CONSTRUCTION AND WORKMANSHIP DATA

FOR BOLER NO: PIE 1027 HYBIRD

PAK INDUSTRIAL ENGINEERS (PVT) LTD
S/NO ITEM NAME DESCRIPTION SIZE MATERIAL
A SHELL Cylindrical, straight with 2 belt. ASTM A 516 GR 70
Outer Dia 54.12
Thickness 14mm
Inner Dia 5
T!tal "ength #.5 $t
"!ng, circum$erences seams 2
B TUBE PLATES !FRONT PLATE" ASTM A 516 GR70
Dia 5
Thickness 1# mm
%!de !$ attachment. &y weld 's detail in drawing.
(&"'C) *"'T+,
Dia 5
Thickness 1# mm
%!de !$ attachment. &y weld 's detail in drawing.
C TUBES # 2
$%
P&'' SEAMLESS ASTM A 106
Outer Dia -1mm
Thickness .5mm
"ength #.5$t
T!tal .! !$ Tubes 5-
*lain Tubes 44
/tay Tubes 12
/tay Tubes Thickness 5mm
D TUBES # (
)%
P&' SEAMLESS ASTM A 106
Outer Dia -1 mm
Thickness .5 mm
"ength #.5 $t
T!tal n! !$ Tubes 40
*lain Tubes 0
/tay Tubes 10
/tay Tubes Thickness 5 mm
E STAYS
LONG STAY
SA # 2* GIT
.!. !$ /tays 2
Thickness 1.25
/tay attachment with tube 1late &y weld
F MAIN HOLE Ty1e C!llar ring
O2al
"!cati!n /hell t!1
/i3e (Inner, 1241-4.#5
.!s. 1
G
INSPECTION HOLES
"!cati!n /hell side
/i3e (Inner, Id -61.5
.!s. 2
H BOILER MOUNTINGS I$$+) D,& N-'
/a$ety 7al2es 1.5 2
/t!1 7al2e 2 1
*ressure 8uage 0.5 6 # 1
8uage 8lass 9 2
&l!w D!wn 1 1 1 2 .O.
:eed Check 7al2e 1 1
%!brey C!nnecti!ns 1 1
'ir 7ent 7al2e 1 1
I FITTINGS
&urner 8'/ ;
<OOD
Chimney 15 6 0=
:eed *um1 %ulti stage
10)<
+c!n!mi3er -5 s>$t
'ir ?eater -5 s>$t
/u1er ?eater .I"
1. Certi$ied that 1articulars entered ab!2e by use are c!rrect and 1arts ; $ittings used in c!nstructi!n !$ the b!iler
are acc!rding t! entries made.
2. The design !$ the b!iler in secti!n and end 2iews with 1rinci1al 1arts $ully dimensi!ned are sh!wn in !ur drwg.
.! *I+ @ /T @ 002, steel maker=s certi$icates, results !$ 1late tests $!r tensile strength, el!ngati!n and bending
and ins1ecting auth!rity Certi$icates in $!rm II acc!m1any the data re1!rt.
. The &!iler has been designed and c!nstructed t! c!m1ly with the *akistan &!iler=s Ordinance 2002, &!iler
regulati!n and '/%+ &!iler and 1ressure 2essel C!de as ad!1ted by :ederal &!ilers &!ard !$ *akistan $!r a
w!rking 1ressure !$ 150*/I and satis$act!rily withst!!d a water test 1ressure !$ 255 */I at !ur w!rks !n
AAAAA04A2012 .

HEATING SURFACE CALCULATION
FOR BOILER NO PIE 1027
DRAWING NO PIE # ST # 002
2
$%
PASS
OD I. I.C?+/ 2.5
"+.8T? I. :++T #.5
.O O: TB&+/ 5-
:OC%B"' D OD 4 22E5 4 "8T? I. :T 4 .O/ O: TB&+/
2.5 E12 4 22E5 4 #.5 4 5-
(11 S. FT
(
)%
PASS
OD I. I.C?+/ 2.5
"+.8T? I. :++T #.5
.O O: TB&+/ 40
:OC%B"' D OD 4 22E5 4 "8T? I. :T 4 .O/ O: TB&+/
2.5 E12 4 22E5 4 #.5 4 40
222 S.FT
TOT'" ?+'TI.8 /BC:'C+ D
2
.D
*'// TB&/ F
CD
*'// TB&+/
TOT'" ?+'TI.8 /BC:'C+ D 11F 222 F 115
TOTAL HEATING SURFACE / 5(( S. FT
STRENGTH CALCULATION FOR BOILERS UNDER PAKISTAN
BOILERS REGULATION
BOILER NO PIE 1027
DRAWING NO PIE # ST # 002
SHELL
+>uati!n .! 251
<*
OD D OBT+C DI' O: /?+"" I. I.C?+/
ID D I..+C DI' O: /?+"" I. I.C?+/
: D *+C%I//I&"+ <OC)I.8 /TC+// I. "&E/G. I.C?+/
+ D +::I+CI+.CH O: <+"DI.8 IOI.T
OD 5
T?IC).+// 0.5
ID 54
: 14000
+ 100J

/O"BTIO.. 1. (OD K OD @ ID K ID, D 2L2#.L5 @ 2#0LD 11L.L5
2. (OD K OD F ID K ID, D F D 555.L5
<.* D
97 . 5737
97 . 119 1 14000 X X
WP / 2*271 PSI
WATER WALLS HEADER
+>uati!n .! 251 +D *AD
*
<* +D 4A2.5
4
OD D OBT+C DI' O: /?+"" I. I.C?+/
ID D I..+C DI' O: /?+"" I. I.C?+/
: D *+C%I//I&"+ <OC)I.8 /TC+// I. "&E/G. I.C?+/
+ D +::I+CI+.CH O: <+"DI.8 IOI.T
OD -.55
T?IC).+// 0.5
ID -
: 14000
+ .55J
/O"BTIO.. 1. (OD K OD @ ID K ID, D 45.5 @ - D L.5
2. (OD K OD F ID K ID, D 45.5F - D #1.5
<.* D
5 . 81
5 . 9 375 . 14000 X X
WP / 611*0 PSI
SMOKE TUBES FOR 2
ND
PASS (
)%
PASS
E12&3,-$ N- 1**
FORMULA /
OD D !uter dia !$ tubes in inches
T D thickness !$ tubes in 100
th
!$ an inch.
C D c!nstant
OD 2.5
T .25 TE25 D 0.12#
C2 100 TK100 D 12.5L5
C -
C4 25.4
SOLUTION:
T @ - D -.5L5
100 (TA-, D -5L.52#
WP / ((*76 PSI

15 15 GUEST STAY
124510451666
10 NOS ASTM A 516 GR
70
17 17 MUD HOLE 64 PADE ( NOS ASTM A 516 GR
70
1( 1( MAIN HOLE 1245164
WITH RING 14574
1 NO ASTM A 516 GR
70
12 12 GAUGE GLASS COCK
SET 5/04
2 NO MS FORGED
11 11 MAIN STOP 8AL8E
ANGLE TYPE 154
1 NO MILD STEEL
10 10 BLOW DOWN 8AL8E
GEAR TYPE 154 9 14
( NOS MILD STEEL
* * FEED CHECK 9NON
RETURN 8AL8E 154
1 NO MILD STEEL
0 0 AIR 8ENT 8ALE 14 1 NO MILD STEEL
7 7 SAFETY 8AL8E SPRING
15
MILD STEEL
6 6 (
RD
PASS STAY TUBES
6166 566
10 NOS ASTM A 106
5 5 (
RD
PASS PLAIN TUBES
6166 566
(0 NOS ASTM A 106
7 7 2
ND
PASS STAY TUBES
6166 (566
12 NOS ASTM A 106
( ( 2
ND
PASS PLAIN TUBES
6166 (566
77 NOS ASTM A 106
2 2 TUBE PLATE 574 DIA
1066 T:
2 NOS ASTM A 516 GR
70
1 1 SHELL 574 OD 05 ;3 L
<4 T:
1 NO ASTM A 516 GR
70
S= DRG= DESCRIPTION .TY TYPE
BOILER NO PIE 1027 APPRO8AL NO
PIE ST002
DP>160 PSI WP 150 PSI TP 150 PSI HEATING SURFACE
5(( S.FT
PAK INDUSTRIAL ENGINEERS
218- C, OPP. BADAR PURA,MULTAN ROAD, LAHORE
Tel: !2-"2-#$"!$%!$-!8 &'(: !2-"2-#$"!$%!!