Moldflow Analysis Report

Page 1 2005.3 Analysis by Magic

PLASTIC MOULD MOLDING
BLUESTAR MOULD ENGINEERING LIMTED
BSM
Moldflow Analysis Report

CASE 6k4.2_454042_0323
2005.3
PLASTIC MOULD MOLDING
BLUESTAR MOULD ENGINEERING LIMTED
BSM
Moldflow Analysis Report
Page 2 2005.3 Analysis by Magic
PLASTIC MOULD MOLDING
BLUESTAR MOULD ENGINEERING LIMTED
BSM
To analysis original design, and check flow,cooling,and warpage.
ANALYSIS AIMS
1280mm
Moldflow Analysis Report
Page 3 2005.3 Analysis by Magic
PLASTIC MOULD MOLDING
BLUESTAR MOULD ENGINEERING LIMTED
BSM
Plastic Material Introduction
1. Melt Density 0.94527 g/cu.cm
2. Solid Density 1.058 g /cu.cm
3. Ejection Temperature 95 deg.C
4. Recommended Mold Temperature 60 deg.C
5. Recommended Melt Temperature 250 deg.C
6. Absolute Max. Melt Temperature 280 deg.C
7. Melt Temperature Minimum 240.0 deg.C
8. Melt Temperature Maximum 280.0 deg.C
9. Mold Temperature Minimum 40.0 deg.C
10. Mold Temperature Maximum 80.0 deg.C
11. Maximum Shear Rate 50000.00 1/s
12. Maximum Shear Stress 0.3000 MPa
ASA Luran S 797 G:BASF
Viscosity model
PVT profile
Moldflow Analysis Report
Page 4 2005.3 Analysis by Magic
PLASTIC MOULD MOLDING
BLUESTAR MOULD ENGINEERING LIMTED
BSM
P a r t I n t r o d u c t i o n
The thickness of part is balance,the
base of thickness is 2.54mm.
Moldflow Analysis Report
Page 5 2005.3 Analysis by Magic
PLASTIC MOULD MOLDING
BLUESTAR MOULD ENGINEERING LIMTED
BSM
Feed System Design
1X1 cavitiespin gate, the size is 2.3mm.
(100 ,390)
(100 ,160)
(100 ,-160)
(100 ,-390)
Moldflow Analysis Report
Page 6 2005.3 Analysis by Magic
PLASTIC MOULD MOLDING
BLUESTAR MOULD ENGINEERING LIMTED
BSM
PRESSURE [MPa] STEP DURATION [sec]
49.1 0.0
49.1 10.0

11.4 35.0 t(s)
P(MPa)
49.1
Packing pressure at 40% Max.
injection pressure
Processing conditions
Filling Conditions :
Mold temperature : 80.00 deg.C
Melt temperature : 280.00 deg.C
Injection time : 1.4 sec
Flow rate: 1920 cm^3/sec
Cooling Conditions:
Coolant Temperature(Cavity) 50 deg.C
Coolant Temperature(Core) 4 deg.C
Packing Profile :
Moldflow Analysis Report
Page 7 2005.3 Analysis by Magic
PLASTIC MOULD MOLDING
BLUESTAR MOULD ENGINEERING LIMTED
BSM
Circuit coolant temperature
Circuit coolant temperature
of part is shown by
picture.
Moldflow Analysis Report
Page 8 2005.3 Analysis by Magic
PLASTIC MOULD MOLDING
BLUESTAR MOULD ENGINEERING LIMTED
BSM
Temperature (top),part
Top temperature of
part is shown by
picture.
Moldflow Analysis Report
Page 9 2005.3 Analysis by Magic
PLASTIC MOULD MOLDING
BLUESTAR MOULD ENGINEERING LIMTED
BSM
Temperature (bottom),part
Bottom temperature of
part is imbalance,please
increase the cooling at
corner of part.
Moldflow Analysis Report
Page 10 2005.3 Analysis by Magic
PLASTIC MOULD MOLDING
BLUESTAR MOULD ENGINEERING LIMTED
BSM
Fill time
Shown by picture is the
filling status,the flow is
balance .
Moldflow Analysis Report
Page 11 2005.3 Analysis by Magic
PLASTIC MOULD MOLDING
BLUESTAR MOULD ENGINEERING LIMTED
BSM
Temperature at flow front
Temperature at flow front is balance shown by picturethe melt
Temp. is 280 degree .
Moldflow Analysis Report
Page 12 2005.3 Analysis by Magic
PLASTIC MOULD MOLDING
BLUESTAR MOULD ENGINEERING LIMTED
BSM
Air traps
Air traps are show by
pictureplease
attention venting
Moldflow Analysis Report
Page 13 2005.3 Analysis by Magic
PLASTIC MOULD MOLDING
BLUESTAR MOULD ENGINEERING LIMTED
BSM
Weld lines
The black lines is the
possible weld lines.
Moldflow Analysis Report
Page 14 2005.3 Analysis by Magic
PLASTIC MOULD MOLDING
BLUESTAR MOULD ENGINEERING LIMTED
BSM
Shear rate
The shear rate is highly,please
attention the injection speed.
Moldflow Analysis Report
Page 15 2005.3 Analysis by Magic
PLASTIC MOULD MOLDING
BLUESTAR MOULD ENGINEERING LIMTED
BSM
Volumetric shrinkage
Volumetric shrinkage is
imbalance.
Moldflow Analysis Report
Page 16 2005.3 Analysis by Magic
PLASTIC MOULD MOLDING
BLUESTAR MOULD ENGINEERING LIMTED
BSM
Frozen layer fraction
Moldflow Analysis Report
Page 17 2005.3 Analysis by Magic
PLASTIC MOULD MOLDING
BLUESTAR MOULD ENGINEERING LIMTED
BSM
Injection Pressure & Clamp Force
Clamp Force Pressure at injection location
Max.: 122.6 MPa
Max.: 2211.3 ton
The Clamp force is bigger,because the Viscosity of
material is big.
Moldflow Analysis Report
Page 18 2005.3 Analysis by Magic
PLASTIC MOULD MOLDING
BLUESTAR MOULD ENGINEERING LIMTED
BSM
Deflection X direction
Deflection of X direction is bigger.
Moldflow Analysis Report
Page 19 2005.3 Analysis by Magic
PLASTIC MOULD MOLDING
BLUESTAR MOULD ENGINEERING LIMTED
BSM
Deflection Y direction
Deflection of Y direction is
big.
Moldflow Analysis Report
Page 20 2005.3 Analysis by Magic
PLASTIC MOULD MOLDING
BLUESTAR MOULD ENGINEERING LIMTED
BSM
Deflection Z direction
Deflection Z direction is
bigger.

Moldflow Analysis Report
Page 21 2005.3 Analysis by Magic
PLASTIC MOULD MOLDING
BLUESTAR MOULD ENGINEERING LIMTED
BSM
S u m m a r y
The results
The flow status good, the flow is balance,so the pressure of injectio
n and packing is big.
The mostly deflection cause by cooling and shrinkage,please attent
ion the cooling and packing to adjust.