material carbon steel

number of tray 61 sieve trays plus reboiler and condenser

efficient trays 54%
condenser total
feed on tray 31
reflux ratio 1.24
tray spacing 12 inch 0.304801 m
weirs 1 inch 0.0254 m
column height 18.6 m
diameter 3 m
Aliran 16 17 18
Temperatur (C) 65 69.9 125
Pressure (Kpa) 65 45 65 Ethylbenzene
Mol Flow (kmol/h) 226.21 3.34 222.88 Styrene
Mass Flow (kg/h) 23709.6 289.5 23420 Benzene
Vapor density (kg/m3) Toluene
Liquid density (kg/m3)
Surface tension (dyne/cm)
Component flow (kmol/h)
Ethylbenzene 102.88 0.1 102.78
Styrene 120.09 0 0.06
Benzene 1.37 1.37 0
Toluene 1.86 1.86 0
T-401
Component
feed distilat bottom
C8H10 106.2 0.448706 0.024352 1680.740113
C8H8 104.2 0.53382 0 1
C6H6 78.11 0.008124 0.453593 0
C7H8 92.14 0.00935 0.522056 0
total 1 1 1681.740113
T-401
BM
(kg/kmol)
fraksi
formula
Mass Balance Overall
F = D + B
F = 226.21
D = 3.34
B = 222.88
Mass Balance 'Vapor Product'
V = D + L R = L/D = 1.5
Liquid flow above feed (L) = R x D dimana :
L = 5.01 L = Refluks rate
V = 8.35 V = Vapor Rate
Liquid flow below feed (Lm) = LD + F R = Reflux Ratio
Lm = 242.9434 Vm= 8.35
number of stages 61 stages
reboiler 1
Number of real stages =
= 61 stages
Pressure Drop = 9.81 x 10
-3
*ht*densitas liq
= 18581.84234 Pa 18.581
Distillate Product , T = 195 C Bottom Product , T = 330 C
vapor density (kg/m3) = 1.314 vapor density (kg/m3) =
liquid density (kg/m3) = 824.1 liquid density (kg/m3) =
surface Tension (N/m) =
22.54 x 10
-3
surface Tension (N/m) =
Flv Bottom = 1.438913578
Flv distillate = 1.161786579
tray spacing 0.3048
K1 distillate = 0.023
K1 bottom = 0.019
correction for surface tension
bottom K1 = 0.018845508 Vf = 0.380592305
distillate K1 = 0.023556601 Vf = 0.589465488
assume :
design for 85% flooding at maximum flow rate :
Un = %flooding x Uf
bottom Un = 0.323503459
distillate Un = 0.501045665
3. Column Diameter
1. Flow Rate
Number of stages / efficient stage
2. Physical Properties
maximum volumetrik flow rate : (mol x BM) / rho
bottom (m3/s) = 0.236554101
top (m3/s) = 0.487983574
Net area required : volume rate / Un
bottom (m2) = 0.731225879
distillate (m2) = 0.973930339
first trial = downcomer area as 12% of total
column cross-sectioned area :
bottom (m2) = 0.830938498
distillate (m2) = 1.106739021
column diameter :
bottom (m) = 1.028844196 tanyain bapak ini diameter apa ? Terus diameter tower itu yg mana
distillate (m) = 1.187374678
tinggi kolom = jumlah plate x tray spacing
tinggi kolom
Lm/Vm= 29.09502
Kpa
2.063
843.465
19.2 x 10
-3
3. Column Diameter
maximum volumetric liquid rate (m3/s) =
the column diameter is still unknown, but I assume that a double pass plate can be used
4. Liquid Flow Pattern 1. Flow Rate
2. Physical Properties
column diameter, Dc =
Column area, Ac=
Downcomer Area, Ad =
net area, An =
Active area, Aa = Ac-2Ad
Hole area, Ah (asumsi 10% dari Aa)
weir Length (fig.17.39) (mm)
Take weir height(mm)
hole diameter(mm)
6.Check Weeping
5. Provisional Plate Design
7. Plate Pressure Drop
8. Downcomer Liquid Backup
10.Trial Layout
tanyain bapak ini diameter apa ? Terus diameter tower itu yg mana
tinggi kolom = jumlah plate x tray spacing
tinggi kolom
11.Perforated area
12.Number Of Holes
13. Colum Height
9. check entrainment
0.016834
1.187374678
1.106739021
0.132808683 0.12
0.973930339
0.841121656
0.420560828
0.76
12
5
plate thickenes(mm) 5
Maximum liquid rate = 14.19869204
minimum liquid rate = 70%turndown 9.939084431
Maximum weir liquid crest, h ow (mm) 0.122652208
Minimum weir liquid crest, h ow (mm) 0.060099582
at minimum rate hw+h ow = 50.06009958
at.figure 11.32 , K2 = 30.3
Uh min 8.31294128
Dry Plate Drop
Maximum Vapor Velocity through holes :
Uh max (m/s) 0.562472978
from figure 17.42 for plate thickness/hole diameter=1 and Ah/Ap sebanding dengan Ah/Aa=0.1, Co=0,84
hd (mm liquid) = 0.055930293
Residual Head, hr (mm liquid) = 14.81982062
Total Plate Pressure Drop, ht (mm liquid) = 36.81483534
Downcomer Pressure Lose
Take hap = hw-10 = (mm) 40
area under apron, Aap (m2) 0.0304
As this is last than Ad, use Aap in equation 17.60
Hdc (mm) 50.90066643
Backup in downcomer, Hb (mm) 99.77560136 0.0997756
0,5 (Lt+Hw) 0.2124
0,16 m < 0,5 (Lt+Hw)
maximum volumetric liquid rate (m3/s) =
the column diameter is still unknown, but I assume that a double pass plate can be used
4. Liquid Flow Pattern
column diameter, Dc =
Column area, Ac=
Downcomer Area, Ad =
net area, An =
Active area, Aa = Ac-2Ad
Hole area, Ah (asumsi 10% dari Aa)
weir Length (fig.17.39) (mm)
Take weir height(mm)
hole diameter(mm)
6.Check Weeping
5. Provisional Plate Design
7. Plate Pressure Drop
8. Downcomer Liquid Backup
tray spacing is acceptable
Check Residence Time (second) 0.787171839
residence time kurang dari 3
uv (m/s) = 0.242886059
% flooding = uv/uf 75%
with Flv = 0,627 ; from fig 17.36,
fractional entrainment () =
0.75
at figure 11.34
lw/Dc = 0.6400675
c 82
angel subtended by the edge of the plate = 98
mean length,unperforated edge strips (m) 1.9444052
area of unperforated edge strips (m2) 0.0972203
mean length of calming zone , approx (m) 0.81
area of calming zone 0.081
total area for perforation Ap (m2) = (Aa-area of unperforated-area on calming) 0.6629014
Ah/Ap 0.6344244
From figure 11.35 lp/Dh 2.85
Area of One Hole (m2) 1.96E-05
Number of holes 2.14E+04
tinggi kolom = jumlah plate x tray spacing
18.59283719
11.Perforated area
12.Number Of Holes
13. Colum Height
9. check entrainment
7. Plate Pressure Drop