Service Training On Demand Steering

NMHG Training Centre 09/00 1

All rights reserved.
This programme may not be copied in whole
or in part by any means whatsoever without the
written prior consent of NMH B.V. Nijmegen.

Copyright 2001 NMH B.V. Nijmegen

This is an NMHG Training Centre release.

This programme is for internal use only.

The figures shown in this presentation are only a guide.
For the current figures, please check the existing literature
concerning the model in question.

Service Training
On Demand Steering
Service Training On Demand Steering
NMHG Training Centre 09/00 2
On Demand
Steering
When there is additional information
under Note Pages View it is marked
Service Training On Demand Steering
NMHG Training Centre 09/00 3
Optical Encoder
Multi-Core Cable from Optical
Encoder to Steering Activator
Retaining spring; take care when removing
Power Steering Activator
Service Training On Demand Steering
NMHG Training Centre 09/00 4
STEERING ON DEMAND
P S
F4
40A
ACTUATOR
ENCODER
POWER STEERING ON DEMAND
8
7
6
5 RED + 5 V
WHITE ENC
GREEN ENC
BLK + GND
3
2
1
4
START SW
SOLENOID
( ) BAT 36-80V
BATT
STEERING ENCODER
GEAR
POWER STEERING ACTIVATOR
START SW (WHT)
ACCEL
START
SW
PS
COIL
PRESSURE SENSOR
SWITCH
KEY SW
TB 4
EV100
LOGIC
TRACTION CARD
PB 3
VE
VE
By-pass
RB
FW
TO COILS
RED
BLK
BLK-3
YEL
RED
10-3
YEL
STEER
ACTUATOR
TILT CYLINDER
TILT CYLINDER
STEERING PUMP MOTOR
STEERING
PUMP
LIFT PUMP
LIFT PUMP MOTOR
STRAINER 1
300 Micron
HYDRAULIC TANK
TO LIFT
CYLINDERS
TO AUXILIARY
HYD. FUNCTIONS
STEERING CONTROL
UNIT
HYDRAULIC SYSTEM
MAIN
CONTROL
VALVE
FILTER
10 Micron
STRAINER
2
50x50
mesh
XXXX
Fill
Breather
STEERING PUMP MOTOR
STEERING
PUMP
HYDRAULIC TANK
STEERING CONTROL
UNIT
Steering system
XXXX
STEER
ACTUATOR
Service Training On Demand Steering
NMHG Training Centre 09/00 8
Transistorised
Steering
On Demand
Service Training On Demand Steering
NMHG Training Centre 09/00 9
Hydraulic steering system motors have
been activated by an Electronic activator
switch: Power Steer Activator.
This has been replaced by a new
system using transistor motor control.
J1.60 - 2.00XMT: G160A01501U
E1.50 - 2.00XMS: D114A01997V
E2.00 - 3.20XM: F108A03252V
J2.00 - 3.20XM: A216A03019U
Effective Serial Number:
Service Training On Demand Steering
NMHG Training Centre 09/00 10
Optical Encoder Encoder Gear Steering Wheel Gear
Service Training On Demand Steering
NMHG Training Centre 09/00 11
Transistor Steering Motor Controller
Brake Fluid Reservoir
(some models)
POWER STEERING
CONTROL ASSY
T 2 POS
Pos Key T 9
Encoder
Assy
5v T 7
Sig T 6
Neg T 5
15A
-VE
Key Sw
T 3 M -
T 1 NEG
steer
motor
Q
F3
PS
F4 30A
STEERING ON DEMAND
Transistor
Power Steering
Control Assy
Key Sw
T 3 M -
T 1 NEG
T 2 POS
Pos Key T 9
5v T 7
Sig T 6
Neg T 5
steer
motor
Q
F3
PS contactor
F4
40A
PS contactor coil
PB 3
GE Traction
Card
Steering
Encoder
Service Training On Demand Steering
NMHG Training Centre 09/00 14
19
Idle Speed
LED
Steer Compensation
Steering Enable
TP 1
T1 Batt - ve
T2 Batt + ve
T3 Motor - ve
Service Training On Demand Steering
NMHG Training Centre 09/00 15
Setting and adjustments
IDLE SPEED
STEERING ENABLE (override at full lock).
Set all potentiometers to the full anticlockwise position
STEER COMPENSATION
Service Training On Demand Steering
NMHG Training Centre 09/00 16
Optical Encoder Steering wheel gear Transistor Steer motor
Controller (P.C.B.)
Encoder gear Underneath the Dashboard
Service Training On Demand Steering
NMHG Training Centre 09/00 17
Steer Controller P.C.B.
P.C.B.
Terminal Position
9 8 7 6 5 4
3 2 1
See notes for
terminal No.
explanation
Service Training On Demand Steering
NMHG Training Centre 09/00 18
Service Training
On Demand Steering