2120 Series Manual 97047 - 10 PDF

Reference Manual
Model 2120 and Model 2120A Series

Single-Channel and Dual-Channel Machinery Analyzer
CSI Part # 97047 Rev.10
Copyright
2001 by Computational Systems, Incorporated. All rights reserved.

No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language in any form by any means without the written permission of Computational Systems, Incorporated (CSI). Disclaimer This manual is provided for informational purposes. COMPUTATIONAL SYSTEMS, INCORPORATED MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Computational Systems, Incorporated shall not be liable for errors, omissions, or inconsistencies that may be contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this material. Information in this document is subject to change without notice and does not represent a commitment on the part of Computational Systems, Incorporated. The information in this manual is not allinclusive and cannot cover all unique situations. Product Support Should you have any comments on this documentation or questions concerning the Agreement on the following pages, please contact CSIs Product Support Department. Address: Computational Systems, Incorporated 835 Innovation Drive Knoxville, TN 37932 USA Phone: United States and Canada: 865-671-4274 Spanish-speaking customers: 865-675-2377 FAX: 865-675-4893 Internet E-mail: United States and Canada: custserv@compsys.com International: intlhelp@compsys.com Worldwide Web: http://www.CSImeansReliability.com
Model 2120 and Model 2120A Series Reference Manual This document was written, illustrated, and produced by CSIs Engineering Publications Group on Power Macintosh workstations using Adobe FrameMaker, Adobe PhotoShop, and Macromedia FreeHand. Printed copies are produced using the Xerox DocuTech publishing system. Trademarks and Servicemarks AccuTrend; Changing the way the world performs maintenance, and CSI logo; CSIRBM(Mexico); Doctor Know; Infranalysis; InfraRoute; Levels of Awareness Training; M&D; MachineGuard; MachineView; MasterNet; MotorView; Nspectr; O&M Workstation; OilView (Japan); RBMware; Reliability-Based Maintenance, and logo; RollView; StarterTrend; STATUS Technologies; TrendSetter; Tribology Minilab; UltrasSpec; and WAVEPAK are registered trademarks of Computational Systems, Incorporated. CSI (China, Japan, Venezuela, Australia); CSIRBM (Venezuela); Status Condition Monitor; PeakVue; RBMview; RBMware (Australia, China, Japan); RBMwizard; Reliability-Based Maintenance (Venezuela); SonicScan; SonicView; SST; STATUS RF SmartSensor; STATUS RF Transceiver; VersaBal; VibPro; VibView; and Weldwatch are pending trademarks of Computational Systems, Incorporated. Lubricant Prole and Trivector are registered servicemarks of Computational Systems, Incorporated. RBM; RBMware (China); Reliability-Based Maintenance (Venezuela); and STATUS Technologies and design are pending servicemarks of Computational Systems, Incorporated. Adobe is a trademark and FrameMaker and PhotoShop are registered trademarks of Adobe Systems, Inc. Power Macintosh is a trademark of Apple Computer, Inc. Macromedia is a registered trademark and FreeHand is a trademark of Macromedia, Inc. Xerox and DocuTech are trademarks of Xerox Corporation. All other brand or product names are trademarks or registered trademarks of their respective companies. Patents The product(s) described in this manual are covered under existing and pending patents.
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License Agreement
IMPORTANT: CAREFULLY READ ALL THE TERMS AND CONDITIONS OF THIS AGREEMENT BEFORE OPENING THE PACKAGE OR PROCEEDING WITH INSTALLATION. OPENING THE PACKAGE OR COMPLETING THE INSTALLATION INDICATES YOUR ACCEPTANCE OF THE TERMS AND CONDITIONS CONTAINED IN THIS AGREEMENT. IF YOU DO NOT AGREE TO THE TERMS AND CONDITIONS CONTAINED IN THIS AGREEMENT, CANCEL ANY INSTALLATION AND PROMPTLY RETURN THIS PRODUCT AND THE ASSOCIATED DOCUMENTATION TO CSI, AND YOUR MONEY WILL BE REFUNDED. NO REFUNDS WILL BE GIVEN FOR PRODUCTS WITH DAMAGED OR MISSING COMPONENTS.
Transfer You may transfer the software and license to another party only with the written consent of CSI and only if the other party agrees to accept the terms and conditions of this Agreement. If you transfer the program, you must transfer the documentation and any backup copies or transfer only the documentation and destroy any backup copies. Copyright The software and documentation are copyrighted. All rights are reserved. Termination If you commit a material breach of this Agreement, CSI may terminate the Agreement by written notice. Virus Disclaimer CSI uses the latest virus checking technologies to test all its software. However, since no anti-virus system is 100% reliable, we strongly advise that you use and anti-virus system in which have condence to verify the software is virus-free. CSI makes no representations or warranties to the effect that the licensed software is virus-free. NO WARRANTY THE PROGRAM IS PROVIDED AS-IS WITHOUT ANY WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY WARRANTIES OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. LIMITATION OF LIABILITY AND REMEDIES IN NO EVENT WILL CSI BE LIABLE TO YOU OR ANY THIRD PARTY FOR ANY DAMAGES, INCLUDING ANY LOST PROFITS, LOST SAVINGS, OR OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OR THE INABILITY TO USE THIS PROGRAM. THE LICENSEE'S SOLE AND EXCLUSIVE REMEDY IN THE EVENT OF A DEFECT IN WORKMANSHIP OR MATERIAL IS EXPRESSLY LIMITED TO THE REPLACEMENT OF THE DISKETTES. IN NO EVENT WILL CSI'S LIABILITY EXCEED THE PURCHASE PRICE OF THE PRODUCT. Export Restrictions You agree to comply fully with all laws, regulations, decrees and orders of the Unites States of America that restrict or prohibit the exportation (or reexportation) of technical data and/or the direct product of it to other countries, including, without limitation, the U.S. Export Administration Regulations. U.S. Government Rights The programs and related materials are provided with RESTRICTED RIGHTS. Use, duplication or disclosure by the U.S. Government is subject to restrictions set forth in the Federal Acquisition Regulations and its Supplements.
Denition of Software As used herein, software refers to any computer program contained on any medium. Software includes downloadable rmware for use in devices such as analyzers or MotorStatus units and it includes computer programs executable on computers or computer networks. Software License You have the non-exclusive right to use this software on only one device at a time. You may back-up the software for archival purposes. For network systems, you have the non-exclusive right to install this software on only one server. Read/write access is limited to the number of licenses purchased. The number of read-only accesses is not limited. Software Updates CSI agrees to provide Purchaser, at no charge except for media, preparation and shipping charges, for one (1) year from the date of purchase, updates to the software made at the sole discretion of CSI. Should Purchaser desire to purchase software maintenance for the next succeeding year following the rst year from the date of purchase, and thereafter on an annual basis, and if CSI is still providing maintenance, Purchaser may purchase the same, annually, at the existing rate. Updates/Upgrades Upon receipt of new CSI software replacing older CSI software, you have 30 days to install and test the new CSI software on the same or a different device. At the end of the 30-day test period, you must both remove and return the new CSI software or remove the older CSI software. Ownership The licensed software and all derivatives are the sole property of CSI Technology, Inc. You may not disassemble, decompile, reverse engineer or otherwise translate the licensed program. You may not distribute copies of the program or documentation, in whole or in part, to another party. You may not in any way distort, or otherwise modify the program or any part of the documentation without prior written consent from CSI.
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Hardware Technical Help 1. Please have the number of the current version of your rmware ready when you call. The version of the rmware in CSIs Model 2100 series, Model 2400, and other analyzers appears on the powerup screen that is displayed when the analyzer is turned on. 2. If you have a problem, explain the exact nature of your problem. For example, what are the error messages? When do they occur? Know what you were doing when the problem occurred. For example, what mode were you in? What steps did you go through? Try to determine before you call whether the problem is repeatable. Hardware Repair CSI repairs and updates its hardware products free for one year from the date of purchase. This service warranty includes hardware improvement, modication, correction, recalibration, update, and maintenance for normal wear. This service warranty excludes repair of damage from misuse, abuse, neglect, carelessness, or modication performed by anyone other than CSI. After the one year service warranty expires, each return of a CSI hardware product is subject to a minimum service fee. If the cost of repair exceeds this minimum fee, we will call you with an estimate before performing any work. Contact CSIs Product Support Department for information concerning the current rates. Obsolete Hardware Although CSI will honor all contractual agreements and will make every effort to ensure that its software packages are backward compatible, to take advantage of advances in newer hardware platforms and to keep our programs reasonably small, CSI reserves the right to discontinue support for old or out-of-date hardware items.
Software Technical Help 1. Please have the number of the current version of your software ready when you call. The version number for software operating under MS-DOS appears at the top of every menu screen. The version number for software operating under Windows is displayed by selecting About under the Help menu bar item. 2. If you have a problem, explain the exact nature of your problem. For example, what are the error messages? (If possible, make a printout of the error message.) When do they occur? Know what you were doing when the problem occurred. For example, what mode were you in? What steps did you go through? Try to determine before you call whether the problem is repeatable. 3. Please be at your computer when you call. We can serve you better when we can work through the problem together. Software Technical Support CSI provides technical support through the following for those under maintenance contract: Telephone assistance and communication via the Internet. Mass updates that are released during that time. Interim updates upon request. Please contact CSI Customer Services for more information. Returning Items 1. Call Product Support (see page 2) to obtain a return authorization number. Please write it clearly and prominently on the outside of the shipping container. 2. If returning for credit, return all accessories originally shipped with the item(s). Include cables, software diskettes, manuals, etc. 3. Enclose a note that describes the reason(s) you are returning the item(s). 4. Insure your package for return shipment. Shipping costs and any losses during shipment are your responsibility. COD packages cannot be accepted and will be returned unopened.
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CE Notice CSI products bearing the symbol on the product or in the users manual are in compliance with applicable EMC and Safety Directives of the European Union. In accordance with CENELEC standard EN 50082-2, normal intended operation is specied as follows:
1. The product must not pose a safety hazard. 2. The product must not sustain damage as a result of use under environmental conditions specied in the user documentation. 3. The product must stay in or default to an operating mode that is restorable by the user. 4. The product must not lose program memory, usercongured memory (e.g., routes), or previously stored data memory. When apparent, the user may need to initiate a reset and/or restart of a data acquisition in progress.
User Responsibility
It is CSIs expressed goal to offer our customers the highest possible level of performance. Consistent with this goal, CSI has developed a series of adapters and accessories to address the broadest possible range of applications. CSI makes no claims and offers no guarantee about the performance of connecting CSI equipment to other equipment not supplied by CSI. It remain the full responsibility of the end user to verity appropriateness and safety before connecting any CSI equipment to any external measurement device or to any electrically charged system.
Continuous Monitoring/Shutdown Systems

If the Model 2120A is used to collect data from a Continuous Monitoring/Shutdown System, a Model A0623BF or A0628BV adaptor should be used to avoid introducing any voltage from the analyzer into the system that could exceed the vibration alarm level voltages and cause the shutdown system to trip the machine off-line.
vi
Contents
Chapter 1 Read This First

Model 2120 Versions 1-1 Special Text 1-1 RBMware/MasterTrend Software and Prerequisites 1-2
Precautions 1-3 Standard Equipment and Options 1-4 Assembling the Case and Strap 1-4 Battery Use and Care 1-5 Recharging the Battery Pack 1-6 Changing the Battery Pack 1-8 Battery Maintenance 1-10
Chapter 2 Analyzer Overview

Top Panel 2-2 Front Panel 2-4 Command Keys 2-5 Function Keys 2-7 Control Keys 2-8 Keypad 2-9 User Interface 2-12 Menu Item Selection 2-12 Response Fields 2-13 Alphanumeric Keys 2-15 Numerical Values 2-16 Memory Card 2-17 Installing a Card 2-18 Removing a Card 2-19 Memory Card Write Protect 2-21
vii
Memory Card Battery 2-22
Chapter 3 Using the Model 2120

Date and Time 3-2 Communications Setup 3-3 Accessing RBMware/MasterTrend 3-4
Selecting the Memory Card 3-5 Loading a Route 3-6 Basic Operation 3-11 Connecting Sensors 3-11 Dual-Channel Sensors 3-12 Buffered Adapters 3-14 The Measurement Point Display 3-15 Measurement Point Display Function Keys 3-19 Collecting Data 3-20 Selecting Measurement Points 3-22 Storing Data 3-24 Displaying Data 3-25 Spectral Plots 3-26 Plot Display Control Keys 3-27 Plot Display Function Keys 3-32 Notes 3-41 Equipment Out of Service 3-42 User Defined Notes 3-42 Predefined Notes 3-44 Dumping Data 3-46 Transferring Data Via Modem 3-48 To Establish Communications 3-49 Diagnosing Modem Communications Problems 3-50 Printing Data 3-52 Dual-Channel Considerations (Model 2120-2) 3-54 Making Dual-Channel Measurements 3-54 Dual Channel and RBMware/MasterTrend 3-54 Simultaneous Data Acquisition 3-57
viii
Chapter 4 Utility Functions

Communications 4-2 Load Route and Dump Data 4-2 Remote Connect 4-2 Configure Port 4-3 Set Modem Commands 4-4 Load Downloadable Program (DLP) 4-5 Select Route 4-7 Change Setup 4-9 Date and Time 4-9 Operational Parameters 4-13 Sensor Type 4-16 Data Units 4-23 Display Control 4-27 Measurement Mode 4-32 Expert Options 4-39 Master Reset 4-42 Check Battery 4-43 Special Functions 4-44 Generate Report 4-45 Set Calibration 4-46 Meter Test 4-46 Discharge Battery 4-46 Software Type 4-47 Memory Card 4-48
Chapter 5 Off Route Program

Accessing the Off Route Program 5-3 Modify Off Route Point 5-4 Enter Off Route Mode 5-4 Exit Off Route Mode 5-4 Define Off Route Point 5-5 Off Route Measurement Point Parameters 5-6
ix
Chapter 6 Analysis Expert

Analysis Expert Tests 6-2 Running the Tests 6-3
When To Use the Expert Analyses 6-6 The Expert Analysis Menu Options 6-8 High Frequency Analysis 6-8 High Resolution Analysis 6-9 Bearing/Gear Analysis - PeakVue 6-10 Low Frequency Analysis - SST 6-11 Order Tracking 6-12 Synchronous Analysis 6-13 Bump Test (Equip Running) 6-14 Bump Test (Equip Off) 6-15 Coastdown (PeakHold) 6-16 Coastdown (Peak/Phase) 6-17 Turning Speed Detection 6-18 Rotor Bar Test (Current) 6-19 Cross-Channel Amplitude/Phase 6-20 Orbit Plot 6-21
Chapter 7 Analyze Mode

Display Spectrum/Display Waveform 7-2 Plot Display Control Keys 7-5 Plot Display Function Keys 7-11 Display Parameters 7-20 Store Data 7-21 Acquire Spectrum 7-23 Frequency and Low Cutoff 7-24 Lines 7-25 Window 7-26 Averages 7-26 Init Setup 7-26 Units/Integration 7-27 Average Mode 7-28 Trigger Mode 7-29 Trigger Level 7-31 Percent Pre-Trigger 7-31
Full-Scale Range 7-31 SST 7-32 A-Weighting 7-33 Triax Control 7-33 Active Channel (Model 2120-2) 7-34 Demodulate 7-35 PeakVue 7-36 PreFilter 7-36
Monitor (Live) Mode 7-38 Monitor Spectrum 7-39 Monitor Waveform 7-42 Monitor Overall 7-45 Monitor Temperature 7-49 Monitor Peak/Phase 7-50 Peak/Phase Display Functions 7-55 Displaying Stored Data 7-58 Monitor DC 7-59 Monitor Battery 7-61 Monitor Filtered Orbit 7-61 Zoom Analysis 7-69 Setting up Zoom Analysis 7-69 Acquiring and Displaying Data 7-71 Cross Channel Phase (Model 2120-2) 7-75 Single Frequency Monitor 7-75 Full Plot Acquire 7-77
Chapter 8 Advanced Techniques

Acoustic Noise Monitoring 8-1 Microphone Inputs 8-1 Calibrating The Microphone 8-5 A-Weighting 8-6
Third Octave Analysis 8-7 A-Weighting 8-8 Synchronous Time Averaging 8-9 Order Tracking 8-11 Impact Testing 8-13 Measurement Procedure (for single-channel method) 8-14
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Chapter 9 Technical Notes

Overall Calculation 9-3 Downloading Firmware 9-4 Download Procedure 9-5 Calibration 9-6 Store Calibration Values 9-9
Chapter 10 Cascade Special Function Program

Entering the Cascade Special-Function Program 10-2 Program Restart 10-2 Starting the Cascade Program 10-3 Cascade Setup MenuPage One 10-4 Cascade Setup MenuPage Two 10-6 Cascade Setup MenuPage Three 10-9 Collecting Data 10-11 Displaying Data 10-12 Paging and Scrolling Data 10-13 Additional Display Control Keys 10-14 Viewing a Single Spectrum 10-15 Saving Data 10-16 Error Messages 10-18
Appendix A Sensor Button/Enter Key Operation Appendix B Technical Specifications

Hardware Specifications B-1 Input Specifications B-2 Measurement Specifications B-5 Output B-6
Appendix C Pinouts and Wiring Diagrams

Auxiliary Connector Pinout C-1
xii
Multifunction Input Connector Pinout Model 630 9-to-25 Pin Adapter Cable Model 631 Sensor Cable Model 633 Communications Cable Model 635 Modem Cable Model 639 Communications Cable
C-2 C-3 C-3 C-4 C-4 C-5
Glossary Index
xiii
xiv
Chapter
Read This First
Model 2120 Versions

This manual describes both the single-channel Model 2120A and the dualchannel Model 2120A-2. Descriptions of dual-channel functions apply to the Model 2120A-2 only. This manual also applies to the original Model 2120 series analyzers except for the Expert menus described in Chapter 6. This manual is also supplied with the corrective-only analyzer models; however, these models only allow operation of the balancing and alignment programs. They do not allow access to any of the Route, Off Route, or Analysis mode functions.
Special Text
The following conventions are used throughout this manual to call special attention to the associated text:
Note
The Note paragraph indicates special comments or instructions.
Caution!
The Caution paragraph alerts you to actions that could have an effect on the equipment or the collected data.
1-1
RBMware/MasterTrend Software and Prerequisites

In order to use the Model 2120A with RBMware/MasterTrend software, the software must be compatible as shown in the following table:
Model 2120A Firmware version Model 2120 Firmware version 7.00 7.01 7.02 (or later) 7.44 (or later) 7.40 (or later) MasterTrend DOS version 2.73 (or later) 2.73 (or later) Windows version 3.03 (or later) 3.03 (or later) RBMware
2.74 (or later) 3.04 (or later) 2.74 (or later) 3.04 (or later) 4.0 (or later)
RBMware/MasterTrend requires a substantial amount of planning and setup before routes can be downloaded into the Model 2120. For example, a predictive maintenance database must be set up to dene all machines, measurement points, alarm limits, and route formation. All of this information should be completely dened before you begin data collection.
1-2
Read This First
Precautions
Please follow these precautions carefully. Any product damage due to these conditions may void the warranty. Do not change the battery pack with the battery charger connected as damage may occur to the analyzer. Use only CSI-supplied battery chargers that have been approved for use with the Model 2120A Machinery Analyzer. The use of any other charger will most likely damage the analyzer. Do not use CSI battery chargers with anything other than their corresponding CSI product. Do not use the Model 93140 Battery Charger Power Supply with older CSI Model 2100-series analyzers. Do not connect a signal larger than 21 volts into the input of the analyzer.
Caution!
CSI does not warrant compatibility or tness for application of this product with any device not specically recommended in CSI literature. In some applications, special adapters may be required for interconnectivity with other products. This includes the unbuffered outputs of some older on-line monitoring systems, particularly if congured with shutdown protection. If connected improperly to CSI equipment, systems can experience transient voltage conditions resulting in false vibration readings or system shutdown.
Precautions
1-3
Standard Equipment and Options

Unpack the Model 2120A Machinery Analyzer and compare the contents of the package with your shipping invoice. If you should nd a discrepancy, contact CSI Customer Support.
Assembling the Case and Strap

A leather case with a shoulder strap and a clear vinyl jacket are provided to protect the Model 2120. Insert the top of the analyzer into the bottom of the leather case, making sure that the front display and keypad are visible through the cutouts in the case. Snap the bottom of the case shut, then clip on the leather straps and adjust them for your comfort.
When the analyzer must be used in a wet or humid environment, the clear vinyl cover can be used to help protect the face plate.
1-4
Read This First
Battery Use and Care

A rechargeable battery pack is used to power the Model 2120. Before using the analyzer, verify that the battery has enough charge to operate properly. The battery needs to be recharged if the analyzer will not power up, or if the analyzer displays a low battery warning and turns itself off. The Battery Capacity function will give an approximate indication (in percent) of the batterys condition. To access this function, press the Utility key and select Check Battery from the menu. Alternatively, the battery capacity can be checked using the F1 Battery Check function that is available while in the normal route mode.
This display presents approximate values and should only be used as a guideline in determining the amount of remaining battery charge. When the percent value rst reaches zero, a built-in safety margin allows approximately 10 minutes of additional use before the analyzer turns itself off in order to protect the memory.
Note
If the analyzer should display the low battery warning screen and turn itself off, the analyzers memory will remain intact for approximately two weeks. Therefore, the collected data is retained in memory and can be accessed after the analyzers battery has been recharged.
1-5
Recharging the Battery Pack

The Model 93140 battery charger power supply is used to charge the analyzers battery pack. To recharge the battery pack: 1Make sure that the Model 2120A analyzer is turned off. 2Plug the Model 93140 power supplys AC power cord into a standard AC outlet.
to AC wall outlet
power supply
3Insert the power supplys output plug into the battery charger jack located on the top panel of the analyzer.
1-6
Read This First
The battery charger will recharge a fully discharged battery pack in approximately two and one half hours. After the battery pack has been fully charged, the battery charger will automatically switch to a trickle charge mode to maintain full charge.
Caution!
Do not use the Model 93140 Battery Charger Power Supply with older CSI Model 2115 analyzers. The Model 2120A, with a fully charged battery, will operate continuously for approximately 12 to 14 hours, depending on the use of screen/keypad backlighting. Operational time can be increased by turning the analyzer off when not in use, and limiting the use of backlighting.
Note
The original Model 2120 will operate continuously for approximately eight to 10 hours.
Note
To prevent loss of memory, install a charged battery within four hours after removing a discharged battery.
Note
The Model 93140 power supply can operate from any AC outlet ranging from 100 VAC to 250 VAC, 50 to 60 Hz.
Note
It is normal for the bottom of the analyzers case to become warm to the touch towards the end of the charging cycle.
1-7
Changing the Battery Pack

To change the Model 2120A analyzers battery pack: 1Make sure that the analyzer is Off, and that the battery charger power supply is not connected to the analyzer. 2On the bottom of the analyzer, remove the two screws on the bottom panel as shown below. Then remove the panel.
3Using the tabs on the sides of the battery pack, carefully remove the battery pack from the battery compartment. 4Insert the new battery pack into the analyzer case, ensuring that the strip contacts on the battery pack line up with the connection pins inside the battery compartment.
battery pins
6
1-8
Read This First
strip contacts
7
5 Tuck the battery pack tabs into the case on the sides of the battery pack. Make sure that the tabs do not interfere with the installation of the bottom panel. 6 Replace the bottom panel and screws.
Note
The battery packs from the Model 2120A and the original Model 2120 are not interchangeable.
1-9
Battery Maintenance
The Model 2120A analyzer includes a function that allows you to automatically discharge the battery pack and then fully charge it. Although not absolutely necessary, this discharge/charge cycle helps the battery pack maintain a strong charge and should be performed after every 25 to 35 charge cycles (or about once every six weeks). If the battery pack is at or near a fully charged state, this function may take up to 10 hours to completely discharge the battery and an additional three hours to return the battery to a full charge. At some point in the discharge/ charge cycle, the battery pack will be totally discharged and incapable of powering the analyzer should the need arise where the analyzer must be used. To prevent such a situation, either: make sure that you have at least 13 hours before the analyzer must be used, or begin the discharge/charge cycle when the analyzers battery is nearly fully discharged; that is, after the analyzer has been used for 11 to 14 hours (this can reduce the cycle time to four or ve hours).
Discharging the Battery Pack
To initiate the discharge/charge cycle for the analyzers battery pack, rst connect the Model 93140 power supply as described in Recharging the Battery Pack on page 1-6. Press the analyzers Utility key, select Special Functions, and then select Discharge Batt from the Special Functions menu. A verication screen will then be displayed to make sure that you wish to continue, toggle any numerical key to change the answer to Yes, and then press the Enter key. The analyzer will then display a screen informing you that the process has begun and then automatically turn itself off.
Note
The Model 93140 power supply must be connected to the analyzer throughout the discharge/charge cycle.
1-10
Read This First
Chapter
Analyzer Overview
When the analyzer is turned on, the Power Up screen will display rst. This screen temporarily displays the current date and time, the presently installed rmware version, and the version number of the installed EPROM. If no routes have previously been loaded onto the selected memory card, the No Routes Active screen will display next as shown below. However, if route or off-route information has been entered, the analyzer will display the measurement point screen that was displayed before the analyzer was turned off.
2-1
Top Panel
Charger Input
Tachometer Input
Auxiliary Connector
Mulitfunction Input Connector
Model 2120A top panel.
Multifunction Input Connector
Provides connection for data communications between the Model 2120A and the host computer. Provides input for an accelerometer and other sensors. Provides for connection to an external modem (via the Model 706 Modem Kit). Provides output to an external printer (via the Model 720 Printer Interface) or to a computer monitor (via the Virtual Printer software). Provides for connection of a triaxial accelerometer. Provides for connection of dual-channel adapters (Model 2120A-2 only). Provides for connection to the Model 444 Strobe Light.
Charger Input
Input for the Model 93140 battery charger power supply (see Recharging the Battery Pack on page 1-6).
2-2
Analyzer Overview
Tachometer Input
Connection for once-per-revolution pulse signals (greater than one volt), such as a tachometer, to measure RPM.
Auxiliary Connector
Provides for connection of the Model 346 bar code scanner to the analyzer. Provides for connection of the Model 430 Speed Sensor.
Caution!
Do not connect non-CSI supplied cables to the analyzers Multifunction Input Connector. To do so seriously risks damaging the analyzer, as this connector contains many other signals and voltages in addition to what is normally found on RS232 connectors.
Top Panel
2-3
Front Panel
The following are brief descriptions of the functions located on the front panel of the Model 2120A. These functions are discussed in greater detail in later sections of this manual.
On/Off key Command keys LED
Function keys Control keys
Keypad
On Off
On/Off
Press the On/Off key once to turn on the analyzer (key must be pressed and held for a minimum of one-half second); press it again to turn it off.
LED
The front panel LED ashes to provide visual conrmation of keyboard entries.
2-4
Analyzer Overview
Command Keys
Utility
Utility
The Utility key accesses the Utility Functions menu which is used to select from six functions that dene and control the operation of the analyzer. Utility functions are described in detail in Chapter 4.
Program Select
PROGRAM SELECT
The Program Select key allows you to select which program you wish the analyzer to use:
10
Data Collector program - the normal route data collection program. This program is used to load routes, collect data, and to dump the collected data to the host computer. Select Data Collector program when you wish to restore the analyzer to its normal operational mode. Off Route program - enables you to dene and modify measurement points in the analyzer that are not included in the loaded route. Data can be collected on these off route points whenever the analyzer is in the off route mode. See Chapter 5 for more information. a Special Function program - these optional programs can be downloaded from the host computer onto a memory card and enable you to perform special functions such as balancing, alignment, etc.
Front Panel
2-5
Note
When using a special function program, the normal route mode is disabledpressing the Reset key returns the analyzer to the special function programs main menu. Use the Program Select key to select the data collector program and return to normal route mode operation, or to select another special function program.
Help
Help
The Help key displays on-line help messages pertaining to the currently highlighted screen item. Some help messages contain more than one page of text. For these messages, you can use the Page Down key to display the next page of text, and the Page Up key to display the previous page of text. Pressing the Help key again (or the Enter key) returns to the previously displayed screen.
11
Analysis Expert
Analysis/Expert
This key is used to access the automated Expert analysis menus, as well as the user-dened real-time analysis and diagnostic functions of the Model 2120A. The Analyze mode is described in detail in Chapter 6.
Notes
Notes
The Notes key is used to access the notepad screen which provides a list of preprogrammed or user-dened observations concerning the status of monitored equipment. See Notes on page 3-41 for more information.
2-6
Analyzer Overview
Function Keys
Various functions of the analyzer are controlled by or accessed with the F1 through F6 function keys. The actual functions of these keys vary depending on the menu or screen currently being displayed. A keys current function is indicated with an associated ID label displayed at the bottom of the LCD screen.
F1
F2
F3
F4
F5
F6
12
Front Panel
2-7
Control Keys
Enter
Enter
Accepts menu selections. Initiates data collection for the measurement point during data acquisition.
Reset
Reset
Returns to the route collection mode from any other mode. Aborts any analyzer function in progress.
Up/Down Arrows
Moves the highlighting cursor through menu selections. Moves through measurement point screens of a route. Expands and contracts the vertical scale of a spectral plot or waveform display by a factor of two with each press. Scrolls the text screen up or down when more selections are available than will t on the screen.
Note
To rapidly move through measurement point screens, press and hold the appropriate arrow key. The analyzer will then step through the screens at an increased rate.
2-8
Analyzer Overview
Keypad
Left/Right Arrows
While in route mode, jumps from the currently displayed machine to the rst measurement point of the previous/next machine on the route. Scrolls text screen left and right when lines of text are wider than the screen. Moves the cursor left and right across a spectral plot or waveform display. Moves the cursor left and right across Route Summary menus. Scrolls through the offset in hours of Local Time Zone when 2120A is in RBMware mode.
Home
Home
The Home key moves to the rst page on menus and lists that contain more than one page. On spectral and waveform plots, this key will move the cursor to the rst point on the plot. Toggles the keypad backlight on and off.
End
End
The End key moves to the last page on menus and lists that contain more than one page. On spectral and waveform plots, this key will move the cursor to the last point on the plot.
Print
Print
Provides a hardcopy of text or graphic displays on an external dot matrix printer (via the Model 720A Printer Adapter) or sends data to the Virtual Printer program.
Exp
,;\% Exp
Expands the horizontal scale of a spectral or waveform plot. The Exp key is used for exponential entry of numerical values.
Front Panel
2-9
*#&@ Dec Insert
Dec
Decreases the horizontal scale of a spectral or waveform plot.

Insert
Allows you to insert alphanumeric characters into a response eld at the cursor location.
Delete
Delete
Allows you to delete characters from an alphanumeric eld.

Page Up
Page Up
Returns to the previous page on menus and lists that contain more than one page. Displays a list of stored trend data when using the analyzers Monitor function (the Page Down key also performs this function).
Page Down
Page Down
Advances to the next page on menus and lists that contain more than one page.
Mark
Mark
Provides a more accurate readout of the frequency and amplitude at the current cursor position on a spectral plot. Pressing this key twice marks the cursor position as the fundamental frequency and activates the harmonic markers. Pressing this key three times enables the harmonic cursors to move using the left/right arrow keys. Pressing this key four times enables the sideband cursor mode. From the measurement point display screen, inserts a note to mark the point for special analysis attention.
Clear
Clear
Clears alphanumeric entries from menu elds and the notepad. Removes the cursor and/or harmonic markers from a spectral or waveform plot.
2-10
Analyzer Overview
Clears the most recent measurement data from the currently selected pointreturning the measurement point to the Not Measured status. Clears the previous averaged data when using the Averager function in the Monitor Peak/Phase mode.
Space
Space
Inserts a space into alphanumeric text.
Plus/Minus
+-
Changes the sign (+ -) of a numerical value. While in the analyzers route mode, decreases the contrast of the LCD screen.
Decimal Point
Inserts a decimal point (.) in a numerical eld or a period in a text eld. While in the analyzers route mode, increases the contrast of the LCD screen.
Front Panel
2-11
User Interface
Menu Item Selection
For menus that do not contain entry elds, such as the Utility Functions menu shown below, there are two methods that you may use to select the desired function. The rst method is to use the analyzers up/down arrow keys to highlight the desired function, then press the Enter key.
13
The second method allows you to quickly select a menu item by pressing the numerical key corresponding to the menu item number. The menu item will be automatically selected and the analyzer will then advance to the next screen.
2-12
Analyzer Overview
Response Fields
Many of the functions of the Model 2120A require data entry by the operator which is accomplished with response elds. Some response elds provide a predened set of selections. Pressing any key on the keypad will step through these selections as shown in the following example.
115.2K 57.6K 38.4K 19.2K 9600 4800 2400 1200 600 300
14
Note
On some of these types of elds, the left arrow key will step down the list and the other keys will step up the list.
User Interface
2-13
Other response elds offer only two selections, for example One or Two in the following illustration. Pressing any key on the keypad will alternate between these two selections.
ONE TWO
15
Another type of response eld requires numerical value or alphabetical character entry and is discussed in the following sections.
2-14
Analyzer Overview
Alphanumeric Keys
The alphanumeric keys are used to enter alphanumeric characters into response elds that do not have predened selections. Each key is assigned up to four characters, and is designed to allow single-nger keyboard entries.
Home End Print Page Up Page Down
ABC
Mark
DEF GHI
Clear ,:\% Exp *#&@ Dec Insert Delete

16
7
JKL
8
MNO
9
PQR
4
STU
5
VWX
6
YZ
2
Space
+-
To enter a character, repeatedly press a key to step through its assigned characters (for example, D E F 8) until the desired character is displayed. The cursor will automatically advance to the next space after a one-second pause or after another key has been pressed. The left arrow key may be used to backspace the cursor to correct errors. A blank space in the eld may be entered in one of three ways: Press the right arrow key after the cursor has advanced one space. Press the right arrow key immediately after entering the last character before the space. The cursor will then advance two spaces. Press the Space key to advance the cursor one space and/or delete an existing character.
User Interface
2-15
For example, to enter the phrase MOT #6 press:

M
MNO
M
MNO
N
MNO
O
MNO
S
STU
T
STU
5
Space
(pause)
*
5
#
*#&@ Dec
5
P
5
Q
PQR PQR
1
R
PQR
1
6
PQR
*#&@ Dec
6
17
Note
The Delete key will delete an individual character as well as the space it occupies. The Clear key will clear the entire eld.
Numerical Values
For elds that require numerical entry only, the alphabetic characters of the keys are disabled. Only one key press is required to enter a number. The +- key can be used to toggle between a positive and negative number and the . (decimal point) key can be used to enter decimal fractions. Numbers can be entered in exponential or scientic notation using the Exp key. For example the number 1.56 x 10-3 would be entered by pressing:
STU
MNO
PQR
,:\% Exp
+-
YZ
3
18
2-16
Analyzer Overview
Memory Card
The Model 2120A analyzer includes an internal 384 KB memory card that can be used to store routes, collected data, and special-purpose programs. The analyzers storage capacity can be expanded using plug-in SRAM (PCMCIA) memory cards. A memory card is included as standard equipment and additional cards, in various memory congurations from 0.5 MB to 8 MB, may be purchased as required.
19
Note
Before a new memory card can be used in the Model 2120A, it must rst be initialized. See Initialize Memory Card on page 4-49.
Note
On additional cards (purchased separately from the analyzer), the memory card battery may have a tape disc to preserve the battery until the card is placed into service. Before using, take the battery out of the card (see Memory Card Battery on page 2-22), remove the tape disc, and then reinsert the battery.
Memory Card
2-17
Installing a Card
To place a memory card into the analyzer, slide the latch cover on the bottom of the analyzer case all the way to the right, as shown below, to expose the memory card slot.
card slot
eject button
latch cover
20
With the front panel of the analyzer facing you, the memory card face up, and the arrow on the card pointing toward the analyzer, slide the card into the slot as far as possible by hand.
21
Caution!
The analyzer should be turned off when inserting or removing a memory card.
2-18
Analyzer Overview
Then, place the tip of the supplied memory card tool into the slot on the left side of the card, and push the tool toward the analyzer (using the tool as a lever) to rmly seat the card into the connector. Finally, slide the latch cover back to the left-hand side, covering the card slot opening.
22
Removing a Card
To remove a card from the analyzer, slide the latch cover all the way to the right, and press the eject button with the memory card tool. Then holding the tool at an angle, pry the card from the compartment until it is exposed enough for you to grasp it with your ngers. Remove the card and slide the latch cover back to the left-hand side.
23
Memory Card
2-19
Note
Memory card command functions are explained in the section of this manual entitled Memory Card on page 4-48.
Note
The memory card tool is stored in the compartment located on the bottom ap of the carrying case.
24
2-20
Analyzer Overview
Memory Card Write Protect

The memory card contains a write protect feature that can be used to lock the data on the card. With the tab in the write protect position, no data can be written to the card and no changes can be made to the existing data. Make sure that the tab is not in the write protect position when you wish to use the card in the analyzer.
Write Protect Tab

25
Memory Card
2-21
Memory Card Battery

The memory card contains a battery that is used to preserve its memory when the card is not in the analyzer. The newer style memory cards use a rechargeable battery that is kept charged by the analyzer. This battery type cannot be removed from the memory card. Older style memory cards use a lithium battery that, under normal conditions, should last for several years before requiring replacement. This type of memory card can be identied by the battery release tab shown in the following illustration.
Battery Release
26
Battery Tray
If the memory card exhibits erratic operation after having been removed from the analyzer, or if the battery test function reports a bad battery (see Check Card Battery on page 4-52), then the battery needs to be replaced. To remove the old battery, use a small, pointed object to slide the battery release tab while at the same time using your ngernail to slide the battery tray out of the card.
2-22
Analyzer Overview
Remove the old battery from the tray and replace with a new battery making sure that the positive (+) side of the battery faces up as shown belowthen push the tray back into the card.
+ Side Up
27
Note
The new memory cards available from CSI have a non-removable battery. When the memory card is installed in the 2120, the battery is being charged.
Memory Card
2-23
2-24
Analyzer Overview
Chapter
Using the Model 2120
Communications With the Host Computer

A special 25- to 9-pin communications cable (Model 639) is supplied with the Model 2120A to connect the analyzer with the host computer. Connect the male end of this cable to the multifunction input connector on top of the analyzer and the female end to the COM port on the computer (normally COM1 as specied in RBMware/MasterTrend).
HJP
#4635891
COM 1 or COM 2 Model 639 communications cable

28
If the host computer uses a 25-pin COM port, you must use an optional 9to 25-pin adapter between the computer and the Model 639 communications cable as shown in the following illustration.
HJP
#4635891
COM 1 or COM 2
925 Pin Adapter

Model 639 communications cable
29
3-1
Note
The normal RBMware/MasterTrend setup requires the use of COM1 using the IRQ4 interrupt line.
Note
If you are switching from MasterTrend to RBMware or if you are using RBMware for the rst time, the analyzer will need to be set to the correct software compatibility mode. See Software Type on page 4-47.)
Date and Time

When using RBMware, the date and time settings on the Model 2120A and the host computer must be within 15 minutes of each other or an error message will be displayed. When using MasterTrend, the Model 2120A and the host computer must be within three hours of each other. To check and/or reset the date and time on the Model 2120: 1 Press the Utility key, 2 select Change Setup, 3 select Date and Time. Use the up/down arrow keys and the numeric keypad to make any required changes, and press the Enter key to accept the displayed date and time. (For more details see Date and Time on page 4-9.)
3-2
Communications Setup
The Baud Rate and Stop Bit selection settings on the Model 2120A must match those on the host computer (as specied in RBMware/MasterTrend). If these settings do not match, the analyzer will display a communications error message when attempting to load or dump a route. T o check or modify the analyzers port conguration: 1 Press the Utility key, 2 highlight Communications, press the Enter key. 3 Highlight Congure Port and press the Enter key. For more information concerning the communications port, see Communications on page 4-2.
3-3
Accessing RBMware/MasterTrend
To establish communications between the Model 2120A and the computer, access the CSICOM program on the computer. If the control parameters need to be modied, select Setup Communications from the main menu. Refer to the RBMware/MasterTrend Users manual for more information on editing these parameters. After setting up the parameters, click on the OK button to return to the main menu. Click the Initiate button to initiate contact with the analyzer. At this point, no further operations are required at the computer. All further control functions will be performed with the analyzer.
MasterTrend Communications screen.
RBMware Analyzer Data Transfer screen.
3-4
Selecting the Memory Card

The Model 2120A analyzer allows you to store route data and special function programs in either the internal 384 KB memory card and/or the external memory card. In most cases, the external memory card will be larger than the internal card and should therefore be used to store collected route data. Before loading a route, you need to instruct the analyzer which card is to contain the route data. Press the Utility key to access the Utility Functions menu, then select Memory Card. From the Memory Card Functions menu, highlight Select Card for Route and press the Enter key.
30
On the Active Card For Route menu, highlight the desired card, and press the Enter key. Routes and collected data will now be stored on the selected memory card.
31
Selecting the Memory Card
3-5
Loading a Route
Press the Utility key on the Model 2120A, select Communications, and then select Load Route. The analyzer will then display the Load Route screen that contains the option Delete All Routes. Answering Yes to Delete All Routes will clear all data and routes present in the selected memory card before the new route is loaded. Press any alphanumeric key to toggle between Yes and No. If you answer Yes, the analyzer will prompt you for verication before proceeding.
Note
Answering Yes to Delete All Routes does not affect any special function programs that are stored on the selected memory card. When the analyzer is in RBMware software compatible mode (see Software Type on page 4-47), this screen also allows you to specify the Message Pause Time which is the amount of time (in seconds) that the analyzer will pause to display a message sent by the host computer. This function can be turned off by entering a value of zero (0).
3-6
Select Database
If you are using more than one database with RBMware/MasterTrend, the analyzer will then display the Select Database screen where you select the database containing the desired route. Select the database name or select D-Base Setup Now In MT to select the database that is currently selected in RBMware/MasterTrend. Press the analyzers Enter key to continue.
32
Note
If you are using network RBMware, you may have to select a server before you can select the desired database.
Note
The Database Name Support function needs to be enabled to use the Select Database function (see DBase Name Support on page 4-35).
Note
Databases listed in RBMware/MasterTrend but not found on the computers storage media are marked with an asterisk (*) on the Select Database menu.
Loading a Route
3-7
F6
The F6 function key can be used to specify a user-dened database. After pressing the F6 key, type in the new database name and press the Enter key.
33
Select Area/Station
If the database contains more than one area (station in MasterTrend), the Select Area screen will be displayed next allowing you to choose an area. Press the Enter key after making the selection.
Note
If only one station is dened in the database, the analyzer will skip the Select Station screen.
Select Route
Select a route from the Select Route For Load screen (only one route may be selected and loaded at a time) and press the Enter key.
Note
If there are more stations or routes than can be displayed on the analyzer screen, use the down arrow key to scroll past the last selection on the list and then continue to scroll through the remaining selections.
3-8
After you have pressed the Enter key for the Select Route screen, the analyzer will then download the route onto the selected memory card, displaying the points as they load. When the route has been loaded, the analyzer will display: Route Load Complete, Press Enter To Continue. Press the Enter Key to return to the Communications menu. Another route may then be loaded onto a memory card by following the same procedure. After all of the desired routes have been loaded, press the Reset key. The analyzer will then reset to the rst point of the last route loaded. Another route may be selected by using Select Route on the Utility Functions menu. See Select Route on page 4-7 for more details.
Note
The Model 2120A can accommodate up to 65 separate routes on any one memory card. However, depending on the number of machines and measurement points in the individual routes, and the actual amount of spectral and waveform data collected, there may not be enough room on the selected memory card to accommodate this maximum. If the selected memory card should run out of memory while collecting data, you can load the remaining route information onto the other memory card using the Copy Route File function (see -52) and continue collecting data.
Loading a Route
3-9
Communications Error
If an interruption should occur during the route load process, the analyzer will attempt to reestablish communications with the computer for a predetermined length of time. This time allotment, designated Timeout, can be specied in the Communications Setup menu accessed with Congure Port (see page -3). After timeout, the analyzer will display a Communications Error screen. Press the Reset key, check the following items, and repeat the Load Route procedure. If problems or communications error messages are encountered during the route load process, recheck: the baud rate and stop bit setting on both the analyzer and the computer, the cable connection between the analyzer and the computer, and the date and time on both the analyzer and the host computer.
3-10
Basic Operation
Connecting Sensors
34
The Model D24042 coiled cable, included with the Model 2120A machinery analyzer, is used to connect the accelerometer to the analyzer. Plug the 2-pin end of the cable into the accelerometer, making sure that the cable and accelerometer are lined up, and then twist the connectors outer ring clockwise. Plug the 25-pin end into the multifunction input connector on the top panel of the Model 2120. To disconnect the cable from the accelerometer, twist the connectors outer ring counter-clockwise before removing. Similarly, to remove the connector from the analyzer, push the tab in toward the connector before removing.
Basic Operation
3-11
Dual-Channel Sensors
Model 628 Adapters
When using the Model 2120A-2 in the dual-channel mode, the Model 628 (or Model 628V for volts input) Dual Channel adapter must be used to connect the sensors to the machinery analyzer. If you are using the older Model 628 switchable adapter, the toggle switch should be set according to the Channel A setup. Set the toggle switch to Accel when providing sensor power or to V olts when not providing sensor power to Channel A.
The older Model 628 switchable adapter.
Note
For the older Model 628, Channel B is software controlled and is not affected by the switch. Channel B data acquisition is limited to dynamic (AC) signals only, such as those from accelerometers, velometers, and displacement probes only.
3-12
Model 624V and 624A
The Model 624A (for accelerometers and other sensors that require power) and the Model 624V (for sensors that do not require power) adapters allow a single sensor to provide signals to both channels simultaneously. See Simultaneous Data Acquisition on page 3-57 for more information.
Model 624A
Model 624V
Basic Operation
3-13
Buffered Adapters
Model 623BF
When using the Model 2120A with a system that has shutdown protection on the probe signal, the Model 623BF should be used to connect the sensor to the machinery analyzer. The Model 623BF contains buffering electronics on the Volts input that reduce the likelihood of transient voltage conditions that can occur when connecting equipment to unbuffered voltage output sensors.
Note
The Accel input should be used to connect to devices that require power from the Model 2120A (i.e. accelerometers). It must not be used to connect to unbuffered shutdown systems.
Model 628BV
When using the Model 2120A-2 for dual channel voltage acquisitions with unbuffered voltage type sensors, the Model 628BV should be used. A typical application for the Model 628BV would be measuring orbits using proximity probes on a system that has shutdown protection on the probe signal. The Model 628BV contains buffering electronics on both inputs, which reduce the likelihood of transient voltage conditions that can occur when connecting equipment to unbuffered voltage output sensors.
Note
The Model 628BV is a voltage only adapter. It may not be used with sensors that require power from the Model 2120A.
3-14
The Measurement Point Display

The Measurement Point display is an indication that the Model 2120A is in the normal route mode and ready to acquire data on the selected measurement point. The Measurement Point display provides you with information concerning the displayed measurement point as described in the following text. The display also contains function key designations that are described in Measurement Point Display Function Keys on page 3-19.
4 5 6 8 10 11 12 13 7 9
Measurement Point display.
1 Measurement point number (relative to the rst point in the route). Use the up/down arrows to scroll to the next/previous point. 2 The 10-character machine ID code. 3 Three-character measurement point ID code. 4 The machine description. 5 The measurement point description. 6 This line displays the reading for this measurement point (overall vibration level). If no data have been collected for this point, this line will be blank.
Basic Operation
3-15
7This line displays the units modier (RMS, Peak, Peak-to-Peak, Average, or dB) and the type of analysis (Digital, Analog, True Peak, or Average Peak) that has been used to calculate the overall level. 8This line displays the status message concerning the most recent measurement of the displayed measurement point. The status messages are: Not Measured - No measurements have been made on this point. OK - The measurements are within the normal amplitude values expected for this point. Notes - No measurements have been made but notes have been entered for this point. Hi Alarm -1 - The Overall Alert Level has been exceeded in a dual upper-level type alarm. Hi Alarm -2 - The Overall Fault Level has been exceeded in a dual upper-level type alarm. Lo Signal - The measured values are less than the Low Signal alarm level. Window Alarm - The measured values were outside the valid alarm window (if a window type alarm has been set up in the database for this point). Lower Alarm-1 - The Alert Level has been exceeded in a dual lower-level type alarm. Lower Alarm-2 - The Fault Level has been exceeded in a dual lower-level type alarm. Bad Reading - The measured values were either higher or lower than the Sensor Validity alarm. Vib Alarm - One of the vibration parameters has exceeded its alarm value. Mach Out Ser - The Machine Out of Service note has been assigned to a point on this machine. (See Equipment Out of Service on page 3-42 for more information.)
3-16
9 This line indicates the date and the overall value of the last measurement that has been dumped into the database for this measurement point. This may be used for comparison with the current measurement. 10 This section of the bottom line indicates the amount of memory, in percent of total memory, that is available to store data. 11 This section indicates the type of data that have been stored for this measurement point. There are four types of data that can be stored as indicated by the following:
None No data have been stored. Trend data (overall and up to twelve parameters) have been stored. Spectral data have been stored. Waveform data have been stored. Notepad data have been stored.
T
S W N
12 This section indicates whether the internal or external memory card is currently being used. If the external card is being used, the volume name of the card will be displayed. 13 This section indicates the analysis bandwidth (BW) that has been programmed for this point from the database. This value will typically be in hertz, CPM, or a multiple of the turning speed.
Basic Operation
3-17
Dual-Channel and Triax Display (Model 2120-2)
When displaying a measurement point that has been set up as a dualchannel point or a multiple measurement point group (see Dual Channel Mode on page 4-35 and Group/Chan Enable on page 4-33), the measurement point display will include additional lines, described below.
14
15
35
14This line displays the group number and the channel number of the current measurement point as dened in the RBMware/MasterTrend database. 15When displaying a point that has been set up as dual-channel, this line displays the status message of the other channel.
3-18
Measurement Point Display Function Keys

BATT CHECK
The Battery Check key indicates battery condition by calculating and displaying the percentage of remaining charge of the battery pack. This display is an approximate value only. When the percent value reaches zero, a built-in safety margin permits approximately 10 minutes of additional use.
36
MACH LIST
Press the F2 key to access the Machine List menu that allows you to select other measurement points (see Selecting Measurement Points on page 3-22). Press the F3 key to access the Vibration Parameters screen that shows the measurement description, measured values, units type, alarm status of each individual analysis parameter, and the overall level (see Displaying Data on page 3-25). Press the F4 Plot Data key to display the spectrum of the current measurement point (see Spectral Plots on page 3-26). Press the F5 Clear Data key to clear the route and analyze-mode data for the current measurement point. The analyzer will require verication before the data are actually deleted. The F6 New RPM key allows you to change machine speed and/or load values for a specic machine during route collection. Pressing the new RPM key will cause the analyzer to ask for the RPM of the machine regardless of whether the motor is variable speed or constant speed. Also, pressing this key will take the user to the next screen, the speed detection screen, as if the Enter key had been pressed.
VIBR PARMS
PLOT DATA CLEAR DATA
NEW RPM
Basic Operation
3-19
Collecting Data
The following paragraphs describe a typical collection procedure after a route has been loaded onto a memory card and then selected. 1Press the Reset key to access the normal route mode, then use the up/ down arrows or the F2 Machine List key to select and display the correct measurement point. (See Selecting Measurement Points on page 3-22.) 2Place the sensor at the measurement point on the machine, making sure that the sensor is in the correct plane. If you are using a hand-held sensor, hold it steady on the point. 3Press the Enter key (or sensor button) to begin the measurement. 4The display will indicate that the analyzer is autoranging and that initial data are being acquired. The number of averages remaining will display on the screen until the measurement process is nished. Then the display will indicate the overall value of the measurement and show the status message. 5Press the up arrow key to advance to the next measurement point and follow steps 2 through 4 above to continue data collection. 6After a route has been completed, another route may be selected and the above procedure repeated. After a collection session, establish communications with the host computer and dump the collected data into the RBMware/MasterTrend database.
Note
To repeat a measurement, simply conrm that the correct measurement point is displayed and make the measurement again. The new data will replace the data that were collected in the last measurement.
Note
To abort a measurement in progress, press the Reset key and then repeat the measurement.
3-20
Note
If data have been collected on the wrong measurement point, the Clear Data key can be used to clear the most recent measurement data from the currently selected point. This procedure returns the measurement point to the Not Measured status.
Bad Sensor Warning
When data collection begins on any point where the sensor power is turned on, the input signal is tested to verify proper sensor bias voltage. If the sensor or cable is not connected, or is electrically open or shorted, the following screen will be displayed.
37
To collect data when a bad sensor is detected, you must toggle the eld to Yes and then press the Enter key. The data will be marked as taken with a bad sensor. RBMware/MasterTrends CSICom program must be set up to accept bad sensor data before this data can be downloaded to the database.
Note
A non-standard sensor or a measurement with extremely large vibration amplitudes may also trigger an erroneous warning.
Basic Operation
3-21
Selecting Measurement Points

There are three methods that can be used to select a measurement point from those in the current route. The rst method is to simply scroll sequentially through the measurement points using the up/down arrow keys. This is the usual procedure when following the order of measurement points in the route. The left/right arrows can be used to jump to the rst measurement point of the previous or next machine, respectively. The F2 Machine List function key (on the measurement point display screen) can be used to individually select a machine and associated measurement point. After the F2 key has been pressed, the Machine List screen displays all of the machines within the current route and the measurement or worst-case alarm status of each machine. Use the up/down and left/right arrow keys to highlight the desired machine, and press the Enter key.
MACH LIST
38
Note
An asterisk (*) appearing before a machine name on the Route List screen indicates that data have not been collected on one or more measurement points of that machine.
3-22
The Measurements Points screen then displays all of the measurement points assigned to the selected machine. The measurement/alarm status of each measurement point is also displayed. Use the up/down and left/right arrow keys to highlight the desired measurement point, and press the Enter key.
39
Note
While displaying the Measurement Points screen, the F5 function key may be used to return to the Machine List screen.
Note
The F6 key may be used on either the Machine List or Measurements Points screen to return to the measurement point display screen.
Basic Operation
3-23
Storing Data
During route data collection, the analyzer will store data according to the instructions loaded with the route from the RBMware/MasterTrend database. For example, the analyzer may be instructed to store spectral and/or waveform data only on high alarm. However, you may manually instruct the analyzer to store additional data regardless of the database instructions. This is accomplished by rst displaying the data plot, then pressing the Save Data function key. Select Store Spectra, Store Waveform, or Store Both, and then press the Enter key. (See Store Data on page 7-21 for more information.)
40
3-24
Displaying Data
Immediately following a measurement (before moving on to the next point), the spectral and waveform data temporarily remain in memory regardless of the database storage instructions. These data, in addition to the analysis parameter values, may be observed at this time using the analyzers functions keys.
VIBR PARMS
Pressing the F3 Vibration Parameters (on the measurement point display screen) key will display the Vibration Parameters screen that shows the measurement description, measured values, units type, and alarm status of each individual analysis parameter as well as the overall level.
41
The Page Up or Page Down key can be pressed to advance to the spectral plot display (if spectral data are available) or the Enter key can be pressed to return to the measurement point display.
Note
If more than six analysis parameters have been dened by RBMware/MasterTrend for the current measurement point, pressing a Page key while the Vibration Parameters screen is being displayed will show the extended parameters on a second page of Vibration Parameters. Pressing a Page key once again will display the spectral plot (if available).
Displaying Data
3-25
Spectral Plots
PLOT DATA
Pressing the F4 Plot Data key transfers to the spectral display. Additional control and function keys allow you to modify display parameters, display the time waveform, and other options.
Single-channel spectral display.
Dual-channel spectral display.
3-26
Plot Display Control Keys

Cursor
The cursor can be moved across the plot using the left/right arrow keys. The cursor position, indicated at the top of the plot box, indicates frequency and amplitude for spectral plots, or time and amplitude for waveform plots. The cursor frequency (or time) increment is equal to the frequency resolution which is explained in detail in Acquire Spectrum on page 7-23.
Expand and Decrease
,;\% Exp *#&@ Dec
These keys are used to expand or compress the frequency axis of a spectral plot (or the time axis of a waveform) by a factor of two. If the cursor is located at the left or right side of the plot, expansion/compression will begin from the minimum or maximum displayed frequency, respectively.
0 to 500 Hz spectral plot expanded to 0 to 250 Hz.
Displaying Data
3-27
If the cursor is located within the approximate shaded area shown in the following illustration, the cursor location will become the center of an expanded or compressed plot.
42
The left/right arrow keys can be used to move an expanded spectrum through the display window. In the following example, a spectrum from 0 to 500 Hz has been expanded to 0 to 250 Hz. With the cursor located at the right side of the plot box, the right arrow key will cause the remaining 250 Hz to 500 Hz section of the spectrum to move through the display window.
Pressing the right arrow key moves the remaining section of the spectrum through the display window.
3-28
Home and End

Home End
Home key start of plot End key end of plot
The Home key can be used to move the cursor to the beginning of the plot. Conversely, the End key can be used to move the cursor to the end of the plot.
43
Clear Key
Clear
The Clear key is used to remove the cursor, cursor indications, and harmonic cursors from the screen during display of a spectral or waveform plot.
Amplitude Scale
The up/down arrow keys can be used to expand or contract the amplitude axis of the spectral/waveform plot by a factor of two.
Peak Mark
Mark
For spectral plots only, the Mark key is used to provide a more accurate indication of the cursor location. This may be used, for example, to determine the exact frequency and amplitude of a peak. Place the cursor on top of the desired peak, press the Mark key and the display will update the cursor values, giving the exact frequency and amplitude of the peak.
Displaying Data
3-29
Harmonic Markers
By pressing the Mark key twice, the selected peak will be referenced as the fundamental frequency and its harmonics indicated with harmonic cursors/ markers as shown below.
44
Moveable Harmonic Markers
This harmonic marker mode functions similar to the mode described above except that the fundamental frequency is not stationary. As the cursor is moved across the plot, the harmonic markers will also move to reect the harmonic frequencies of the current cursor location. T o access the moveable harmonic marker mode, press the Mark key three times.
Sideband Cursor Mode
45
This marker displays Delta-F and Delta-A values between a reference and an active cursor.
3-30
Note
Because of the number of times required to hit the Mark key, a message was added to indicate the current cursor type when the key is pressed.
Waveform Delta-T Cursor Mode
This cursor mode on a waveform plot can be used to determine the time between events in the waveform and/or calculating the frequency of repetitive events. With the cursor located at the desired reference point, press the Mark key; the cursor readout at the top of the plot will now read 0.00 SEC and 0.00 Hz.
46
As you move the cursor away from the reference point, the cursor readout will display the delta time and frequency between the reference point (indicated by a square on the plot) and the current cursor location. To reset the reference point to the current cursor location, press the Mark key. Pressing the Mark key again (without moving the cursor) will return to the normal cursor mode.
Displaying Data
3-31
Plot Display Function Keys

While displaying a spectrum, the function keys can be used to either display the associated waveform, or to modify display parameters of the spectral plot.
TIME WAVFM
The Waveform key can be used to display the waveform plot of the current measurement.
Single-channel waveform display.
Dual-channel waveform display.
3-32
SPLIT SCREN
The Split Screen function key (displayed on the waveform plot in singlechannel mode) can be used to display both the waveform and the spectrum in a dual-plot format. The Page keys are used to select the active plot (as indicated by the highlighted plot name) that can be controlled with the cursor functions and control keys.
47
AVERG SPCRM SHOW ORBIT
The Averaged Spectrum key (displayed on split plots and time waveform dual-channel plots) can be used to return to the spectral display. The Show Orbit key (displayed on time waveform dual-channel plots) can be used to display an orbit plot of both channels. See page -61 for information of ltered orbit plots.
48
Displaying Data
3-33
Note
Spectral data, waveforms, and analysis parameter values may be observed on any point that contains previously measured and stored data using the above methods. Since analysis parameter values are always stored, they may be viewed at any time.
SHOW A CHN SHOW B CHN
The Show A Channel key (displayed in the Model 2120A-2s dual-channel mode) displays channel A in a single-plot format. The Show B Channel key (displayed in the Model 2120A-2s dual-channel mode after the Show A Channel key has been pressed) displays channel B in a single-plot format. The Show 2 Channels key (displayed in the Model 2120A-2s dual-channel mode after the Show B Channel key has been pressed) returns to the dualplot format.
SHOW 2 CHN
3-34
SAVE DATA
The Save Data key will be displayed whenever unsaved data can be attached to an appropriate route point. Pressing this key will display the Data Storage Options screen where spectrum data, waveform data, or both may be selected for storage in route memory.
Data Storage Options screen.
Note
The Save Data key will not be displayed if the data has already been stored.
Displaying Data
3-35
LIST PEAKS
The List Peaks key will display a list of the 20 largest peaks within the currently displayed spectrum and their associated magnitude values. When you return to the plot (by pressing the Enter key), the cursor will move to the peak highlighted on the list.
49
Note
The 20 largest peaks are determined by an amplitude criteria based on the largest peak in the spectrum; therefore, in certain instances the list may contain less than 20 peaks. The Next Peak key will move the cursor on the plot to the next largest peak listed in the List Peaks function. The direction of the cursor movement is determined by which arrow key (left/right) was last pressed when moving the cursor.
NEXT PEAK
3-36
SET RPM
The Set RPM key can be used to specify a frequency peak as the RPM value for subsequent measurements on a machine. This feature allows you to specify the turning speed of the machine without the use of a tachometer. To use this function, collect data on one of the machines measurement points and display the spectral plot. Use the left/right arrow keys to place the cursor on the frequency peak representing 1xRPM, and press the Set RPM key.
50
The next time a measurement is made on this machine, the analyzer will display the machine speed prompt; however, the value specied with the Set RPM key will be automatically entered into the eld. Press the Enter key to accept this value and continue with the measurement. When displaying the frequency axis in orders, the Set RPM key can be used to specify which frequency peak will be referenced as 1xRPM. The new RPM value will be automatically entered into the machine speed eld as described above.
Displaying Data
3-37
OTHER FKEYS
The Other FKeys key displays an additional set of function keys.
51
SET SCALE
The Set Scale key can be used to change the minimum and/or maximum (full-scale) values of the amplitude and/or frequency axis.
52
3-38
X LOG SCALE
The X Log Scale key can be used to change the X axis (frequency) of the plot to a log format. Press the X Lin key to return to the linear X axis format.
53
Y LOG SCALE
The Y Log Scale key can be used to change the Y axis (amplitude) of the plot to a log format. Press the Y Lin key to return to the linear Y axis format.
54
Displaying Data
3-39
CPM UNITS
The CPM Units key displays the frequency axis in CPM units.
55
ORDER UNITS
The Order Units key displays the frequency axis in orders.
56
HZ UNITS
The Hz Units key can be used to return to the Hz frequency display.
3-40
Notes
Notes
The Notes key is used to access the Notepad screen that provides a list of predened or user-created notes. These notes can be used to record observations concerning the machinery being monitored. The notes are stored with each machine, and along with the measured data, dumped into the RBMware/MasterTrend database. When the Note key is pressed, the following options are available:
Notes main menu using MasterTrend.
Notes main menu using RBMware.
Notes
3-41
Equipment Out of Service

If a machine on the route is out of service, you may assign the Equipment Out of Service note to any point on the machine. Using the up/down arrow keys, highlight the Equipment Out of Service option and press the Enter key. An asterisk will be placed before the Equipment Out of Service line to indicate that this option has been chosen. The status line on the measurement point screen will display this note and only the rst or last point of the machine will be displayed. Machines assigned this status are essentially removed from the data collection route. If the Equipment Out of Service note is removed from the measurement point, the machines data collection status will return to normal.
User Dened Notes

In addition to predened notes (described in the next section), you may create your own notes (using the analyzers keypad) and assign them to a piece of equipment.
User Dened Notes screen.
3-42
To assign a user-dened note observation, press the Notes key and select the User Dened Notes option. A list of current user-dened notes will be displayed. To assign one of these notes to the currently displayed measurement point, use the up/down arrow keys to scroll through and highlight the desired note number, and then press the Enter key. The note will be automatically highlighted indicating that the note has been assigned. T o remove a selected note observation, repeat the highlighting process. You may assign additional notes from this list in the same manner, press the Notes key to access the list of predened notes, or press the Reset key to return to route collection. The note observations assigned to a measurement point may be observed and/or modied any time the analyzer is in a route collection mode. Use the up/down arrow keys to select the desired measurement point and then press the Notes key to access the Notepad lists.
Note
If no notes are present in the analyzers memory, the Notepad Data Entry screen (see next section) will automatically be displayed after the User Dened Notes option has been selected.
Creating a Note
F6
To create a new note, access the User Dened Notes screen as described previously. Then press the F6 function key to access the Notepad Data Entry screen.
Notepad Data Entry screen.
Notes
3-43
Enter the note text using the alphanumeric keypad (32 characters maximum) and then press the Enter key to log the note into the Notepad list. The note will be placed at the end of the notepad list, automatically highlighted, and available for use with all measurement points in the analyzer.
Predened Notes
The RBMware/MasterTrend database includes a list of predened notes that can be downloaded to the analyzer along with route information. The predened notes with RBMware are divided into groups with a maximum of 15 notes per group.
Predened notes using MasterTrend.
Predened notes using RBMware.
3-44
To store a predened note or notes for a machine, ensure that the desired measurement point is displayed on the screen, then press the Notes key. Highlight the Predened Notes (or one of the Predened Notes Group) and press the Enter key to display the list of predened notes. Using the same procedure as for user-dened notes, use the up/down arrow keys to scroll through the list, highlight the desired note number, and then press the Enter key. The note text will then highlight automatically, indicating that the note is stored.
Note
The Page Up and Page Down keys may be used to scroll an entire page (six lines) at a time. The Home key can be used to move to the beginning of the notes, and the End key can be used to move to the end of the notes
Note
Notes stored on an off route point will be retained in the analyzers memory but will not be dumped to the RBMware/MasterTrend database.
Note
The names of the predened groups and the notes that they contain can be modied within the RBMware software.
Note
An asterisk (*) will be displayed next to any group name that contains a selected note.
Note
When the Mark key is pressed from the measurement point display screen, check marks will be displayed, and a Field Alert Note will be tagged to the point; allowing special analysis in RBMware.
Notes
3-45
Dumping Data
The following paragraphs describe the typical procedure used to dump the collected data into the host computer. 1Establish communications with the host computer and access the CSICOM program as described in Communications With the Host Computer on page 3-1. 2Make sure that the memory card with the desired data has been selected as described in Selecting the Memory Card on page 3-5. 3Press the Utility key on the analyzer, select Communications, and then select Dump Data. 4If you are using MasterTrend, skip to step 5. When using RBMware, select No for Reverse Dump Order and set the Message Pause Time to 5.
57
Note
Reverse Dump Order allows you to dump data from the end of the route towards the beginning; which could be used, for example, to dump points above a bad point. Message Pause Time is used to set the number of seconds that the analyzer will pause to display messages from the computer (enter a zero to suppress these messages).
3-46
5 From the Select Route For Dmp menu, select an individual route to be dumped, or select All Routes and then press the Enter key.
58
6 The analyzer will execute the route dumping process and display the Rt Dump In Progress screen during the procedure.
Note
In the event of an error message or other difculty encountered during the route dumping process, check the cable connections, the Congure Port utility of the analyzer, and the time and date in both the analyzer and the computer.
Dumping Data
3-47
Transferring Data Via Modem

The CSI Model 706 Modem kit is recommended when using the Model 2120A analyzer to transfer data via telephone line. The kit includes: Model 706 56k-baud modem. Model 635 analyzer to modem cable. Telephone cord - connects the modem to the telephone outlet. Two-to-one adapter - permits the modem and an existing telephone to connect to one telephone outlet. The host computer will also require an external or internal Hayes-compatible modem that is connected to the COM port (normally COM1) of the computer. Consult the appropriate modem and/or computer manual for additional installation and operating information.
modem cable
MODEL 2120
MACHINERY ANALYZER
UTILITY
PROGRAM SELECT
ON OFF
telephone jack
HELP
ANALYZE
NOTES
F1
F2
F3
F4
F5
F6
to existing telephone
Enter
Reset
Home End Print Page Up Page Down

ABC
Mark
DEF GHI
Clear ,:\% Exp *#&@ Dec Insert Delete
7
JKL
8
MNO
9
PQR
4
STU
5
VWX
6
YZ
2
Space
+-
Model 2120
modem host computer
telephone jack
HJP #4635891
to COM1 or COM2
modem
59
3-48
To Establish Communications
1 Access the RBMware/MasterTrend CSICOM program. The RBMware/MasterTrend users manual contains additional information on setting up the parameters and using the features of the CSICOM program. 2 Ensure that the baud rate and stop bits parameters in the RBMware/ MasterTrend CSICOM program agree with the Congure Port parameters on the Model 2120. Check the modem command string in the Set Modem Commands menu of the analyzer (see Set Modem Commands on page 4-4). 3 Connect the Model 706 modem to the analyzer's multifunction input connector with the supplied cable. Plug the existing telephone line and the modem telephone line into the two-to-one adapter. Plug the adapter into the telephone outlet. 4 Select the modem commands in the CSICOM program. Click and send the string that says Auto Answer. Then click the OK button twice. 5 Select the Remote Connect option from the Communications Menu (accessed with the Utility key). The analyzer will display the Modem Connect in Progress screen during the dialing process. 6 If necessary, the telephone can be monitored during step 4 by picking up the receiver and listening to make sure that the host computers modem has answered. Do not hang up the receiver as this will usually cause the modem to hang up also. The receiver may be carefully set aside without adversely affecting communications. 7 After communications have been established, the analyzer will display the Communications menu. Select the Dump Data or Load Route option and follow the normal operating procedures used to load routes or dump data.
3-49
Diagnosing Modem Communications Problems The following tips may be helpful if you are having trouble establishing modem communications.
Analyzer Does Not Dial Out
You may not be using the correct cable between modem and anaylzer. The modem may not be congured properly. The phone line may be digital instead of analog (the modem requires an analog phone line).
Analyzer Dials But the Computer Does Not Answer
You may be reaching the wrong phone number. Try dialing the computer on a regular telephone. It should at least answer and present a solid tone signal. The timeout setting on the computer is set too low. The computers modem timeout setting should be between 20 to 40 seconds for modem communications. (Leave the analyzers settings at 30 seconds for timeout and ve retries).
Note
CSI recommends a timeout of 30 seconds and 5 retries for both the 2120A and the computer. The computers modem is not receiving the auto answer command string from the computer. This command defaults to ATS0=1<0D > however, sometimes the command needs to be set to ATS0=2<0D> (the 0 in the above strings are all the numeral zero). This string is specied in the CSICom program under Modem Control. Select Auto Answer then select Send String. (Every time the CSICom program is exited, the Auto Answer string must be resent when trying to reconnect). The wrong serial port on the computer has been selected or another application has control of the port.
3-50
The Analyzer Dials, the Computer Answers, But Will Not Load Or Dump Routes
The baud rate settings on the computer and the analyzer do not match. MasterTrend/RBMware has locked up by previous attempts to communicate. Exit the program and then reenter. A function in the analyzer that uses the com port (strobe, thickness gauge, etc.) is enabled and needs to be turned off.
3-51
Printing Data
Print
A parallel printer can be directly connected to the Model 2120A, via the Model 720A Printer Interface, to obtain hardcopy plots of collected data.
60
To connect a printer to the Model 2120: 1Turn the analyzer and the printer off. 2Plug one end of the Model 720A Printer Interface directly into the communications port located on the top panel of the analyzer. 3Connect the other end of the Model 720A to the printer via a standard parallel printer cable. 4Turn on the analyzer and the printer. 5Press the Model 720As reset switch. 6With the desired screen being displayed, press the Print key. Printed output from the analyzer can also be accomplished from a computer running CSIs Virtual Printer software.
3-52
Note
The Model 2120A can be used with IBM graphics compatible printers only. The analyzer is not compatible with printers that use a serial interface.
Printing Data
3-53
Dual-Channel Considerations (Model 2120-2)

Making Dual-Channel Measurements
The Measurement Mode menus Dual Channel Mode option (see Measurement Mode on page 4-32) must be set to Yes in order to make dual-channel measurements. Channel B data acquisition is limited to dynamic AC signals such as accelerometers, velometers, and displacement probes. When making a dual-channel measurement in the normal or off route mode, the analyzer must be displaying one of the two dualchannel points. Press the Enter key to begin collecting data in the same manner as for a single channel. Data for both points will be acquired at the same time.
Dual Channel and RBMware/MasterTrend

In order to include dual-channel measurements on a normal route, the applicable measurement points must be set up as dual-channel points in RBMware/MasterTrend.
3-54
The Measurement Point Information screen allows you to add dualchannel points or to edit existing points to be dened as dual-channel. This screen is accessed from the Add/Edit Old Information option in the Database Setup/Management program. In a like manner, dual-channel points can be added when creating new machines and their associated measurement points.
MasterTrend Measurement Point Information screen.
RBMware Measurement Point Information screen.
A dual-channel measurement is set up as two individual measurement points that are grouped with the Signal Group eld. One of the points is specied as Channel 1 and the other is specied as Channel 2. These data are collected on the A Channel and B Channel of the Model 628 Dual Channel adapter respectively.
3-55
The Signal Group eld must specify a group number that can be any number from 20 to 99 (the same group number cannot be used twice on the same machine). Both points must be on the same machine; however, they do not necessarily have to be sequential in the point list.
3-56
Simultaneous Data Acquisition

The Model 2120A-2 has the ability to acquire data on two measurement points (even when some of the acquisition parameters are different) at the same time using one sensor connected to both channels. This function also permits simultaneous data acquisition on two different types of sensors at the same time when the Model 628 adapter is used.
Hardware Requirement
The Model 624A or the 624V adapter is required to connect one sensor to both channels for simultaneous data acquisition. Use the Model 624A when using an accelerometer (sensor power is on). Use the Model 624V when using a displacement or voltage sensor (sensor power is off).
Note
The Model 2120A does not detect which input adapter is being used. It is up to you to select the proper adapter.
RBMware/MasterTrend Setup
The two measurement points are set up in RBMware/MasterTrend as grouped pointsthe same way as regular dual points. The group number must be specied as 20 or higher to designate this as a paired data acquisition.
Measurement Point and Analysis Parameter Rules
The following options can be used for dual points with the exact same analysis parameter set, but cannot be different for simultaneous points with different analysis parameter sets. If any of these options are different, the Model 2120A will disconnect the two points so that they must be taken separately. Any averaging mode other than Normal averaging. This includes Peak Hold, Synchronous Time Averaging, and Order Track. Third octave measurements Temperature, DC, Type In, and Shaft Probe points cannot be done as dual points or as simultaneous acquisitions.
3-57
The Model 2120A will attempt to take dual points as a simultaneous acquisition. However, if the FMax value of the two points cannot be generated at the same time, the points will be taken sequentially. You still only have to press the Enter key once to collect data on both points. If either measurement point is set as PeakVue or Demodulation, both FMax values must come from the following list:
20 Hz 50 Hz 100 Hz 200 Hz 400 Hz 500 Hz 1 kHz 2 kHz 5 kHz
Different Parameters
The following text describes parameters that can be different in a dualchannel setup (with exceptions noted) Measurement point setup: Units Type Code (The sensor type must be the same when using simultaneous acquisition with the same sensor; however, the convert to units can be different.) Sensor Power (The sensor power setting must be the same when using simultaneous acquisition with the same sensor.) Sensor Sensitivity (The sensor sensitivity setting must be the same when using simultaneous acquisition with the same sensor.) Analysis Parameter set Alarm Set
3-58
Analysis Parameter sets:

FMax in either Hz or Orders Flow Number of Lines Number of Averages Window Type A-Weighting SST Demodulation with Filter Setting PeakVue with Filter Setting Extra Time Waveform with its parameters Analysis Parameter Bands
General Comments and Cautions
The overlap value set in the analyzer will not be honored when a different FMax or Number of Lines is used. The Model 2120A will attempt to take out of main spectra analysis parameter set values at the same time. Up to two additional spectra will be taken to get all out of main spectra data for both points. Peak and Phase data will be taken simultaneously if all are for the same order. Data taken simultaneously on the same sensor will have the same date and time so both RBMware/MasterTrend and the analyzer will allow you to display orbit plots. These plots are not true orbits since the data came from a single sensor.
3-59
3-60
Chapter
Utility Functions
Press the Utility key to access the Utility Functions menu shown below. This menu contains seven utility functions that are described in detail in this chapter.
61
4-1
Communications
The Communications function menu is used to establish communications with the host computer and provides utilities for controlling communication parameters of the analyzer as well as an external modem.
Communications function menu.
The following subsections describe the analyzers Communications menu selections in detail.
Load Route and Dump Data

The Load Route function is used to transfer one or more routes from the computer database onto the selected memory card of the analyzer. Dump Data is used to transfer the collected data from the selected memory card into the computer database. Refer to Loading a Route on page 3-6 and Dumping Data on page 3-46 for a detailed description of the route loading/dumping process, and Selecting the Memory Card on page 3-5 for information on selecting a memory card.
Remote Connect
This menu selection is used to transmit the modem command string to the modem. A detailed discussion on using a modem with the Model 2120A is presented in Transferring Data Via Modem on page 3-48.
4-2
Utility Functions
Congure Port
The Congure Port option accesses the Communications Setup menu that is used to congure the communications port of the analyzer.
62
Select the Baud Rate from 115.2K, 57.6K, 38.4K, 1 9.2K, 9600, 4800, 2400, 1200, 600, or 300 baud. For rapid data transfer, select the highest baud rate possible, consistent with the capabilities of the host computer equipment. Set the Stop Bit option at One or Two. The Timeout option controls the amount of time (selectable from 0 through 99.9 seconds) that the analyzer will wait for the computer to respond before aborting the procedure and trying again. The Retries option species the number of times the analyzer will repeat attempts to establish valid communication. If communication is not established, the analyzer will display a communications error message following the last retry and timeout cycle.
Note
CSI recommends a value of one for the Stop Bits setting. A suggested timeout value of ten seconds, and ve retries should allow sufcient time for the computer to process any communication errors.
Communications
4-3
Set Modem Commands

This menu selection is used to dene the modem command string that instructs the modem to dial a telephone number.
63
The example Set Modem screen above shows a modem command line for use with a Hayes-compatible modem which will: use tone dialing ATDT (ATDP for pulse dialing) dial a 9 to access an outside line pause for one second (,) dial 1 and the area code 423 and then dial the number 675-2400.
4-4
Utility Functions
Load Downloadable Program (DLP)

This menu selection is used to load special function programs, that extend the capabilities of the analyzer, from the computer onto one of the analyzers memory cards. To load a special function program: 1. Connect the Model 2120A analyzer to the COM1 port of the computer using the supplied communications cable (see Communications With the Host Computer on page 3-1). 2. Run the program downloader. Place the oppy disk containing the special function program into drive A or B of the computer. For Windows - Click Start on the Task Bar, then select Run. Select LoadFW from the drive where the rmware is located, and then click on the OK button. For DOS - type: A: (or B:) then type DOWNLOAD, and press the Enter key. The computer will display the Program Downloader for CSI Analyzers screen. You may click on the Cong button to change the computers communication parameters, if necessary (i.e. make sure the baud rates on both the analyzer and the computer match). All further actions are handled via the analyzer. Select Load Downloadable Program from the Communications menuthe analyzers screen will display a list of all programs available for downloading. Select the desired program and press the Enter key. The program will then download into the analyzer and return to the Communications menu. Use the Program Select key to enter the special function program (see Program Select on page 2-5).
Communications
4-5
Note
The Model 2120A veries that its rmware and any special function programs have compatible version and serial numbers. If not compatible, the analyzer will not activate the special function program to prevent possible corruption of any stored data.
Note
The special function program can be downloaded onto either the analyzers internal or external memory card. See Select Card For Program on page 4-48 for more information.
4-6
Utility Functions
Select Route
Select Route is used to select a route if more than one route is available on the selected memory card. Highlight Select Route from the Utility Functions menu to access the Select Route menu shown below. Highlight the desired route and then press the Enter key.
64
Note
If there are more stations or routes than can be displayed on the analyzer screen, use the down arrow key to scroll past the last selection on the list and then continue to scroll through the remaining sections. After selecting a route, press the Reset key to return the analyzer to the normal route collection mode (or off route mode if Local Route has been selected)beginning with the rst point of the selected route.
Select Route
4-7
F6
When selecting a route with machines specied as variable speed and a Speed Type Code of FPM, the F6 function key can be used to globally change the route speed. With the desired route highlighted on the Select Route screen, press the F6 key and then press the Enter key. The analyzer will display the following screen where you may enter the new speed.
65
4-8
Utility Functions
Change Setup
Change Setup is used to access the Setup Parameters menu from which various operational control parameters of the analyzer may be specied.
66
Date and Time

This function sets the current date and time on the Model 2120. When using the Model 2120A with RBMware, you must rst specify the current local time zone. Select Set Time Zone from the following screen and press the Enter key.
67
Change Setup
4-9
On this screen, enter the offset (in hours) of your local time relative to Coordinated Universal Time (UTC) and then press the Enter key. The left and right arrow keys will scroll through all selections available. The map on page -12 displays the time zones around the world.
68
Setting the Date and Time
To set the date and time, highlight the Set Time and Date option and press the Enter key. When using RBMware, the following screen allows you to indicate if your time zone is currently observing Daylight Saving Time. Answer Yes or No and press the Enter key.
69
4-10
Utility Functions
This screen is used to enter the actual date and time information. T o change the month, press any alphanumeric key on the keypad to step through the months. Use the keypad to enter the correct values for the remaining items. Press the Enter key to accept the values as displayed and return to the Setup Parameters menu. (For the year 2000, enter 00; for 2001, enter 01, etc.)
Set Time and Date Screen.
Note
When using the analyzer with MasterTrend, the Time Zone and Daylight Saving Time parameters are not used. The Set Time and Date screen above will be displayed immediately after selecting Date and Time from the Setup Parameters screen.
Change Setup
4-11
-6 0 -3 -5 -7 -6
Reykjavk
Svalbard
Nordvik Tiksi Murmansk Novyy Port Igarka

+5 0 +2 +3 +7 +9 +10
Nome
-9
Ambarchik Verkhoyansk
+11
Fairbanks Anchorage Whitehorse Juneau Edmonton
AS IA
Omsk Novosibirsk Irkutsk
+6
Yakutsk
Anadyr Magadan Petropavlovsk Kamchatskiy

-10 -9
+12
N O RTH
Winnipeg
Aleutian Islands
Ulaanbaatar Vladivostok
+8 Beijing
Seattle
-31/2
AM E R ICA
Boise Denver New York Washington
+5
Montral St. John's Halifax-3

+4 /2
Oslo Helsinki St. Petersburg +4 Stockholm Moscow Copenhagen Dublin Berlin London E U R O P E Kiev +4 (Greenwich) Paris Vienna
Chicago St. Louis New Orleans Miami Havana Tombouctou Khartoum ) Dakar ( Niamey N'Djamena Lagos AFRICA Monrovia
San Francisco Los Angeles Houston Mexico City Managua Panama Bogot
-91/2 -4
Bermuda Is.
Rome stanbul Madrid Lisbon Ankara Azores Algiers Casablanca Baghdad Tripoli Cairo
+31/2
Almaty Tashkent Ashgabat Tehran 1 Kabul
Lanzhou
Seoul
Tokyo
Hawaii
Guam Nauru Seychelles Diego Garcia Jakarta

Darwin
+12 -12
-10
Caroline Is. Marshall Is.
Galpgos Is.
Manaus
Quito
Caracas Georgetown Paramaribo Belm
Shanghai +53/4 New Delhi Chongqing Karachi Taiwan Muscat Calcutta 1/2 Mecca Hong Kong +6 Mumbai +51/2 +3 Hanoi (Bombay) Yangon Sanaa Manila (Rangoon) Bangkok Addis Ababa +8 Colombo +51/2 Mogadishu Singapore Nairobi
Ascension
Salvador
Marquesas Is.
La Paz Braslia So Paulo Rio de Janeiro
Lima
Kampala Kinshasa Luanda Dar es Salaam
Tahiti Pitcairn Is. Easter Is.

-6 -3
SOUTH AM E R ICA
Asuncin
Lusaka Harare Windhoek Johannesburg Cape Town
Antananarivo
Fiji Is. Mauritius

Perth
+91/2
AUSTRALIA
Sydney Melbourne
Brisbane
+111/2 +11
New Caledonia
+12
Santiago Montevideo Buenos Aires
Tristan da Cunha
Wellington
+123/4
Punta Arenas
Falkland Is.
-11
-10
-9 -8 -7 -6 -5 -4 -3
-2
-1
+1
+2
+3
+4
+5
+6
+7
+8
+9
+10 +11
+12 -12
International Date Line +13
Honolulu
Monday Sunday
4-12
-9 -8 -1 +3 +4 +5 +6 +7 +8 +9 -7 -6 -5 -4 -3 -2 0 +1 +2 +10 +11
+12 -12
-11
70
-11
-10
Franz Josef Land Severnaya Zemlya
Utility Functions
Operational Parameters
The Operational Parameters menu is used to set up certain operating characteristics of the analyzer and the optional Model A350-1 accelerometer.
71
Key Beeper
This eld is used to toggle the audible indicator (beep) function between On and Off. When on, a single beep indicates that a key has been pressed. Three quick beeps indicate that a measurement has been completed or that the Utility, Off Route, Analyze, or Notes key has been pressed. A special alarm-type beep will sound if a measurement contains a bad reading or an alarm.
LCD Backlight
The LCD Backlight selection toggles between On and Off to control the illumination of the display screen. Answer Yes to enable the backlight. When the LCD backlight is on, it will automatically turn itself off after approximately one minute of inactivity to conserve battery power. When this happens, the backlight will automatically turn on when any key is pressed.
Change Setup
4-13
Key Backlight
The Keypad Backlight selection alternates between On and Off to control the illumination of the analyzers front panel keys. Answer Y es to enable the backlight. When the keypad backlight is on, it will automatically turn itself off after approximately 30 seconds of inactivity to conserve battery power. When this happens, the backlight will automatically turn on when any key is pressed.
Note
The keypad backlight can also be turned on and off via the Home key while in the route collection mode.
Sensor Button
The Sensor Button selection alternates between On and Off to control the sensor button located on the CSI Model A350-1 accelerometer. When set to On, the sensor button can then be used as an alternative to the Enter key on the analyzerpressing the sensor button starts data collection on the displayed measurement point. This feature provides for single-handed operation of the analyzer. The same hand that is holding the sensor probe on the point to be measured can start data acquisition by pressing the sensor button.
Control Parameter 1
When the Sensor Button selection is set to On, Control Parameter 1 species the function of the accelerometers sensor button as follows: On - With an uncollected measurement point displayed on the analyzer, pressing the sensor button will begin data collection. After the data have been collected, pressing the sensor button again will advance the analyzer screen to the next measurement point. Off - The sensor button functions the same as the Enter key. You must use the up arrow key to advance to the next measurement point after making a measurement.
4-14
Utility Functions
Control Parameter 2
Species the function of both the sensor button and the Enter key as follows: Off - When the Enter key or the sensor button is pressed to collect data, the message Press Enter to Start Data Acquisition is displayed. This allows you to conrm data collection by pressing the Enter key or the sensor button again. On - Data collection begins immediately after pressing the Enter key or the sensor button. Auto - Data collection begins immediately after pressing the Enter key or the sensor button, the analyzer displays the results of the last measurement for approximately two seconds and then advances to the next measurement point.
Note
The control parameters, Sensor Button, and the Chan/ Group Enable option (see Measurement Mode on page 4-32) interact to affect how data collection is started and continued. This is described in detail in Appendix C.
Automatic Poweroff
The Automatic Poweroff feature will turn the analyzer off if there is no user activity within a specied time period. This time period is dened in minutes from 0 to 10. Entering 0 will disable the Automatic Poweroff feature.
Waveform Size
Waveform Size determines the maximum number of points or samples that are stored in memory for all time waveforms. For rmware version 7.02 or later, this value can range from 50 to 4096, with the latter value storing the largest number of points and providing maximum resolution. A value of 1024 is the default value and is recommended for normal analyzer operation. However, if a large number of waveforms are to be stored in the analyzer, a lower value (less resolution) may be required in order to conserve memory.
Change Setup
4-15
Sensor Type
This menu selection is used to temporarily dene or modify a sensors characteristics that may be different from those dened in the route. This may be useful when data are collected in the Analyze mode or when using a special-purpose program.
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These characteristics are retained and used by the analyzer until the Reset key is pressed, at which time the sensor characteristics revert to the sensor information loaded in the route.
4-16
Utility Functions
Sensor Type
Press any key on the keypad to step through and select one of the following sensor types:
ACCEL VELOC DISPLC MICPHN CURRNT FLX LF FLX SP SHFT V SC I1 SC I2 SV PK NONSTD
accelerometer velocity probe displacement probe microphone current probe flux, low frequency Flux, slot pass shaft probe, voltage shaft probe, current shaft probe, 10 ohm I shaft probe, peak nonstandard
Note
Shaft probe selections are displayed only if the Shaft Probe option is set to On (see Shaft Probe on page 4-38).
Note
Changes made through Sensor Type do not modify the sensor information stored in a route.
Change Setup
4-17
Convert To
This option is used to convert the sensor units to another type for display. For example, the sensor could be an accelerometer and the results of a measurement displayed in velocity. Select from the following units:
ACCEL VELOC DISPLC
acceleration velocity displacement same as sensor (no conversion)
Note
If the Model 2120A is used in the analog integration mode, Convert To will affect all measured data. If the Model 2120A is used in the digital integration mode, Convert To will affect all measured data except time waveforms which will be displayed in direct sensor units.
Note
When using the Acquire Spectra, Monitor Spectra, or Monitor Waveform functions from the Analyze key, the units selected in these functions will override the units specied in this eld.
4-18
Utility Functions
Sensitivity
The Sensitivity value is the number of volts per unit produced by the sensor probe. For example, the Model A0760GP accelerometer produces 0.1 volts per g. Enter the appropriate value for the sensor being used.
Note
When Sensr Type is specied as an accelerometer, units are always in volts per g. If Sensr Type is a velocity or displacement probe, a line at the bottom of the screen shows the units that must be used to enter a sensitivity value.
Note
The sensitivity units used for temperature sensors (volts per degree F or volts per degree C) is determined by the selection made for the probe on the Measurement Mode screen (see Temperature Probe on page 4-37.)
Units
This eld is used to dene the units if the Sensor Type selected above is not a standard sensor. For example, enter PSI when using a pressure sensor (a non-standard probe). For accelerometer, displacement, velocity, temperature, or microphone probes, use Standard.
Change Setup
4-19
Sensitivity and Units For Two-Channel Analyzer
When using the analyzer in the dual-channel mode (Model 2120A-2 only), the Channel B sensor and units can be set independently of the Channel A values.
73
4-20
Utility Functions
Sensor Power
Sensor Power is used to select the appropriate sensor input. If the particular sensor being used does not require power from the analyzer, select the Off setting. For sensors that require power from the analyzer, such as an accelerometer, select the On setting. The following illustration is a block diagram of the signal input circuitry to Channel A of the Model 2120. There are two separate signal inputs, each on a different input pin of the 25-pin connector located on the top panel of the analyzer.
Unpowered Input DB25 Connector Pin Pin 22 23 Pin Pin 24 21
+
Powered Input
2 mA Constant Current Power Supply
Controlled by Sensor Power parameter Controlled by Convert To parameter
+ Signal Selector
Integrators
FFT Analyzer
74
Change Setup
4-21
The powered input is connected to a 2-milliampere, 20-volt, constant-current power supply, and is designed to supply power to most accelerometers and piezovelocity sensors (check the sensor manual to determine sensor compatibility). The unpowered input is not connected to any type of power supply and is used for sensors that do not require power and for general (AC or DC) voltage signals. Both of these inputs are connected (inside the analyzer) to a selector switch that selects the appropriate input according to the Sensor Power parameter. If Sensor Power is set to On, the selector switches the powered input into the analyzer. If it is set to Off, the selector switches the unpowered input into the analyzer. The integrators are used to convert an accelerometer signal into an equivalent velocity or displacement signal and are controlled by the Convert To parameter.
Note
The Sensor Power setting does not affect the presence or absence of power at pin 21 of the DB25 connector. The Sensor Power setting only determines which input is selected for use by the Signal Selector.
4-22
Utility Functions
Data Units
The Data Units parameters dene how the analyzer will display and collect data.
75
The column identied as Data Units lists the available types of converted data (see Sensor Type on page 4-16). The next column, Data, is used to specify how the acquired data will be displayed for each data unit. Press any key in the lower section of the keypad to step through and select RMS, Peak, Pk-Pk, Average, or dB. Changes made to the Data values only affect the analyzer display and do not affect data that are dumped into the RBMware/MasterTrend database. Additional information is presented in Data Units on page 9-1.
Decibel Display
The analyzer default values for decibels (dB) are as follows:

For Nonstandard gs Velocity Displacement Microphone 0 dB equals 1 unit 10-6 gs 3.93 X 10-7 in/sec 1 mil 2.84 X 10-8 Pascals
Change Setup
4-23
F6
When dB is selected for a data unit, the above reference values can be changed, if desired, by pressing the F6 function key. This accesses the dB Reference Values screen where the values may be modied as required.
76
Note
The reference values can be changed for the normal route mode using RBMware/MasterTrends Database Setup/Management program. The new values will then be loaded into the analyzer during Route Load.
Overall Value
The Overall column species the type of analysis that will be performed in the analyzer for the overall value of each data unit; select Digital, Analog, True Peak, or Average Peak. Analog species that the overall parameter is calculated using an analog RMS-to-DC converter circuit while Digital calculates the overall parameter from the spectrum over the specied minimum to maximum frequency range. In both modes, the displayed value is computed using theoretical factors if Peak or Peak-Peak display is selected. True Peak species that the overall parameter is calculated by holding the maximum value in the time waveform signal over the entire analysis span. Average Peak calculates the overall parameter by averaging the maximum value in the time waveform signal observed in each block of data.
4-24
Utility Functions
Note
Digital is recommended for normal analyzer operation. Additional information is presented in the section Overall Calculation on page 9-3.
Note
The global selection of Digital or Analog overall parameter is established by the Overall Level Mode eld of the Measurement Mode screen (Change Setup under the Utility key).
Note
Some combinations of data units and overall calculation method are not possible and will not be accepted by the analyzer.
Note
With rmware version 7.4 and above, the Overall selections can be overridden in RBMware/MasterTrend. In RBMware the selections can be overridden on a measurement point basis. In MasterTrend the selections can be overridden on a route by route basis.
Change Setup
4-25
Units Mode
The Units Mode values specify whether data are to be displayed in English or Metric, and whether frequency units will be in Hz or CPM (60xHz). English/Metric displays are as follows:
English Acceleration Velocity Displacement Temperature
gs in/sec mils deg-F
Metric
gs mil/sec microns deg-C
Saving As Default
F1
These values can be used for either the off route or Analyze modes. Normally, once the Reset key has been pressed to return to the normal route mode, the reference values return to those that are specied in the RBMware/MasterTrend database. However, the new values can be saved as the analyzers defaults by pressing the F1 key while the Dene Data Units screen is being displayed. The RBMware/MasterTrend database defaults will be reloaded after performing a Master Reset or after new rmware is loaded into the analyzer.
4-26
Utility Functions
Display Control
Display Control is used to adjust certain screen display characteristics of the Model 2120.
77
Plot Y Axis
Select Linear or Log (logarithmic) for the default amplitude axis of spectral plots.
Spectrum with linear amplitude axis.
Same spectrum with logarithmic amplitude axis.

78
Note
Most users prefer the linear format, as equal numerical increments are used for the amplitude axis. However, the Log option, by using a logarithmic amplitude axis, provides greater visibility of low-amplitude spectral components.
Change Setup
4-27
Frequency X Axis
Select Linear or Log for the default frequency axis of spectral plots.
Spectrum with linear frequency axis.
Same spectrum with logarithmic frequency axis.

79
Live Display
The Live Display option can provide a real-time display plot for each average measurement taken during data collection. None - Disables the live displaythe screen indicates measurement in process only. This setting can be used to increase the real-time rate of the analyzer to its maximum. Status - The screen indicates the number of the average and the overall signal level during measurement. Waveform - Displays the waveform plot only. Displays both waveform plots in dual-channel mode. Spectrum - Displays the spectral plot only. Displays both spectral plots in dual-channel mode. Dual - Displays spectral and waveform plots in a split screen mode. Displays spectral and waveform plots of channel A in dual-channel mode.
4-28
Utility Functions
Contrast
The Contrast function adjusts the contrast between the background and the text of the analyzer display screen. A value from 0 (maximum contrast) through 25 (minimum contrast) can be entered in this eld. Alternatively, you can use the right arrow key to advance the contrast values or the left arrow key to decrease the contrast values.
Note
The screen contrast can also be adjusted when the analyzer is displaying a measurement point screen using the decimal point and plus/minus keys on the keypad. When pressed, the decimal point key will continuously step through increasing contrast values and then repeat the sequence after reaching maximum contrast. The plus/minus key will decrease contrast values in a like manner.
Screen Display/PC Port/PC Speed
These functions enable a computer, with the appropriate hardware and software, to display the analyzers screen on the computer monitor. This function is intended for demonstration purposes and is not used during normal operation of the analyzer. Make sure Screen Display is set to No for normal analyzer operation.
Note
To use the WIN32 mode, the user must have a modied model 303-1 (pixel stealer) card and version 2.0 or later of he PC2120 software. PC Port - can be set to 4-bit, 8-bit, serial, or WIN32. The 4-bit, 8-bit, and WIN32 selections work with a special hardware card that plugs into the analyzers memory card slot. The cards cable is then connected to the parallel port on a PC that is running CSIs DOS-based display program called demo2120. The Serial selection uses the analyzers multifunction input connector. The standard communications cable is connected to the serial port of a PC that is running CSIs Windows-based program called PC2120.
Change Setup
4-29
Screen Display - can be set to Yes to enable the PC screen display function. This selection is set to No for normal analyzer operation. PC Speed - can be used to adjust the speed of the display to match the communications speed of the PC.
4-30
Utility Functions
Print Mode
This function selects the printing mode that you wish to use with the Model 2120. 720 IF - This option allows you to connect the analyzer directly to a printer using the Model 720A interface. See Printing Data on page 3-52. VRPRNT - This option allows you to display the current analyzer screen on a computers monitor. See the Virtual Printer reference manual for information on using the Virtual Printer software.
Change Setup
4-31
Measurement Mode
The Measurement Mode menu selections contain parameters that determine how the measurements will be made.
Measurement Mode menu - page one.
Overall Level Mode
Overall Level Mode is used to specify whether the overall level will be measured using digital or analog circuitry. In digital mode, the overall level will only include frequencies between the lower cutoff frequency and the upper cutoff frequency as specied in the RBMware/MasterTrend database. In the analog mode, the overall level will include all frequencies from approximately 1 Hz through 80 kHz. The digital mode is recommended for normal analyzer operation.
Signal Integrator Mode
Signal Integrator Mode selects whether the conversion from sensor units to data units is performed by digital or analog integration circuitry. Analog integration generally provides more accuracy and less low-frequency noise response. CSI recommends analog integration for normal analyzer operation. Digital integration is recommended for extensive waveform analysis.
Note
When digital integration is selected, the time waveform will be stored in the original sensor units (not in converted units).
4-32
Utility Functions
Note
With rmware version 7.4 and above, the Overall and Signal Integrator Mode selections can be overridden in RBMware/ MasterTrend, in which case the settings on this screen will be ignored. In RBMware the selections can be overridden on a measurement point basis. In MasterTrend the selections can be overridden on a route by route basis.
Data Overlap
Data Overlap controls the amount, in percent, that each new average overlaps the previous average when taking a measurement. This decreases the time required to collect and analyze very low frequency data. The percentage value ranges from 0% (no overlap) to 99% (99 percent overlap). A standard overlap of 67% is recommended for faster data collection consistent with adequate data averaging.
HFD Averages
For analysis parameters with HFD or VHFD dened as the parameter type, this function allows you to specify the number of averages the analyzer will use when making these measurements. A value of 16 or larger is recommended.
Group/Chan Enable
This function allows you to use the Group/Channel feature available through RBMware/MasterTrend where measurement points can be grouped together; for example, axial, vertical, and horizontal measurements. This feature is useful when you are using a triaxial sensor attached to the analyzers multifunction input connector; see Multifunction Input Connector on page 2-2. It allows the Model 2120A to automatically sequence from horizontal to vertical to axial measurements without requiring you to advance and start each individual measurement. This feature requires RBMware/MasterTrend to dene the measurement as a grouped set of measurement points.
Change Setup
4-33
Grouped measurement points are dened in a route by their Group numbers, and can contain up to three normal (single) measurement points having the same Group number and unique Channel number (1, 2, and/or 3). There are three selections available for Group/Channel Enable: Off - All measurement points are handled as single points. On - All measurement points constituting a multiple measurement point are treated as a group and sequenced as dened by the RBMware/MasterTrend database Group/Channel variables. The Group/ Channel information is displayed on the measurement point display screen, and the analyzer automatically advances to the next measurement point after data collection. TRIAX- This setting is for use with the analyzers internal multiplexer. Grouped measurement points are sequenced as dened by the RBMware/MasterTrend database Group/Channel variables. The Group/Channel information is displayed on the measurement point display screen (see Dual-Channel and Triax Display (Model 2120-2) on page 3-18). If Control Parameter 2 (see Operational Parameters on page 4-13) is set to Auto, all points in the currently displayed group will be automatically sequenced when using the multiplexer to collect data on each point.
Note
If an ungrouped measurement point is selected while using the TRIAX option, channel one of the internal multiplexer is used for signal input.
Note
Select TRIAX only if the analyzers internal multiplexer is going to be used. Using standard sensors with Group/Chan Enable set to TRIAX will result in erroneous measurements.
4-34
Utility Functions
Note
When using a triax accelerometer in the Off Route mode, the Analyze/Acquire function is required to access the triax channel control.
DBase Name Support
Enables the database name support option that permits routes from multiple databases to be loaded into the analyzer (see Select Database on page 3-7).
Dual Channel Mode
This function allows you to enable the dual-channel mode on the Model 2120-2. Select Yes for dual-channel operation, select No for singlechannel operation.
Note
If the analyzer is in the dual-channel mode and the normal route contains three points that are set up to use the triaxial accelerometer and the group number is 20 or above, the analyzer will acquire data on channels 1 and 2 simultaneously. Channel 3 data are then acquired as a single point.
Note
The dual-channel mode must be set to Yes when using the optional Advanced Two-Channel special function program.
Change Setup
4-35
Measurement Mode menu - page two.
444 Strobe Enable Select On if the analyzer is being used to transmit peak frequencies to the Model 444 Strobe Light. Select Off when the Model 444 is not being used.
Note
444 Strobe Enable should be set to Off before connecting the Model 720 printer interface to the analyzer.
CSI 339 Thick Enbl
Select On if thickness readings are being taken with the Model 339 thickness gauge. Select Off when the Model 339 is not being used.
HP Bar Code Reader
Select On when using the CSI Model 346B Bar Code Scanner with the analyzer. Select Off when the Model 346B is not being used.
4-36
Utility Functions
Temperature Probe
Specify the type of temperature probe that is to be used with the Model 2120: Gen (general), Model 505, Model 510, or Model 515. When the Model 510 is selected, the analyzer will prompt you to press the F6 function key in order to specify the probe data mode (analog or digital). When general is selected, the analyzer will prompt you to press the F6 function key to select the units (volts per degree C or volts per degree F) that will be used to enter sensitivity values (see Sensitivity on page 4-19).
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Change Setup
4-37
Shaft Probe
Select On if motor readings are being taken with CSIs Model 348SP shaft probe. When set to On, the analyzer will prompt you to press the F6 function key to set shaft probe sensitivity and DC offset values. Normally, these values should be entered from the label attached to the Model 348SP.
81
To calibrate DC levels, press one of the analyzers Page keys. Then follow the on-screen directions to attach the probe and press the Enter key to begin the calibration procedure.
82
Note
The sensitivity levels should be changed and a new DC level calibration performed whenever a different shaft probe is used.
4-38
Utility Functions
Low Frequency Self-Powered Accelerometer
When using a self-powered accelerometer attached to the Volts input of the analyzer (Sensor Power is turned off), this option can be set to On to provide DC coupling of the input signal; useful when making very low frequency measurements. This option applies to the A channel only.
Laser Speed Sensor
For turning speed detection using the model 430 Laser Speed Sensor, select ON if using the model 430. Select OFF when not in use.
Note
The Model 430 connects to the auxiliary input. See Top Panel on page 2-2 for details.
Expert Options
This screen contains options for the Model 2120As Analysis Expert mode (see Chapter 6 for instructions on using this mode).
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Change Setup
4-39
Expert Menu
This option allows you to turn the Analysis Expert on or off (the Analysis Expert is the default mode). To disable the Analysis Expert and return to the analyzers original Analyze menu, press the Utility key, select Change Setup, select Expert Options, and then select Off for the Expert Menu option.
Pop-Up Help
With this option, the Pop-Up Help messages for the Analysis Expert can be turned on or off. When on, a help message screen will be displayed after you have selected a test option from the Analysis Expert menu.
84
Auto-Range Pause
When this option is turned on, the analyzer will pause when you select a test from the Analysis Expert menu (or after you have pressed the Enter key from a help message screen if Pop-Up Help is turned on). You will then have to press the Enter key to begin data acquisition. When off, the analyzer will begin to collect data as soon as you select a test (or after you have pressed the Enter key from a help message screen if PopUp Help is turned on).
Note
This option allows the pause to be turned off in both the original Analyze mode and in the Expert Analysis mode.
4-40
Utility Functions
Note
Setting the Model 2120As Expert Menu to Off will automatically toggle the Auto-range pause to On, because this was the default in the original Model 2120. However, you may then turn the Auto-range pause back to Off if desired.
Verify Sensor Info
determines whether or not a verication message appears in cases where the sensor settings differ from one route point to the next.
85
Note
If the sensor, sensitivity, or the sensor power changes from point to point, the pop up message will be displayed.
Change Setup
4-41
Master Reset
This function can be used to clear the internal RAM card and to reset all analyzer parameters, such as data units, measurement mode parameters, etc. to factory default values. A warning screen is displayed and verication is required before the parameters are reset and the RAM erased.
86
Caution!
Use extreme caution when using the Master Reset function when the analyzer contains important collected route data. After answering Yes to the warning screen, the data cannot be retrieved.
Caution!
The Master Reset function will delete all special-purpose programs on the internal RAM card.
Note
The Master Reset function will not reset data units if changes have been made and saved using the F1 key save function (see Data Units on page 4-23)
4-42
Utility Functions
Check Battery
This function indicates battery condition by calculating and displaying the percentage of remaining charge of the battery pack. This display is an approximate value only. When the percent value reaches zero, a built-in safety margin permits approximately 10 minutes of additional use.
87
Note
The battery condition can also be checked while in the normal route or off route mode by pressing the F1 Batt Check function key.
Check Battery
4-43
Special Functions
The functions available on this menu selection include the ability to print data to a printer, modify the analyzers calibration values, and initiate a battery discharge cycle.
88
4-44
Utility Functions
Generate Report
This function is used to output stored spectral plots, waveform plots, and analysis parameter data directly to a parallel printer. An optional printer interface, the Model 720, is required to convert the analyzer output to the printers standard parallel interface. (See Printing Data on page 3-52 for information on connecting a printer to the Model 2120A.
89
The Starting Point and Ending Point parameters dene the measurement points that will be sent to the printer. The analyzer/printer will print all points on the current route from the specied Starting Point up to and including the specied Ending Point. Select Yes for Hardcopy Plots to enable the printing of spectral and waveform plots as well as parameter data. Select No to print parameter data only.
Special Functions
4-45
Set Calibration
This function is used to access the Calibration Functions menu to check and/or modify calibration values. Use of this function is discussed in detail in Calibration on page 9-6.
Meter Test
This function accesses special diagnostic functions for use by CSI personnel and is not intended to be used for normal operation of the analyzer.
Caution!
Improper use of diagnostic functions can erase all data stored in the analyzer.
Discharge Battery
This function allows you to automatically discharge the battery pack and then fully charge it to help the battery pack maintain a strong charge. This procedure is described in Battery Maintenance on page 1-10.
4-46
Utility Functions
Software Type
This function is used to specify which software package (on the host computer) you will be using the analyzer with: RBMware or MasterTrend. After you select Software Type, an Access # screen is displayed that requires a password (CSI) to be entered before proceeding. On the following screen, answer Yes to change to the alternate software package.
90
When changing software types, all route data and special-purpose programs in the analyzers internal memory will be deleted. Also, all PCMCIA cards used with the previous software package must be re-initialized.
Note
The analyzers date and time will need to be reset as part of this procedure (see Date and Time on page 4-9).
Caution!
Use extreme caution when using the Software Type function if the analyzer contains collected data. After answering Yes to the warning screen, the data cannot be retrieved.
Special Functions
4-47
Memory Card
These functions enable you to control various aspects of the analyzers internal and external memory cards.
91
Select Card For Route
The Select Card For Route function allows you to select which card (internal or external) is the currently active memory. The selected card is then used to store all data, such as routes, spectra, etc.
Note
The data storage for special-purpose programs is not controlled by this setting. Except for the Transient Analysis program, all data collected in a special-purpose program are stored on the same memory card as the special-purpose program. The Transient Analysis program stores all data on the external memory card.
Select Card For Program
Special-purpose programs can be stored in either the internal or external memory card. The Select Card For Program function allows you to select a card before loading the special-purpose program, or to specify which cards programs are available for use.
4-48
Utility Functions
Initialize Memory Card
Before a new external memory card can be used in the Model 2120A, it must rst be initialized. When initiated, the Initialize Memory Card function will rst ask for the cards memory size and then allow you to type in a volume name for the card. The analyzer will then proceed with the initializing function. This feature can also be used to initialize the internal memory card without resetting the default values as performed with the Master Reset function (see Master Reset on page 4-42).
Caution!
Use caution when re-initializing a memory card as any data on the card will be completely erased.
Note
When initializing an un-formatted card, the analyzer will default to the 0.5 MB sizeeven if the card is larger than 0.5 MB. You may, however, specify the actual size at the External Card Size screen. When initializing a formatted card, the analyzer will default to the actual size of the card.
Note
As shipped, the memory card battery has a tape disc to preserve the battery until the card is placed into service. Before using, take the battery out of the card (see Memory Card Battery on page 2-22), remove the tape disc, and then reinsert the battery.
Note
CSI recommends that all memory cards be re-initialized after downloading a numerical revision/upgrade to the analyzers rmware. (This does not apply to the smaller updates to the rmware noted with letter-based increases.)
Memory Card
4-49
Delete Route File
The Delete Route File function allows you to remove an individual route (and any associated collected data) from the current memory card.
92
Caution!
Use extreme caution when using the Delete Route File function when the analyzer contains collected route data. After answering Yes to the warning screen, the data cannot be retrieved.
Delete Program File
The Delete Program File function enables you to remove an individual special function program and its associated data from the selected memory card, or to delete just the data acquired with a special function program.
Caution!
Use extreme caution when using the Delete Program File function when the analyzer contains important collected route data. After answering Yes to the warning screen, the data cannot be retrieved.
4-50
Utility Functions
Erase All Route Data
This function enables you to clear all of the data from a chosen route on the selected memory cardthe route itself remains in memory. When using this function, the rst screen allows you to select the route containing the data that you wish to erase. A warning screen is then displayed that allows you to abort the procedure or to continue and erase the data.
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Caution!
Use extreme caution when using the Erase All Route Data function when the analyzer contains important collected route data. After answering Yes to the warning screen, the data cannot be retrieved.
Memory Card
4-51
Copy Route File
This function allows you to copy a route from the other card to the selected memory card. The rst screen allows you to specify whether you wish the route to be copied complete with collected data (select Route With Data) or for the route to be copied without collected data (select Empty Route). The following screen presents a list of available routes. Highlight the desired route to be copied and press the Enter key.
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Clear All Monitor Data
This function will clear all monitor data on the current memory card, including all peak and phase, DC trend, and overall trend data. A warning screen is displayed that allows you to abort the procedure or to continue and erase the data.
Caution!
Use extreme caution when using the Clear All Monitor Data function when the analyzer contains important collected data. After answering Yes to the warning screen, the data cannot be retrieved.
Check Card Battery
This function tests the internal battery of the external memory card and reports its condition.
4-52
Utility Functions
Chapter
Off Route Program
The Off Route program is used to dene measurement locations that are not included in the normal route mode. These off route measurement points can then be used to collect and store data. The off route spectra and waveform data can be dumped into the RBMware/MasterTrend database and/or observed using the analyzers display functions (no trend data is transferred). Refer to the RBMware/MasterTrend users manuals for information on how RBMware/MasterTrend handles off route data. Individual off route points are associated with the normal route that was selected when the off route points were dened (off route data can only be dumped to the database containing the normal route). In the following example, although the off route points of the sample routes share the same point ID numbers, they are separate and unique.
Sample route #1 Sample route #2 Sample route #3 Local route
Off route point #1 Off route point #2 Off route point #3
Off route point #1 Off route point #2
No off route points defined
Off route point #1 Off route point #2 Off route point #3

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Off-route points 1 through 3 of Sample Route #1 can only be accessed when Sample Route #1 has been selected for data collection. Off-route points 1 and 2 of Sample Route #2 can be accessed only when Sample Route #2 has been selected. Attempting to enter the off route mode while in Sample Route #3 would result in the error message No off route points have been dened. The off route points associated with the other routes can be accessed by selecting the appropriate route via the Select Route function of the Utility key.
5-1
Note
If an off route point is created while no routes are present in the analyzer, a Local Route is established by the analyzer. Data collected in the Local Route can be dumped into any appropriate RBMware/MasterTrend database.
Note
When the rmware is downloaded into the analyzer, a Local Route is created that contains no dened points. This route can be used to store data that is not associated with any RBMware/MasterTrend route. If Local Route is entered with no points dened, the off route denition menu is automatically displayed by the analyzer.
Note
All of the analyzer functions that apply to normal route data also apply to off route data.
5-2
Off Route Program
Accessing the Off Route Program

PROGRAM SELECT
The Off Route program functions are accessed with the analyzers Program Select command key. From the Program Select menu, highlight the OffRoute Program selection, and press the Enter key to display the Off Route Functions menu shown below.
96
Accessing the Off Route Program
5-3
Modify Off Route Point

This function is used to modify information on an existing off route point. The analyzer must be in the Off Route mode in order to modify an off route point. With the analyzer in the off route collection mode, select the point to be modied using the up/down arrows. Press the Program Select key, select Off Route Program, and then select Modify Off Route Point from the menu. The Dene Off Route Point screens will be displayed for the selected measurement point and changes can then be made to any of the parameters explained in the next section. Press the Enter key to accept the modications.
Enter Off Route Mode

The Enter Off Route Mode function is used to transfer from the normal route mode to the Off Route mode. The analyzer must be in the Off Route mode in order to collect off route data.
Exit Off Route Mode

This function is used to exit the Off Route mode and return to normal route mode.
5-4
Off Route Program
Dene Off Route Point

All off route measurement points must be created using the Dene Off Route Point routine that requires up to ve parameter screens to fully dene each point. Press the Page Up or Page Down key to advance to each subsequent screen. After the parameters for the new point have been dened, press the Enter key and the new measurement point will be added to the numbered list of off route points that have been previously dened. When creating another measurement point, the next set of Dene Off Route Point menus will retain your responses from the previously created point except for Point ID (Point ID assumes the next number of the numbered list.) This feature facilitates rapid creation of multiple measurement points with similar characteristics. Any or all of the responses can be changed as required.
Note
The sensor denition for the new off route point is also retained from the previous off route denitionnot from the sensor setup in the analyzer's memory.
Define Off Route Point
5-5
Off Route Measurement Point Parameters
Dene Off Route Point screen one.
Machine Identication
The Machine Identication eld is used to store a machine ID code of up to ten alphanumeric characters which uniquely identies each machine. Usually, multiple points on the same machine will use the same ID code.
Description Fields
This eld may contain up to 28 alphanumeric characters that describe the machine and/or the current measurement point. The rst eld, Description 1, may contain up to 16 alphanumeric characters and are stored in the RBMware/MasterTrend database after route dump. The Description 2 eld (up to 12 characters) is ignored by RBMware/MasterTrend, but can be used as additional text space to describe the measurement within the analyzer.
Point Identication
This eld should be assigned an ID code (up to three characters) which is unique for each measurement point on the machine.
Dual Point (Model 2120-2)
This option allows you to set up a dual-channel off route point. When set to Yes, the analyzer will automatically create two off route points; the rst point will acquire data on Channel A, the second point will acquire data on Channel B. Set this eld to No for a single-channel point.
5-6
Off Route Program
SD ID (Model 2120-2)
When creating a dual-channel point (Dual Point eld set to Yes), this eld is used to enter a unique point identication (up to three characters) of the second point.
Note
Once an off route point has been dened, you cannot change a single-channel point to a dual-channel point, or a dualchannel point to a single-channel point.
Variable RPM
This parameter indicates whether this measurement point is located on a variable speed machine. If set to Yes, the analyzer will require you to enter the machine RPM before taking a measurement. Press any key to alternate between Yes or No.
Variable Load
This parameter indicates whether this measurement point is located on a variable load machine. If set to Yes, the analyzer will require the operator to enter the machine load before taking a measurement. Press any key to alternate between Yes or No.
Analysis Parameter Set
An analysis parameter set can be used to specify the way that data are collected and analyzed. Press any key to step through the analysis parameter sets that have been downloaded into the analyzer from the RBMware/MasterTrend database. If an analysis parameter set is not required, select None. If no routes have been loaded into the analyzer, None will be automatically selected. With None selected for the analysis parameter set, a 1000 Hz, 400-line spectrum will be selected for the off route point. A spectrum covering a different frequency range may be specied on page 2 of the Dene Off Route Point menu.
5-7
Note
RBMware/MasterTrend allows for the creation of up to 255 analysis parameter sets per database, although it is common for only a few unique parameter sets to be required even in a large database. These parameter sets are downloaded into the analyzer along with other route information and are available for use with off route points.
Note
If an analysis parameter set is selected and changes are made on page 2 of the Dene Off Route Point screens, only the last change is retained (either the analysis parameter set or the page 2 informationnot both). Changes to page 2 are indicated by the message Special Record Dened displayed in the Analysis Parameter Set eld on page one.
5-8
Off Route Program
Dene Off Route Point screen 2.
Frequency and Low Cutoff
These two parameters are used to determine the bandwidth of the measurement. For example, to measure a spectrum from 100 to 500 Hz, enter 500 for Frequency and 100 for Low Cutoff. The frequency range does not necessarily have to match the range that has been previously dened for this measurement point. Frequency denes the maximum frequency of the measurement and is specied in Hz or CPM, depending on the Frequency Units selection of the analyzers Setup Parameters. Low Cutoff denes the minimum frequency of the measurement that is displayed by the analyzer. Although frequencies below this value are measured, they are not displayed or used to determine the overall level.
Note
If a value other than zero is entered for Low Cutoff, the analyzer may automatically adjust the value to the minimum frequency achievable from the user-specied analysis setup. If a lower frequency is desired, reduce the value specied for Frequency or increase the number of lines of resolution.
5-9
Note
The Model 2120A uses pre-dened frequency values for data acquisition. When specifying a value for Frequency and Low Cutoff, the analyzer will select the next highest pre-dened frequency value.
Lines
This parameter denes the number of lines of resolution used for the FFT calculation. Frequency resolution determines how close two frequency peaks can be to each other and still be distinguished as separate peaks. This is illustrated in the example below.
3200 lines
100 lines
97
For the Model 2120A, resolution (in Hz) is dened as Frequency (Hz) divided by the number of Lines. (As the maximum frequency is increased, the number of lines must also be increased in order to maintain the same resolution.) The selections for Lines are predetermined as 100, 200, 400, 800, 1600, 3200, 6400, and 3RD Octv. (3rd Octave is explained in detail in Third Octave Analysis on page 8-7.)
5-10
Off Route Program
Window
Select Uniform or Hanning window. The Uniform window is sometimes used for special applications; however, the Hanning window is recommended for normal analyzer operation.
1
Amplitude
Time
Start of window End of window
The Hanning window.
Averages
This selection determines the number of data samples or averages that are collected to perform the FFT calculation. Four to ten averages are recommended for normal vibration measurement on rotating machinery.
SST
The SST feature enables the analyzer to make accurate very low frequency measurements. Normally, low frequency peaks are greatly attenuated when an accelerometer is used and converted to velocity or displacement due to the non-linear response of the integrators. The SST feature employs a special correction technique that corrects the non-linear response and allows peaks as low as 10 RPM to be accurately measured. For very low frequency measurements (down to 10 RPM), a high sensitivity, low frequency sensor should be used. CSIs Model 760 accelerometer can generally be used down to 40 RPM. For frequencies lower than 40 RPM, please contact CSI for the proper sensor recommendation.
5-11
Note
The analyzer must be set to analog integration in order to use the SST feature (see Signal Integrator Mode on page 4-32). In normal route mode, the analyzer will automatically switch to analog integration for the point using the SST feature if digital integration is being used. When using the SST feature in the off route or Analyze mode, you must manually set the analyzer to analog integration if digital integration is being used.
Note
The SST feature cannot be used in conjunction with the internal demodulator or PeakVue.
5-12
Off Route Program
Dene Off Route Point screen three.
Demodulate
Select Yes to use the analyzers built-in demodulator. The internal demodulator uses a user-specied band-pass or high-pass lter to remove all low frequency components in the signal (see PreFilter on page 5-14). The signal is then amplied and amplitude demodulated resulting in a low frequency signal that consists of the envelope of the original signal. The maximum frequency that can be analyzed with the built-in demodulator is 5 kHz. There are nine pre-dened frequency ranges for the built-in demodulator:
Any entered frequency value will automatically be adjusted by the analyzer to the next highest pre-dened frequency value.
5-13
PeakVue
Select Yes to use the built-in peak value (PeakVue) analyzer. The input signal is passed through a selectable bandpass or high-pass lter (PreFilter), and then sampled with the peak detector. The resulting signal is then used to generate the spectrum. PeakVue uses the same nine pre-dened frequency ranges as used for the demodulator, plus a 10 kHz range.
Note
The Demodulate and PeakVue functions cannot be used simultaneously.

PreFilter
This eld is used to specify the lters for use with either the Demodulator or the PeakVue function. Available lters are shown below.
Bandpass Filters 20 to 150 Hz 50 to 300 Hz 100 to 600 Hz 500 to 1,000 Hz 5000 to 6000 (PeakVue only) Highpass Filters 500 Hz 1,000 Hz 2,000 Hz 5,000 Hz 10,000 Hz 20,000 Hz (PeakVue only)
Note
The lter frequency must be equal to or greater than the specied maximum frequency (see Frequency and Low Cutoff on page 5-9) or it will not appear on the selection list.
Note
More detailed discussions on using PeakVue are presented in the application papers Vibration Analysis of Large Gearboxes Used In the Mining Industry and Vibration Analysis of High Speed Multi-Drill Head Stations, and in CSIs PeakVue Technology Showcase CD-ROM. Contact CSIs Customer Support for more information.
5-14
Off Route Program
Dene Off Route Point screen four.
Reference RPM
Enter the normal running speed of the machine to be monitored.

Reference Load
Enter the load (in percent) under which the machine to be monitored is operating.
Save Spectra
Select Yes to automatically save all spectra data for this off route measurement point.
Save Waveform
Select Yes to automatically save all waveform data for this point.
Displ in Order
Select Yes to automatically plot the frequency axis of the off route spectral display in orders. Select No to display the frequency axis in Hz or CPM.
FS Displ Range
This eld can be used to specify a xed amplitude axis for spectral displays. Enter the upper amplitude value in engineering units. Enter 0.0 to instruct the analyzer to automatically scale the amplitude axis.
5-15
Dene Off Route Point screen ve.
Sensor Type
Press any key on the keypad to step through and select one of the following sensor types:
ACCEL VELOCITY DISPLACMNT TEMPERATURE* MICROPHONE CURRENT FLUX LF FLUX SP SHAFT V SHAFT I1 SHAFT I2 SV PEAK DC NON-STNDRD
accelerometer velocity probe displacement probe temperature probe* microphone current probe flux, low frequency Flux, slot pass shaft probe, voltage* shaft probe, current* shaft probe, 10 ohm* shaft probe, peak* static, single value* non-standard * Channel A only.
5-16
Off Route Program
Convert To
This option is used to convert the sensor units to another type for display. For example, the sensor could be an accelerometer and the results of a measurement displayed in velocity. Select from the following units:
ACCEL VELOCITY DISPLACMNT SENSR UNITS
acceleration velocity displacement same as sensor (no conversion)
Sensitivity
Sensitivity is the number of volts per unit produced by the sensor probe. For example, the Model 350 accelerometer produces 0.1 volts per G. Enter the appropriate value for the sensor being used.
Note
When Sensor Type is specied as an accelerometer, sensitivity units are always specied in volts per g. If Sensr Type is a velocity or displacement probe, sensitivity units may be specied in English units (inch/sec or mils) or Metric unit (mm/sec or microns).
Units
This eld is used to dene the units if the Sensor Type selected above is not a standard sensor. For example, enter PSI when using a pressure sensor (a non-standard probe). For accelerometer, displacement, velocity, temperature, or microphone probes, use Standard.
5-17
Sensitivity and Units For Two-Channel Analyzer
When using dual points with the analyzer in the dual-channel mode (Model 2120A-2 only), the Channel B sensor can be set independently of the Channel A values.
98
Sensor Power
Select On when using sensors that require an external power source, such as an accelerometer. See Sensor Power on page 4-21 for information on the Model 2120As sensor power option.
5-18
Off Route Program
Chapter
Analysis Expert
The Analysis Expert Mode

The Model 2120As Analysis Expert key is used to access the Analysis Expert menu and/or the original Model 2120 Analyze menu. The Analysis Expert is the default mode. To disable the Analysis Expert and return to the original Analyze menu, press the Utility key, select Change Setup, select Expert Options, and then select Off for the Expert Menu option. See Expert Options on page 4-39 for information on these setup options.
99
6-1
Analysis Expert Tests

The Analysis Expert menu has three pages: In general, the tests on the rst page do not require any special intervention by you, although order tracking and synchronous time averaging do require a tachometer signal.
100
The tests on the second page may require additional user input such as an impact hammer and/or shutting machinery down.
101
6-2
Analysis Expert
The tests on the third page are only available in the dual-channel model.
102
Running the Tests

Each of these tests can be run before any route data is collected; however, many of these tests will perform better if data has already been collected and a frequency of interest has been marked in the spectrum before the test is performed. When an Analysis Expert is selected: If no measurement point is dened, each Expert will use predened settings for acquiring data. If a route or off-route measurement point is active (even if data has not yet been collected on the point), the Expert will use the setup information from the existing point to perform a more customized acquisition. If data has already been collected and a cursor has been used to mark a certain frequency, the Expert will perform an even more customized acquisition based on the marked frequency and other information obtained from the point setup. The Expert must be selected immediately after marking the frequencybefore pressing the Reset key or moving to another measurement point.
6-3
Each test begins with a pre-test help message explaining what the test is used for. Review the message, then press the Enter key to continue with the test. When the test is complete, another help message will be displayed explaining how to interpret the results. These help messages can be disabled as previously explained (see Expert Options on page 4-39). The Coastdown (Peak/Phase) single-channel test and the Orbit Plot dual-channel tests do not have pop-up help messages following the test.
SAVE DATA
After the test has been performed and the plot is displayed, the Save Data function key (if displayed), can be used to store the data to the measurement point. If the Save Data key is not available, then it is not possible to save the data to the measurement point If the resulting plot does not show the desired information, press the Enter key to return to the Analysis Expert menu. Then press the User Setup function key to display the analysis menus that show how the test was congured. At this point, you can alter any of the settings that Expert has chosen for you and repeat the test (see Acquire Spectrum on page 7-23 for information on setting up these parameters). Also, you can toggle the Init Setup eld to Yes to return the analysis parameters to the original route settings.
Note
USER SETUP
The procedure for manually changing setup parameters described above differs slightly when using the Coastdown (Peak/Phase), Cross Channel Ampl/Phase, and Orbit Plot expert tests. These differences are described in the corresponding sections of this chapter.
6-4
Analysis Expert
The Function Keys

VIEW SPECT VIEW WAVEF
The View Spectrum and View Waveform function keys allow you to view the spectral or waveform plot of the current measurement point or data that has been saved for this point. See Display Spectrum/Display Waveform on page 7-2 for information on working within the plot screens. The User Setup function key displays the Acquire Spectrum menu where you can manually set up the parameters that will be used for making a measurement (frequency, lines of resolution, triggering mode, etc.). See Acquire Spectrum on page 7-23 for more information. The Live Mode function key displays the Monitor Mode menu that permits the Model 2120A to function as a real-time measuring instrument. See Monitor (Live) Mode on page 7-38. The True Zoom key displays the Zoom Analysis key that allows you to obtain a high resolution 800-line spectral plot over a narrow frequency band. See Zoom Analysis on page 7-69 for detailed information. The Cross Spectrum key displays the Cross Phase menu. This function uses cross-channel spectra to calculate phase and coherence relationships between the two channels (for the Model 2120A-2 only). See Cross Channel Phase (Model 2120-2) on page 7-75.
USER SETUP
LIVE MODE
TRUE ZOOM
CROSS SPECT
6-5
When To Use the Expert Analyses

If the following conditions are observed or suspected in the machinery, try at least one of the following suggested tests. If you see unknown frequencies below the running speed at very low frequencies, try: High Resolution Analysis Low Frequency Analysis - SST If you see a peak(s) that looks very close to a harmonic of the turning speed, but you are not completely sure, and you are trying to conrm unbalance, misalignment, or looseness, try: Synchronous Analysis High Resolution Analysis with 2xTS peak marked If you need to distinguish between imbalance vs. resonance, try: Bump Test (Equip Running) Bump Test (Equip Off) High Resolution Analysis with 1xTS peak marked If you need to conrm if vibration is bearing related (non-synchronous), try: High Frequency Analysis Synchronous Analysis If you suspect a resonance problem, try: Bump Test (Equip Running) Bump Test (Equip Off) Coastdown (Peak Hold) if no tach signal available Coastdown (Peak/phase) if tach signal available
6-6
Analysis Expert
If you suspect an electrical problem, try: High Resolution Analysis with 2xTS peak marked High Resolution Analysis with 1xTS peak marked Rotor Bar Test (Motor Current) If a rolling element bearing failure is suspected, try: Bearing/gear - Peakvue High Frequency Analysis If the equipment speed is varying during data collection and smearing the spectrum, try: Order Tracking If you are unsure of turning speed, try: Turning Speed Detection If gear problems are suspected, try: Bearing/gear - Peakvue High Resolution Analysis
When To Use the Expert Analyses
6-7
The Expert Analysis Menu Options

High Frequency Analysis
This test is used to investigate high frequencies above the Fmax of the normal route spectrum. It is useful when data is present in the high frequencies of the route spectrum and looks as if it is on a rising slope that continues beyond the Fmax. Also, if the HFD parameter or the analog overall vibration reading indicates an alarm, high frequency analysis can be used to see what frequencies are causing the alarm. The presence of high-amplitude vibration above the route Fmax should be analyzed so that machine problems do not go undetected. The presence of this data may indicate very early stages of rolling element bearing wear, gear defects, looseness, and/or lubrication problems. If data has already been collected on the measurement point, the Expert will increase the Fmax based on the original Fmax. Generally, you should see a doubling of the Fmax value. If you place a mark anywhere on each spectrum before beginning the test, the Expert will continue to increase the Fmax each time you run the expert.
6-8
Analysis Expert
High Resolution Analysis

The High Resolution Analysis test is used to increase the resolution in the spectral data, which is useful for separating closely spaced peaks. For example: In a 3600 RPM motor, it can be difcult to distinguish the vibration from two times the turning speed (misalignment) from two times the line frequency (120 Hz, electrical problem). If a high-amplitude vibration peak is seen near 7200 CPM in the route spectrum, the high resolution Expert can be used to zoom in and separate the two frequencies. This feature can also be used to distinguish closely spaced sideband frequencies for rotor bar or gear mesh problems. If data has already been collected on the measurement point, the Expert will increase the resolution based on the original resolution setting. If you mark a frequency of interest in the spectrum before beginning the test, the Expert will apply increased resolution or apply zoom analysis to the specic frequency area. If you mark a frequency again and repeat the measurement, the resolution will increase each time until the analyzer is no longer able to provide any additional lines of resolution. Be aware that as resolution increases, it is possible for the test to take many minutes to collect the data. For example, the test would take 640 seconds for the extreme case of the Fmax set at 10 Hz (600 CPM) with 6400 lines of resolution.
6-9
Bearing/Gear Analysis - PeakVue

This patented processing technique is used to detect anti-friction bearing or gear defects at an earlier stage than normal vibration measurements. Also used for detecting bearing defects on extremely slow turning shafts that do not generate enough vibration to be detected with normal measurements. Due to the short duration of bearing impacts, a higher frequency sensor with an Fmax good to 10,000~15,000 Hz will work best, even when measuring slow speed machines. The sensor should be placed in the radial (horizontal) or axial position as near to the load zone of the bearing as possible on a very at surface (without paint preferred). Bearing defect frequencies will appear in the PeakVue spectrum, just as they would in a normal spectrum, at their fundamental frequencies and harmonics. These peaks will be non-synchronous. Gear defects will appear as peaks at the gears shaft turning speed frequency and harmonics. PeakVue waveform data will be rectied such that all spikes in the data are displayed on the positive side of the waveform. The amplitude of spikes in the waveform is an absolute measurement and can be used to determine the severity of impacting. If data has already been collected on the measurement point, the Expert will start with the original acquisition settings and add the PeakVue processing. For a special variation on this test, if the original spectrum shows no vibration peaks past a certain frequency, you may want to set a new lower Fmax for the PeakVue measurement by rst marking the cursor just to the right of the last vibration peak., then selecting the PeakVue Expert. The Fmax of the new spectrum will then be lowered to the next available Fmax setting in the analyzer above the marked frequency.
6-10
Analysis Expert
Low Frequency Analysis - SST

This test applies SST processing and is used when looking at very low speed data (usually below 10 Hz) that has been integrated from acceleration to velocity or displacement. The SST process enhances the low frequency data by removing the ski-slope effect, and correcting the amplitude values of vibration peaks. For low frequency measurements, a special low frequency accelerometer is recommended for best results, but SST works with a standard sensor as well. The data is interpreted the same as regular spectra. A high amount of resolution is used so that the harmonics of the very low fundamental frequencies can be separated at the very low frequencies. If data has already been collected on the measurement point, the Expert will consider the original acquisition settings when determining the low frequency analysis settings. If you mark a low frequency peak of interest in the spectrum, before beginning the test, the Expert will use that frequency and set the new Fmax equal to or just above the marked frequency.
6-11
Order Tracking
A reference pulse must be supplied to the tachometer input of the Model 2120 for this test. This tach pulse is typically from the shaft turning speed, but could be from a belt. This test is used when the machine speed is changing/drifting during data collection and causing vibration frequencies to be smeared between adjacent frequency lines. This test allows increased resolution in the spectral data, which is useful for separating closely spaced peaks. The resulting data is related to the reference pulse and is displayed in orders of turning speed. Frequencies that vary with turning speed will no longer appear smeared in the data. However, frequencies that do not vary with turning speed, like electrical line frequency, can now appear to be smeared. If data has already been collected on the measurement point, the Expert will start with the original acquisition settings and add Order Tracking. A marked frequency is not used for any special data acquisition in this test.
6-12
Analysis Expert
Synchronous Analysis
A reference pulse must be supplied to the tachometer input of the Model 2120 for this test. It is useful when the amount of non-synchronous energy (background vibration) is obscuring the synchronous frequency analysis or when transmitted vibration from other machines is excessive. This is also a good test to use for belt drive analysis. If the tachometer pulse is taken from the belt, only the vibration related to the belt frequencies will be left in the spectrum. The resulting data is phase locked to the tachometer pulse. Only the turning speed vibration and its integer multiples will be left in the spectrum. The vibration not related to the reference tachometer pulse will have been removed from the data plot. Note that sometimes Synchronous Averaging is not desirable since the data that disappears can be just as important as the data that stays. Non-synchronous energy could point to a rolling element bearing defect. If data has already been collected on the measurement point, the Expert will start with the original acquisition settings and add Synchronous Time Averaging. A marked frequency is not used for any special data acquisition in this test.
6-13
Bump Test (Equip Running)

Use this test when resonance is suspected, but the machine cannot be shut down for a normal bump test, as outlined in the Bump T est (Equip Off) Expert. A secondary application is the ability to remove background vibration when the background machinery cannot be shut down. A heavy rubber mallet works well to impact most equipment. Strike the equipment near the sensor and in the same direction as the sensor. Start the test and immediately begin impacting the machine to get the impact data into the measurement buffer during the rst set of averages. Then the message: Press Enter to Collect Data will reappear after the rst set of averages has been completed. At this point stop impacting the machine and then press Enter to continue the test. The analyzer continues to negatively average away operational vibration and thus leaves only the result of the impacts. Generally, four times as many negative averages are required as positive averages. Once the operational data has been removed, any remaining data is the result of the impacts. Peaks in the spectrum indicate resonant frequencies. It is possible that if the running speed is at a resonant frequency, then as the operational frequency is subtracted out, it will create a valley in the middle of the resonant peak. Be aware that if the running speed changes during the test, the operational vibration may not get subtracted out. To perform the test in a more focused frequency range, rst collect an initial spectrum, then place the cursor over the possible resonant frequency and mark the frequency. Then begin the test. This should place the frequency of interest near the middle of the new spectrum.
6-14
Analysis Expert
Bump Test (Equip Off)

Use this test to check for resonance when high vibration is otherwise unexplained. The spectrum might show a broad hump of energy or a single discrete peak. Generally when the amplitude of a frequency is very high, you want to determine if the amplitude is high because of a high input force or because a low input force is being amplied by a resonance. For best results with this type of test, the machine in question should be shut off. This is because the operational vibration amplitudes are usually higher in amplitude than the vibration response that can be generated by impacting the machine with a rubber mallet. Use the hammer to impact the machine or structure near the transducer, in the same direction. Use only one impact per average. Single-channel resonance testing usually requires additional tests to really conrm, but the results of the bump test should show a peak at the resonant frequency. The impacts from the hammer place a small amount of force into the system at all frequencies. A resonance naturally amplies the resulting vibration at the resonant frequency. The peaks seen in the spectral data represent the resonant frequency (or frequencies). Avoid running a machine at a resonant frequency, because the operational forces will be amplied causing excessively high vibration. To perform the test in a more focused frequency range, rst collect an initial spectrum, then place the cursor over the possible resonant frequency and mark the frequency. Then begin the test. This should place the frequency of interest near the middle of the new spectrum. If data collection begins before the machine is struck by the hammer, you will need to increase the trigger level by pressing the F3 function key. This should be done with the Bump Test (Equip Off) test selected from the menu. Press the Page Down key on the analyzers keypad and increase the Trig Level value to something greater then the 0.5 value selected by default. This helps prevent background vibration from causing a false trigger and beginning the test too soon.
6-15
Coastdown (PeakHold)
This Coastdown (PeakHold) test is used to check for resonance. The machines own operational frequency is used to excite suspected resonance during the machine coastdown. Begin data collection and then immediately turn the machine off. If the vibration peak at the shaft turning speed passes through a resonant frequency during the coastdown, the amplitude will increase at that frequency. To perform the test in a more focused frequency range, rst collect an initial spectrum, then place the cursor over the possible resonant frequency and mark the frequency. Then begin the test. Wait for the machine to coast to a stop, then press the Enter key to stop data collection and store it. Data collection will otherwise continue for the analyzers maximum number of averages.
6-16
Analysis Expert
Coastdown (Peak/Phase)
This test can also be used to conrm resonance and requires a tachometer input from the shaft turning speed. The goal is to have the operational vibration excite the resonance frequencies in the system as the equipment coasts to a stop. Begin data collection, conrm that tachometer pulses are being detected by the analyzer, then turn the machine off. The test will record the amplitude and phase of the 1xRPM frequency as it coasts to a stop. The resulting data will show a peak at any resonant frequency. At a resonance, the phase will also go through a 180-degree phase shift. This data is very useful in conrming resonance. This data cannot be stored to a measurement point, but may be stored in scratchpad memory for your viewing or printing. By default, the peak/phase coastdown monitors the rst harmonic of the turning speed. To perform the test on a different harmonic, rst collect an initial spectrum, then place the cursor just to the left of the desired harmonic. Then begin the test. Wait for the machine to coast to a stop, then press the Enter key to stop data collection and store it to the analyzers scratchpad memory. Data collection will otherwise continue indenitely with the oldest data being overwritten when the memory buffer becomes full. If the resulting plots do not show the desired information, press the Analysis Expert key to return to the Analysis Expert menu. Then press the Live Mode function key and select Monitor Peak/Phase to display the setup menu.
LIVE MODE
6-17
Turning Speed Detection

The Turning Speed Detection test is useful for conrming the shaft turning speed frequency. After you press the Enter key, type in the suspected shaft turning speed and press Enter. The test will collect a spectrum and detect the largest peak closest to that speed. The dominate peak nearest the suspected turning speed frequency is most likely the turning speed.
F6 F1
The turning speed detection expert is also available automatically when collecting data on a variable-speed machine. When the analyzer prompts you to enter the machine RPM, press the F6 or F1 function keys. A spectrum will be collected and displayed with a cursor marking the turning speed peak. Press the Set RPM function key before pressing the Enter key and the analyzer will accept the new RPM value. If you do not press the Set RPM key, the analyzer will use the original RPM value.
Note
If the model 430 Laser Speed Sensor is being used, select the range form the menu and press the Enter key. The model 430 must be enabled under the measurement mode menu to see the menu below. For details, see Measurement Mode on page 4-32.
103
6-18
Analysis Expert
Rotor Bar Test (Current)

When rotor bar defects are suspected, connect a current clamp to the volts input of the analyzer adapter. The current clamp should be placed around one wire of the three-phase power source. The correct sensitivity must be entered for the clamp, accounting for a CT ratio if measuring on a secondary wire. The presence of sidebands around electrical line frequency, spaced at the number of poles times the motors slip frequency, can be an indication of a rotor bar defect. If the difference between the sideband amplitudes and the line frequency amplitude is less than 60 dB, then rotor bar problems should be suspected.
6-19
Cross-Channel Amplitude/Phase
This test is useful when the phase shift needs to be determined between two sensor locations at a particular frequency. This test can be used to distinguish between imbalance and misalignment or between imbalance and resonance by measuring the cross channel-phase at running speed. To distinguish between imbalance and resonance, place one sensor in the vertical direction and the other in the horizontal direction at the bearing location. If the phase shift is approximately 90 degrees between the vertical and the horizontal directions, then imbalance is more likely the problem. If the phase shift is closer to 0 or 180 degrees between the vertical and the horizontal directions, then resonance is more likely the problem. Also, if the amplitude in one direction is greater than 10 times the amplitude in the other direction, then the problem is likely resonance. To distinguish between imbalance and misalignment, place the sensors in the same orientation (direction) on either side of the coupling. If the phase shift is approximately 0 (or 360) degrees across the coupling then imbalance is more likely the problem. If the phase shift is closer to 180 degrees across the coupling then misalignment is more likely the problem. If a peak has been marked in a spectrum prior to selecting this test, then the phase will be determined for the marked frequency. If no peak has been marked, you will be asked to input the frequency where you wish to measure the phase.
CROSS SPECT
If you need more information than the single-frequency phase data provides, press the Analysis Expert key to return to the Analysis Expert menu. Then press the Cross Spect function key to display the setup menu for a full spectrum cross-channel phase plot.
6-20
Analysis Expert
Orbit Plot
Orbit analysis is performed with two sensors mounted 90 degrees apart at a bearing location in the radial direction. This is particularly useful with sleeve bearings using displacement probes, but it can also be used with accelerometers. Orbit analysis can be tricky, but a large diameter circle may indicate imbalance, a sharp oval may indicate resonance, and a stationary circle within a circle may indicate misalignment. A dual-channel point and the turning speed are required. If a tachometer is used, the tachometer signal will be automatically recorded. If no tachometer signal is detected, then you will be asked to input a turning speed.
LIVE MODE
If the resulting plot does not show the desired information, press the Analysis Expert key to return to the Analysis Expert menu. Then press the Live Mode function key. Select Monitor Orbit from the menu to display the analysis menus showing how the test was congured. At this point, you can alter any of the settings the Expert has chosen for you and repeat the test.
6-21
6-22
Analysis Expert
Chapter
Analyze Mode
If the Expert Analysis mode has been disabled (see Expert Options on page 4-39), the Analyzer Functions menu will be displayed when the Analysis Expert key is pressed.
Analyze Mode
The Analyze mode enables the Model 2120A to function as a multi-purpose signal analyzer that can perform the following functions: display spectral and waveform plots of collected normal and offroute measurement point data, collect additional, user-dened measurement point data for display and/or storage, display real-time spectral plots, waveforms, overall, temperature, peak/phase, and DC measurements, and collect and display cross-channel and zoom analysis measurements.
104
7-1
Display Spectrum/Display Waveform

The View Spect and View Wavef keys are used to display a frequency spectrum or time waveform of the selected (currently displayed) measurement point.
Display Spectrum plot, single-channel mode.
Display Spectrum plot, dual-channel mode.
7-2
Analyze Mode
Display Waveform plot, single-channel mode.
Display Waveform plot, dual-channel mode.
7-3
Highlight Display Spectrum or Display Waveform with the cursor and press the Enter key. If more than one set of spectral or waveform data has been stored for this measurement point, this selection will access a Select Spectrum or Select Waveform menu. Highlight the desired spectrum (waveform) using the up/down arrow keys and press the Enter key.
105
7-4
Analyze Mode
Plot Display Control Keys

Cursor
The cursor can be moved across the plot using the left/right arrow keys. The cursor position, indicated at the top of the plot box, indicates frequency and amplitude for spectral plots, or time and amplitude for waveform plots. The cursor frequency (or time) increment is equal to the frequency resolution which is explained in detail in Acquire Spectrum on page 7-23.
Expand and Decrease
,;\% Exp *#&@ Dec
These keys are used to expand or compress the frequency axis of a spectral plot (or the time axis of a waveform) by a factor of two. If the cursor is located at the left or right side of the plot, expansion/compression will begin from the minimum or maximum displayed frequency, respectively.
0 to 500 Hz spectral plot expanded to 0 to 250 Hz.
7-5
If the cursor is located within the approximate shaded area shown in the following illustration, the cursor location will become the center of an expanded or compressed plot.
106
The left/right arrow keys can be used to move an expanded spectrum through the display window. In the following example, a spectrum from 0 to 500 Hz has been expanded to 0 to 250 Hz. With the cursor located at the right side of the plot box, the right arrow key will cause the remaining 250 Hz to 500 Hz section of the spectrum to move through the display window.
Pressing the right arrow key moves the remaining section of the spectrum through the display window.
7-6
Analyze Mode
Home and End

Home End
Home key start of plot End key end of plot
The Home key can be used to move the cursor to the beginning of the plot. Conversely, the End key can be used to move the cursor to the end of the plot.
107
Clear Key
Clear
The Clear key is used to remove the cursor, cursor indications, and harmonic cursors from the screen during display of a spectral or waveform plot.
Amplitude Scale
The up/down arrow keys can be used to expand or contract the amplitude axis of the spectral/waveform plot by a factor of two.
Peak Mark
Mark
For spectral plots only, the Mark key is used to provide a more accurate indication of the cursor location. This may be used, for example, to determine the exact frequency and amplitude of a peak. Place the cursor on top of the desired peak, press the Mark key and the display will update the cursor values, giving the exact frequency and amplitude of the peak.
7-7
Harmonic Markers
By pressing the Mark key twice, the selected peak will be referenced as the fundamental frequency and its harmonics indicated with harmonic cursors/ markers as shown below.
108
Moveable Harmonic Markers
This harmonic marker mode functions similar to the mode described above except that the fundamental frequency is not stationary. As the cursor is moved across the plot, the harmonic markers will also move to reect the harmonic frequencies of the current cursor location. T o access the moveable harmonic marker mode, press the Mark key three times.
Sideband Cursor Mode
109
This marker displays Delta-F and Delta-A values between a reference and an active cursor.
7-8
Analyze Mode
Note
Because of the number of times required to hit the Mark key, a message was added to indicate the current cursor type when the key is pressed.
Active Plot
Page Up Page Down
On dual-channel or split plots, the Page keys are used to select the active plot (as indicated by the highlighted plot name) that can be controlled with the cursor functions and control keys.
active plot
110
7-9
Waveform Delta-T Cursor Mode
This cursor mode on a waveform plot can be used to determine the time between events in the waveform and/or calculating the frequency of repetitive events. With the cursor located at the desired reference point, press the Mark key; the cursor readout at the top of the plot will now read 0.00 SEC and 0.00 Hz.
111
As you move the cursor away from the reference point, the cursor readout will display the delta time and frequency between the reference point (indicated by a square on the plot) and the current cursor location. To reset the reference point to the current cursor location, press the Mark key. Pressing the Mark key again (without moving the cursor) will return to the normal cursor mode.
7-10
Analyze Mode
Plot Display Function Keys

While displaying a spectrum, the function keys can be used to either display the associated waveform, or to modify display parameters of the spectral plot.
TIME WAVFM
The Waveform key can be used to display the waveform plot of the current measurement.
Single-channel waveform display.
Dual-channel waveform display.
7-11
SPLIT SCREN
The Split Screen function key (displayed on the waveform plot in singlechannel mode) can be used to display both the waveform and the spectrum in a dual-plot format. The Page keys are used to select the active plot (as indicated by the highlighted plot name) that can be controlled with the cursor functions and control keys.
112
AVERG SPCRM SHOW ORBIT
The Averaged Spectrum key (displayed on split plots and time waveform dual-channel plots) can be used to return to the spectral display. The Show Orbit key (displayed on time waveform dual-channel plots) can be used to display an orbit plot of both channels. See Monitor Filtered Orbit on page 7-61 for information on ltered orbit plots.
113
7-12
Analyze Mode
Note
Spectral data, waveforms, and analysis parameter values may be observed on any point that contains previously measured and stored data using the above methods. Since analysis parameter values are always stored, they may be viewed at any time.
SHOW A CHN SHOW B CHN
The Show A Channel key (displayed in the Model 2120A-2s dual-channel mode) displays channel A in a single-plot format. The Show B Channel key (displayed in the Model 2120A-2s dual-channel mode after the Show A Channel key has been pressed) displays channel B in a single-plot format. The Show 2 Channels key (displayed in the Model 2120A-2s dual-channel mode after the Show B Channel key has been pressed) returns to the dualplot format.
SHOW 2 CHN
7-13
SAVE DATA
The Save Data key will be displayed whenever unsaved data can be attached to an appropriate route point. Pressing this key will display the Data Storage Options screen where spectrum data, waveform data, or both may be selected for storage in route memory.
Note
The Save Data key will not be displayed if the data has already been stored.
7-14
Analyze Mode
LIST PEAKS
The List Peaks key will display a list of the 20 largest peaks within the currently displayed spectrum and their associated magnitude values. When you return to the plot (by pressing the Enter key), the cursor will move to the peak highlighted on the list.
114
Note
The 20 largest peaks are determined by an amplitude criteria based on the largest peak in the spectrum; therefore, in certain instances the list may contain less than 20 peaks. The Next Peak key will move the cursor on the plot to the next largest peak listed in the List Peaks function. The direction of the cursor movement is determined by which arrow key (left/right) was last pressed when moving the cursor.
NEXT PEAK
7-15
SET RPM
The Set RPM key can be used to specify a frequency peak as the RPM value for subsequent measurements on a machine. This feature allows you to specify the turning speed of the machine without the use of a tachometer. To use this function, collect data on one of the machines measurement points and display the spectral plot. Use the left/right arrow keys to place the cursor on the frequency peak representing 1xRPM, and press the Set RPM key.
115
The next time a measurement is made on this machine, the analyzer will display the machine speed prompt; however, the value specied with the Set RPM key will be automatically entered into the eld. Press the Enter key to accept this value and continue with the measurement. When displaying the frequency axis in orders, the Set RPM key can be used to specify which frequency peak will be referenced as 1xRPM. The new RPM value will be automatically entered into the machine speed eld as described above.
7-16
Analyze Mode
OTHER FKEYS
The Other FKeys key displays an additional set of function keys.
116
SET SCALE
The Set Scale key can be used to change the minimum and/or maximum (full-scale) values of the amplitude and/or frequency axis.
117
7-17
X LOG SCALE
The X Log Scale key can be used to change the X axis (frequency) of the plot to a log format. Press the X Lin key to return to the linear X axis format.
118
Y LOG SCALE
The Y Log Scale key can be used to change the Y axis (amplitude) of the plot to a log format. Press the Y Lin key to return to the linear Y axis format.
119
7-18
Analyze Mode
CPM UNITS
120
ORDER UNITS
121
HZ UNITS
7-19
Display Parameters
The Display Parameters option is used to display the RPM reading, the overall signal level, and up to 12 individual analysis parameters of a normal or off route measurement point. An alarm ag will display to the right of the overall signal level or an individual analysis parameter if any of these values have exceeded preset alarm levels that have been downloaded from the RBMware/MasterTrend database.
Note
The Display Parameters option is available on the original Model 2120A Analyzer Functions Menu. It is also available on the main route point display screen as the F3 Vib Parms function key. This option does not appear on the Analysis Expert menu.
Display Parameters screen.
With the Display Parameters displayed, press a Page key to display the spectrum of the selected measurement point.
Note
When an extended analysis parameter set is dened by RBMware/MasterTrend for the current measurement point, pressing a Page key will display a second page of analyzer parameters.
7-20
Analyze Mode
Store Data
After a measurement has been acquired, spectral and waveform data are stored in a temporary scratchpad memory. These data can be displayed and observed using the Display Spectrum or Display Waveform functions. When another measurement is made, the new measurements spectral and waveform data replace the data that were previously stored in the scratchpad memory.
Note
Only spectral/waveform data that have been stored in route memory (not scratchpad memory) will be transferred to the RBMware/MasterTrend database. Parameter data are automatically stored in route memory, writing over any previously stored parameter data. However, spectral and waveform data are stored in route memory only under the following conditions: Instructions downloaded along with a route from the database direct the analyzer to always store spectral and/or waveform data, or to store data only when certain conditions are met, for example on a high alarm. The Data= indication on the measurement point display screen lists the types of data that have been stored in route memory. Spectral and/or waveform data that would not normally have been saved are placed into route memory via the Store Data function (before moving on to the next measurement point).
Note
The Store Data function is available on the original Model 2120s Analyzer Functions menu. It is also available on the data plot display screen as the F3 Save Data function key. This option appears on the Analysis Expert menu if there is data to be saved.
Store Data
7-21
Note
Dual-channel data collected in the Analyze mode (Model 2120-2) cannot be saved to a measurement point that is specied in the RBMware/MasterTrend database as single channel. Attempts to do so results in saving channel A only. Dualchannel data can, however, be saved on any measurement point specied as dual channelincluding off route dualchannel points. The Expert Analysis function and the user-dened Acquire Spectrum function store spectral/waveform data in the scratchpad memory only. Therefore, in order to save spectral/waveform data that have been collected with these functions, you must use the Store Data function before collecting data on another measurement point. Store Data accesses the Data Storage Options screen where spectrum, waveform, or both may be selected for storage in route memory.
Using the Analysis Expert or the Acquire Spectrum and Store Data functions, a large number of spectral/waveform data, over many different frequency ranges, can be acquired and saved on the same measurement point. These data can then be dumped into the RBMware/MasterTrend database, along with normal route data, for analysis.
7-22
Analyze Mode
Acquire Spectrum
This function is used to collect a new spectrum and waveform that are then temporarily stored in scratchpad memory. These data can then be observed and, if desired, stored in route memory using the Store Data feature. Acquire Spectrum permits the storage of more than one data set on a measurement point.
Note
This function is available on the original Model 2120 Analyzer Functions menu. It is also available on the Model 2120A Expert Analysis menu as the F3 User Setup function key. After selecting Acquire Spectrum, a four-page screen (use the Page keys to toggle through the pages) provides for the denition of various parameters that are described in the following paragraphs.
Acquire Spectrum setup screen one.
Note
Data collected and/or stored on a measurement point with the Acquire Spectrum function do not affect vibration parameters, the overall level value, or the alarm status of the measurement performed in normal route (or off-route) mode.
Acquire Spectrum
7-23
Frequency and Low Cutoff

These two parameters are used to determine the bandwidth of the measurement. For example, to measure a spectrum from 100 to 500 Hz, enter 500 for Frequency and 100 for Low Cutoff. The frequency range does not necessarily have to match the range that has been previously dened for this measurement point. Frequency denes the maximum frequency of the measurement and is specied in Hz or CPM, depending on the Frequency Units selection of the analyzers Setup Parameters. Low Cutoff denes the minimum displayed frequency of the measurement. Although frequencies below this value are measured, they are not displayed or used to determine the overall level.
Note
For Low Cutoff values greater than zero, the analyzer may automatically update the value to the minimum frequency achievable from the user's analysis setup. For lower frequencies, reduce the Frequency value or increase the number of lines of resolution.
Note
7-24
Analyze Mode
Lines
This parameter denes the number of lines of resolution used for the FFT calculation. Select 100, 200, 400, 800, 1600, 3200, 6400, or 3RD Octv. (See Third Octave Analysis on page 8-7.)
3200 lines
100 lines
122
Frequency resolution determines how close two frequency peaks can be to each other and still be distinguished as separate peaks. For the Model 2120A, resolution (in Hz) is dened as Frequency (Hz) divided by the number of Lines. (As the maximum frequency is increased, the number of lines must also be increased in order to maintain the same resolution.)
Acquire Spectrum
7-25
Window
The Window option is used to apply a shaping function to the waveform signal before computing the FFT spectrum. The Hanning windows shaping smooths out end effects and reduces leakage in the spectrum, and is therefore recommended for normal analyzer operation. The Uniform window option does not apply any shaping and is subject to leakage and amplitude errors. This window can be used when analyzing transient signals that are completely contained within the analysis time record length (see Impact Testing on page 8-13).
1
Amplitude
Time
Start of window End of window
The Hanning window.
Averages
This selection determines the number of data samples or averages that are to be collected and averaged together to perform the FFT calculation. Four to ten averages are recommended for normal vibration measurement on rotating machinery.
Init Setup
Select Yes to reset the analysis parameters to those of the currently selected measurement point (in normal or off-route mode).
7-26
Analyze Mode
Units/Integration
This function allows you to change the display units and the integration mode on this screen instead of accessing the Change Setup/Sensor Type function under the Utility Functions key. Select either Digital or Analog for the integration mode. See Signal Integrator Mode on page 4-32 for more information. For Units, select from the following (two Units elds are displayed for the Model 2120-2):
ACCEL VELOC DISPL SENSR
accelerometer velocity probe displacement probe same as the sensor (no conversion)
Note
For information on dual-channel and simultaneous data acquisition, see the section of this manual entitled Dual-Channel Considerations (Model 2120-2) on page 3-54.
Note
The changes for Units and Integration are applicable to the Analyze and Monitor spectrum modes only.
Note
The waveform units remain the same when using analog integration; however, the waveform units will be in sensor units if digital integration is selected.
Acquire Spectrum
7-27
Acquire Spectrum setup screen two.
Average Mode
Select from the following averaging methods: Normal - This is the normal averaging mode of the analyzer. The power of each frequency line is summed and then divided by the number of averages. Peak Hold - In this mode, the power of each frequency line is measured and compared to the power of the same frequency line in the averaged spectrum. The highest value is retained. Synchronous - In synchronous averaging mode, each data sample is synchronized via a tachometer pulse. The averages are computed in the time domain and the spectrum is obtained from the average waveform. Order-Track - In this mode, a tachometer pulse is used to control the data acquisition rate in order to account for changes in a machines RPM. Negative - In negative averaging mode, normal averaging is first used to acquire a frequency spectrum. After the spectrum has been acquired, another power spectrum is collected and subtracted from the first. This allows two spectra to be subtracted.
Note
The Normal averaging mode should be used for most analyzer operations. Other mode types may be used in special applications that are described in Chapter 7.
7-28
Analyze Mode
Trigger Mode
Trigger mode is used to capture particular events that occur within each average. Press any key to step through the following selections: Off - Trigger mode is not activated and data collection begins when the Enter key (or sensor button) is pressed. Normal - Data collection begins when a specied signal amplitude (Trigger Level) has been exceeded.
Trigger Level
Normal trigger mode.
Tachometer - Data collection begins with the once-per-revolution pulse from a tachometer (the Trigger Level variable is ignored). Pre-Tach - Allows you to use a tachometer trigger input signal in a pre-trigger mode. A value must be specied for Percent Pre-Trigger (Trigger Level is ignored). Pre-Trigger - This trigger mode allows you to specify a percentage of time (Percent Pre-Trigger) that the data are captured before the specied signal amplitude (Trigger Level) occurs.
Acquire Spectrum
7-29
Enter a value between 0 and 100% for Percent Pre-Trigger. (0% has the same effect as Normal triggering mode.) The following example shows the above waveform with Percent Pre-Trigger set to 50%.
Trigger Level
0%
50%
100%
Pre-trigger mode (50% pre-trigger).
Dual-Channel Triggering (Model 2120-2)
When the Active Channel option is set to Dual (see Active Channel (Model 2120-2) on page 7-34) and Trigger Mode is set to Normal or PreTrigger, an additional eld is displayed next to the Trigger Level eld that indicates which channel is to supply the trigger signal. This eld can be accessed (by pressing the down arrow key to highlight one step past the FS Range eld) to select either the A channel or the B channel.
trigger channel
123
7-30
Analyze Mode
Trigger Level
This parameter is used to specify the amplitude level of the triggering signal for Normal and Pre-Trigger modes. Triggering will occur at the specied amplitude on the rising, positive edge of the waveform. The units of this value depends on the type of sensor and the Signal Integration mode that have been selected under the analyzers Utility functions.
Signal Integration Mode Digital Analog Trigger Level Units Sensor Units Display (Convert to) Units
For example, if the analyzer has been set up for analog integration, the units under Convert To have been specied as velocity, and the sensor is an accelerometer, the value for Trigger Level would be entered in inches per second. If digital integration is used, the value would be entered in gs.
Percent Pre-Trigger
This parameter species the percentage of time (0 to 100%) used for the PreTrigger mode. A value of 0% places the trigger event at the start of the time window, a value of 50% places the trigger event at the center of the time window, etc.
Full-Scale Range
This parameter permits manual control of the analyzers signal input range. Normally, this value should be set to zero (0.0) which instructs the analyzer to autorange the signal input before each measurement. When using the Model 2120A-2, separate elds are displayed for both channels. The units used for Full-Scale Range are the same as displayed on the waveform plot.
Acquire Spectrum
7-31
Acquire Spectrum setup screen three.
SST
The SST feature enables the analyzer to make accurate very low frequency measurements. Normally, low frequency peaks are greatly attenuated when an accelerometer is used and converted to velocity or displacement due to the non-linear response of the integrators. The SST feature employs a special correction technique that corrects the non-linear response and allows peaks as low as 10 RPM to be accurately measured.
Note
For very low frequency measurements (down to 10 RPM), a high sensitivity, low frequency sensor should be used. CSIs Model A0760GP accelerometer can generally be used down to 40 RPM. For frequencies lower than 40 RPM, please contact CSI for the proper sensor recommendation.
Note
The SST feature cannot be used in conjunction with the internal demodulator or PeakVue.
7-32
Analyze Mode
Note
The analyzer must be set to analog integration in order to use the SST feature (see Signal Integrator Mode on page 4-32). In normal route mode, the analyzer will automatically switch to analog integration for the point using the SST feature if digital integration is being used. When using the SST feature in the off route or Analyze mode, you must manually set the analyzer to analog integration if digital integration is being used.
A-Weighting
The A-Weighting feature applies a shape curve to the acquired frequency spectrum that approximates the frequency sensitivity of the human ear. This feature is typically used only for microphone signals, and is used when the perceived loudness of the spectral lines is desired.
Triax Control
If you are using the triaxial accelerometer with the analyzer, specify which signal is to be analyzed: Off - This is the default setting that should be used if you are not using the triaxial accelerometer. Channel 1 - the signal on the rst channel from the multifunction input connector. Channel 2 - the signal on the second channel from the multifunction input connector. Channel 3 - the signal on the third channel from the multifunction input connector.
Note
Triax Control must be set to Off in order to use Channel B or to operate in the dual-channel mode (Model 2120-2).
Acquire Spectrum
7-33
Active Channel (Model 2120-2)

This parameter allows you to select which channel will be used to collect the spectral data: A - data collected on channel A. B - data collected on channel B. Dual - data collected on both channels A and B (dual-channel operation; see Dual-Channel Sensors on page 3-12 and Dual Channel Mode on page 4-35).
7-34
Analyze Mode
Acquire Spectrum setup screen four.
Demodulate
Select Yes to use the analyzers built-in demodulator. The internal demodulator uses a user-specied band-pass or high-pass lter to remove all low frequency components in the signal (see PreFilter on page 7-36). The signal is then amplied and amplitude demodulated resulting in a low frequency signal that consists of the envelope of the original signal. The maximum frequency that can be analyzed with the built-in demodulator is 5 kHz. There are nine pre-dened frequency ranges for the built-in demodulator:
Any entered frequency value will automatically be adjusted by the analyzer to the next highest pre-dened frequency value.
Acquire Spectrum
7-35
PeakVue
Select Yes to use the built-in peak value (PeakVue) analyzer. The input signal is passed through a selectable bandpass or high-pass lter (PreFilter), and then sampled with the peak detector. The resulting signal is then used to generate the spectrum. PeakVue uses the same nine pre-dened frequency ranges as used for the demodulator, plus a 10 kHz range.
Note
PreFilter
Bandpass Filters 20 to 150 Hz 50 to 300 Hz 100 to 600 Hz 500 to 1,000 Hz 5,000 to 6,000 Hz (PeakVue only) Highpass Filters 500 Hz 1,000 Hz 2,000 Hz 5,000 Hz 10,000 Hz 20,000 Hz (PeakVue only)
Note
The selected lter frequency must be equal to or greater than the specied maximum frequency (see Frequency and Low Cutoff on page 7-24) or it will not be displayed on the selection list.
7-36
Analyze Mode
More detailed discussions on using PeakVue are presented in the application papers Vibration Analysis of Large Gearboxes Used In the Mining Industry and Vibration Analysis of High Speed Multi-Drill Head Stations. Contact CSIs Customer Support for more information.
Acquire Spectrum
7-37
Monitor (Live) Mode

Monitor Mode permits the Model 2120A to function as a real-time measuring instrument. In this mode, data are displayed but are not automatically stored in either the scratchpad or route memory.
Monitor Mode menu.
Note
The Monitor option is available on the original Model 2120 Analyzer Functions menu. It is also available on the Model 2120A Expert Analysis menu as the F4 Live Mode function key.
Note
Data can be manually saved or recalled using function keys as described in Data Storage Functions on page 7-48.
Note
The most recently collected data samples (up to 1600) can be saved, displayed, and stored (if required) by the analyzer in Monitor Overall, Monitor DC, and Monitor Battery modes.
7-38
Analyze Mode
Monitor Spectrum
The parameters for Monitor Spectrum are basically the same as for Acquire Spectrum discussed previously, with the exception that no parameter is available for Averages, as the monitor display is continuous. Also, negative averaging is not available. Refer to the Acquire Spectrum parameter descriptions beginning in Acquire Spectrum on page 7-23 for information on Monitor Spectrum parameters.
Monitor Spectrum setup screen one.
Monitor Spectrum setup screen two.
Monitor (Live) Mode
7-39
Monitor Spectrum setup screen three.
Note
Since the correction factor is applied after all averaging is done, the SST feature will not work in Live mode. In Live mode the averaging is continuous.
Monitor Spectrum setup screen four.
7-40
Analyze Mode
After the parameters have been dened, press the Enter key to begin monitoring. The analyzer screen will show a single snapshot spectral plot that will update with each sample. Pressing the Enter key during monitoring will freeze the screen (Measurement Suspended will be displayed below the plot) and the plot can then be examined more closely. Press the Enter key a second time to resume real-time display. The cursor, up/down arrows, Exp, Dec, and Mark keys and the X Log, Y Log, and CPM/Order Units function keys can be used in the same manner as in Display Spectrum for both real-time and freeze type displays.
Monitor (Live) Mode
7-41
Monitor Waveform
Monitor Waveform functions in a like manner to Monitor Spectrum except that only waveforms are displayedthe analyzer performs similarly to an oscilloscope.
124
125
7-42
Analyze Mode
126
All parameters, except for Sweep Size, are set up the same way as in Acquire Spectrum. The freeze feature also applies to Monitor Waveform display. The cursor, up/down arrows, Exp and Dec keys can be used in the same manner as in Display Spectrum for both real-time and freeze type displays.
Sweep Size
Sweep Size determines the number of data samples (50 to 4096) that are collected by the analyzer for a waveform display. The sample time period is equal to the Sweep Size divided by 2.56 times Frequency (Hz).
Sweep Size T (in seconds) = 2.56 x Fmax (in Hz) 127
Monitor (Live) Mode
7-43
Tachometer Lines
When using Monitor Waveform with a tachometer input (Trig Mode set to Tach), dotted lines will be overlaid on the display to show the location of the tachometer pulses.
128
Waveform Units
This function species the units that will be used for the waveform plot. When using two channel analysis, separate units can be assigned to each channel. Select from the following:
ACCEL VELOC DISPL SENSR
accelerometer velocity probe displacement probe same as the sensor (no conversion)
Note
Analog integration is used for waveform unit conversion.
7-44
Analyze Mode
Monitor Overall
Displays a real-time trend plot of the overall signal level over a specied period of time.
Monitor Overall screenAnalog.
Monitor Overall screenDigital.
Monitor (Live) Mode
7-45
If the Overall Level Mode parameter, from the analyzers Utility functions, is set for analog, then the overall signal level will include all frequencies from 1 Hz to 80 kHz. If the Overall Level Mode parameter is set for digital, then the frequency band from which the overall signal level is obtained is programmable in the Monitor Overall parameter screen.
Monitor Overall plot.
As illustrated above, the right-hand side of the plot contains the most current reading (indicated at the top right-hand side of the plot) that is shifted towards the left on each update. The Enter key can be used to freeze the display. While in the freeze mode, the up/down arrows can be used to increase or decrease the amplitude scale.
Time Span
This parameter determines the displayed time span of the trend plot and is entered in seconds from 10 to 60,000. The time span can also be changed while in freeze mode using the Exp and Dec keys.
Alarm Level
This eld can be used to establish an alarm level for the measurement. If the measurement exceeds the specied alarm level, the analyzer will display an alarm message on the plot and issue a warning beep. This value is entered in the current convert to units of the analyzer. Enter zero (0.0) to disable the alarm feature.
7-46
Analyze Mode
Lower/Upper Frequency
These parameters specify the lower and upper cutoff frequencies, thereby creating a frequency band from which the overall signal levels will be measured.
Sample Time
The Sample Time eld can be used to specify a time delay between measurement samples.
Averages
The Averages parameter controls how many measurements are taken and averaged together before plotting a level on the Overall trend plot display. One average is suitable for most usage. Under certain circumstances, however, multiple averages may be required to remove amplitude uctuations from a signal.
A-Weighting
If this parameter is set to On, A-Weighting will be applied to the input signals before the overall level is computed. A-Weighting is discussed in detail in Acoustic Analysis on page 8-1 and Third Octave Analysis on page 8-7. Set this parameter to Off for normal operation.
Note
The trend plot contains a maximum of 1600 samples. If more than 1600 samples are collected, only the last 1600 will actually be retained.
Monitor (Live) Mode
7-47
Data Storage Functions
Two data storage options are available while in the Monitor Overall mode:
F6
The F6 key can be used to manually store collected data. With the plot containing the desired data displayed, press the Enter key to freeze the display. Then press the F6 key to save the current data in the analyzers memory. Press the Enter key again to resume collecting data. While displaying the Monitor Overall parameter menu, either the Page Up or Page Down key can be used to display a list of previously stored data. Data from this list can be recalled and displayed by highlighting the desired data with the up/down arrow keys and then pressing the Enter key.
Page Up Page Down
129
F1
While displaying the recalled data, the F1 key can be used to display a list of data point values.
130
7-48
Analyze Mode
Monitor Temperature
The Monitor Temperature mode is used with a temperature probe to monitor the uctuation of temperature. The temperature readout will be displayed in degrees Fahrenheit (if Data Units in Utility functions has been set to English) or degrees Centigrade (if Data Units has been set to Metric).
131
After selecting Monitor Temperature from the Monitor Mode menu, the analyzer screen will prompt you to connect a temperature probe. Measurements will begin after the Enter key has been pressed and the analyzer will then continuously update the display until the Enter key has been pressed again.
132
Monitor (Live) Mode
7-49
Monitor Peak/Phase
This function is used to collect and display synchronous peak and phase measurements as a function of a machines RPM. This feature is primarily used for displaying data collected during machine startup or coastdown, and requires a once-per-revolution tachometer pulse in addition to the vibration signal.
Monitor Peak/Phase menu.
Note
While the Monitor Peak/Phase menu is displayed, the Page Up or Page Down key can be used to display and select from a list of previously stored Monitor Peak/Phase data (see Displaying Stored Data on page 7-58).
Order (xRPM)
Enter a multiple of the machines RPM to be tracked. Typically, this will be a value of 1 which will measure the peak and phase of the 1xRPM frequency component.
7-50
Analyze Mode
Bandwidth (xRPM)
The Bandwidth parameter species the bandwidth of the tracking lter that is used to attenuate all frequency components except the desired peak. The bandwidth of the lter is dened as the frequency of the peak times the bandwidth parameter. In the following example, the machine turning speed is 60 Hz and the bandwidth parameter has been specied as 0.20. Therefore, the lter bandwidth is 12 Hz.
1.00
12 Hz
IN/SEC
0.00 0.00
60 Hz
133
Hz
200
This parameter will accept values from 0.04 to 0.5 with 0.2 being the recommended value for most applications. A more narrow lter (lower numerical value) will attenuate frequency components that are close to the desired peak; however, more time will be required for the analyzer to take a measurement.
Averager Enabled
With this function set to Yes, each new measurement will be vector averaged with the previous measurements. This feature may be useful if: The peak or phase readings uctuate from measurement to measurement. The frequency of interest is being modulated by near-by frequency components.
Minimum RPM
Enter a minimum RPM value. If the measured RPM is less than this value, no data collection or analysis will be performed.
Monitor (Live) Mode
7-51
Tachometer Timeout
This option determines how the analyzer will respond if no tachometer pulses are detected. When set to Yes, the analyzer will wait approximately ve seconds before displaying a message if no tachometer pulses are present. When set to No, the analyzer will wait indenitely before starting the measurement if no tachometer pulses are present.
Full-Scale Range
This parameter permits manual control of the analyzers signal input range. Normally, this value should be set to zero (0.0) which instructs the analyzer to autorange the signal input before each measurement. The units used for Full-Scale Range are the same as displayed on the waveform plot.
This parameter allows you to select which channel will be used to collect the data: A - data collected on channel A. B - data collected on channel B. Dual - data collected on both channels A and B (dual-channel mode).
7-52
Analyze Mode
Peak/Phase Measurement
After the associated parameters have been dened, press the Enter key to start the measurement. RPM, amplitude, and phase data will be displayed during the measurement process and will also be retained in an internal, temporary memory area. New data are stored whenever the RPM value changes by more than one percent from the previously stored RPM value.
134
At any time, the measurements can be interrupted and the stored data displayed in the form of a Bode or Nyquist plot.
Note
When using the Averager function, the Clear key can be used to clear out all of the previous averages, starting the averaging process over again.
Monitor (Live) Mode
7-53
Note
When a machine is operating in steady state, the displayed RPM should vary by only a few RPM. If the displayed RPM is erratic (if it varies from measurement to measurement by more than a few percent), there is almost certainly something wrong with the tachometer signal input into the analyzer. This is particularly true if the displayed RPM reading occasionally errs by a factor of two (usually caused by double triggering of the tachometer). Under these circumstances, the Peak and Phase readings will be useless even if the erratic readings are only occasional. The problem with the tachometer signal must be resolved before valid Peak and Phase measurements can be obtained.
7-54
Analyze Mode
Peak/Phase Display Functions

In order to display the collected Peak/Phase data, press the Enter key to interrupt the measurement process. From the Display Functions menu, select one of four ways to display the collected data, select Collect More Data to repeat the measurement process using the existing parameters, or select Store Data to save the acquired data.
Display Functions menu.
Note
To collect more data with different parameter denitions, return to the Monitor Mode menu.
Peak vs. RPM
This display will plot the collected data as amplitude versus RPM.
135
Monitor (Live) Mode
7-55
Phase vs. RPM
This display option will plot the collected data as phase versus RPM.
Phase vs. RPM display.
Dual Bode Plot
The Dual Bode option displays both the Peak versus RPM plot and the Phase versus RPM plot at the same time.
136
7-56
Analyze Mode
Nyquist Plot
This option displays the collected data in terms of polar coordinates as a function of RPM.
Nyquist plot.
Dual-Channel Data (Model 2120-2)
F6
When displaying Peak/Phase data that have been collected in the dualchannel mode, the analyzer will display Channel A data rst in a single plot format. The F6 key can be used to toggle between the two channels.
Monitor (Live) Mode
7-57
Displaying Stored Data

The data saved using the Store Data function (see Peak/Phase Display Functions on page 7-55) can be displayed in any of the previously described plot types. With the Monitor Peak/Phase initial menu displayed, press either Page key to display a list of stored data.
137
Select the desired data using the up/down arrow keys, and press the Enter key. From the following menu, select the type of plot (Peak vs. RPM, Phase vs. RPM, or Nyquist) or select Peak/Phase Setup to return to the Monitor Peak/Phase menu.
138
7-58
Analyze Mode
Monitor DC
Monitor DC displays a real-time trend plot of a DC signal over a specied period of time. This function is similar to Monitor Overall except that it is used to monitor DC-type signals, for example, a pressure sensor.
Monitor DC plot.
Monitor DC menu.
Time Span
This parameter determines the displayed time span of the trend plot and is entered in seconds from 10 to 60,000. The time span can also be changed during display by using the Exp and Dec keys.
Monitor (Live) Mode
7-59
Alarm Level
This eld can be used to establish an alarm level for the measurement. If the measurement exceeds the specied alarm level, the analyzer will display an alarm message on the plot and issue a warning beep. This value is entered in the current convert to units of the analyzer. Enter zero (0.0) to disable the alarm feature.
Units
This parameter species the units that will be used for the amplitude axis of the plot.
Sensitivity
This parameter species the volts per unit that are produced by the sensor.
Sample Time
This parameter species the time (in seconds) between measurement samples.
Storing and Recalling Data
F6
Page Up Page Down
To store the displayed DC signal data, press the Enter to freeze the plot. Then press the F6 key to store the data. Press the Enter key again to resume data collection. Stored data can be recalled from the Monitor DC parameter menu. Press either Page key to display a list of stored data. Highlight the desired data with the up/down arrow keys and press the Enter key.
139
F1
While displaying the recalled data, the F1 key can be used to display a list of data point values.
7-60
Analyze Mode
Monitor Battery
Monitor Battery is an analyzer diagnostic function that can be used to determine the health of the battery pack. For this function, Time Span is automatically set up for 60 minutes and Sample Time for 40 seconds. This data can be stored and recalled in the same manner as for Monitor DC. A battery in good condition will show a relatively straight line (steady voltage) on the expanded plot for a period of approximately 11 hours.
140
Monitor Filtered Orbit

Monitor Orbit is a feature available in rmware versions 7.43 or later.
Orbit Plots
The term orbit plot is usually taken to mean the trace of the relative movement of the centerline of a rotating shaft with respect to some reference point. The Model 2120A-2 Machinery Analyzer has the ability to create an orbit plot using the waveform data from any dual measurement point pair. Time waveform data is normally plotted as amplitude (vertical) verses time (horizontal). The same waveform data, two channels worth, can be used to generate an orbit plot by plotting channel A amplitude (vertical) vs. channel B amplitude (horizontal). The resulting display pattern represents the movement of the shaft centerline.
Monitor (Live) Mode
7-61
Orbit plots can be generated using normal dual channel time waveform data, but this requires the user to setup the acquisition to collect the correct amount of data to generate a good orbit plot and does not provide ltering. Using the Monitor Orbit feature eliminates the complicated setup. Filtering the data provides added benet: Only the frequencies of interest are included in the orbit plot. The orbit plot will be less complex so the pattern will be easier to recognize. Either a Low Pass or a Band Pass lter can be used.
Band Pass Mode
If the Filter Type is set to Band Pass, the analyzer calculates peak and phase data for both channels using a tachometer input. It then creates two waveforms from the peak and phase data and plots these values in the X (horizontal) and Y (vertical) directions. The orbit plot is then a representation of a perfectly band pass ltered signal. It is useful for analyzing the phase relationship between the two channels at a specic order of the turning speed.
141
7-62
Analyze Mode
Orbit Orders
The Orbit Orders parameter is used to select between 1X, 2X, or 3X the RPM.
Bandwidth
The bandwidth parameter species the width of the lter around the selected frequency. This value is expressed as a fraction of RPM and can range from 0.02 to 1.00. Example: If the tachometer measures a turning speed of 1800 RPM, the 1X order is selected, and the bandwidth parameter is set to 0.10, the actual bandwidth is 180 RPM (3 Hz), or 1710 to 1890 RPM (28.5 to 31.5 Hz). This is the band of frequencies that will be included in the orbit plot.
Note
Using the Band Pass mode requires a tachometer.
Note
The time waveform data created in band pass mode cannot be saved.
Monitor (Live) Mode
7-63
Low Pass Mode
If the Filter Type is set to Low Pass, the analyzer performs low pass ltering on the data as it is collected. All frequencies above the selected multiple of RPM value are ltered out. The actual collected waveform data are then plotted in the orbit. Since this method creates a plot that includes all frequencies from the desired order level and lower, it will show the more complex orbits that can indicate rubs, misalignment, or oil whip.
142
Orbit Orders
The orbit orders parameter is used to select the maximum frequency of the low pass lter. This setting is specied by selecting 1X, 2X, or 3X the RPM. The RPM can either be measured using the tachometer or entered manually using the keypad.
No. Revs
The No. Revs (Number of Revolutions) parameter species the number of shaft revolutions to acquire and display in the orbit plot. This value can be a whole number from 1 through 9.
7-64
Analyze Mode
Use Tach
The Use Tach parameter can be set to Yes or No. Select Yes to use the tachometer to measure the RPM. Select No to enter the RPM manually. If the tachometer is used, the low pass lter value will be constantly updated for changing machine speeds.
143
Manual RPM
The Manual RPM parameter appears when Use Tach is set to No. It allows manual entry of the turning speed to use for specifying the lter range. The RPM may be set to a value from 300 RPM to 18,000 RPM. The low pass lter will be xed to this value.
Data Acquisition
After all parameters are set, pressing the ENTER key will start monitoring the ltered orbit acquisition. The analyzer screen will show a live time orbit plot.
144
Monitor (Live) Mode
7-65
Channel A is plotted on the Y axis against Channel B on the X axis. The line from the center of the plot area indicates the rst point in the waveform. This line will give some indication of the tachometer location.
Note
The phase location of this line is meaningless if the tachometer is not used in a Low Pass acquisition. Pressing the Enter key while monitoring will freeze the display (Measurement Suspended will be displayed below the plot) and the plot can then be examined more closely. Press the Enter key a second time to resume real-time display. The cursor, up/down arrows, Exp and Dec keys are used the same manner as for other plot types for both real-time and suspended displays. When the plot is frozen, the function keys are activated (Low Pass mode only).
145
SAVE DATA
The Save Data function key will save both channels of the time waveform data to the current dual channel route point. The time waveform data can then be transferred to Master Trend or RBMware as Analyze Mode data for further analysis.
Note
The FMAX value shown in Master Trend or RBMware is independent of the lter setup for a ltered orbit acquisition. This value can be used to determine the sample rate or Dt of the time waveform data using the following relationships:
7-66
Analyze Mode
Sample Rate = 2.56 FMAX = 1/t
Note
The Save Data function key is only available if the current measurement point is a dual route point. The Time Waveform function key will switch the display from an orbit plot display to a time waveform plot display. The display will be a dual channel plot with waveforms from both channels displayed.
TIME WAVFM
146
SHOW ORBIT SHOW A CHN
The Show Orbit function key will switch the display back to an orbit plot. The Show A Channel function key will switch the display to a full size A channel time waveform plot.
147
Monitor (Live) Mode
7-67
SHOW B CHN
The Show B Channel function key will switch the display to a full size B channel time waveform plot.
148
SHOW 2 CHN
The Show 2 Channel function key will switch the display to a dual time waveform plot.
7-68
Analyze Mode
Zoom Analysis
The Model 2120As Zoom Analysis option enables you to obtain a high resolution 800-line spectral plot over a narrow frequency band.
Note
The Zoom Analysis function is available on the original Model 2120 Analyzer Function menu. It is also available on the Model 2120As Expert Analysis menu as the F5 True Zoom function key.
Setting up Zoom Analysis
149
Low Cutoff and Bandwidth
These variables determine the frequency range over which the analysis will be performed. Enter a Low Cutoff value to specify the desired low-frequency end of the spectrum. Enter a Bandwidth value to specify the desired frequency range above the Low Cutoff frequency.
Zoom Analysis
7-69
1.00
0.0 190
Hz
210
Zoom Analysis spectrum with Low Cutoff set at 190 Hz, Bandwidth set at 20 Hz.
Window
Select Uniform or Hanning window. The Uniform window is sometimes used for special applications; however, the Hanning window is recommended for normal analyzer operation (see Window on page 7-26).
Averages
The Averages variable determines the number of data samples or averages that are to be collected and averaged together to perform the FFT calculation.
Trig Mode
This function allows you to use the tachometer trigger mode when using zoom analysis. When set to Tach, data collection will begin with the onceper-revolution pulse from a tachometer. Select Off to disable the trigger mode.
This parameter allows you to select which channel will be used to collect the spectral data: A - data collected on channel A. B - data collected on channel B. Dual - data collected on both channels A and B (dual-channel mode).
7-70
Analyze Mode
Acquiring and Displaying Data

After the parameters have been specied, press the Enter key to begin the data acquisition process. After the data have been acquired, the zoom analysis spectral plot will be displayed.
150
Function Keys
Y LOG SCALE
The Y Log Scale key can be used to change the Y axis (amplitude) of the plot to a log format. Press the Y Lin Scale key to return to the linear Y axis format.
151
Zoom Analysis
7-71
CPM UNITS
152
ORDER UNITS
153
7-72
Analyze Mode
HZ UNITS
SAVE DATA
This key will be available if there is data to be saved.
154
Zoom Analysis
7-73
Model 2120A-2 Additional Keys

SHOW A CHN SHOW B CHN SHOW 2 CHN
The Show A Channel key (displayed in the dual-channel mode) displays channel A in a single-plot format. The Show B Channel key (displayed in dual-channel mode after the Show A Channel key has been pressed) displays channel B in a single-plot format. The Show 2 Channels key (displayed in dual-channel mode after the Show B Channel key has been pressed) returns to the dual-plot format.
Note
To store zoom analysis data, return to the Analyzer Functions menu, and select Store Data (see Store Data on page 7-21.) Zoom data can be stored on a normal or off route point and dumped into the RBMware/MasterTrend database.
Note
Dual-channel data collected in the zoom analysis mode (Model 2120-2) cannot be saved to a measurement point that is specied in the RBMware/MasterTrend database as single channel. Attempts to do so results in saving channel A only. Dualchannel data can, however, be saved on any measurement point specied as dual channelincluding off route dualchannel points.
Note
Only spectra can be stored with zoom analysistrend and waveform data are not stored.
7-74
Analyze Mode
Cross Channel Phase (Model 2120-2)

The Cross Channel Phase function uses cross-channel spectra to calculate phase and coherence relationships between the two channels. Two different options allow the analyzer to monitor a single frequency or to acquire full spectral plots.
Note
The Cross Channel Phase function is available on the original Model 2120 Analyzer Functions menu. It is also available on the Model 2120A Expert Analysis menu as the F6 Cross Spectrum function key.
Single Frequency Monitor On the Model 2120A, the Single Frequency Monitor function has been replaced by an Expert Analysis option. However, it is available on the original Model 2120 as follows.
The Single Frequency Monitor option calculates the cross power phase relationship between channels A and B at a specied frequency, and also calculates a coherence value for this relationship.
155
Frequency - The Frequency variable is used to specify the maximum frequency (in Hz) of the measurement. For example, a value of 250 will measure the spectrum from 0 to 250 Hz.
7-75
Phase Frequency - The Phase Frequency variable species the frequency at which the cross power phase and coherence are calculated. Enter the desired frequency in Hz.
Mark
Also, the Mark key can be used on a displayed spectrum to automatically enter the Phase Frequency. Move the cursor on the plot to the desired frequency peak and press the Mark key. Then select Cross Channel Phase from the Analyze key menu. The Phase Frequency eld will be set to the frequency that was marked on the spectrum. Lines - The Lines parameter species the number of lines of resolution that will be used for the FFT calculation. Select 100, 200, 400, 800, or 1600. (See Lines on page 7-25 for more information on lines of resolution.)
Acquiring and Displaying Data
After the parameters have been specied, press the Enter key to begin the measurement. During the measurement the following screen displays the exact frequency for which the cross power phase and coherence are calculated, the current number of averages, amplitude of both channels, and the cross phase and coherence calculations.
156
CLEAR AVERG RESET FREQ
The Clear Averages key can be used to clear out all of the previous averages, starting the averaging process over again. The Reset Frequency key returns to the setup screen.
7-76
Analyze Mode
PAUSE
The Pause key temporarily stops the measurement process. Press the Start key to resume the measurement.
Note
Cross Channel Phase data cannot be dumped to or stored in the RBMware/MasterTrend database.
Full Plot Acquire

This function acquires spectra with a specied number of averages and displays a full spectral plot of coherence and phase, as well as the spectra of both channels.
157
Frequency and Low Cutoff - These two parameters are used to determine the bandwidth of the measurement. For example, to measure a spectrum from 100 to 500 Hz, enter 500 for Frequency and 100 for Low Cutoff. Frequency denes the maximum frequency of the measurement and is specied in Hz or CPM, depending on the Frequency Units selection of the analyzers Setup Parameters. Low Cutoff denes the minimum displayed frequency of the measurement. Although frequencies below this value are measured, they are not displayed.
7-77
Lines - This parameter denes the number of lines of resolution used for the FFT calculation. Select 100, 200, 400, 800, or 1600 lines. Window - Select either Hanning or Uniform (shaping function) as the window that will be applied to the waveform signal before computing the FFT spectrum. See Window on page 7-26 for more information. Averages - This selection determines the number of data samples or averages that are to be collected and averaged together to perform the FFT calculation. Four to ten averages are recommended for normal vibration measurement on rotating machinery. FS Range - This eld can be used to specify a xed amplitude axis for spectral displays. Enter the upper amplitude value in the same units as displayed on the waveform plot. The same FS Range will be applied to both A and B channels. Enter 0.0 to instruct the analyzer to automatically scale the amplitude axis. Intg - The integration mode (Intg) allows you to select the mode (digital or analog) that will be used to convert from sensor units to data units. See Signal Integrator Mode on page 4-32 for more information. Units - The Units parameter species the units for the analyzers spectrum plot only.
Current Data
Page Up Page Down
Press one of the Page keys to display data that is currently in the analyzers scratchpad memory. Once collected, the data will stay in the scratchpad memory until another data acquisition is performed.
7-78
Analyze Mode
Plot Display
After data acquisition, the Full Plot Acquire data is displayed in a dual plot as shown below.
158
CHNG PLOT
The Change Plot key allows you to independently change the type of data that is displayed in the upper and lower plots
159
7-79
Select from the following list:

A Channel Waveform B Channel Waveform A Channel Spectrum B Channel Spectrum Coherence Phase Off (upper plot only) Displays the waveform from the A channel signal Displays the waveform from the B channel signal Displays the spectrum from the A channel signal Displays the spectrum from the B channel signal Describes the degree of linear relationship between the two signals Displays the phase relationship of the A channel and B channel signals Turns the upper plot off so that the lower plot is displayed full screen.
Note
When a spectrum or waveform is displayed on a cross-channel plot, many of the function and control keys that are used to control the plot display are available. See Plot Display Control Keys on page 7-5 and Plot Display Function Keys on page 7-11 for descriptions of the functions.
7-80
Analyze Mode
Chapter
Advanced Techniques
Acoustic Analysis
Acoustic Noise Monitoring
CSI has incorporated several features in the Model 2120A analyzer that allow it to be used for acoustic noise monitoring of machinery. These features include: compatibility with microphone signals, the ability to display sound level and narrowband spectra in dB.
Microphone Inputs
The CSI Model 2120A is capable of directly connecting to microphones that produce an output voltage that is proportional to sound pressure level. The specications of the Model 2120A that relate to microphone input signals are: Model 2120A Input Impedance: greater than 200K Model 2120A Input Noise Floor: 10 V or better. CSI recommends that microphones used with the Model 2120A have an output impedance of less than 10K ohms. In addition, the noise sensitivity of the microphone should be such that the lowest sound level that is to be measured translates to an output voltage level of greater than 10 microvolts. If this is not so, a microphone preamplier should be used to amplify the signal before it is input into the Model 2120. Microphone signals should be connected to the analyzers multifunction input connector using a volts input adapter (CSI Model 622 or 625 Adapter) shown in the following illustration.
8-1
Model 625 Adapter.
Setup
To set up the Model 2120A for use with a microphone, access the Change Setup function of the Utility key. Select Sensor Type from the menu and enter the following parameters:
Sensor Type Convert To Sensitivity Units Sensor Pwr Micrphn (See following comments) Standard Off
8-2
Advanced Techniques
Note
The CSI model A0344MC has a built in pre-amplier and is powered by the 2120.
Sensor Type Convert To Sensitivity Units Sensor Pwr Micrphn (See following comments) Standard On
Setup is similar to an accelerometer.
8-3
When the Model 2120A Sensor Type is set to Microphone, all data are automatically displayed in dB. The sensitivity value should be entered in volts per Pascal (a Pascal equals 1 newton per square meter). For some microphones, determining this sensitivity can be rather difcult. Some manufacturers specify this sensitivity in terms of the sensor output voltage at a reference sound pressure level (for example, 1 volt equals 90 dB). To compute sensitivity from this information, use the following formula:
S= V
D 20
(2 x 10 x 10-5)
(10 x 10 )
160
Where: S = microphone sensitivity in volts per Pascal. D = reference sound pressure level (in dB). V = Microphone output voltage at reference sound pressure. If a preamplier is used with the microphone, the sensitivity of the microphone must be multiplied by the gain of the preamplier to specify the correct sensitivity value. For example, a microphone with a sensitivity of 0.0632 volts per Pascal is used with a preamplier that has a gain of 10 (+20 dB). The sensitivity value entered should be 0.632.
8-4
Advanced Techniques
Calibrating The Microphone

If the exact sensitivity of the microphone is not known, the microphone can be calibrated using a microphone calibrator. In this case, the exact value that is entered for the sensor sensitivity is not important (since you are going to be measuring and correcting the sensitivity value that was entered during the calibration process). If an approximate value is not known, enter 1.00 for the sensitivity. Each microphone calibrator generates a tone at a single frequency that has a specic sound pressure level (in dB). To calibrate the microphone: 1. Turn on the calibrator. 2. Connect the microphone to the Model 2120A input and set up the Sensor Type parameters discussed in Setup on page 8-2. 3. Place the microphone directly over the noise source. 4. Press the Analyze key, select Acquire Spectrum and set up the parameters for a typical analysis as follows:
Frequency 10,000 Hz Low Cutoff 0 Lines 400 Windows Hanning Averages 16 Averaging Mode Normal Units/Integration Sensor/Analog Trig Mode Off %Pre Trig 0 FS Range 0.0 A-Weight Off
8-5
5. Press the Enter key and acquire the frequency spectrum. 6. When the acquisition of the spectrum is complete, move the cursor (using the right/left arrow keys) to the top of the largest peak. This peak will correspond to the tone generated by the calibrator. If the frequency of this peak does not correspond to the calibrator frequency (or if you cannot locate a peak), there is a problem either with the microphone, the connections to the analyzer, or the parameters specied under Sensor Type.
161
7. When you are satised that this peak is at the correct frequency, press the Insert key. The analyzer will ask you to enter the reference sound level (in dB) of the calibrator. Enter this reference sound pressure level, and the analyzer will recompute the microphone sensitivity and display the results. It will also correct the value that was previously entered for sensitivity in order to account for the calibration.
Note
This new sensitivity will be used for all subsequent data collection.
A-Weighting
The A-Weighting feature applies a shape curve to the acquired frequency spectrum that approximates the frequency sensitivity of the human ear. This feature is typically used only for microphone signals, and is used when the perceived loudness of the spectral lines is desired.
8-6
Advanced Techniques
Third Octave Analysis

Third octave analysis can be activated by setting the Lines parameter on the Acquire Spectrum selection to 3RD OCTV. This results in the measurement of third octave bands starting at 10 Hz and ending at 20 kHz center frequency. The analyzer simultaneously makes an 800-line high frequency measurement of 0 to 40 kHz and a 1600-line low frequency measurement of 0 to 2 kHz. The analyzer then computes the third octave display from the resulting two spectra. The value specied for Averages applies to the low frequency measurement. Since the high frequency measurement can be made more quickly than the low frequency measurement, many high frequency averages are collected and averaged together for each average of the low spectrum.
Third Octave spectrum display.
Third Octave Analysis
8-7
Note
The Low Cutoff parameter on the Acquire Spectrum menu only determines the minimum frequency for the Overall calculation. The maximum Frequency parameter is not used.
Note
When printing third octave spectra using the Model 720 Printer Adapter, the associated third octave values will be printed in addition to the spectrum.
A-Weighting
The A-Weighting feature applies a shape curve to the acquired frequency spectrum that approximates the frequency sensitivity of the human ear. This feature is typically used only for microphone signals when the perceived loudness of the spectral lines is desired.
8-8
Advanced Techniques
Synchronous Time Averaging

Synchronous averaging is a technique for collecting time waveforms that are synchronized to a once-per-rev tachometer pulse. These synchronous time waveforms are then averaged together (in the time domain), and the resulting frequency spectrum of this averaged waveform is displayed on the analyzer screen. Synchronous time averaging is used when you want to measure only vibration that is directly, harmonically related to the turning speed of a specic shaft. Synchronous averaging is often used when there are several machines (or shafts on one machine), each of which turn at a slightly different speed. It is possible to use synchronous averaging to remove the vibration of the other machines from the signal, so that only the vibration from the reference machine remains. Synchronous averaging can be used only when you have a tachometer providing a once-per-rev pulse. The machine shaft on which the tachometer is located identies the reference shaft. Vibration resulting from other shafts (turning at other speeds) will be averaged away. Also, vibration from the reference shaft that is not harmonically related to the turning speed will be averaged away. Several points to keep in mind when using synchronous averaging are: You must have a good, steady once-per-revolution tachometer pulse. If not, you will get incorrect results when you synchronously average. Synchronous averaging does not eliminate non-synchronous vibrationit reduces it. The amount of reduction depends on the number of averages you take, and can be computed from the following formula:
reduction factor = number of averages
162
For example, if you take 100 averages, the nonsynchronous vibration will be reduced by a factor of 10. If you take 10,000 averages, the nonsynchronous vibration will be reduced by factor of 100. Obviously, you will very quickly get to the point of diminishing returns.
Synchronous Time Averaging
8-9
If Averg Mode (on the Acquire Spectrum menu) is set to Synchronous, the Trig Mode will automatically be set to Tach. The recommended values for the remaining parameters are:
Frequency Low Cutoff Lines Window Averages Init Setup Averaging Mode Trig Mode Trig Level % Pre Trig FS Range A-Weight Demodulate (anything desired, typically 200 Hz) 0 (limited to 1600, typically 400) Hanning (anything desired, typically 100) No Synchronous (will be set to Tach automatically) 0 (this parameter is ignored) 0 (this parameter is ignored) 0.0 No No
When the synchronous averaging process is complete, the averaged spectrum is automatically displayed. If Display Waveform is selected using the Page key or the Analyze key function, the synchronously averaged waveform will be displayed.
Note
The waveform is limited to a maximum of 4096 points, which corresponds to a 1600-line spectrum. More lines may be used in the frequency analysis but cannot be saved in the waveform. Synchronous averaging automatically adjusts for speed variations of the machine, typically from one half to twice the initial speed. The averaged spectrum will always show the 1x, 2x, 3x, (etc.) RPM peaks at a frequency that corresponds to the average machine RPM during the measurement process.
8-10
Advanced Techniques
Order Tracking
Order tracking is an averaging technique that allows the Model 2120A to automatically adjust its data acquisition to account for the changes in the turning speed (RPM) of a machine. It is used primarily on variable speed machines. Because of the varying speed, the peaks associated with certain machine faults often get smeared over many frequencies on the spectral display. As a result, it is often very difcult to determine which peak is associated with 1xRPM, 2xRPM, etc., and usually impossible to identify bearing fault frequencies, belt frequencies, and other characteristic fault frequencies. Order tracking allows the Model 2120A to automatically adjust for changes in RPM so that these peaks do not get smeared. The result will appear to the analyst as if the machine were operating at a steady speed. Order tracking can be used only when you have a tachometer providing a once-per-rev pulse. The vibration signal that is measured by the Model 2120A is automatically adjusted based on the time interval between each of these pulses. As the machine speeds up (and the tachometer pulse time interval becomes shorter), the vibration signal is automatically stretched out (like a rubber band) over each revolution of the machine. If the machine slows down, the signal is compressed together. This automatic stretching of the signal causes vibration peaks that are related to the machine turning speed to always be at the same frequency in the spectrumeven if the machine speeds up or slows down. Each peak will be displayed at a frequency corresponding to the average machine RPM during the analysis.
Note
To remove possible confusion concerning the correct speed, the Order Tracking spectrum is normally displayed with the frequency axis in orders (multiples of the initial turning speed).
Order Tracking
8-11
Several points to keep in mind when using order tracking are: You must have a good, steady once-per-rev tachometer pulse. If not, you will get incorrect results when using order tracking. This method can handle up to a six percent speed variation per revolution. If Averg Mode (on the Acquire Spectrum menu) is set to Order Track, the Trig Mode will automatically be set to Tach. The recommended values for the remaining parameters are:
Frequency Low Cutoff Lines Windows Averages Init Setup Averaging Mode Trig Mode Trig Level %Pre Trig FS Range A-Weight Demodulate (anything desired, typically 200) 0 (limited to 1600, typically 400) Hanning (anything desired, typically 100) No Order Track (automatically set to Tach) 0 (this parameter is ignored) 0 (this parameter is ignored) 0.0 No No
8-12
Advanced Techniques
Impact Testing
A mechanical impact test is used to determine and measure the resonant frequency of a mechanical structure. In the case of machinery, impact tests can be used to identify resonant frequency at or near running speed which may be causing excessive vibration. In other structures, impact tests can be used to determine stiffness and damping requirements in order to eliminate or reduce the amplication effects of the resonant frequency. Most structures have one (or more) characteristic frequency at which they prefer to vibrate. At this frequency (called the resonant frequency) the damping of mechanical vibrations in the structure is very weak. Vibration at this frequency is relatively easy to excite and once excited, tends to take a relatively long time to decay. This can amplify the severity of other vibration sources such as imbalance or misalignment. To measure the resonant frequency, the structure should be excited with a vibration source that contains a mixture of many frequencies. The frequencies that are near the resonance will take a much longer time to decay than the other frequencies and the structure will ring at this resonant frequency. The Model 2120A can then be used to analyze this ringing frequency that corresponds to the resonant frequency of the structure. A type of vibration that contains many vibration frequencies is a sharp impact (sometimes called an impulse). This is the standard excitation force for measurement of resonant frequencies and is usually generated by sharply impacting the structure with a rubber mallet.
Note
A single-channel measurement can only be used to record the impact and identify the resonant frequency (or frequencies) of a structure. A dual-channel measurement is required to measure the amplication of a resonant frequency, determine stiffness and damping, and to conrm that the recorded frequency is indeed a resonance and not some other background vibration.
Impact Testing
8-13
A dual-channel measurement records the amount of force applied with an instrumented force hammer on one channel and records the response due to resonant frequencies on the other channel.
Note
A dual-channel Model 2120A with the Advanced Two Channel special purpose program and an instrumented force hammer is required for dual-channel impact testing.
Measurement Procedure (for single-channel method)

1. Set up the analyzer for the proper sensor type. Press the Utility key and select Change Setup. Select Sensor Type and verify that the parameters are set to match the sensor being used. The standard conguration for a CSI accelerometer is as follows:
Sensor Type Convert To Sensitivity Units Sensor Pwr Accel Accel 0.100 Standard On
If the sensor type needs to be modied, set each parameter to its proper value.
Caution!
Do not press the Reset key when you are nished changing the sensor setup as this will reset the sensor parameters to the values that were loaded with the currently selected route. 2. Press the Analyzer key and select the Acquire Spectrum function on the menu.
8-14
Advanced Techniques
3. Set up the analysis parameters as follows:

Frequency Low Cutoff Lines Window Averages Init Setup Averaging Mode Trig Mode Trig Level % Pre Trig FS Range A-Weight Demodulate (any value desired, typically 500 Hz) 0 (any value desired, typically 400) (see following notes, typically Hanning) (any value desired, typically 4) No Normal (see following notes, typically Pre Trig) (see following notes, typically 1.00) 50.0 0.0 (Expected peak input) No No
Note
In some cases, FS Range should be specied for impact tests to avoid overloading the analyzer input circuits when the signal suddenly changes from its ambient level to that caused by the impact.
Note
Trig Mode should normally be set to Pre Trig for best results. However, Pre Trig can be used only if the Frequency parameter is less than 1,000 Hz. If you wish to analyze a frequency higher than 1,000 Hz, you must set Trig Mode to Normal, which allows analysis up to 80,000 Hz. Window should be set to Hanning if the Trig Mode is set to Pre Trig. Window should be set to Uniform if the Trig Mode is set to Normal.
Impact Testing
8-15
4. Place the sensor on the structure. The sensor must be held very steadily to the structure during data acquisitiona stud or magnetic mount is recommended. Press the Enter key to start data acquisition. The display will indicate that the analyzer is autoranging and that initial data are being acquired. The analyzer will then display the No Trigger message at the bottom of the screen. At this time, impact the structure with a hammer at a location that is two to four feet away from where the sensor is mounted. If FS Range was initially set to zero (for autoranging), the analyzer should beep and display a Signal Overloaded message. This is normal and indicates that the Model 2120A has adjusted its full-scale range upward and will automatically reset itself to capture another impact.
Note
The Trig Level and FS Range parameters can be adjusted using the peak impact values observed while monitoring the time waveform. After the analyzer has reset itself, the No Trigger message will be displayed again. At this point, impact the structure again. This procedure should be repeated until the analyzer no longer displays the overload message and acquires a single average of data after each impact. This may require four to eight impacts. When the analyzer no longer displays the overload indication and has starting averaging data, each impact thereafter will result in a single average of data being acquired.
Note
If the analyzer screen never displays the Signal Overload message, but seems to be hung up in the No Trigger state, the problem is likely to be that the Trig Level parameter is set at too high of a value. In this case, you should press the Analyze key, select Acquire Spectrum again, and decrease the Trig Level parameter (by a factor of two). Then repeat the procedure starting at step 4.
8-16
Advanced Techniques
Note
If the analyzer screen always displays the Signal Overload message after each impact and never starts collecting data, the problem is likely to be that the Trig Level parameter is set at too low a value. In this case, you should press the Analyze key, select Acquire Spectrum again, and increase the Trig Level parameter (by a factor of two). Then repeat the procedure starting at step 4.
Note
Always wait for the analyzer to display the No Trigger message before impacting the structure. This indicates that the trigger circuit is properly armed. 5. After all averages have been acquired, the averaged frequency spectrum of the impact data will be displayed. The amplitude axis of the spectral plot can be expanded or contracted using the up/down arrow keys. The left/right arrow keys can be used to move the cursor in order to identify the frequencies of the largest peaks which will represent resonant frequencies. The time waveform of the last impact can also be examined by pressing the Analyze key and selecting Display Waveform.
Impact Testing
8-17
Example impact spectral plot.
Example impact waveform plot.
8-18
Advanced Techniques
Chapter
Technical Notes
Data Units
For each type of dynamic vibration unit (acceleration, velocity, displacement, or nonstandard) or frequency, data collected with the Model 2120A machinery analyzer can be displayed in various forms.
163
The top level of units selection is the choice of the English or Metric system of measurement. The following table lists the English/Metric units.
Type Acceleration Velocity Displacement Temperature Microphone Nonstandard English g inch/sec mil Degree-F Pascal Metric g mm/sec micron Degree-C Pascal
(as specified by the units field)
9-1
The frequency units are specied to be in either Hz (Hertz) or CPM (60 x Hz) units. In addition, the analyzer can be instructed to display spectral plots in units of Orders. This method of display requires you to specify a reference frequencytypically the machine running speed. All other frequencies are then indicated as multiples of the reference frequency. For example, an order value of 2.0 indicates a frequency at two times the reference frequency. In addition to the major units types, you can specify that vibration signals be displayed in RMS (root-mean-square), Peak, Pk-Pk (peak-to-peak), Average, or dB (decibels). For normal spectral and analysis parameters, conversion between the above units qualiers is based on theoretical factors for sinusoidal signals as specied below. To convert from:
RMS to... RMS Peak Pk-Pk Average multiply by 1.000 1.414 2.828 0.900
For conversion to dB, the RMS values are divided by the reference value (i.e. dB reference), the logarithm (base 10) is taken of the ratio, and then the resulting log value is multiplied by 20.
Saving As Default
F1
These values can be used for either the off route or Analyze modes. Normally, once the Reset key has been pressed to return to the normal route mode, the reference values return to those that are specied in the RBMware/MasterTrend database. However, the new values can be saved as the analyzers defaults by pressing the F1 key while the Dene Data Units screen is being displayed.
9-2
Technical Notes
Overall Calculation
Several methods of calculating the overall vibration level are provided in the Model 2120A analyzer. Digital Overall is the mode used for normal analyzer operationall other methods are used only for special applications. The Model 2120A overall vibration level methods are: Digital Overall - The overall vibration level is calculated from the spectrum over the frequency band between the specied lower frequency and maximum frequency. If the lower frequency is less than the lower limit of two times the frequency resolution of the spectrum, then vibration values below this lower limit are not included. Analog Overall - The overall vibration level is directly measured from an RMS-to-DC converter circuit that has a frequency bandwidth of approximately 1 Hz to 80,000 Hz. True Peak Overall - The overall vibration level is calculated by determining the maximum (peak) value within the time waveform over all blocks used in the spectrum averages. Average Peak Overall - The overall vibration level is calculated by determining the maximum (peak) value within the time waveform of each analysis block. These peak values are then averaged for the specied number of analysis averages. (This method simulates the averaging method implemented in older types of analog vibration panel meters.)
Note
True Peak and Average Peak modes may only be selected when the units qualier is set to Peak or Pk-Pk, and the global overall measurement mode is set to digital.
Note
Beginning with MasterTrend 3.30 and rmware version 7.07, the global overall mode can be set within MasterTrends Route program module. In RBMware, the selections can be overridden on a measurement point basis.
Overall Calculation
9-3
Downloading Firmware
The software that controls the operation of the analyzer (rmware) is stored in Random Access Memory (RAM). The most recent version of the rmware is downloaded into the analyzer before being shipped. The rmware number is displayed on the analyzers startup screen. A oppy disk containing the rmware is supplied with each new analyzer and rmware upgrade. This rmware can be reloaded into the analyzer at any time for rmware upgrades, or for reinstallation in the unlikely event that RAM information has been erased. Firmware is installed into the analyzer via communications with a personal computer and does not require disassembly of the analyzer.
Caution!
Reloading rmware will erase all data and DLPs stored to the internal memory card. Verify that no essential data are in the analyzer before proceeding with the following procedure.
Note
Reloading rmware does not have any affect on the external memory card. However, the DLPs (Downloadable Programs) and routes may not be compatible with newer version of rmware. Verify all route data and jobs associated with DLPs have been transferred to the database before proceeding.
Note
CSI does recommend re-initializing the external card after loading new rmware.
9-4
Technical Notes
Download Procedure
The following procedure should be followed to download rmware into the analyzer: 1. Connect the Model 2120A analyzer to the COM1 port of the computer using the supplied communications cable (see Communications With the Host Computer on page 3-1). 2. Run the program downloader. Place the oppy disk containing the rmware into drive A or B of the computer. For Windows - Click Start on the Task Bar, then select Run. Select LoadFW from the drive where the rmware is located, and then click on the OK button. For DOS - type: A: (or B:) then type DOWNLOAD, and press the Enter key. The computer will display the Program Downloader screen and the remainder of the procedure is controlled by the analyzer. 3. To initiate the downloading sequence, start with the analyzer turned off. Press and hold the Enter key and then press the On/Off key until 2120A System Firmware Is Not Loaded is displayed on the screen. Release the keys and the download procedure will begin. The analyzer screen will indicate that downloading is in progress.
Note
CSI recommends that all memory cards be re-initialized after downloading a numerical revision/upgrade to the analyzers rmware. (This does not apply to the smaller updates to the rmware noted with letter-based increases.)
Downloading Firmware
9-5
Calibration
To ensure maximum measurement accuracy, each Model 2120A machinery analyzer is thoroughly calibrated by CSI before shipping, and the results of the calibration are recorded on the calibration tag that is shipped with the analyzer. The values entered into the analyzers calibration routine allow the rmware to compensate for any minor errors in measurement that may be caused by component tolerances within the analyzer. The calibration values are stored in the analyzer in an EEPROM and protected from accidental erasure. Normally, you do not need to modify these values unless they have somehow become corrupted in the analyzers memory. In this rare case, the calibration values would simply be entered into the analyzer using the values recorded on the calibration tag.
Note
For accurate results, the Model 2120A should be periodically recalibrated. CSI recommends that the analyzer be returned to the factory once every year for this recalibration procedure. The calibration functions are accessed via the Set Calibration selection in the Utility keys Special Functions menu. The access code CSI must be entered after selecting Set Calibration in order to gain access to the Calibration Functions menu.
164
9-6
Technical Notes
The following are brief descriptions of the functions of each calibration subroutine.
Set Calibration Factor
Adjusts the overall signal amplitude compensation.
165
Set Integrator Calibration
These four parameters apply to the gain corrections used for the analog integrators that convert sensor units to display units.
166
Calibration
9-7
Set DC Offsets
These four parameters are associated with the DC measurement offset, the analog RMS to DC converter offset, and the positive/negative battery test offset.
167
Note
When entering negative numbers, enter the number rst and then press the + key to enter the negative sign.
9-8
Technical Notes
Set Integrator Poles
These parameters apply to low frequency roll-off correction of the analog integration circuits. This correction is normally disabled unless special lowfrequency measurements are being performed.
If pole corrections are enabled (Apply Poles eld set to Yes), the specied lower frequency for correction will be used not only for analog integration but also for digital integration. Do not enable pole corrections for normal route mode unless there are special requirements for measurements.
Store Calibration Values

After you have entered or modied calibration values, you must select Store Calibration Values in order to store the new values to the analyzers EEPROM.
Calibration
9-9
9-10
Technical Notes
Chapter 10
Cascade Special Function Program
Program Description
The optional Cascade special function program allows the Model 2120A machinery analyzer to rapidly capture and display continuous FFT calculations using a predened number of sampling blocks. Cascade displays the acquired data using a waterfall graphic display that provides a pseudo 3-D effect. The Cascade program can assist in determining resonant frequencies during coastdown/start-ups and in catching transient events caused by changes in loads or processes during normal operation.
168
Note
For information on loading the Cascade program into the analyzer, see Load Downloadable Program (DLP) on page 4-5.
10-1
Entering the Cascade Special-Function Program

After the Cascade program is installed, it must be activated prior to use. The following instructions will provide you with information on activating the Cascade program. To activate the program after installation, or at any other time that it is not currently active, press the Program Select keya menu will then be displayed listing all programs currently available on the active memory card. Using the arrow keys, highlight the Spectral Cascade selection and press the Enter key. The Cascade program is now active.
Program Restart
After the program has been activated, the analyzer will automatically return to the Cascade program after you turn analyzer power on. While the analyzer is on, pressing the Reset key at any time will also restart the program. The analyzer will remain in this program until it is deactivated by selecting another program from the Program Select menu.
Note
The analyzer must be set to the active card that contains the special function program in order to access the program (Select Card for Program function under the Utility keys Memory Card menu selection).
10-2
Starting the Cascade Program

Depending on how the analyzer was last used, one of two screens will be displayed when the analyzer is turned on or the Cascade program is activated. If valid spectral cascade data resides in scratchpad memory, the following screen will be displayed by the analyzer.
169
To collect new data (and erase the old data from scratchpad memory), press the 5 keythe analyzer will then advance to the Cascade Setup menu. This two-page menu enables you to set up the analyzer's collection parameters for new data acquisition. To display the currently saved spectral cascade data, press any other key (except the 5 key) on the analyzers alphanumeric keypad. The analyzer will then display the saved data.
Caution!
If you have important data residing in scratchpad memory that has not been saved, do not press the analyzers 5 key at the screen shown above. Pressing the 5 key erases the scratchpad memory and the data cannot be retrieved. See Saving Data on page 10-16 for information on saving Cascade data.
10-3
Cascade Setup MenuPage One
170
Frequency
The Frequency parameter sets the upper frequency limit for the spectral collectionfrom 10 to 40,000 Hz (600 to 2,400,000 CPM). The Frequency parameter, in conjunction with the Low Cutoff parameter, establishes the bandwidth of the spectral measurement.
Note
Low Cutoff
This parameter sets the low frequency limit for the spectral collection. The limits for the Low Cutoff parameter vary according to the number of lines of resolution and the upper Frequency that have been selected. To set Low Cutoff to the lowest possible frequency, enter a zero (0)the analyzer will automatically use the lowest value.
Note
If the user-entered frequency value is too low, the program will automatically adjust the value to the lowest possible frequency.
10-4
Lines
The Lines variable denes the number of lines of resolution (100, 200, or 400) used for the FFT calculation. When selecting the lines of resolution, keep in mind that the 100-line mode provides the fastest data collection while the 400-line mode provides the highest resolution.
Window
Select Uniform or Hanning window. The Hanning window is recommended for normal analyzer operation.
# Blocks
This parameter species the number of spectra that are to be collected and displayed.
Cascade display with 15 blocks of spectra.
Sample Type
This function controls the method used to start the collection of each snapshot of acquired data. Continuous - The collection of each snapshot of data is started as quickly as possible. Delta Time - Each snapshot of data is started at specied time intervals. Delta RPM - Each snapshot of data is started at specied RPM intervals.
10-5
Cascade Setup MenuPage Two
171
Tach Start (Trigger)
This feature enables you to instruct the analyzer to begin collecting data as soon as a tachometer pulse is detected. Once data acquisition begins, no additional tachometer pulses are requiredthe analyzer will continue to acquire data until all blocks have been collected. Select First to start acquisition of the rst data block at the next tachometer pulse. Select All to start acquisition of every data snapshot at the earliest tachometer pulse. Answer No to begin data acquisition immediately after the Enter key has been pressed.
Note
If a tachometer is connected to the analyzer, the RPM will always be measuredregardless of the Tach Start setting.
10-6
Dly/Secs
Delay/Seconds enables you to set a programmed minimum delay (in seconds) to occur between each acquired spectrum. The delay period is from the start of the current acquisition to the start of the next. A minimum delay always exists due to the processing time that is required to complete the current acquisition. The analyzer takes this minimum delay into consideration and adjusts accordingly so that the total delay equals the specied time period. If the programmed delay setting is less than the time required for acquisition, no programmed delay will be used.
RPM Mode
When Sample Type is specied as Delta RPM, this function species the type of RPM change required to be detected as a sample trigger. + RPM changes are detected in the increasing direction. RPM changes are detected in the decreasing direction.
+ RPM changes are detected in either direction.

Delta RPM
This function determines the RPM interval between starts of two consecutive data snapshots, and is entered as a percentage value of the RPM of the rst data snapshot.
Note
The accuracy of RPM calculations is approximately 0.1%; therefore, values less than 0.1 for Delta RPM are not recommended.
Force RPM
Select Yes to force RPM measurement regardless of other settings. When set to No, RPM may be measured if tachometer pulses exist and RPM data are collected faster than spectral data.
10-7
FS Range
Full Scale Range determines the signal input range of the analyzer. When set to zero (0), the full-scale range is established by the analyzers autorange function. Alternatively, the full-scale range can be set manually by entering the desired value in the FS Range eld. The units used for Full Scale Range is determined by the integration mode of the analyzer (see Signal Integrator Mode on page 4-32). When using digital integration, Full Scale Range uses the same units as that specied for the sensor (see Sensor Type on page 4-16). When using analog integration, Full Scale Range uses the same units as the spectral plot (see Viewing a Single Spectrum on page 10-15).
A-Weight
The A-Weighting feature is used primarily for acoustic applications where a shape curve is applied to the frequency spectrum to approximate the frequency sensitivity of the human ear. Answer No to disable A-Weighting.
10-8
Cascade Setup MenuPage Three
172
Demodulate
Select Yes to use the analyzers built-in demodulator. The internal demodulator uses a high-pass lter to remove all components in the signal below 600 Hz. The signal is then amplied and amplitude demodulated resulting in a low frequency signal that consists of the envelope of the original signal. See Demodulate on page 5-13 for more information.
PeakVue
Select Yes to use the built-in peak value (PeakVue) analyzer. The input signal is passed through a selectable bandpass or high-pass lter (PreFilter), and then sampled with the peak detector. The resulting signal is then used to generate the spectrum. PeakVue uses the same nine pre-dened frequency ranges as used for the demodulator.
Note
10-9
PreFilter
Bandpass Filters 20 to 150 Hz 50 to 300 Hz 100 to 600 Hz 500 to 1,000 Hz 5,000 to6,500 Hz (PeakVue only) Highpass Filters 500 Hz 1,000 Hz 2,000 Hz 5,000 Hz 10,000 Hz 20,000 Hz (PeakVue only)
The selected lter frequency must be equal to or greater than the specied maximum frequency (see Frequency on page 10-4).
10-10
Collecting Data
After the collection parameters have been set up on the Cascade Setup menu, press the Enter key to begin data collection. The analyzer screen will display the number of blocks remaining to be acquired.
173
Note
The data acquisition process may be prematurely stopped at any time during acquisition by pressing the Enter key. The analyzer will then display all of the data that have been collected up to that point.
Collecting Data
10-11
Displaying Data
After the data for all of the specied blocks have been acquired, the analyzer will display the data in cascade plot mode.
Cascade plot display mode.
F1
The F1 function key toggles the display between the cascade plot mode and the four-plot mode.
Four-plot display mode.
10-12
Paging and Scrolling Data

When there are more blocks of spectral data than can be displayed at one time on the screen (maximum of 90), the analyzer will display pages of spectra in the cascade plot mode. The beginning and ending spectra displayed on the current page of data are indicated by the numbers on the lefthand side of the screen.
174
Page Up
Page Down
To advance to the next higher page of spectra, press the Page Up key. To display the previous page of spectra, press the Page Down key. The left/right arrow keys enable you to scroll through the spectra in increments of approximately one-quarter of the number of plotted spectra. T o scroll forward, press the right arrow key; to scroll backward, press the left arrow key.
Note
The Page keys are also available in the four-plot mode to display the next/previous set of spectral data.
Displaying Data
10-13
Additional Display Control Keys

The following control keys can also be used while data are being displayed in the cascade plot mode.
Insert
The on-screen cursor is activated using the Insert key. Once activated, the cursor, in the form of a left arrow located at the right-hand side of the display, points to an individual spectrum. The spectrum number (collection block number) and RPM data (if a tachometer was used) from the spectrum are indicated at the upper left-hand corner of the display. When the cursor is displayed on the plot, the F3 and F4 keys control the vertical movement of the cursor. The F3 key moves the cursor towards the bottom of the plot, and the F4 key moves the cursor towards the top. The Clr key clears the cursor and cursor readout from the plot display. The Up/Down arrow keys increase or decrease the amplitude scale of the plot, respectively. The Exp key expands the display of spectral plotsdecreasing the number of plots shown. With the cursor off, the display is expanded from the center of the plot. With the cursor on, the display is expanded from the current cursor position. The Dec key compresses the display of spectral plotsincreasing the number of plots shown. With the cursor off, the display is compressed from the center of the plot. With the cursor on, the display is compressed from the current cursor position. When the cursor is active on the cascade display, the F5 function key can be used to center the plot at the current cursor location without plot expansion or compression. This function does not change the total number of displayed spectra; the spectra are shifted up or down in order to center the plot at the cursor position.
F3
F4
Clear
,;\% Exp
*#&@ Dec
F5
10-14
Viewing a Single Spectrum

While viewing the cascade plot, a single spectrum may be selected and viewed in a mode similar to the Analyze function of the Model 2120A (see Display Spectrum/Display Waveform on page 7-2 for additional information).
F2
To view a single spectrum from the cascade display, use the F3 and F4 keys to position the cursor next to the desired spectrum (cursor must be activated using the Insert key); then press the F2 function key.
175
Note
For information on spectral display function keys, see Spectral Plots on page 3-26.
Displaying Data
10-15
Saving Data
A single spectrum or any number of selected spectra from the cascade display can be saved and stored with a measurement point of a machine, in either route or off-route mode, and downloaded into the RBMware/MasterTrend database. The saved data are assigned to the measurement point that was displayed before entering the Cascade special function program.
F6
To save data, press the analyzers F6 function key while the cascade plot is being displayed. The program will then display the Save Cascade Data menu where you can specify the spectra to be saved.
176
To save a group of spectra within the cascade plot, enter the rst and last collection block numbers of the group of spectra into the respective First Spectrum and Last Spectrum elds. These spectra and all blocks in between will then be stored by pressing the Enter key. To save a single spectrum, enter the collection block number of the desired spectrum into both elds and then press the Enter key.
10-16
Note
If no routes have been loaded into the analyzer, data cannot be saved. The analyzer will display an error message if an attempt is made to save data without an active route or off-route point. In this case, you may access the analyzers off-route mode (using the Program Select key), dene a point, enter the offroute mode, and then return to the Cascade program (again using the Program Select key) to save the data as previously described.
Note
Data that have been saved in route memory can be recalled for display using the Display Spectrum option under the Analyze key function. See Display Spectrum/Display Waveform on page 7-2 for additional information.
Saving Data
10-17
Error Messages
The following error messages may be encountered when attempting to collect or save data while using the Cascade program.
The analyzers memory is too full to allow additional data collection. T o permit data collection, dump the currently stored data into the RBMware/ MasterTrend database (if desired) and then clear the analyzers memory using the Erase All Route Data function of the Utility keys Memory Card menu (see Erase All Route Data on page 4-51).
10-18
Data cannot be saved because there is no active route or off-route point in the analyzer. To save data that have already been collected: 1 access the off-route program using the Program Select key, 2 dene a point using the Dene Off Route Point function, 3 enter the off-route mode using the Enter Off Route Mode function, 4 return to the Cascade program using the Program Select key. Alternatively, you may download a route into the analyzer and then recollect the data.
The analyzers memory is too full to save all of the requested spectra. Y ou may save data by either reducing the total number of spectra or by removing stored data from the analyzer.
Error Messages
10-19
10-20
Appendix
Sensor Button/Enter Key Operation
The way that measurements are carried out by the Model 2120A Machinery Analyzer is determined by the settings of Control Parameters 1 & 2 (Utility key-Operational Parameters), the Group/Channel Enable option (Utility key-Measurement Mode), and whether the Enter key or sensor button is used to start a measurement. Data collection is started/continued according to the following table.
Off Group/Chan Enable Control Parameter 1 = Off Control Parameter 2 = Off Control Parameter 1 = Off Control Parameter 2 = On Control Parameter 1 = On Control Parameter 2 = Off Control Parameter 1 = On Control Parameter 2 = On Control Parameter 1 = Off Control Parameter 2 = Auto Control Parameter 1 = On Control Parameter 2 = Auto Sensor Button 1 2 3 4 5 6 Enter Key 1 2 1 2 5 5 Sensor Button 1 2 7 8 2 8
On Enter Key 1 2 1 2 2 2
Triax Sensor Button 1 2 7 8 9 10 Enter Key 1 2 1 2 9 9
A-1
Group/Chan Enable Off
1.
The Enter key/sensor button must be pressed twice to start data collection. The message Press Enter to Start Data Acquisition is displayed after the key/button is pressed for the rst time. Press the key/button again to start data collection. Use up arrow key to advance to the next route measurement point. The Enter key/sensor button is pressed only once to start data collection. Use up arrow key to advance to the next route measurement point. After the sensor button is pressed: if current point has not been previously measured, data are collected as described in number 1 above. if current point has been previously measured, the next route measurement point is automatically selected.
2.
3.
4.
After the sensor button is pressed: if current point has not been previously measured, data are collected as described in number 2 above. if current point has been previously measured, the next route measurement point is automatically selected.
5.
The Enter key/sensor button is pressed only once to start data collection. After completion of data collection, the results are displayed for two seconds and then the next route measurement point is automatically selected. After the sensor button is pressed: if current point has not been previously measured, data are collected as described in number 5 above. if current point has been previously measured, the next route measurement point is automatically selected.
6.
A-2
Group/Chan Enable On
1.
After the sensor button is pressed: if current point has not been previously measured, data are collected as described in number 1 above. if current point has been previously measured, the next point in multiple measurement point sequence is found, set up and displayed. If there are no remaining points in the sequence, the next available measurement point is selected.
2.
After the sensor button is pressed: if current point has not been previously measured, data are collected as described in number 2 above. if current point has been previously measured, the next point in multiple measurement point sequence is found, set up and displayed. If there are no remaining points in the sequence, the next available measurement point is selected.
Note
If the current point is the rst one in a multiple measurement point sequence, data collection begins with the press of the Enter key/sensor button. Otherwise, the rst point in the sequence is located, set up and displayed. The Enter key/ sensor button must then be pressed again to start data collection.
Note
After completion of data collection, the next point in the multiple measurement point sequence is located, set up, and displayed. When all points in the sequence have been measured, the analyzer will then select the next available point.
A-3
Group/Chan Enable TRIAX
1.
An initial press of the Enter key/sensor button starts data collection on all points in a multiple measurement point sequence; channels are automatically selected on the internal multiplexer. No further action is required by the user. An initial press of the Enter key/sensor button starts data collection on all points in a multiple measurement point sequence that have not been previously measured; channels are automatically selected on the internal multiplexer. No further action is required by the user. Points in the multiple measurement point sequence that have been previously measured are displayed for one second but not re-measured.
Note
2.
If the current point is the rst one in a multiple measurement point sequence, data collection begins with the press of the Enter key/sensor button. Otherwise, the rst point in the sequence is located, set up and displayed.
Note
A triaxial accelerometer must be connected to the analyzers input port (see Multifunction Input Connector on page 2-2) before using the Group/Chan Enable TRIAX option.
A-4
Appendix
Technical Specications
Hardware Specications
Physical Dimensions
Height: Width: Depth: Weight:
273.1 mm (10.75 inches) 174.6 mm (6.875 inches) 38.1 m (1.5 inches) 2.15 kg (4.75 pounds)
Environmental Limits
Temperature: -10 to 50 C (15 to 120 F) Relative Humidity: 0 to 95% non-condensing

Power Supply
Battery: rechargeable, 7.2V battery pack Capacity: 4.5 amp-hours (2.4 amp-hours for the original 2120) Recharge time: 2 1/2 hours nominal Operation time: approximately 11 to 14 hours of normal route usage on a full charge (10 hours for the original 2120)
LCD Display
Type: Supertwist liquid crystal display Display size: 76.2 x 101.6 mm (3.0 x 4.0 inches) Dot resolution: 320 x 240 pixels Electroluminescent backlighting
Keypad
41 keys including six function keys Electroluminescent backlighting
B-1
Input Specications
Input Signals
A 2-milliampere, 20-volt (nominal), constant-current power supply inside the analyzer powers sensors such as accelerometers. Depending upon the type of input selected, the constant-current power supply can be made available or bypassed.
Full Scale Input Level
Channel A Channel B
Sensor Power On Sensor Power Off
+/- 9 volts +/- 21 volts
+/- 3.75 volts +/- 3.75 volts
The full-scale vibration level depends upon the type of sensor used and its sensitivity. Full-scale vibration level is +/- 90 gs when using a 100-millivoltper-g accelerometer. For small signals, full-scale range is lowered in binary steps from 1 to 1024 for improved signal-to-noise ratio. Selection of proper full-scale range occurs automatically at the beginning of every analysis and is called autoranging. Input Impedance: greater than 125K ohms
Input Signal Types
Dynamic signals: Single channel DC signals: Single channel RPM/tach signal: TTL pulse Keypad entry: Full alphanumeric capability Temperature input: CSI infrared sensor or thermocouple
Input Sensor Types
Portable sensors: accelerometers, velocity probes, RPM/tachometer probes, temperature sensors. Installed sensors: Any vibration or dynamic sensor with a voltage output; any DC-type signal.
B-2
Technical Specifications
Input Unit Types

Vibration Signals Acceleration Velocity Displacement Other dynamic signals DC Signals gs In/sec or mm/sec Mils or microns Any user-specified unit Any user-specified unit Units
The Model 2120A calculates the integration or differentiation necessary to convert from sensor units to other units for display purposes. The Model 2120A uses analog integration circuitry for conversions from acceleration to velocity or displacement.
Tachometer Input
The tachometer input measures a once-per-rev pulse. This capability lets the analyzer measure RPM and synchronous vibration and phase. RPM range: 6 to 100,000 RPM Tach input level: TTL compatible (0 to +5 volt pulse)
Triaxial Sensor Input
Top panel multifunction input connector allows direct connection and sequencing of triaxial signal.
Autoranging
The Model 2120A automatically scans the input signal for each measurement. The analyzer sets the input range to maximize the dynamic resolution.
Demodulator and PeakVue
Built-in demodulator and PeakVue function.
B-3
Prelters
The following lters are available for use with the demodulator or PeakVue function.
Bandpass Filters 20 to 150 Hz 50 to 300 Hz 100 to 600 Hz 500 to 1,000 Hz 5,000 to 6,500 (PeakVue only) Highpass Filters 500 Hz 1,000 Hz 2,000 Hz 5,000 Hz 10,000 Hz 20,000 Hz (PeakVue only)
B-4
Measurement Specications
Frequency Analysis
A/D converter: 16 bits of accuracy Dynamic range: Greater than 96 dB Number of averages: 1 to 9999 Averaging modes: normal, peak hold, order tracking, negative averaging Resolution: 100, 200, 400, 800, 1600, 3200, or 6400 lines of resolution and 1/3 octave Frequency range: DC to 10 Hz minimum DC to 80 kHz maximum Response: at to DC for non-integrated and DC-coupled signals; optional AC coupling -3 dB at 1 Hz Automatic Integrator Correction feature allows precise measurement of low frequency vibrations down to 0.2 Hz. Full-scale range: 3mV to 21V Noise oor: typically less than 0.5 V for a 400-line spectrum at 1000 Hz maximum frequency Windows: Hanning or uniform
Data Storage Capacity
Internal memory: 512 kilobytes External memory: 512 kilobytes to 8 MB using SRAM (PCMCIA) external card
Number of Stored Spectra
Can store 1,000 400-line spectra for each MB of memory. Generally, with spectra, waveform, and trend parameters, 1 MB is sufcient for 200 to 300 measurement points.
B-5
Output
Communications
The Model 2120A communicates with Intel microprocessor-based personal computers that have an RS232 serial link. Baud rates may be selected from 300 up to 115.2K. Remote links via modem are fully supported.
Printer
RS232 interface communicates with IBM graphics compatible dot matrix printers using optional adapter (Model 720 Printer Interface). Virtual printer provides printing through a personal computer to any graphics printer.
B-6
Appendix
Pinouts and Wiring Diagrams
Auxiliary Connector Pinout

Pin
1 2 3 4 5 6 7 8 9 Volts Input TTL In (not a tachometer input) Triax Input #1 Triax Input #2 and Channel B Input Triax Input #3 Analog Ground Digital Ground (internal use only) +5.0 Volts
Description
C-1
Multifunction Input Connector Pinout

Pin
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Description
Digital Ground Transmit (RS-232) Receive (RS-232) Connected to 05 Connected to 04 Connected to 08 and 20 Common Ground Connected to 06 and 20 Control #0 Out Control #1 Out Transmit (for CSI Modem only) Receive (for CSI Modem only) +5.0 Volts Sensor Button Triax Input #1 Analog Ground +20.0 Volts Triax Input #2 and Channel B Input Triax Input #3 Connected to 06 and 08 Accelerometer Signal Input Analog Ground Volts In (Signal Input) Analog Ground <Reserved>
C-2
Model 630 9-to-25 Pin Adapter Cable

9-pin female end 25-pin male end
1 2 3 4 5 6 7 8 9
8 3 2 20 6 4 5 21
177
Model 631 Sensor Cable
LEMO connector 1 2 3 4 5 Shield Brown Red Black Yellow
to Model 2115 16 22 14 21 24 23
178
C-3
Model 633 Communications Cable
to Model 2120 1 2 3 4 5 7 6 8 20 Black Brown Red Orange Yellow Green Blue Violet
to computer 1 3 2 5 4 7 20 6 8
179
Model 635 Modem Cable
to Model 2120 1 2 3 4 5 6 7 8 20 Black Brown Red Orange Yellow Blue Green Violet White
to modem 1 2 3 4 5 6 7 8 20
180
C-4
Model 639 Communications Cable
to Model 2120 2 3 4 5 7 6 8 20 Brown Red Orange Yellow Green Blue Violet
to computer 2 3 8 7 5 4 6 1
181
182
C-5
C-6
Glossary
Acceleration
the rate of change of velocity of a mechanical system. Usually measured in units of g (or sometimes G) in English units; 1 g = 386.4 in/s2 = 32.2 ft/s2 The international standard unit is m/s2; 1 g = 9.806 m/s2 The sensor used to measure acceleration is the accelerometer.
Acoustic
the study of the characteristics of sound emitted by machinery. The Model 2120A can measure and analyze overall sound intensity levels as well as narrowband spectra and third octave bands.
Alarm
an indication that the vibration characteristics of a machine have changed in a signicant manner.
Alarm Limits
represent amplitude levels that indicate an alarm condition on the machine being monitored. The Model 2120A allows alarm limits to be specied for the overall level and for each of the individual vibration parameters. Alarm Limits are downloaded to the analyzer from the MasterTrend database during the route load process.
Alarm Status
the status message that displays on each measurement point screen that indicates the alarm status of this particular point.
Aliasing
an effect that results in erroneous frequency spectra when the frequency of the signal being sampled is more than 0.5 times the sampling rate. The Model 2120A includes anti-aliasing lters that eliminate these errors.
G-1
Amplitude
the magnitude (RMS, peak, peak-to-peak, average, or dc) of a measured signal.

Analog Integration
a method of converting from acceleration to the equivalent velocity signal or converting a velocity signal to the equivalent displacement signal. Analog integration is superior to the equivalent digital method as it produces much less low-frequency components in the vibration spectrum.
Analysis Parameters
divides the frequency spectrum into bands that are individually measured and analyzed.
Analysis Parameter Sets
includes up to 12 individual analysis parameters, and also contains instructions that tell the machinery analyzer how to acquire data.
Autoranging
the process of automatically adjusting the input gain of an analyzer to match the amplitude of a signal. Optimizes the use of the dynamic range of the analyzer and improves signal-to-noise ratio.
Averaging
a method of collecting data where the spectra are averaged together to eliminate random noise.
A-Weighting
a frequency spectrum shaping that is applied to frequency spectra in acoustics. The effect is designed to approximate the way that the human ear perceives the loudness of sound. Sound levels are reduced at low frequencies and at very high frequencies where the ear is less sensitive. There are national and international standards for A-weighting.
Bandwidth
the analysis frequency range over which data will be collected. For normal route measurements, this is listed by the BW = parameter located on the screen display. It can be specied as a frequency range in Hz, as an orderbased analysis (for example 10xRPM), or in CPM.
G-2
Baud Rate
unit of speed for data transmission over a serial communications link. The Model 2120A supports baud rates from 300 to 57.6K baud.
Bode Plot
a graphic plot that shows how the 1xRPM amplitude and phase have varied with the RPM of a machine. These are always measured over a startup or coastdown of a machine and are used to identify shaft resonances and other signal characteristics.
Coherence
A function of frequency which describes the degree of linear relationship between two signals. Used to assess cross-channel measurement quality, locate noise sources, and to check out transmission paths.
CPM
cycles per minute. Favored by many in machine vibration analysis because the vibration caused by unbalance shows up at a frequency in CPM equal to the RPM of the shaft. 60 cycles per minute (CPM) is equivalent to one (1) cycle per second which equals one (1) hertz.
Crest Factor
the ratio of peak to RMS levels of a signal. A single-frequency signal has a crest factor of 1.414; random noise has a crest factor of approximately 3; signals with impulsive content have higher crest factor values. The crest factor can be used to check for impacting, such as caused by rolling bearing defects.
CSICOM
MasterTrends communications program that enables the host computer to transfer routes and data to and from the analyzer.
Cursor
a manually controlled marker that can be moved across the plot display indicating frequency and amplitude at the cursor location.
G-3
Decibels (dB)
a logarithmic system of non-dimensional units that measures the size of a quantity relative to a reference level. Any quantity can be measured in this way, as can any two quantities with the same dimensions be compared using decibel measure. Given a reference power (amplitude squared) level Wref, any other power quantity W, having the same dimensions, may be expressed in decibels using the formula:
dB = 10log10 W Wref
183
If a quantity X is in RMS amplitude units, and Xref is a suitable reference level, the formula may then be rewritten using W = X2, to give:
dB = 20log10 X Xref
184
Digital Integration
a method of converting acceleration to velocity or velocity to displacement by rst collecting the spectral data and then digitally converting the spectra at each frequency. Digital integration is less desirable than analog integration as it produces low-frequency components within the spectra. Digital integration is included in the Model 2120A to be compatible with data collected with the older Model 2100 Machinery Analyzer.
Displacement
refers to the distance that an object has moved, usually measured in mils or microns. Displacement is often measured from eddy current probes and represents the physical movement of a rotating shaft. Sometimes accelerometers or velocity probes are used, and the data is integrated into displacement. In this case, movement represents the relative displacement of the machine casing where the probe is mounted.
G-4
Downloadable
the method used in the Model 2120A to load the control software (rmware) into the analyzers memory from a computer. The Model 2120s rmware can therefore be easily updated without disassembly or electronic component replacement.
FFT
Fast Fourier Transform; a mathematical technique which allows the time waveform of a signal to be converted into a frequency spectrum.
Filter
an analog or digital device that removes or attenuates unwanted frequencies in a signal.

Firmware
a term referring to the software that controls or instructs the functions of the Model 2120.
Frequency
number of times an event repeats in a specic period of time. Units are hertz (Hz equals cycles per second) or CPM (cycles per minute).
Fundamental
primary frequency of rotation for a machine (1xRPM); usually causes the highest peak of energy in the spectrum.
Fundamental Frequency
a peak selected as the basis from which harmonic peaks are marked.
gs
a unit of acceleration, commonly used with the English system of units; One (1) g represents the acceleration due to gravity at sea level and is approximately equal to 386.4 in/s2, or 32.2 ft/s2 (9.806 m/s2).
G-5
Hanning
a shaping function applied to a time record before the FFT is calculated in order to smooth out end effects and reduce leakage in the spectrum. Usually the default window type to use when analyzing continuous signals because of the compromise between frequency discrimination and leakage suppression.
Harmonic
an integer multiple of a fundamental frequency.

Harmonic Marker
a marker that appears on a spectral display to indicate the harmonic peaks of a fundamental peak.
Hertz
a unit of frequency equal to cycles per second (CPS), usually abbreviated as Hz. One (1) hertz is equivalent to one (1) cycle per second, which equals 60 cycles per minute (CPM).
HFD
high-frequency detection; the amplitude of vibration in Gs over a broad frequency band from 5 kHz up to 20 kHz or greater.
ICM
Inuence Coefcient Method; the method used by the analyzer to calculate balancing solutions.
Impact Test
a type of test used to investigate the properties of a structure, in which the structure is caused to vibrate by an impulsive load from an instrumented hammer, and the vibratory response is picked up by a vibration transducer.
Integrator
see Signal Integration Mode.

Lines
the number of lines of resolution used for the spectrum calculation. Resolution (in Hz) equals maximum frequency divided by the number of Lines.
G-6
Live-time
a feature that allows the Model 2120A to dynamically display the spectrum (or waveform) during data collection.
Measurement Point
any location or point on a machine where measurements are made.

Mil(s)
a unit of measure for displacement (thousandths of an inch).

Modem
a device that enables remote communications between the host computer and the analyzer over telephone lines.
Multiplane Balancing
a method of balancing a machine that allows the measurement of the imbalance at several planes along the shaft of the machine. Correction weights are then added in each of these planes. Multiplane Balancing, as opposed to single plane balancing, is usually required when a machine has several rotating elements, such as ywheels, tightly coupled on a shaft and closely spaced.
Notes
specic observations that can be stored on the measurement point of a machine along with the collected data. These observations can be predened notes from the MasterTrend database, user-dened notes that have been created via the analyzer's keypad, or a combination of the two methods.
Nyquist Plot
a polar plot of the peak amplitude and phase of the 1xRPM vibration component across a change in machine speeds. The Nyquist plot is typically used during startup or coastdown analysis to identify shaft resonances.
1/3-Octave
method of measuring a signal by measuring the signal levels within a set of bandpass lters that have a bandwidth of 1/3 octave.
G-7
Off Route
a mode that allows the collection and storage of data on measurement points that are not dened in the downloaded route.
Order Tracking
a measurement of a signal from a machine whose speed is changing with time, showing the level of one or more orders as a function of machine speed or time.
Overlap
a function that speeds up data collection at low frequencies. The denable range of overlap for the Model 2120A is 0 to 80% with 50% being the recommended value.
Peak
the largest signal level seen in a waveform over a period of time. For sinusoidal signals, the peak signal level is always 1.414 times the RMS value of the signal level. For non-sinusoidal signals, the peak level is often larger than the result that this formula would produce.
Peak-to-Peak
the difference between the maximum and the minimum levels (positive or negative) in a signal over a given period of time. For a sinusoidal (single frequency) signal, the peak-to-peak level is always two times the peak level and 2.828 ( 2 2 ) times the RMS level. For non-sinusoidal (multiple frequency) signals this is no longer true and there is no simple relationship between peak-peak, peak, and RMS levels.
Period
the time required for one complete cycle of a periodic signal.

Phase
1xRPM phase represents the location of the shaft of a machine in degrees (0 to 360) with respect to the tachometer pulse where the largest vibration occurs.
G-8
Plane
designates one or more of the rotating elements of a machine that is to be balanced. Each plane lies perpendicular to the line that denes the axis of rotation.
Point
any location on a machine where measurements are required; used interchangeably with measurement point.
Pre-Trigger
triggered data acquisition using a delay such that the time record starts before the trigger event.
Real-Time
FFT frequency spectrum of an analog signal displayed instantaneously and continuously.

Resolution
the frequency range represented by one line of an FFT spectrum. Found by dividing the maximum analysis frequency by the number of lines. The resolution in Hz is equal to the inverse of the data record length in seconds.
RMS
root mean square. When applied to a dynamic signal such as vibration or sound, refers to an averaged level of a function obtained by averaging the square of the signal level over a period of time (or number of data records), then taking the square root of the result.
Route
one or more machines and their respective measurement points organized in an efcient sequence for data collection.
G-9
Sideband
a frequency component that represents the effect of modulation on a signal. If a modulated signal has more than one component, each component will show sidebands. A sideband is spaced off from the frequency of the modulated signal by an amount equal to the modulating frequency. If the modulating signal has multiple components or if there is frequency modulation, the sideband pattern may be very complicated including sum and difference frequencies between the sideband component frequencies (intermodulation effects).
Signal Integration Mode
provides a choice of analog or digital modes for the integration of signals. See also Analog Integration and Digital Integration.
Spectrum
the frequency domain representation of a signal. In practical measurements, the spectrum is usually displayed as a plot of magnitude verses frequency over a limited frequency range.
Station
a grouping of machines within a company or a plant for the purpose of predictive maintenance; may include the entire facility or a logical division thereof; can then be subdivided into routes of machines for data collection.
Subharmonics
vibration frequencies which are integer fractions of the running speed (example 1/2 RPM, 1/3 RPM, etc.) or some other fundamental frequency.
Tachometer
a device that generates a pulse signal corresponding to the revolution of a shaft; used to measure turning speed. A single pulse per revolution may be used to trigger data acquisition synchronously with shaft rotation.
Transient
a non-steady-state signal of brief duration; often refers to a startup or coastdown of a machine.

Trend
plotting a number of measurements of a parameter over time.
G-10
Trigger
causes the machinery analyzer to start data collection upon the receipt of a specied dynamic signal from a sensor or a pulse from a tachometer.
Uniform Window
analyzing a signal without shaping; no window is applied. Sometimes used for collection of non-steady-state data.
Velocity
the rate of change of displacement of a mechanical system. Units are inches per second (in/s or ips) in English units and m/s, cm/s, or mm/s in SI units. Can be measured directly with a velocity sensor or by integrating an acceleration signal from an accelerometer.
Vibration Parameters
(also individual analysis parameters) up to twelve frequency band-limited parameters that are measured from the vibration signal. These parameters are dened in the analysis parameter set and are loaded into the machinery analyzer for each point from the MasterTrend database.
Waveform
analog or digital representation of a signal or function displayed as amplitude vs. time.

Window
see Hanning Window and Uniform Window.
G-11
G-12
Index
A
accelerometer 3-11, 4-22 triaxial 7-33 acoustic noise 8-1 alarm level 7-46, 7-60 alphanumeric keys 2-15 to 2-16 amplitude axis 4-27 analog overall 9-3 analysis bandwidth 3-17 analysis parameters 3-25, 5-7, 7-20, 7-26 Analyze key 2-6 arrow keys 2-8 to 2-9 automatic poweroff 4-15 auxiliary connector 2-3 average peak overall 9-3 Averaged Spectrum key 3-33, 7-12 averaging data overlap 4-33 mode 7-28 Monitor Overall mode 7-47 Monitor Peak/Phase mode 7-51 number of averages 5-11, 7-26, 7-78 synchronous 8-9 to 8-10 A-Weighting 7-33, 7-47, 8-6, 8-8, 10-8 axis amplitude 3-39, 4-27, 7-18, 7-71 frequency 3-27, 4-28, 7-5, 7-72
capacity 1-5 changing 1-8 charger input 2-2 charging 1-6 checking 1-5, 3-19, 4-43 diagnostic function 7-61 multiple packs 1-7 baud rate 3-3, 4-3 beeper 4-13
C
cable, coiled 3-11 cable, communications 3-1 calibration 4-46, 9-6 to 9-9 card, see memory card cascade plot mode 10-12 case, leather 1-4 Channel/Group 4-33 Clear Data key 3-19 Clear key 2-10, 3-21, 3-29, 7-7, 7-53, 7-76 coastdown, machine 7-50 coastdown/start-up 10-1 coherence 7-75 COM port 3-1 communications 3-1 to 3-8 error 3-10 menu 4-2 to 4-5 modem 3-48 to 3-51 configure port 4-3 contrast, screen 2-11, 4-29 control parameter 4-14 CPM Units key 3-40, 7-19, 7-72 cross channel phase 7-75 to 7-80
B
backlight 4-13 bandwidth 5-9, 7-24, 7-51, 7-69, 7-77 bar code scanner 2-3, 4-36 battery
I-1
CSICOM program 3-4, 3-46, 3-49 cursor 3-27 to 3-30, 7-5 to 7-8
dump data 4-2
E D
data collecting 3-20, 10-11 displaying 3-25, 7-58, 10-12 dumping 3-46, 4-2, 7-22 printing 3-52 storing 3-24, 7-21 to 7-22, 7-48, 7-60, 10-16 data overlap 4-33 data units 4-23, 9-1 to 9-2 database name support 3-7, 4-35 date 3-2, 4-9 DC signal 7-59 Dec key 2-10, 3-27 to 3-28, 7-5 to 7-6 decibels 4-23 decimal point key 2-11 delay 10-7 Delete key 2-10 demodulator 5-13, 7-35, 10-9 digital overall 9-3 display control 4-27 to 4-29 Display Parameters 7-20 dual-channel enabling 4-35, 7-34, 7-52, 7-70 live display 4-28 MasterTrend setup 3-54 measurement point display 3-18 measurements 3-54 off route 5-6 orbit plot 3-33, 7-12 point ID 5-7 saving data 7-22 sensors 3-12 triggering 7-30 zoom analysis 7-74 End key 2-9 English units 4-26, 9-1 Enter key 2-8 error messages (cascade) 10-18 Exp key 2-9, 3-27 to 3-28, 7-5 to 7-6 extended analysis parameters 7-20
F
fields alphanumeric 2-15 numeric 2-16 response 2-13 filters, demodulate and PeakVue 5-14, 7-36, 10-10 firmware 2-1, 9-4 to 9-5 four-plot mode 10-12 frequency axis 4-28 cutoff 7-47, 10-4 range 5-9 resolution 5-10 resonant 8-13 units 4-26, 9-2 front panel 2-4 to 2-11 full scale range 5-15, 7-31, 7-78, 8-15, 10-8 function keys 2-7, 3-19
H
Hanning window 5-11, 7-70, 8-15, 10-5 harmonic markers 3-30, 7-8 Help key 2-6 HFD 4-33 Home key 2-9 Hz Units key 3-40, 7-19, 7-73
I-2
I
impact test 8-13 to 8-17 input connector 2-2, 3-1, 4-29 Insert key 2-10 integration mode 4-32, 7-27
K
keypad 2-9 to 2-11 Keypad backlight 4-14 keys command 2-5 to 2-6 control 2-8 function 2-7, 3-19
L
LCD backlight 4-13 LED 2-4 level, triggering 7-31 lines of resolution 5-10, 7-25, 7-76, 7-78, 10-5 List Peaks key 3-36, 7-15 live display 4-28 load route 4-2 local route 5-2 low cutoff 5-9, 7-24, 7-77, 8-8
M
machine set RPM 3-37, 7-16 machine description 3-15 machine ID 3-15, 5-6 Machine List key 3-19, 3-22 maintenance, battery 1-10 Mark key 2-10, 3-29, 7-7 master reset 4-42 MasterTrend 1-2 Channel/Group 4-33 COM port 3-1
communication settings 3-3 CSICOM program 3-4, 3-46, 3-49 Database Name Support 3-7 dB reference values 4-24 dual-channel setup 3-54 measurement mode 4-32 to 4-37 measurement point 3-22 description 3-15, 5-6 ID 3-15, 5-6 measurement point display 3-15 to 3-18 memory 3-17 scratchpad 7-21, 7-38, 10-3 memory card 2-17 to 2-23, 3-17 battery 2-17, 2-22, 4-52 functions 4-48 to 4-52 installing 2-18 to 2-19 removing 2-19 selecting 3-5 write protect 2-21 Metric units 4-26, 9-1 microphone 8-1 to 8-6 calibration 8-5 to 8-6 preamplifier 8-1 to 8-4 Model 628 3-12 modem 2-2, 3-48 to 3-51, 4-2 command string 4-4 Move Harmonic 3-30, 7-8 multifunction input connector 2-2, 3-1, 4-29 multiplexer 4-34
N
negative averaging 7-28 New RPM key 3-19 Next Peak key 3-36, 7-15 noise, acoustic 8-1 Notes key 2-6, 3-41 to 3-45 notes, creating 3-43 number of blocks 10-5
I-3
Nyquist plot 7-57, 7-58
O
off route 2-5 accessing 5-3 defining points 5-5 to 5-17 dual-channel 5-6 modifying point 5-4 point association 5-1 orbit plot 3-33, 7-12 order tracking 8-11 to 8-12 Order Units key 3-40, 7-19, 7-72 orders 5-15, 7-50, 8-11 order-track averaging 7-28 Other FKeys key 3-38, 7-17 overall level mode 4-32 overall signal level 7-45 to 7-47 overall value 4-24 overall vibration level 3-15, 9-3
data 3-52 generate report 4-45 third octave spectra 8-8 Program Select key 2-5
R
real-time display 4-28 remote connect 4-2 resolution 3-27, 4-15, 5-10, 7-5, 7-25, 7-78 resonant frequency 8-13 route clear data 4-51 copying 4-52 deleting 4-50 loading 3-6 to 3-10, 4-2 local 5-2 maximum 3-9 selecting 4-7
S P
Page keys 2-10 panel, front 2-4 to 2-11 panel, top 2-2 to 2-3 peak hold averaging 7-28 peak/phase measurement 7-50 to 7-58 PeakVue 5-14, 7-36, 10-9 Plot Data key 3-19, 3-26 plot display control keys 3-27 to 3-29, 7-5 to 7-7 function keys 3-32 to 3-33, 7-11 to 7-12 plus/minus key 2-11 poweroff, automatic 4-15 preamplifier 8-4 pre-trigger 7-29 to 7-31 Print key 2-9 printing connections 2-2, 3-52 sample time 7-47 scratchpad memory 7-21, 7-38, 10-3 screen contrast 2-11, 4-29 display control 4-27 to 4-29 initial 2-1 select route 4-7 sensitivity microphone 8-4 sensor 4-19, 5-17, 7-60 sensor 2-2, 3-20, 3-21 button 4-14 to 4-15 connecting 3-11 conversion 4-32, 5-17 converting units 4-18 dual-channel 3-12 power 4-21 to 4-22, 5-18 sensitivity 4-19, 5-17, 7-60
I-4
type 4-16, 4-17, 5-16 units 4-19, 5-17 Set RPM key 3-37, 7-16 Set Scale key 3-38, 7-17 Show Channel key 3-34, 7-13 Sideband Cursor Mode 3-30, 7-8 Space key 2-11 special-function program 2-5, 4-5, 4-50 Split Screen key 3-33, 7-12 SST Control 5-11, 7-32 startup, machine 7-50 status message 3-16, 3-18 stop bit 3-3, 4-3 storing data 3-24, 7-21 to 7-22, 7-48, 7-60 strap, shoulder 1-4 strobe light 2-2, 4-36 sweep size 7-43 synchronous averaging 7-28
U
Uniform window 5-11, 7-70, 8-15, 10-5 units data 4-23, 9-1 to 9-2 frequency 9-2 mode 4-26 sensor 4-19 units modifier 3-16 Utility key 2-5
V
values Delta-A 3-30 Delta-F 3-30 variable load 5-7 variable RPM 5-7 Vibration Parameters key 3-19, 3-25 vinyl jacket 1-4 volts input adapter 8-1
T
tachometer 7-28, 7-52, 10-6 connecting 2-3 erratic signal 7-54 order tracking 8-11 plot lines 7-44 synchronous averaging 8-9 trigger mode 7-29, 7-70 temperature probe 4-37, 7-49 thickness gauge 4-36 third octave 5-10, 8-7 time 3-2, 4-9 time span 7-46, 7-59 timeout 4-3 triaxial accelerometer 2-2, 7-33 triggering 7-29 to 7-31, 8-15, 10-6 true peak overall 9-3
W
Waveform Delta-T 3-31 Waveform key 3-32, 7-11 waveform size 4-15 window 5-11, 7-70, 8-15
X
X axis 4-28 X Log Scale key 3-39, 7-18
Y
Y Log Scale key 3-39, 7-18, 7-71
Z
zoom analysis 7-69 to 7-70
I-5
I-6

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Reference Manual

Model 2120 and Model 2120A Series

CSI Part # 97047 Rev.10

2001 by Computational Systems, Incorporated. All rights reserved.

Continuous Monitoring/Shutdown Systems

Chapter 1 Read This First

Chapter 2 Analyzer Overview

Memory Card Battery 2-22

Chapter 3 Using the Model 2120

Chapter 4 Utility Functions

Chapter 5 Off Route Program

Chapter 6 Analysis Expert

Chapter 7 Analyze Mode

Chapter 8 Advanced Techniques

Chapter 9 Technical Notes

Chapter 10 Cascade Special Function Program

Appendix A Sensor Button/Enter Key Operation Appendix B Technical Specifications

Appendix C Pinouts and Wiring Diagrams

C-2 C-3 C-3 C-4 C-4 C-5

Read This First

Model 2120 Versions

The Note paragraph indicates special comments or instructions.

RBMware/MasterTrend Software and Prerequisites

Read This First

Standard Equipment and Options

Assembling the Case and Strap

Read This First

Battery Use and Care

Battery Use and Care

Recharging the Battery Pack

Read This First

Battery Use and Care

Changing the Battery Pack

Read This First

Battery Use and Care

Read This First

Mulitfunction Input Connector

Model 2120A top panel.

Multifunction Input Connector

Function keys Control keys

*#&@ Dec Insert

Decreases the horizontal scale of a spectral or waveform plot.

Allows you to delete characters from an alphanumeric eld.

Inserts a space into alphanumeric text.

Clear ,:\% Exp *#&@ Dec Insert Delete

For example, to enter the phrase MOT #6 press:

Memory Card Write Protect

Write Protect Tab

Memory Card Battery

Using the Model 2120

Communications With the Host Computer

COM 1 or COM 2 Model 639 communications cable

925 Pin Adapter

Date and Time

Using the Model 2120

MasterTrend Communications screen.

RBMware Analyzer Data Transfer screen.

Using the Model 2120

Selecting the Memory Card

Selecting the Memory Card

Using the Model 2120

Using the Model 2120