection is active. This intelligent protection is
characterised by an automatic reset delayed by about 2-3 seconds to avoid the risk of accidental
intervention. This autoreset tries to resume to normal operation only 3-4 times, then turns off the
transmitter definitively.
REMOTE SHUT-DOWN led: It is enable if the amplifier has the /R option.
When it is light on, shown that power output has zero worth because of a remote external
impulse.
UNBAL led: It shows the unbalancing between the two AMP300 amplifier modules, thus an
equipment malfunction.

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3.3.2 MEASURES / CONTROLS SECTION


On the front panel (Fig. 1.1) there is a 40 leds meter bar (see Fig. 1.1) which displays the most
important parameters of the transmitter. The push-button labelled MEASURE SELECT selects
the measure type, as indicated by one of the leds below the bar.

You can visualise 6 parameters:


-

FWD measure displays the output power (f.s. 1200W).

REFL measure displays the reflected power (f.s. 120W).

Vpa measure displays the bias of final transistors (f.s. 60V).

Ipa measure displays the absorbed current of final transistors (f.s. 60A).

DEV measure displays the peak deviation of modulated carrier (f.s. 200KHz).

L/R measure displays the input audio level. (the meter bar is split in two parts, one for each
audio channel).

LOCK led: shows the correct lock of the frequency synthesis circuit (PLL) on the modulator
board.
STEREO led: shows the use of the internal stereo generator board (if present). This led is
related to the switch (Fig. 1.1) labelled STEREO/MONO which allows selection of the type of
signal to be modulated. The mono signal is obtained by a semi-sum of the left and the right
signals for the PM1000. If the internal stereo generator board is not present, the switch
mentioned above and the corresponding LED are unused.
REMOTE led: indicates if the operation of the transmitter can be remote controlled. This
selection is made using the switch REMOTE/MANUAL. This switch and the relative led will
be unused if the transmitter is not equipped with the remote control board option.

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Fig.3.1 PM1000 GENERAL BLOCK DIAGRAM

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3.4 GENERAL BLOCK DIAGRAM DESCRIPTION


The general block diagram (see Fig.3.1) consists of the following blocks:
A) PM1000 RF Amplifier Stage delivers the 1050W output power.
It is realised by means of the following modules:
1) AMP30 (DB 0110_010A) preamplifiers/driver stage for delivering about 24 W RF power.
2) Input splitter (DB 9701_001+DB 9702_007) that divide the 24 W in four equal parts to driving
the four AMP300 final amplifiers.
3) Four AMP300 300 W MOSFET technology amplifiers (DB 9812_001).
4) Output coupler (DB 9702_008+9701_002A) for combining the four 300W stage outputs and to
obtain the full output power.
5) Output low-pass filter (DB 9901_001) and directional coupler (DB 9901_005) for
spurious and harmonic filtering and for forward and reflected output power monitoring.
B) Protection and control board (DB 9601-002) for monitoring and controlling all principal
transmitter parameters.
C) PM 1000 Power Supply Stage. For driving the RF section there is a mains switching board,
giving the correct power supply (45V) for each 300W RF amplifiers. An other switching module
(DB 0206_090) is dedicated for protection and control board, meter stage, Modulator board,
AMP30 Driver stage and all optional boards.
D) PM1000 Meter stage display on a 40 LED scale all major transmitter parameters.
E) SINTEL 96 modulation board allows a high quality direct carrier modulation accepting a
composite stereo (MPX) coming from Stereo encoder (/S option) or a mono input signal with up to
3 SCA subcarriers (for example RDS, ARI, ...).
F) Stereo encoder board (/S option) generates a composite MPX signal for the modulation board
from R and L audio channel.
G) Stereo audio processor (/P option) performs a high quality sound compression.
H) Remote control board (DB 9702-006).

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4. AMPLIFIER SECTION
4.1 GENERAL DESCRIPTION
The PM1000 amplifier stage is realised with a preamplifier/driver module (Fig. 4.2) and four 300 W
RF MOSFET amplifier modules (see Fig. 12.1). The input signal from the Sintel 96 is amplified to
about 24 W (through the AMP30 module) and then splitted (through a splitter board) in four equal
parts for driving the four AMP300 FM MOSFET amplifier modules. The output power of the four
AMP300 (about 250W) is then coupled (through a coupler board) and filtered by means of an
appropriate low pass filter.
At the output of the low pass filter there is a directional coupler for forward and reflected power
monitoring.

4.2 30 W PREAMPLIFIER/DRIVER STAGE


The amplifier stage is realized by the new 30W MOSFET amplifier board (DB 0110_010A). This
board is basically composed of four amplification WIDE BAND stages.
The first stage uses a BFQ19 transistor to amplify the input level. The second and the third
transistors are 2N4427. The last amplification stage uses a BLF245 MOSFET to obtain an output
RF power 30 W maximum.
The P3 trimmer (see Fig. 4.2) in the AMP30 board allows to adjust the mosfet bias current.
.An external panel trimmer and the P2 trimmer in the AMP30 board allows to adjust the
output power.
The AMP30 board is equipped with an initial 5-6 seconds delay to avoid accidental out of
band emissions in the initial PLL locking period.

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Fig. 4.1 - AMP30 PRE AMPLIFIER ELECTRICAL SCHEMATIC

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Fig. 4.2 - AMP30 PRE AMPLIFIER COMPONENT LAYOUT (DB 0110_010A)

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4.3 AMP30 PRE AMPLIFIER PARTS LIST


ITEM
QUANTITY REFERENCE
PART
_____________________________________________________________________________
2
1
C1
47uF
35V
p=3.5mm =8mm
3
5
C2,C7,C9,C35,C59
100uF
25V
p=2.5mm =6,5mm
4
7
C3,C4,C5,C23,C24,C39,C51 10nF
X7R
1206
5
3
C6,C53,C65
10nF
COG
1210
6
4
C11,C12,C36,C37
100pF
COG
1206
8
1
C16
47pF
TEKELEC 1210
9
4
C20,C32,C40,C42
10uF
25V
p=2.5mm =5,5mm
10
2
C30,C21
100nF
X7R
1206
11
4
C27,C28,C29,C33
1nF
X7R
1206
12
3
C31,C34,C52
1nF
COG
1206
13
1
C38
10pF
TEKELEC 1210
14
1
C41
330pF
COG
1206
15
2
C54,C44
1nF
TEKELEC 1210
16
1
C45
33pF
TEKELEC 1210
17
1
C50
100uF
35V
p=3.5mm =8mm
18
1
C55
82pF
TEKELEC 1210
19
1
C57
3p3F
TEKELEC 1210
20
1
DZ1
5V1
ZENER
SOD80
21
2
D2,D1
LL4148
DIODO
MMELF
26
6
L1,L2,L5,L9,L11,L12
VK200
TRAD
VK200SMD
27
1
L3
15nH
SMD
1210
28
3
L6,L7,L10
CU x BOBINE IN ARIA
33
2
P2,P3
5K
SMD
1GRV
5x5mm
34
1
Q1
BFQ19
SMD
SOT89
35
1
Q2
BDX53
TRAD
TO220
36
1
Q3
2N3866 / 2N4427
TO205
37
1
Q4
2N4427
TRAD
TO205
38
1
Q5
BLF245
SMD
SOT123A
39
1
Q6
BC857
SMD
SOT23
40
3
R1,RX,R0
0
1/4W
R4010
41
1
R2
100
SMD
1206
42
2
R14,R3
1K5
SMD
1206
43
1
R4
100
2W
P=16mm =4mm
44
1
R5
22K
SMD
1206
45
3
R6,R8,R42
1K
SMD
1206
46
1
R7
56
SMD
1206
47
1
R7A
47
SMD
1206
48
4
R10,R12,R15,R16
300
SMD
1206
49
1
R11
18
SMD
1206
50
1
R13
150
SMD
1206
51
1
R17
10
SMD
1206
52
3
R20,R21,R24
10K
SMD
1206
53
1
R22
220K
SMD
1206
54
1
R23
100K
SMD
1206
55
2
R43A,R43
220
SMD
1206
56
1
R44
2K7
SMD
1206
57
1
R59
220
4W
P=20mm =5mm
58
1
U1
LM7815
TRAD
TO220
59
1
U2
NE555
SMD
SO08

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4.4 AMP300 300 W MODULE AMPLIFIER


The amplifier is realized with MOS transistors, Philips BLF278 or equivalent.
The technical data (for class C operation) are the following:
- 87.5 - 108 MHz frequency range
- 43 Vds Supply voltage between drain and source
- 75% minimum efficiency (78% typical)
- 300 W Output Power with 17 dB minimum gain (18 typical)

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Fig. 4.3 - AMP300 AMPLIFIER ELECTRICAL SCHEMATIC

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Fig. 4.4 - AMP300 AMPLIFIER COMPONENT LAYOUT (DB 9812_001)

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4.5 AMP300 AMPLIFIER PARTS LIST


ITEM

QUANTITY

REFERENCE

PART

___________________________________________________________________________________

1
2
3
4
5
6
7
8
9
10
11
13
15
16
17
18
19
20
21
22
23

1
1
1
1
2
1
3
1
1
1
1
1
1
1
1
2
2
1
4
2
1

CS1
CS2
C1
C2
C3,C8
C10
C5,C6,C7
C9
C4
DZ1
D1
J2
L1
L2
Q1
R1,R2
R3,R4
R5
R6,R7,R8,R9
TP1,TP2
TR1

DB971202 STAMPATO
DB9812_001 STAMPATO
150pF CER
56pF CER
100nF 200V TEKELEC
5,6pF HQ TEKELEC
1nF HQ300V TEKELEC
1nF MQ TEKELEC
10nF 200V TEKELEC
3V9 ZENER
1N4148
C.S.9704_015 STAMPATO
6 TURNS 17cm 0.8RS
FERR2TUBE
BLF278
22K 1206 SMD
5K6 1206 SMD
150K 1206 SMD
22R 4W
CPFXCS FASTON
2TUBEOTTx2cm+TEFLON RSx20cm

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ELETTRONICA TELECOMUNICAZIONI S.p.A.

Fig. 4.5 - INPUT SPLITTERS (DB 9701_001 + DB 9702_007)

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Fig. 4.6 - OUTPUT COUPLERS (DB 9702_008 +DB 9701_002A)

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Fig. 4.7 - OUTPUT LOW PASS FILTER (DB 9901_001)

Fig. 4.8 - DIRECTIONAL COUPLER (DB 9901_003)

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5. POWER SUPPLY STAGE


5.1 GENERAL DESCRIPTION
The PM1000 transmitter power supply is composed of the following elements:

1 mains switching board delivering 45V/60A in continuous operation. This module gives the
correct voltage to supply the MOSFET power amplifiers (DB 9812_001).

2 switching modules capable of 12 VDC (6A max) and +24 VDC (10A max) to power supply
the Protection and control boards, meter stage, Sintel 96 modulator board, AMP30 Driver stage
and all optional boards present.
The switching-mode power supply provides:
1. the efficiency is 80% higher hence provides a considerable reduction of the internal heating, thus
simplifying the cooling system;
2. a lower thermal and mechanical stress for associated components, such as transformer, diodes,
rectifier bridges is inflicted;
3. the power supply voltages at the output of the switching regulators are constant even in case of
wide main fluctuations ( 15 %).

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Fig. 5.1 MAINS SWITCHING BOARD LAYOUT

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Fig. 5.2 POWER SUPPLY 04011-001 ELECTRICAL DIAGRAM (1)

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Fig. 5.3 POWER SUPPLY BOARD 04011-001 ELECTRICAL DIAGRAM (2)

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5.2 POWER SUPPLY BOARD 04011-001 PARTS LIST


Item
Quantity
Reference
Part
________________________________________________________________________
1

50

2
3
4
5
6

1
4
4
6
7

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

1
2
1
1
1
6
2
2
1
2
1
1
2
1
1
4
1
1
2
1
2
1
2
4
31

32

13

33
34
35
36
37
38
39
40
41

1
1
1
2
2
1
1
1
5

T1,PG2,CV3,L6,C6,C7,C8,
R9,R14,JP20,JP22,D25,D26,
Q29,Q30,C49,C53,D82,D83,
D84,R85,D85,R86,D86,R110,
R112,C113,C117,C119,R159,
R225,R226,R227,R228,R229,
R234,R235,R240,R241,R246,
R247,R248,R249,R257,R260,
R261,R262,R263,R264,R265
CX1
CX2,CX3,CX4,C106
Cb1,Cb2,Cb3,Cb4
C1,C51,C59,C60,C111,C112
C4,C12,C13,C26,C43,C104,
C105
C5
C68,C9
C10
C14
C15
C16,C17,C18,C19,C20,C84
C58,C21
C22,C77
C38
C79,C39
C41
C50
C52,C54
C55
C56
C57,C61,C66,C67
C62
C63
C65,C64
C69
C80,C81
C92
C108,C109
C114,C115,C116,C118
DX1,D4,D6,D11,D12,D13,
D14,D16,D34,D36,D37,D40,
D41,D42,D43,D44,D45,D46,
D47,D51,D52,D53,D54,D55,
D56,D57,D58,D59,D63,D67,
D69
D3,D5,D48,D60,D73,D89,
D90,D91,D92,D93,D94,D95,
D96
D18
D19
D38
D49,D61
D50,D62
D65
D87
FR1
JP1,JP6,JP17,JP26,JP27

TAR

TAR

220n
10n
2.2n
1u
0.1u

CPU2263V005PM
CP10N63V005PM
CP2N263V005PM
CC01U50V005PM
CP0U163V005PM

470n CPU4763V005PM
330n X2
CXU33K2522P5M
1u X2 CX01UK2527P5M
47p CC47P50V005PM
2.2u 400V
CH2U20K427P5M
4n7 Y1
CY4N70K412P5M
1n
CP01N63V005PM
10u 35V
CV10U35V005DM
10n 1kV
CC10N01K010PM
0.1u 630V
CP0U1K6322P5M
220u 35V
KVL2235V008DM
1.5n CC1N550V005PM
2.2n CC2N20K1005PM
330p CCN3350V005PM
47n CC47N63V005PM
4.7u 35V
CV4U735V004DM
33n CP33N63V005PM
3.3n CP3N363V005PM
470u/450
CVL47K45035DM
1u 63V
CP01U63V005PM
2.2n 2KV
CC2N202K005PM
220p CPN2263V005PM
470u 35V
KVL4735V010DM
0.15u cp 100V ps5
1N4148
DP1N4148

18V

DZ18V-0W5

BA159 DPBA159
BYV26C
DPBYV26C
ISL9R1560G2 DMISL9R1560G2
43V 1W
DZ43V-1W
SB140 DPSB140
BAT85 DPBAT85
MUR 1640CT
04011-001-FR1
220G - FR1
STREEP1
CTST40PM0911D

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Item
Quantity
Reference
Part
_________________________________________________________________________
42
43
44
45
46
47

1
1
1
2
1
6

48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78

1
1
1
2
2
2
1
2
1
1
1
2
1
4
2
1
1
4
2
3
1
1
1
1
1
1
1
1
1
1
6

79
80
81
82
83
84
85
86
87
88
89
90

1
2
6
1
2
3
4
1
1
1
1
9

91
92
93
94
95
96
97
98

1
3
2
1
3
2
1
1

JP2
JP4
JP5
JP11,JP10
JP16
JP18,JP19,JP21,JP29,JP30,
JP31
JP23
JP28
K2
L1,L8
L3,L2
L4,L5
L7
OP3,OP2
PG1
Q2
Q3
Q6,Q25
Q10
Q11,Q12,Q13,Q14
Q15,Q16
Q17
Q18
Q19,Q20,Q22,Q23
Q24,Q21
RV1,RV2,RV3
RX1
R1
R2
R4
R5
R6
R7
R8
R10
R11
R12,R130,R131,R140,R141,
R164
R15
R16,R17
R18,R75,R76,R77,R78,R79
R19
R118,R24
R25,R100,R101
R26,R98,R158,R251
R27
R28
R63
R65
R66,R74,R122,R128,R129,
R133,R138,R139,R143
R73
R80,R223,R224
R93,R92
R94
R99,R103,R175
R111,R102
R104
R105

STREEP2
CTST40PM0911D
HEADER 17
HEADER 4
dado a gabbia
MR014504
MOLEX 2PIN CT05281321021
FASTON 90 MRFASTON1790G
HEADER 14
SAURO 2VIE MRMSE02P00V
12V/10A
RL012DC10A02S1
VE
DL020406
220G - L1
114uH/11A
220G - L3
113uH/25A
RO
DL020404
CNY17-3
OCCNY17-3
GBPC3510W
PRFB3510W
BD140 TRBD140
STP4NB80
STP4NB80
BC237 TRBC237
VN2222L
PMVN2222L
HGTG20N60A4D
IGHGTG20N60A4D
HGTG20N60A4 IGHGTP20N60A4
BC327 TRBC327
ZTX653
TRZTX653
ZTX953
TRZTX953
IRFD110
PMIRFD110
S14K275
VS1427571075J
22K RC022KW12J
365K RM365KW25F
348K RM348KW25F
470K 1
RM470K01WK
6.8K 0.5
RC06K80W5J
15K 1/8
RC015KW12J
150K RC150KW25J
3K90 1/8
RM03K9W12F
1K8 1/8
RC01K8W12J
1K
PTO001K010B
1K 1/8
RC001KW12J
1.3K 1/8
RM01K3W12F
10
RC010RW25J
10K RC010KW25J
47 7 RF047R07WK
47K 1/8
RC047KW12J
3K3 1/8
RC03K3W12J
10K 1/8
RC010KW12J
150K 1/8
RC150KW12J
1M
RC001MW25J
0.68 1
RM0R6801WK
6.8K 1/8
RC06K8W12J
100 1/8
RC100RW12J
220K 1/8
RC220KW12J
56K 2 RM056K02WK
270K RC270KW25J
12
RC012RW25J
2K2 1/8
RC02K2W12J
13K 1/8
RM013KW12F
100K 1/8
RC100KW12J
270 RC270RW25J

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Item
Quantity
Reference
Part
__________________________________________________________________________
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115

2
2
1
1
1
4
4
2
1
2
1
1
1
2
1
1
12

116
117
118
119
120
121
122
123
124

1
2
1
1
1
1
2
2
12

125
126
127

1
1
1

R106,R123
R252,R109
R119
R120
R121
R124,R125,R134,R135
R126,R127,R136,R137
R142,R132
R152
R156,R157
R160
R167
R168
R169,R170
R199
R219
R230,R231,R232,R233,R236,
R237,R238,R239,R242,R243,
R244,R245
R250
R259,R258
R266
TA1
TA2
T2
T4,T3
U14,U1
U2,U3,U12,U13,U20,U21,
U24,U26,U27,U30,U32,U33
U7
U11
U29

4K7 1/8
RC04K7W12J
27K 1/8
RC027KW12J
178K RM178KW25F
200K RM200KW25F
2.37K 1/8
33
RC033RW25J
2.2 RC02R2W25J
2K2 0.5
RC02K20W5J
3.3K 1/8
RC03K3W12J
47 4 RC047R04WK
680 1/8
RC680RW12J
330 1/8
RM330RW12F
820 1/8
1.8K 1/8
RC01K8W12J
39
RC039RW25J
22
RC022RW12J
10m 1 RA0R0101WJ
2.7K 1/8
RC02K7W12J
56K 1/8
RC056KW12J
680 2 RM680R02WK
220G - TA1 1 : 56
LEM LA 55-P
220G - T2
E 32/16/9
220G - T3 r1
EFD 15
TL431 VRTL431N
BOLLA LS
LM7812CT
VRLM7812CT
ML4826CP2
CIML4826CP2
LM393 CILM393

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5.3 RS-75-24 SWITCHING POWER SUPPLY

This switching power supply board converts the input voltage from the mains to +24VDC to feed
the boards inside the CLU unit.

RS 75-24 CHARACTERISTICS

OUTPUT

DC voltage

24V

Rated current

3.2A

Current range

0 3.2A

Rated Power

768W

Ripple & noise (max)

120mVp-p

Voltage ajd range

22 27.6V

Voltage tolerance

1.0%

Line regulation

0.5%

Load regulation

0.5%

Setup, rise, hold time

500ms, 30ms, 50 ms/230VAC


1200ms, 30ms, 12ms/115VAC at full load

INPUT

Voltage range

88 264 VAC

Frequency range

47 63 Hz

Efficiency

85%

AC current

2A/115VAC 1.2A/230VAC

Inrush current (max)

Cold start 40A/230VAC

Leakage current

<2mA/240VAC

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DB
PROTECTION

ELETTRONICA TELECOMUNICAZIONI S.p.A.

Overload

110 - 150% rated output power

Over voltage

27.6 32.4 V
Protection type: Hiccup mode, recovers
automatically after fault condition is removed

ENVIRONNEMENT

Working temperature

-25 +70C

Working humidity

20 90 % RH not condensing

Storage temperature, humidity

-40 +85 C, 10 95% RH

Temp. Coefficient

0.03%/C (050C)

Vibration

10 500 Hz, 5G 10min/1cycle, period for 60 min.


each along X,Y,Z axes

OTHERS

MTBF

265 Khrs min

Dimension

129/97/38 mm (L/W/H)

Weight

0.41 kg

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5.4 0601-008 POWER SUPPLY BOARD


The protection and measure boards are supplied with an independent power supply boards that
furnish the +/- 12 Volts and +/- 5 Volts to the two boards. It is positioned near the display board.
Fig. 5.4 POWER SUPPLY FOR MEASURE BOARD LAYOUT (DB 0601_008)

PM 1000 1 kW FM Broadcasting Transmitter - USERS MANUAL

42 /101

+12V

+48V

C16
100F 25V
CE_E

C12
470F 63V ROE
CE_D

C4
470F 63V ROE
CE_D

+48V

C18
100nF
CC_B

D4
SB360
D2

C7
220nF
CP_B

D1
SB360
D2

IN

GND

OUT

C9
22nF
CP_A

R11
1K
R1/4W

C19
10F 35V
CE_A

ON/OFF

Vin

U2
LM2591

U3
7805
78XXTO220

C8
220pF
CC_A

Out

R4
9K1 1%
R1/4W

GND

Feedback

+48V

+5V

C20
100nF
CC_B

D8
1N5819
1N5819

C5
220nF
CP_B

C17
100F 25V
CE_E

C11
3.3nF
CP_A

4
3
2
1

-12V

C21
100nF
CC_B

R12
NC
R1/4W

R10 1K
TRIM_PTH_V

OUT
OSC
SS_INH
GND

L3
150H
IND_TOR

R9
8K2
R1/4W

U1
L4971
DIP8

VCC
BOOT
COMP
FB

D5
SB360
D2

5
6
7
8

R1
20K
R1/4W

1
2

IN
GND

OUT

C14
220nF
CP_B

-5V

L1
270H
IND_TOR

D3
SB360
D2

C22
10F 35V
CE_A

C13
330F 35V
CE_B

U4
7905
79XXTO220

1F 50V
CE_A

+ C2

C1
3.3nF
CP_A

CN1
MSQ02001
MSQ02001

C23
100nF
CC_B

D6
1N4007
1N4007

R7
3K3
R1/4W

R6
NC
R1/4W

CN3
MSQ03001
MSQ03001

CN2
MSQ03001
MSQ03001

1
2
3

1
2
3

-12V

-5V

+5V

+12V

C15
100F 25V
CE_E

330F 35V ROE


CE_B

+ C6

-12V

L4
150H
IND_TOR_P

D7
LED VERDE
LED_5MM

R8
2K2
R1/4W

R5
1K
TRIM_PTH_V

R2
10K
R1/4W

C10
220nF
CP_A

D2
LED VERDE
LED_5MM

R3
2K2
R1/4W

L2
150H
IND_TOR_P

C3
100F 25V
CE_E

PM 1000 1 kW FM Broadcasting Transmitter - USERS MANUAL


of

<Name2>
<Date2>

Approv ed
Rubens Raf f agnato

Sheet 1

30-12-2005

Rev 1

Date

Drawing
Name

Doc.: DB 0601_008

Product Code: <Code>

Note:

Project Name: Alimentatore per scheda misure

+12V

DB
ELETTRONICA TELECOMUNICAZIONI S.p.A.

Fig. 5.5 POWER SUPPLY FOR MEASURE BOARD ELECTRICAL DIAGRAM

43 /101

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ELETTRONICA TELECOMUNICAZIONI S.p.A.

5.5 POWER SUPPLY PART LIST


ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

QUANTITY
1
2
2
1
4
2
2
1
1
1
1
1
1
4
2
4
2
1
1
1
2
1
1
1
2
1
2
1
1
1
1
1
1
1

REFERENCE

PART

CN1 MSQ02001
CN3,CN2
C1,C11
C2
1F 50V
C3,C15,C16,C17
C12,C4
C14,C5
C6
330F 35V ROE
C7
220nF
C8
220pF
C9
22nF
C10 220nF
C13 330F 35V
C18,C20,C21,C23
C19,C22
D1,D3,D4,D5
D7,D2
D6
1N4007
D8
1N5819
L1
270H
L2,L4
L3
150H
R1
20K
R2
10K
R3,R8
R4
9K1 1%
R5,R10
R7
3K3
R9
8K2
R11 1K
U1
L4971
U2
LM2591
U3
7805
U4

MSQ02001
MSQ03001
MSQ03001
3.3nF CP_A
CE_A
100F 25V
CE_E
470F 63V ROE
CE_D
220nF CP_B
CE_B
CP_B
CC_A
CP_A
CP_A
CE_B
100nF CC_B
10F 35V
CE_A
SB360 D2
LED VERDE
LED_3MM
1N4007
1N5819
IND_TOR
150H IND_TOR_P
IND_TOR
R1/4W
R1/4W
2K2
R1/4W
R1/4W
1K
TRIM_PTH_V
R1/4W
R1/4W
R1/4W
DIP8
TO-220-5PIN
78XXTO220
7905
79XXTO220

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6. MODULATOR STAGE
6.1 GENERAL DESCRIPTION
The new modulator board SINTEL 96 allows a high quality direct carrier modulation accepting a
composite stereo (MPX) or a mono input signal with up to 3 SCA subcarriers (for example RDS,
ARI, ...).
The mono input signal is filtered by a 7th order elliptic filter with a very flat response (20Hz to
15kHz with 0.25 dB) and an optimum out of band attenuation (>50 dB for frequencies higher than
19 kHz), then the signal is amplified (or attenuated) and passed to the VCO oscillator for the FM
carrier modulation. The VCO is controlled by a digital PLL circuit with a high stability quartz
reference to obtain a very stable synthesised oscillation: the frequency setting is customisable using
on board dip-switches (the minimum step size is 10 kHz).
The composite stereo signal and the SCA subcarriers are just amplified or attenuated by the correct
modulation depth adjustment before going through the VCO stage: the stereo performances of
SINTEL 96 are excellent, (stereo separation >60 dB from 20Hz to 15 kHz, SNR > 80 dB).
Before the VCO stage, an adjustable and bypassable deviation limiter prevents the FM carrier from
an excessive modulation depth and adjacent channel interference according to all the international
standards (CCIR, FCC).
Furthermore, an automatic locking circuit enables the output modulated signal of SINTEL 96 only
when the internal PLL is locked properly, in order to avoid unwanted emissions.

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6.2 SINTEL 96 MODULATOR BOARD


Fig. 6.1 - MODULATOR BOARD GENERAL ELECTRICAL SCHEMATIC

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Fig. 6.2 - PLL STAGE ELECTRICAL SCHEMATIC

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Fig. 6.3 - VCO STAGE ELECTRICAL SCHEMATIC

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Fig. 6.4 - L.F. STAGE ELECTRICAL SCHEMATIC

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Fig. 6.5 - L.F.2 STAGE ELECTRICAL SCHEMATIC

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Fig. 6.6 - FILTER STAGE ELECTRICAL SCHEMATIC

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Fig. 6.7 - MODULATOR BOARD COMPONENT LAYOUT (DB 9604-010)

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6.3 MODULATOR BOARD PARTS LIST


ITEM
QUANTITY
REFERENCE
PART
__________________________________________________________________
1
2
3

1
2
18

4
5
6
7
8
9

1
1
5
2
3
9

10
11

1
14

12

13
14

5
7

15
16
17
18
19

1
1
1
2
8

20
21
22
23
24

2
1
2
3
8

25
26
27
28
29
30
31
32
33
34
35

1
3
2
1
1
1
1
1
1
1
7

36

CN1
CN3,CN2
C1,C16,C18,C25,C26,C36,
C37,C84,C94,C95,C100,
C101,C108,C111,C114,C116,
C118,C119
C2
C3
C4,C5,C8,C12,C21
C6,C7
C9,C14,C102
C10,C19,C59,C61,C63,C85,
C86,C120,C121
C13
C15,C17,C23,C33,C39,C40,
C41,C42,C43,C44,C45,C46,
C47,C48
C22,C31,C79,C99,C115,
C117
C27,C28,C29,C82,C83
C30,C66,C67,C70,C105,
C112,C122
C32
C34
C35
C51,C49
C50,C52,C56,C58,C60,C62,
C109,C110
C53,C71
C57
C64,C65
C69,C91,C92
C72,C73,C75,C77,C80,C96,
C97,C98
C87
C88,C89,C90
C126,C93
C103
C106
C107
C113
C125
C127
C128
D3,D12,D13,D15,D16,D17,
D18
D4,D6,D9,D10

SMB SMB DA STAMPATO


AMP4
100n POLY

15p
10-60p
10n POLY
4n7 POLY
1u POLY
10n CER
1u POLY
1n CER
10u ELETT.25V
1u ELETT.25V
10p CER
47u elettrol. tantalio
33p CER
22p CER
47p CER
100p CER
330n poly
4p7 cer
100u 25V
100n cer
3n3 CER
220p CER
4n7
100p
100n CP1
100n
68p CER
1p CER
22p
1u
10n multistrato
1N4148
5V1 ZENER

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ITEM
QUANTITY
REFERENCE
PART
__________________________________________________________________
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

1
2
1
2
1
2
1
2
1
1
1
3
1
2
5
1
1
1
4
1
2
1
1
3
1
5
1
14

65
66
67
68
69

1
2
4
1
14

70
71
72
73
74
75
76
77
78
79
80
81
82

2
1
1
4
2
1
2
2
2
2
2
1
4

D5
D8,D7
JP6
JP8,JP7
J1
J4,J3
L1
L2,L15
L3
L9
L10
L11,L12,L14
L13
Q2,Q3
Q4,Q5,Q6,Q7,Q8
Q9
Q10
R?
R1,R2,R3,R4
R5
R7,R6
R8
R9
R10,R24,R73
R11
R12,R34,R38,R42,R108
R15
R16,R18,R22,R56,R74,R103,
R106,R130,R131,R132,R133,
R134,R135,R136
R17
R20,R29
R21,R31,R35,R124
R23
R25,R37,R39,R41,R54,R58,
R60,R75,R79,R80,R111,
R118,R119,R121
R26,R69
R27
R28
R30,R36,R40,R62
R33,R32
R43
R45,R44
R47,R46
R48,R49
R138,R50
R51,R137
R52
R53,R57,R71,R72

LED
BB809
JUMPER JUMPER X2
JUMPER
CON20
CON14
INDUCTOR
100n INDUTT ASSIALE
10R 1/2W 1/2 W
10uH
10uH R1
10uH INDUTT.
10uH INDUTT.
BC557
BFY90
BC307
BC237
22K 1/8W
27K4 1% RES 1/8W
48K7 1% RES 1/8W
27K RES 1/8W
22K RES 1/8W
48K7 1%
1M RES 1/8W
50K Trimmer multigiri
47K RES 1/8W
2.2K RES 1/8W
10K RES 1/8W
560 RES 1/8W
1K5 RES 1/8W
470 RES 1/8W
6.8K RES 1/8W
1K RES 1/8W
5k6 RES 1/8W
330 RES 1/8W
15k RES 1/8W
33k RES 1/8W
100 RES 1/8W
680R 1/8W
31K6 1% 1/4W
10K 1% 1/4W
169K 1% 1/4W
5K6
1M
3K3 RES 1/8W
4K7 RES 1/8W

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ITEM
QUANTITY
REFERENCE
PART
__________________________________________________________________
83
84

3
2

R55,R59,R61
R66,R110

85
86
87
88
89
90
91
92

2
1
1
1
1
1
1
6

93
94
95
96
97
98
99
100
101
102
103
104
105

1
2
1
1
2
1
1
1
1
1
1
1
1

R109,R68
R77
R78
R81
R82
R83
R84
R85,R91,R97,R115,R116,
R117
R87
R88,R94
R89
R90
R93,R98
R95
R96
R100
R101
R102
R104
R105
R107

106
107
108
109
110
111
112
113
114
115
116
117

1
1
1
1
1
1
1
1
1
1
2
7

118
119
120
121
122
123
124
125

1
2
1
1
1
4
1
1

R112
R113
R114
R120
R122
R123
R125
R126
R128
R129
SW2,SW1
TP1,TP4,TP5,TP6,TP7,TP8,
TP10
U1
U2,U19
U3
U4
U6
U10,U16,U17,U18
U15
Y1

180K RES 1/8W


4K7 TRIM MONOGIRO
PICCOLO
560R RES 1/8W
10K TRIMMER MULTIGIRI
20K trim
560R 1% 1/4W
301k RES_1/4W_1%
3k57 RES_1/4W_1%
536R RES_1/4W_1%
3k01 RES_1/4W_1%
3k3 RES_1/8W
2k trim multi
4k64 RES_1/4W_1%
2k74 RES_1/4W_1%
2K2 RES_1/8W
4k02 RES_1/4W_1%
1k91 RES_1/4W_1%
2k RV64W
2k61 RES_1/4W_1%
301k 1/4W 1%
2K2 RES 1/8W
2K2
10K TRIM MONOGIRO
PICCOLO
68K RES 1/8W
12K1
9K53 RES 1/8W
10R RES 1/8W
68 RES 1/8W
10 RES 1/8W
47 RES 1/8W
220R RES 1/8W
100R RES 1/8W
330R RES 1/8W
DIP SW 8
TP
MC145152
TL082
78L05
MB501L
78L08
TL084
74HC14
2.56MHz

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7. PROTECTION BOARD
Fig. 7.1 - PROTECTION BOARD N1 GENERAL SCHEMATIC

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Fig. 7.2 - GATES CONTROL STAGE ELECTRICAL SCHEMATIC

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Fig. 7.3 - UNBALANCING STAGE ELECTRICAL SCHEMATIC

PM 1000 1 kW FM Broadcasting Transmitter - USERS MANUAL

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Fig. 7.4 - POWER LIMITING STAGE ELECTRICAL SCHEMATIC

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Fig. 7.5 - TEMPERATURE PROTECTION STAGE ELECTRICAL SCHEMATIC

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Fig. 7.6 - PROTECTION BOARD N1 COMPONENT LAYOUT (DB 9702-004)

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7.1 PROTECTION BOARD N1 PART LIST


ITEM
QUANTITY
REFERENCE
PART
____________________________________________________________________________
1
67
C1,C2,C3,C4,C5,C6,C7,C8,
1n CER
C9,C10,C11,C12,C13,C14,
C15,C16,C17,C18,C25,C26,
C28,C29,C30,C31,C32,C34,
C35,C36,C70,C71,C72,C74,
C75,C76,C80,C84,C88,C102,
C105,C106,C107,C108,C109,
C114,C115,C116,C117,C118,
C119,C120,C121,C123,C124,
C125,C126,C127,C128,C129,
C130,C131,C132,C133,C134,
C135,C136,C137,C138
2
10
C19,C20,C21,C22,C37,C38,
100n POLY
C39,C40,C68,C69
3
3
C27,C33,C73
1u POLY
4
1
C122
1n POLY
5
14
D5,D6,D7,D8,D9,D10,D11,
1N4148
D13,D14,D21,D23,D24,D25,
D26
6
2
FIS1,FIS2
FIS
7
1
JP1
JUMPERx2 JUMPERx2
8
2
JP2,JP3
JUMPERx3 JUMPERx3
9
1
J1
CON24 CON AMP 24
10
1
J2
CON20 CON FLAT 20
11
7
J3,J4,J5,J6,J7,J8,J9
PINSTRIP Fx2 PINSTRIP Fx2
12
2
Q2,Q3
BC237
13
4
R5,R6,R7,R22
33K RES 1/8W
14
20
R8,R9,R10,R11,R12,R13,
10K RES 1/8W
R14,R15,R16,R17,R18,R19,
R21,R24,R26,R119,R151,
R152,R153,R154
15
7
R20,R27,R28,R35,R43,R116,
4K7 RES 1/8W
R124
16
4
R23,R40,R47,R121
5K TRIM MULTIG.
17
2
R25,R127
1K RES 1/8W
18
4
R34,R36,R42,R44
10K RES 1/4W 1%
19
2
R87,R37
3K3 RES 1/4W
20
3
R38,R46,R130
1M RES 1/8W
21
1
R39
5K62 RES 1/4W 1%
22
3
R41,R48,R117
1K RES 1/4W 1%

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ITEM
QUANTITY
REFERENCE
PART
________________________________________________________________________
23
3
R45,R128,R129
1K RES 1/4W
24
1
R53
20K RES 1/4W 1%
25
2
R118,R159
2K2 RES 1/4W
26
1
R120
8K66 RES 1/4W 1%
27
1
R122
3K3 RES 1/8W
28
1
R123
22K RES 1/8W
29
1
R125
15K RES 1/8W
30
1
R126
47K RES 1/8W
31
3
U1,U2,U3
TL084
32
1
U9
79L05
33
1
U10
TL082

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Fig. 7.7 - PROTECTION BOARD N2 GENERAL SCHEMATIC

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Fig. 7.8 - PROTECTION STATUS STAGE ELECTRICAL SCHEMATIC

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Fig. 7.9 - POWER SUPPLY STAGE ELECTRICAL SCHEMATIC

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Fig. 7.10 - MEASURES ADJ. STAGE ELECTRICAL SCHEMATIC

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Fig. 7.11 - LED INDICATIONS STAGE ELECTRICAL SCHEMATIC

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Fig. 7.12 - PROTECTION BOARD N2 COMPONENT LAYOUT (DB 9703-011)

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7.2 PROTECTION BOARD N2 PART LIST


ITEM QUANTITY
REFERENCE
PART
______________________________________________________________
1
2

2
10

4
5
6
7

1
5
2
6

8
9
10
11
12
13
14
15
16
17
18

4
4
6
2
4
3
2
6
5
4
8

19
20
21
22
23

3
1
1
1
10

24

25
26
27
28
29
30
31
32
33
34
35
36

2
4
2
4
3
4
1
1
4
2
2
2

C54,C132
C55,C92,C93,C94,C98,C110,
C111,C112,C113,C131
C56,C57,C64,C128,C129,
C133,C134
C58
C59,C60,C62,C130,C135
C61,C127
C65,C66,C82,C83,C103,
C104
C77,C81,C85,C89
C95,C96,C97,C99
D15,D17,D18,D19,D20,D22
D16,D27
FIS1,FIS2,FIS3,FIS4
J3,J4,J5
L1,L9
L3,L4,L5,L6,L7,L8
Q1,Q4,Q5,Q6,Q7
R29,R50,R52,R133
R30,R49,R51,R132,R140,
R144,R145,R150
R88,R89,R90
R91
R92
R93
R95,R96,R97,R98,R99,R100,
R135,R136,R137,R138
R102,R141,R142,R147,R148,
R155,R156,R157,R158
R103,R111
R104,R105,R106,R109
R107,R108
R110,R112,R113,R131
R114,R115,R134
R139,R143,R146,R149
R160
R161
R162,R163,R164,R165
U11,U4
U7,U12
U8,U13

10U ELETT.50V
1N CER
100U

ELETT.25V

22U ELETT.63V
10N POLY
100P
CER
100N
POLY
10U ELETT.25V
1U POLY
LED LED3MM
1N5819
DIODO
FIS
PINSTRIP MX2
PINSTRIP MX2
100U
INDUTT
150U
INDUTT
BC237
1M RES 1/8W
1K RES 1/8W
1K5 RES 1/4W
100R
RES 4W
1K54
RES 1/4W 1%
16K9
RES 1/4W 1%
1K TRIM RO
22K RES 1/8W
1K RES 1/4W
150K
RES 1/8W
15K RES 1/8W
4K7 RES 1/8W
1K2 RES 1/4W
47K RES 1/8W
1K RES 1/4W 1%
8K66
RES 1/4W 1%
1R RES 1/4W
TL084
UA78S40
LT1054

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8. METER STAGE
8.1 GENERAL DESCRIPTION
The meter stage is built using two boards:
The ST62T25 microprocessor board DB 9903_040
The display board DB 9903_050 is composed of forty LED bargraph display.

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Fig. 8.1 METER BOARD DB 0007_040 ELECTRICAL SCHEMATIC

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Fig. 8.2 - METER BOARD DB 0007_040 COMPONENT LAYOUT

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Fig. 8.3 - METER BOARD DB 0007_050 ELECTRICAL SCHEMATIC

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Fig. 8.4 - METER BOARD DB 0007_050 COMPONENT LAYOUT

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8.2 METER BOARDS PARTS LIST


ITEM

QUANTITY

REFERENCE

PART

16

1nF CER. P.5mm

2
3
4
5
6
7

2
1
5
2
1
9

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

4
2
1
1
1
1
1
1
3
1
1
1
3
1
1
3
2
6
6

27
28

2
1

C1,C8,C9,C10,C11,C12,
C13,C14,C15,C21,C23,
C24,C30,C31,C32,C33
C22,C2
C3
C4,C16,C19,C20,C25
C5,C6
C7
DL1,DL2,DL3,DL4,DL5,
DL6,DL7,DL8,DL9
D1,D2,D3,D4
JP1,JP2 JUMPER
JP10
JP11
JP20
JP21
JP30
JP31
J1,J2,J3
J4
J6
J7
L1,L2,L3
P1
P2
P3,P4,P5
Q2,Q1
Q3,Q4,Q5,Q6,Q7,Q8
RR1,RR3,RR4,RR5,RR6,
RR11
R0,R1
R2

29
30
31

1
3
9

32

33
34
35
36

1
2
2
3

R3
R4,R5,R8
R9,R10,R12,R13,R16,
R17,R18,R36,R40
R11,R14,R19,R20,R21,
R22,R34,R38,R42
R15
R30,R32
R31,R33
R35,R39,R41

1uF 50V P.2.5mm


10uF 25V P 2.5mm
100nF MUL P.5mm
22pF P 2.5mm
1uF POL P 5mm
LED V D.3mm
1N4148 DIODO
STRIP2M+PONTIC
STRIP7F
STRIP7M
STRIP5M
STRIP5F
STRIP12F
STRIP12M
CNM20V
CNM14V
AMP4
CNM10V
10uH
1K TRIM RS186-968
10K TRIM RS186-946
10K TRIM 1GRO
BC547 TRANSISTOR
BC517 DARLINGTON
8X47R+ C SIL
47R 1W
4M7R 1/4W NON MONTARE CON
RISUONATORE CERAMICO
47KR 1/4W
4K7R 1/4W
1KR 1/4W
10KR 1/4W
680R 1/2W
2K2R 1/4W
33KR 1/4W
100KR 1/4W

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ITEM
QUANTITY
REFERENCE
PART
__________________________________________________________________________________________
37
1
R37
22K 1/4W
38
1
SW1
PULSMOZART
39
2
S1,S2
SLITTA C&K
40
1
U1
ZOCCOLO 28 LARGO (ST6225)
41
1
U2
I.C.ULN2803 or TD72083
42
1
U3
I.C. 4028
43
4
U4,U5,U6,U7
LEDBAR DC10GWA KINGBRIGTH
44
45
46
47

1
1
1
1

U8
U9
U10
Y1

48

CS1

I.C.TL084
I.C.74HC32
78L05
RISUONATORE CER.4MHz
QUARZO 4MHz
STAMPATO DB0007_040

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9. IN-AUDIO BOARD
Fig. 9.1 - IN-AUDIO BOARD ELECTRICAL SCHEMATIC

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Fig. 9.2 - IN-AUDIO BOARD COMPONENT LAYOUT (DB 9909_010)

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9.1 IN-AUDIO BOARD PARTS LIST


ITEM QUANTITY REFERENCE
PART
________________________________________________________
1
2
3
4
5
6
7
8
9
10
11
12
13

4
3
5
1
2
3
8
4
2
2
1
1
3

C1,C3,C5,C7
C2,C4,C6
JP1,JP2,JP3,JP4,JP5
J1
J2,J3
J4,J10,J20
J5,J6,J7,J8,J11,J12,J13,J14
L1,L2,L3,L4
PR,PL
RL,RR
R1
TMPX
TSC1,TSC2,TSC3

100pF CER.
4n7F POL.
STRIP3M
CNM20V
CNM14V
CNM10V
BNC90CS
10uH
XLRF90CS
5K 10GROP
470R 1/4W
10K 10GROP
1K 10GROP

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9.2 IN-AUDIO BOARD JUMPERS SETTING

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10. TRANSMITTER OPTIONS


The /C option if request is present on the front panel and permits to change the transmitting
frequency without open the equipment.
The /S option has a built-in digital stereo coder with stereo separation in excess of 65 dB and a SNR
of more than 80 dB. The /P option includes a stereo audio processor with a wide range compression
threshold, attack and release time adjustments and full compatibility with digital audio mixing
consoles. The /R option consists of full remote control capability with remote adjustments and
checks for all main parameters: power output adjustment, on/off, protections reset, forward and
reflected power measure, frequency deviation measure and alarms status. The /FSK option makes
the PM 1000 transmitter fully compatible with the FCC automatic identification system. The /VDC
option provides battery operation.
In this manual are included the most requested option from the customers.

10.1 EXTERNAL FREQUENCY CONTROL (/C Option)


On the synthesized board the dip-switches are changed with a 20 pin connector, so that it is
possible connect with a flat type cable this circuit (that manage PLL) to a microprocessor.
The frequency change is fast, because it is only necessary put directly the frequency using the
external frequency control (contraves) on the front panel.

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Fig. 10.1 - EXTERNAL FREQUENCY CONTROL ELECTRICAL SCHEMATIC

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Fig. 10.2 - EXTERNAL FREQUENCY CONTROL COMPONENT LAYOUT (DB 9308-020)

10.2 EXTERNAL FREQUENCY CONTROL PARTS LIST


ITEM QUANTITY REFERENCE
PART
______________________________________________________
1
2
3
4
5
6
7
8

1
1
2
3
3
21
1
9

9
10
11
12
13
14
15
16

4
1
1
2
5
1
1
1

CN1
CN2
C2,C1
C3,C4,C6
C5,C7,C8
D1 - D22
D21
JP1,JP2,JP3,JP4,JP5,
JP6,JP7,JP8,JP9,JP10
R1,R2,R3,R4
R5
R6
R8,R7
S1,S2,S3,S4,S5
U1
U2
X1

CONN 20
CONN 10
10p cer
10u
100n pol
1N4148
LED d3
jumper
47K
1k
2M2
10k
CONTRAVES
78L05
MC68HC705C8P
2-4 MHz

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11. STEREO ENCODER BOARD (/S Option)


11.1 CHANNELS PRE- EMPHASIS SETTING
RIGHT CHANNEL PRE-EMPHASIS
(see Fig. 11.3 and Fig. 11.10)
To change the pre-emphasis, you need to set (or change position of) the JP3, JP4 jumpers on the
STEREO encoder board.
To disable preemph you have to remove both jumpers; to get a 50 us preemph, you have to insert
only JP3; if you want a 75 us preemph both JP3 and JP4 must be inserted.

LEFT CHANNEL PRE-EMPHASIS


(see Fig. 11.3 and Fig. 11.10)
To change the pre-emphasis, you need to set (or change position of) the JP5, JP6 jumpers on the
STEREO encoder board.
To disable preemph you have to remove both jumpers; to get a 50 us preemph, you have to insert
only JP6; if you want a 75 us preemph both JP5 and JP6 must be inserted.

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Fig. 11.1 - STEREO ENCODER GENERAL ELECTRICAL SCHEMATIC

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Fig. 11.2 - L/R PEAK DETECTOR STAGE ELECTRICAL SCHEMATIC

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Fig. 11.3 - INPUT STAGE ELECTRICAL SCHEMATIC

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Fig. 11.4 - RIGTH FILTER STAGE ELECTRICAL SCHEMATIC

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Fig. 11.5 - LEFT FILTER STAGE ELECTRICAL SCHEMATIC

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Fig. 11.6 - OSCILLATOR STAGE ELECTRICAL SCHEMATIC

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Fig. 11.7 - 19 KHz STAGE ELECTRICAL SCHEMATIC

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Fig. 11.8 - 38 KHz STAGE ELECTRICAL SCHEMATIC

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Fig. 11.9 - OUTPUT STAGE ELECTRICAL SCHEMATIC

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Fig. 11.10 - STEREO ENCODER COMPONENT LAYOUT

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11.2 STEREO ENCODER PARTS LIST


ITEM QUANTITY
REFERENCE
PART
__________________________________________________________________
1
3
C64,C65,C135
220n poly
2
1
C1
56p cer np0
3
38
C2,C3,C4,C10,C13,C14,C15,
100n poly
C16,C17,C22,C23,C24,C25,
C26,C27,C28,C29,C36,C37,
C51,C52,C53,C54,C55,C56,
C57,C58,C59,C66,C69,C81,
C82,C83,C84,C85,C86,C89,
C90
4
1
C8
33p cer np0
5
1
C9
10-60p orange
6
2
C11,C44
10p cer np0
7
1
C12
18p cer np0
8
2
C20,C21
330p cer
9
1
C38
3p3 cer np0
10
1
C39
5p6 cer np0
11
1
C40
27p cer np0
12
1
C41
47p cer np0
13
17
C42,C107,C108,C109,C110,
3n3 polistirene
C111,C112,C113,C114,C117,
C118,C119,C120,C121,C122,
C123,C126
14
2
C43,C61
82p cer np0
15
2
C45,C49
470p polistirene
16
1
C46
330p polistirene
17
2
C47,C63
68p cer np0
18
1
C48
15p cer np0
19
2
C62,C50
120p cer np0
20
1
C60
3-18p red
21
12
C67,C68,C79,C80,C91,C92,
10u tant 25V
C95,C96,C115,C116,C124,
C125
22
4
C70,C71,C77,C78
100p
23
4
C72,C73,C75,C76
10p cer
24
3
C74,C102,C106
100p cer
25
4
C87,C88,C97,C98
330n poly
26
6
C99,C100,C101,C103,C104,
4n7 polistirene
C105
27
1
C127
100p cer np0
28
1
C128
680p cer np0
29
1
C129
10p
30
2
C130,C134
3n3
31
2
C132,C131
47u TANTALIO
32
1
C133
1n poly
33
4
D1,D2,D3,D4
1N4148
34
2
JP2,JP1
jumper

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ITEM QUANTITY
REFERENCE
PART
_________________________________________________________________
35
2
JP6,JP3
jumper ON/OFF
36
2
JP5,JP4
jumper 50/75us
37
2
J2,J1
CON14
38
2
J3,J4
CON20
39
1
L5
10uH ind. assiale
40
4
L1,L2,L3,L4
10uH
41
1
RL1
G6H-2-100 OMRON 22Z3K3 12V
42
1
R1
1k 1/8W
43
1
R2
1M 1/8W
44
1
R3
11k 1/4W 1%
45
1
R4
11k5 1/4W 1%
46
1
R5
12k4 1/4W 1%
47
1
R6
14k3 1/4W 1%
48
1
R7
17k4 1/4W 1%
49
1
R8
23k2 1/4W 1%
50
1
R9
37k4 1/4W 1%
51
1
R10
113k 1/4W 1%
52
3
R11,R68,R75
9k53 1/4W 1%
53
1
R12
8k66 1/4W 1%
54
7
R13,R80,R82,R83,R102,
2k trim multi
R104,R106
55
1
R14
511R 1/4W 1%
56
1
R15
5OOR trim multi
57
1
R16
487R 1/4W 1%
58
4
R17,R30,R55,R76
4k7 1/8W
59
1
R18
10k 1/4W
60
2
R19,R26
324k 1/4W 1%
61
2
R20,R25
115k 1/4W 1%
62
2
R21,R24
75k 1/4W 1%
63
2
R22,R23
64k9 1/4W 1%
64
7
R27,R63,R64,R67,R69,R70,
12k1 1/4W 1%
R74
65
2
R28,R29
2k15 1/4W 1%
66
1
R31
6k81 1/4W 1%
67
1
R32
13k 1/4W 1%
68
1
R33
10k5 1/4W 1%
69
1
R34
909R 1/4W 1%
70
2
R35,R36
1k47 1/4W 1%
71
1
R37
5k trim multi
72
2
R39,R38
10k 1/4W 1%
73
5
R40,R53,R54,R58,R59
31k6 1/4W 1%
74
1
R41
50k trim multi
75
1
R42
20k 1/4W 1%
76
1
R43
825R 1/4W 1%
77
1
R44
1k5 1/4W
78
1
R45
20k trim multi
79
1
R46
15k 1/4W
80
1
R47
0R 1/4W
81
2
R48,R49
10k 1/8W
82
2
R50,R51
100k 1/8W
83
2
R52,R60
680R 1/4W

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ITEM QUANTITY
REFERENCE
PART
__________________________________________________________________
84
1
R56
10k trim multi
85
1
R57
2k2 1/8W
86
2
R61,R62
560R 1/4W
87
4
R65,R66,R71,R77
169k 1/4W 1%
88
2
R73,R72
22k 1/8 W
89
12
R78,R81,R93,R94,R95,R98,
3k01 1/4W 1%
R100,R103,R105,R115,R116,
R118
90
2
R79,R101
3k3 1/4W
91
4
R84,R85,R107,R108
2k2 1/4W
92
4
R86,R91,R99,R113
301k 1/4W 1%
93
2
R87,R109
3k57 1/4W 1%
94
2
R88,R110
4k64 1/4W 1%
95
2
R89,R111
4k02 1/4W 1%
96
2
R90,R112
2k61 1/4W 1%
97
2
R92,R114
1k91 1/4W 1%
98
2
R96,R117
2k74 1/4W 1%
99
2
R97,R119
536R 1/4W 1%
100
1
R122
0R
101
1
R123
5k6
102
1
R124
100R 1/4 W
103
1
R125
100R 1/4W
104
1
R126
4K7
105
1
R127
10k 1/4 W 1%
106
1
U1
4001
107
1
U2
4024
108
1
U3
4013
109
4
U4,U5,U12,U13
4035
110
6
U6,U16,U23,U24,U25,U26
MC33079
111
4
U7A,U7,U18B,U27
NE5532
112
1
U8
4066
113
3
U9,U10,U11
4053
114
2
U14,U15
TL084
115
2
U19,U22
TL082
116
1
U20
7805
117
1
U21
7905
118 1
Y1
2.432MHz

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12. APPENDIX
12.1 APPENDIX A - XLR AUDIO CONNECTORS PINOUTS
Connection procedure to connect the audio signal cables to the XLR female connectors for a
balanced or unbalanced signal.

XLR FEMALE

XLR CONNECTOR PIN

1
2
3

BALANCED SIGNAL

ground
" +"
""

UNBALANCED SIGNAL

ground
ground
signal

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12.2 APPENDIX B - MOSFET REPLACEMENT


(see next figure)
1. Disconnect the supply voltage from the output board (faston connection).
2. Unscrew the damaged MOSFET and the output matching board.
3. Unsolder the MOSFET.
4. Clean the input and output boards to prevent short-circuits before replacing the MOSFET.
5. Locate properly the white teflon sheets between the output circuit and the heat sink: affix the
circuit using the two screws.
6. Put on the thermally conductive compound between the MOSFET case and the heat sink.
7. Fix the MOSFET to the heat sink (screws must be strongly fixed) and solder all the four pins of
the MOSFET: careful attention must be paid to the output board soldering since an
excessive quantity of tin can cause a short circuit between different board layers. Reconnect
also the 2 GND interconnections, indicated, and check the right soldering of the input
transformer and gate resistor.
8. Verify that the supply voltage is 45V (if it is not, there is a problem in the switching power
supply boards). Reconnect the supply voltage to the output board (faston connection), placing an
amperometer in series (minimum full scale deflection 10A).
9. Control the output power level (it should be 1000W) and the absence of spurious emissions (to
check it, use a spectrum analyser and an output RF monitor sufficiently attenuated). Pay
attention to the amperometer: the MOSFET must not drain more than 9A.
10. In case the replaced MOSFET doesnt reach the nominal output power or in case of spurious
emissions you need to improve the input matching of the MOSFET: to do this compress or
expand manually the input circuit coil (see ) to maximise the output power.

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Fig. 12.1 MOSFET REPLACEMENT ON THE AMP300 BOARD

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