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793F Off-Highway Truck and

Air System
793F Water OEM
SSP1-UP
SXP1-UP
2013 Caterpillar, All Rights Reserved Printed in U.S.A.
KENR9561-01
June 2013
ONE POSITION TWO POSITION THREE POSITION
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOWFLUID LEVEL
LINES CROSSING LINES JOINING
TWO - WAY THREE - WAY FOUR - WAY
SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
SPRING
(ADJUSTABLE)
VARIABILITY LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
PUMP
(VARIABLE & PRESSURE
COMPENSATED)
MEASUREMENT
PRESSURE TEMPERATURE FLOW
ROTATING SHAFTS
UNIDIRECTIONAL BIDIRECTIONAL
PUSH - PULL LEVER PEDAL GENERAL MANUAL PUSH BUTTON SPRING
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
UNIDIRECTIONAL
BIDIRECTIONAL
VALVE ENVELOPES VALVE PORTS
FLUID CONDITIONER PUMP OR MOTOR
FLUID POWER SYMBOLS
UNIDIRECTIONAL
BIDIRECTIONAL
RELEASED PRESSURE
EXTERNAL RETURN INTERNAL RETURN
REMOTE SUPPLY PRESSURE
SIMPLIFIED
HYDRAULIC PUMPS
ACCUMULATORS
SPRING LOADED GAS CHARGED
SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SOLENOID SERVO THERMAL DETENT
HYDRAULIC & PNEUMATIC CYLINDERS
DOUBLE ACTING SINGLE ACTING
BASIC
SYMBOL
SPRING
LOADED
CHECK VALVES
2 POSITION
INFINITE
POSITIONING
FLOWIN ONE
DIRECTION
FLOW IN
EITHER
DIRECTION
3 POSITION
CROSS
FLOW
PARALLEL
FLOW
INTERNAL PASSAGEWAYS
NORMAL POSITION
A B
P T
A B
P T
SHIFTED POSITION INFINITE POSITION
CONTROL VALVES
ATTACHMENT
MANUAL SHUTOFF
SHUTTLE PILOT
CONTROLLED
MAIN AUX
LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)
MANUAL CONTROL SYMBOLS
HYDRAULIC MOTORS
FLUID STORAGE RESERVOIRS
CROSSING & JOINING LINES
VALVES
PILOT CONTROL SYMBOLS
COMBINATION CONTROLS
BASIC COMPONENT SYMBOLS
ENERGY TRIANGLES
HYDRAULIC PNEUMATIC
INTERNAL
SUPPLY PRESSURE
COMPLETE
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
HYDRAULIC SYMBOLS (ELECTRICAL)
ELECTRICAL SYMBOLS TABLE
325-AG135 PK-14
HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS AG
325-PK-14
WIRE GAUGE
WIRE COLOR
CIRCUIT NUMBER
IDENTIFICATION
WIRE NUMBER IDENTIFICATION CODES
CURRENT STANDARD
PREVIOUS STANDARD
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
325-PK
WIRE COLOR
CIRCUIT NUMBER
IDENTIFICATION
B
WIRE
WIRE
(EXAMPLE VALVE)
CURRENT STANDARD
TRANSDUCER
(FLUID)
M
ELECTRIC MOTOR TRANSDUCER
(GAS / AIR)
G
GENERATOR
PRESSURE SWITCH ELECTRICAL WIRE PRESSURE SWITCH
(ADJUSTABLE)
TEMPERATURE
SWITCH
PRESSURE
SWITCH
TEMPERATURE
SWITCH
LEVEL
SWITCH
FLOW
SWITCH
ELECTRICAL SYMBOLS (ELECTRICAL)
A
CIRCUIT NUMBER
IDENTIFICATION
WIRE
COLOR
WIRE GAUGE
T
K
E
N
R
9
5
6
1
-
0
1
1
2

P
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,

(
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:

2
5

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2
4

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8
1
3
12
10
4
5
15
17
7
6
2
14
16
9
13
11
RIGHT SIDE, BEHIND FRONT TIRE (RIGHT SIDE OF ENGINE COMPARTMENT)
LEFT SIDE, FRONT FORWARD OF THE TIRES
AUTO LUBE (FRONT OF TRUCK)
BACK OF AIR RESEVOIR
Description
Part
Number
Machine
Location
Schematic
Location
Air Compressor Gp 261-4881 1 F-7
Block - Manifold (Air System Pressure) 160-0980 2 D-4
Dryer Gp - Air 194-1986 3 F-3
Governor As 4N-9680 4 E-5
Horn Gp - Air 5D-6998 5 B-3
Pump Gp - Lubrication 178-6919 6 B-2
Regulator 8D-4755 7 B-2
Reservoir - Air (NA) 296-9870 8 D-3
Sensor Gp - Pressure, Air System 141-5746 9 C-4
Starting Motor Gp - Air, TDI Turbine
IR Turbine
294-5599
294-5613
10 C-6
Valve - Air Relief (Air Tank) 6B-9664 11 D-3
Valve - Drain 7X-7655 12 D-2
Valve As - Check 204-2658 13 D-2
Valve Gp - Relay, Air Starting Motor 4N-3411 14 D-3
Valve Gp - Solenoid, Air Horn 185-0008 15 B-3
Valve Gp - Solenoid, Air Starting 221-9576 16 C-5
Valve Gp - Solenoid, Autolube Actuation 221-9576 17 C-3
Component Locations
Component Locations
K
E
N
R
9
5
6
1
-
0
1
1
2

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,

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Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
SCHEMATIC PART NUMBER: 278-8453, CHANGE: 00, VERSION: -
MEDIA NUMBER: KENR9561-01
THIS SCHEMATIC IS FOR THE 793F OFF-HIGHWAY TRUCK AND 793F WATER OEM
AIR SYSTEM
A
B
C
D
F
1 2 3 4 5
E
6 7
A
B
C
D
F
E
1 2 3 4 5 6 7
COMPRESSED AIR CIRCUIT COLOR DESCRIPTIONS
AIR COMPRESSOR OUTPUT AND CIRCUITS
LINE PATTERNS
Drain / Return Lines
Component Group
Pilot / Load Sensing Pressure
Pressure Line
CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter) YY
(52) VALVE GP - CONTROL
138-1234
Callout Number
(Machine Location from
Component LocationsTable)
Component
Name
Part Number
AIR SUPPLY
AIR EXHAUST
EXTERNAL
AIR SUPPLY
AUTO
LUBE
R
E
S
E
R
V
O
I
R
(1) AIR COMPRESSOR GP
261-4881
(4) GOVERNOR AS
4N-9680
(3) DRYER GP
AIR
194-1986
(10) STARTING MOTOR GP
AIR
TDI TURBINE : 294-5599
IR TURBINE : 294-5613
(14) VALVE GP
RELAY,
STARTING MOTOR
4N-3411
(16) VALVE GP
SOLENOID,
AIR STARTTING
221-9576
(9) SENSOR GP
PRESSURE
AIR SYSTEM
141-5746
(15) VALVE GP
SOLENOID,
AIR HORN
185-0008
(5) HORN GP
AIR
5D-6998
(2) BLOCK
MANIFOLD,
AIR SYSTEM PRESSURE
160-0980
(8) RESERVOIR
AIR (NA)
296-9870
(11) VALVE
AIR RELIEF
(AIR TANK)
6B-9664
(13) VALVE AS
CHECK
204-2658
(12) VALVE
DRAIN
7X-7655
(6) PUMP GP
LUBRICATION
178-6919
(7) REGULATOR
8D-4755
(17) VALVE GP
SOLENOID,
AUTOLUBE ACTUATION
221-9576