The Mille Miglia

Paper Model
Length x width x height = 18 x 6 x 7 (inches)

Paoer {ndel desigm by Lnuis Lnudng Lnoez

Based nm a real custn{ bike desigmed amd built fnr the Discnvery Chammels Biker Build Off by Marcus Walz of Walz Hardcore Cycles. It was ma{ed the Mille Miglia after the 1000 Mile rnadtrio Walz tnnk nm his way to Laughin, Nevada where his bike was judged and voted the winner.

Transmission Assembly
Trans-1
A-5 A-3 A-2 A-4

Trans-2
A-20 A-18 A-6 A-7

A-17 A-19

Trans-3
A-1

A-14

A-15

Transmission Assembly
Trans-4
A-12 A-21 A-16 Trans-2 A-9 A-10 A-8

A-11 A-13
Color inner side black

Trans-3 Trans-1

Engine Assembly
Engine-1
B-5 B-8 B-7 B-10 B-9 B-12 B-11 B-13
* Right half of engine (repeat step for left side) Tip: Paint fin edges silver. Tip: Cut the part in half along the fold line and then glue together.

B-14

Engine-2
E-30 E-29 E-31
E-6 E-7 E-8 E-9 E-10 E-11 E-12 E-13 E-14 E-15 E-16 E-17

Tip: Cut the part in half along the fold line and then glue together.

Engine-3

B
D-20 D-21

D-22

D-19

Engine Assembly
Engine-4
D-10 D-8 D-1 D-2 D-3

Do not glue bolts yet. They should be glued after engine is attached to transmission

Engine-5
B-18

B-54

B-19
* Right half of engine (repeat step for left side)

Engine-6
D-4 D-5

D-7 D-9

Engine Assembly
Engine-7
D-23 D-28

D-24

D-25

D-26

D-27

Engine-8

E-28 E-25 E-26 E-27

Engine-9

E-23 E-21 E-2 E-24 E-20

Engine Assembly
Engine-10
Engine-9 Engine-8 E-1 E-22 D-17

Engine-7

D-18

Engine-11

D-32

D-34

D40

D-31 D-29 D-45

D-29

D-46

D-30

Engine-12
D-43 D-33

D-38 D-36 D-37

Engine Assembly
Engine-13
D-41 D-47 D-48

D-42 Engine-12

D-39

Engine-14
D-35 Engine-11(B)

Engine-11(A)

D-49 D-44 D-50

Engine-13

Engine Assembly
Engine-15
E-61 E-54 E-53 E-55 E-56 E-57 E-58 E-52 E-48 E-49 E-51 E-59 E-50 E-41 E-39 E-40 E-38
Tip: Don't glue to the heat shield until exhaust pipe is attached to engine

E-33 E-46 E-32

E-34 E-35 E-36 E-37 E-47

E-42

E-43

E-60

E-44

Tip: Color the inside exhaust tips black

E-45

Engine-16
B-3

B-56
* Right half of engine (repeat step for left side)

Engine Assembly
Engine-17

B-55 Engine-16
* Right half of engine (repeat step for left side)

Engine-18
Engine-17

B-49 B-50 B-51 B-52 B-53

B-37 B-38 B-39 B-40 B-41 B-42

B-57 B-58 B-59 B-60

* Right half of engine (repeat step for left side)

Engine Assembly
Engine-19
B-21 B-44 B-45 B-46 B-47 B-48
Tip: Cut all fins along the fold line into two pieces and then glued together

Engine-18 B-27 B-28 B-29 B-30 B-31 B-32 B-33 B-34 B-35

B-20

C-1 C-2 C-3 C-4 C-5 C-6 C-7 C-8 C-9 C-10 C-11
* Right half of engine (repeat step for left side)

Engine-20

Engine-19

B-16 B-15 B-17

B-5

B-8 B-7 B-10 B-9 B-12 B-11 B-14 B-13

B-43 B-36

* Right half of engine (repeat step for left side)

Engine Assembly
Engine-21
B-1

B-2

B-6

* Right half of engine (repeat step for left side)

Engine-22

Engine-21

Engine-20 B-26
* Right half of engine (repeat step for left side)

B-4

Engine-23

Engine-22

Tip: Seam on piston rods should face inwards toward piston block

* Right half of engine (repeat step for left side)

B-24

B-25

Engine Assembly
Engine-24
E-4

D-6

E-3

Engine-25

B-23 B-22 Engine-5

Engine-24

Engine-2

D-12 D-11 D-13

E-19 E-18 E-5

Engine Assembly
Engine-26
Tip: Don't clue part Engine-3 to the cylinders. Friction should hold it in place and allow for adjustment

Engine-3

Engine-23 (Right) Engine-23 (Left)

D-14 D-16 D-15 Engine-4 Engine-25

Engine Assembly
Engine-27
Engine-26 Engine-14

Engine-15(B) Engine15(A)

Engine-10

Engine-6
Tip: Test fit exhaust pipes but do not glue yet.

Frame Assembly
Frame-1
I-12

I-13 I-10 I-11

Frame-2

I-3

I-1 I-4 I-2

Frame-3

H-17 H-6 H-19 H-18

Frame Assembly
Frame-4
G-4

G-5

G-6

Frame-5
G-20 G-21 G-22 G-23 G-14 G-13 G-19 G-18 G-17

H-5 H-7 H-4

G-7 G-8

G-9

G-10

G-11

G-12

Frame Assembly
Frame-6
H-10 G-15 H-2 H-3 G-16 H-1

H-9

H-8

Frame-7
G-1

G-2 G-3

Frame Assembly
Frame-8
F-6

F-1

F-4

F-7

F-9

F-5

F-8

F-3

F-2

Frame-9
Frame-5 Frame-7

I-14 Frame-8

Frame-6

Frame Assembly
Frame-10
Frame-9 H-16 H-15

H-11

H-14

H-11

H-13

Tip: Use the engine as a reference to properly position the mounts (parts H11 - H14) on the frame.

Frame Assembly
Frame-11
Frame-2 (Left)

Frame-10 I-8 I-9 Frame-1

Frame-2 (Right)

Front End Assembly

FrontEnd-1

N-2

M-2

M-1

N-1

M-1

M-2
K-30

N-2

FrontEnd-2

L-1

K-29

K-11

L-3

K-29

L-1

L-3

FrontEnd-3

FrontEnd-1

FrontEnd-2(B)

FrontEnd-2(A)

Front End Assembly

FrontEnd-4
L-4

L-5

L-6

FrontEnd-5
L-2

FrontEnd-6

FrontEnd-3

FrontEnd-4

FrontEnd-5

Front End Assembly

FrontEnd-7
J-23

J-29

J-21

FrontEnd-8
J-14

FrontEnd-9

J-28

B
J-27

J-26

J-25 J-24

Front End Assembly

FrontEnd-10
FrontEnd-9(A) J-22

FrontEnd-7 FrontEnd-9(B)

FrontEnd-8

FrontEnd-11

J-18

J-16

J-17

FrontEnd-12

J-15 J-13 FrontEnd-11

Front End Assembly

FrontEnd-13

FrontEnd-11

FrontEnd-10 J-20 J-19

FrontEnd-14

I-6 I-5 I-7 I-5 I-6

Front End Assembly

FrontEnd-15

K-2 K-3

K-1

K-5 K-7

K-4 K-6

FrontEnd-16
FrontEnd-15

K-12

Front End Assembly

FrontEnd-17
K-16

K-17 K-23 K-18 K-26 K-22 K-19

K-21 K-24 K-25 K-20

FrontEnd-18
K-27 K-28 K-13

Ensure taller end of K-28 attaches to FrontEnd-18. Ensure part K-27 is oriented as shown in picture.

K-13
Tall end

K-14 K-14 FrontEnd-17

Front End Assembly

FrontEnd-19

J-2 J-1

FrontEnd-20
Dont glue J-10 to J-12. Test fit the two parts at this step.

J-10

J-12

J-11 FrontEnd-19

Front End Assembly

FrontEnd-21
FrontEnd-20

J-4

FrontEnd-22

FrontEnd-18

FrontEnd-13

J-7 J-9 J-8

FrontEnd-23

FrontEnd-22

K-15

Front End Assembly

FrontEnd-24
FrontEnd-23

J-10

FrontEnd-25
FrontEnd-20

FrontEnd-6

K-10 K-8 K-9

Front End Assembly

FrontEnd-26
FrontEnd-14

FrontEnd-25

FrontEnd-27
FrontEnd-24

FrontEnd-16

Dont glue FrontEnd-16 in place yet. It must remain detachable to allow the front end to be attached to the frame in the final assembly step. Test fit at this step.

FrontEnd-26

Front End Assembly

FrontEnd-28
J-5

1
FrontEnd-29
J-6

Color the inside black

FrontEnd-30
FrontEnd-28

FrontEnd-27

FrontEnd-29

Rear End Assembly

RearEnd-1
P-1 P-5 P/Q-2 Q-5 Q-1 Q-3 Q-4

P-4

P-3

RearEnd-2

S-1

T-3

T-1

T-2

T-2

T-1

T-3

Rear End Assembly

RearEnd-3
RearEnd-1

RearEnd-2(A)

RearEnd-2(B)

RearEnd-4

S-3

S-2

S-9

RearEnd-5
RearEnd-4

RearEnd-3

Rear End Assembly

RearEnd-6

S-10

T-4

S-20

S-21

T-4

S-15

RearEnd-7

S-5

S-6

S-6

RearEnd-8

RearEnd-7

RearEnd-6

Rear End Assembly

RearEnd-9
S-7 S-8

S-25

S-24

RearEnd-10

S-4 RearEnd-9

S-4
(white)

S-4 RearEnd-9

RearEnd-11

R-12

Rear End Assembly

RearEnd-12
S-29 R-22 R-1 R-16 R-15 R-10 R-11 R-13 R-10 R-11
* R-1 parts not shown in picture

RearEnd-13

R-2 R-3

Be sure to orient this part in opposite direction for top and bottom pipes

R-4 R-5 R-6 R-7 R-8 R-9

RearEnd-14
RearEnd-12(Top)

RearEnd-11

Ensure the inner seams face each other and glue together. This will hide the seam from view.

RearEnd-12(Bottom)

Rear End Assembly

RearEnd-15

RearEnd-14

RearEnd-13

RearEnd-16

S-13

S-14

S-11

S-12

RearEnd-17

S-18

S-17

S-16

S-19

Rear End Assembly

RearEnd-18
RearEnd-15
Test fit R-14 but do but not glue until ready to attach to bike frame.

RearEnd-16

R-17 R-18 R-19 R-20 R-14

RearEnd-16

Do not glue the RearEnd-16 parts to the R-14 until the final bike assembly.

RearEnd-19

RearEnd-18

RearEnd-10

Rear End Assembly

RearEnd-20
RearEnd-18 RearEnd-5

RearEnd-17

R-21

RearEnd-8

Rear End Assembly

RearEnd-21

S-30 S-23
S-26 S-25c S-27c RearEnd-21 S-27b S-25b S-25a S-26 S-26 S-27a

S-28

S-22

RearEnd-22

RearEnd-23
RearEnd-20

RearEnd-23

Rear End Assembly

RearEnd-24
Cut along dotted line on O-49. Insert tab on O-50 through cut slot on O-49

O-51

O-53

O-49 O-50

RearEnd-25
O-60 O-61 O-59 RearEnd-24

O-48

RearEnd-26
RearEnd-25

O-56 O-57 O-58

O-55

Rear End Assembly

RearEnd-27
RearEnd-26

O-54

O-52

RearEnd-28

RearEnd-27

RearEnd-23

Belt Drive Assembly

BeltDrive-1
U-34 U-4 U-20 U-2 U-24 U-19 U-25 U-5 U-3 U-7

BeltDrive-2

U-10

U-8

U-9

BeltDrive-3

U-28

U-40

U-33

U-39

U-29

Belt Drive Assembly

BeltDrive-4
BeltDrive-3 BeltDrive-1 U-1

BeltDrive-2

BeltDrive-5
BeltDrive-4 U-30

BeltDrive-6
U-21

U-23 U-22

U-6

BeltDrive-5

Belt Drive Assembly

BeltDrive-7
U-31 U-32
U-14 U-4

U-12 U-16

U-18 U-11 U-15 U-26 U-27 U-13 U-17

BeltDrive-8
DriveTrain-7

U-38

U-35 U-36

U-37

BeltDrive-9
O-22 O-18

O-17 O-16

O-23

Belt Drive Assembly

BeltDrive-10
O-12 O-13 O-5 O-6 O-11 O-14 O-15

O-7 O-10

BeltDrive-11
BeltDrive-10

O-2 O-3 O-4

O-8

O-19 O-9

BeltDrive-12

O-20

O-21 O-24 O-1

Belt Drive Assembly

BeltDrive-13
BeltDrive-11 BeltDrive-8

BeltDrive-6

BeltDrive-14
BeltDrive-12

BeltDrive-9 BeltDrive-13

Right Pedal Assembly

RightPedal-1
O-40

O-38 O-37

O-39

O-41 O-32 O-33

RightPedal-2
O-34
RightPedal-1

O-29 O-28

O-35

O-36

O-31 O-30

O-27

O-26 O-25

Kickstand & License Plate Assembly

Stand/Plate-1
O-46

O-43

Stand/Plate-2
O-47

Stand/Plate-1

O-45

Stand/Plate-3
Stand/Plate-2

O-44 O-42

Final Assembly
FinalAssm-1
Engine-27

Frame-11
Position the engine in place on frame but do not glue to front engine mounts until attached to transmission in next step.

Final Assembly
FinalAssm-2

Trans-4
Use rod to align transmission and engine assembly. Once aligned, glue engine to front engine mounts. Do not glue R-14 to frame or transmission yet.

R-14

Final Assembly
FinalAssm-3

Final Assembly
FinalAssm-4

Repeat for other side

Final Assembly
FinalAssm-5
RearEnd-29

Parts from RearEnd-18

Final Assembly
FinalAssm-6

Fully extend the suspension and position the rear tire so it barely touches rear fender. Then glue the suspension bracket to the frame.

Final Assembly
FinalAssm-7
FrontEnd-24 FrontEnd-30

FrontEnd-16

Final Assembly
FinalAssm-8
Frame-3

J-3

Final Assembly
FinalAssm-9

Engine-10

Final Assembly
FinalAssm-10

RightPedal-2

Final Assembly
FinalAssm-11

BeltDrive-14

Final Assembly
FinalAssm-12

Stand/Plate-3

Final Assembly
FinalAssm-13

I-16

I-17 I-15

I-19 I-18

Completed Model Views