as Foundation of Power Quality and Our Safety

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Exothermic Welding
Selection Chart
Note : Special requirement can be requested.
Please contact us.
E-mail : info@kumwell.com
Tel : (662)-954-3455
Fax : (662)-591-7891
Cable to Cable
Cable to Bus Bar
CC2
page
15
CC1
page
14
see
Note
CC3
see
Note
CC5 CC6
page
17
CC7
page
18
see
Note
CC8
CC11
page
19
CC13
page
20
CC14
page
21
see
Note
CC17
see
Note
CC18
see
Note
CC19
see
Note
CC20
see
Note
CC22
see
Note
CC23
see
Note
CC-24
see
Note
CC25
see
Note
CC26
see
Note
CC27
see
Note
CC28
see
Note
CC29
see
Note
CC30
see
Note
CC31
see
Note
CC33 CC34
page
22
see
Note
CC35
see
Note
CC36
see
Note
CC38
see
Note
CC39
see
Note
CB11
CB1
page
24
see
Note
CB2
see
Note
CB6
see
Note
CB3 CB4
page
25
CB5
page
26
see
Note
CB7
see
Note
CB8
see
Note
CB9
see
Note
CB12
see
Note
CB15
see
Note
CB16
see
Note
CB17
see
Note
CB18
see
Note
CB19
see
Note
CB20
see
Note
CB21
see
Note
CB22
see
Note
CB23
see
Note
CB24
see
Note
CB38
see
Note
CB25
see
Note
CB26
see
Note
CB27
see
Note
CB28
see
Note
CB30
see
Note
CB31
see
Note
CB32 CB29
page
27
CB34
page
28
(Lug) CB1
page
23
CC4
page
16
see
Note
CC37
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Exothermic Welding
Cable to Ground Rod
see
Note
CR31
see
Note
CR30
see
Note
CR27
see
Note
CR26 CR25
page
34
CR24
page
33
see
Note
CR19 CR17
page
32
see
Note
CR16 CR15
see
Note
CR8
see
Note
see
Note
CR7 CR-6
see
Note
CR5
see
Note
CR2
page
30
see
Note
CR9
CR13
see
Note
CR14
see
Note
see
Note
CR18
see
Note
CR21
see
Note
CR22
see
Note
CR23
CR33
page
35
see
Note
CR32
see
Note
CR29
CR12
see
Note
CR1
page
29
see
Note
CR20
Selection Chart
Note : Special requirement can be requested.
Please contact us.
E-mail : info@kumwell.com
Tel : (662)-954-3455
Fax : (662)-591-7891
CRE1
page
44
CRE2
page
45
Cable to Rebar (Fully Wrapped)
CRE6
page
46
see
Note
CRE7
see
Note
CRE8
see
Note
CRE9
see
Note
CRE11
see
Note
CRE12
see
Note
CRE13 CRE14
see
Note
see
Note
CRE15
see
Note
CRE16
CRE17
page
47
CRE18
page
48
CRE19
page
49
CRE20
page
50
Cable to Rebar (Partially Wrapped)
CRE1P
page
36
CRE3P
page
37
CRE4P
page
38
CRE5P
see
Note
CRE6P
page
39
CRE17P
page
40
CRE20P
page
43
CRE19P
page
42
CRE18P
page
41
Rebar to Rebar
page
93
RE2
page
92
RE1
CR3
page
31
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Exothermic Welding
Selection Chart
Note : Special requirement can be requested.
Please contact us.
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Tel : (662)-954-3455
Fax : (662)-591-7891
Cable to Steel
page
61
CS27N
page
59
CS23F
see
Note
CS29N
CS1F
page
51
CS2F
page
52
CS3F
page
53
page
54
CS4F
page
55
CS6F
page
56
CS7N
CS9N
page
58
page
60
CS25N
CS5NC
see
Note
CS13N
see
Note
CS43FC
see
Note
CS24F
see
Note
CS30NC
see
Note
CS14N
see
Note
CS15N
see
Note
CS16
see
Note
CS42FC
see
Note
CS18N
see
Note
CS11NC
see
Note
CS21NC
see
Note
CS31F
see
Note
CS12N
see
Note
CS8N
page
57
CS26N
see
Note
CS28FC
see
Note
Bus Bar to Bus Bar
page
62
CP1
Cable to Pipe
BB44
see
Note
BB45
see
Note
BB46
see
Note
BB40
BB4
see
Note
BB5
see
Note
BB6
see
Note
BB7
page
66
BB11
see
Note
BB12
see
Note
BB14
page
67
BB17
see
Note
BB21
see
Note
BB22
see
Note
BB27
see
Note
BB28
see
Note
BB29
see
Note
BB2
page
64
BB1
page
63
BB41
page
69
page
68
BB20
see
Note
BB43
see
Note
BR1
page
70
BR2
page
71
BR4 BR7
page
73
page
72
BR8
see
Note
BR9
see
Note
BR11
see
Note
BR12
see
Note
Bus Bar to Ground Rod
Note : CSn - None
C Cast iron
N = On surface
F = Off surface
CS22
see
Note
BB3
page
65
BB8
see
Note
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Exothermic Welding
BS1
page
74
BS2
page
75
BS3
page
76
BS4
page
77
BS5
see
Note
BS6
see
Note
BS7
see
Note
BS8
see
Note
BS9
see
Note
BS11
see
Note
BS13
see
Note
Selection Chart
Note : Special requirement can be requested.
Please contact us.
E-mail : info@kumwell.com
Tel : (662)-954-3455
Fax : (662)-591-7891
Bus Bar to Steel
RS2
page
79
RS3
page
80
Copper or Steel Stud to Steel
Ground Plates to Cable & Steel
AC1
page
85
AC2
page
85
AR1
page
88
ACR1
page
86
ACR2
page
87
CGR CGRG
RR1
page
89
RR2
page
89
RR3
page
90
RR4
page
90
Ground Rod to Ground Rod
CRS2
page
84
CRS1
page
83
RR5
page
91
SRS2
see
Note
SRS1
page
102
Steel Cable to Steel Ro
d
Railway Application
RS1
page
78
CX5
page
99
CX1
page
97
CX2
page
98
CX10
see
Note
CX11
see
Note
KWRT (R/L)
page
106
KHRT
page
107
KWS
page
108
CX7
page
100
CX8
page
101
BX1
page
94
CA1
page
113
CA2
page
114
CA3
page
115
Cathodic Protection
CGR = Cable to Grounding Receptacle
CGRG = Cable & Grounding Receptacle to Ground Rod
BX3
page
95
BX4
page
96
RC1
page
81
RC2
page
82
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Exothermic Welding
CB1 - CB34 : Cable to Bus Bar
CC1 - CC34 : Cable to Cable
CR1 - CR 33 : Cable to Ground Rod
CRE1P - CRE 20P : Cable to Rebar Partially Wrapped Connection
International Distributors
Development
Standard
Certificates & Test Reports
Quality Assurance
Exothermic welding
How to Order
Contact Us
Weld Metal Powder
1
2
2
3
4
4
5 - 6
7 - 8
9
10 - 13
14 - 22
23 - 28
29 - 35
36 - 43
RS1 - RS 3 : Stud Steel to
44 - 50
RC1 - RC 2 : Ground Plates Steel to Cable &
51 - 61
62
CRS1 - CRS 2 : Ground Plates Steel to Cable &
63 - 69
70 - 73
74 - 77
78 - 80
81 - 82
83 - 84
KW Type For Grounding & Lightning Protection
CRE1 - CRE 20 : Cable to Rebar Fully Wrapped Connection
CS1 - CS 27 : Steel Cable to
CP1 : Cable Pipe to
BB1 - BB 41 : Bus Bar Bus Bar to
BR1 - BR7 : Bus Bar Ground Rod to
BS1 - BS 4 : Bus Bar Steel Surface to
Content
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Exothermic Welding
Content
KWS : Stud to Web Rail
Conductors
85
86- 87
88
89- 91
92 - 93
109
110
KB Type For Cathodic Protection
CA1 - CA3 : Cable to Pipe
111 - 114
115 - 117
Handle Clamp 118 - 121
122 - 123
124
125
Tool & Accessories
Elitor
Instruction Elitor
126
127
Elitor-KTA023SP
Instruction Elitor-KTA023SP
128
129 - 130
Instruction
International Project Reference
AC1 - AC2 : Cable to Grounding Receptacle
ACR1- ACR2 : Cable and Grounding Receptacle to Ground Rod
AR1 : Cable and Grounding Receptacle to Ground Rod
RR1 - RR 5 : Ground Rod to Ground Rod
RE1 - RE 2 : Rebar to Rebar
94 - 96 BX1 - BX4 : Bus Bar to Rail
97 - 101 CX1 - CX 8 : Cable to Rail
107 KWRT : Cable to Web Rail
108 KHRT : Cable to Head Rail
102 SRS1 : Galvanized Steel Wire to Cross Galvanized Steel Rod
KR Type For Railway Signaling 103 - 106
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Exothermic Welding
2
Bhutan
Mauritius
Netherlands
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3
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4
We are quality assured to ISO 9001:2008 standards, and are committed to the maintenance of
quality in the products and services that we provide for customers. Our policy, in line with ISO
Standards, is aimed at ensuring that our quality standards are understood by all the staff,and
that standard are implemented and maintained at all levels within the company.Kumwell certified
the ISO 9001:2008 Quality Management System by Underwriter Laboratories Inc.(UL-DQS)
Certification Service, Certificate No.420225 QM08
Quality Assurance
Exothermic Welding

Accredited Body: UL DQS Japan Inc., Shiba-Daimon Excellent Bldg 9F. 2-6-6 Shiba-Daimon, Minatoku,
Tokyo 105-0012 Japan


CERTIFICATE
This is to certify that

Kumwell Co., Ltd.
26/2 Moo 10 Banglen Bangyai
Nonthaburi
11140 Thailand
has implemented and maintains a Quality Management System.
Scope:
The design and manufacture of Graphite Mould and accessories.
Through an audit, documented in a report, it was verified that the management system
fulfills the requirements of the following standard:


ISO 9001 : 2008

Certificate registration no.
Date of certification
Valid until
420225 QM08
2013-03-25
2016-03-24

UL DQS Japan Inc.


R. Inoue
Managing Director


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Exothermic Welding
5
seeNote
CB38
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Exothermic Welding
6
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Exothermic Welding
7
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8
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9
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Exothermic Welding
10
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11
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Exothermic Welding
12
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Exothermic Welding
13
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Exothermic Welding
14
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Exothermic Welding
15
16 90 CC2-C-12016 HCC00
70 90 CC2-C-15070 HCC00
185 200 CC2-C-120185 HCC00
95s 115 CC4-C-95S95S HCC00
S means Galvanized steel wire strands.
95s
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17
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Exothermic Welding
18
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Exothermic Welding
19
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Exothermic Welding
20
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Exothermic Welding
21
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Exothermic Welding
22
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Exothermic Welding
23
* CB1-C-95253L
* CB1-C-95255L
* CB1-C-120255L
* CB1-C-150256L
* CB1-C-25253L
* CB1-C-50253L
* CB1-C-70253L
* CB1-C-70255L
65 25 x 3 95 HCC00
* CB1-C-185256L
* CB1-C-240406L
90 25 x 6 185 HCC00
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Exothermic Welding
24
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Exothermic Welding
25
CB4-C-70256
CB4-C-95253
CB4-C-95254
CB4-C-95255
CB4-C-95256
CB4-C-120253
CB4-C-120255
CB4-C-120256
CB4-C-120305
CB4-C-150256
CB4-C-150305
CB4-C-150405
CB4-C-185253
CB4-C-185305
CB4-C-185405
CB4-C-185505
CB4-C-185506
CB4-C-240505
CB4-C-240506
CB4-D-300506
CB4-D-300508
CB4-C-10202
CB4-C-16202
CB4-C-16203
CB4-C-16253
CB4-C-25202
CB4-C-25203
CB4-C-25253
CB4-C-35202
CB4-C-35203
CB4-C-35253
CB4-C-35256
CB4-C-3535256
CB4-C-8SC252
CB4-C-8SC253
CB4-C-50203
CB4-C-50252
CB4-C-50253
CB4-C-50254
CB4-C-50256
CB4-C-10SC253
CB4-C-10SC254
CB4-C-70253
CB4-C-70254
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Exothermic Welding
26
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Exothermic Welding
27
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Exothermic Welding
28
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Exothermic Welding
29
90
* CR1-C-12710
* CR1-C-12716
* CR1-C-1275.6SC
* CR1-C-12725
* CR1-C-12735
* CR1-C-1278SC
* CR1-C-12750
* CR1-C-12710SC
* CR1-C-12770
* CR1-C-12795
* CR1-C-127120
* CR1-C-14210
* CR1-C-14216
* CR1-C-1425.6SC
* CR1-C-14225
* CR1-C-14235
* CR1-C-1428SC
* CR1-C-14250
* CR1-C-14270
* CR1-C-14295
* CR1-C-142120
* CR1-C-17210
* CR1-C-17216
* CR1-C-17225
* CR1-C-17235
* CR1-C-1728SC
* CR1-C-17250
* CR1-C-17270
* CR1-C-17295
* CR1-C-172120
" * " means to meet UL Listed
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Exothermic Welding
30
* CR2-C-14295
* CR2-C-14270
* CR2-C-14250
* CR2-C-1428SC
* CR2-C-14235
* CR2-C-14225
* CR2-C-1425.6SC
* CR2-C-142120
* CR2-C-17210
* CR2-C-172120
* CR2-C-17295
* CR2-C-17270
* CR2-C-17250
* CR2-C-1728SC
* CR2-C-17235
* CR2-C-17225
* CR2-C-17216
* CR2-C-1275.6SC
* CR2-C-127120
* CR2-C-14210
* CR2-C-14216
* CR2-C-12795
* CR2-C-12770
* CR2-C-12710SC
* CR2-C-12750
* CR2-C-1278SC
* CR2-C-12735
* CR2-C-12725
* CR2-C-12710
* CR2-C-12716
" * " means to meet UL Listed
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Exothermic Welding
31
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Exothermic Welding
32
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Exothermic Welding
33
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Exothermic Welding
34
95 95 150 CR25-C-14295S HCC00
CR25-C-14212095
CR25-C-14212070
CR25-C-14212050
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Exothermic Welding
35
95 115 CR33-C-14295S HCC00
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Exothermic Welding
36
" * " means to meet UL Listed
90
* CRE1P-A-16
* CRE1P-A-25
* CRE1P-A-35
* CRE1P-C-50
* CRE1P-C-70
* CRE1P-C-95
* CRE1P-C-120 90
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Exothermic Welding
37
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38
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39
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40
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41
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42
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43
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44
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45
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46
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47
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48
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49
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50
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51
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Exothermic Welding
52
"HCA00" Type A-Handle clamp is builted - in graphite mould
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Exothermic Welding
53
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Exothermic Welding
54
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Exothermic Welding
55
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Exothermic Welding
56
90
CS7-CR-10SC
CS7-CR-70
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Exothermic Welding
57
HCA00
HCA00
HCA00
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58
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59
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C
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61
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62
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63
D
D
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64
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Exothermic Welding
65
D
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Exothermic Welding
(Uncut)
0
20 2 20 2 65 HCC00
HCC00
HCC00
HCC00
HCC00
HCC00
HCC00
HCC00
HCC00
HCC00
HCC00
HCC00
HCC00
HCC00
HCC00
HCC00
HCC00
HCD00
HCD00
HCD00
HCD00
HCD00
HCD00
HCD00
HCD00
HCD00
HCD00
HCD00
HCD00
HCD00
HCD00
HCD00
HCD00
HCD00
BB40-C-202202
BB40-C-203203
BB40-C-205205
BB40-C-252252
BB40-C-253253
BB40-C-254254
BB40-C-255255
BB40-C-256256
BB40-C-258258
BB40-C-25122512
BB40-C-302302
BB40-C-303303
BB40-C-304304
BB40-C-305305
BB40-C-306306
BB40-C-313313
BB40-C-316316
BB40-D-383383
BB40-D-385385
BB40-D-386386
BB40-D-388388
BB40-D-403403
BB40-D-404404
BB40-D-405405
BB40-D-406406
BB40-D-503503
BB40-D-504504
BB40-D-505505
BB40-D-506506
BB40-D-508508
BB40-DR-50105010
BB40-DR-606606
BB40-DR-608608
BB40-DR-60106010
20 3 20 3 90
20 5 20 5 115
25 2 25 2 90
25 3 25 3 90
25 4 25 4 115
25 5 25 5 150
25 6 25 6 150
25 8 25 8 200
25 12 25 12 200
30 2 30 2 150
30 3 30 3 200
30 4 30 4 200
30 x 5 30 5 250
30 6 30 6 250
31 3 31 3 200
31 6 31 6 250
38 3 38 3 250
38 5 38 5 2 X 150
38 6 38 6 2 X 150
38 8 38 8 2 X 200
40 3 40 3 2 X 200
40 4 40 4 2 X 200
40 5 40 5 2 X 200
40 6 40 6 2 X 200
50 3 50 3 2 X 250
50 4 50 4 2 X 250
50 5 50 5 2 X 250
50 6 50 6 2 X 250
50 8 50 8 3 X 250
50 10 50 10 4 X 250
60 6 60 6 4 X 200
60 8 60 8 4 X 250
60 10 60 10 5 X 250
2x200 means to use 2 tubes of 200 g - metal powder
for one connection
2x150 means to use 2 tubes of 150 g - metal powder
for one connection
2x250 means to use 2 tubes of 250 g - metal powder
for one connection
68
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Exothermic Welding
69
Scraper
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Exothermic Welding
70
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Exothermic Welding
71
70
" * " means to meet UL Listed
* BR2-C-172256
200
25 x 2 150 * BR2-C-172252
* BR2-C-172253
* BR2-C-172254
* BR2-C-172302
* BR2-C-172303
* BR2-C-172313
* BR2-C-172383
* BR2-C-172403
* BR2-C-127202
* BR2-C-127203
* BR2-C-127204
* BR2-C-127252
* BR2-C-127253
* BR2-C-127254
* BR2-C-127302
* BR2-C-127303
* BR2-C-127403
* BR2-C-127503
* BR2-C-142203
* BR2-C-142204
* BR2-C-142253
* BR2-C-142254
* BR2-C-142302
* BR2-C-142303
* BR2-C-142313
* BR2-C-142383
* BR2-C-142403
* BR2-C-172203
* BR2-C-172204
HCC00
*
*
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Exothermic Welding
72
BR 4
Ground rod to Bus Bar
Horizontal ground rod tap
to horizontal bus bar
BR4-C-127202
BR4-C-127203
BR4-C-127204
BR4-C-127252
BR4-C-127253
BR4-C-127254
BR4-C-127302
BR4-C-127303
BR4-C-127403
BR4-C-127503
BR4-C-142203
BR4-C-142204
BR4-C-142253
BR4-C-142254
BR4-C-142255
BR4-C-142256
BR4-C-142302
BR4-C-142303
BR4-C-142306
BR4-C-142313
BR4-C-142316
BR4-C-142383
BR4-C-142385
BR4-C-142386
BR4-C-142388
BR4-C-142403
BR4-C-142404
BR4-C-142405
BR4-C-142406
BR4-C-142503
BR4-C-142504
BR4-C-142505
BR4-C-142506
BR4-C-172203
BR4-C-172204
BR4-C-172253
BR4-C-172254
BR4-C-172255
BR4-C-172256
BR4-C-172302
BR4-C-172303
BR4-C-172306
BR4-C-172313
BR4-C-172316
BR4-C-172383
BR4-C-172385
BR4-C-172386
BR4-C-172388
BR4-C-172403
inch
Conductor Size Rod Size
90 12.7 1/2
14.2 5/8
17.2 3/4
90
90
90
90
90
90
90
90
90
90
90
90
90
90
115
90
90
115
90
115
90
90
115
150
90
90
90
90
90
90
115
115
150
115
150
150
150
115
115
150
115
150
115
150
150
200
115
BR4-C-172404 150
BR4-C-172405 150
BR4-C-172406 150
BR4-C-172503 115
BR4-C-172504 150
BR4-C-172505 150
BR4-C-172506 150
115
20 x 4
25 x 2
25 x 3
25 x 4
30 x 2
30 x 3
40 x 3
50 x 3
20 x 3
20 x 4
25 x 3
25 x 4
25 x 5
25 x 6
30 x 2
30 x 3
30 x 6
31 x 3
31 x 6
38 x 3
38 x 5
38 x 6
38 x 8
40 x 3
40 x 4
40 x 5
40 x 6
50 x 3
50 x 4
50 x 5
50 x 6
20 x 3
20 x 4
25 x 3
25 x 4
25 x 5
25 x 6
30 x 2
30 x 3
30 x 6
31 x 3
31 x 6
38 x 3
38 x 5
38 x 6
38 x 8
40 x 3
40 x 4
40 x 5
40 x 6
50 x 3
50 x 4
50 x 5
50 x 6
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Exothermic Welding
73
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Exothermic Welding
74
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Exothermic Welding
75
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Exothermic Welding
76
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Exothermic Welding
77
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Exothermic Welding
78
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Exothermic Welding
79
L
L
L
L
L
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Exothermic Welding
80
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Exothermic Welding
81
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Exothermic Welding
82
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Exothermic Welding
83
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Exothermic Welding
84
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Exothermic Welding
85
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Exothermic Welding
86
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Exothermic Welding
87
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Exothermic Welding
88
D D
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Exothermic Welding
89
RR1-CL-231231 HCC00
HCC00
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Exothermic Welding
90
RR3-CL-231231 HCC00
HCC00 RR4-C-231231
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Exothermic Welding
91
RR5-C-231231 HCC00
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Exothermic Welding
92
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Exothermic Welding
93
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Exothermic Welding
94
BX1-CL-253
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Exothermic Welding
95
BX3R-DL-506
BX3L-DL-506
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Exothermic Welding
96
BX4-DL-506
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Exothermic Welding
97
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Exothermic Welding
98
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Exothermic Welding
99
45
CX5-CL-95 HCF00
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Exothermic Welding
100
CX7L-CL-50
CX7R-CL-50
CX7R-CL-70
CX7L-CL-70
CX7L-CL-120
CX7R-CL-120
CX7L-CL-150
CX7R-CL-150
HCF00
HCF00
HCF00
HCF00
File
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Exothermic Welding
A
Cable to Rail
Horizontal cable end tap to web rail
CX8R-CL-50 HCW00
HCW00
HCW00
HCW00
HCW00
HCW00
HCW00
HCW00
HCW00
HCW00
50
50
70
70
120
120
185
185
240
240
45
45
45
45
115
115
200
200
200
200
CX8L-CL-50
CX8R-CL-70
CX8L-CL-70
HCW00
HCW00
95
95
90
90
CX8R-CL-95
CX8L-CL-95
CX8R-BL-25 HCM00
HCM00
HCW00
HCW00
25
25
35
35
25
25
45
45
CX8L-BL-25
CX8R-CL-35
CX8L-CL-35
CX8R-CL-120
CX8L-CL-120
HCW00
HCW00
150
150
150
150
CX8R-CL-150
CX8L-CL-150
CX8R-CL-185
CX8L-CL-185
CX8R-CL-240
CX8L-CL-240
CX8
File
101
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Exothermic Welding
102
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X
KR
Railway Signaling
Type for
Exothermic Welding
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Exothermic Welding
104
Size
Code
15g
KR15
25g
KR25
32g
KR32
45g
KR45
65g
KR65
90g
KR90
115g
KR115
Tubes/box 40 50 20 20 20 20 10
Suitable for Signaling bonds connections, that is, Horizontal cable end tap to web rail,
Horizontal cable end tap to head rail, Stud tap to web rail
Applications
Kumwell designed a welding process of making railway signaling bond.
American Railway Engineering Association
(AREA, Chapter 4 Part2)
Test Method for Tension Testing of Metallic
Material (ASTME8M)
Standards
It should be stored in an ambient temperature
and avoid moisture.
Storage
Kumwell weld metal powder is contained a moisture - resistant plastic cartridge, packed in a paper
box. Integral weld metal package is identified as to the weld metal powders amount, type of metal
powder to be connected, Lot No., the number of tubes to manufacturing date (MFD).
Packaging
KR
Weld Metal Powder
Type
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Exothermic Welding
105
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Exothermic Welding
106
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Exothermic Welding
107
M
HCM00
HCM00
HCM00
HCM00
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Exothermic Welding
108
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Exothermic Welding
109
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Exothermic Welding
110
109
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111
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Exothermic Welding
112
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Exothermic Welding
113
111
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Exothermic Welding
114
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Exothermic Welding
115
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Exothermic Welding
116
114
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Exothermic Welding
117
B
B
B
B
B
B
B
B
B
B
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Exothermic Welding
118
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Exothermic Welding
119
117
and
HCB00 type handle clamp assorting with 2x2
sized mould
Handle clamp with chain support for cathodic mould
HCB00-XB is used to hold a mould fit at its horizontal
and vertical position on up to 4 pipes diameter and
HCB00-XB-12D special chain support for 5 to 12
pipes diameter.
HCB00-XB or HCBOO-XB-12D
HCB00
Kumwell handle clamp has only 3 type differences; HCB00, HCC00 and HCD00, which is adequate
to assort with many different sizes and types of graphite mould.
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Exothermic Welding
120
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Exothermic Welding
121
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Exothermic Welding
122
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Exothermic Welding
123
121
WE-DS
Duct seal Code No. WE-DS
Duct seal is used to protect the leak of exothermic
welding process
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Exothermic Welding
124
New technology from Kumwell for electric ignitor with low smoke
exothermic welding system.
Filter Cover
- Replaceable special filter cover designed for low smoke exothermic
mould without starting power required

ELITOR system is designed to simplify and safety operation for exother-
mic welding with remote operationg ignition.
- More reliable ignition than conventional flint gun
- No external power or starting power required and resulting less
smoke
- Convenience and flexible to work in restricted or closed area
- Rechargeable battery with LED display
- Quick action and easy to handle
- Warning sound before ignition for safety operation

Low Smoke Exothermic Welding System
with Electric Ignitor and warning sound for safety operation
Elitor System
Insert the connector with
PCB ignitor strip on the side
hole of the mould lid.
insert the PCB ignitor strip
into the connector of
ELITOR IGNITOR
Press the IGNITOR button on
hold until alarm 5 Sec.
exothermic reaction is
initiated. Place OFF button
PCB IGNITOR STRIP Code No. KTA023
ELITOR ELECTRIC IGNITER Code No. KTA024
Specifications
- Power : 6 V/DC, type Sealed Lead - acid battery
- On/Off power SW saperate from ignite SW.
- Starting Ignition 4.8 V/DC 2.3 - 2.5 A
- Charger control and LED display
- DC Adaptor charger 9 VDC 2A
- Remote operation with 2 meter cable and control box
- Operating temperature : 5
o
C - 60
o
C
- Safety warning sound alarm 5 sec. before ignition
- Ignition capacity when battery full charge more than 70 time
Caution
- Please Off power SW when not in operation to save the battery
life.
- Exothermic Mould and battery design by manufacturer
- PCB strip hole alignment varies from connection types to
conductor size.
- Please dont switch ELITOR ON/OFF without PCB strip since
ELITOR will be malfunction resulting short life time.
1
4
7
10 11
2
5
8
3
6
9
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Exothermic Welding
125
Elitor Electric Ignitor
Assembly mould and handel clamp with
bolt and preheat with a butane torch to
ensure that mould is entirely dry
Place retaining disk ensuring the disk sits
well at the base of the weld metal cavity
Insert the connector with PCB ignitor strip
(KTA023) on the side hole of the mould lid.
After completed reaction, wait for 2-3
minutes to cool down before removing
wel d connecti on.
Switch the power button to the ON
position
Press the IGNITOR button on hold until
al arm 5 sec.exothermi c reacti on i s
initiated. Place OFF button
Pour a recommended size of weld metal
into the mould crucible Check for leaks
of weld metal Repeat step 4 in case of leak
Insert the PCB ignitor strip into the connector
of Elitor Ignitor
Then, clean the surface of conductor with
a cable clean brush and/or preheat with
butance torch again in order to ensure
that conductor is entirely dry
Place conductor into the mould snugly,
leave the space 2-3 mm. between the
end of conductors for better molten copper
alloy flow. Then, tighten handle clamp.
KTA024
Gently rub slag from the crucible by
scraper clean the crucible and weld
cavity by mould cleaning brush to endure
the mould
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Exothermic Welding
126
ELITOR
with KTA SP
plus starting powder
How to insert PCB strip KTA SP
Kumwell is new technology for electric ignition.
ELITOR It is designed to simplify and safety operation for
exothermic welding with remote operation ignition.
- More reliable ignition than conventional flint gun
- Convenience and flexible to work in restricted or closed area
- Rechargeable battery with LED display
- Quick action and easy to handle
- Safety warning sound before ignition
Specifications
- Power : 6 V/DC, type Sealed Lead - acid battery
- On/Off power SW saperate from ignite SW.
- Starting Ignition 4.8 V/DC 2.3 - 2.5 A
- Charger control and LED display
- DC Adaptor charger 9 VDC 2A
- Remote operation with 2 meter cable and control box
- Operating temperature : 5
o
C - 60
o
C
- Safety warning sound alarm 5 sec. before ignition
- Ignition capacity when battery full charge more than 70 time
Caution
- Please Off power SW when not in operation to save the battery
life.
- Exothermic Mould and battery design by manufacturer
- PCB strip hole alignment varies from connection types to
conductor size.
- Please dont switch ELITOR ON/OFF without PCB strip since
ELITOR will be malfunction resulting short life time.
Pour starting powder on surface
metal powder.

Steel disc
Graphite mould
Starting
powder
KTA 023SP
Pour Starting
powder
Metal powder
Insert PCB strip into hole side of
mould cover and pour starting
powder into hole top mould cover.
Press SW ON to start ignition.

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Exothermic Welding
127
INSTRUCTION
Check mould tag to be welded and proper
cartridge size. Assembly mould and handle
clamp with bolt and preheat with a butane
torch to ensure that mould is entirely dry
Insert the steel disc to seat on cavity
properly
Pour weld metal powder into the mould
If notice powder leakage, please return to
step 4 again and pour starting powder on
surface metal powder.
Pour starting powder into hole on top of
mould lid.
Place conductor into the mould snugly,
leave the space 2-3 mm. between the end
of conductor for better molten copper alloy
flow.Then, tighten handle clamp.
Insert the connector with PCB ignitor
strip on the side hole of the mould lid.
Switch the power button to the ON
position
insert the PCB KTA 023SP ignitor strip
into the connector of ELITOR IGNITOR
Completed Kumwell connection
Press the IGNITOR button on hold until
alarm 5 Sec. exothermic reaction is
initiated. Place OFF button
Then, clean the surface of conductor with
a cable clean brush and/or preheat with
butance torch again in order to ensure that
conductor is entirely dry
After completed reaction, wait for 2-3
minutes to cool down before removing
weld connection. Open the mould,
remove slag with scrapper and clean with
the mould brush.
11
12
EXOTHERMIC WELDING ELITOR ELECTRIC IGNITOR with KTA 023SP
10
9
1 2 3
6
7
4
8
5
.
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128
POWER
SUBSTATION
Exothermic Welding
www.kumwell.com
129
Exothermic Welding
VIETNAM CNA-HTE / MIDDLE AIRPORTS CORPORATION - MAC DA NANG INTERNATIONAL AIRPORT- DANANG CITY
BRECHIN CASTLE SUBSTATION
130
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2010
2010
INDONESIA INDOCEMENT
INCO
INDOCEMENT
2008
INDONESIA TANJUNG TABALONG
2011
INDONESIA 150 KV BALAMBANO AND KAREBBE SUBSTATION
2011
K.M.L. INTERNATIONAL CO.,LTD THAILAND MITR PHULUANG SUGAR MILS AT LOEI
2012
K.M.L. INTERNATIONAL CO.,LTD THAILAND BELLE CONDOMINIUM
2012
K.M.L. INTERNATIONAL CO.,LTD THAILAND CHANA POWER PLANT
2012
K.M.L. INTERNATIONAL CO.,LTD THAILAND WANGNOI POWER PLANT
2012
K.M.L. INTERNATIONAL CO.,LTD THAILAND LOPBURI SOLAR POWER PLANT
2012
K.M.L. INTERNATIONAL CO.,LTD THAILAND SUPHANBURI SOLAR POWER PLANT
2012
K.M.L. INTERNATIONAL CO.,LTD THAILAND TOT 3 G
2012
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2012
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2012
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2012
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2012
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2012
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2012
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2012
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2012
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2012
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2012
K.M.L. INTERNATIONAL CO.,LTD THAILAND P/ J THE SIAM ON THE RIVER HOTEL
2012
K.M.L. INTERNATIONAL CO.,LTD THAILAND 115 KV, XEKONG SS&XEKHAMANE3 - XEKONG TL, LAOS
2012
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UBONRATCHATHANI BIOETERNAL SUBSTATION
2012
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K.M.L. INTERNATIONAL CO.,LTD THAILAND THE INTERNATIONAL CONVENTION AND EXHIBITION
CENTER COMMEMORATING HIS MAJESTYS 7 HT
CYCLE BIRTHDAY ANNIVERSARY
2012
K.M.L. INTERNATIONAL CO.,LTD THAILAND CENTRAL RAMA 9
2012
INDONESIA SENGKANG
2008
PETROTRIN, PETROLIUM COMPANY OF TRINIDAD
AND TOBAGO LTD.
TRINIDAD AND
TOBAGO
EPC REFINERY SUBSTATION PROJECT: 2312 2010 PETROTRIN, PETROLIUM COMPANY OF TRINIDAD
AND TOBAGO LTD.
TRINIDAD AND
TOBAGO
COLOMBIA SANTA MARTA SUBSTATION PROJECT 2365 HMV INGENIEROS L TDA. 2010
COLOMBIA CANOLIMON -CARIARE SUBSTATION PROJECT 2314 HMV INGENIEROS L TDA. 2010
COLOMBIA LLC CANO LIMON, OIL INDUSTRIAL COMPLEX OCCIDENTAL DE COLOMBIA, 2010 - 2013
COLOMBIA LLC BARRANCABERMEJA - EL CENTRO,
OIL INDUSTRIAL COMPLEX
OCCIDENTAL DE COLOMBIA, 2010 - 2013
COLOMBIA EL DORADO AIRPORT PROJECT. 4500082313 SIEMENS S.A 2011
INODNESIA SENGKANG 2012
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MULTISERVICIOS)
2011
COLOMBIA PACIFIC RUBIALES CORPORATION
OIL INDUSTRIAL COMPLEX.
CAM COLOMBIA (COMPANIA AMERICANA DE
MULTISERVICIOS)
2011 - 2012
COLOMBIA PACIFIC RUBIALES CORPORATION
OIL INDUSTRIAL COMPLEX.
CAM COLOMBIA (COMPANIA AMERICANA DE
MULTISERVICIOS)
2011 - 2012
VENEZUELA TOCOMA HIDROELECTRIC PROJECT (2000 MVA)
RIO CARONI PTO. ORDAZ
CONSORCIO OIV TOCOMA ODEBRECHT -
IMPREGILO - VINCLER
2011 - 2013