NC and Master-CAM Exercises

Fonnat For N/C

II

III

and

CAM Laboratory Exercises

Introduction

A.
B.
C.

Nature ofprograr4 i.e., milling, tuming

Point-to-point, continuous patll multi axis simultaneous control
etc.

Sequence of Operations
Tool usage sequence

A.
B.
C.
D.
E.

Justification of sequerrce
Estimated machining time
Anticipated tool life with justification
etc.

Tooling Used

A.
B.
C.
D.

Meferences
A.
B.
C.
D.
E.

Toolnumber
Tool or insert material and complete specification
RPM and feedrate calculations
etc.

Provide full citation

Machinery's Handbook
Valenite tooling catalog
Ingersoll tooling catalog
etc.

Folder forN/C

and

CAM Lrboratory Exercises

The requirements for the folder are as follows:

1.
2.
3.
4.
5.

New black or green vinyl 3-ring, spring clasp folder with a width of 1.5"
Name and course information to bs very neatly aod permanently indicated onthe
outside front cover (no paper/scotch tape or similar attachments)
Dividers neatly tlped or printed identiffing each exercise (e.g., N/C Exercise #1)
Exercises neatly 3-hole punched and inserted behind dividers
Previous exercises remain in folder

t2

MFET 4210

Format for N/C or EZ- CAM Laboratory Exercises

INTRODUCTION

A.
B.
C.

II

Nature of Program, l.e. milling, turning

Point to point, continuous path, multi axis simultaneous control
etc

SEQUENCE OF OPERATION

A. Tool usage sequence

B. Justification of sequence
C. etc

III

TOOLING USED

A. Tool Number
B. Tool or insert material and complete specification
C. RPM and feed rate calculations
D. etc

IV

REFERENCES

A. Provide Full citation

B. Machinery's Handbook
C.

Etc

The following are

to be submitted:

A. Cover sheet
B. Lab. Report sheet (1, ll, lll, lV)
C.

Program sheet

D. Tooling sheet

E. Part Drawing or sketch (coordinate

F. Original Drawing

t2-

dimensioned)

HYDRA-POINT PROGRAM SHEET

Prepared By

Tape No.

Part No.

Rev

Date

12-B

HYDRA-POTNT TOOLTNG SHEET

Prepared

Tape No.

Part

No.

Zero Offset: rXr Axis

Operation

020OO

Rev.
rYr Axis
Sp'indl e

Feed

1,2-

RPM

By

Date

02000
Feed Rate

Head

Model: J

Tool Description

lnstructions for N/e and Master-CAM Exercises

NC EXTRCTSE #1

1.
2.
3.

Requirements: The folLowing are to be submitted:

,program

a)
b)
c)

sheet (s)
sheet

tooling
part drawing or sketch (coordinate dimensioned)
General- Notes: The program and tooling sheet must be neatly
printed or typed. The part drawing miy be a neat sketch;
it need
not be a CA!.drawing. Be sure it is fuffy dimensioned using
coordinate dimenioning. Do not substitute tne exercise dratiing.
Tooling: Point-to-point drilling (2 tooLs)
a) #3 centerdrill
b) I/8 drill

NC EXERCXSE #2

1.
2.
3.

Reguirements: The following are'to be submitted

a)
b)
c)

program sheet (s)

tooling sheet

part drawing or sketch (coordinate dimensioned)

General Notes: The program and tooling sheet must be neatly
pri-nted or typed. The part drawing may be a neat sketch; it need
not be a CAD drawing. Be sure it is ful1y dimensioned using
coordinate dimenioning. Do not substitute the exercise dra*ing.
Tooling: Point-to-point drilling (3 tools) and straight line
milling (1 tool)
a)
b)
c)
d)

ug_EryEglsE_f

1.
2.
3.

#3 centerdrj-ll

I/8 drill

78 degree countersj_nk
5/16 endmill
3

Requirements: The fol-lowing are to be submitted:

a)
b)
c)

program sheet (s)

tooling sheet

part drawing sketch (coordinat.e dimensioned)

General Notes: The p-rogram and tooling
must be neatly
printed or, typed. The part drawing miysheet
be a neat sketch; it need
not be a. CAD^drawing. Be sure it Ls tuUy dimensioned uling
coordj-nate dimenioning. Do not substitute ttre exercise Arariing.
Tooling; Milling (1 tool)
a) I/4 endmill (2 flutes)
1_3

TNSTRUCTIONS FOR MAS-CAII4 EXERCISES

!4AS-CA}4 EXERCTSE #1

construct an orthographic pro j ection working drawi-ng;

convert view t.o an i sometric .
2 - Paramet.ers:
all tool-s HSS
workpiece is SAE 77\6
3. Output fil-es (hardcopy) :
postprocessed program
screen print of drawing
1.

I4AS-CAM EXERCISE #2

construct an orthoqraphic pro j ection workj-ng drawing;

convert view t,o isometric.
2 . Parameters : all- tools HSS
workpiece is AISI 1018
3. Output fil-es (hardcopy) :
postprocessed program
screen print. of drawing
1.

!4AS-CAM EXERCISE #S

Construcl an orthographi-c proj ection working drawing:;

convert view to an isometric.
2.Parameters: all tool-s HSS
workpiece is AL 606I T-6
postprocess for Fanuc 10M controller
3. Output files (hardcopy) : postprocessed program
(e codes and M codes)
screen print of tool paths
1.

t4

I,TAS-CA}{ EXERCISE #A

l.Construct an orthographic projection working drawinq;

convert view to an isometri-c
2 . Paxameters : all tools HSS
workpiece is AL 6061 T-6
3. Output fj-les (hardcoPy) : postprocessed program
-

(e codes and M codes )

screen print of tool- Paths

TVTAS-CA!4

EXERCISE #S

1. Construct an orthographic prolection

workingr drawinq;

convert view to an isometric 2 . Parameters : all- tools HSS

workpiece is an investrnent casting
( .025 overs :-ze) in AL 606I T-6
3. Output files (hardcopy) : postprocessed program
(G codes and M codes)

screen print

of t.ool Paths

MAS-CAM EXERCTSE #6

l.ConsLruct an orthographic projection working drawing;

convert. view to an isometric 2 . Parameters : all tools HSS
workpiece is an investment casting
( .025 oversize ) in AL 606L T- 6
3. Output f iles (hardcoPy) : postprocessed progiram
(e codes and M codes)
screen Print of tool Paths

15

r'reS-CeM gXEnCfSg #7

construct an orthogrraphic proj ection worki-ng drawing;

convert view to an isometric.
2. Specify curve to profi-le exterior of part.
3. Parameters: all- tools HSS
workpi-ece is AL 6061, T-6
(hardcopy) : postproces sed prog.ram
4 . Output f iles
(g codes and M codes)
screen print of tool paths
1.

f"IAS-CAII{ EXERCISE #8

Construct an orthographic proj ection working drawing;

convert. view to an isometric.
2. Specify curves to rough out the part with repetitive
passes, proflle exterior of part, machine thread
relief, and cut thread.
3 . Parameters: all tools HSS
1-

workpiece is AfSf J'020

4-Output fil-es (hardcopy) : postprocessed program
(e codes and M codes)
screen print of tool- paths
MAS-CAII{ EXERCISE #9

1. Construct an ort.hographic proj

convert. view to an isometric.

ection working drawing;

to rougrh out the part v,rith repeti-tive

passes/ profile exterior of part, machine thread
relief, and cuL thread.
3. Parameters: all tools HSS
workpiece is AL 6063
(hardcopy) : postprocessed program
4 - Output files
(g codes and M codes)
screen print of tool- paths
2. Specify curves

16

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Table 7.1 ComPensaElve amount

R=\,/64
00' 30'
01' 00'

01" 30'
02" 00'
02"

30',

03" 00'
03" 00'
04" 00'
04"

30',

05" 00'
05" 30'

06" 00'
06" 30'
07" 00'

07" 30'
08" 00'

08" 30'

09'00'

R=1,/32

R=3,/64

R=\,/

L6

.00014

.00027

.00041

.00054

.01556

.031i

.04667

.06223

.00027

.00054

.00081

.00i08

.01549

.03098

.04647

.06195

.00040

.00081

.00121

.00r62

.01542

.03084

.04626

.06168

.00054

.00107

.00161

.00214

.01535

.03070

.04606

.06141

-00067

.00133

.00200

.00267

.01528

.03057

.04585

.06114

.00080

.00r59

.00239

.00319

.01522

.03043

.04564

.06086

.00093

.00185

.00278

.00371

-01514

.03030

.04544

.06059

.00105

.002r I

.00316

.00422

.0r508

.03016

.04524

.06032

.00118

.00236

.00354

.00473

z
X

.01501

.03002

.04503

.06004

-00131

.00261

.00392

.00523

.01494

.02989

.04483

.05977

.00143

.00286

.00430

.00573

.01487

.02974

.04462

.05950

.00156

.0031

.00467

.00622

.0r481

.02961

.04442

.05922

.00i68

.00336

.00504

.00672

.01474

.02948

.0442t

.05895

.00180

.00360

.00540

.00720

.0t467

.02934

.0440r

.05868

.00192

.00384.

.00577

.00769

.01460

.02920

.04380

.05840

.00204

.00408

.00613

.008r7

.0i453

.02906

.04360

.05813

.002 i 6

.00432

.00648

.00864

.01446

.02893

.04339

.05786

.00228

.00456

.00684

.00912

.01440

.02879

.04319

.05758

35

89'30'
89'

00'

88"

30',

BB"

OO'

87'

30'

87" 00'
96'p 30'

86'

00'

g5'30'
85'

00'

84"

30',

84'

00'

93"

30',

93" 00'
82" 30'

92" 00'

81'

30'

Bl'00'

R=I/64 |
.00240

.00479

.00719

.00959

.01433

.02865

.04298

.05731

.00251

.00503

.00754

.01006

.01426

.02852

.04277

.05703

.00263

.00526

.00789

.01052

.014 r9

.02838

.04257

.05676

.00274

.00549

.00823

.0109B

.0r4r2

.02824

.04236

.05648

.00286

.00572

.00858

.01144

.0

i405

.02810

.04215

.0562t

.00297

.00594

.00892

.01189

.01398

.02797

.04194

.05593

.00308

,006r7

.00925

.07234

.01391

.02783

.04t74

.05566

.00320

.00639

.00959

.01279

.01384

.02769

.04

i53

.05538

.00331

.00661

.00992

.0r323

.01378

.02755

.04133

.05510

.00342

.00683

.01025

.01367

,01371

.02741

.04t12

.05483

.00353

.00705

.01058

.01411

.01364

.02727

.04091

.05454

.00364

.00727

.01091

.01454

.01357

.02714

.04070

.05427

.00374

.00749

.0

i 123

.01497

.01350

.02700

.04050

.05399

.00385

.00770

.01155

.01540

.01343

.02686

.04029

.05372

.00396

.00791

.01187

.01583

.01336

.02672

.04008

.05344

.00406

.00813

.0r2t9

.01625

.01329

.02658

.03987

.053 r 6

.00417

.00843

.01250

.01667

_01322

.02644

.03966

.05288

.00427

.00854

.01282

.01709

.0 13 15

.02630

.03945

.05260

00'

10" 30'

11" 00'

11" 30'
12" 00'
L2" 30'

13'00'
13' 30',

14" 00'
14"

30',

15" 00'

15" 30',

16' 00'
Ib

JU

17" 00'
17'30',
lB" 00'

R=1./L6

09" 30'

l0'

R=3/64

n=t,zSZ

36

80" 30'

80" 00'
?9"

30',

79'00'
78" 30'
78"

00',

77"

30',

77"

OO'.

76"

30',

76" A0'

75"

30',

75" 00'
74"

30',

74" 00'.
73'30',
73" 00'
72" 30'

72" 00'

R=t,/eq
18" 30'

19' 00'

19'

20" 30'
21" 00'
21."

22" 30'
23" 00'
23" 30'
24" 00'
24" 30'
25" 00'
25" 30'
26" 00'

26'
27"

30'

A0'

R=1,/16

.00438

.00875

.01313

.01751

.01308

.02616

.03924

.05232

.00448

.00896

.0r344

.0r792

.01301

.02602

.03903

.05204

.00458

.00916

.01374

.01833

.01294

.02588

.03882

.05176

.00468

.00937

.01405

.0t874

.01287

.02574

.03861

.05148

.00479

.00957

.01436

.01914

.05120

.01280

.02560

.03840

,00489

.0a977

.01466

.01954

.ot273

.02546

.03819

.05092

.00499

.00997

.01496'

.01994

.01266

.02532

.03798

.05063

.00509

.010r7

.0t526

.02034

.01259

.02518

.03776

.05035

.00518

.01037

.01555

.02074

.0r252

.02503

.03755

.05007

.00528

.01057

,01584

.021l3

.01244

.02489

.03734

.04978

.00538

.01076

.01614

.02152

.01237

.02474

.03712

.04950

.00548

.01096

.01643

.02191

.01230

.02461

.03691

.04922

.00557

.01 I 14

.01672

.02230

.7

.01223

.02446

.03670

.04893

.00567

.01134

.01701

.02268

.01216

.02432

.03648

.04864

.00577

.011s3

.01730

.02307

.01209

.fr24r8

.03627

.04836

.00586

.01172

.01758

.02344

.0t202

.02404

.03605

.04807

.00596

.01191

_01758

.02382

.01194

.02389

,03584

.04778

.00604

.01210

.0r787

.02420

.01187

.02374

.03562

.04750

30',

22" 00'

R=3,/64

30',

20" 00'

R=r,/32

37

?1" 30'

7r" 00'
70" 30'
70" 00'
69" 30'
69" 00'
68"

30',

6g'00'
67"

30',

67'

00'

66'

30',

66'

00'

65" 30'

65'

00'

64'

30'

64" 00'
63" 30'
63" 00'

R=1,/M
27'30'
28'00'
28'30'
29" 00'

29'30'
30'
30"

00'

31'30',
32" 00'
32"

30',

33'

00'

33'

30',

34' 00'
34'30'
35'

00'

35'30',

36' 00'

R=3/64

R=L,/L6

.00614

.0r229

.01843

.02457

,01lB0

.02360

.03540

.a472r

.a0624

.01247

.0l87r

.02494

.01173

.02346

.03519

.04692

.00633

.01266

.01899

.02532

.01166

.02331

.03497

.04663

.00642'

.01284

.01926

.02568

.01158

.023t7

.03475

.04634

.00651

.01303

.01954

.02605

.01151

.02302

.03453

.o4604

.00660

.01321

.01981

.02642

.01144

.02288

.03431

.04575

.00669

.01339

.02008

.02678

.01137

.02273

.03410

.04546

.00678

.01357

.02035

.02714

.ort29

.02258

.03388

.04517

.00687

.0t374

.02062

.02750

.0rt22

.02244

.0336s

.04487

.00696

.01393

.02089

.02786

.01114

.02229

.03343

.04458

.00705

.014r

.o2rt6

.0282L

.01107

.02214

.0332r

.04428

.00714

.0r428

.02143

.02857

.01100

.02199

.03299

.04399

.00723

.01446

.02169

.02892

.01092

.02t84

.03277

.04369

.00732

.01463

.02 r95

.02927

.01084

.02170

.03254

.04339

.00740

.01481

.02221

.02962

.01077

.02r54

.03232

.04309

.00749

.01498

.02247

.02996

.01070

.02r40

.032i0

.04279

.00?8s

.01516

.022t3

.03031

.01062

.02124

-03187

.04249

.00766

.01533

.02299

.03065

.01054

.02110

.03164

.04219

30',

31" 00'

R=1,/32

3B

62"

30',

62" 00'
61"

30',

61'00'
60" 30'
60" 00'

59'

30',

59" 00'
58"

30',

58" 00'
57"

30',

57'00'
56" 30'

56" 00'
55"

30',

55" 00'

54'

30'

54" 00'

R=1,/64
.

36'

.01550

.02324

.03100

.01047

.02094

.03t42

.04189

.00783

.0i567

.02350

.03134

.01040

.02079

.03119

.04159

.00792

.01584

.02376

.03168

.01032

.02064

.03096

.04128

.00800

.01601

.02401

.03202

.0r024

.02049

.03073

.04098

.00809

.01618

.02427

.03235

.01017

.02034

.03051

.04067

.008 r 7

.01634

.02452

.03269

.01009

.02018

.03028

.04037

.00826

.01651

.02477

.03302

.01002

.02003

.03004

.04006

.00834

.01668

.02502

.03336

.00994

.01988

.0298r

.03975

z
x

.00842

.01684

.02527

.03369

.00986

.01972

.02958

.03944

.00850

.0170r

.0255r

.03402

.00978

.01957

.02939

.03913

.00895

.0r717

.02576

.03434

.00971

.01941

.029t2

.03882

.00867

.0t734

.02600

.0346?

.00963

.01925

.02888

.03851

.00874

.01?50

.02624

.03500

.00954

.01910

.02864

.03820

.00883

.01766

.02649

.03532

.00947

.01894

.02841

.03788

nnao

n,1'79.9

.02674

.03564

.00939

.0i878

-o2Br7

.03757

.00899

.01799

.02698

.03597

.00931

.01862

.02794

.03724

.00907

.018i4

.02722

.03629

,00923

.0r847

.02770

"03693

.00915

.01831

.02746

.03661

.00915

.01831

.02746

.03661

37" 30'

38"

30',

39" 00'
39"

30',

40" 00'
40" 30'
4r" 00'

4l'

30'

42" 00'

42" 30'

43'00'
43" 30',

44" 00'

44"

30',

45' 00'

R=\,/16

.00?74

37' 00'

00',

R=3,/64

X
30',

38"

R=1,/32

39

53'30',

53'00'
52"

3A'

52" 00'
51"

30',

51' 00'

50'30'
50" 00'

49'30',
49" 00'
48'30',

48'00'
47" 30'

47" 00'

46'

30',

46'

00'

45'

30',

45'00'

x= -4,
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