Diagram Balok Proses Pembuatan Pupuk Urea

Air

Gas Bumi

Udara

PABRIK AMONIAK

Amoniak CO2

UNIT SINTESA
Amoniak CO2

Larutan Recyle

UNIT DEKOMPOSISI UNIT EVAPORASI UNIT RECOVERY PEMBUTIRAN / PRILLING UREA CURAH KE UNIT PENGANTONGAN

UNIT RECOVERY
Larutan Induk

Diagram Alir Proses Pembuatan Pupuk Urea

Process Gas

Scrubber Rectifier Preheater LP. Carbamate Condenser NH3 Compressor Evaporator I Reactor
Process Gas

Evaporator II

Carbamate Condenser MP. Stripper CO2 Urea Solution Tank

Udara

Prilling Tower

Udara

Conveyor

Produk Pupuk Urea

Diagram Balok Proses Pembuatan Pupuk ZA

Amoniak

VAPORIZER

Asam Sulfat

SATURATOR

CENTRIFUGE

DRYER AMONIUM SULFAT (ZA)

Diagram Alir Proses Pembuatan Pupuk ZA

Asam Sulfat
ATM (H2O + 220 ppm NH3 Vapour) Ke Utility NH3 CW

Udara Pengaduk Steam

Cond.

Cyclone
Steam

Saturator
Cond.

Vaporizer Amoniak Centrifuge

Armoflow Steam

Udara

Dryer
Cond. Mother Liq.

Produk ZA Condensate Tank Mother Liquor Tank

Diagram Balok Proses Pembuatan Pupuk SP-36

BATUAN FOSFAT ASAM FOSFAT ASAM SULFAT
Udara Bersih

BALL MILL SCRUBBING

CONE MIXER

GRANULATOR

DRYER
Under Size

SCREEN
On Size

CRUSHER

Over Size

COOLER

PRODUK SP-36/TSP

Diagram Alir Proses Pembuatan Pupuk SP-36

Dust Cyclone Mill feed bin Classifier Redler conv. Cone feeder Mill feeder Dust Ex. Filter Filter Dust elevator Scrubber Pre Scrub

Cone mixer

Scrubber sump Setting belt hood Rop disintegrator SP-36 Curing

Batuan Fosfat Asam Fosfat Asam Sulfat

ROP screen

Ball mill

Drier scrubber

Fume scrubber

Stack ROP elevator ROP mill Dust cyclones Screen feed elevator Drier Granulator Screen Produk feeder Coater Produk elevator Cooler Recycle conveyor

Scrubber seal tank

To neutraliser

Produk SP-36

Diagram Balok Proses Pembuatan PUPUK PHONSKA

ZA, Urea, KCl + Filler
Udara Bersih

MILL ASAM FOSFAT AMONIAK

MIXER
PIPE REACTOR GRANULATOR

SCRUBBING

DRYER
Under Size Over Size

SCREEN
On Size

CRUSHER

COOLER
COATER

PRODUK PHONSKA

Diagram Alir Proses Pembuatan Pupuk PHONSKA

NH3

Granulator

Screen
On Size

Asam Fosfat, Asam Sulfat, Steam, Udara

Dryer

Fluidized Bed Cooler

Over Size

Coater

Urea, KCl Filler ZA

Fuel Oil, Udara

Crusher
Udara Kering Under Size

Produk Pupuk PHONSKA Spillage Recovery

Diagram Balok Proses Pembuatan Amoniak

DESULFURISASI PRIMARY REFORMER
SECONDARY REFORMER

Gas Bumi Udara

CO-SHIFT CONVERTER
CO2 ABSORBER METHANATOR SINTESA AMONIAK AMONIAK

Diagram Alir Proses Pembuatan Amoniak

Air Inst. Air Primary Reformer Steam Secondary Reformer HP Steam Super Heater Secondary Reformer WHB Desulfurized Vessel Syn Gas Compressor 2 nd Stage Separator CO2 Absorber OVHD KO Drum Synthesis Gas Compressor Syn Gas Compressor Suction Drum
Benfield Recovery

LT. Shift Converter

CH
4

HTS. Effluent WHB HT Shift Converter Fuel Gas

PGRU
Molecular Sieve Dryer HP Ammonia Scrubber

LP HR

Raw Gas Separator CO2 Absorber

Ammonia Refrigerant Compressor

Methanator Discharge Seal Oil Separator Ammonia Unitized Chiller Ammonia Synthesis Converter Refrigerant Receiver Pump To Cold Storage Pump Ammonia Separator Fuel Gas Recovery

To Urea

Diagram Balok Proses Pembuatan Asam Sulfat

Belerang

PELELEHAN PEMBAKARAN
SO2

Udara

KONVERSI
SO3

ABSORBSI

ASAM SULFAT

Diagram Alir Proses Pembuatan Asam Sulfat

Dry Air Steam

Waste Heat Boiler Stack Sulphur Burner

Catalyst

Air Cooler Hot Gas Filter

Sulphur
BFW Steam Condensate

Drying Tower

Scrubbing Tower

Sulphur Melter

Ambient Air Produk Asam Sulfat

Reactor / Converter Economizer

BFW

Pump Tank

Pump Tank

Diagram Balok Proses Pembuatan Asam Fosfat

Batuan Fosfat

PENGHANCUR PENYERAP FLUOR

Asam Sulfat

DIGESTER
Filtrat

ASAM FLUOSILIKAT
Cake (Gupsum)

FILTER I ASAM FOSFAT

FILTER II

PHOSPHO GYPSUM

Diagram Alir Proses Pembuatan Asam Fosfat

Asam Sulfat Batuan Fosfat Acid Cooler Tank Vacuum Cooler Screen Ball Mill Seal Tank Conveyor Digester I
ATM

Produk Asam Fosfat

Vaporizer

Filter I

Pre Mixer
From AlF Plant Silicate Slurry Sulfuric Acid

Digester II Return Acid Tank

Hydration Tank A/B

Filter Separator A/B Filtered Acid Storage Tank

To Flourine Recovery / AlF3

Filter II
ATM

Conveyor Filter Separator A/C

Wash Water Tank

Gypsum Dihydrate