WELDINGPROCEDURE

JOBTITLE Circumferential welding of <t> 6" Natural Gas piping

BASE METAL Pipe: API 5L Gr. B, Fitting: A-234WPB
WELD TO Pipe: API 5L Gr. B, Fitting: A-234WPB, Flange:A-l05
Thickness, T 7.11 mm
JOINTTYPE V-bevel Buttjoint
37Y2
__ ___ :.. 1h6
a
(1.6mm:l
I ..- ' l3;ft- : "'8' (0.8- 16mm}
JOINT
DETAIL

L
T ,
Approxi mately' /16" (1.6mm) ---..I ....- ... 1/ 16" t 1/32" (1.6mm 0.8mm}
ROOT PASS
Weldprocess GTAW
Fillermetal ER 70S-3
Size (dia.) 1.6 rnm, 2.4mm (max)
Inter-passtemp. 100C(min)
WELDING/FILLING/BUILDUP
Weldprocess SMAW
Fillermetal E-7018
Size (dia.) 3.2mm
Pre-heating 50C
Post heating NA
PWHT NA
INSPECTION
DPT No
RADIOGRAPHY Yes, 100%
REMARKS
Cleaningof pipeinner & outersurface (upto20 rnmfromweldjoint) tobecarried
outwith pencil grinderafterpreparationofbevelforweldjoint.
PREPARED BY REVIEWED BY
ROUTE
(ProjectEngineer) (Inspection Engineer)
DATE 18-02-13
\5- 0'2 -
SIGNATURE
/pritt
v
WELDINGPROCEDURE
JOBTITLE Circumferential welding of <t> 6" FlangetoTee onNatural Gas pipelines
BASE METAL
WELD TO
Thickness,T
JOINTTYPE
JOINT
DETAIL
ROOT PASS
Weld process
Fillermetal
Size (dia.)
Inter-passtemp.
Fitting: A-860WPHY-52
Flange:A-105
7.11 mm
V-bevel Buttjoint
GTAW
ER 70S-3
1.6mm,2.4mm (max)
100C (min)
WELDING/FILLING/BUILDUP
Weld process SMAW
Fillermetal E-7018
Size (dia.) 3.2rnm
Pre-heating 50C
Post heating NA
PWHT NA
INSPECTION
DPT No
RADIOGRAPHY Yes, 100%
REMARKS
Cleaningofpipeinner & outersurface (upto20 mmfromweldjoint) tobecarried
outwithpencilgrinderafterpreparationofbevelforweldjoint.
ROUTE
PREPARED BY
(project Engineer)
REVIEWED BY
(Inspection Engineer)
us
DATE 18-02-1;\
SIGNATURE
v
WELDINGPROCEDURE
JOBTITLE Circumferential welding of cP 14"Natural Gas pipeline
BASE METAL
WELD TO
Thickness, T
JOINTTYPE
JOINT
DETAIL
ROOT PASS
Weld process
Fillermetal
Size (dia.)
Inter-passtemp.
Pipe:API 5L Gr.X52, Fitting: A-860WPHY-52
Fitting: A-860 WPHY-52
9.52 rrlm
V-bevel Buttjoint
GTAW
ER 70S-3
l.6mm,2.4mm (max)
100C (min)
WELDING/FILLING/BUILDUP
Weldprocess
Fillermetal
Size (dia.)
Pre-heating
Post heating
PWHT
INSPECTION
OPT
RADIOGRAPHY
REMARKS
ROUTE
SMAW
E-7018
3.2mm
100C
Coolunderinsulation
NA
No
Yes, 100%
Cleaningof pipeinner& outersurface (upto20 mmfromweldjoint) tobecarried
outwith pencil grinderafterpreparationofbevelforweldjoint.
PREPARED BY REVIEWED BY
(Project Engineer) (Inspection Engineer)
us
D'ATE 18-02-13
SIGNATURE
v
WELDINGPROCEDURE
JOBTITLE Circumferential welding of <P 14" Natural Gas pipeline
BASE METAL Pipe: API 5L Gr. B, Fitting: A-234 WPB
WELD TO Pipe: API 5L Gr. B, Fitting: A-234 WPB, Flange:A-105
Thickness, T 12.7mm
JOINTTYPE V-bevelButtjoint
JOINT
DETAIL
ROOT PASS
Weld process GTAW
Fillermetal ER 70S-3
Size (dia.) l.6mm,2.4 mm (max)
Inter-passtemp. 100C (min)
WELDING/FILLING/BUILDUP
Weld process SMAW
Fillermetal E-7018
Size (dia.) 3.2mm
Pre-heating 50C
Post heating Coolinstill airorunderinsulation
PWHT NA
INSPECTION
OPT No
RADIOGRAPHY Yes, 100%
REMARKS
Cleaningofpipeinner & outersurface [upto20 mmfromweldjoint) tobecarried
outwithpencil grinderafterpreparationofbevelforweldjoint.
ROUTE
PREPARED BY
(Project Engineer)
REVIEWED BY
(Inspection Engineer)
DATE 18-02-13
\8-02--\'3
SIGNATURE
v onJ
WELDINGPROCEDURE
JOBTITLE welding of Q> 14"IsolationvalvewithQ> 14"piglauncher
BASE METAL Pipe: API 5L Gr. B
WELD TO Valve: A-105
Thickness, T 12.7mm
JOINTTYPE V-bevelButtjoint
JOINT
DETAIL
ROOT PASS
Weld process
Fillermetal
Size (dia.)
Inter-passtemp.
GTAW
ER 70S-3
1.6mm,2.4mm (max)
150C(min)
WELDING/FILLING/BUILDUP
Weldprocess SMAW
Fillermetal E-7018
Size (dia.) 3.2mm
Pre-heating 150C
Post heating Coolunderinsulation
PWHT NA
INSPECTION
OPT No
RADIOGRAPHY Yes, 100%
REMARKS
Cleaningofpipeinner & outersurface (upto20 mmfromweldjoint) tobecarried
outwith pencilgrinderafterpreparationofbevelforweldjoint.
ROUTE
PREPARED BY
(projectEngineer)
REVIEWED BY
(Inspection Engineer)
LlJ
DATE. 18-02-13
SIGNATURE
v
WELDINGPROCEDURE
JOBTITLE Circumferentialweldingof<t> 16"NaturalGaspipeline
BASE METAL Pipe: API 5L Gr. X52, Fitting: A-860WPHY-52
WELD TO Fitting: A-860WPHY-52
Thickness, T 9.52mm
JOINTTYPE V-bevel Buttjoint
37Yz 2Yz
A
_-"'1 -----. (1.6mm) 1ilG
"./ .". '.13-:/ (0.8 - 1,6mm)
JOINT
DETAIL

..
' ,
, /// i h.\\.\\.'\\,.\\'\\\.'
It ,
Approximately1/16
A
(1.6 mm) - ......1' ..........- ; ...... 1/1<3" 11:32" (1.6mm1: 0.8mm)
ROOTPASS
Weld process GTAW
Fillermetal ER 70S-3
Size (dia.) 1.6mm,2.4mm (max)
Inter-passtemp. 100C(min)
WELDING/FILLING/BUILDUP
Weld process SMAW
Fillermetal E-7018
Size (dia.) 3.2mm
Pre-heating 100C
Post heating Coolunderinsulationorin still air
PWHT NA
INSPECTION
DPT No
RADIOGRAPHY Yes, 100%
REMARKS
Cleaningof pipeinner & outersurface (upto20 mmfromweldjoint) tobecarried
outwith pencil grinderafterpreparationofbevelforweldjoint.
PREPARED BY REVIEWED BY
ROUTE
[projectEngineer) [Inspection Engineer)
us
DATE 18-02-13 \ '0--0'2.- \'3
SIGNATURE
v
}-
WELDING PROCEDURE
JOB TITLE Circumferential welding of ct> 16" Natural Gas pipeline
BASE METAL Pipe: API 5L Gr. B, Fitting: A-234WPB
WELD TO Pipe: API 5L Gr.B, Fitting: A-234 WPB, Flange:A-105
Thickness, T 16.6mm
JOINTTYPE V-bevel Buttjoint
JOINT
DETAIL
ROOT PASS
Weld process GTAW
Fillermetal ER 70S-3
Size (dia.) 1.6 mm,2.4 mm (max)
Inter-passtemp. 100C (min)
WELDING/FILLING/ BUILD UP
Weldprocess SMAW
Fillermetal E-7018
Size (dia.) 3.2mm
Pre-heating 50C
Post heating Coolin still air
PWHT NA
INSPECTION
DPT No
RADIOGRAPHY Yes, 100%
REMARKS
Cleaningof pipeinner& outersurface (upto20 mmfromweldjoint) tobecarried
outwith pencilgrinderafterpreparationofbevelforweldjoint.
ROUTE
PREPARED BY
[Project Engineer)
REVIEWED BY
[Inspection Engineer)
us
DATE 18-02-13
SIGNATURE
v
v
WELDINGPROCEDURE
JOBTITLE Circumferentialweldingof<P 20"NaturalGaspipelines.
BASE METAL Pipe: API 5L Gr. X52
WELD TO Pipe:API 5L Gr.X52, Fitting: A860WPHY-52
Thickness, T 12.7mm
JOINTTYPE V-bevel Buttjoint
JOINT
DETAIL
ROOTPASS
Weld process GTAW
Fillermetal ER 70S-3
Size (dia.) 1.6mm,2.4mm (max)
Inter-passtemp. 100C(min)
WELDING/FILLING/BUILDUP
Weldprocess SMAW
Fillermetal E-7018
Size (dia.) 3.2mm
Pre-heating 50-100C
Post heating Coolunderinsulation
PWHT NA
INSPECTION
DPT No
RADIOGRAPHY Yes, 100%
REMARKS
Cleaningof pipeinner & outersurface (upto20 mmfromweldjoint) tobecarried
outwith pencilgrinderafterpreparation ofbevelforweldjoint.
ROUTE
PREPARED BY
(projectEngineer)
REVIEWED BY
(inspectionEngineer)
ill
DATE 18-02-13
\8- CI'2- - \ '3
SIGNATURE
v
WELDINGPROCEDURE
JOBTITLE Circumferentialweldingof<P 20"NaturalGaspipelines
BASE METAL Pipe: API 5L Gr. B, Fittings: A-234WPB, A-105
WELD TO Pipe: API 5L Gr. B, Fittings: A-234 WPB, A-105
Thickness, T 20.62mm
JOINTTYPE V-bevelButtjoint
37Y2 2Yz
--- i..... 1iv:;" (1.6mrn)
<
./ - ~ -: <, , " ( - ,
I . I , ---" '.'32 - 'iHi 0,8 - 1.6mfW
JOINT
; ~ ~ ~ ~ ~ ~ ................. , . ~
DETAIL
- IT; ,
Approximately1116" (1.6mm) ~ ; . . . . . . . . - , .. 1/16" :;t: 1/32" (1.6mm 1:- 0.8mm)
ROOTPASS
Weld process GTAW
Fillermetal ER 70S-3
Size (dia.) l.6mm,2.4mm (max)
Inter-passtemp. 150C min.
WELDING/FILLING
Weldprocess SMAW
Fillermetal E-7018
Size (dia.) 3.2mm
Pre-heating
Post heating NA
Soakingtemperature:600-630DC, Rising rate200DC/hr,Staytime: 1hour,
PWHT Coolingrate200DC/hrupto400DC, Remainingcoolingtobecarried out
underinsulation.
INSPECTION
OPT No
RADIOGRAPHY Yes, 100%
HardnessCheck Yes
REMARKS
Cleaningof pipe/fittinginner& outersurface(upto20 mmfrom weldjoint) tobe
carriedoutwithpencilgrinderafterpreparationofbevelforweldjoint.
PREPARED BY REVIEWED BY
ROUTE
(Project Engineer) (Inspection Engineer)
us
DATE
18-02-13 /l \5-02- \3
SIGNATURE
.$.
v
~
WELDING PROCEDURE
JOB TITLE Circumferential welding of <P 24" Natural Gas pipelines.
BASE METAL Pipe: API 5L Gr.X52
WELD TO Pipe: API 5L Gr. X52, Fitting: A860WPHY-52
Thickness, T 14.27mm
JOINTTYPE V-bevel Buttjoint
JOINT
DETAIL
ROOT PASS
Weldprocess GTAW
Fillermetal ER 70S-3
Size (dia.) 1.6mm,2.4mm (max)
Inter-passtemp. 100C [min}
WELDING/FILLING/ BUILD UP
Weldprocess SMAW
Fillermetal E-7018
Size (dia.) 3.2mm
Pre-heating 50-100C
Post heating Coolunderinsulation
PWHT NA
INSPECTION
OPT No
RADIOGRAPHY Yes, 100%
REMARKS
Cleaningof pipeinner & outersurface (upto20 mmfromweldjoint) tobecarried
outwith pencil grinderafterpreparationofbevelforweldjoint.
ROUTE
PREPARED BY
(project Engineer)
REVIEWED BY
(Inspection Engineer)
DATE 18-02-13
SIGNATURE
v
1I
WELDINGPROCEDURE
JOBTITLE Circumferential welding of ct> 24"Natural Gas pipelines
BASE METAL Pipe: API 5L Gr. B, Fittings: A-234 WPB, A-105
WELD TO Pipe: API 5L Gr. B, Fittings: A-234WPB, A-105
Thickness, T 24.61 mm
JOINTTYPE V-bevel Buttjoint
JOINT
DETAIL
ROOT PASS
Weld process GTAW
Fillermetal ER 70S-3
Size (dia.) 1.6mm,2.4mm (max)
Inter-passtemp. Notless thanpre-heattemperature
WELDING/FILLING
Weld process SMAW
Fillermetal E-7018
Size (dia.) 3.2mm
Pre-heating
Post heating NA
Soakingtemperature:600-630DC, Rising rate200DC/hr,Staytime: 1hour,
PWHT Coolingrate200DC/hrupto400DC, Remainingcoolingtobecarried out
underinsulation.
INSPECTION
DPT No
RADIOGRAPHY Yes, 100%
HardnessCheck Yes
REMARKS Cleaningof pipe/fittinginner& outersurface (upto20 mmfrom weldjoint) tobe
carriedoutwithpencilgrinderafterpreparationofbevelforweldjoint.
PREPARED BY REVIEWED BY
ROUTE
(Project Engineer) (Inspection Engineer)
us
DATE 18-02-13
SIGNATURE
v