Advanced Turbine Technologies for

High Efficiency Coal-Fired Power Plants

2nd India-Japan Energy Forum
Promoting cooperation in energy efficiency
4-5 February 2008

Mitsubishi Business Confidential

CONTENTS
1. THERMAL EFFICIENCY & STEAM
CONDITIONS
2. MITSUBISHI 500 1000MW
CLASS TURBINE

3. MHI ADVANCED TECHNOLOGY FOR

HIGH EFFICIENCY
4. CONCLUSION
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1. THERMAL EFFICIENCY &

STEAM CONDITIONS

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/ C K P          
4 G J G C V
$ C U  G         


CO2 Reduction

Net Efficiency

Inlet Steam Temperature

Steam Temperature (

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CO2 Reduction (%)

Net Efficiency (%LHV)

STEAM CONDITON & EFFICIENCY

Heat Rate difference of Turbine

THERMAL EFFICIENCY & HEAT RATE

MPa x degC

(%)

600/600

0.9

566/593

0.8

566/566

0.9

538/566

0.8

538/538

1.7
BASE
16.7

24.2

Steam Pressure (MPa abs.)

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HISTORY OF MHI LARGE STEAM TURBINES

DEVELOPMENT OF TURBINE CAPACITY
1371 MW

MW

1180 MW

1175 MW

1050 MW

1000 MW

1000

NUCLEAR
SUPERCRITICAL
600 MW

SUPERCRITICAL
1000 MW
SUPERCRITICAL
1050MW

FOSSIL

500
75 MW REHEAT
STEAM TURBINE

NUCLEAR
340 MW
156 MW

0
1950

1960

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1970
1980
OPERATION YEAR

1990

2000

HISTORY OF MHI LARGE STEAM TURBINES

DEVELOPMENT OF STEAM PRESSURE & TEMPERATURE

WAKAMATSU
STEP2 (649/593 )
TACHIBANAWAN #2
50MW MATSUURA #2
(600/610 )
(593/593 )
1050MW
1000MW
WAKAMATSU

650
600

OSAKA #3
(566/538 )
156.25MW

kg/cm2g
400
350

566

TEMPERATURE

HEKINAN #3
(538/593 )
700MW

538

510

250
200

STEP1 (593/593
50MW

550 300
500

GOI #5
(566/566 )
350MW

SHIN-TOKYO #4
(538/538 )
75MW

480

169

190

246
PRESSURE

MISUMI #1
(600/600 )
1000MW

250

255

450 150

127
102
88
100
400
59 60
50 42

350

1950

1960

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1970
1980
1990
OPERATION YEAR

2000

2010

MHI EXPERIENCE OF SUPER

CRITICAL LARGE STEAM TURBINE
LARGE CAPACITY ( 600MW)

28 UNITS
(ALL UNITS IN SERVICE)

LONG TERM OPERATION

EXPERIENCE

MORE THAN 34 YEARS

ADVANCED STEAM CONDITION

HEKINAN

#3

700MW

24.1MPa

538/593 C

NANAO-OTA

#1

500MW

24.1MPa

566/593 C

MATSUURA

#2

1000MW

24.1MPa

593/593 C

MISUMI

#1

1000MW

24.5MPa

600/600 C

TACHIBANAWAN

#2

1050MW

25.0MPa

600/610 C

HIRONO

#5

600MW

24.5MPa

600/600 C

MAIZURU

#1

900MW

24.5MPa

595/595 C

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HIGHEST STEAM TURBINE

THERMAL PERFORMANCE
J-POWER TACHIBANAWAN #2 1050MW

Turbine Type
Steam Condition
YEAR IN OPERATION
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: CC4F-46
: 25.1MPa 600/610
: DEC. 2000

HIGH EFFICIENCY AND ECONOMICAL DESIGN

600MW CLASS with 3000rpm 48inch ISB
TOKYO ELEC. HIRONO #5 600MW
2 pad
journal bearing

12Cr HIP Rotor

Advanced
flow guide
Advanced direct
support LP frame
600C class advanced
HP-IP combined frame
3000rpm 48inch Steel ISB

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TURBINE TYPE
STEAM CONDITON
YEAR IN OPERATION

: TC2F-48
: 24.6MPa 600/600
: Jul.2004



2. MITSUBISHI 500MW 1000MW

Class Turbine

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OPTIMIZED COMBINATION OF TURBINE

COMPONENTS FOR VARIOUS POWER OUTPUT

Application Range (MW)

1200
1100

4 Casings

(Cross Compound)

2 Casings
1000MW

1000
900

1LP+HIP

800
700

660MW

4 Casings
3 Casings

600
500

800MW

500MW

400

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2LP+HP+IP
2LP+HIP



OPTIMIZED COMBINATION OF TURBINE

COMPONENTS FOR VARIOUS POWER OUTPUT

 /96WTDKPG%NCUU
HIP Turbine

 /9 %NCUU 6WTDKPG

HIP Turbine

 6WTDKPG
/9 %NCUU
Generator
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LP Turbine

IP Turbine

HP Turbine



HP-IP Combined Turbine

F3D ISB
Reaction Blade

Features of HP-IP Combined Turbine

Shorter longitudinal span
Smaller differential expansion
Easy maintenance

IP Inlet Cooling

Advanced 12Cr Rotor Forging

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F3D ISB REACTION BLADE

F3D blades are now applied to all new orders since 1991
Advanced steam path design
by fully 3-D CFD analysis methodologies

Stationary Blades
Rotating Blades
EFFICIENCY VERIFICATION TEST IN LABORATORY
Test Result of Static Pressure

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CFD Analysis



ROTOR COOLING ARRANGEMENT

Rotor surface around IP inlet is cooled by the HP exhaust steam
COOLING
STEAM
FROM HP
EXHAUST

Cooling
Steam Path

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ISB FLEET FOR LAST BLADE (For 50Hz)

+0    +0   T+0 R O   +0   +0 6 K V C P K W O   +0  T R O +0



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ADVANTAGES OF ISB LP END BLADES



Larger damping is generated by the
contact at the shrouds and snubbers,
which is caused by the twist-back
deformation due to centrifugal force.

Reduction
in Vibration Stress
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ISB

GB

Damping

ISB

Conventional
Grouped Blade



3. MHI ADVANCED TECHNOLOGY FOR

HIGH EFFICIENCY

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LATEST CFD ANALYSIS

Steady Flow
Tip

Measured
Blade Exit

Base

CFD

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Unsteady Flow
Tip

Measured
Blade Exit

Base

CFD



COLLABORATION WITH CAMBRIDGE UNIV.

Test Equipment

Test of MHI blade

at Cambridge Univ.

Measurement

Stationary blade

CFD
Sectional View

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Loss Coefficient



COLLABORATION WITH ETH

Measuring at MHI Model Test Turbine
with Fast Response Aerodynamic Probe (FRAP)

Model Test Turbine

ETH: Eidgenossische Technische Hochschule Zurich
Swiss Federal Institute of Technology Zurich
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Measurement Result
(Total pressure at blade exit)



CFD APPLICATION TO ENTIRE TURBINE

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NEW HEAT-RESISTANT ALLOY DEVELOPMENT

Steam
Temp
Turbine Parts

566

610

630

650

HP/IP Rotor

CrMoV

12CrMoVNb
(TMK-1)

3Co12CrMoWVNbB
(MTR10A)

Modified
A286

Inner
Casing
Nozzle Box

2.25CrMo

12CrMoVNb
(MJC-12)

3Co12CrMoWVNbB
(MTC10A)

Type 316H

Blade

12CrMoWV
(Type 422)

12CrMoWVNb
(10705MBU)

3Co12CrMoWVNbB
(MTB10A)

W545

Valve

2.25CrMo

Super 9Cr
(T91)

3Co12CrMoWVNbB
(MTV10A)

Type 316H

Developed by MHI
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WAKAMATSU HIGH TEMPERATURE TURBINE

J-POWER

New heat-resistant material were tested in the actual turbine in 1986-91

STEP

102kg/cm2g x 593/593
FERRITIC MATERIAL

STEP

102kg/cm2g x 649/593
AUSTENITIC MATERIAL

NEW 12Cr Rotor Forging TMK1

Modified A286 Rotor Forging

NEW 12Cr Cast Steel MJC12

SUSF316H Forged Steel

9Cr2Mo Forged Steel HCM9M

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SUSF316H Forged Steel



LP TURBINE TEST FACILITY

Turbine Casing

Control Room

Condenser

400ton/h steam can be applied to test facility.

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VERIFICATION TEST RESULT

(3000RPM 48-INCH BLADE)

High Efficiency Confirmed

Low Stress in All Range

Turbine Efficiency

Blade Vibratory Stress

Model Turbine Test

Field Telemetry Test (700mmHg)
Field Telemetry Test (722mmHg)

Design Value

=MIOO?

Vibratory Stress

Exhaust flow (t/h)

500mmHg

600mmHg

722mmHg

Test Result

150

300

450

600

Exhaust Volumetric Flow

Load (MW)

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ROTATING VIBRATORY TEST RESULT

(3000RPM 48-INCH BLADE)

Frequency (Hz)

2nd Mode

1st Mode

Rotating speed (rpm)

Rated Speed

Rotating vibratory test rotor

with 48-inch steel blades
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Test results of the vibratory

Characteristics



IN-HOUSE POWER PLANT

(T-Point)

ACC
HRSG

Steam Turbine

Gas Turbine

ST Type

: SRT-36
(Single Cylinder Reheat Turbine)
ST Output : 105MW
Steam Condition : 139 kg/cm2g 566 / 410
Commercial Operation : JULY 1997

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Execute the Verification Program

in Order to Confirm the Reliability
of New Technology



NEW TECHNOLOGY VERIFICATION

(IN-HOUSE POWER PLANT)

WIRING

WIRING

(LOWER CASING & ROTOR INSTALLATION)

(UPPER CASING INSTALLATION)

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4. CONCLUSION
1. MHIs abundant experience of super-critical turbines
with high temperature represents that the technologies
are innovative and reliable.
2. MHI achieves a high level of technologies, especially for
steam flow optimization with CFD and heat-resistance
material development, which are regarded as the key
technology.
3. Comprehensive verification, utilizing world-class facility
and full-scale test turbine, ensures the performance and
reliability of the latest technologies, even which are
innovative ones.
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L&T-MHI Turbine Generator Private Limited

-Indigenized Domestic Company-

JV has been established on Nov.5th, 2007 by

L&T (LARSEN & TOUBRO LIMITED) of 51% share,
MHI (Mitsubishi Heavy Industries, Ltd.) of 49% share
(MELCO takes 10% share from 49%)

Surat
(Factory)

<Investment > 1,030 Crores

<Capability> 4,000MW
per annum
<Employee> 900
<Location>
Mumbai and
Surat (Hazira)
!
!" #

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L&T-MHI Turbine Generator Private Limited

-Indigenized Domestic Company-

<Line up of Products >

500/600/800/1000MW
Supercritical Steam Turbine
Generator
and
150/300MW Steam Turbine
Generator for
Gas Turbine
Combined Cycle
Assembly of 1000MW Turbine in MHI Nagasaki

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L&T-MHI Turbine Generator Private Limited

-Indigenized Domestic CompanyRotor Assembly Shop in MHI Nagasaki

JV can;
(1) Solve Huge Electric
Demand

JV factory will have the same

capability as of MHI Nagasaki

(2)

Achieve Customer
Satisfaction in
Maintenance

(3)

Produce Lots of
Employment in India

High Speed Balance Machine

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L&T-MHI Turbine Generator Private Limited

-Indigenized Domestic Company-

(1)

(2)

(3)

JV Should be Qualified,
Because;
Fully Supported by MHI, MELCO and L&T Financially and
Technically
Transferring Mitsubishis Most Advanced Technology for
Steam Turbine Generator
Of Course, Indigenized Domestic Company

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