1) Identify the 8 typical finishes for fasteners and their corresponding
characteristics. (p. 2) a) BRIGHT i) NATURAL UNCOATED STEEL BRAD NAILS b) BLUED i) HEAT-TREATED TO FORM A THIN BLUISH OXIDE SURFACE FILM MACHINE SCREWS, SET SCREWS c) ELECTRO-GALVANIZED i) ELECTRICALLY PLATED WITH A THIN LAYER OF RUST INHIBITING ZINC- MINOR CORROSION RESISTANCE. ZINC PLATED CONSTRUCTION SCREWS d) HOT GALVANIZED i) A HOT DIPPED PROCESS THAT LEAVES A HEAVY LAYER OF ZINC- EXCELLENT CORROSION RESISTANCE CARRIAGE BOLTS e) TEMPERED i) FASTENER HAS BEEN HEAT TREATED AND THEN TEMPERED TO A HARDNESS SIGNIFICANTLY GREATER THAN STANDARD FASTENERS. FOUND IN CONJUNCTION WITH AT LEAST ONE OTHER FINISH QUALITY. CONCRETE NAILS. f) PAINTED i) HEAD OR ENTIRE FASTENER COATED WITH COLOUR TO MATCH SPECIFIC MATERIALS PANEL NAILS g) PHOSPHATE COATED i) CHEMICAL SURFACE TREATMENT, INCREASED CORROSION RESISTANCE AND HOLDING POWER BOX NAILS h) STAINLESS STEEL (SOLID OR COATED) i) STEEL, NICKEL, AND CHROMIUM ALLOY. USED IN SEVERE OR CORROSIVE AREAS STAINLESS STEEL BOLTS FOR FOODSERVICE FIXTURES
2) List 5 typical nail shank textures. (p. 3) a) SMOOTH b) ANNULAR RINGED c) BARBED d) FLUTED e) SPIRAL
3) What is the general guideline for nail length when fastening two members? (p. 3) a) NAILS SHOULD BE LONG ENOUGH TO PENETRATE INTO THE SECOND MEMBER AT LEAST THE THICKNESS OF THE FIRST MEMBER. i) IF FASTENING TWO 2X4S FACE TO FACE YOUR FASTENER SHOULD BE 76 mm (3 INCHES)
4) List the 9 different nail styles outlined in the ILM and their distinguishing features (shank size, head type, typical finish etc.) (p. 4) a) COMMON i) THICK SHANK, FLAT HEAD, LARGER SIZES. BRIGHT, PHOSPHATE, HOT GALVANIZED. b) BOX i) THINNER SHANK THAN COMMON, FLAT HEAD. BRIGHT, PHOSPHATE, HOT GALVANIZED. c) FINISHING i) THIN SHANK, SMALL ROUND HEAD W/ FLAT TOP. BRIGHT, HOT GALVANIZED. d) BRAD i) THINNER SHANK THAN FINISHING NAILS, SMALL HEAD OR NONE, LESS THAN 25mm TYP. BRIGHT e) CASING i) LARGER SHANK THAN FINISHING NAILS, TAPERED HEAD. HOT GALVANIZED f) PANEL i) ANNULAR RINGED SHANK, SMALL FLAT HEAD. TYPICALLY PRE-FINISHED TO MATCH MATERIAL BEING FASTENED g) DRYWALL i) MEDIUM SHANK, ANNULAR RINGED SHANK, LARGE FLAT HEAD. ELECTRO-GALVANIZED. h) RING SHANK i) VARIOUS SIZES, FLAT HEAD. TYPICALLY USED TO FASTEN UNDERLAYMENT MATERIALS TO EXISTING PLYWOOD SUBFLOORS. BRIGHT FINISH. i) CONCRETE i) LARGE SHANK, GROOVED OR TWISTED, HARDENED. FINISH TEMPERED.
5) Give two examples of each type of staple and an application of each. (p. 5) a) Light Duty i) STANDARD DOCUMENT STAPLES-FASTENING ASSORTED DOCUMENTS ii) HEAVY DUTY CONSTRUCTION STAPLES- FASTENING BUILDING WRAP. b) Heavy Duty i) NARROW CROWN STAPLES-ASSEMBLY OF PARTICLE BOARD SUB ASSEMBLIES ii) WIDE CROWN STAPLES- FASTENING THIN CABINET BACK MATERIAL.
6) What three pieces of information are typically used to identify staples? a) WIDTH OF CROWN b) WIRE GAUGE c) LENGTH OF LEGS
7) What advantages do screws have over nails? (p. 5) a) THEY HAVE GREATER HOLDING POWER OVER NAILS b) THEY HAVE A NEATER APPEARANCE THAN NAILS AND CAN BE EASILY REMOVED AND REPLACED
8) What feature typically identifies wood screws and what is its purpose?(p. 6) a) A SMOOTH SECTION OF SHANK NEAR THE HEAD i) IT ALLOWS THE MATERIALS BEING FASTENED TO DRAW TOGETHER MORE EASILY. REDUCES BRIDGING
9) Identify the three pieces of information required to order screws. (p. 7) a) GAUGE b) LENGTH c) HEAD TYPE
10) Name 8 common screw head profile shapes. (p. 7) a) ROUND b) FLAT c) OVAL d) PAN e) WAFER f) SELF CUTTING COUNTERSINK g) HEX h) BUGLE
11) Name 6 common screw head recess types. (p. 8) a) SLOTTED b) ROBERTSON c) PHILLIPS d) POSI-DRIVE e) HEX f) COMBINATION
12) Describe the key features of the following special purpose screws. (p. 9-10) a) Wood i) SMOOTH UPPER PORTION OF SHANK ALLOWS MATERIAL TO BE DRAWN MORE TIGHTLY TOGETHER, TAPERED THREADED END. b) Sheet metal i) SHARP POINT, SELF DRILLING, THREADED HEAD TO POINT. c) Self-Tapping and Self-Drilling i) SELF-TAPPING POINT IS SHAPED TO ALLOW SCREW TO DRILL ITS OWN HOLE, THREADS ARE HARD TO ALLOW THEM TO CUT THREADS IN METAL ii) SELF DRILLING POINT IS SHARP AND HARDENED TO ALLOW SCREW TO PUNCH ITS OWN STARTER HOLE. d) Drywall i) BUGLE SHAPED HEAD, FINE THREAD FOR METAL STUDS, COARSE THREAD FOR WOOD STUDS, HIGH-LOW THREAD PATTERN FOR LOW DENSITY AND COMPOSITE MATERIALS. e) Deck i) ELECTRO-GALVANIZED ZINC COATING, DEEP COARSE THREADS, SELF COUNTERSINKING HEAD, ALSO EFFECTIVE FOR PARTICLE BOARD CASE CONSTRUCTION. f) Lag Screw/Bolt i) THICK SHANK, HEX OR SQUARE HEAD, BEST INSTALLED IN PILOT HOLE, HIGH STRENGTH FOR HEAVY DUTY AND STRUCTURAL LOADS.
g) Self Sealing i) TYPICALLY USED TO FASTEN METAL CLADDING TO BUILDING EXTERIORS. MAY BE COLOURED TO MATCH CLADDING. h) Hook and Eye i) CAN HAVE EITHER MACHINE SCREW THREAD OR COARSE SCREW THREAD. TYPICALLY USED TO SUSPEND HANGING MEMBERS. NOT STRUCTURAL i) Hanger Bolts i) HALF LAG SCREW AND HALF BOLT. ALLOWS LAG SCREW TO BE CONCEALED IN MATERIAL AND BOLT END TO BE EASILY ATTACHED AND REMOVED. j) Dowel Screws i) OPPOSING LAG SCREW THREADS ALLOW FOR INVISIBLE ATTACHMENT OF TWO WOOD MEMBERS. COMMON IN LONG TURNED PIECES THAT MUST BE ASSEMBLED IN SECTIONS. UNTHREADED CENTER PORTION ALLOWS FASTENER TO BE TURNED INTO MATERIAL WITH LOCKING PLIERS. SOME MAY HAVE FLAT IN CENTER TO ALLOW INSTALLATION WITH OPEN ENDED WRENCH.
13) List the 4 preparatory steps for fastening screws in the order that you would perform them and their purpose. (p. 10,11) a) COUNTERBORE i) THIS PROVIDES A RECESS INTO WHICH YOU CAN SECURE A PLUG TO CONCEAL THE FASTENER IF EXPOSED. USING A BRAD POINT BIT ENSURES THAT THE FOLLOWING STEPS WILL BE ACCURATELY CENTERED IN THE DIMPLE LEFT BY THE BRAD POINT. b) COUNTERSINK i) WHEN USING A FLAT HEAD SCREW THIS ALLOWS THE SLOPE OF THE HOLE TO MATCH THE SLOPE OF THE SCREW HEAD. IF USING A FLATHEAD SCREW THAT WILL LATER BE CONCEALED BY A PLUG, COUNTERSINK THE BOTTOM OF THE COUNTERBORE. c) PILOT HOLE i) THIS HOLE WILL ALLOW BOTH MEMBERS TO STAY ALIGNED WHILE FASTENING AND PREVENTS THE SECOND MEMBER FROM SPLITTING. IN ORDER TO KEEP PARTS ACCURATELY ALIGNED, THIS STEP MUST BE DONE PRIOR TO REAMING OUT THE CLEARANCE HOLE. THE PILOT HOLE SHOULD TYPICALLY BE 90% OF THE ROOT DIAMETER FOR HARDWOOD AND 70% OF THE ROOT DIAMETER FOR SOFTWOOD. THIS ALLOWS FOR GOOD COMPRESSION OF THE WOOD FIBERS AGAINST THE SCREW SHANK. d) CLEARANCE HOLE i) THIS HOLE SHOULD BE JUST LARGE ENOUGH FOR THE THREADS OF THE SCREW TO TURN WITHOUT BINDING. IN THE CASE OF WOOD SCREWS WITH A SMOOTH PORTION OF THE SHANK, THE PILOT HOLE MAY BE ADEQUATE FOR THIS PURPOSE. IF USING SCREWS THAT ARE THREADED FROM HEAD TO POINT OR FASTENING THICK MATERIAL, THIS HOLE SHOULD BE EQUAL TO, OR SLIGHTLY LESS THAN, THE THREAD DIAMETER OF YOUR FASTENER.
14) Identify the purpose of each of the following Specialty Fasteners as described in your ILM. (p. 12-17) a) Tamper Resistant Screws i) INCREASED SECURITY/REDUCED VANDALISM, SPECIALTY DRIVERS NOT READILY AVAILABLE b) Decorative Caps i) PROVIDES A NEAT AND FINISHED LOOK TO EXPOSED SCREW HEADS c) Ready-To-Assemble (RTA) Fasteners i) ALSO COMMONLY REFERRED TO AS KNOCK-DOWN-FASTENERS, THESE FASTENERS ARE SPECIFICALLY DESIGNED TO FASTEN AND ALIGN COMPONENTS OF MILLWORK THAT ARE TRANSPORTED IN A FLAT- PACKED STATE. THEY ARE ENGINEERED TO ELIMINATE MOST OF THE NEED FOR CLAMPS WHEN ASSEMBLING THESE PRE-FINISHED AND MACHINED COMPONENTS. d) Ready Rods i) A BOLT-LIKE ROUND ROD WITH MACHINE THREADS ALONG THE FULL LENGTH AND COME IN VARIOUS GAUGES. CAN BE CUT TO SIZE OR JOINED USING COUPLERS FOR LONGER LENGTHS. USES STANDARD NUTS AND WASHERS AS BOLTS OF THE SAME GAUGE AND THREAD CONFIGURATION. e) Draw Bolts i) COME IN A VARIETY OF CONFIGURATIONS FOR THE PURPOSE OF JOINING LARGE MEMBERS THAT MUST BE ASSEMBLED ON SITE OR BROKEN DOWN FOR SHIPPING. OFTEN USED TO JOIN COUNTERTOP SECTIONS. f) Stove Bolts i) LIGHT GAUGE BOLTS WITH HEAD RECESSES SIZED FOR COMMON SCREW DRIVER BITS. USED IN COMBINATION WITH BOLTS AND WASHERS WHEREVER EASE OF DISASSEMBLY IS REQUIRED. g) Machine Screws i) HEAD SHAPES SIMILAR TO STANDARD SCREW HEADS WITH RECESSES SIZED FOR COMMON SCREW DRIVER BITS. MEDIUM GAUGE BOLTS, GENERALLY FINE GAUGE THREAD PATTERNS THAT MATCH THOSE USED ON MANY TOOLS. MAY ALSO BE USED IN EXTREMELY DENSE HARDWOODS WHEN A HOLE IS DRILLED AND TAPPED TO MATCH MACHINE THREADS. h) European Assembly Screws i) THICK DIAMETER, COARSE AGGRESSIVE THREAD, THICK DIAMETER HEAD WITH SHALLOW SLIGHTLY FLARED END. EXACT PROPORTIONS ARE MANUFACTURER SPECIFIC AND TYPICALLY REQUIRE AN APPROPRIATELY SIZED STEP DRILL FOR USE IN BENCH WORK. EXTREMELY EFFECTIVE WHERE PARTS ARE PRECISION MACHINED IN AUTOMATED OPERATIONS. TYPICALLY USED WITH PARTICLE BOARD OR COMPOSITES. i) Connector Bolts i) AN EXPOSED FASTENER FOR CONNECTING CASE COMPONENTS TOGETHER. DESIGNED TO BE DEMOUNTABLE, ATTRACTIVE, AND VERY STRONG. MAY COME IN TWO-PIECE OR THREE-PIECE UNITS.
j) Machine Bolts i) SQUARE OR HEX HEAD, TIGHTENED WITH A WRENCH OR SOCKET. VARIOUS GAUGES AND THREAD CONFIGURATIONS. TYPICALLY USED IN ASSEMBLY OF VARIOUS MACHINE COMPONENTS. MUST MATCH THEIR CORRESPONDING HOLE OR NUT SIZE PRECISELY OR THREADS WILL BE DAMAGED. k) Carriage Bolts i) ROUND DOMED HEAD WITH SHORT SQUARE SECTION OF SHANK BELOW. DESIGNED TO BE TIGHTENED FROM ONE SIDE WITH ONE WRENCH.
15) What is an important consideration in cutting threaded rod or bolts to size? (p. 15) a) ENSURE YOU THREAD TWO APPROPRIATELY SIZE NUTS ONTO THE SIDE OF THE CUT YOU WISH TO KEEP. DEBURR THE CUT END AND REMOVE NUTS TO CORRECT ANY DEFORMATION OF THE THREADS.
16) Identify 4 common types of nuts and their purpose. (p. 19) a) STANDARD i) SECURE BOLT, MACHINE SCREW OR READY ROD. b) SELF LOCKING i) USED WHERE A BOLT NEEDS TO BE SNUG BUT NOT NECESSARILY TIGHT AND WHERE MOVEMENT IS INVOLVED.THIS NUT DOES NOT EASILY VIBRATE LOOSE c) ACORN i) USED WHERE APPEARANCE IS IMPORTANT OR WHERE THE SHARP ENDS OF A BOLT MAY BE A HAZARD. d) WING i) USED WHERE HAND ASSEMBLY OR DISASSEMBLY IS REQUIRED
17) Identify 5 common types of washers and their purpose. (p. 19) a) LOCK WASHER i) PROVIDES TENSION TO PREVENT NUT OR BOLT FROM WORKING LOOSE b) FLAT WASHER i) INCREASES BEARING SURFACE OF FASTENER c) INSIDE STAR i) PREVENTS BOLT, NUT OR WASHER FROM WORKING LOOSE BY CREATING FRICTION BETWEEN NU OR BOLT AND MATING SURFACE d) OUTSIDE STAR i) PREVENTS BOLT, NUT OR WASHER FROM WORKING LOOSE BY CREATING FRICTION BETWEEN NU OR BOLT AND MATING SURFACE e) CUP WASHER i) INCREASES BEARING SURFACE OF FLAT HEAD SCREWS AND PROVIDES A DECORATIVE FINISHED LOOK. 18) Identify key features of the following anchors (hole required y/n, fastener used, hollow or solid material etc.). (p. 20-24) a) PLASTIC SCREW ANCHORS i) SCREWS/LAG SCREWS W/ COARSE THREAD,HOLE REQUIRED,LIGHT DUTY,HOLLOW OR SOLID WALLS, VARIOUS SIZES. POTENTIALLY RE- USABLE. b) MASONRY/LEAD ANCHORS i) SOLID MASONRY, SCREWS/BOLTS, MEDIUM- DUTY, HOLE REQUIRED, VARIOUS SIZES. NOT RE-USABLE.
c) EXPANSION SHIELD ANCHORS i) SOLID MASONRY, HEAVY-DUTY, HOLE REQUIRED, LAG BOLT, COARSE THREAD. NOT RE-USABLE. d) DRIVE PIN ANCHORS i) SOLID MASONRY, LIGHT DUTY, HOLE REQUIRED, INTEGRAL FASTENER, HAMMER IN OR THREADED PIN. POTENTIALLY RE-USABLE. e) WEDGE/SLEEVE ANCHORS i) SOLID MASONRY, MEDIUM-HEAVY DUTY, HOLE REQUIRED, INTEGRAL FASTENER, HAMMER IN THEN WRENCH TIGHTEN. NOT RE-USABLE. f) DROP IN EXPANSION SHELL ANCHORS i) SOLID MASONRY, HEAVY DUTY, DROP IN, SET USING ROD TO DRIVE EXPANSION WEDGE, BOLTED TO, FASTENER REMOVABLE, NOT RE- USABLE. g) MASONRY SCREW ANCHORS i) LIGHT DUTY, HOLE REQUIRED, SCREW IN, HEX DRIVE TYPICALLY, HARDENED STEEL THREADS, PILOT HOLE DIAMETER CRITICAL. POTENTIALLY RE-USABLE. h) SCREW IN ANCHORS i) HOLLOW WALLBOARD, SELF DRILLING, DRIVEN IN WITH SCREW DRIVER, PLASTIC OR METAL, AGGRESSIVE THREAD, MEDIUM DUTY. POTENTIALLY RE-USABLE. i) TOGGLE BOLT i) HOLLOW WALLBOARD, HOLLOW MASONRY, HOLLOW STEEL, SOLID PANELLING, LARGE DIAMETER HOLE REQUIRED IN MOUNTING SURFACE, MUST BE PARTIALLY ASSEMBLED THROUGH MATERIAL BEING ANCHORED, HIGH PULL OUT STRENGTH, NOT RE-USABLE, INTEGRAL FASTENER. j) SCREW IN TOGGLE ANCHORS i) HOLLOW WALLBOARD, SELF DRILLING, HIGH PULL OUT RESISTANCE, SPECIAL BOLT FASTENER SUPPLIED, NOT RE-USABLE. k) PLASTIC/NYLON TOGGLE ANCHORS i) HOLLOW WALLBOARD, SOLID WALL, LIGHT DUTY, HOLE REQUIRED, NOT RE-USABLE, SCREW FASTENER WITH COARSE THREAD. l) HOLLOW WALL (MOLLY BOLT) ANCHORS i) HOLLOW WALL(DRYWALL OR SOLID PANEL), COMES IN DRIVE IN OR DROP IN (HOLE REQUIRED) STYLES, INTEGRAL MACHINE SCREW TYPE FASTENER. BOLT MUST BE TIGHTENED TO SET ANCHOR, CAN THEN BE REMOVED TO ANCHOR MATERIAL.
Nuts and Bolts Author(s) : Frederick E. Graves Source: Scientific American, Vol. 250, No. 6 (June 1984), Pp. 136-145 Published By: Scientific American, A Division of Nature America, Inc