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INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

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EC-C1

VIEW ALL CALLOUTS

When only one callout is showing on a machine view this


button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

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RENR9033-05
July 2014

16M Motor Grader


Hydraulic System
B9H1-UP
R9H1-UP

2014 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Description

Part
Machine Schematic
Number Location Location

Accumulator - Blade Cushion (LH)

219-8035

D-6, F-8

Accumulator - Blade Cushion (RH)

219-8035

D-5, F-8

Accumulator Gp - CE Brake

260-9428

A-2

Block 1

254-4486

A-3

Block 2

245-8964

A-6

Breather As

9R-9925

B-7

Cylinder Gp - Articulate

290-8074

D-6

Cylinder Gp - Blade Lift (LH)

270-7538

D-5, F-8

Cylinder Gp - Blade Lift (RH)

270-7538

D-5, F-7

Cylinder Gp - Blade Tip

9T-8944

10

F-3

Cylinder Gp - Center Shift

262-1905

11

F-4

Cylinder Gp - LH Steering

267-3863

12

D-3

Cylinder Gp - RH Steering

267-3863

13

D-2

Cylinder Gp - Ripper

113-5264

14

D-7

Cylinder Gp - Side Shift

257-5083

15

F-3

Cylinder Gp - Wheel Lean

289-3054

16

F-5

Filter Gp - Pilot

191-9784

17

B-4

Filter Gp - Return

249-2307

18

A-7

Lock Gp - Center Shift

249-6537

19

D-4

Manifold Gp - Blade Cushion (LH)

322-3798

20

D-6, E-8

Manifold Gp - Blade Cushion (RH)

322-3798

21

D-5, E-7

Manifold Gp - Pilot Shutoff Solenoid

263-1790

22

B-4

Motor Gp - Circle Drive

9T-5977

23

F-4

Motor Gp - Fan

322-8602

24

A-3

Orifice

345-3920

25

C-3

Pump Gp - Fan/Brake

257-6832

26

B-6

Pump Gp - Implement/Steering

246-4486

27

B-6

Pump Gp - Suppl Secondary Steering

292-5072

28

A-5

Screen - Front Implement Control Valve

250-1420

29

E-2

Screen - Rear Implement Control Valve

250-1420

30

C-4

Swivel - Blade

260-6502

31

F-3

Tank Gp - Hydraulic

275-6574

32

B-7

Valve - Shuttle (Load Signal Resolver)

6R-7605

33

B-3

Valve Gp - Brake Control

308-9523

34

D-1

COMPONENT LOCATION
Page 2 of 2
Part
Machine Schematic
Number Location Location

Description
Valve Gp - Check

6E-4701

35

D-4

Valve Gp - Check

185-4026

36

C-3

Valve Gp - Check (E)

193-9230

37

A-4

Valve Gp - Check (Imp/Steer)

255-3631

38

B-5

Valve Gp - Check (Suppl Steer)

9T-1013

39

A-5

Valve Gp - Constant Force (LH)

279-6521

40

E-8

Valve Gp - Constant Force (RH)

279-6521

41

E-7

Valve Gp - Cooler Bypass

266-1595

42

A-4

Valve Gp - Fan/Brake Control

251-8256

43

A-2

44

E-2

45

C-4

Valve Gp - Implement Control (Front)

Valve Gp - Implement Control (Rear)

(5-Bank)

261-3272

(6-Bank)

261-3273

(7-Bank)

261-3274

(3-Bank)

261-3278

(4-Bank)

261-3281

(6-Bank)

261-3283

Valve Gp - Pressure Reducing

345-4472

46

C-3

Valve Gp - Relief (Suppl Steer)

9T-8071

47

A-5

Valve Gp - Steering Control

308-0936

48

D-2

Valve Gp - Steering Pilot Manifold

254-3415

49

C-1

Always check component part numbers with Parts Manual for your specific machine.

TAP LOCATION
Tap
Number

Description

Schematic
Location

AA

Implement / Steering Pump Load Sense

B-6

BB

Implement / Steering Pump Pressure

B-5

CC

Pilot Supply Pressure

B-4

DD

Fan Motor Supply Pressure

A-3

EE

Service Brake LH Pressure

D-1

FF

Service Brake RH Pressure

D-1

GG

Pilot Shutoff Pressure

B-4

SOS

Hydraulic Oil Sampling

B-4

FLUID POWER SYMBOLS


BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

TWO POSITION

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

ATTACHMENT

LINE RESTRICTION

VALVE PORTS

TWO-WAY

THREE POSITION

PUMP: VARIABLE and


PRESSURE COMPENSATED

VARIABLE and PRESSURE


COMPENSATED

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION
(FIXED)

RESTRICTION

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T
NORMAL POSITION

P T
SHIFTED POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

TEMPERATURE

ROTATING SHAFTS

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID
or MANUAL

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

SERVO

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

RELEASED PRESSURE

EXTERNAL RETURN

SPRING LOADED

HYDRAULIC PUMPS
VARIABLE DISPLACEMENT
NON-COMPENSATED

PEDAL

LINES CROSSING

LINES JOINING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS
FIXED
DISPLACEMENT

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

CROSSING AND JOINING LINES

GAS CHARGED

PUSH BUTTON

PILOT CONTROL SYMBOLS

INTERNAL RETURN

ACCUMULATORS

FIXED
DISPLACEMENT

GENERAL MANUAL

INFINITE
POSITIONING

FLOW IN ONE
DIRECTION

THREE
POSITION

PARALLEL
FLOW

CROSS
FLOW

TWO
POSITION

FLOW ALLOWED IN
EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer
(Fluid)

Transducer
(Gas / Air)

Pressure Switch
(Adjustable)

Pressure Switch

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example


Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14
B
Circuit Number
Identification

Wire Gauge
(EXAMPLE VALVE)

PLOW ANGLE CYLINDER

PLOW LIFT CYLINDER

(11) CYLINDER GP
CENTER SHIFT
262-1905

(23) MOTOR GP
CIRCLE DRIVE
9T-5977

(16) CYLINDER GP
WHEEL LEAN
289-3054

(10) CYLINDER GP
BLADE TIP
9T-8944

(15) CYLINDER GP
SIDE SHIFT
257-5083

(9) CYLINDER GP
(1) ACCUMULATOR (8) CYLINDER GP (2) ACCUMULATOR
BLADE CUSHION (LH) BLADE LIFT (LH) BLADE CUSHION (RH) BLADE LIFT (RH)
270-7538
270-7538
219-8035
219-8035

(44) VALVE GP
IMPLEMENT CONTROL
(FRONT)
261-3272 (5-BANK)
261-3273 (6-BANK)
261-3274 (7-BANK)

(31) SWIVEL
BLADE
260-6502

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

(20) MANIFOLD GP
BLADE CUSHION (LH)
322-3798

PILOT SHUTOFF CIRCUIT


IMPLEMENT & STEERING PUMP OUTPUT
BLADE TIP CYLINDER CONTROL CIRCUIT
SNOW WING & PLOW CYLINDER CONTROL CIRCUITS
SECONDARY STEERING PUMP OUTPUT
STEERING CYLINDER CONTROL CIRCUIT
CENTERSHIFT LOCK CONTROL CIRCUIT
SUPPLY LINE
SERVICE BRAKE CONTROL CIRCUIT
ARTICULATION CYLINDER CONTROL CIRCUIT
SIDE SHIFT CYLINDER CONTROL CIRCUIT
RIPPER LIFT CYLINDER CONTROL CIRCUIT
IMPLEMENT & STEERING LOAD SENSE CIRCUITS
DRAIN / RETURN LINE
BLADE LIFT CYLINDER CONTROL CIRCUITS
FAN & BRAKE PUMP OUTPUT
CENTERSHIFT CYLINDER CONTROL CIRCUIT
WHEEL LEAN CYLINDER CONTROL CIRCUIT
CIRCLE DRIVE MOTOR CONTROL CIRCUIT

(21) MANIFOLD GP
BLADE CUSHION (RH)
322-3798

E
(40) VALVE GP
CONSTANT FORCE (LH)
279-6521

(41) VALVE GP
CONSTANT FORCE (RH)
279-6521

CONNECTS TO
BLADE LIFT (LEFT) VALVE

PLOW ANGLE

CONNECTS TO
BLADE LIFT (RIGHT) VALVE

PLOW LIFT

WHEEL LEAN

CIRCLE DRIVE

CENTER SHIFT

VARIABLE FLOAT ATTACHMENT

WING TILT CYLINDER

SIDE SHIFT

BLADE TIP

(35) VALVE GP
CHECK
6E-4701

WING LIFT CYLINDER

(14) CYLINDER GP
RIPPER
113-5264

(7) CYLINDER GP (1) ACCUMULATOR


BLADE CUSHION (LH)
ARTICULATE
219-8035
290-8074

(8) CYLINDER GP
BLADE LIFT (LH)
270-7538

(2) ACCUMULATOR
BLADE CUSHION (RH)
219-8035

(13) CYLINDER GP
RH STEERING
267-3863

(9) CYLINDER GP
BLADE LIFT (RH)
270-7538

CENTERSHIFT
LOCK

(12) CYLINDER GP
LH STEERING
267-3863

EE

(48) VALVE GP
STEERING CONTROL
308-0936

CR

CL

(34) VALVE GP
BRAKE CONTROL
308-9523

(29) SCREEN
FRONT IMPLEMENT
CONTROL VALVE
250-1420

FF

(19) LOCK GP
CENTER SHIFT
249-6537

(20) MANIFOLD GP
BLADE CUSHION (LH)
322-3798

(45) VALVE GP
IMPLEMENT CONTROL (REAR)
261-3278 (3-BANK)
261-3281 (4-BANK)
261-3283 (6-BANK)

(21) MANIFOLD GP
BLADE CUSHION (RH)
322-3798

LE

(49) VALVE GP
STEERING PILOT
MANIFOLD
254-3415

RE

(36) VALVE GP
CHECK
185-4026

(46) VALVE GP
PRESSURE REDUCING
345-4472

Ps

WING TILT

WING LIFT

RIPPER

(6) BREATHER AS
9R-9925

ARTICULATION

(27) PUMP GP
IMPLEMENT/STEERING
246-4486

(32) TANK GP
HYDRAULIC
275-6574
(26) PUMP GP
FAN/BRAKE
257-6832

BLADE LIFT (LEFT)

BLADE LIFT (RIGHT)

(38) VALVE GP
CHECK (IMP/STEER)
255-3631

AA

BB

EF

(30) SCREEN
REAR IMPLEMENT
CONTROL VALVE
250-1420
(25) ORIFICE
345-3920

GG

Ts

LS

(33) VALVE
SHUTTLE
(LOAD SIGNAL RESOLVER)
6R-7605

CC
PS

LS
A1

SOS

(39) VALVE GP
CHECK
(SUPPL STEER)
9T-1013

(18) FILTER GP
RETURN
249-2307

FAN/BRAKE PUMP

IMPLEMENT/STEERING

(47) VALVE GP
RELIEF (SUPPL STEER)
9T-8071
(28) PUMP GP
SUPPL SECONDARY
STEERING
292-5072

(22) MANIFOLD GP (17) FILTER GP


PILOT
PILOT SHUTOFF
191-9784
SOLENOID
263-1790
(37) VALVE GP
CHECK (E)
193-9230

(4) BLOCK 1
254-4486

Pressure Line

A2

Pilot / Load Sensing Pressure


Drain / Return Lines
Component Group

DD

(24) MOTOR GP
FAN
322-8602

(43) VALVE GP
FAN/BRAKE CONTROL
251-8256

Taps (Pressure, Sampling, Sensor - by letter)

YY

Callout Number

(Machine Location from


Component LocationsTable)

(52) VALVE GP - CONTROL


138-1234
Part Number

Component
Name

THIS SCHEMATIC IS FOR THE 16M MOTOR GRADER HYDRAULIC SYSTEM


MEDIA NUMBER: RENR9033-05
SCHEMATIC PART NUMBER: 254-7844, CHANGE: 06, VERSION: -

(42) VALVE GP
COOLER BYPASS
266-1595

LINE PATTERNS

CALLOUTS

(5) BLOCK 2
245-8964

(3) ACCUMULATOR GP
CE BRAKE
260-9428

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

BRAKE CONTROL VALVE

EE

34

FF

HYDRAULIC TANK AND PUMP CIRCUIT


32

18

24

37
6
BB

22
DD

GG

38

CC

39

28

43

26

27

SOS

AA

47

17

32
6
5

42

27

17

26

43

DD

IMPLEMENT CONTROL VALVE AND CYLINDER CIRCUIT


4

45

49

44

30

25

46

36
33

48
7

29

19

35

40
2
31
11 23

10
15

12

13

41
16

20
21
VIEW OF AREA A

(ROTATED FOR CLARITY)

RIPPER

14