Basic of Boiler

COURSE B B- -1 1
CONTENTS Basics of Boiler Basics of Boiler

MITSUBISHI HEAVY INDUSTRIES, LTD. MITSUBISHI HEAVY INDUSTRIES, LTD.
TRAINER: Yuki Yoshikawa
PAITON PAITON EXPANSION PROJECT EXPANSION PROJECT
B B- -1 1 Basics OF BOILER PAGE Basics OF BOILER PAGE- - 2 2
MHI BUSI NESS
CONFI DENTI AL
Upon completion of the lesson, the
trainee will be able to describe the
features and design considerations
for Paiton boiler.
Instructor Guide Material Objectives
General Objective:
MHI BUSI NESS
CONFI DENTI AL
Outline
n n Summary Summary
n n Design of Design of Paiton Paiton Boiler Boiler
Combustion Systems Combustion Systems
Vertical Water Wall Vertical Water Wall
Pressure Parts Pressure Parts
Boiler Expansion Systems Boiler Expansion Systems
Air and Gas Systems Air and Gas Systems
n n Basics of Boiler Basics of Boiler
n n Feature of Feature of Paiton Paiton Boiler Boiler
Major Specification Major Specification
Coal Property Coal Property
Design for Sub Design for Sub- -bituminous Coal bituminous Coal
n n Operation Operation
MHI BUSI NESS
CONFI DENTI AL
Outline
n n Summary Summary
MHI BUSI NESS
CONFI DENTI AL
Purpose Purpose : :
Condenser
Feed Water
High Pressure
High Temperature
Steam
Exhaust Steam
To generate high pressure and high temperature steam To generate high pressure and high temperature steam
to operate steam turbine to operate steam turbine
TURBINE
Boiler
=
Steam
Generator
Make-up
Water
Typical Relation
Basics of Boiler
MHI BUSI NESS
CONFI DENTI AL
Combustion
Reaction
Water
Fuel
Air
Steam
Flue Gas
Input Materials
Output Materials
Fuel energy
Process of Steam Generation
Basics of Boiler
Heat transfer
MHI BUSI NESS
CONFI DENTI AL
W
a
t
e
r
Fuel
Air
C
o
m
b
u
s
t
i
o
n
Flue Gas
F
u
r
n
a
c
e
S
u
p
e
r
h
e
a
t
e
r
E
c
o
n
o
m
i
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e
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A
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h
e
a
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R
e
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e
a
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S
t
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a
m
Typical Scheme of Boiler System
Basics of Boiler
MHI BUSI NESS
CONFI DENTI AL
Superheated
Steam
Saturated
Steam
Heated by fuel
combustion
Water wall
SH
Superheated Steam
Basics of Boiler
Water
Steam Steam
turbine turbine
MHI BUSI NESS
CONFI DENTI AL
Compressed Water Compressed Water
P
r
e
s
s
u
r
e

(
M
P
a
(
g
)
)
Superheated Steam Superheated Steam
Temperature (!)
Water boils at 100 Water boils at 100! ! in the in the
atmosphere. atmosphere.
Saturation Pressure and Temperature
0 100 200 300 400
0
10
20
Basics of Boiler
Boundary Boundary
= Saturation = Saturation
MHI BUSI NESS
CONFI DENTI AL
Pressure and Enthalpy Chart
Pressure (MPa)
E
n
t
h
a
l
p
y

(
k
c
a
l
/
k
g
)
0
200
400
600
800
1000
0 10 20 30 40
Water
600!
500!
400!
300!
200!
Saturation Saturation
(Steam/Water) (Steam/Water)
Basics of Boiler
Critical pressure
22.1 MPa
Supercritical
MHI BUSI NESS
CONFI DENTI AL
Pressure (MPa)
E
n
t
h
a
l
p
y

(
k
c
a
l
/
k
g
)
0
200
400
600
800
1000
0 10 20 30 40
Water
600!
500!
400!
300!
200!
Basics of Boiler
Supercritical Sliding Pressure Operation
(Water/Steam) (Water/Steam)
35%
50% 75% BMCR
Eco. Inlet
Economizer
Water Wall
Superheater
100%
SH Outlet
W
.W
Inlet
W.W Outlet
MHI BUSI NESS
CONFI DENTI AL
Comparison of Drum Type Boiler and Once-through Boiler
to
SteamTurbine
SH
Furnace
Eco
Steam
Drum
BFP
BCP
SH
Furnace
Eco
Water
Separator
BFP
to
SteamTurbine
Basics of Boiler
Higher Grade
(Higher steam condition)
Base Tube Material
Less
(Better plant heat rate)
Base
Environmental
Impact
Approx. 3% Better
(Higher Steam Condition)
Base
Plant Heat Rate
(Required heat input per 1kW )
Better
(Less Heat Capacity)
Base Load Change Rate
System Schematic
Supercritical Sub-critical Operating Press.
Once-Through boiler Drum type boiler Boiler Type
MHI BUSI NESS
CONFI DENTI AL
Tube Materials of Pressure Parts
"
"
Furnace
" " SA-213T91 #9Cr$
"
ASME Code Case 2199
#2.25Cr$
" " " SA-213T22 #2Cr$
" " " "
ASME Code Case 2328-1
#18Cr$
" " " " SA-213T12 #1Cr$
" SA-210C #Carbon Steel$
2ry
RH
1ry
RH
3ry
SH
2ry
SH
1ry
SH
Eco Material Material
Pressure Parts
"Paiton (One-through Boiler)
MHI BUSI NESS
CONFI DENTI AL
3ry SH 2ry SH
" "
"
"
Panel
"
"
Inlet
Stub
"
"
Outlet
Stub
" "
Inlet
Stub
Stainless
Steel
Alloy
Steel
" "
ASME Code Case
2199 #2.25Cr$
"
SA-213TP347H
#18Cr$
" " SA-213T91 #9Cr$
" " SA-213T22 #2Cr$
"
ASME Code Case
2328-1 (18Cr$
" " SA-213T12 #1Cr$
Outlet
Stub
Panel
Material Material
"T Plant (Drum Type Boiler) "Paiton (One-through Boiler)
Tube Materials of Pressure Parts
Basics of Boiler
MHI BUSI NESS
CONFI DENTI AL
Supercritical Sliding Pressure Operation Boilers in Japan
Soma Joint EPCO. Shinchi P/S (1995)
1,000MW 24.1MPa%538/566!
Tohoku EPCO. Haramachi P/S (1997)
1,000MW 24.5MPa%566/593!
Tokyo EPCO. Hirono P/S (2004)
600MW 24.5MPa%600/600!
Chubu EPCO. Hekinan P/S (1991)
700MW 24.1MPa%538/566!
&Vertical Water Wall '
Kobe steel IPP Kobe P/S (2002)
700MW 24.1MPa%538/566!
Chugoku EPCO. Misumi P/S (1998)
1,000MW 24.5MPa%600/600!
Kyushu EPCO. Matsuura P/S (1989)
700MW 24.1MPa%538/566!
Kansai EPCO. Maizuru P/S (2004)
900MW 24.5MPa%595/595!
Basics of Boiler
MHI BUSI NESS
CONFI DENTI AL
Global Supply Record for Vertical Water Wall Boiler
No.1 Share / 5 countries /
32,896MW / 45units
Since 1989,
As of September 2010
( ): COD
SC : Supercritical
USC : Ultra-Supercritical
Chugoku EPCO Misumi #1
10 1000MW 24.5MPa600/600!(1998),
and other 9 units for other customers
Japan( 10 units
China( 32 units
(by Licensee)
Jaypee Nigrie #1, #2
700MW 24.5MPa566/593!(2011),
Paiton
856MW 24.1MPa538/566! (2012)
Indonesia( 1 unit
CFE Pacifico #1
700MW 24.2MPa538/566! (2010)
Mexico( 1 unit
India( 11 units
(by L&T-MHI Boiler) Pvt. Ltd.
as Joint Venture)
Henung Yuhuan #1 to #4
100 1000MW 26.4MPa600/600! (2006),
Basics of Boiler
MHI BUSI NESS
CONFI DENTI AL
Availability of Supercritical Sliding Pressure Operation Boiler
(Vertical Water Wall)
Reliability (%) = (Calendar date hours(h)- forced outage hours (h)) / (Calendar date hours(h))
0%
20%
40%
60%
80%
100%
A
v
a
i
l
a
b
i
l
i
t
y
A
v
a
i
l
a
b
i
l
i
t
y
Misu Misumi mi
1,000MW 1,000MW
Haramachi Haramachi
1,000MW 1,000MW
Shinchi Shinchi
1,000MW 1,000MW
Matsuura Matsuura
700MW 700MW
Basics of Boiler
MHI BUSI NESS
CONFI DENTI AL
Outline
n n Summary Summary
MHI BUSI NESS
CONFI DENTI AL
4.66 Gcal/m
2
h Fuel Heat Input (*1) / Plan Area
421.65 m
2
Plan Area
29,414 mm Width
55,149 mm Height
21,369 m
3
Volume
0.089 Gcal/m
3
h Fuel Heat Input (*2) / Volume
14,335 mm Depth
Furnace
25.78 MPa(g) SH Outlet
Pressure
4.85 MPa(g) RH Outlet
542 ! SH Outlet
Temperature
568 ! RH Outlet
2,695 t/h Steam Flow
815 MW Net Power Output
Paiton Unit
Major Specification
(*1)*Include combustion air sensible heat and H
2
,H
2
O latent heat (HHV)
(*2)*Exclude combustion air sensible heat and H
2
,H
2
O latent heat (HHV)
Feature of Paiton Boiler
MHI BUSI NESS
CONFI DENTI AL
Material and Design Code
MHI Standard
JIS or
Equivalent
Non Pressure Parts
ASME Pressure Vessel
Code Section +
Code Section ,,
ASME Code Case
Pressure Parts
Design Material
Code Section +
NFPA Code 85B, D E
Design for Implosion, Explosion
MHI BUSI NESS
CONFI DENTI AL
Outline
n n Summary Summary
MHI BUSI NESS
CONFI DENTI AL
ASTM* Coal Rank
(*American Society for Testing and Materials)
40
60
80
100
16000
Gross Calorific Value Moist Mineral Matter Free(BTU/Lb)
D
r
y

M
i
n
e
r
a
l
-
M
a
t
t
e
r

F
r
e
e

F
i
x
e
d

C
a
r
b
o
n

(
%
)
Bituminous Bituminous Lignite Lignite
Sub Sub- -
Bituminous Bituminous
Mahakam
Melawan
50
70
90
30
6000 8000 10000 12000 14000
Anthracite Anthracite
Pasir Roto South
Loa janan
Enviro
Pasir Roto North
Coals for Paiton
Project are
classified into Sub-
Bituminous coal.
Performance
coal
MHI BUSI NESS
CONFI DENTI AL
40
60
80
100
37200
Gross Calorific Value Moist Mineral Matter Free (kJ/kg)
D
r
y

M
i
n
e
r
a
l
-
M
a
t
t
e
r

F
r
e
e

F
i
x
e
d

C
a
r
b
o
n

(
%
)
Bituminous Bituminous Lignite Lignite
Sub Sub- -
Bituminous Bituminous
Mahakam
Melawan
50
70
90
30
14000 18600 23300 27900 32600
Anthracite Anthracite
Pasir Roto South
Loa janan
Enviro
Pasir Roto North
ASTM* Coal Rank
(*American Society for Testing and Materials)
Coals for Paiton
Project are
classified into Sub-
Bituminous coal.
Performance
coal
MHI BUSI NESS
CONFI DENTI AL
Sub-bituminous coal
(Paiton)
Bituminous
coal
5.2
2.5
1.7
25
47
0.96
1.0
5.2
0.8
0.2
5.21
0.1
20
0.84
1200
41
16.7
0.96
Performance
Coal
-35
-20
-10
-18
.40
-2.5
-1.8
-35
-4.0
-3.0
-35
-2.0
-15
-0.5
.1200
.20
-18
-2.5
Range
Design Coal
Range
Unit
Item
AS: As Received
AD: Air Dry Base
DB: Dry Base
DSF: Dry Ash Free
1.9/5.3 kg/10
6
kcal Ash Loading
1.1/3.8 kg/10
6
kcal Al
2
O
3
0SiO
2
(DB)
0.7/2.5 kg/10
6
kcal Quartz(SiO
2
) (DB)
Erosion
Characteristic
21/32 % Total Moisture (AR)
43/53 1 HGI
Coal Fineness
0.86/1.07 1 Fuel Ratio (AD)
0.9/1.8 % Nitrogen 2N3 (DAF)
NOx Emission
Characteristic
1.9/5.3 kg/10
6
kcal Ash Loading
0.8/2.7 % Na
2
O0K
2
O (DB)
0.2/1.8 % Na
2
O (DB)
Fouling
Characteristic
1.9/5.28 kg/10
6
kcal Ash Loading
0.1/0.3 % Total Sulfur (AD)
12.5/20 % Fe
2
O
3
(DB)
0.31/1.5 1 Base/Acid Ratio(*1) (DB)
1200/1320 !
Ash Softening Temperature
Slagging
Characteristic
40.5/43.5 % Volatile Matter (AD)
13.4/17.6 1 C/H Ratio (DAF)
0.86/1.07 1 Fuel Ratio (AD)
Combustion
Characteristic
(
4
5)* The ratio of basic substances (Fe
2
O
3
, CaO,MgO,Na
2
O,K
2
O) to acid substances (SiO
2
, Al
2
O
3
, TiO
2
)
Coal Property
MHI BUSI NESS
CONFI DENTI AL
Sub-bituminous coal
(Paiton)
Bituminous
coal
5.2
2.5
1.7
25
47
0.96
1.0
5.2
0.8
0.2
5.21
0.1
20
0.84
1200
41
16.7
0.96
Performance
Coal
-35
-20
-10
-18
.40
-2.5
-1.8
-35
-4.0
-3.0
-35
-2.0
-15
-0.5
.1200
.20
-18
-2.5
Range
Design Coal
Range
Unit Item
1.9/5.3 kg/10
6
kcal Ash Loading
1.1/3.8 kg/10
6
kcal Al
2
O
3
0SiO
2
0.7/2.5 kg/10
6
kcal Quartz(SiO
2
)
Erosion
Characteristic
21/32 % Total Moisture (As Received)
43/53 1 HGI
Coal Fineness
0.86/1.07 1 Fuel Ratio
0.9/1.8 % Nitrogen 2N3 (Dry Ash Free)
NOx Emission
Characteristic
1.9/5.3 kg/10
6
kcal Ash Loading
0.8/2.7 % Na
2
O0K
2
O (in Ash)
0.2/1.8 % Na
2
O (in Ash)
Fouling
Characteristic
1.9/5.28 kg/10
6
kcal Ash Loading
0.1/0.3 % Total Sulfur
12.5/20 % Fe
2
O
3
(in Ash)
0.31/1.5 1 Base/Acid Ratio(*1)
1200/1320 !
Ash Softening Temperature
Slagging
Characteristic
40.5/43.5 % Volatile Matter (Air Dry Base)
13.4/17.6 1 C/H Ratio
0.86/1.07 1 Fuel Ratio
Combustion
Characteristic
(
4
5)* The ratio of basic substances (Fe
2
O
3
, CaO,MgO,Na
2
O,K
2
O) to acid substances (SiO
2
, Al
2
O
3
, TiO
2
)
Coal Property
MHI BUSI NESS
CONFI DENTI AL
Outline
n n Summary Summary
MHI BUSI NESS
CONFI DENTI AL
Slagging Slagging
characteristic characteristic
Design Considerations for Sub-bituminous Coal
Low calorific value Low calorific value
High spontaneous High spontaneous
combustibility combustibility
High moisture content High moisture content
Coal Fineness Coal Fineness
Coal Property of Coal Property of
sub sub- -bituminous bituminous
coal coal
MHI BUSI NESS
CONFI DENTI AL
Slagging Slagging
characteristic characteristic
Low calorific value Low calorific value
High spontaneous High spontaneous
combustibility combustibility
High moisture content High moisture content
Coal Fineness Coal Fineness
Coal Property of Coal Property of
sub sub- -bituminous bituminous
coal coal
MHI BUSI NESS
CONFI DENTI AL
l High spontaneous combustibility
Decrease Pulverizer Outlet Air Temperature
60!
Sub-Bituminous
Coal (Paiton)
77!
Bituminous
Coal
P
u
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O
u
t
l
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A
i
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T
e
m
p
.
(
!
)
50
100
0
MHI BUSI NESS
CONFI DENTI AL
l High moisture content
Increase Pulverizer Inlet Air Temperature
Sub-Bituminous
Coal (Paiton)
255!
Bituminous
Coal
P
u
l
v
e
r
i
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r
I
n
l
e
t

A
i
r

T
e
m
p
.

(
!
)
100
200
300
241!
0
MHI BUSI NESS
CONFI DENTI AL
l Low calorific value (More coal flow)
Larger capacity pulverizer is selected.
Sub-Bituminous
Coal (Paiton)
108 t/h
Bituminous
Coal
P
u
l
v
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C
a
p
a
c
i
t
y

(
t
/
h
)
50
100
150
95 t/h
0
MHI BUSI NESS
CONFI DENTI AL
Proper arrangement of Wall Deslagger
Wall Deslagger : 68
Half Retractable
Sootblower : 10
Long Retractable
Sootblower : 26
Features of Paiton Boiler
l Slagging characteristic
MHI BUSI NESS
CONFI DENTI AL
Outline
n n Summary Summary
MHI BUSI NESS
CONFI DENTI AL
Boiler Front
Fixed
Separator
Pulverizer
In-Furnace DeNOx
System MACT*
(*Mitubishi Advanced
Combustion Technology)
Circular Corner
Firing CCF
Low NOx
A-PM* Burner
(*Advanced Pollution minimum)
Combustion Systems
Combustion Systems
MHI BUSI NESS
CONFI DENTI AL
Plan View
2. High Combustion Stability
6Mutual supporting combustion by
adjacent burner
1. High Efficient Combustion
6Better mixing of fuel and air
6Long flame path by effective use of
furnace
Circular Corner Firing (CCF)
Combustion Systems
Side View
3. Low NOx Emission
4. Less Furnace slagging
6Uniform combustion without peak
heat flux.
l Twin furnace
l Eight(8) burners
l No division wall
l Two concentric circles are
formed by circular firing.
- Main Structure -
MHI BUSI NESS
CONFI DENTI AL
Coal Fired Supercritical Pressure Operation Boiler
-CCF Units (Twin Furnace)-
Coal Mar.2003 600MW China FPC USA CP #4 13
Coal Sep.2000 600MW China FPC USA CP #2 8
Coal .2000 600MW Taiwan Mailiao FPCC #6 9
Coal Mar.2000 600MW China FPC USA CP #1 7
Coal Aug.2004 900MW Kansai EPC Maizuru #1 14
Coal .2002 600MW Taiwan Mailiao FPCC #7 12
Coal .2002 600MW Taiwan Mailiao FP #4 11
Coal Jan.2000 600MW China FPC USA CP #3 10
Coal Sep.1999 600MW Taiwan Mailiao FP #2 6
Coal Jun.1999 600MW Taiwan Mailiao FP #1 5
Coal Jul.1998 1000MW Chugoku EPC Misumi #1 4
Coal Jul.1997 1000MW Tohoku EPC Haranomachi #1 3
Coal Jul.1995 1000MW Soma Kyodo PC Shinchi #2 2
Coal Oct.1991 700MW Chubu EPC Hekinan #1 1
Fuel
Commercial
Operation
Capacity Plant Name No.
Combustion Systems
MHI BUSI NESS
CONFI DENTI AL
A-PM Burner (1/2)
Conc. flame
surface is extended
Stable Ignition
Conc.
Weak
Conc.
Coal Coal
A-PM Burner : Advanced - Pollution Minimum Burner
Aux.2
AA
Aux.1
Oil / Air
Coal
Coal
Aux.1
Aux.1
Oil / Air
Coal
Coal
Aux.1
Aux.1
Oil / Air
Coal
Coal
AA
AA
AA
Oil / Air
Coal
Coal
AA : Additional Air
Aux.1(U)
Combustion Systems
MHI BUSI NESS
CONFI DENTI AL
Conc
Flame
A-PM Burner (2/2)
N
O
x

(
p
p
m
)
Primary Air / Coal Ratio
0
A-PM Burner
7/8 3/4
Single Flame
Burner
A
C
1 C
2
Weak
Flame
C
0
Combustion Systems
MHI BUSI NESS
CONFI DENTI AL
Main
Burner
Additional
Air
Furnace
outlet
Combustion
Completion
Zone
Reductive
DeNOx
Zone
Main Burner
Combustion
Zone
Stable and Low NOx
Combustion
with A-PM Burner
Combustion
Air
40%
60%
- In-Furnace DeNOx System
- MACT (Mitsubishi Advance Combustion Technology)
Combustion Systems
MHI BUSI NESS
CONFI DENTI AL
Fixed Separator and Pulverizer (1/2)
Combustion Systems
Hot Air Hot Air
Raw Raw
Coal Coal
Pulverized Pulverized
Coal Coal
Coarse Coal Coarse Coal
Fine Coal Fine Coal
Roller Roller
Grinding Grinding
Table Table
Hydraulic Hydraulic
Loading Loading
Device Device
Fixed Fixed
Separator Separator
MHI BUSI NESS
CONFI DENTI AL
Pulverizer and Coal Pipe Arrangement
Fixed Separator and Pulverizer (2/2)
P
u
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v
e
r
i
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e
r
:

6

u
n
i
t
s
Coal Pipe
Boiler
Front
Combustion Systems
MHI BUSI NESS
CONFI DENTI AL
Boiler Front
Fixed
Separator
Pulverizer
In-Furnace DeNOx
System MACT*
(*Mitubishi Advanced
Combustion Technology)
Circular Corner
Firing CCF
Low NOx
A-PM* Burner
(*Advanced Pollution minimum)
Combustion Systems
Combustion Systems
MHI BUSI NESS
CONFI DENTI AL
Outline
n n Summary Summary
MHI BUSI NESS
CONFI DENTI AL
Smooth Tube
Film
Boiling
Nucleate
Boiling
Nucleate
Boiling
(Spiral Wall)
Rifled Tube
(Vertical Wall)
Vertical Water Wall
Boiling Phenomenon
MHI BUSI NESS
CONFI DENTI AL
Spiral Water Wall Vertical Water Wall (Paiton)
Vertical Water Wall
Smooth Tube Rifled Tube
Boiler Type
(1) (1) Simple Structure Simple Structure
(2) (2) Low Low P at Water Wall P at Water Wall
(3) (3) Easy Removal of Slag Easy Removal of Slag
Merits of Vertical Water Wall Merits of Vertical Water Wall
MHI BUSI NESS
CONFI DENTI AL
Smooth Tube
Mass Velocity 1,500 kg/m
2
s Mass Velocity 3,100 kg/m
2
s
Film
Boiling
Nucleate
Boiling
Nucleate
Boiling
Pww Pww ! ! - -5 kg/cm 5 kg/cm
2 2
(Spiral Wall)
Rifled Tube
(Vertical Wall)
Vertical Water Wall
Boiling Phenomenon
MHI BUSI NESS
CONFI DENTI AL
700
600
500
400
0.0 0.2 0.4 0.6 0.8 1.0
Steam Quality
2,000kg/m
2
!s
3,000
3,500
T
u
b
e

M
e
t
a
l

T
e
m
p
e
r
a
t
u
r
e

(
!
)
Maximum
Allowable Temp.
Steam Quality = ( Steam Flow ) / ( Steam Flow + Liquid Flow )
Smooth
Tube
Design
3,100 kg/m
2
!s
2,000 2,500 Rifled Tube
Design
1,500 kg/m
2
!s
Water Water
Furnace Hopper Burner Zone Upper Furnace
Steam Steam
Vertical Water Wall
Steam Quality and Tube Metal Temperature
MHI BUSI NESS
CONFI DENTI AL
8P
Vertical
Water Wall
Spiral Water Wall
n 30 deg. Incline
n Half pcs. of tubes
4P
30
Vertical Water Wall
Spiral Water Wall
For smooth tube, For smooth tube,
Sufficient mass Sufficient mass
velocity is required. velocity is required.
MHI BUSI NESS
CONFI DENTI AL
Horizontal
Buckstay
Support Structure of Spiral Water Wall
Holder
Vertical Tie
Holder
Lug
Vertical Water Wall
MHI BUSI NESS
CONFI DENTI AL
Keeper Lug
Horizontal
Buckstay
Support Structure of Vertical Water Wall
Holder
Holder
Vertical Water Wall
Horizontal tie
MHI BUSI NESS
CONFI DENTI AL
Fall easily
Adhere on
the shelf
of tube fin
Vertical Water Wall Spiral Water Wall
Easy Removal of Slag
Vertical Water Wall
MHI BUSI NESS
CONFI DENTI AL
Spiral Water Wall Vertical Water Wall (Paiton)
Vertical Water Wall
Smooth Tube Rifled Tube
(1) (1) Simple Structure Simple Structure
(2) (2) Low Low P at Water Wall P at Water Wall
(3) (3) Easy Removal of Slag Easy Removal of Slag
Merits of Vertical Water Wall Merits of Vertical Water Wall
Spiral Spiral water wall has been a water wall has been adopted dopted previously. previously.
Now, MHI has de Now, MHI has deve velop loped ed and adopted vertical and adopted vertical
water wall with rifled tube over 20 years, water wall with rifled tube over 20 years,
considering above merits. considering above merits.
MHI BUSI NESS
CONFI DENTI AL
Outline
n n Summary Summary
MHI BUSI NESS
CONFI DENTI AL
Economizer
Water Wall
2ry Superheater
2ry Reheater 3ry Superheater
1ry Reheater
Pressure Parts
Pressure Parts Arrangement
1ry Superheater
MHI BUSI NESS
CONFI DENTI AL
Arrangement and Flow Diagram
(1/12)
Eco Eco
Inlet Pipe Inlet Pipe
Eco Inlet Eco Inlet
Header Header
Furnace Furnace
Furnace Furnace
Eco Eco
Eco Inlet Header Eco Inlet Header
Eco Outlet Eco Outlet
Header Header
Eco Outlet Eco Outlet
Header Header
Pressure Parts
Intermediate Intermediate
Header Header
Header Header
Economizer
MHI BUSI NESS
CONFI DENTI AL
Economizer
Pressure Parts
Intermediate
Header
Outlet Header
Roof Tube
Inlet Header
Intermediate
Header
Design considerations
u Counter flow for more
efficient heat transfer
u Intermediate HDR for
temp. equalization
u Heating surface area is
designed considering Eco.
outlet temp.
u Sufficient Eco. outlet
subcool is ensured.
Horizontal Horizontal
Part Part
Hanger Hanger
Part Part
MHI BUSI NESS
CONFI DENTI AL
A
A
Eco Tube
Eco Tube
Spiral Fin
Eco Intermediate HDR
Eco Hanger Tube
Eco Hanger Tube
Eco
Intermediate
HDR
A-A
Support Assembly
Clevis
Economizer horizontal part
Pressure Parts
MHI BUSI NESS
CONFI DENTI AL
Water Wall
(Furnace)
Furnace Inlet Furnace Inlet
Manifold Manifold
Furnace Outlet Furnace Outlet
Header Header
Furnace Inlet Furnace Inlet
Manifold Manifold
Furnace Furnace
Outlet Outlet
Header Header
Pressure Parts
(2/12)
Furnace Furnace
Manifold Manifold
Furnace Furnace
manifold manifold
MHI BUSI NESS
CONFI DENTI AL
Water Wall
(Roof)
Roof Inlet Roof Inlet
Manifold Manifold
Header Header
Manifold Manifold
Roof Outlet Roof Outlet
Header Header
Roof Outlet Roof Outlet
Header Header
Header Header
Pressure Parts
(2/12)
MHI BUSI NESS
CONFI DENTI AL
Water Wall
(Passage Side Wall)
(Rear Wall Hanger)
Outlet Header Outlet Header
Inlet Header Inlet Header
Passage Side Wall Passage Side Wall
Inlet Manifold Inlet Manifold
Rear Rear Wall Hanger Wall Hanger
Rear Wall Hanger Rear Wall Hanger Inlet Manifold Inlet Manifold
Passage Side Wall Inlet Manifold Passage Side Wall Inlet Manifold
(4/12)
Pressure Parts
MHI BUSI NESS
CONFI DENTI AL
Water Wall
(Back Pass)
Back Pass Back Pass
Water Separator Water Separator
Back Pass Back Pass
Inlet Inlet
Manifold Manifold
(5/12)
Pressure Parts
MHI BUSI NESS
CONFI DENTI AL
Water Wall
2RY PASS FRONT
WALL OUTLET HDR.
RIGHT SIDE ONLY
S
M
O
O
T
H

T
U
B
E
LEFT SIDE ONLY
R
I
F
L
E

T
U
B
E
S
M
O
O
T
H

T
U
B
E
M
E
M
B
R
A
N
E
M
E
M
B
R
A
N
E
FURNACE INLET PIPE
+16500
+45120
ROOF INLET HDR.
+64200
SIDE WALL OUTLET HDR.
PASSAGE SIDE WALL
OUTLET HDR.
SECONDARY PASS SIDE
WALL
OUTLET HDR.
F
I
N
F
I
N
F
I
N
ROOF OUTLET HDR.
SIDE WALL
SIDE WALL INLET HDR.
1st TUBE OF PASSAGE SIDE WALL
FROMBOILER FRONT TOBE
INCLUDEDWITHFURNACE
SIDE WALL TUBE PANEL.
CL

O
F

F
U
R
N
A
C
E
SECONDARY PASS SIDE WALL
PRIMARY SHINLET
HDR.
SECONDARY PASS SIDE WALL
INLET HDR.
M
E
M
B
R
A
N
E
PRIMARY RHINLET
HDR.
1st TUBE OF PASSAGE SIDE WALL
FROMBOILER REAR TOBE INCLUDED
WITHFURNACE SIDE WALL TUBE PANEL.
FURNACE INTER MEDIATE
HDR. (SIDE)
PASSAGE SIDE WALL
INLET HDR.
REAR WALL HANGER
TUBE
REAR WALL HANGER
INLET HDR
OUTSIDE WELDING
GROOVE
FRONT WALL OUTLET HDR. REAR WALL HANGER
OUTLET HDR.
2RY PASS REAR
WALL OUTLET HDR.
2RY PASS DIVISIONWALL
OUTLET HDR
2RY PASS DIVISIONWALL
INLET HDR
Rifled Tube Rifled Tube
Pressure Parts
u Plan area is designed
considering the coal
slagging characteristic
u Furnace size is designed
so that 2ry SH outlet gas
temp is below the ash
softening temp.
u Rifled tube is used at
furnace lower wall
MHI BUSI NESS
CONFI DENTI AL
Water Wall
Adjustment of heat absorption Adjustment of heat absorption
p p In In- -tube orifice tube orifice
Variation of orifice diameter Variation of orifice diameter
p p Intermediate HDR and manifold Intermediate HDR and manifold
Elimination of temp. difference Elimination of temp. difference
in upper wall tubes in upper wall tubes
Pressure Parts
Heat absorption in each tube is not equal.
p Heat distribution in furnace
p Burner shaded part
MHI BUSI NESS
CONFI DENTI AL
Water Separator
& Drain Tank
1ry SH 1ry SH
WS WS
Drain Drain
Tank Tank
Water Water
Separator Separator
Drain Tank Drain Tank
1ry SH 1ry SH
(6/12)
Pressure Parts
MHI BUSI NESS
CONFI DENTI AL
Water Separator
3310mm (Shell) Height
1000mm Outside
diameter
SA-387-11-2
(Shell)
Material
120mm (Shell) Thickness
Pressure Parts
MHI BUSI NESS
CONFI DENTI AL
Water Separator Drain Tank
16.4m (Shell) Height
1000mm Outside
diameter
SA-387-11-2
(Shell)
Material
120mm (Shell) Thickness
Pressure Parts
MHI BUSI NESS
CONFI DENTI AL
1ry SH 1ry SH- -DeSH DeSH
1ry Superheater
2ry SH 2ry SH
1ry SH 1ry SH
2ry SH 2ry SH
1ry 1ry
SH SH- -DeSH DeSH
1ry SH 1ry SH
1ry SH 1ry SH
Inlet Inlet
Header Header
1ry SH 1ry SH
Outlet Outlet
Header Header
(7/12)
Pressure Parts
MHI BUSI NESS
CONFI DENTI AL
Outlet Header
Roof Tube
Inlet Header
Pressure Parts
1ry Superheater
efficient heat transfer.
decided so that necessary
total heat absorption of
SH is obtained.
u The height is within the
effective area of soot
blowing.
Part Part
Terminal Terminal
Part Part
MHI BUSI NESS
CONFI DENTI AL
2ry Superheater
3ry SH 3ry SH
2ry SH 2ry SH
3ry SH 3ry SH
2ry SH 2ry SH
2ry SH 2ry SH
(8/12)
Pressure Parts
2ry SH 2ry SH
MHI BUSI NESS
CONFI DENTI AL
Outlet Header Inlet Header
2ry Superheater
Roof Tube
Girdling Tube
Pressure Parts
u Panel type, which
absorbs the radiant heat
from furnace effectively.
designed based on the
furnace size.
u 2ry SH outlet gas temp.
is designed below the
ash softening temp.
u Girdling tube and
wrapper tube are
provided for anti-vibration.
MHI BUSI NESS
CONFI DENTI AL
Girdling tube / 2ry SH Wrapper tube
Pressure Parts
MHI BUSI NESS
CONFI DENTI AL
3ry Superheater
3ry SH 3ry SH
3ry SH 3ry SH
Main
Steam
Main
Steam 3ry SH 3ry SH
(9/12)
Pressure Parts
3ry SH 3ry SH
MHI BUSI NESS
CONFI DENTI AL
Girdling Tube
Outlet Header
Inlet Header
3ry Superheater
Roof Tube
Pressure Parts
u Platen type, which absorbs
the radiant heat from
furnace and convection
heat from flue gas.
designed based on the
furnace size.
u Girdling tube and spacer
tube are provided for anti-
vibration.
MHI BUSI NESS
CONFI DENTI AL
1ry SH Inlet HDR
Spacer tube
Pressure Parts
MHI BUSI NESS
CONFI DENTI AL
1ry Reheater
2ry RH 2ry RH
1ry RH 1ry RH
RH RH- -DeSH DeSH
LTR LTR
1ry RH 1ry RH
1ry RH Outlet Header 1ry RH Outlet Header
2ry RH 2ry RH
RH RH- -DeSH DeSH
LTR LTR
1ry RH 1ry RH
Inlet Inlet
Header Header
(10/12)
Pressure Parts
MHI BUSI NESS
CONFI DENTI AL
Outlet Header
Inlet Header
1ry Reheater
Pressure Parts
efficient heat transfer
decided so that necessary
total heat absorption of RH
is obtained.
u The height is within the
effective area of soot blowing.
Part Part
Terminal Terminal
Part Part
MHI BUSI NESS
CONFI DENTI AL
2ry Reheater
2ry RH 2ry RH
2ry RH 2ry RH
2ry RH 2ry RH
2ry RH 2ry RH
(11/12)
Pressure Parts
MHI BUSI NESS
CONFI DENTI AL
Inlet Header
Outlet Header
2ry Reheater
Roof Tube
Pressure Parts
u Pendant type, which absorbs
the convection heat from flue
gas.
u Heating surface area is designed
based on the furnace size.
u Spacer tube are provided for
anti-vibration.
MHI BUSI NESS
CONFI DENTI AL
2ry SH 2ry SH
2ry 2ry
RH RH
3ry 3ry
SH SH
Eco Eco
WS WS
ECO ECO 1ry RH 1ry RH 2ry RH 2ry RH WS WS
Back Pass Back Pass Furnace Furnace
Roof Roof
Rear Wall Hanger Rear Wall Hanger
(12/12)
Pressure Parts
1ry 1ry
RH RH
1ry 1ry
SH SH
3ry SH 3ry SH
2ry SH
1ry SH 1ry SH
MHI BUSI NESS
CONFI DENTI AL
Eco - Furnace
31.49
28.00
Roof, PSW
30.11
Back Pass
28.77
WS
1ry SH
28.61
2ry SH
29.80
27.56
3ry SH
SH out
27.05
5.84
RH
6
5
4
Design Pressure Diagram
26
24
25
27
28
29
30
31
32
33
P
r
e
s
s
u
r
e

(
M
P
a
)
6
5
4
Operating Pressure
Predicted Performance + MSV Inlet Operating
Press.%5%
Predicted Performance
Included
Not Included
Pressure Parts
MHI BUSI NESS
CONFI DENTI AL
250
600
550
500
450
400
350
300
250
600
550
500
450
400
350
300
Design Temperature Diagram
T
e
m
p
e
r
a
t
u
r
e

#
!
$
Operating Temperature
350
582
513
550
3ry SH
454 450
WS
1ry SH
467
2ry SH
391
450
Back Pass
450
Eco - Furnace
350
Furnace
Interm.
HDR 450
ECO
Interm.
HDR
362
Roof,
PSW
1ry SH Inlet
HDR
533
496
RH
Included
Not Included
Pressure Parts
MHI BUSI NESS
CONFI DENTI AL
SH Outlet Design
Press.
27.05
Spring Loaded
3
.
9
7
%
29.52
30.74
PCV
2
.
9
9
%
26.24
27.05
Safety Valve Design
P
r
e
s
s
u
r
e

(
M
P
a
)
33
32
31
30
29
28
27
26
26
24
34
SH outlet WS outlet
SH Outlet Press.
25.80
Operating Pressure
WS Outlet Press.
27.36
3
.
9
8
%
3
.
9
7
%
3
.
9
9
%
3
.
9
8
%
3
.
9
9
%
3
.
9
8
%
Spring Loaded
30.38
31.64
30.24
31.49
30.09
31.34
29.95
31.19
29.80
31.04
29.66
30.89
P
r
e
s
s
u
r
e

(
M
P
a
)
6.0
5.5
5.0
4.5
6.5
RH Outlet Press.
4.86
RH Outlet
Operating Pressure
RH Inlet Press. 5.03
RH inlet
RH Design Press.
5.90
Spring Loaded
3
.
8
7
%
5.46
5.68
6.07
Spring Loaded
3
.
9
0
%
5.67
5.90
3
.
9
5
%
5.83
3
.
9
9
%
5.77
6.01
3
.
8
6
%
5.73
5.96
Reheat Steam Line Reheat Steam Line Main Steam Line Main Steam Line
As per ASME Boiler & Pressure Vessel Code, Section+, PG-67
Pressure Parts
WS Design Press.
28.77
MFT 28.67
ANN
26.83
MHI BUSI NESS
CONFI DENTI AL
1ry Reheater
2ry RH 2ry RH
1ry RH 1ry RH
RH RH- -DeSH DeSH
LTR LTR
1ry RH 1ry RH
1ry RH Outlet Header 1ry RH Outlet Header
2ry RH 2ry RH
RH RH- -DeSH DeSH
LTR LTR
1ry RH 1ry RH
Inlet Inlet
Header Header
(10/12)
Pressure Parts
MHI BUSI NESS
CONFI DENTI AL
2ry SH 2ry SH
2ry 2ry
RH RH
3ry 3ry
SH SH
Eco Eco
WS WS
ECO ECO 1ry RH 1ry RH 2ry RH 2ry RH WS WS
Back Pass Back Pass Furnace Furnace
Roof Roof
Rear Wall Hanger Rear Wall Hanger
(12/12)
Pressure Parts
1ry 1ry
RH RH
1ry 1ry
SH SH
3ry SH 3ry SH
2ry SH
1ry SH 1ry SH
MHI BUSI NESS
CONFI DENTI AL
Outline
n n Summary Summary
MHI BUSI NESS
CONFI DENTI AL
C
E
N
T
E
R

O
F

F
U
R
N
A
C
E
CL
BOILER FRONT
Furnace Bottom
Boiler Expansion Systems
Furnace Furnace
Hopper Hopper
Drag Drag
Chain Chain
Conveyor Conveyor
Seal Seal
Plate Plate
Free
Free
Free Free
MHI BUSI NESS
CONFI DENTI AL
CORNER PLATE 11
STOPPER BEAM 12
BOILER STRUCTURE COLUMN 13
STIFFENER 14
CORNER LINK 10
HOLDER 9
TIE PLATE 8
BUCKSTAY 7
LOOSE MINERAL FIBER 6
OUTER CASING 5
PIN CLIPS 4
INSULATION PINS 3
BLOCK INSULATION
(MINERAL FIBER BOARD)
2
WATER WALL TUBES 1
DESCRIPTION ITEM
Buckstay Arrangement
Free
Free
Free
Free
Fix
Fix
Boiler Expansion Systems
MHI BUSI NESS
CONFI DENTI AL
Outline
n n Summary Summary
MHI BUSI NESS
CONFI DENTI AL
Air & Gas Systems
PAF
2ry Air
2ry Air
1ry Cold Air
PAF
1ry Cold Air
FDF
FDF
1ry Hot Air
1ry Hot Air
Pulverizer Outlet
Temp. control
Pulverizer Outlet
Temp. Control
Furnace
(Boiler)
A
i
r

h
e
a
t
e
r
A
i
r

H
e
a
t
e
r
Furnace
Eco.
Pulverizer
Gas
Gas
Air & Gas Systems
IDF
IDF
EP
EP
FGD
Stack
MHI BUSI NESS
CONFI DENTI AL
Gas side,
Cold end
Soot blower
Arrangement
Gas side,
Hot end
369 !/ 145 !
1,683 t/h
(BMCR, Design coal)
2 sets
Regenerative, Rotary
Vertical Trisector
Gas Temp.
(Inlet / Outlet (Uncorrected))
Inlet Gas Flow
Stationary Water
Washing device
Number
Type
Air Heater (1/3)
Air & Gas Systems
MHI BUSI NESS
CONFI DENTI AL
Air Heater (2/3)
Gas Inlet
2ry Air
Outlet
1ry Air
Outlet
Air & Gas Systems
Soot Soot
blower blower
MHI BUSI NESS
CONFI DENTI AL
Over View
B-side
A side

2ry Duct
1ry Duct
Gas Duct
1ry Duct
l Rotating Direction
Air Heater (3/3)
Air & Gas Systems
7Flue Gas Path
82ry Air Path
91ry Air Path
l Rotation Speed
Approx. 1 rpm
MHI BUSI NESS
CONFI DENTI AL
Fans
2 1 1 Impeller Stage Impeller Stage
8,580kW 3,400kW 2,500kW Motor Capacity Motor Capacity
Variable Blade
Pitch Control
Inlet Vane
Control
Variable Blade
Pitch Control
Control System Control System
140! 25.5! 25.5!
Inlet Air Inlet Air/ /Gas Gas
Temperature Temperature
-540mmAq -50mmAq -50mmAq Inlet Pressure Inlet Pressure
430mmAq 1,570mmAq 480mmAq Discharge Pressure Discharge Pressure
45,400m
3
/min 9,900m
3
/min 21,000m
3
/min Capacity Capacity
2 2 2 Number Number
Axial Flow
Horizontal
Centrifugal
Horizontal
Axial Flow
Horizontal
Type Type
IDF IDF PAF PAF FDF FDF Fan Fan
Air & Gas Systems
MHI BUSI NESS
CONFI DENTI AL
Drive Unit Drive Unit
Seal Plate Seal Plate
Link Chain Link Chain
Lower Trough Lower Trough
Dewatering Dewatering
Furnace
Flight Flight
Dewatering section Dewatering section
Falling of the Clinker
Chain Roller Chain Roller
Transport Transport
Air & Gas Systems
Upper Trough Upper Trough
Cooling
To Bottom ash storage pit To Bottom ash storage pit
Cooling Cooling
Bottom Ash Handling System
Drag Chain Conveyor
Crush Crush
Grinder Grinder
MHI BUSI NESS
CONFI DENTI AL
Outline
n n Summary Summary
MHI BUSI NESS
CONFI DENTI AL
Operation
n n Operation Mode Operation Mode
n n Main Steam Temp. Control Main Steam Temp. Control
n n Reheat Outlet Steam Temp. Control Reheat Outlet Steam Temp. Control
n n Pulverizer Pulverizer Operation Operation
n n NOx NOx Tuning Tuning
MHI BUSI NESS
CONFI DENTI AL
Feed Water Flow
Water Fuel Ratio (WFR)
30% 100%
Dry Mode (Once-Through Mode)
0% - 20% Load
Fuel flow Press. Control
Spray Temp. Control
System
Schematics
Wet Mode (Circulation Mode)
Same system as drum type boiler.
BCP is operated to re-circulate the
water for the heat recovery.
BCP is stopped.
Boiler Operation Mode
SH
Eco
BFP
to
SteamTurbine
Furnace
Water
Separator
SH
Eco
BFP
to
SteamTurbine
Furnace
Water
Separator
SH
Eco
BFP
to
SteamTurbine
Furnace
Water
Separator
SH
Eco
BFP
to
SteamTurbine
Furnace
Water
Separator
BCP BCP
Operation
MHI BUSI NESS
CONFI DENTI AL
Pressure (MPa)
E
n
t
h
a
l
p
y

(
k
c
a
l
/
k
g
)
0
200
400
600
800
1000
0 10 20 30 40
Water
600!
500!
400!
300!
200!
(Water/Steam) (Water/Steam)
Supercritical Sliding Pressure Operation
35%
50% 80% BMCR
Eco. Inlet
Economizer
Water Wall
Superheater
SH Outlet
W
.W
Inlet
W.W Outlet
Operation
W.W outlet Enthalpy in W.W outlet Enthalpy in
Wet Mode (0 Wet Mode (0/ /20%Load) 20%Load)
W.W outlet Enthalpy in W.W outlet Enthalpy in
Transition (20 Transition (20/ /30%Load) 30%Load)
MHI BUSI NESS
CONFI DENTI AL
SH
Eco
BFP
to
SteamTurbine
Furnace
Water
Separator
Wet Mode
1ry SH Inlet Pipe 1ry SH Inlet Pipe
Furnace Inlet Pipe Furnace Inlet Pipe
SH
Eco
BFP
to
SteamTurbine
Eco Inlet Pipe Eco Inlet Pipe
Furnace
Water
Separator
BCP BCP
BCP Outlet Pipe BCP Outlet Pipe
Drain Tank Drain Tank
BCP Inlet Pipe BCP Inlet Pipe
BCP BCP
Eco Eco
Operation
MHI BUSI NESS
CONFI DENTI AL
SH
Eco
BFP
to
SteamTurbine
Furnace
Water
Separator
Dry Mode
1ry SH Inlet Pipe 1ry SH Inlet Pipe
Eco Eco
Furnace Inlet Pipe Furnace Inlet Pipe
SH
Eco
BFP
to
SteamTurbine
Eco Inlet Pipe Eco Inlet Pipe
Furnace
Water
Separator
Operation
MHI BUSI NESS
CONFI DENTI AL
Dry Mode Dry Mode Wet Mode Wet Mode
BCP is in BCP is in- -service. service.
Boiler Operation Mode
Load (%)
W
a
t
e
r

F
l
o
w

t
h
r
o
u
g
h

F
u
r
n
a
c
e

w
a
l
l

(
%
)
25
25%
Boiler minimum flow
for furnace wall tubes
protection
0
100
25
50
75
0 50 75 100
50%
:
No.4
70%
:
No.5 Mill
35%
:
No.3
20%
:
No.1,2
Operation
BCP is stopped. BCP is stopped.
Transition Transition
30 20
MHI BUSI NESS
CONFI DENTI AL
Main Steam Temperature Control Systems
Operation mode Operation mode
! !Separate control Separate control
! !Over injection Over injection
protection function protection function
- - Supplementary Supplementary - -
! !Load change Load change
! !Quick response Quick response
! !Separate control Separate control
SH spray SH spray
(2 Stages) (2 Stages)
N/A N/A
- - Main Main - -
! !Control avg. value of Control avg. value of
final SH outlet steam final SH outlet steam
temp. temp.
Water / Fuel Ratio Water / Fuel Ratio
Wet Mode Wet Mode Dry Mode Dry Mode
Control Control
Matter Matter
Operation
MHI BUSI NESS
CONFI DENTI AL
S
t
e
a
m

T
e
m
p
.
1SH 1ry DeSH 2SH 2ry DeSH 3SH
Spray
Spray
SH Desuperheater
Operation
MHI BUSI NESS
CONFI DENTI AL
RH Outlet Steam Temperature Control Systems
Gas Distribution
Damper (Main)
Adjustable
Burner
Nozzle angle
(Auxiliary)
RH spray
(For load change
and emergency)
RH RH
Pass Pass
SH SH
Pass Pass
Division Wall Division Wall
Operation
MHI BUSI NESS
CONFI DENTI AL
Pulverizer Operation
Upper Limit 90%
Lower Limit 30%
P
a
s
ir
P
a
s
ir
R
o
t
o
R
o
t
o
N
o
r
t
h
N
o
r
t
h
P
e
r
f
o
r
m
a
n
c
e

P
e
r
f
o
r
m
a
n
c
e

c
o
a
l
c
o
a
l
Boiler Load (%)
P
u
l
v
e
r
i
z
e
r

L
o
a
d

(
%
)
100
75
50
25
0
20 40 60 80 100
2
5
%
3
0
%
5
0
%
1
0
0
%
7
5
%
B
M
C
R
3

P
u
l
v
e
r
i
z
e
r
s
4

P
u
l
v
e
r
i
z
e
r
s
5

P
u
l
v
e
r
i
z
e
r
s
6

P
u
l
v
e
r
i
z
e
r
s
2

P
u
l
v
e
r
i
z
e
r
s
Operation
MHI BUSI NESS
CONFI DENTI AL
Operating Parameter for NOx Tuning
Low NOx
High NOx
Additional Air
Damper
Close Open
Excess Air
Increase Decrease
Coal Damper Open Close
Auxiliary Air
Damper
Open Close
Operation
Burner Nozzle
Angle
Upward Downward
MHI BUSI NESS
CONFI DENTI AL
Summary
n Boiler design for Paiton project is
based on a lot of MHIs experiences.
n n Boiler design for Boiler design for Pa Paiton iton project is project is
based on design coal properties. based on design coal properties.
n n We are looking forward to We are looking forward to
demonstrating high performance demonstrating high performance
and high reliability of and high reliability of Pa Paiton iton Boiler. Boiler.

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COURSE B B- -1 1

CONTENTS Basics of Boiler Basics of Boiler

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