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Toyota's Strategy and Initiatives

in Europe: the Launch of the Aygo


Kazuo Ichijo George Radler
Internattonal Institute ofManagement International Institute of Management
Development Development
Since 2000 the output of the global [auto] industry has risen by about 3 million vehicles to some 60 million: of that
increase. [more thari] half. can'ie from Toyota alone. While mosi attention over the past four years has focused on a
spectacular turnaround at Nissan;Toyota has undergone a dramatic growth spurt all round the world.
-The Economist, January 29. 2005. p. 61

or Toyota Motor Europe (TME). locally margins. Mercedes-Benz' s "MCC smart" recorded

F designed cars and the availability of die~


sel engines led to impressive results: 2005
was the ninth consecutive year of record'sales for
losses Qf€4 billion between 2000 and 2005. 1 Other
competitors also had difficulties making money in
this segment.
Toyota in Europe. Sales grew by almost 50 per- With. the launch of the Aygo, Toyota challenged
cent from 2000 to 2005. The new strategy paid off many of its traditional views: the car was specifi-
financially. too. According to BusinessWeek. the cally designed for the European market and exclu-
operating profit increased ninefold to $654 mil- sively sold there. The factory was a 50150 joint
lion in 2003. venture with the Peugeot/Citroen Group (PSA) in
After plant openings in France, Turkey, Poland, the Czech Republic. But for the marketing manag-
and the Czech Republic. local production was ex- ers of the Aygo, the challenge was how to sell the
pected to reach 60 percent in 2006. This lowered ex- 1'00.000 units annually they guaranteed to buy from
posure to exchange rates and import tariffs. Within the factory in the Czech Republic. '
Toyota. sales increases from Europe were needed to
meet ambitiqus global sales targets.
But for the European marketing team 9fToyota's TOYOTA GLOBAL:
Aygo minicar, the challenge continued. In a fjercely
competitive market they had to find 100,000 buy-
BECOMING NUMBER r
ers annually for the 3.41-meter Aygo. This segment Toyota Motor Corporation (Toyota) had posted
was seen as a difficult market: low prices meant low record growth. Sales reached 7.97 million units in
2005, an increase of about 2.5 million since 2000
(Exhibit 1).

II) Research Associate George Radler prepared this case


under the supervision 'of Professor Kazuo Ichijo as
effectivo or, ineffective handlina of a.bwiness situation.
Copyright 0 2006 by IMD-lntornational Institute for Management
a
basis for class discussion rather !.han to iIIwtrale cilher
For Toyota, North America remained the most
important international market anI! its market share
was increasing rapidly. In 2005 sales hit the 2 mil-
Development, Lausanne. Switzerland. NO.1 19 be used or reproduced lion unit level for the firsnime and Toyota held 13.7
without written permission directly· from fMD. percent of the important U.S. market (up from 9.3

C·24S
C-246 Part 2 Cases in Crafting and Executing Strategy

Exhibit 1 Vehicle Sales of Toyota MotorCqrporati.on

Note: Toyota publishes its numbers for the finencial yeer ending March 31.
Source: Various annual reports, press reports.

percent in 2000). Sixty percent of the American Exhibit 2 Shares of Global Sales and
demand was satisfied by 12 plants in the NAFTA Market Capitalization (2006)
region.
For 2006 Toyota was expected to reach 9 million
units in production-with luxury brand Lexus reach-
ing the 500,000 units mark for the first time (up from
400,000 units in 2004). Between 1990 and 2005, the
number ofToyota plants increased from 20 factories
in 14 countries to 47 factories in 26 countries. Within
Toyota, there was concern that such rapid expansion
could hurt the company. Toyota president Katsuaki
Watanabe explained:
Everyone should be dissatisfied with the present situ- Note: According to this study, Asian manufacturers accounted tor
ation and should constantly try to improve or change no more than 43 parcent of all passenger cars sold in the world
things. It's important to realize that there is always but for 73 percent of the worth of ell car makers. GM's sales data
are likely to include volume from foreign manufacturers. in which
something more we need to aim at. That's what needs GM holds a minority slake.
to be recognized by every individual. When you are Source: Wall Street Journal/Iurope. March 23, 2006, p. 4.
growing you are satisfied with the status quo, and
that's no good.]
largest car manufaCTurer. Bilt Jim Farley, Toyota's VP
A European supplier, listening to a presenta-
of marketing in the U.S. was cautious: "And if we
tion by former chairman Fujio Cho in 2004, later
do become No. I, we'll still act like we're No.3 or
remembered:
4, because that's the Toyota Way."s A spokesperson
Listening to them [the top management], you get the explained: "Our goals are not directly positioned
impression that Toyota is facing its biggest crisis in against competitors. Our goals are around custom-
history.• ers." However, in order to reach the 15 percent share
The company was one of nine members of the by 2010, continued growth in Europe was essential.
"$10 billion club," indicating a net income in excess
of $1 0 billion (2005: net income of $1'2.35 billion on
revenues of $189 billion; revenue grew by 14 per- TOYOTA IN EUROPE:
cent). Toyota was one of two manufacTuring compa-
nies on that list, the other seven companies were in
"WE ARE GROWING
either oiVgas or financial services. In order to avoid STEP-BY-STEP"6
complacency, Toyota set the ambitious goal of reach-
ing IS p~rcent global share by 2010 (up from II per- With the launch of the Yaris model in 1999, Toyota's
cent in 2005). On the financial markets, Toyota had sales took off. The initial goal ofreaching a European
the reputation of delivering on its ambitious goals. sales volume of 800,000 units was reached two years
As of March 2006, Toyota accounted for 35 percent ahead of time-in 2003 instead of 2005 (refer to
of the total market capitalization in the global auto- Exhibit 3).
motive industry (refer to Exhibit 2). Besides attractive models from the design
It was expected that as early as 2006, Toyota center in Nice (France), Toyota benefited from the
could overtake General Motors (GM) as the world's much belleravailability of diesel engines (starting,
Case 17 Toyota's Strategy and Initiatives in Europe: the launch of the Aygo

Exhibit 3 Unit Sales and Market Share for Toyota


in Western and Eastern Europe

in 2002), which reached penetration rates of almost Toyota drivers were on average around 53 years
40 percent in 2005. Moreover, Toyota's position in of age.· Customers were very loyal and Toyota usu-
the market was different: for the first time the com- ally topped customer satisfaction indexes such as
pany was able to exploit a more emotional position- 1. D. Power. Lexus continued to secure top ratings
ing around "green issues." The Prius hybrid model in 1. D. Power surveys, but its sales continued to
won the coveted "2005 [European] Car of the Year be below expectations, with the volume fluctuating
Award." In 2005 Toyota sold around 18,000 units of around 25,000 unit~ompared to over 250,000
Prius in Europe (global sales: 180,000 units) and by units in the U.S. In Europe, Lexus models were sold
20 I0 was expecting to sell 1,000,000 units, world- with extended warranties, including a six-year war-
wide. Hybrid technology gave Toyota a good oppor- ranty, three years of free services, maintenance, and
tunity to position itself as a technology leade.r since roadside assistance (compared with two years at
the competition had only just started to sell hybrid most luxury car manufacturers).
models. The technology was also launched 'in the Apart from Lexus, Toyota was in the passing
Lexus RX 400h in 2005. The hybrid version fetched lane in Europe. It had considerably increased its
a price premium of €6,200* over the gasoline- sales volumes in Europe, unlike some of the other
powered RX 300. In Europe, Toyota was also one Japanese manufacturers (refer to Exhibit 4 for an-
of the first to offer its D-Cat diesel engines with a nual sales in Western Europe).
diesel particulate filter. Toyota's environmental ini- In 2005 Toyota's largest markets were: UK
tiatives were widely recognized. In a 2006 survey (138,500 units), Italy (130,507 units), Germany
on "who builds the most environment-friendly car," (130,275 units), France (92,024 units), and Spain
Toyota came first in the five biggest European mar- (65,498 units). However, Toyota executives believed
kets plus Poland.' there was still a huge potential for the brand. Despite
• EXchange rale: £1 = $1.27 (May 7. 2006)
record sales in Europe, Toyota made it to the top-10

Exhibit 4 Annual Sales of Asian Brands of Motor Vehicles in Western Europe,


2000 vs. 2005

Note: The Kia numbers are for 2001 (not 2000).


Sourr:e: ACEA.
.0 Part 2 Cases in Crafting and Executing Strategy

Exhibit 5 Top-10 Car Registrations in Four Largest European Countries, 2005

Source: Auto Motor Sport. Mard12006. p. 12.

best-selling list only for Italy (refer to Exhibit 5 for By 2005 Toyota had produced 638,000 vehicles
the top registrations in the largest four markets in in Europe and this was expected to increase to over
Europe). 800,000 units in 2006. Exhibit 7 gives an overview
But Toyota wanted more: It stated its sales goal of the factory openings in Europe.
of 1.2 million units annually in Europe by 2010. By 2005, Toyota had a total of eight plants in
However, the press was already speculating on wheth- six countrics (total investment: about €6 billion since
er the goal could be reached two years earlier. 9 1990). A spokesperson for the company explained
the dilemma they were facing, "We really don't want
to be perceived as a Japanese invader."'o But the
LOCALIZING PRODUCTION question was, how to gct round it?
IN EUROPE
After the 1992 opening of Toyota's first car and en-
TOYOTA AND PSA
gine plant in the UK, the specd of plant openings JOIN FORCES
accelerated in the new millclUlium. A car piant in
Francc started production in 200 I; in the same year The automotive industry was surprised when Toyota
Toyota produced over 200,000 cars in Europe for and PSA (holding company for the Peugeot and
the first time. Only three years later, the company Citroen brands) aIU10unced a 50/50 joint venture in
was producing 583,000 cars per year in Europe (sce late 200 I. The factory, to be located in Kolin, Czech
Exhibit 6). Republic (about 60 km to the east of Prague), was
planned for an aIU1ual capacity of 300,000 units. The
Exhibit 6 Toyota's Production In jointvcnture was limited to manufacturing, with cars
Europe, 2004 being sold separately through the Toyota/Peugeot/
Citroen distribution channels. Manufacturing, pur-
chasing and R&D accounted for around 70 percent
ofvalue-added in'car manufacturing (refer to Exhibit
8 for the business system).
The objective was to produce a minicar with 93
percent common parts between the Toyota, Peugeot,
and Citroen cars. For Toyota, this was a completely
new segment. Peugeot's aim was to produce the re-
placement model for the Peugeot 106. This model
Case 17 Toyota's Strategy and Initiatives In Europe: the Launch of the Aygo C-249

Exhibit 7 Timeline for Toyota's Factory Openings in Europe

Source: Vanous Toyota documents.

Exhibit 8 Value Chain System in the Automotive Industry

Upstream Downstream

31% 100%

18%
---.--+-'
I
6%
31
q
0./0 "..
Value added related
to distribution and
marketIng

45%

--- I
I

I!
i
69%

tl Value added related


:.'~., to supply and
assembly

Purchasing Production Research & Sales & Price to


Development Marketing the Consumer

Source: McKinsey. ATKaarney

was on sale between 1991 and 2004 and sold a to- PSA Company Background
tal of 2.8 million units over that period. It was also
sold under the Citroen Saxo brand between 1997 and Paris-based PSA had been the big success story of
2003. Until the Kolin factory opened in mid-2005, the European automobile sector. Although the PSA
PSA did not have a replacement for the Peugeot 106 name was almost unknown to the majority of end
and the Citroen Saxo. customers, the company's two brands (Peugeot and
'(:-250 Part 2 Cases in Crafting and Executing Strategy

Citroen) were very popular. Sales increased from 2.8 At the same time, PSA was actively involved
million units in 2000 to 3.39 million units in 2005 in Eastern Europe. In addition, the company also
(5.5 percent share globally).' Non-European sales opened a new factory in Slovakia (animal capacity:
surpassed 1 million units in 2005 for the fust time 300,000 units). It was estimated that PSA would
ever. The non-European growth averaged 17 percent source 15 percent of its. total 'European production
up to 2005 (mostly from Asia and South America). from Eastern Europe by 2008, up from 0 percent in
In the five years up to 2003, PSA increased its 2004." Industry sources were· expecting the factory
European share from 12 percent to 15.5 percent, but in Slovakia to grow to 500,000 units. This would
it fell to 14 percent in 2005. Nevertheless, it remained make it the fifth largest car plant in Europe.
Europe's second biggest manufacturer (after the VW
Group). The company was praised for its good ve-
hicle designs, diesel engines, clever advertising and INTRICACIES OF THE
excellent cost position in manufacturing, but it was
disappointed by the results of quality surveys (refer
MINICAR SEGMENT
to Exhibit 9 for an overview of quality ratiilgs).
PSA strongly pushed its platform strategy. By The Challenge: Operating
2008, the three main platforms were expected to
account for 3 million units (up from 1.5 million
Profitably
in 2005). Factories were specializing in platforms The segment for minicars (also referred to as the
and manufactured both Peugeot and Citroen mod- A-segment in the industry) had existed for a long
els on the same line. PSA had an annual savings time, but had only became popular again in recent
target of around €600 million. In the industry, PSA years. Economic uncertainty, high unemployment
was known for its various joint ventures: diesel en- and increasingly high fuel prices had led to volume
gines with Ford, gasoline engines with Renault and gains in this segment.
BMW, commercial trucks with Fiat and SlNs with Competitors either relied on cars from low-cost
Mitsubishi. countries such as the Fiat Panda (built in Poland),

Exhibit 9 The Perception of Various Car Brands in Europe


(as seen by drivers of the brands)

90'

60 I

70

60

10
2.0 50 60 .7Q 1'10

"in Percent IJ 2005 CJ 2006


Source: Auto Molar und Sport, "Best Cars 06:' 61200e: 139
Case 17 Toyota's Strategy and Initiatives in Europe: the Launch of the Aygo

VW Fox (Brazil), Hyundai Getz (South Korea). tion of less than 3 liters/I 00 km. However, the Audi
Some other competitors opted for very long prod- model became too expensive and the 3-liter Lupo
uct life cycles: Renault's Twingo had sold for over initially lacked convenience features, such as power
a decade without major changes, as had the former windows and power steering in order to keep the fuel
model of the Nissan Micra (both models were built consumption low. Neither of the modl~ls reached
in Western Europe). The base price for this category sales targets and both were discontinued in 2004.
was normally below £10,000, but it could increase Soon afterwards, Volkswagen started to import the
with the addition of features. Fox model as a replacement for the Lupo. BMW's
[n the case of MCC smart, the company went MINI model was rdaunched in 2001 and stressed its
furthest in differentiating their offering. The car was rich heritage. At average transaction prices in ex~ess
positioned as a fashion item. Customers could have the of £22,000, it sold around 200,000 units in 2005 (re-
color of the plastic exterior body panels completely fer to Exhibit 10 for'the actual sales data).
changed within 90 minutes at a cost of between £825
and £1,225. However, only 0.8 percent of customers
made use of this option-mostly after accidents or
Minicars Please Regulators
other damage. Most other innovative features around Regardless of the economics around minicars, they
the car such as the mobility concept, for example were helping car makers to make big improvements
special rates at parking garages, were either stopped with regard to their voluntary target for reducing
or drastically reduced. Cumulated losses reached in carbon dioxide by 2008. Under a 1999 agreement
excess of £4 billion between 2000 and 2005 and the with the European Union, the European car indus-
future of the car remained uncertain. try pledged to reduce the per-car carbon dioxide
Volkswagen Group tried entering this segment (COJ emissiorys to 140 grams per kilometer by the
by offering the technological advanced aluminum year 2008; compared to 175 grams per kilometer
frame for its Audi A2 model and offering a 3-liter in 1999. Japanese and Korean manufacturers also
version of its VW Lupo minicar with a fuel consurrip- accepted this challenge, but they were given an

Exhibit 10 New Vehicle Registrations in Europe in the Minicar Segment, 2001-2005

Note: The data covedll European·countrles.


Chevrolet took over Daewoo and la fading out the Daewoo brand.
The numbers tor BMW Mini and Mee smart are world-wide sales data.
Soutee: Toyota, various annual reports. press releases.
.'
Part 2 Cases in Crafting and Executing Strategy

,'l<It'()n~l year to irnlJiernent it. Car makers took be responsible for the development of the three ve-
cl~;, . ;,~,iGusly, as such c ':otuntary agreement could hicles to be produced at the factory (including tne
,',,,, .... h;;rl it, 'Nay 'r,t0 cegu!ations, The best way Peugeot 107 and Citroen C I). This helped greatly to
te'. ;.:::,,""::e CO, ',;;'ai> :0 reduce fuel consumption. bL!ild in the 93 percent parts (;c,"''''1'\onality between
r,"L',:,<;:, usuafly had sma;! engines clld henCe low the different bra.!'lds. In retum" PSA would handie
fuei c0nsumption. While 'tr,e popula.rity of diesel en- all purchasing and supplier relatio.!!s including their
gine,; greatly helped (they consumed less fuel), the selection. Toyota was hoping to benefit from PSA's
increasing consumer demand for air conditioning, experience with European suppliers. Each partner
more norsepower, big SUVs, as well as new regu- would also bring one engine to the venture with the
lations including better protection for pedestrians, right [size] specification. Toyota would produce a
often added additional weight to the car and new 3-cylinder gasoline engine (also to be used in the
sources for electricity consumption (hence higher bigger Toyota Yaris model) and PSA would bring a
fuel, consumption), So fuel-efficient engines be- 4-cylinder diesel engine (also used in the Peugeot
came crucial for meeting the needs of this voluntary 206, Citroen C2 and C3), Engines were among the
target. PSA developed a new 1.6-liter engine which most expensive components of a car, averaging at
consumed 10 percent less fuel, but this development around 32 percent of total vehicle cost. "
came at a cost of €610 million. '2 PSA decided to Enomoto' oversaw the construction and start-
share this cost with BMW. up. This could explain why the factory looked very
much like a Toyota factory. Automotive News, an in-
dustry newspaper, reported:
TOYOTA PEUGEOT
In many ways. the Kolin plant is a typical Toyota
CITROEN AUTOMOBILE factory, The principles of efficient production that
Toyota has established over the years are practiced in
(TPCA) IN THE CZECH full at TPCA, including kaizen (continuous improve-
REPUBLIC· ment), jidoka (fixing problems right away, where they
occur), and just-in-time delivery,"

Setup: Simple, Slim, Lean Much of this can be attributed to Satoshi Takae.
Takae was a Toyota veteran who started in Kolin as
The TPCA factory was the biggest foreign direct . factory manager and was promoted to president of
investment ever made in the Czech Republic at a TPCA in 2005. His goal for the factory was very
cost of €1.3 billion. Located in Kolin, it was about clear: "To be the number one plant in Europe."
60 km from Mlada Boleslav, the home town, of In order to real ize this, he had to work togeth-
Skoda Auto (member of the VW Group) anlmany er with not only his 30 expatriate colleagues from
suppliers. Toyota, but also with nine permanent members of
The factory was set up by Masatake Enomoto staff from PSA. For Takae, this meant exposing the
from Toyota. A lawyer by training, he led the ne· Toyota Way, the "mysterious" Toyota DNA to out-
gotiations that resulted in the establishment of the siders (refer to Exhibit II for the key concepts of
Kolin plant. The negotiations ended with a clear ar- the Toyota Way). At the same time, this working ar·
rangement on the financial side. Jean-Martin Folz, rangement implied transferring control of suppliers
CEO of PSA, later explained, "We shared ,the de- to PSA,
velopment cost and we paid for only two-thirlls of
the new factory in Kolin."l3 The pillars of the agree-
ment included: PSA would absorb 200,000 units Role of PSA
. annually and Toyota half of that. Toyota would be With an increasing trend toward outsourcing, PSA's
responsible for running the factory (according to task to manage all purchasing functions was hugely
the Toyota Production System [TPSJ) and would important to the outcome. Developing the local sup-
ply infrastructure, which accounted for 80 percent
• Reade,.. olthls case are strongly encouraged'io heve elook althe
olflclaJ Web site 01 TPCA for a virtual rectory tour. hnp:J!yiww IDca'C2
of all parts purchased (by value and volume), was
cornleo/aboyt factory how phpN seen as a major task. TPCA was directly dealing with
Case 17 Toyota's Strategy and Iniliauves in Europe: the Launch of the Aygo C-2S3

Exhibit 11 The Toyota Way

Source: Jeffrey K. Lil<er. The Toyota Way (New Yorl<: McGraw-Hili. 2004).

around 150 Tier-I suppliers. These were the big sup- The level ofdifference could be seen in Guibert's
pliers at the top of the hierarchy and many of them role. He was reporting to Takae. Guibert was also
were the Czech or Slovak subsidiaries of the big in- responsible for accounting and finance functions of
ternational suppliers. the factory.
Within the automotive industry, PSA was known
for its cost focus and its various Ns. Nicolas Guibert, Supplier Selection
TPCA's executive VP and highest ranking PSA offi-
European suppliers were very eager to supply TPCA
cial in Kolin and previously a plant manager in one
since this was seen as the entry point for supplying
of Peugeot's French factories, explained:
Toyota. European suppliers were struggling, as many
PSA is one of the most joint-ventured companies [in of their traditional customers had cut their produc-
the industry]. But this JV is different from other JVs. tion volumes considerably in recent years. Therefore,
Usually, the responsibilities are clearly shared and by supplying TPCA they hoped to grow with Toyota
each company works with high autonomy for what it in Europe. TPCA was quite clear on what it would
is in charge. PSA has two Ns with Fiat-one in Italy not do. The company did not outsource external sur-
and one in France. In Italy, Fiat does the design, proc- faces and key structural parts for quality reasons.
ess engineering and production operation and PSA While supplying Toyota was an excellent refer-
pays for each car. In France, it is the contrary. Our en- ence in the industry, dealing with the company was
gine]V with Ford is structured in a similar way: PSA not seen to be easy. Toyota's search for simplicity and
is in charge of some engines from design to manu- economic efficiency was still a big question mark for
facturing and Ford of others. In our engine JV with many suppliers. Takae explained:
BMW, they do the design and we do the industrializa-
tion. But here it is slightly different. We also share the We are relationship-oriented with regards to the sup-
tasks within the production operation. In TPCA we pliers. We were surprised to see this transaction ori-
are not only spectators but also actors. entation with some of the suppliers here.
C·254 Part 2 Cases In Crafting and Executing Strategy

Suppliers to TPCA could also qualify for PSA's principle--cosl reduction. Everything would depend
factory in neighboring Slovakia, about 250 kIn from on cost. In order to overcome the language barriers,
Kolin. PSA had big plans at this factory, too. we visualized everything; we never had to do this be-
fore [to this extent].
At the same time, TPCA actively tried to work
RUNNING TPCA around local regulations. Automotive News Europe
reported:
Toyota's Production System (TPS) was running all To keep a promise it would not bring weekend heavy-
over the world, but in each market, it needed some truck traffic through town to the plant, TPCA must
minor adjustments. In the case of TPCA, the rapid stockpile extra parts before the weekend Slarts....
ramp-up worked well (reaching full production ca- It's built a parking lot. ... The new parking lot can
paciry in less than 12 months). The factory produced hold up to 180 trailers full of parts and raw male·
four body rypes (both Toyota and PSA had a 3-door rials. Then as the assembly lines move on Saturday
and 5-door version of their respective models) on and Sunday, logislics workers can move the parts via
the same line. TPCA had around 3,000 employees. forklifts and cranes into the plant. [t is an indication
Extensive training took place at various European of how flexible Ihe joint venture between PSA and
Toyota is being to accommodate public feeling in
factories and in Japan for the senior positions. The
its new Czech nome. Because of local political pres-
training sessions lasted for a anywhere between one sures. the aUlomaker gave up its promised exemption
month and six months. 10 Czech laws that limit weekend truck traffic. These
The normal shift system saw employees work- laws ban trucks of 7.5 tons and larger between mid-
ing for four days (10 hours each) and then they were night and 10 pm on Sundays and during tne summer
off for three days. Newspapers reported: months from 7 am to 8 pm on Saturdays.I'
Few line workers have cars. Many live far from It seems that this also created a lot of goodwill
Kolin, often staying locally during the workweek and within the company.
returning home only on days off. J6
Management at TPCA soon started to wonder Meeting Structure
about high absenteeism among employees. A de- Managers at TPCA had to represent the interests of
tailed analysis showed that in some cases, employees
both TPCA and their employers. In order to mini-
were asked to work six days in a row. And often, they mize miscommunication, TPCA had a systematic
did not show up on the sixth day. TPCA's manage- meeting structure:
ment soon changed the allocation of shifts and it low-
ered absenteeism. But turnover remained an issue. Daily production meeting: This meeting took
Regarding talent management, the question was, place every morning at 8:30. At this meeting,
what would happen once competitor Hyundai Motor most managers were present in order to dis-
started hiring for its new Czech factory? Would em· cuss quality, absenteeism and announce major
ployees switch to the new factory or would they stay decisions.
with TPCA? Project Leaders Meeting: Managers from both
Overall, the management made every effort to companies originally met on a monthly basis
embed the TPS at TPCA. [t was willing to make and then only once a quarter. These meetings
some of the displays (ANDON) showing the status were anended by 10 to 20 managers from PSA
of the plant operation using pictures only, with no and around 30 to 40 from Toyota.
text, unlike in Japan and the US. With regard to run- Steering Committee-TPCA's highest decision-
ning TPCA, Takae explained: making committee: Critical decisions were dis-
Of course, we had 10 overcome cultural and language cussed here, There were five members from each
barriers. We are dealing here wilh three national side including Takae and Guibert. The meetings
cu Itures-Japanese, French and Czech-and IWO took place either at Toyota's HQ in Tokyo or
company cullures with very different histories and PSA's HQ in Paris. This committee met twice
production systems. But we found an overriding a year,
Case 17 Toyota's Strategy and Initiatives in Europe: the Launch of the Aygo

Kolin, the New Travel The average age of Toyota's customers was
relatively high (50+ years in Europe). The deal-
Destination erships were not really accustomed to serving
Kolin became the new travel destination for plant younger clients.
managers and other executives from both Toyota and Toyota had neither a recent history of selling
PSA. The factory was of interest, as it was a place cars in the A-segment nor a loyal customer base
for both companies to try new things. Generally in that segment.
speaking, with only 100,000 square meters, this fac- The agreement with PSA prohibited the use of
tory was seen as having very little space. Guibert car pictures until the launch of the car.
commented:
For marketing managers working on the launch
In this project we see interesting new methodologies of the Aygo, this was a tough list to work on. For
compared to PSA's production system. But first, the Andrea Formica, marketing manager at Toyota's
TPS is a lot more than what we see and secondly, we European HQ in Brussels, these constraints were
cannot modify deeply our system because it is coher- seen as a challenge:
ent and it has also its strong points. Willie both sys-
tems have their qualities, they are above all different. We will take the car out of the traditional showroom
and bring it to the customer through special events,
Nevertheless, within TPCA there were a few experience centers and concept cafes."
things that were off-limits to managers from the par-
ent companies, as they were protected by patents or But would yolinger customers select the Toyota?
seen as proprietary.
Knowing Younger Customers:
UNDERSTANDING THE What Makes Generation Y
MARKET SPACE Different?
Roughly speaking, Generation Y were those custom-
As the construction 0 f the factory was progressing, ers born after 1976 and was expected to be bigger
marketing managers at Toyota were getting ready for than Generation X (1965-1976). Market research
the positioning of the Aygo. The marketing challenge revealed major differences for Generation Y:
for selling the Aygo was considerable:
I. Consumers were more individualistic. Cars
How could a car with 93 percent standardized were not just transportation, they were another
parts be differentiated in the marketplace from form of fashion apparel-it's about "making it
its two siblings? Colors were one differentia- mine."
tor, but only to a limited extent. There were six
2. Young consumers were Intemet-savvy-gener-
shared colors among the three brands and two
al1y they had done their homework online be-
colors were specific to each brand.
fore physical1y inspecting the car.
.Toyota also launched the new Yaris in 2005. The
car was a bit bigger than the Aygo, but 3,000 3. ,This group was immune to traditional advertis-
more expensive. Sales representatives were ing. Members of Generation Y were not likely
likely to push the more expensive Yaris, as com- to sit in front of the TV. A study by McKinsey
missions were normally based on transaction found that American teenagers spent 2.4 hours
prices. per day online, about six times the average of
the overall population. 19 By· contrast, teen-
The plant setup with fixed volumes of 200,000
agers spent less than half the time watching
units for PSA and 100,000 for Toyota was unu-
TV compared with the overall popUlation.
sual. In comparable joint ventures, there was
normally a transfer pricing agreement, so the Generation Y Was definitely attractive size-wise,
production volumes could be determined ac- 'btitreathing them would require many changes to
cording to the market situation. the exisling ways of doing things.
Part 2 Cases in Crafting and Executing Strategy

LAUNCHING THE AYGO In hindsight. this was the most exciting launch I have
done in my career.

Given the challenge of entering a new segment, there We wanted to sell into a market that Toyota did not
were different approaches for launching the Aygo in know but. as always, understanding the customers
Europe. As one manager put it, "It is difficult to co- was important. We had to make the car attractive to
young, first-time buyers. We wanted to position our-
ordinate between the different countries. And what
selves as young, but we had to be credible in what
is good for one country may not necessarily be good we do.
for another." To capture the European spirit, Toyota
asked 10 artists from different European countries to [Generation Y] was definitely a good target group.
redo the outside of an Aygo. These cars could be seen but they were difficult to get in lauch with. Our deal-
ers were not used to them as customers, except when
at many European car shows. Although the European
the parents were buying a car for their children. We
HQ provided some background marketing material, had a similar reaction in focus groups. One of our
the approaches for launching were different. main findings, which became a motto for the Aygo
In Sweden, initially it was not even possible to retail experience was the Generation Y attribute:
buy the Aygo. Until May 2006, customers could only "Don't sell to me, make me buy."
lease it as part of a mobility package, for € 190 per
month, including insurance, service and repairs. This For Aygo's product managers in Europe, reach-
was seen as a way to make the cost of owning the car ing the customers would require new approaches
more transparent. (refer to Exhibit 12 for pictures of the car). At the
same time, they could not change everything. For
example, Toyota did not want-under any circum-
An Example from the stances--to alter its reputation of having sufficient
safety equipment on board. Starting with the first
German Market Aygo models sold, the standard equipment included
Markus Schrick, managing director of Toyota in six airbags, ABS and power steering at price points
Germany, outlined the initial situation: . below €9,OOO.

With Aygo we had a historic opportunity: Targeting Early Promotional Activities For the executives
young people who were new to Toyota with a com- around Potthast and the agencies involved, it became
pletely new and appealing product in a [for Toyota] clear that Generation Y could not be reached through
new segment of the market. "traditional marketing" practices. They would rely
on very little traditional advertising, opting instead
The launch was phased in several steps, of which the
for direct contact with potential customers at the
first ones were the most important and maybe also
the most impressive ones: (I) Identifying trendset- places they frequented:
ters amongst young people, (2) getting in touch with Phase 1 (aboUl nine months prior to the launch):
Ihem personally to "promote" Aygo via (3) so-called Toyota started communication with potential
"players." These players followed the trends dis-
customers very early on. They created an in-
covered and created by the trendsetters and brought
teractive HAygo online community" without the
Ihem to a broad young mainstream audience.
Toyota name. Visitors to the Web site wondered:
This is what "viral marketing" is all about--but we Who/what is Aygo? At that point, there were no
needed to remain credible with our brand and product answers to that question. The goal was to get
in order not to fail or to be misunderstood. into dialogue with this market. The Web site in-
"Go 10 where the people are" was one of our central cluded, among other things, videogames.
ideas-and all together it worked well. And of course Phase 2 (afew months before the lauru:h in July
the fact that we discussed our strategies prior to our 2005): Aygo trendscouts arrived at discotheques
actions with these respective people helped a lot in and pointed visitors to the Aygo booths inside
understanding their lifestyle, artitudes and dreams.
the venue. There, booths for playing video-
Soon, it became apparent that the 18-30 age games were set up. The highest scorers of the
group was going to be the target market. Michae"l evening would get attractive prizes, including
Potthast, Toyota's product manager for the Aygo in leather cowboy hats, which were very popular
Germany, remembered the beginning; at the time. Visitors could also continue their
Case 17 Toyota's Strategy and Initiatives in Europe: the Launch of the Aygo C-2S7

Exhibit 12 The Aygo (3-door and 5-door)

~I__ I'
1.415 mm
-I
2.340 mm
!1Q,
~1___

1.410mm
-,
If-o•..-----------~-I I. •I I--I.l-------------+j I· -I
3.410 mm 1.61.6 mm 3.410 mm 1,615 mm

Sourcs: Toyota.

game from home via the Aygo Web site. Inside Getting Closer to the Launch Besides the Web
another booth, pictures and video messages of site, Toyota put great emphasis on other ways of
visitors were taken. The pictures were posted on communicating with potential customers. The goal
the Web site; the video messages could be sent to was to launch Aygo as a lifestyle vehicle. Besides a
any e-mail address. The cowboy hats and other thorough dealer training, there were several innova-
prizes were marked. "Aygo by Toyota," with "by tive ways to reach customers:
Toyota" in a much smaller font size. Other priz-
Dealer Training; As dealers did not have much
es included mints in the shape of "ecstasy" drug
experience with young customers, they were
pills and were also marked, "Aygo by Toyota:'
sent to an extensive dealer training. The loca-
Toyota also became involved in sponsoring tion. an unused subway station in the center of
rap concerts, among others a popular rap band- Berlin, provided an unusual location. The sub-
Fantastischen Vier. While the rappers did not ac- way station was remodeled into a living room.
tively promote the car during the concert, an Aygo The goal was to get the dealers in the minds
poster was hanging on the stage. By sending text of the core customers in the 18-30 age group.
messages from their mobiles, visitors could win This covered everything from how do these
tickets to an after-hour VIP party with the band, people live to what kind of technologies were
which was sponsored by Toyota. The band also pro- important to them, for example MP3 players.
duced four video clips and a music contest. Here the The subway station was also used for the press
public could send in their music files and the best launch.
one would then be recorded professionally. This Aygo Nights: The launch was on a Friday night
partnership attracted a lot of attention by the me- in early July 2005 and it was intended to be
dia, and eventually led to an open-air concert, which something special. The logic was to take the
was also sponsored by MTY, a popular TV station car to where the customers were. The deal-
among teenagers. ers either picked their showroom or. if they
C-258 Part 2 Cases in Crafting and Execuhng Strategy

felt that their location was unsuitable for the Features of the Aygo The Aygo had emission
target group, various other locations where rates that were among the lowest--only 109 grams
young people would go. Some organized beach per kilometer. This was an important argument for
parties/volleyball tournaments, disco nights the target market. The car came with a full warranty
and concerts. for three years or 100,000 km. But here the commo-
Aygo Lifestyle Magazine: On the one hand, this nalities with other car manufacturers stopped. The
was a car brochure dealing with the Aygo, but on interest rates for the cars were calculated according
the other hand, it was a real lifestyle magazine to the age of the driver. An [8-year-old customer
covering typical topics such as fashion, travel, would pay 1.8 percent interest, a 30-year-old cus-
food and spons. The lifestyle side also included tomer had to pay 3.0 percent. The positioning of the
commercials from Calvin Klein, Sarnsonite, and Aygo was quite different from its siblings (refer to
Fossil watches. It was also used for communi- Exhibit 13 for pictures and different positioning of
cating product news, such as the arrival of new the vehicl~s).:Customers could also opt for a pack·
colors. The magazine was initially published age incllidinglnsurance arid service contracts; they
everyqulirtecand subsequent1ytwicea year; It could get Ilerterrates on the insurance if they joined
was produced oli 'a Eurppc<aii basis,with soine a one-day driving training.
variation according to countries.. Accessories It was possible to select from a wide
Aygo City Toiu: to the biggest universities. This range of accessories including window covers in
was a way: fbr university students to test-drive "crazy" colors, costing €179. Covers for the side
the Aygo. But it was far from a norrnaltest-drive. were available at €2l5.
The Tour~ansisted pf several renovated cara-
vans from ¢¢.1970s: One caravan was for book- In early 2006 Aygo was doing extremely well
ing test-drives. Another caravan was converted on the forecasted resale values of the major leasing
into a lounge, another one was set up for sending companies. This limited the risk Toyota had to take
video messages via the Internet. when financing the cars. The launch was widely seen
Mobile Services: Potential customers could as successful and Toyota won the coveted "best me-
have car specifications sent to their mobile dia strategy award" in Germany. This was the trophy
phones and register for brochures via SMS, everyone wanted to have, but for managers at Toyota
a technology heavily used by members of in Europe in 2006, the question was, how to keep up
Generation Y. the momentum?

Exhibit 13 Different Positioning

Source: Pia Krix, "Von Schweinen, Frauen und Lifestyle:' AutomobJlwochB, June 11,2005.
Case 17 Toyota's Strategy and Initiatives in Europe: the Launch of the Aygo C.2S9

Endnotes
lHIUebrand, Warter. "Zetsche's SChlachlplen," Csplfa/9/2006: 44. "Au/Omotlve News europe. July 25, 2005: 19.
2Pans of the global overview of Toyota were taken from IMD·case .3Eschmenl, Wolfgang. -PSA plant kelne welteren Kooper8t1onen.~
-royota: Rapoaitloning the Brand In Europe (D): Growing Step-by-step" Automobilwoche Onllns. March 12.2005.
(Case IMD-5-Q701), by George Radler and Dominique Turpin, 2006. "Radtke, Philipp and Eberhard Abele! And",a. E. Z1e1l<e. "Ole smarte
:1"10 Questions for Katsuakl Watanabe." Interview in Time magazine, R8IIOIution In der AutomobUlndustrle." Ueberreuter (Redline Wirt-
August 22, 2005: 10. schaft). 2004: 133.
4"Formel Toyota." Maneger Magazln, December 2004, 72 ft. "Kochan, Anna. -r'oyota transfers high standards 10 CZech factory.'"
'''''oyota searches for love," Wall Street Journal Europe, January 11. Automotive News europe. July 11, 2005: 26.
2006.28. "Frink. Lyle. "Day Ona at Kolin: CZech piant starts reguiar output of
'Toyota press release January 12. 2006. Quole laken from Mr. Shinichl PSA." Automoffve News europe, March 7, 2005.
Sasaki, President & CEO oIToyota Motor Europe (TME). "Frink, Lyle. -Add Il shltt.? Build a Pal1dng lot." Automotive News
'See Auto Motor Spor1612oo6. europe, September 19, 2005: 4.
8Krix, PIa. "Von SChwelnen, Fral:'sn und Lifesty1e," Automobilwoche "Weernlnk, Wlm Cude. -royola teps US SCion brand for Aygo Market·
Online. June 11, 2005 ing." Automotive News, Merch 7, 2005: 18.
tAutomotive News, July 11, 2005. "Court. David C.. Jonathan W. Gordon and Jasko Perry. "Boosting
lOKentsr, James. ""'oyola leads Asia drl\fa In Europe." International returns on marketIng Invelllment... McKInsey Ouarterly 2005, Number
Heratd Tribune, July 23, 2005. 2: 37-47.
!lJanas. Adem and Oevk1 Cramer. "PSA Peugeot CitroAn--The Toyota
01 Europe." Morgen Stonley Company Updete, November 18.2005: 7.

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