Beruflich Dokumente
Kultur Dokumente
2002
PIPE FITTINGS 2002
OneSteel is Australias largest distributor of Pipes, Pipe Fittings, Valves and associated accessories.
The OneSteel distribution network offers more than 100 outlets throughout Australia, comprising:
OneSteel Piping Systems Capital cities and selected regional centres
OneSteel Fire Systems Capital cities, specialising in fire and associated plumbing services
OneSteel Metaland Regional cities and towns in all states
The "Pipe Fittings" catalogue is part of a comprehensive series of catalogues, brochures and data
sheets which are provided to our customers and associated industry groups. This catalogue
describes our range of pipe fittings which are principally manufactured in carbon steel, cast ductile
iron and malleable iron. A separate catalogue describes our range of stainless steel pipes and fittings.
In Australia we have two broad groups of standards which govern the design and manufacture of our
products, viz:
British / Australian Standards Generally covering cast iron and mild steel fittings for
low-to-moderate pressures, for commercial and light industrial
applications. In this group we also offer selected products to DIN
standards.
American Standards Generally covering carbon steel and alloy steel fittings for higher
pressures and temperatures and typically used in the oil, gas,
chemical and heavy processing industries.
Our customers tend to work predominantly with one standard or the other. For your convenience we
have grouped most of the products accordingly. The detailed contents are shown on the opposite page.
For further information please contact your local OneSteel sales office. Details of our locations may
be found on our website at www.onesteel.com.au.
Our catalogues are provided for your assistance. However we are obliged to draw your attention to
the following:
OneSteel provides the information contained in this brochure as a guide only for your information.
OneSteel has taken reasonable care to ensure the accuracy of the material but you should not rely
on the whole or any part of the information. OneSteel expressly disclaims all liability whatsoever for
(including any direct or indirect loss or damage, costs or expenses howsoever incurred by any
person) or reliance on the whole or any part of the information contained in or omitted from this
brochure. OneSteel recommends that you verify any information regarding products with your
independent expert adviser and rely solely on that advisers recommendations.
2
INTRODUCTION
INTRODUCTION
CONTENTS
CONTENTS
Introduction ..........................................................................................................................................................2
Contents ..............................................................................................................................................................3
Galvanised Malleable Fittings ..............................................................................................................................4
Galvanised Malleable Fittings ..............................................................................................................................5
Black and Galvanised Steel Fittings ....................................................................................................................6
Black and Galvanised Steel Fittings ....................................................................................................................7
Black and Galvanised Steel Unions ......................................................................................................................8
Stainless Steel Screwed Fittings BSP ..................................................................................................................8
Sealants for Threaded Joints ................................................................................................................................9
Flanges to Australian Standards ........................................................................................................................10
Flanges to Australian Standards ........................................................................................................................11
Bolting for Australian Flanges ............................................................................................................................12
Denso Corrosion Protection Systems ................................................................................................................13
Denso Corrosion Protection Systems ................................................................................................................14
Denso Corrosion Protection Systems ................................................................................................................15
Buttweld Fittings ................................................................................................................................................16
Buttweld Fittings ................................................................................................................................................17
Buttweld Fittings ................................................................................................................................................18
Buttweld Fittings ................................................................................................................................................19
OLet Fittings ......................................................................................................................................................20
OLet Fittings ......................................................................................................................................................21
High Pressure Fittings ........................................................................................................................................22
High Pressure Fittings ........................................................................................................................................23
High Pressure Fittings ........................................................................................................................................24
High Pressure Fittings ........................................................................................................................................25
Flanges to American Standards..........................................................................................................................26
Flanges to American Standards..........................................................................................................................27
Flanges to American Standards..........................................................................................................................28
Flanges to American Standards..........................................................................................................................29
Flanges to American Standards..........................................................................................................................30
Flanges to American Standards..........................................................................................................................31
Flanges to American Standards..........................................................................................................................32
Flanges to American Standards..........................................................................................................................33
Flange Gaskets ..................................................................................................................................................34
Bolting for ANSI Flanges ....................................................................................................................................35
Victaulic Grooved System ..................................................................................................................................36
Victaulic Grooved System ..................................................................................................................................37
Victaulic Grooved System ..................................................................................................................................38
Victaulic Grooved System ..................................................................................................................................39
Victaulic Grooved System ..................................................................................................................................40
Victaulic Grooved System ..................................................................................................................................41
Victaulic
FOR
USE
1/4
5/16
3/8
1/2
5/8
3/4
7/8
1
1-1/8
1-1/4
1-3/8
1-1/2
M6
M8
M10
M12
M16
M20
M24
M27
M30
M33
M36
M39
Flat faced joint illustrated
Length
Bolt
Diam.
DENSO CORROSION PROTECTION SYSTEMS
DENSO CORROSION PROTECTION SYSTEMS
13
Backed by over 80 years of practical experience in protecting metal substrates against
corrosion both above and below ground, and under immersed conditions, Denso Long
Life
Anti-corrosion Systems have been specifically formulated to enable cold application and
do not require elaborate surface preparation or equipment. Denso Systems readily
conform to suit most irregular contours and profiles.
Technical advice, specifications and problem solving together with on site instructions in
the correct application of the Denso Systems are all part of the service.
SYSTEM SELECTION GUIDE
STRUCTURE ENVIRONMENT RECOMMENDED SYSTEM
Pipe lengths
Bends, Joints
Pipe lengths,
Bends, Joints
Pipe lengths,
Bends, Joints
Pipe lengths,
Bends, Joints
Pipe lengths,
Bends, Joints
Pipe lengths,
Bends, Joints
Valves, fittings and other
irregular profiles
Valves, fittings and other
irregular profiles
Valves, fittings and other
irregular profiles
Valves, fittings and other
irregular profiles
Above ground
No mechanical impact
or abrasion
Above ground
Infrequent mechanical impact
or abrasion
Above ground
Frequent mechanical impact
Heavy abrasion
Below ground
Selected Backfill
Below ground
Original Backfill
Below ground
Rock Backfill
Below ground
Above ground
No mechanical impact
or abrasion
Above ground
Infrequent mechanical impact
or abrasion
Above ground
Frequent mechanical impact
Heavy abrasion
Denso Colourtape System
Steelcoat 400 / Acrylic
Steelcoat 400 / Epoxy
Denso Petrolatum System
Densyl Petrolatum System
Denso Ultraflex 1500
Denso Ultraflex 1500 +
Denso Rockmesh
Denso Petrolatum System
Densyl Petrolatum System
Denso Colourtape System
Steelcoat 400 / Acrylic
Steelcoat 400 / Epoxy
(To 60C)
(To 60C)
(To 60C)
(To 55C)
(To 75C)
(To 75C)
(To 75C)
(To 55C)
(To 75C)
(To 60C)
(To 60C)
(To 60C)
A Quality Commitment
DN
NPS
Nom. Size
DN
NPS
15
20
25
32
40
50
65
80
90
100
125
150
200
250
300
350
400
450
500
600
750
900
1
/2
3
/4
1
1
1
/4
1
1
/2
2
2
1
/2
3
3
1
/2
4
5
6
8
10
12
14
16
18
20
24
30
36
1
/2
3
/4
1
1
1
/4
1
1
/2
2
2
1
/2
3
3
1
/2
4
5
6
8
10
12
14
16
18
20
24
30
36
21.3
26.7
33.4
42.2
48.3
60.3
73.0
88.9
101.6
114.3
141.3
168.3
219.1
273.1
323.9
355.6
406.4
457
508
610
762
914
6.35
6.35
6.35
6.35
6.35
7.92
7.92
6.35
6.35
6.35
7.92
7.92
7.92
9.53
9.53
12.70
12.70
7.04
7.80
8.38
9.53
9.53
11.13
12.70
14.27
15.88
15.88
2.77
2.87
3.38
3.56
3.68
3.91
5.16
5.49
5.74
6.02
6.55
7.11
8.18
9.27
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
10.31
12.70
14.27
15.09
16.66
19.05
20.62
24.61
3.73
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
8.56
9.53
10.97
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
15.09
18.26
21.44
23.83
26.19
29.36
32.54
38.89
11.13
12.70
14.27
18.26
21.44
25.40
27.79
30.96
34.93
38.10
46.02
20.62
25.40
28.58
31.75
36.53
39.67
44.45
52.37
4.78
5.56
6.35
6.35
7.14
8.74
9.53
11.13
13.49
15.88
18.26
23.01
28.58
33.32
35.71
40.49
45.24
50.01
59.54
7.47
7.82
9.09
9.70
10.15
11.07
14.02
15.24
16.15
17.12
19.05
21.95
22.23
25.40
25.40
38
38
38
47.5
57
76
95
114
133
152
190
229
305
381
457
533
610
686
762
914
1143
1372
16
19
22
25.4
29
35
44.5
51
57
63.5
79
95
127
159
190
222
254
286
318
381
470
565
47.5
43
55.5
70
82.5
106
132
159
184
210
262
313
414
517
619
711
813
914
1016
1219
1524
19
25.4
32
38
51
63.5
76
89
102
127
152
203
254
305
356
406
457
508
610
762
914
33
41
52
62
81
100
121
140
159
197
237
313
390
467
533
610
686
762
914
1143
1372
25.4
25.4
38.1
38.1
38.1
38.1
38.1
50.8
63.5
63.5
76.2
88.9
102
127
152
165
178
203
229
267
267
267
15
20
25
32
40
50
65
80
90
100
125
150
200
250
300
350
400
450
500
600
750
900
10.31
11.13
12.70
14.27
15.09
17.48
19.05
15.09
17.48
19.05
21.44
23.83
26.19
30.96
S
A
M
E
A
S
X
.
S
T
G
.
All dimensions are in millimetres (mm)
B16.9
LONG RADIUS WELDING ELBOWS, RETURN BENDS & CAPS
NOMINAL SIZES SHOWN ARE DN : SI METRIC TERM NPS : ASME TERM
B16.28
SHORT RADIUS WELDING ELBOWS
& RETURN BENDS
90
45
180
90 180
NOMINAL SIZES SHOWN ARE DN : SI METRIC TERM NPS : ASME TERM
NOMINAL SIZE
DN NPS
NOMINAL SIZE
DN NPS
Large
End
Small
End
Large
End
Small
End
Large
End
Small
End
Large
End
Small
End
NOMINAL SIZE
DN NPS
Large
End
Small
End
Large
End
Small
End
C M H C M H C M H
20
3
/4
3
/4
1
/2
1
3
/4
1
/2
1
1
/4
1
3
/4
1
/2
1
1
/2
1
1
/4
1
3
/4
1
/2
2
1
1
/2
1
1
/4
1
3
/4
2
1
/2
2
1
1
/2
1
1
/4
1
3
2
1
/2
2
1
1
/2
1
1
/4
1
3
1
/2
3
2
1
/2
2
1
1
/2
4
3
1
/2
3
2
1
/2
2
1
1
/2
5
4
3
1
/2
3
2
1
/2
2
6
5
4
3
1
/2
3
2
1
/2
8
6
5
4
3
10
8
6
5
4
12
10
8
6
4
14
12
10
8
6
28.6
28.6
38.1
38.1
38.1
47.6
47.6
47.6
47.6
57.2
57.2
57.2
57.2
57.2
63.5
63.5
63.5
63.5
63.5
76.2
76.2
76.2
76.2
76.2
85.7
85.7
85.7
85.7
85.7
85.7
95.3
95.3
95.3
95.3
95.3
28.6
38.1
38.1
47.6
47.6
47.6
57.2
57.2
57.2
57.2
60.3
57.2
50.8
44.5
69.9
66.7
63.5
57.2
82.6
76.2
73.0
69.9
66.9
92.1
88.9
82.6
79.4
38.1
50.8
50.8
50.8
50.8
50.8
63.5
63.5
63.5
63.5
76.2
76.2
76.2
76.2
88.9
88.9
88.9
88.9
88.9
88.9
88.9
88.9
88.9
102
102
102
102
1
1
1
/4
1
1
/2
2
2
1
/2
3
3
1
/2
20
15
25
20
15
32
25
20
15
40
32
25
20
15
50
40
32
25
20
65
50
40
32
25
80
65
50
40
32
25
90
80
65
50
40
100
90
80
65
50
40
125
100
90
80
65
50
150
125
100
90
80
65
200
150
125
100
80
250
200
150
125
100
300
250
200
150
100
350
300
250
200
150
400
350
300
250
200
150
450
400
350
300
250
200
500
450
400
350
300
250
200
600
500
450
400
350
300
250
750
600
500
450
400
900
750
600
500
450
105
105
105
105
105
105
124
124
124
124
124
124
143
143
143
143
143
143
178
178
178
178
178
216
216
216
216
216
254
254
254
254
254
279
279
279
279
279
16
14
12
10
8
6
18
16
14
12
10
8
20
18
16
14
12
10
8
24
20
18
16
14
12
10
30
24
20
18
16
36
30
24
20
18
305
305
305
305
305
305
343
343
343
343
343
343
381
381
381
381
381
381
381
432
432
432
432
432
432
432
559
559
559
559
559
673
673
673
673
673
305
295
283
273
264
330
330
321
308
298
368
356
356
346
333
324
432
419
406
406
397
384
533
508
495
483
635
610
584
572
356
356
356
356
356
381
381
381
381
381
508
508
508
508
508
508
508
508
508
508
508
508
610
610
610
610
610
610
610
610
102
98.4
95.3
88.9
85.7
117
114
111
108
105
137
130
127
124
121
168
162
155
152
203
194
191
184
241
229
219
210
270
257
248
238
102
102
102
102
102
127
127
127
127
127
140
140
140
140
140
152
152
152
152
178
178
178
178
203
203
203
203
330
330
330
330
25
32
40
50
65
80
90
100 400
450
500
600
750
900
150
200
250
300
350
125
4 16
18
20
24
30
36
5
6
8
10
12
14
NOTE
All dimensions are in millimetres (mm)
18
STRAIGHT TEES (B16.9) REDUCING TEES (B16.9) CONCENTRIC & ECCENTRIC REDUCERS (B16.9)
BUTTWELD FITTINGS
BUTTWELD FITTINGS
S
A
M
E
A
S
S
T
D
.
W
T
.
19
SIZE
mm
15
20
25
32
40
50
65
80
90
100
125
150
200
250
300
350
400
450
500
550
600
650
700
750
.08
.08
.15
.26
.38
.68
1.32
2.08
2.92
3.95
6.67
10.39
20.87
36.97
53.98
69.85
91.17
116.12
143.79
174.64
207.75
244.49
326.59
471.74
.10
.10
.20
.34
.48
.91
1.73
2.78
3.96
5.40
9.34
15.47
31.34
49.44
71.22
91.63
120.20
153.32
190.06
230.43
274.88
323.42
432.28
625.97
.10
.17
.25
.45
.88
1.38
1.93
2.62
4.42
6.89
13.83
24.49
36.06
46.27
61.24
77.57
96.16
138.35
217.73
313.89
.33
.60
1.14
1.83
2.61
3.58
6.21
10.25
20.68
32.89
47.17
61.24
80.29
102.06
126.10
183.25
287.58
414.14
.04
.04
.11
.17
.23
.37
.74
1.10
1.49
1.96
3.31
5.13
10.34
18.33
26.99
34.70
45.36
58.06
71.67
87.09
103.87
122.02
162.39
234.96
.05
.05
.14
.22
.29
.49
.95
1.47
2.90
2.66
4.63
7.58
15.42
24.45
35.52
45.36
59.88
76.20
94.35
114.76
141.52
161.03
215.46
311.17
.16
.16
.31
.53
.76
1.36
2.67
4.19
5.90
7.94
13.47
20.91
41.91
74.39
109.32
.20
.20
.40
.69
1.00
1.85
3.50
5.62
7.98
10.98
18.96
31.25
63.50
100.25
143.79
.21
.35
.50
.90
1.78
2.78
3.90
5.26
8.94
13.93
27.94
49.44
72.58
.66
1.22
2.32
3.72
5.31
7.30
12.56
20.73
42.00
66.48
95.26
.07
.13
.17
.26
.41
.77
1.00
1.36
1.63
2.77
3.95
6.49
10.70
15.01
26.85
33.11
.10
.16
.23
.34
.57
1.01
1.36
1.89
2.27
3.92
5.94
9.84
14.47
19.78
35.35
44.0
.10
.14
.18
.27
.41
.64
.95
1.13
1.91
2.95
5.00
9.10
13.60
15.90
20.00
26.00
33.00
46.00
.14
.18
.23
.32
.45
.82
1.27
1.54
2.59
4.10
7.30
11.80
17.20
20.80
26.30
34.00
43.00
61.00
90 ELBOWS 45 ELBOWS
LONG RAD
Approx. Weight (kg)
STD XS STD XS STD XS
SHORT RAD
180 RETURNS
LONG RAD
Approx. Weight (kg)
STD XS STD XS
SHORT RAD
REDUCERS CAPS
CON & ECC
Approx. Weight (kg)
STD XS STD XS
LONG RAD
Approx. Wt.
MASS
(weight)
RUN BR STD XS RUN BR STD XS
15
20
25
32
40
50
65
80
15
16
20
15
25
20
32
25
40
32
50
40
65
50
80
55
.11
.10
.17
.15
.34
.29
.61
.53
.92
.80
1.34
1.21
2.36
2.08
3.37
3.09
.16
.13
.21
.19
.42
.36
.74
.66
1.12
1.00
1.69
1.54
2.92
2.61
4.29
3.90
90
100
125
150
200
250
300
350
90
80
100
90
125
100
150
125
200
150
250
200
300
250
350
300
4.47
4.09
5.72
5.26
8.98
8.21
13.29
21.11
24.36
22.09
41.37
37.65
59.88
54.89
76.20
65.32
5.72
5.31
7.44
6.94
4.98
10.98
19.05
17.15
34.66
31.93
53.52
49.44
75.75
70.31
92.08
84.37
TEES Straight and Reducing
Note: Weights given for reducing Tees are based on branch one size smaller than run size.
BUTTWELD FITTINGS
BUTTWELD FITTINGS
OLET FITTINGS
OLET FITTINGS
Weldolet
Thredolet
Elbolet
Latrolet
Sockolet
WELDOLETS
Used to make full size and reducing branch connections from 6 to 750mm
from run pipes 10 to 900mm in order to:
Facilitate header construction.
Construct the joint to full pipe strength.
Meet code design requirements for reinforced branch joints.
Improve flow.
Assure economical, clean and strong connections.
THREDOLETS AND SOCKOLETS
Used for making relatively small branch outlet connections.
Threadolets and Sockolets are half couplings that are bevelled for convenience,
tapered for strength, flared for fluid flow and drop forged for the
ultimate in strength and ruggedness.
ELBOLETS AND LATROLETS
Used for making threaded, socket-weld or buttweld outlets tangentially to elbows or
as 45 branch connections on straight pipe. The design provides for a full penetration
weld. These fittings provide greatly improved flow conditions compared with 90
connections and are advantageous for many instrument connection applications.
INSTALLATION GUIDE
Less fit up time is required for Olets than for
most other fittings or fabricated connections. When proper
welding procedure is followed, the resultant cost is more
economical than constructing branch connections by any
other method.
20
ROOT
GAP
ROOT
GAP
OR
45
HEADER
PIPE
BRANCH
PIPE
WELD
HEADER
OUTSIDE
SURFACE
ROOT
GAP
1.6mm MAX.
CONSOLIDATION
GAP
HEADER
PIPE
OLET FITTINGS
OLET FITTINGS
STANDARD WEIGHT AND EXTRA STRONG WELDOLETS
6000# THREDOLETS
SCHEDULE 160 AND DOUBLE EXTRA STRONG SOCKOLETS
HOW IT WORKS
Each outlet size indicated on chart is designed to fit a number of run pipe sizes, E.G. The 15mm fitting marked
900-100x15 will fit all run pipe sizes from 100mm to 900mm. When placed on a 900mm run pipe, there will be a
maximum gap of 1.6mm between the top of the run pipe and the base of the fitting at the crotch as shown on sketch.
This gap is negligible when welding.
RANGE OF OLETS
The following range of Olets are available:
Weldolets
Thredolets
Sockolets
Elbolets
Latrolets
Nipolets
Sweepolets
15mm
10 x 6
15 x 6
25 - 20 x 6
65 - 32 x 6
900 - 80 x 6
10 x 8
15 x 8
25 - 20 x 8
65 - 32 x 8
900 - 80 x 8
15 x 10
25 - 20 x 10
65 - 32 x 10
900 - 80 x 10
15 x 15
20 x 15
25 x 15
40 - 32 x 15
65 - 50 x 15
200 - 80 x 15
900 - 250 x 15
20 x 20
25 x 20
40 - 32 x 20
65 - 50 x 20
125 - 80 x 20
300 - 150 x 20
900 - 350 x 20
25 x 25
32 x 25
40 x 25
50 x 25
65 x 25
90 - 80 x 25
125 - 100 x 25
250 - 150 x 25
900 - 300 x 25
32 x 32
40 x 32
50 x 32
65 x 32
90 - 80 x 32
125 - 100 x 32
200 - 150 x 32
900 - 500 x 32
65 x 65
80 x 65
90 x 65
100 x 65
125 x 65
150 x 65
200 x 65
300 - 250 x 65
450 - 350 x 65
900 - 500 x 65
80 x 80
90 x 80
100 x 80
125 x 80
150 x 80
200 x 80
250 x 80
350 - 300 x 80
500 - 400 x 80
900 - 600 x 80
Outlet Sizes:
125, 150, 200, 250, 300,
350, 400, 450, 500, 600,
650, 750
Order to specific size
combination.
90 x 90
100 x 90
125 x 90
150 x 90
200 x 90
250 x 90
350 - 300 x 90
500 - 400 x 90
900 - 600 x 90
100 x 100
125 x 100
150 x 100
200 x 100
250 x 100
350 - 300 x 100
500 - 400 x 100
900 - 600 x 100
20 x 15
32 x 15
65 x 15
900 - 200 x 15
25 x 20
65 - 32 x 20
250 - 80 x 20
900 - 300 x 20
40 - 32 x 25
65 - 50 x 25
250 - 80 x 25
900 - 300 x 25
40 x 32
65 - 50 x 32
90 - 80 x 32
200 - 100 x 32
500 - 250 x 32
900 - 600 x 32
50 x 40
65 x 40
90 - 80 x 40
125 - 100 x 40
200 - 150 x 40
450 - 250 x 40
900 - 500 x 40
65 x 50
80 x 80
100 x 50
125 x 50
150 x 50
250 - 200 x 50
500 - 300 x 50
900 - 600 x 50
SCHEDULE 160 AND DOUBLE EXTRA STRONG WELDOLETS
15 x 15
32 - 20 x 15
900 - 40 x 15
20 x 20
32 x 20
40 x 20
200 x 20
25 x 25
65 - 32 x 25
250 - 80 x 25
900 - 300 x 25
40 - 32 x 32
65 - 50 x 32
250 - 80 x 32
900 - 300 x 32
40 x 40
65 - 50 x 40
90 - 80 x 40
200 - 100 x 40
400 - 250 x 40
900 - 600 x 40
50 x 50
65 x 50
90 - 80 x 50
125 - 100 x 50
200 - 150 x 50
450 - 250 x 50
900 - 500 x 50
Outlet Sizes:
65, 80, 100, 125, 150,
200, 250, 300.
Order to specific size
combination.
21
40 x 40
50 x 40
65 x 40
80 x 40
100 - 90 x 40
150 - 125 x 40
300 - 200 x 40
600 - 350 x 40
900 - 650 x 40
50 x 50
65 x 50
80 x 50
90 x 50
100 x 50
125 x 50
150 x 50
250 - 200 x 50
450 - 300 x 50
900 - 500 x 50
1.6mm MAX
GAP
900mm RUN PIPE
3000# THREDOLETS
STANDARD WEIGHT AND EXTRA STRONG SOCKOLETS
SIZE SELECTION CHART
HIGH PRESSURE FITTINGS
HIGH PRESSURE FITTINGS
SCREWED & SOCKET-WELD 2000, 3000 & 6000 lb
The high pressure pipe fittings illustrated
in the following pages are designed for
use with American Standard Linepipe
and are used extensively in the
fabrication of screwed or socket-weld
high pressure piping systems.
They are found throughout refinery,
petrochemical and industrial plants, on
pressure vessels, hydraulic lines,
refrigeration plants and wherever high
pressures and/or temperatures occur.
Pipe/ Fitting combinations are as
follows:
Fitting
Pressure Class
Corresponding Max.
Pipe Schedule
Threaded Fittings
2000 lbs Sch. 40
3000 lbs Sch. 80
6000 lbs XXS
Socket-Weld Fittings
3000 lbs Sch. 80
6000 lbs Sch. 160
DIMENSIONAL SPECIFICATIONS
ASME B16.11 Forged Steel Fittings, BS3799 Forged Steel Pipe Fittings,
Socket-Weld and Threaded. screwed and socket-weld for the
petroleum industry based on
*Except Unions ASME B16.11.
MATERIAL SPECIFICATIONS
Carbon Steel forgings to Grade F11 (Chrome-Moly, for high
ASTM A105, or Barstock. temperatures), Grade F316L
(Stainless Steel, for temperature and
Stainless and Alloy Steels to corrosion resistance).
ASTM A182 of the appropriate
grades, including: ASTM A350 Gr-LF1 (Carbon Steel
for low temperatures).
WORKING PRESSURES
PRESSURE/ TEMPERATURE RATINGS
SERVICE TEMPERATURE CELSIUS
38 66 93 121 149 177 204 232 260 288 316 343 371 399 427 427* 482* 510 538
13780 13573 13366 13194 13056 12918 12746 12470 11954 11299 10610 9852 8991 8130 6993 5718 4237 2928 1619
20670 20359 20084 19808 19602 19360 19119 18706 17948 16949 15915 14813 13504 12229 10507 8612 6373 4409 2445
41340 40754 40168 39617 39232 38756 38239 37412 37412 33933 31831 29627 27008 24459 21014 17225 12780 8853 4926
Non-shock Working Pressures tabulated in kPa
Nominal
Pressure
Ratings
2000 lb
3000 lb
6000 lb
*These pressures are in accordance with the ANSI Code for Pressure Piping (ASME B31.1).
Suggest Alloy Steel above 482C.
All high pressure fittings must be used within the pressure/temperature limitations of
the pipes to which they are attached.
FINISH
Fittings are normally self-coloured or phosphate-finished. Galvanised or cadmium-
plated finish is available at extra cost.
90 ELBOW
45 ELBOW
TEE
CROSS
COUPLING
UNION
HEXAGON
HEAD PLUG
HEXAGON
HEAD BUSHING
ROUND
HEAD PLUG
SQUARE
HEAD PLUG
90 ELBOW
45 ELBOW
TEE
CROSS
COUPLING
UNION
HEXAGON
HEAD PLUG
HEXAGON
HEAD BUSHING
ROUND
HEAD PLUG
SQUARE
HEAD PLUG
22
90 ELBOW
45 ELBOW
TEE
CROSS
COUPLING
CAP
TYPE 2
TYPE 1
S
O
C
K
E
T
W
E
L
D
I
N
G
R
E
D
U
C
E
R
I
N
S
E
R
T
S
HIGH PRESSURE FITTINGS
HIGH PRESSURE FITTINGS
23
Standard Range: SCREWED NPT. (BSP available to order).
Standard Range: SOCKET-WELD
90 Elbow 6-100mm Forged
45 Elbow 6-100mm Forged
Tee 6-100mm Forged
Coupling
6-100mm Barstock
Half Coupling
6-100mm Barstock
Cap
6-100mm Barstock
Cross 6-100mm Forged
Hexagonal Nipple
*All conform to 6000 lb rating* 6-100mm Forged or Barstock
Hexagonal Plug 6-100mm Forged or Barstock
Round Head Plug 6-100mm Barstock
Square Plug 6-100mm Barstock
Bush 6-100mm Forged or Barstock
2000 lb 3000 lb 6000 lb
SIZE
RANGE
NORMAL
MANUFACTURE
90 Elbow
8-80mm Forged
45 Elbow
8-80mm Forged
Tee
8-80mm Forged
Coupling
8-80mm Barstock
Half Coupling
8-80mm Barstock
Cap
8-80mm Barstock
Cross
8-80mm Forged
2000 lb 3000 lb 6000 lb
SIZE
RANGE
NORMAL
MANUFACTURE
90 ELBOW 45 ELBOW TEE Coupling
90 ELBOW 45 ELBOW Cap Cross
Half Coupling Cap
CROSS Hexagonal Plug Bush
Hexagonal
Nipple
Round Head
Plug
Square
Plug
Tee Equal
& Reducing
Coupling
Equal & Reducing
Half
Coupling
A
FITTING
PIPE
24
SCREWED & SOCKET-WELD 2000, 3000 & 6000 lb
Screwed Fittings are taper-threaded in accordance with ASME B1.20.1, having thread lengths in accordance with
applicable tables.
The actual and theoretical axes of the threads may diverge by not more than 1.6 mm in 300 mm.
Fittings can be threaded to British Standard Taper (BS 21) if required. ASME B 1.20.1, the American Standard for
pipe threads, determines length of thread engagement as shown below.
Socket-Weld Fittings are designed for welding to American standard pipes (3000 lb. fittings to Sch. 80 pipe
and 6000 lb. fittings to Sch. 160 pipe). The standard does not give dimensions for socket-welding 2000 lb. fittings.
LENGTH OF THREAD SCREWED INTO VALVES OR FITTINGS
SIZE
A
mm
6
7.93
8
9.52
10
11.11
15
12.70
20
14.28
25
17.46
32
17.46
40
17.46
50
17.46
65
23.81
80
24.60
90
26.98
100
28.57
125
30.16
150
30.16
Minimum dimensions required for socket-weld fittings
as specified in the American Standard Code for
Pressure Piping, ASME B31.1.
UNIONS SCREWED & SOCKET-WELD
Dimensions for high pressure unions are listed in BS 3799. Dimensions may vary according to manufacturers
specifications.
SCREWED UNIONS SOCKET-WELD UNIONS
C MINIMUM = 11/4t
BUT NOT LESS THAN 4mm
t = NOMINAL PIPE
WALL THICKNESS
FITTING
PIPE
0.8C
1.6mm
Alternative Collar Alternative Collar
Alternative Collar
HIGH PRESSURE FITTINGS
HIGH PRESSURE FITTINGS
C
C
C
t
TUBULAR FITTINGS Available in all popular sizes & materials
Swage and Pipe Nipples can also be supplied with non-standard end connections
e.g. One End Screwed, One End Bevelled, or One End Sch. 80, One End Sch. 40.
SOCKET-WELD REDUCER INSERTS
ASTM A105 FORGINGS
The purpose of socket-weld reducer inserts is to avoid the
delays and extra costs that naturally occur in producing regular
socket-weld fittings with reduced outlets. Designed for use with
straight size fittings, reducer inserts serve the same purpose
as threaded bushings used with screwed fittings. The drawing
at right illustrates the simplicity of their application.
OneSteel offers a range of Swage
and Pipe Nipples in a wide variety of
diameters, lengths, wall thicknesses
and materials.
Please consult us for your individual
requirements.
TYPE 1 TYPE 2
For use with Schedule 40 & 80 pipe. For use with Schedule 160 pipe.
SIZE RANGE: From 15 x 10mm to 100 x 25mm, in all standard reducing sizes.
25
BUTTWELD TYPE SCREWED TYPE
PLAIN END TYPE PLAIN END BEVEL END
HIGH PRESSURE FITTINGS
HIGH PRESSURE FITTINGS
REDUCER INSERT
PIPE
FITTING
SWAGE NIPPLES
Ends Screwed, Plain or Bevelled for
Welding, Concentric and Eccentric.
Swage Nipples as illustrated are manufactured
from Seamless Steel Pipe to ASTM A106,
Grade B. They can also be machined from
Barstock material.
PIPE NIPPLES
Seamless Tubular, Ends Screwed,
Plain or Bevelled.
CLOSE-TAPER
NIPPLES
Seamless Tubular, Screwed.
FLANGES TO AMERICAN STANDARDS
FLANGES TO AMERICAN STANDARDS
SPECIFICATIONS
Forged Carbon, Alloy and Stainless Steel Flanges to American Standards are
designed for use with pipes and fittings to American Standards, but can also be
attached, in certain sizes to pipes made to British and Australian Standards.
SIZES 15 - 600mm
CLASS 150, 300, 400, 600, 900, 1500 & 2500
Dimensions shown are for Flanges made to the dimensional requirements of
ASME B16.5 which is the accepted American Standard for all Flanges in sizes to
600mm bore.
SIZES ABOVE 600mm
Steel Flanges above 600mm bore are made to various standards, as follows:
CLASS 150, 300, 400, 600, 900
Dimensions to *MSS-SP44 or BS 2393. OneSteel stocks slip-on and
weld-neck flanges to BS 3293 and blinds to MSS SP44.
*MSS-SP44
A Standard developed by the Manufacturers Standardisation Society (of the Valves
and Fittings Industry) to provide uniform dimensions of flanges for use with
high pressure pipelines larger than 600mm diameter. These designs were predicated
on flanges being used with API 5LX line-pipe of 52,000 lbs. minimum yield strength,
and were proportioned accordingly.
This Standard can be taken as being the extension of ASME B16.5 in sizes above
600mm bore.
API 605 gives dimensions for flanges above 600mm, which are different to
MSS, BS and ASME.
ANSI FLANGES
26
FLANGES TO AMERICAN STANDARDS
FLANGES TO AMERICAN STANDARDS
LARGE DIAMETER FLANGE STANDARDS
ASME B16.1b
This Standard establishes dimensions for Class 250 Cast Iron Flanges above 600mm,
(as ASME B16.1 gives dimensions for large diameter Class 125 Cast Iron Flanges).
API 605
American Petroleum Institute Standard intended primarily for use in Oil and Gas
production. API 605 dimensions DO NOT match ASME, MSS or BS dimensions of
similar pressure class.
AWWA C207-54T
This is a Standard published by the American Waterworks Association for steel
Flanges to be used on waterworks and sewerage pipes. These flanges match
Class 125 Cast Iron Flanges (ASME B16.1) in most dimensions.
CLASSES 125LW, 175 & 350
These are Standards developed over the years by a number of manufacturers, not all
using exactly the same dimensions.
TEMA FLANGES
The Tubular Exchangers Manufacturers Association (TEMA) lays down standards for
dimensions and material specifications for Shell Flanges, Cover Flanges, Long Welding
Necks for Nozzles and other heat exchanger components.
BS.3293
This British Standard established dimensions for flanges for petroleum industry use,
in Class 150, 300, 400 and 600, in sizes above 600mm, which correspond exactly to those
of MSS SP-44 in Class 300, 400 and 600.
Class 900 is not included in the British Standard, but dimensions are given for Class 150,
600-700mm which are similar to those of ASME B16.1, Class 125.
BS.1560
This British Standard is based on ASME B16.5, and lists Steel Pipe Flanges to the
same dimensions, pressure classes and in the same sizes as the American Standard up
to 600mm.
ANSI FLANGES
MATERIAL SPECIFICATIONS
American Standard Pipe Flanges are manufactured in a
variety of Carbon, Alloy and Stainless Steels and selection of
a particular grade is determined by the usual criteria of
pressure/temperature requirements and corrosion resistance.
Since these factors determine pipe and fittings to be used in a
piping system, it is then necessary only to select flanges of a
similar material.
The classifications are used to group materials for Flanges Class 150
through Class 2500.
* 150 lb and 300 lb classes only.
ASTM Specifications directly covering forged flanges for these
general materials specifications do not presently exist. Flanges of
these materials shall be specified to conform to the nearest grade in
A182, except chemistry to conform to the ASTM specification listed.
Intended primarily for use for subzero service. The ratings at
-29 to 38C given for the materials on page 28 shall also apply at
lower temperatures.
GUIDE TO MATERIAL SPECIFICATIONS
General
Classification
Applicable ASTM
Specification Forgings
Carbon Steel
(Refer Table page 28)
Carbon Steel
(low temp.)
Carbon Molv
(Refer Table page 28)
Chrome-Moly Alloy Steels
1
/2 Cr
1
/2 Mo
1 Cr
1
/2 Mo
1
1
/4 Cr
1
/2 Mo
2
1
/4 Cr 1 Mo
3 Cr 1 Mo
5 Cr
1
/2 Mo
5 Cr
1
/2 Mo-Si
9 Cr 1 Mo
Chrome-Nickel Stainless Steels
Type 304
Type 310
Type 347
Type 321
Type 316
H & L Grades also available
Nickel Steel
3
1
/2 Ni.
27
A105
A181 Class 60*
A181 Class 70
A350 Grade LFI
other grades also available
A182-55T Grade F1
A335 Grade P2
A182 Grade F12
A182 Grade F11
A182 Grade F22
A335 Grade P21
A182 Grade F5a
A335 Grade P5b
A182 Grade F9
A182 Grade F304
A182 Grade F310
A182 Grade F347
A182 Grade F321
A182 Grade F316
A350-55T Grade LF3
ASTM A181
TABLE 1 Chemical Requirements Tensile Requirements
Composition, %
Element
Classes 60 and 70
Carbon, max 0.35
Manganese, max 1.10
A
Phosphorus, max 0.05
Silicon 0.10-0.35
Sulfur, max 0.05
A
Manganese may be increased to 1.35% max provided the carbon is reduced
0.01% for each 0.06% increase in manganese over the limit shown in the table.
Class 60 Class 70
Tensile Strength, min, 415 485
MPa
Yield Strength
A
min, 205 250
MPa
Elongation in 50mm 22 18
min %
Reduction of area. min % 35 24
A
Determined by either the 0.2% offset method or the 0.5%
extension-under-load method.
Class 60 was formerly designated Grade I and
Class 70 was formerly designated Grade II.
ASTM A105
TABLE 1 Chemical Requirements
NOTE For each reduction of 0.01% below the specified carbon maximum
(0.35%), an increase of 0.06% manganese above the specified maximum (1.05%)
will be permitted up to a maximum of 1.35%.
Mechanical Requirements nominal*
Element Composition, %
Carbon 0.35 max
Manganese 0.60-1.05
Phosphorus 0.040 max
Sulfur 0.050 max
Silicon 0.10-0.35
Copper 0.40 max
A
Nickel 0.40 max
A
Chromium 0.30 max
A,B
Molybdenum 0.12 max
A,B
Vanadium 0.03 max
C
Columbium 0.02 max
C
A
The sum of copper, nickel, chromium and molybdenum shall not exceed 1.00%.
B
The sum of chromium and molybdenum shall not exceed 0.32%.
C
By agreement between the manufacturer and the purchaser, the limits for
vanadium and columbium, or both, may be increased to 0.10% and 0.05%
respectively.
Tensile strength, min, 485
MPa
Yield strength, min, 250
MPa
C
Elongation in 50mm, 30
min %
Reduction of area, 30
min %
Hardness, HB, 187
max
*For complete explanation, refer detailed specification, Table 3,
ASTM A105/A105M.
Heat treatment of flange forgings above Class 300 is
mandatory under ASTM A105. All A105 flanges stocked by
OneSteel including Class 150 and 300 are heat treated
(normalised).
TEMPERATURE / PRESSURE RATINGS
CARBON STEEL PIPE FLANGES TO ASME B16.5 (BS.1560)
FORGINGS TO ASTM A105 Not recommended for prolonged use above 427C
FORGINGS TO ASTM A350-LF2 Not to be used above 343C
TEMPERATURE
IN C
MAXIMUM WORKING PRESSURE IN kPa BY PN
-29 to 38
50
100
150
200
250
300
350
375
400
425
450
475
500
525
540
PN20
CLASS 150
1960
1920
1770
1580
1400
1210
1020
840
740
650
560
470
370
280
190
130
PN50
CLASS 300
5110
5010
4640
4520
4380
4170
3870
3700
3650
3450
2880
2000
1350
880
520
330
PN100
CLASS 600
10210
10020
9280
9050
8760
8340
7750
7390
7290
6900
5750
4010
2710
1760
1040
650
PN150
CLASS 900
15320
15020
13910
13570
13150
12520
11620
11090
10940
10350
8630
6010
4060
2640
1550
980
PN250
CLASS 1500
25530
25040
23190
22610
21910
20860
19370
18480
18230
17250
14380
10020
6770
4400
2590
1630
PN420
CLASS 2500
42550
41730
38650
37690
36520
34770
32280
30800
30390
28750
23960
16690
11290
7330
4320
2720
FLANGES ABOVE DN 600 ARE NOT INCLUDED IN ASME B16.5 AND THE CLASS DESIGNATIONS
IN THESE LARGE DIAMETERS DO NOT IMPLY SPECIFIC TEMPERATURE/ PRESSURE RATINGS
While every effort is made to ensure that correct information is provided in this catalogue, we accept no responsibility for the accuracy or
currency of data reproduced herein.
Standards and specifications are in a constant state of change and references should be made to copies of relevant standards where
current information is critical.
28
FLANGES TO AMERICAN STANDARDS
FLANGES TO AMERICAN STANDARDS
WELDING NECK FLANGES
This type of flange is attached by buttwelding to the
adjoining pipe or shell. The weld may be made either
manually or automatically with or without a backing strip.
Sound welds are readily obtained with any recognised
welding procedure.
THREADED FLANGES
Threaded flanges are, of course, attached by screwing to
threaded pipe ends.
SOCKET-WELD FLANGES
In attaching socket-weld flanges, the pipe end is
inserted into the socket and then welded at the flange
hub. An inside weld at the pipe end is frequently made
for greater strength or, with grinding, to provide a
smooth bore without pockets or recesses.
METHODS OF ATTACHMENT
SLIP- ON FLANGES
Although recommended practice in attaching Slip-On
type flanges is to weld both at the flange hub and the
pipe end, for mild service conditions only one is
sometimes employed. In this case the weld is normally
made at the pipe end.
LAP JOINT FLANGES
Lap joint flanges are most frequently used with lap joint
stub ends, (Type A), although in some cases the lap is
formed on the pipe end. Since they are free to rotate or
swivel, there is no problem of bolt hole alignment. Such
joints may be readily broken for inspection, cleaning,
etc. The radius at the ID of the flange face
accommodates that at the back of the lap, thus
permitting more uniform application of loading.
Lap Joint flanges find their most common application
when used with stainless steel stub ends.
OneSteel stocks Type B stub ends
which are used with normal slip-on weld flanges -
ie Lap joint backing flanges
are not required.
29
FLANGES TO AMERICAN STANDARDS
FLANGES TO AMERICAN STANDARDS
35 15
1
/2 21.3 15.8
43 20
3
/4 26.7 20.9
51 25 1 33.4 26.6
64 32 1
1
/4 42.2 35.1
73 40 1
1
/2 48.3 40.9
92 50 2 60.3 52.5
105 65 2
1
/2 73.0 62.7
127 80 3 88.9 77.9
140 90 3
1
/2 101.6 90.1
157 100 4 114.3 102.3
186 125 5 141.3 128.2
216 150 6 168.3 154.1
270 200 8 219.1 206.4 205.0 202.7
324 250 10 273.1 260.3 257.5 254.5
381 300 12 323.9 311.1 307.1 304.8
413 350 14 355.6 342.9 339.8 336.6 336.6
470 400 16 406.4 393.7 390.6 387.4 387.4
533 450 18 457.0 444.5 441.4 434.9 438.2
584 500 20 508.0 495.3 489.0 482.6 489.0
692 600 24 610.0 596.9 590.6 581.1 590.6
857 750 30 762.0 746.2 736.6 730.2 743.0
1022 900 36 914.0 898.6 889.0 882.6 895.4
DN 15 to 600 are to ASME B16.5 (BS 1560). DN 750 & 900 are to BS 3293 for Slip-On & Weldneck only.
Welding Neck Flange Threaded Flange Slip-On Flange Socket Welding (DN 15 - 80) Blind Flanges up to DN600
(Above DN600 see notes below)
NOMINAL SIZES SHOWN ARE DN : SI METRIC TERM NPS : ASME TERM
All dimensions are shown in millimetres mm
NOTES:
* 1. The 2 mm Raised Face is included in thickness
C(1) and length through hub Y(1). This applies to
PN20 and PN50 Pressure Ratings.
2. The 7 mm Raised Face is not included in
thickness C(2) and length through hub Y(2).
PN100, 150, 250 and 420 Pressure Ratings are
regularly furnished with 7 mm Raised Face which
is additional to the flange thickness C(2) and Y(2).
3. Always specify bore when ordering weldneck
flanges. Bore dimensions shown opposite also
provide inside pipe diameters.
LARGE DIAMETER FLANGES ABOVE DN 600
For Blind Flanges refer to MSS SP44.
BS 3293 covers Slip-On and Weldneck but excludes
Blind Flanges.
MSS SP44 covers Blind and Weldneck but excludes
Slip-On Flanges.
BS 3293 Weldneck PN20 flange thickness, C(1), is
less than MSS SP44 equivalents.
API - 605 Dimensions for Large Diameter Flanges
vary considerably from both BS 3293 and MSS SP44
Details on request.
Nominal
Size
Length
Thru Hub
Dia.
of
Fig.
O
Thick-
ness
of
Fig.
Min.
C(1)*
Thick-
ness
of
Fig.
Min.
C(1)*
Thrd.
Slip-
On
Soc/
Weld
Y(1)*
Weld
Neck
Y(1)*
Length
Thru Hub
Thrd.
Slip-
On
Soc/
Weld
Y(1)*
Weld
Neck
Y(1)*
Dia.
of
Bolt
Circle
Dia.
of
Bolt
Holes
No.
of
Bolts
Dia.
of
Bolt
Circle
Dia.
of
Bolt
Holes
No.
of
Bolts
Dia.
of
Fig.
O
Thick-
ness
of
Fig.
Min.
C(2)
Length
Thru Hub
Thrd.
Slip-
On
Soc/
Weld
Y(2)
Weld
Neck
Y(2)
Dia.
of
Bolt
Circle
Dia.
of
Bolt
Holes
No.
of
Bolts
Dia.
of
Fig.
O
DN
NPS
Nominal
Size
DN
NPS
Nominal
Size
Length
Thru Hub
Dia.
of
Fig.
O
Thick-
ness
of
Fig.
Min.
C(2)
Thick-
ness
of
Fig.
Min.
C(2)
Thrd.
Slip-
On
Y(2)
Weld
Neck
Y(2)
Length
Thru Hub
Thrd.
Slip-
On
Soc/
Weld
Y(2)
Weld
Neck
Y(2)
Dia.
of
Bolt
Circle
Dia.
of
Bolt
Holes
No.
of
Bolts
Dia.
of
Bolt
Circle
Dia.
of
Bolt
Holes
No.
of
Bolts
Dia.
of
Fig.
O
Thick-
ness
of
Fig.
Min.
C(2)
Length
Thru Hub
Thrd.
Slip-
On
Soc/
Weld
Y(2)
Weld
Neck
Y(2)
Dia.
of
Bolt
Circle
Dia.
of
Bolt
Holes
No.
of
Bolts
Dia.
of
Fig.
O
DN
NPS
Nominal
Size
DN
NPS
15
1
/2 90 11.5 16 48 60.5 16 4
20
3
/4 100 13.0 16 52 70.0 16 4
25 1 110 14.5 17 56 79.5 16 4
32 1
1
/4 120 16.0 21 57 89.0 16 4
40 1
1
/2 130 17.5 22 62 98.5 16 4
50 2 150 19.5 25 64 120.5 20 4
65 2
1
/2 180 22.5 29 70 139.5 20 4
80 3 190 24.0 30 70 152.5 20 4
90 3
1
/2 215 24.0 32 71 178.0 20 8
100 4 230 24.0 33 76 190.5 20 8
125 5 255 24.0 36 89 216.0 22 8
150 6 280 25.5 40 89 241.5 22 8
200 8 345 29.0 44 102 298.5 22 8
250 10 405 30.5 49 102 362.0 26 12
300 12 485 32.0 56 114 432.0 26 12
350 14 535 35.0 57 127 476.0 30 12
400 16 600 37.0 64 127 540.0 30 16
450 18 635 40.0 68 140 578.0 33 16
500 20 700 43.0 73 145 635.0 33 20
600 24 815 48.0 83 152 749.5 36 20
750 30 985 54.0 89 130.2 914.0 35 28
900 36 1170 60.3 95 136.5 1086.0 41 32
15
1
/2
20
3
/4
25 1
32 1
1
/4
40 1
1
/2
50 2
65 2
1
/2
80 3 240 38.5 54 102 190.5 26 8
100 4 295 44.5 70 114 235.0 32 8
125 5 350 51.0 79 127 279.5 35 8
150 6 380 56.0 86 140 317.5 32 12
200 8 470 63.5 102 162 393.5 39 12
250 10 545 70.0 108 184 470.0 39 16
300 12 610 79.5 117 200 533.5 39 20
350 14 640 86.0 130 213 559.0 42 20
400 16 705 89.0 133 216 616.0 45 20
450 18 785 102.0 152 229 686.0 52 20
500 20 855 108.0 159 248 749.5 54 20
600 24 1040 140.0 203 292 901.5 68 20
120 22.5 32 60 82.5 22 4 135 30.5
130 25.5 35 70 89.0 22 4 140 32.0
150 29.0 41 73 101.5 26 4 160 35.0
160 29.0 41 73 111.0 26 4 185 38.5
180 32.0 44 83 124.0 30 4 205 44.5
215 38.5 57 102 165.0 26 8 235 51.0
245 41.5 64 105 190.5 30 8 270 57.5
270 48.0 73 118 203.0 33 8 305 67.0
310 54.0 90 124 241.5 36 8 355 76.5
375 73.5 105 155 292.0 42 8 420 92.5
395 83.0 119 171 317.5 39 12 485 108.0
485 92.0 143 213 393.5 45 12 550 127.0
585 108.0 159 254 482.5 52 12 675 165.5
675 124.0 181 283 571.5 56 16 760 184.5
750 133.5 298 635.0 60 16
825 146.5 311 705.0 68 16
915 162.0 327 774.5 76 16
985 178.0 356 832.0 80 16
1170 203.5 406 990.5 94 16
40 73 89.0 22 4 15
1
/2
43 79 95.0 22 4 20
3
/4
48 89 108.0 26 4 25 1
52 95 130.0 30 4 32 1
1
/4
60 111 146.0 33 4 40 1
1
/2
70 127 171.5 30 8 50 2
79 143 197.0 33 8 65 2
1
/2
92 168 228.5 36 8 80 3
108 190 273.0 42 8 100 4
130 229 324.0 48 8 125 5
152 273 368.5 56 8 150 6
178 318 438.0 56 12 200 8
229 419 539.5 68 12 250 10
254 464 619.0 76 12 300 12
350 14
400 16
450 18
500 20
600 24
95 14.5 22 52 66.5 16 4 95 14.5
120 16.0 25 57 82.5 20 4 120 16.0
125 17.5 27 62 89.0 20 4 125 17.5
135 19.5 27 65 98.5 20 4 135 21.0
155 21.0 30 68 114.5 22 4 155 22.5
165 22.5 33 70 127.0 20 8 165 26.5
190 25.5 38 76 149.0 22 8 190 29.0
210 29.0 43 79 168.5 22 8 210 32.0
230 30.5 44 81 184.0 22 8 230 35.0
255 32.0 48 86 200.0 22 8 275 38.5
280 35.0 51 98 235.0 22 8 330 44.5
320 37.0 52 98 270.0 22 12 355 48.0
380 41.5 62 111 330.0 26 12 420 55.5
445 48.0 67 117 387.5 30 16 510 63.5
520 51.0 73 130 451.0 33 16 560 66.5
585 54.0 76 143 514.5 33 20 605 70.0
650 57.5 83 146 571.5 36 20 685 76.5
710 60.5 89 159 628.5 36 24 745 83.0
775 63.5 95 162 686.0 36 24 815 89.0
915 70.0 106 168 813.0 42 24 940 102.0
1090 92.0 210 210 997.0 48 28 1130 114.0
1270 105.0 241 241 1168.0 54 32 1315 124.0
22 52 66.5 16 4 15
1
/2
25 57 82.5 20 4 20
3
/4
27 62 89.0 20 4 25 1
29 67 98.5 20 4 32 1
1
/4
32 70 114.5 22 4 40 1
1
/2
37 73 127.0 20 8 50 2
41 79 149.0 22 8 65 2
1
/2
46 83 168.5 22 8 80 3
49 86 184.0 26 8 90 3
1
/2
54 102 216.0 26 8 100 4
60 114 267.0 30 8 125 5
67 117 292.0 30 12 150 6
76 133 349.0 33 12 200 8
86 152 432.0 36 16 250 10
92 156 489.0 36 20 300 12
94 165 527.0 39 20 350 14
106 178 603.0 42 20 400 16
117 184 654.0 45 20 450 18
127 190 724.0 45 24 500 20
140 203 838.0 52 24 600 24
248 248 1022.0 54 28 750 30
283 283 1194.0 67 28 900 36
NOMINAL
SIZE
Raised
Face
Diam.
All
Press.
Ratings
mm
DN
NPS
O.D.
of
PIPE
mm
SCH.
10
SCH.
20
SCH.
30
STD.
WT.
SCH.
40
SCH.
60
EXT.
STG.
SCH.
80
SCH.
100
SCH.
120
SCH.
140
SCH.
160
X.X.
STG.
13.9 11.8 6.4
18.9 15.5 11.0
24.3 20.7 15.2
32.5 29.5 22.8
38.1 34.0 27.9
49.2 42.9 38.2
59.0 54.0 45.0
73.7 66.7 58.4
85.4
97.2 92.1 87.3 80.1
122.3 115.9 109.6 103.2
146.3 139.7 131.8 124.4
198.5 193.7 188.9 182.6 177.8 173.1 174.6
247.7 247.7 242.9 236.5 230.2 222.3 215.9 222.3
303.2 295.3 298.5 288.9 281.0 273.1 266.7 257.2 273.1
333.3 325.4 330.2 317.5 307.9 300.0 292.1 284.2
381.0 373.1 381.0 363.5 354.0 344.5 333.3 325.4
428.7 419.1 431.8 409.5 398.5 387.4 377.9 366.7
477.8 466.8 482.6 455.6 442.9 431.8 419.1 408.0
574.6 560.4 584.2 547.7 531.8 517.6 504.9 490.5
736.6
876.3 889.0
S
A
M
E
A
S
S
T
D
.
W
T
.
S
A
M
E
A
S
E
X
T
.
S
T
G
.
APPROXIMATE WELDING NECK FLANGE BORES mm
30
FLANGES TO AMERICAN STANDARDS
FLANGES TO AMERICAN STANDARDS
PN100 (CLASS 600)
PN150 (CLASS 900) PN250 (CLASS 1500) PN420 (CLASS 2500)
PN50 (CLASS 300) PN20 (CLASS 150)
USE PN250 DIMENSIONS
IN THESE SIZES
GASKET SURFACE
Flanges, and other products designed for bolted connection, when furnished with raised face (or flat face) may have any
type of gasket surface finish that is required. The more common finishes are described in the following paragraphs.
1 STOCK FINISH:
This is a continuous spiral groove. For
nominal sizes 300mm and smaller it is
generated by a 1.58mm radius round-
nosed tool at a feed of 0.79mm per
revolution. For sizes above 300mm the
tool nose is radiused to 3.17mm and the
feed is 1.19mm per revolution.
NB OneSteel stocks flanges with
surface finish in the range
3.2-6.3 microns, ideal for use
with both spiral-wound and
ring gaskets.
4 SMOOTH FINISH:
This finish, which can be produced by
several shapes of tools, shows no
definite tool markings apparent to the
naked eye. In the past this finish was
sometimes known as Smooth Plane.
This term however, should be avoided
because of a tendency to confuse it with
flat faced which, of course, applies to
the flange facing and not to the gasket
surface finish.
2 SPIRAL SERRATED:
This too, is a continuous spiral groove,
but it differs from the stock finish in that
the groove is generated with a 90
included angle V tool. The groove is
.39mm deep and the feed is .79mm for
all sizes.
5 COLD WATER FINISH:
Produced by using a wide tool at high
speeds, this finish is equivalent to that of
a ground surface. It is mirror-like in
appearance and surfaces finished in this
manner are usually expected to be used
without gaskets.
3 CONCENTRIC SERRATED: (Not illustrated)
As the name suggests this surface
finish is made up of concentric grooves.
A 90 included angle V tool is used
and the grooves are .39mm deep and
.79mm apart.
AMERICAN STANDARD FACINGS To ASME B.16.5
*It is necessary to modify facing dimensions in order to furnish slip-on flanges 40mm and smaller and welding neck
flanges with bores larger than Schedule 40, in sizes 40mm and smaller, for large tongue and groove facing.
1 2
4 5
RAISED FACE
FLAT FACE
RING JOINT
SMALL TONGUE and GROOVE*
LARGE MALE - FEMALE SMALL MALE and FEMALE SMALL MALE and FEMALE
LARGE TONGUE and
GROOVE*
LAPPED JOINT
31
FLANGES TO AMERICAN STANDARDS
FLANGES TO AMERICAN STANDARDS
32
FLANGE JOINTING
RING TYPE JOINTS (RTJ)
OVAL
RINGS RING GROOVE
SLIP-ON WELD
WELD NECK
THREADED
OCTAGONAL
15 R11 R12 R12 R13
20 R13 R14 R14 R16
25 R15 R16 R16 R16 R18
32 R17 R18 R18 R18 R21
40 R19 R20 R20 R20 R23
50 R22 R23 R24 R24 R26
65 R25 R26 R27 R27 R28
80 R29 R31 R31 R35 R32
90 R33 R34
100 R36 R37 R37 R39 R38
125 R40 R41 R41 R44 R42
150 R43 R45 R45 R46 R47
200 R48 R49 R49 R50 R51
250 R52 R53 R53 R54 R55
300 R56 R57 R57 R58 R60
350 R59 R61 R62 R63
400 R64 R65 R66 R67
450 R68 R69 R70 R71
500 R72 R73 R74 R75
550 R80 R81
600 R76 R77 R78 R79
Nominal
Pipe Size
mm
FLANGE PRESSURE RATING
CLASS
150
CLASS
300, 400 & 600
CLASS
900
CLASS
1500
CLASS
2500
RING NUMBER
FLANGES TO AMERICAN STANDARDS
FLANGES TO AMERICAN STANDARDS
23
23
ORIFICE FLANGES
Orifice Flanges are used to locate an orifice plate in a pipeline and to provide a tapped opening upstream and
downstream of the plate.
The tapped openings are connected to pressure recording instruments and the pressure differential between the
upstream and downstream readings is translated into a measurement of flow in the line.
Orifice Flanges are always supplied in pairs or sets and are available with slip-on, weldneck or threaded connections.
To facilitate the insertion and removal of orifice plates, the flanges are provided with a set of jacking screws.
By backing off the flange bolts and tightening the jacking screws, the flanges are forced apart, allowing access to the
orifice plate.
Orifice flanges are available from all OneSteel branches. Orifice plates can also be supplied to customer requirements.
Please contact your OneSteel Sales Office for further details.
RAISED FACE SLIP-ON RAISED FACE THREADED RING JOINT WELD NECK
33
FLANGES TO AMERICAN STANDARDS
FLANGES TO AMERICAN STANDARDS
FLANGE BOLTS
JACKING
SCREW POSITION
TYPICAL
ORIFACE PLATE
PRESSURE
GAUGE
TAPPING POINTS
FLANGE GASKETS
FLANGE GASKETS
34
FLANGE GASKETS
OneSteel offers an extensive range of pre-cut gaskets to suit the
flanges described in this catalogue. Our stock range mainly
comprises:
Full Face Gaskets: To suit Table D, E and H flanges to AS 2129
Ring Gaskets: To suit Class 150 and 300lb raised face flanges
to ANSI B16.5
Gasket materials include:
INSERTION RUBBER
Full face to suit AS 2129 Table D or E. Made from 3mm natural
rubber, usually fabric reinforced. Suitable for liquids and gases at
ambient temperature, within the rated pressure of the flange.
COMPRESSED NON-ASBESTOS FIBRE
Ring or full face. Usually Klingersil C4430. Suitable for most liquids
and gases including hydrocarbons and steam. AGA approved
(number 5237). Potable water approved to AS 4020.
SPIRAL WOUND GASKETS
Constructed from a spirally wound V section austenitic stainless
steel strip, with a non-asbestos filler between each turn. Offering
high pressure and temperature resistance and ease of replacement.
There are two popular styles in the Klinger range of spiral gaskets:
SELF CENTERING, MEDIUM PRESSURE TYPE CR
Type CR gaskets have an outer ring which facilitates accurate
centering of the gasket in the joint, provides additional radial
strength, helps prevent blow-out and serves as a reference point to
determine the amount of compression during bolt pullup.
Recommended up to Class 600 flanges or equivalent, general
service. Maximum temperature 350 with graphite filler check
range suitability.
SELF CENTERING, HIGH PRESSURE TYPE CRIR
Type CRIR gaskets are the same construction as Type CR but have
an additional inner ring. The inner ring provides additional radial
strength, acts as a barrier to vacuum and corrosive/abrasive media.
Recommended for Class 150 to 2500 flanges or equivalent, and
any application requiring advantages of an inner ring.
Maximum temperatures 540C with graphite filler check flange
suitability. Higher temperature rated materials available on request.
Full Face Rubber
Gasket
Full Face Fibre Gasket Ring Gasket
Spiral Gasket
Type CRIR
BOLTING FOR ANSI FLANGES
BOLTING FOR ANSI FLANGES
35
BOLTING
To suit R.F. Flange sizes DN 15 to 600 to ASME B16.5 (BS. 1560) and DN 750 & 900 to BS. 3293
Diameter of Bolts is shown in inches. For nominal diameters 1 inch
and smaller, threads are U.N.C.; nominal diameters 1-1/8 inch and
larger threads are 8 U.N. (8 T.P.I.).
Length of Bolts (L) is shown in millimetres rounded to the nearest
5 mm. Stud Bolt lengths (L*) do not include the height of points.
Machine Bolt lengths (L) include the height of point. The length
shown includes the height of the Raised Face in all cases.
NOMINAL
FLANGE
SIZE
No.
Bolts
Dia.
Bolts
ins.
Stud
Bolts
mm
Mach.
Bolts
mm
No.
Bolts
Dia.
Bolts
ins.
Stud
Bolts
mm
No.
Bolts
Dia.
Bolts
ins.
Stud
Bolts
mm
No.
Bolts
Dia.
Bolts
ins.
Stud
Bolts
mm
No.
Bolts
Dia.
Bolts
ins.
Stud
Bolts
mm
No.
Bolts
Dia.
Bolts
ins.
Stud
Bolts
mm
Mach.
Bolts
mm
DN
NPS
NOMINAL
FLANGE
SIZE
DN
NPS
15
1
/2 4
1
/2 60 45 4
1
/2 65 55
20
3
/4 4
1
/2 65 50 4
5
/8 75 60
25 1 4
1
/2 65 55 4
5
/8 80 65
32 1
1
/4 4
1
/2 70 55 4
5
/8 80 65
40 1
1
/2 4
1
/2 70 60 4
3
/4 90 75
50 2 4
5
/8 80 65 8
5
/8 90 75
65 2
1
/2 4
5
/8 90 75 8
3
/4 100 85
80 3 4
5
/8 90 75 8
3
/4 110 90
90 3
1
/2 8
5
/8 90 75 8
3
/4 110 95
100 4 8
5
/8 90 75 8
3
/4 110 95
125 5 8
3
/4 90 80 8
3
/4 120 100
150 6 8
3
/4 100 85 12
3
/4 125 105
200 8 8
3
/4 110 90 12
7
/8 140 110
250 10 12
7
/8 115 95 16 1 155 130
300 12 12
7
/8 120 100 16 1-
1
/8 170 145
350 14 12 1 130 110 20 1-
1
/8 175 150
400 16 16 1 135 115 20 1-
1
/4 190 160
450 18 16 1-
1
/8 150 125 24 1-
1
/4 195 170
500 20 20 1-
1
/8 160 135 24 1-
1
/4 205 180
600 24 20 1-
1
/4 175 145 24 1-
1
/2 230 195
750 30 28 1-
1
/4 190 160 28 1-
3
/4 290 250
900 36 32 1-
1
/2 215 180 32 2 325 280
4
1
/2 80 4
3
/4 105
4
5
/8 90 4
3
/4 115
4
5
/8 90 4
7
/8 125
4
5
/8 100 4
7
/8 125
4
3
/4 105 4 1 140
8
5
/8 105 8
7
/8 145
8
3
/4 120 8 1 160
8
3
/4 125 8
7
/8 145 8 1-
1
/8 180
8
7
/8 140
8
7
/8 145 8 1-
1
/8 170 8 1-
1
/4 195
8 1 165 8 1-
1
/4 190 8 1-
1
/2 250
12 1 170 12 1-
1
/8 195 12 1-
3
/8 260
12 1-
1
/8 195 12 1-
3
/8 220 12 1-
5
/8 290
16 1-
1
/4 215 16 1-
3
/8 235 12 1-
7
/8 335
20 1-
1
/4 220 20 1-
3
/8 255 16 2 375
20 1-
3
/8 235 20 1-
1
/2 275 16 2-
1
/4 405
20 1-
1
/2 255 20 1-
5
/8 285 16 2-
1
/2 445
20 1-
5
/8 275 20 1-
7
/8 325 16 2-
3
/4 495
24 1-
5
/8 290 20 2 345 16 3 540
24 1-
7
/8 330 20 2-
1
/2 435 16 3-
1
/2 615
28 2 355
28 2-
1
/2 400
4
3
/4 125 15
1
/2
4
3
/4 125 20
3
/4
4
7
/8 140 25 1
4 1 150 32 1
1
/4
4 1-
1
/8 170 40 1
1
/2
8 1 175 50 2
8 1-
1
/8 195 65 2
1
/2
8 1-
1
/4 220 80 3
90 3
1
/2
8 1-
1
/2 255 100 4
8 1-
3
/4 300 125 5
8 2 345 150 6
12 2 380 200 8
12 2-
1
/2 485 250 10
12 2-
3
/4 540 300 12
350 14
400 16
450 18
500 20
600 24
750 30
900 36
L L L L L L
USE PN250
DIMENSIONS IN
THESE SIZES
PN150, 250 & 420 Not listed in BS 3293
PN20
(CLASS 150)
PN50
(CLASS 300)
PN100
(CLASS 600)
PN150
(CLASS 900)
PN250
(CLASS 1500)
PN420
(CLASS 2500)
Raised Face height of 2 mm for PN20 & 50 and 7 mm for PN100, 150, 250 & 420 is included in dimension L (Bolt Length).
MATERIAL SPECIFICATIONS
ASTM A193 Grade B7
Standard specification for alloy steel and stainless steel bolting materials for high temperature service.
ASTM A194 Grade 2H
Standard specification for carbon and alloy steel nuts for bolts for high pressure and high temperature service.
ASTM A320
Standard specification for alloy steel bolting materials for low temperature service.
Grade L7 covers alloy steel stud bolts.
Grade L4 covers alloy steel nuts to suit Grade L7 stud bolts.
NOMINAL SIZES SHOWN ARE DN : SI METRIC TERM NPS : ASME TERM
*Point Height
STUD BOLT WITH NUTS MACHINE BOLT WITH NUT
L* L
VICTAULIC GROOVED SYSTEM
VICTAULIC GROOVED SYSTEM
36
VICTAULIC GROOVED SYSTEM
The ISO 9001 Certified Piping Products Manufacturer.
OneSteel is the exclusive Australian distributor for the
Victaulic Company of America. This catalogue presents a
brief summary of the vast range of piping products which
are manufactured by Victaulic and which are available
from OneSteel.
Victaulic is the originator and developer of the grooved
piping method for mechanically jointing pipe.
Established in 1925, Victaulic
Company of America is now
a worldwide organisation of
nearly 2,500 people, dedicated
to supplying the finest in
mechanical piping components.
For more detailed information, or for a comprehensive
Victaulic catalogue, please contact your OneSteel
sales office.
The only system that provides the option
of rigidity or flexibility.
The Victaulic grooved piping system is the most versatile,
economic and reliable piping system available. It is faster
to install than welding, easier and more reliable than
threading or flanging, generally resulting in lowest total
installed cost.
The system is designed for roll grooved or cut grooved
standard pipe or roll grooved light wall pipe. Pipe end
preparation is fast and easy either in the shop or on the
job site with the variety of Victaulic grooving tools available.
In addition to speed and ease of assembly, the Victaulic
system offers varied mechanical benefits to the designer,
installer and owner. With the introduction of Zero-Flex
and FireLock
TM
rigid couplings, the operation of flexibility
or rigidity adds to the design versatility. Flexibility and
rigid couplings can be incorporated as needed in any
system to take full advantage of the characteristics of
each.
Gasket
Housing
Groove
Bolt/Nut
VICTAULIC GROOVED SYSTEM
VICTAULIC GROOVED SYSTEM
37
General Code Groups, Associations, Laboratories and Approval Bodies
ANSI ANSI/AWWA API ASME FM NFPA UL ULC
Government Agencies US
QAS
Worldwide
AS LLOYDS NZ INSURANCE COUNCIL SSL
RIGIDITY
Versatility is the key, utilising
standard grooved pipe, fittings
and valves, rigidity can be
achieved with standard
couplings. The unique patented
angle-pad design of Zero-Flex
stainless steel or ductile
couplings provides positive
clamping of the pipe to resist
torsional and flexural loads.
FLEXIBILITY
The Victaulic system
accommodates
expansion/contraction/
deflection and permits
designing to take advantage
of these characteristics.
Elimination or reduction of
special vibration accessories,
expansion loops and
settlement allowance are
among the options.
NOISE AND
VIBRATION
ATTENUATION
The basic design of
independent grooved pipes,
sealed by a rubber gasket
and unified by an externally
bolted coupling housing,
reduces noise/vibration
transmission providing
superior vibration attenuation
throughout a system.
SELF RESTRAINED
JOIN
The full engagement of the
housing keys into grooves
around the full pipe
circumference provides
significant pressure restraint
and end load capabilities to
withstand pipe movement from
varied internal and external
sources.
EASY SYSTEM OR
EQUIPMENT
ACCESS
Removal of two couplings (just
four bolts) provides access for
cleaning, maintenance, system
expansion or changes. Victaulic
butterfly valves provide dead
end shut-off service to isolate
equipment or systems.
ALIGNMENT EASE
The grooved system allows
for rotation of pipe, valves,
fitting or couplings before
tightening for easy alignment.
This compensates for some
alignment errors and
eliminates the two-holing
required with flanges. Fitting
in tight places is eased.
Contraction
Deflection
End
Load
End
Load
VICTAULIC GROOVED SYSTEM
VICTAULIC GROOVED SYSTEM
STYLE 005
Firelock
TM
Rigid Coupling
Firelock Style 005 rigid coupling has a unique,
patented angle-pad design which allows the
housings to offset while clamping the grooves.
By permitting the housings to slide on the
angled bolt pads, rigidity is obtained.
Couplings are supplied with zinc electroplated
track-head bolts with flanged nuts.
The Firelock system provides rigidity for
valve connections, fire mains, long straight
runs. Support and hanging requirements
correspond to NFPA 13 Sprinkler Systems.
Style 005 FireLock couplings are for use in
fire protection services only.
Size range 32200mm.
Painted or galvanised.
STYLE 75
Flexible Coupling
Style 75 is suitable where moderate
pressures are expected or weight
considerations are a factor. Up to 50%
lighter in weight than the style 77, the style
75 coupling is recommended for service up
to 35 Bar depending on size.
Size range 25-200mm.
Painted or galvanised.
STYLE HP-70ES
Coupling with Fire-R
TM
Gasket
The Victaulic HP-70ES EndSeal coupling
has an oil-resistant nitrile gasket with a
high modulus for resistance to extrusion.
The Fire-R
TM
gasket features a stainless
steel inner leg that provides a secondary
closure. Style HP-70ES with Fire-R gasket
meets API 607 standards.
Size range 50-300mm.
Painted or galvanised.
FIRELOCK FITTINGS
FireLock
TM
products comprise a unique
system specifically designed for fire
protection services. FireLock fittings are a
CAD-developed, hydrodynamic design
which have a shorter centre-to-end
dimension than standard fittings. The
centre of the fitting is enlarged to allow the
water to make a smoother turn to maintain
similar flow characteristics as standard full
flow fittings. Rated to 21 Bar working
pressure.
Size range 50 - 200mm.
Painted or galvanised.
STYLE 920 & 920N
Mechanical-T
Adapter
Style 741 Vic-Flange adapter is designed
for directly incorporating flanged
components with table E bolt hole patterns
into a grooved pipe system.
Sizes 60.3 - 323.9mm are hinged for easy
handling with integral end tabs which
facilitate assembly.
Size range 50-300mm.
Painted or galvanised.
STYLE 99
Roust-A-Bout
Coupling
The Style 99 Roust-A-Bout coupling
consists of a durable ductile iron housing.
Its curved, case-hardened steel jaws grip
into the pipe when nuts are tightened to
full torque specifications, and it requires
no pipe and preparation.
Size range 40-450mm.
Painted or galvanised.
VICTAULIC FITTINGS
Designed specifically for use in grooved piping systems.
Victaulic offers a broad line of fittings in
sizes through 1067,0 mm. Most fittings are
cast of ductile iron to precise tolerances.
Victaulic standard fittings pressure ratings
conform to the ratings of Victaulic Style 77
couplings.
Size range 20-600mm.
Painted or galvanised.
Range: Tees, Caps, Reducers, 45 & 90
Elbows, Reducing Fittings.
39
VICTAULIC GROOVED SYSTEM
VICTAULIC GROOVED SYSTEM
40
SERIES 705W
Butterfly Valve for 21 Bar Service
with Weatherproof Actuator
The Series 705W butterfly valve features a
weatherproof actuator housing approved for
indoor or outdoor use. It has a ductile iron
body and disc with EPDM disc coating. The
body is coated with a heat fused
polyphenylene sulphide blend to meet UL
and FM requirements. For fire protection
services, Series 705W valve is listed and
approved for 21 Bar service.Flow
performance exceeds UL Specification
1091 and FM Approval Standard 1112.
Size range 65-300mm.
SERIES 717
FireLock Check Valve
Series 717 FireLock check valve features a
rubber encapsulated disc on
114.3 - 323.9mm sizes and provides
superior corrosion resistance. The single
disc is spring assisted for non-slamming
operation.
The 114.3mm and larger sizes are
provided with upstream and downstream
drains and a welded-in nickel seat design.
Each valve is factory tested to 34 Bar. The
73.0 & 88.9mm sizes are UL/ULC Listed and
114.3mm sizes and larger are UL/ULC Listed
and FM Approved for services up to 17 Bar.
Size range 65-300mm.
VIC 300
Butterfly Valves (21 Bar)
Vic-300 butterfly valves are designed for
services from vacuum to 21 Bar. They
feature a narrow profile disc design with a
smooth, coated inner body for superior flow
characteristics. Standard polyphenylene
sulfide blend (PPS) coating accommodates
a wide variety of severe services (epoxy
coating or full stainless body are available
for severe services). When using Victaulic
butterfly valves with flange adapters
consult Victaulic.
Range 50-300mm.
SERIES 727
FireBall
Valve
The Series 727 FireBall valve is a standard
port, end-entry valve UL/FM rated for 21
Bar service. Valve body and end cap are
painted ductile iron. The ball and stem are
316 stainless steel. TFE seats provide a
corrosion free seat.
Supervisory Switch Options:
Unsupervised (UNS) and supervised open
double pole/double throw (SOD).
Size range 50-80mm.
SERIES 716
Vic-Check
Valve
The Series 716 check valve is available in
sizes 73.0 - 355.6mm. It is a spring
assisted single disc design that achieves a
leak-free seal with as little as 1.5m of head
and that can be installed in both horizontal
and vertical positions.
Every valve is factory tested to its working
pressure of 21 Bar. Drains are provided
both upstream and downstream of the disc.
Size range 65-350mm.
Sizes 73.0 - 88.9mm
73.0 - 168.3mm
219.1 - 323.9mm
Sizes 114.3 - 323.9mm
114.3mm with
Gear Operator
88.9mm with
2 Position Handle
114.3mm
with Lever
Lock Handle
Sizes 73.0 & 88.9mm
Sizes 114.3 - 355.6mm
VICTAULIC GROOVED SYSTEM
VICTAULIC GROOVED SYSTEM
41
SERIES 709 (12 Bar)
Butterfly Valve
C
V
Values
Series 709 butterfly valves have excellent flow
characteristics due to the narrow profile disc
design with separate upper and lower stems.
Valve Torque Requirements
Seating/Unseating Torques
They have exceptionally low torque (rotary
turning effort) requirements for operating the
valve. This results in less manual effort, smaller
gear operators or smaller, less expensive
actuators to open and close the valve.
Size range 350-600mm.
STYLE 730
Vic-Strainer
42
The VICTAULIC flexible coupling and piping system is
simple in design. It consists of a self-sealing rubber
gasket embracing two pipe ends and a coupling which
encloses the gasket while engaging shoulders on the
pipe ends.
The VICTAULIC flexible coupling is leakproof under
pressure or vacuum even when the pipeline is only partly
full or under vibration.
The small space occupied by the flexible coupling, the
ease with which it can be fitted into confined spaces,
together with the quick and easy coupling of pipe lengths
make the VICTAULIC flexible coupling and piping system
uniquely versatile. The system provides for limited
expansion and contraction and accommodates some
longitudinal and angular movement.
OPERATING FEATURES
SPEED AND EFFICIENCY
VICTAULIC shouldered joints have two basic parts two
shouldered ends on pipes (or fittings) and a complete coupling.
The toggle coupling is hinged and requires no bolts.
It has two components:
a rubber ring
the hinged coupling
FLEXIBILITY
The VICTAULIC system permits limited angular deflection
in any direction without leakage so that uneven ground
may be followed using straight pipes. Transmission of
vibration from machines to pipelines can be minimised by
using at least two adjacent VICTAULIC joints.
EXPANSION AND CONTRACTION
Every VICTAULIC joint in a straight pipeline allows for
some contraction and expansion of the pipe length it
connects.
SYSTEM SIMPLICITY
Just as VICTAULIC joints are easy to connect so they are
easy to disconnect.
Dismantle two VICTAULIC joints in a VICTAULIC line and
any individual pipe length, fitting or valve requiring
maintenance, cleaning or repair can be quickly removed or
replaced. Adjoining sections are undisturbed; pipe ends
and joints are unharmed. This feature also permits easy
rotation of pipes.
VICTAULIC SHOULDERED SYSTEM
VICTAULIC SHOULDERED SYSTEM
43
LOCKED JOINT
1. VICTAULIC joints mechanically lock the shouldered pipe
ends together securely and safely. The joints cannot blow
off under pressure nor can they pull out under vibration or
sag, because the shoulder sections of the couplings
engage the circumference of the pipe shoulders.
2. The VICTAULIC coupling, when applied, automatically
centralises the VICTAULIC ring and seats it on the pipe
ends firmly.
3. Line pressure automatically strengthens the seal by
acting internally on the ring lips. The higher the pressure
the tighter the seal.
4. Suction or vacuum also automatically strengthens the seal.
The higher outside atmospheric pressure acts to compress
the walls of the VICTAULIC ring.
VICTAULIC GASKETS
Standard Gaskets
Grade Temp. Range Compound
R -50 to +65 Natural
rubber
N -30 to +80 Nitrile
VICTAULIC EXTERNAL COATINGS
COUPLINGS
1. All galvanised couplings are hot dipped galvanised to AS 1650.
2. All painted couplings are black painted to ASTM B117 (other colours subject to enquiry).
Bolts & Nuts All bolts and nuts hot dipped galvanised to AS 1214.
STANDARD TWO PART COUPLINGS
Galvanised or black painted. 50-350mm
STANDARD TWO PART COUPLINGS
General Service Recommendations
Recommended for hot water service within the specified temperature range, sewage plus
a variety of dilute acids, oil free air, many chemical services and compressed air.
Not recommended for petroleum services.
Recommended for petroleum, oil or gas products, air with oil vapours, vegetable and
mineral oils within the specified temperature range, except hot dry air over 60C and
water over 66C. Not recommended for hot water services.
ASSEMBLY
IMPORTANT:
1. PIPE END MUST BE SMOOTH.
The shoulder must be smooth and
any lumps of galvanising behind
the shoulder or on the pipe ends
removed.
2. LUBRICATION
Lubrication prevents the coupling
nipping the ring and facilitates
assembly. Smear lubricant over
back of gasket (which comes in
contact with the coupling) and on
inturned sealing edges (which
come in contact with the pipe
ends). It is also helpful to smear the
inside of the coupling. For water
quality rings use soapy water. For
oil quality rings use mineral oil or
dip rings in the fluid to be conveyed
before fitting.
50 60.3 22000 3190 4150 600 1.2
80 88.9 18000 2610 4150 600 1.5
100 114.3 12500 1810 4150 600 2.0
125 139.7 9000 1305 3000 435 3.0
150 165.1 9000 1305 3000 435 3.5
150 168.3 9000 1305 3000 435 3.8
200 219.1 8000 1160 2660 385 5.9
250 273.0 8000 1160 2660 385 9.1
300 323.9 8000 1160 2660 385 11.8
350 355.6 8000 1160 2660 385 15.4
Maximum recommended
Test
Pressure
Working
Pressure
KPa PSI KPa PSI
Mass
each
complete
Kg
Nominal
Pipe
Size
mm
Pipe
O.D.
mm
1
2
3
4
VICTAULIC SHOULDERED SYSTEM
VICTAULIC SHOULDERED SYSTEM
44
STANDARD FOUR PART COUPLINGS
Galvanised or black painted 400-750mm nominal pipe size.
STANDARD FOUR PART COUPLINGS OUTLET COUPLINGS
400 406.4 8000 1160 2660 385 25.4
450 457.0 8000 1160 2660 385 29.1
500 508.0 6000 870 2000 290 33.8
600 610.0 6000 870 2000 290 27.8
Maximum recommended
Test
Pressure
Working
Pressure
KPa PSI KPa PSI
Mass
each
complete
Kg
Nominal
Pipe
Size
mm
Pipe
O.D.
mm
OUTLET COUPLINGS
With 25 NB BSP threaded female outlet.
Galvanised or black painted.
50 60.3 22000 3190 4150 600 1.4
80 88.9 18000 2610 4150 600 1.7
100 114.3 12500 1810 4150 600 2.2
150 165.1 9000 1305 3000 435 3.2
Maximum recommended
Test
Pressure
Working
Pressure
KPa PSI KPa PSI
Mass
each
complete
Kg
Nominal
Pipe
Size
mm
Pipe
O.D.
mm
HEAVY DUTY COUPLINGS
Galvanised or black painted.
VICTAULIC RYC STEEL COUPLINGS
The Victaulic RYC coupling is manufactured from 450MPa steel and
offers a number of benefits including high pressure rating, high impact
resistance and low weight. All metal components are hot-dip galvanised,
including the high tensile bolts.
Victaulic RYC couplings are exclusive to OneSteel.
HEAVY DUTY COUPLINGS TOGGLE COUPLINGS
100 114.3 22000 3190 6900 1000 4.7
150 165.1 18000 2755 6900 1000 6.2
150 168.3 18000 2755 6900 1000 6.8
200 219.1 18000 2755 6900 1000 14.2
Maximum recommended
Test
Pressure
Working
Pressure
KPa PSI KPa PSI
Mass
each
complete
Kg
Nominal
Pipe
Size
mm
Pipe
O.D.
mm
TOGGLE COUPLINGS
Galvanised or black painted 50-200mm nominal pipe size.
50 60.3 11000 1595 3660 530 1.3
80 88.9 10000 1450 3330 480 2.0
100 114.3 8000 1160 2660 385 3.0
150 165.1 7500 1088 2500 360 3.3
200 219.1 6500 945 2156 315 8.3
Maximum recommended
Test
Pressure
Working
Pressure
KPa PSI KPa PSI
Mass
each
complete
Kg
Nominal
Pipe
Size
mm
Pipe
O.D.
mm
RYC STEEL COUPLINGS
50 60.3 148 90 45 6000 M10
80 88.9 175 120 45 6000 M10
100 114.3 211 152 49 5000 M16
150 165.1 280 206 49 4500 M16
200 216.1 340 267 58 3000 M16
250 273.0 397 321 58 2500 M20
300 323.9 447 372 58 2000 M20
Coupling Dimensions
A B C
mm mm mm
Bolt
& Nut
Sizes
Max
Hydraulic
working
pressure
kPa
Nominal
Size
mm
Outside
Diameter
mm
Pipe Sizes
VICTAULIC SHOULDERED SYSTEM
VICTAULIC SHOULDERED SYSTEM
45
ADJUSTABLE BENDS
The VICTAULIC adjustable Bend consists of two special goosenecked
setting pieces (united by a standard VICTAULIC flexible coupling) which
normally can be used for any angle from 0 to 45 and can be set at any
angle in this range in two or three minutes. By the addition of a 45
elbow, any angle up to 90 can be obtained.
NOTE: (i) Larger sizes available on enquiry.
(ii) Adjustable Bends are not supplied with a VICTAULIC flexible coupling.
The flexible coupling must be ordered separately.
NOTE: Larger sizes available on enquiry.
Nominal
Pipe Size
mm
To Suit Pipe
Outside Diameter
mm
A Minimum Length
End to End
mm
BENDS
VICTAULIC STEEL SHOULDER RINGS
VICTAULIC weld-on steel shoulder rings provide an
interference fit with the outside of the pipe ends and
therefore must be a neat tight fit.
Care is required when fitting shoulder rings to ensure
that ring distortion does not occur. It is equally important
that the distance between the edge of the steel shoulder
ring and the pipe end be accurately maintained. If this
Stand Off is exceeded, distortion will occur.
Stand Off
5mm for pipe 88.9mm outside diameter and below.
6.5mm for pipe 114.3mm outside diameter up to and
including 762mm outside diameter.
Stand Off
Refer section
VICTAULIC Steel
Shoulder Rings
T E L
D
D
i
a
D
s
D
i
a
SHOULDER DIMENSIONS
NOMINAL
PIPE SIZE
mm
OUTSIDE
DIAMETER
mm
D
DIAMETER
mm
DS
DIAMETER
mm
PLUS
mm
MINUS
mm
TOLERANCE
L
DIMENSION
mm
50 60.3 60.3 66.5 0.8 0.8 16
80 88.9 88.9 97 0.8 0.8 16
100 114.3 114.3 122 0.8 0.8 17.5
125 139.7 139.7 149 0.8 0.8 17.5
150 165.1 165.1 174.5 0.8 0.8 17.5
150 168.3 168.3 178 0.8 0.8 17.5
200 219.1 219.1 232 0.8 1.4 20.5
250 273 273 286 0.8 1.9 20.5
300 323.9 323.9 336.5 0.8 2.4 20.5
350 355.6 355.6 368.5 0.8 2.4 24
400 406.4 406.4 419 0.8 2.4 25.5
450 457 457 470 0.8 2.4 25.5
500 508 508 520.5 0.8 2.4 25.5
550 559 559 571.5 0.8 2.4 25.5
600 610 610 622.5 0.8 2.4 25.5
650 660 660 673.1 0.8 2.4 25.5
700 711 711 723.9 0.8 2.4 25.5
750 762 762 774.7 0.8 2.4 25.5
50 60.3 197
80 88.9 229
100 114.3 264
150 165.1 333
150 168.3 333
200 219.1 394
250 273.0 445
300 323.9 495
50 60.3 222 146 76
80 88.9 305 238 67
100 114.3 425 308 117
150 165.1 610 457 152
150 168.3 610 457 152
200 219.1 914 711 203
250 273.0 1575 1270 305
300 323.9 1880 1524 356
45
A
90
L
R
L
S
Nominal
Pipe Size
mm
To Suit Pipe
Outside
Diameter
mm
S Minimum
Length of
Straight
mm
L
Centre to
Face
mm
R
Bend
Radius
mm
Full fillet. Circumferential weld here
VICTAULIC SHOULDERED SYSTEM
VICTAULIC SHOULDERED SYSTEM
46
Nominal
Pipe Size
mm
To Suit Pipe
Outside Diameter
mm
50 60.3
80 88.9
100 114.3
150 165.1
150 168.3
200 219.1
250 273.0
300 323.9
BLANK ENDS
Blank Ends for fitting into the standard coupling can be
supplied either plain, or tapped for testing purposes.
They are of the same diameter as the shouldered pipe
end, and are capable of carrying the full end
pressure in the pipe.
Their thickness is generally half that of the
VICTAULIC flexible coupling width.
ADAPTORS
VICTAULIC to screwed B.S.P. male thread adaptor.
VICTAULIC to flanged adaptor.
Nominal
Pipe Size
mm
To Suit Pipe
Outside Diameter
mm
C
Centre to Face
mm
50 60.3 152
80 88.9 203
100 114.3 229
150 165.1 254
150 168.3 254
200 219.1 305
250 273.0 381
300 323.9 457
CROSSES
C C
C
C
NOTE: Larger sizes available on enquiry. NOTE: Larger sizes available on enquiry.
Nominal
Pipe Size
mm
To Suit Pipe
Outside
Diameter
mm
50 60.3 152 69 78
80 88.9 203 91 109
100 114.3 229 110 135
150 165.1 254 148 173
150 188.3 254 148 173
200 219.1 305 183 235
250 273.0 381
300 323.9 457
ELBOWS 90 AND 45
NOTE: Larger sizes available on enquiry.
C
1
C
1
C
2
C
2
90
45
C Centre
to Face
45 Elbows
mm
REDUCERS OFFSET TEES
Nominal Pipe
Size of
Large End
mm
50 60.3
80 88.9 203 90
100 114.3 229 112
150 165.1 305 150
150 168.3 305 150
200 219.1 330 162
250 273.0 381
300 323.9 457
NOTE: Larger sizes available on enquiry.
To Suit Pipe
Outside
Diameter
mm
Nominal
Pipe
Size
mm
NOTE: Larger sizes available on enquiry.
To Suit Pipe
Outside
Diameter
mm
D
Centre
to Face
mm
E
Centre
to Face
mm
L
45
D
E
D
50 60.3 215 89
80 88.9 279 127
100 114.3 343 115
150 165.1 394 114
150 168.3 394 114
200 219.1 470 140
Nominal
Pipe
Size
mm
50 60.3 318 100
80 88.9 423 100
100 114.3 470 100
150 Flanged 165.1 / 168.3 507 100
150 Screwed 165.1 507 150
200 219.1 605 100
250 273.0 757 100
300 323.9 909 100
To Suit Pipe
Outside
Diameter
mm
M Minimum
Overall Length
Standard
mm
Short Pattern
mm
M
NOTE: (i) Larger sizes available on enquiry.
(ii) Flanged pieces are normally supplied with
Table D flanges drilled. Other flange tables
are available on enquiry.
(iii) Screwed adaptors available 50-150mm only.
C Centre to Face
Standard
mm
Short Pattern
mm
L Minimum Length
End to End
Standard
mm
Short Pattern
mm
VICTAULIC SHOULDERED SYSTEM
VICTAULIC SHOULDERED SYSTEM
47
Y-PIECES
60
PIECES SPRINGS
Nominal
Pipe
Size
mm
50 60.3 300 600 900
80 88.9 300 600 900
100 114.3 300 600 900
150 165.1 300 600 900
150 168.3 300 600 900
NOTE: Exact lengths available on enquiry.
To Suit Pipe
Outside
Diameter
mm
M
Minimum Overall Length
Lengths Available
mm
Nominal
Pipe
Size
mm
NOTE: Larger sizes available on enquiry.
To Suit Pipe
Outside
Diameter
mm
D
Centre
to Face
mm
E
Centre
to Face
mm
NOTE: Larger sizes or other angles available on enquiry.
D
E
M
L2 L2
135
L1 L1
1
/2 112
50 60.3 165 89
80 88.9 229 127
100 114.3 279 127
150 165.1 330 152
150 168.3 330 152
200 219.1 381 178
Nominal
Pipe Size
mm
To Suit Pipe
Outside
Diameter
mm
50 60.3 197 187 146
80 88.9 273 260 238
100 114.3 378 365 308
150 165.1 546 521 457
150 168.3 546 521 457
200 219.1 819 778 711
250 273.0 1422 1346 1270
300 323.9 1702 1600 1524
L1 Centre
to Face
112
1
/2
Spring
mm
L2 Centre
to Face
135
Spring
mm
R
Radius
mm
TEES
NOTE: (i) Larger sizes available on enquiry.
(ii) Reducing Tees also available in above sizes
with outlet branches including:
(a) VICTAULIC
(b) screwed standard B.S.P. male thread
(c) screwed B.S.P. female (parallel) thread
C C
C
Nominal
Pipe
Size
mm
To Suit Pipe
Outside
Diameter
mm
50 60.3 152 69
80 88.9 203 91
100 114.3 229 110
150 165.1 254 148
150 168.3 254 148
200 219.1 305 183
250 273.0 381
300 323.9 457
SETTING PIECES
Nominal
Pipe Size
mm
To Suit Pipe
Outside Diameter
mm
R
Radius
mm
50 60.3 368
80 88.9 413
100 114.3 470
150 165.1 521
150 168.3 521
200 219.1 692
250 273.0 876
300 323.9 978
NOTE: Larger sizes available on enquiry.
R
10
C
Centre to Face
Standard
mm
Short Pattern
mm
OneSteel provides the information contained in this brochure as a guide only for your information. OneSteel has taken reasonable care to ensure
the accuracy of the material but you should not rely on the whole or part of the information. OneSteel expressly disclaims all liability whatsoever
for (including any direct or indirect loss or damage, costs or expenses howsoever incurred by any person) or reliance on the whole or part of the
information contained in or omitted from this brochure. OneSteel recommends that you verify any information regarding products with your
independent expert adviser and rely solely on that advisers recommendations.
Available from:
Doc Ref 064 June 02