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N715-AC30

N713-AC21

N714-AC20

Y911-JU2

229-JU1

Y910-AC54

Y911-AC65

F408-AC62

G487-AC61

G488-AC60

N717-AC29

N720-AC26

N719-AC27

N718-AC28

N752-AC22

J904-AC23

J905-AC24

N716-AC25

229-SJ7

229-SJ6

229-SJ5

Y903-AC69

229-SJ5

229-SJ6

229-SJ7

RENR9844-02

July 2012

 

101-MB7

 
 

A3

- ELECTRONIC GOVERNOR

 

229-MB2

AI

- ANOLOG INPUT

CR2

-

RELAY COIL

229-MB3

ALT - ALTERNATOR

 
 

ASOS - AIR SHUTOFF SYSTEM

AS1 - AIR SHUTOFF SOLENOID (RH)

 

- CONTROL PANEL TERMINAL STRIP

 

101-MB6

 
 

AS2 - AIR SHUTOFF SOLENOID (LH)

 
 

229-MB4

AUX - AUXILLARY CONTACT

 

- GENERATOR TERMINAL STRIP

229-MB5

 
 

BATT+ - BATTERY POWER +24V

 

BATT- - BATTERY POWER - 24V

 

- RELAY CONTACT NORMALLY OPEN

BDS - BATTERY DISCONNECT SWITCH

 

CB

- CIRCUIT BREAKER

 

E565-MB1

CDVR - CATERPILLAR DIGITAL VOLTAGE REGULATOR

SM1

- MOTOR

X711-MB9

CONN - CONNECTOR

 
 

CR2 - CONTROL RELAY 2 (SHORE POWER)

 

X713-MB13

DIN

RTN - DIGITAL INPUT RETURN

- DIODE

X712-MB10

DI

- DIGITAL INPUT

F407-MB8

DI

2 - DISCRETE INPUT#2 (REMOTE INITIATE)

- NORMALLY CLOSED CONTACT

 

DO

2 - DISCRETE OUTPUT#2

DR

SUP - DRIVER SUPPLY

- SWITCH CONTACT

EMCP 3.3 - ELECTRONIC MODULAR CONTROL PANEL 3.3

 

ENA - ENABLE

 

- NORMALLY OPEN CONTACT

ES

- ETHER START

ESPB - EMERGENCY STOP PUSH BUTTON

 

- NORMALLY CLOSED CONTACT

ESV1 - ETHER START VALVE 1

 

ESV2 - ETHER START VALVE 2

 

- EMERGENCY STOP PUSH BOTTON

GEN - GENERATOR

 

GND - GROUND

 

- CIRCUIT BREAKER

TOP VIEW

 

KR

- KEY REMOVABLE

 

3500B Generator Electrical System

MES - MANUAL ETHR SWITCH

 
 

MPU - MAGNETIC PICKUP

 

- RELAY CONTACT NORMALLY CLOSED

PDB - POWER DISTRIBUTION BOX

 

PF

- POWER FACTOR

- CONTROL PANEL WIRING/ GENERATOR WIRING

PL

- PANEL LIGHT

 

- INTERCONNECT WIRING

PLS - PANEL LIGHT SWITCH

 
 

PMG - PERMENANT MAGNET GENERATOR

 

- OPTIONS WIRING

PP

- PRELUBE PRESSURE

 

ZAB1-UP

PPM - PRELUBE PUMP MOTOR

 

- CUSTOMER WIRING

 

PPR - PRELUBE PUMP RELAY

 
 

ZAF1-UP

PPS - PRELUBE PRESSURE SWITCH

YAK1-UP

PS

- PINION SOLENOID

RO1 (NO) - RELAY OUTPUT #1 NORMALLY OPEN (STARTER MOTOR RELAY)

 

YAL1-UP

R08 (NO) - RELAY OUTPUT #8 NORMALLY OPEN (PRELUBE)

 

RTD/THERMO - RTD/THERMO COUPLE MODULE

ZAL1-UP

SC

- SERVICE CONNECTOR

SH

- SPACE HEATER

ZBL1-UP

SHDWN - SHUT DOWN

 

SMMS - STARTING MOTOR MAGNETIC SWITCH

YAS1-UP

SM

- STARTER MOTOR

 

SMR - STARTER MOTOR RELAY

 
 

YBS1-UP

SP

- SPEED POTENTIOMETER

 

SPA - SPARE

 
 

YAX1-UP

STC - SHUNT TRIP COIL

 

STR - SHUNT TRIP RELAY

 

1JZ1-UP

ST+ - SHUNT TRIP+

 

V-

- ADD CONTACT VOLTAGE LOWER

 

1LZ1-UP

V+

- ADD CONTACT VOLTAGE HIGHER

 

VAR - VOLTAGE ADJUST REMOTE

 

V COM - CONTACT SENSE COMMON

FRONT VIEW

RIGHTSIDEVIEW

101-AC3

101-AC17

229-AC4

229-AC18

229-JU1

838-AC19

200-AC49

Y903-AC68

E565-AC57

F405-AC66

F406-AC63

220-AC70

A235-AC71

CB1-1-SJ1

CB1-2-SJ2

CR2-12-SJ3

CR2-22-SJ4

AC-PMG-C

AC-PMG-B

AC-PMG-A

AC-F1

AC-F2

CR2-12-SJ3

CR2-22-SJ4

CB1-1-SJ1

CB1-2-SJ2

Volume 1 - EMCP 3.2 and 3.3

CR2-22-SJ4 CB1-1-SJ1 CB1-2-SJ2 Volume 1 - EMCP 3.2 and 3.3 © 2012 Caterpillar All Rights Reserved

© 2012 Caterpillar All Rights Reserved

Printed in U.S.A.

101-AC16 E488-VF3 NOTE B Y911-JU2 N704-GEN9 N703-GEN6 F409-V4 F409-VF4 E488-VF3 N702-GEN5 E487-VF2 N705-GEN7
101-AC16
E488-VF3
NOTE B
Y911-JU2
N704-GEN9
N703-GEN6
F409-V4
F409-VF4
E488-VF3
N702-GEN5
E487-VF2
N705-GEN7
E488-V3
E487-VF2
E486-VF1
N706-GEN8
NOTE B
E487-V2
E486-V1
DETAIL D
SCALE 1:1
SH 1 D-7
E486-VF1
NOTE B
F409-VF4
NOTE B
LEFT SIDEVIEW AC/DC BOX RIGHT SIDE EXTENSION BOX REAR EXTENSION BOX BUS ASSY CUSTOMER WIRING

LEFT SIDEVIEW

AC/DC BOX

RIGHT SIDE EXTENSION BOX

REAR EXTENSION BOX

BUS ASSY

CUSTOMER WIRING

BOX

BOX REAR EXTENSION BOX BUS ASSY CUSTOMER WIRING BOX 6-PIN PLUG 4-PIN PLUG BOX GP-BASIC LEFT
6-PIN PLUG 4-PIN PLUG BOX GP-BASIC LEFT SIDE EXTENSION BOX
6-PIN PLUG
4-PIN PLUG
BOX GP-BASIC
LEFT SIDE EXTENSION BOX
BOX REAR EXTENSION BOX BUS ASSY CUSTOMER WIRING BOX 6-PIN PLUG 4-PIN PLUG BOX GP-BASIC LEFT
ASSY CUSTOMER WIRING BOX 6-PIN PLUG 4-PIN PLUG BOX GP-BASIC LEFT SIDE EXTENSION BOX RENR9844-02 20

RENR9844-02

20 Page

104

139

101

101

RD-6

852
852

101H

101E

101C

101D

101

200 REMOTE INITIATE

SPARE

SPARE

200

382 382382

103

F406

G487

G490

F709

F405

101D

101F

Y910

E560

Y915

Y912

101E

200

101

<

<

<

<

<

<

<

<

<

<

<

<

<

<

<

8

5

2

1

1

DO

DI

DI

DI

DI

1 (+)

2 (-)

2 (+)

3 (+)

3 (-)

1 (-)

(+)

(-)

7

6

4

3

2

DI

MPU

MPU

DO

DI

AI

AI

AI

AI

AI

AI

DI

DI

L1

>

>

>

>

>

>

>

>

>

>

>

>

>

>

>

>

>

>

>

>

>

>

>

Y913

Y914

Y903

Y916

Y917

G429

Y909

F408

A235

R955

Y905

B482

Y911

F411

306

839

839

799

709

220

995

CUSTOMER 240V AC SUPPLY

Y919

G489

240

25
26

22
34

23
24

27

28
32

31

4
3

L2

11

15

17

39

19

38

20

18

(EMCP 3.3 ONLY)

N

BATT LOW (-)

(3E5239)

3

1

200

2

801

200

200

ACT SH

MPU SH

ACT +

MPU +

ACT -

MPU -

221 C527

306

G429

709 A235

F411

799
220

839

839
839

200
200

807
807

807

838
838

708

838

C527

G429

A235

F411

807

807

807

838

838

708

306

839

839

799

839

709

220

838

221

MPU

(9X3207)

(9X3207)

+

+

CONTROL GP

CONTROL GP

852

852

304200

-

-

PRESSURE SWITCH

EGA

PRELUBE

MPU

(3E5239)

(3E5239)

Batt +

Batt -

BK

SH

RD

RED

BK

WH

120 OHMS

F450

F448

F452

488C

487C

486C

F452A

F450A

F448A

487A

486A

488A

IC GEN IN

IB GEN IN

IA GEN IN

VA GEN IN

VB GEN IN

VC GEN IN

120 OHMS

120 OHMS

IN IA GEN IN VA GEN IN VB GEN IN VC GEN IN 120 OHMS 120

A3

- ELECTRONIC GOVERNOR

AI

- ANOLOG INPUT

CR2

-

RELAY COIL

RENR9844-02 VOL 1

20 Page, Black & White

ALT - ALTERNATOR

ASOS - AIR SHUTOFF SYSTEM

AS1 - AIR SHUTOFF SOLENOID (RH)

AS2 - AIR SHUTOFF SOLENOID (LH)

AUX - AUXILLARY CONTACT

BATT+ - BATTERY POWER +24V

BATT- - BATTERY POWER - 24V

BDS - BATTERY DISCONNECT SWITCH

CB - CIRCUIT BREAKER

CDVR - CATERPILLAR DIGITAL VOLTAGE REGULATOR

CONN - CONNECTOR

CR2 - CONTROL RELAY 2 (SHORE POWER)

DIN

DI

DI

DO

DR

RTN - DIGITAL INPUT RETURN

- DIGITAL INPUT

2 - DISCRETE INPUT#2 (REMOTE INITIATE)

2 - DISCRETE OUTPUT#2

SUP - DRIVER SUPPLY

EMCP 3.3 - ELECTRONIC MODULAR CONTROL PANEL 3.3

ENA - ENABLE

ES

- ETHER START

ESPB - EMERGENCY STOP PUSH BUTTON

ESV1 - ETHER START VALVE 1

ESV2 - ETHER START VALVE 2

GEN - GENERATOR

GND - GROUND

KR - KEY REMOVABLE

MES - MANUAL ETHR SWITCH

MPU - MAGNETIC PICKUP

PDB - POWER DISTRIBUTION BOX

PF - POWER FACTOR

PL - PANEL LIGHT

PLS - PANEL LIGHT SWITCH

PMG - PERMENANT MAGNET GENERATOR

PP

- PRELUBE PRESSURE

PPM - PRELUBE PUMP MOTOR

PPR - PRELUBE PUMP RELAY

PPS - PRELUBE PRESSURE SWITCH

PS

- PINION SOLENOID

RO1 (NO) - RELAY OUTPUT #1 NORMALLY OPEN (STARTER MOTOR RELAY)

R08 (NO) - RELAY OUTPUT #8 NORMALLY OPEN (PRELUBE)

RTD/THERMO - RTD/THERMO COUPLE MODULE

SC - SERVICE CONNECTOR

SH

- SPACE HEATER

SHDWN - SHUT DOWN

SMMS - STARTING MOTOR MAGNETIC SWITCH

SM

- STARTER MOTOR

SMR - STARTER MOTOR RELAY

SP

- SPEED POTENTIOMETER

SPA - SPARE

STC - SHUNT TRIP COIL

STR - SHUNT TRIP RELAY

ST+ - SHUNT TRIP+

V-

- ADD CONTACT VOLTAGE LOWER

V+

- ADD CONTACT VOLTAGE HIGHER

VAR - VOLTAGE ADJUST REMOTE

V COM - CONTACT SENSE COMMON

15 16

+

24 Vdc

-

3

SP

2 1

22 23

24

10W

100 - 240 VAC 50 - 400 Hz POTENTIAL

A0

1

10W

B0

2

C0

3

CT

A0

4

5

6

CT

B0

7

301 302 303

GND

10

LOADSHARE

LINES

11

12

CT

C0

8

9

T1

T2

13

T3

11 9

IA

IA1

31

IB

IB1

47

IC

IC1

57

EMCP 3.2/3.3

LSM

(OPTIONAL)

EMCP 3.2/3.3

IA GEN IN

IB GEN IN

IC GEN IN

I AC COMMON

J20

31

47

57

39

SENSING VOLTAGE PHASE A

SENSING VOLTAGE PHASE B

SENSING VOLTAGE PHASE C

SENSING VOLTAGE NEUTRAL

13

11

9

7

P20

J20

P20

31

47

57

39

13

11

9

7

F448

F450

F452

F453

E486A

E487A

E488A

CDVR

CHASSIS GND

EXCITER (+)

EXCITER (-)

PMG PHASE A

PMG PHASE B

PMG PHASE C

+/- 10Vdc INPUT (B)

+/- 10Vdc INPUT (A)

GEN VOLTAGE SENSING A

GEN VOLTAGE SENSING B

GEN VOLTAGE SENSING C

PHASE B CURRENT SENSING (1)

PHASE B CURRENT SENSING (2)

ALARM OUTPUT DRIVER

FAULT SHUTDOWN DRIVER

DRIVER SUPPLY

EXCITATION DISABLE

CONTACT SENSE - LOWER

CONTACT SENSE - RAISE

CONTACT SENSE - COMMON

VAR/PF ENABLE

FAULT RESET

F-T1

F-T2

F-T3

IA1

IB1

IC1

IN

E486

E487

E488

- CONTROL PANEL TERMINAL STRIP

- GENERATOR TERMINAL STRIP

- RELAY CONTACT NORMALLY OPEN

SM1

-

MOTOR

- DIODE

- NORMALLY CLOSED CONTACT

- SWITCH CONTACT

-

-

NORMALLY OPEN CONTACT

NORMALLY CLOSED CONTACT

- EMERGENCY STOP PUSH BOTTON

- CIRCUIT BREAKER

-

-

-

-

-

RELAY CONTACT NORMALLY CLOSED

CONTROL PANEL WIRING/ GENERATOR WIRING

INTERCONNECT WIRING

OPTIONS WIRING

CUSTOMER WIRING

SHEET 1

6

CONN

PIN

J6 P6

6

5 N705

200 GND

315

4 N706

1

N702

2

N703

12

3

PIN

CONN

N704

J12 P12

3

6 N713

12 E486B

N714

11

10

E487B

E488B

316

317

318

319

304

305

T1

T2

T3

1

2

4

5

9

9

CONN

PIN

J9 P9

7

4

5

6

9

8

F454

F455

N752

J904

J905

N716

N720

N719

N718

N717

N715

320

321

306

307

308

309

310

311

312

313

314

T1

T2

T3

IA

IB

IC

1

1

1

N705

F1 +

11 2

N706

N702

EXCITER

F2

-

N703

12 B

2

13 2

N704

F454

F455

CHASSIS

GROUND

F448

F453

F450

F453

F452

F453

X1

X2

X3

H1

H2

H3

GEN

T2 T1 A PMG C N T3 E486 E487 E488 T1 T2 T3 N A
T2
T1
A
PMG
C
N
T3
E486
E487
E488
T1
T2
T3
N
A
B
B
C
BUSBARS

SHEET 3

BATTERY

DISCONNECT

SWITCH

KEY

REMOVABLE

+

24V

-

GND

CHASSIS

GROUND

RTD/THERMO

MODULE

CAN1 +

CAN1 -

CAN1 SH

BATT -

BATT +

EMCP3.2/3.3

BATT -

BATT +

CAN1 +

CAN1 -

CAN1 SH

MODBUS +

MODBUS -

MODBUS REF

CAN2 SH

CAN2 -

CAN2 +

CB1

(40A)

SMMS1

PS1

SM1

PS1

STARTER

MOTOR #1

PS2

SM2

PS2

STARTER MOTOR #2 (IF REQUIRED)

200

2

3

5

4

1

M756

M755

M757

200

101

J20 P20

65

52

50

34

42

5

3

4

63

64

62

<

<

<

<

<

<

<

<

<

<

<

65

52

50

34

42

5

3

4

63

64

62

Engine

TERMINATING

RESISTOR

(134-2540)

A

A

BATT -

200

101

-

M756

M755

M757

R951

R952

R953

Y796

Y795

Y794

B

B

C

C

SMMS2

AST

CB5

(20A)

30

ASR

87

AIR

START

(OPTIONAL)

AS2

AIR SHUTOFF

(OPTIONAL)

CB6

(20A)

30

ASR

87

L1

1

SWITCH

(8D2676)

L2

PANEL

LIGHTS

(7G-9730)

2

NOTE: SEE SHEET 6 FOR INTERCONNECTION

AS1

ESV2

4P2729

ETHER

(OPTIONAL)

ESV1

ENG CONN

CONN

(169-8670)

M756

M755

M757

200

101

TERMINATING

RESISTOR #21

(134-2540)

8T-9834

J7/P7

35

36

34

22

21

37

A B

C

CONN

A (174-0502)

B

C

9X-1339

J7A/P7A

11

12

28

29

18

22

21

37

101

200

M756

M755

M757

200

101

SEE SHEET 6 FOR INTERCONNECTION

48

49

50

47

46

45

1

2A

1

11

14

31

31

T

ES

12

1

52

36

NOTE: SEE SHEET 6 FOR INTERCONNECTION

Y918

37

Y918

<

41

#4

STR

33

2

200

R11

R12

2

1

1

58

FCR

48

#2

(+)

(-)

11 12

SP

11

24

GND

GOV

2301A

10

(+) (-)

9

23

23

6

25

CB3

(25A)

1

P7

1 J7

ENG CONN

8T-9834

CB7

(25A)

10

1

1

40

#5

IRSS

32

43

ASR

35

#3

3

GND

SEE

D-8

GND

27

27

5

8

12

7

7

14

17

4

4

16 21

2

15

#7

SPARE

25

1

MAN.

A

B

86

ASR

LH

85

(189-5746)

86

ASR

RH

85

CONTROL PANEL

24

#8

SPARE

14

1

14

L21

L22

27

#6

SPARE

26

61

#1

SMR

51

L11

L12

36 30

54

69

70

55

EMCP 3.3/3.2

68

44 30

29 53

AUTO

MANUAL ETHER

SWITCH

(8C-9812)

ES

A1

A2

2

29

3

3

S1

2

9 25

18 38

LOW COOLANT

LEVEL

NOTE:

BREAK CONNECTION A & B FOR OPTIONAL PRELUBE PUMP

A

B

PPRM

8

5

3 3

SMMS1

SMMS2

4 4

20

13

16

15

OIL TEMP

SENSOR

1

2A

40

41

42

2A

101

200

M756

M755

M757

P12 J12

>

>

P9

>

>

>

8

7

J9

1

2

3

DVR II

12-PIN

CONN

BATT +

BATT -

CAN1 +

CAN1 -

CAN1 SH

9-PIN

CONN

101

200

M757

M755

M756

PRIMARY

GENERATOR

SERVICE

CONN

(9W-1951)

J10 XX

>

>

>

A

B

C

>

D

E

F

G

H

I

> J

>

>

>

>

>

BATT +

BATT -

CAN1 SH

CAN1 -

CAN1 +

TERMINATING

RESISTOR #22

(134-2540)

RESISTOR MUST MOVE TO END OF LINE WHEN

REMOTE DEVICE IS INSTALLED

C

A OPTIONAL DATA LINK

B

CONN

A (174-0502)

B

C

45A

46A

47A

Y796

Y795

Y794

101

200

38

13

9

33

45

37

10

19

COOLANT

TEMP

SENSOR

35

28

56

8

10

46

15

20

OIL

PRESS

SENSOR

2A

65

J20/P20

66 67

J20/P20

5 17

6 16

A

B

2

26

26

30

37

(189-5746)

2

2

2

PRELUBE PUMP AND CONTROL (OPTIONAL)

PPRM

7

1

A

PPRS

B

PPRM

7

4

200

1

2

A

PPRM

B

P7A/J7A

P7/J7

8T-9834

9X-1339

ENG CONN

200

200

CB4

(30A)

1

1

PPM

PPRS

CB2

(60A)

ALT

CHARGING

ALTERNATOR

SHEET 3

45B

46B

47B

Y794

Y795

Y796

CONN

(174-0502)

A A

B B

C C

RESISTOR MUST MOVE TO END OF LINE WHEN REMOTE DEVICE IS INSTALLED

TERMINATING

120 RESISTOR #23

OHMS

(134-2540)

101

200

Y796

SECONDARY

GENERATOR

SERVICE

CONN

(9W-1951)

J11 XX

> A

B

C

>

>

BATT +

BATT -

CAN1

SH

CONN

(155-2264)

101

Y794

Y795

200

Y796

P14 J14

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

RTD/THERMO

MODULE

BATT +

CAN2 +

CAN2 -

BATT -

CAN2 SH

Y795

Y794

D

E

F

> G

>

>

CDL

CDL

+

-

> CAN1 -

CAN1 +

> H

I

J

>

>

CONN

(155-2264)

101

Y794

Y795

200

Y796

P19 J19

1

2

3

4

1

2

3

4

5

5

6

7

8 8

7

6

DICRETE

I/O MODULE

BATT +

CAN2 +

CAN2 -

BATT -

CAN2 SH

SEE SHEET 6 FOR INTERCONNECT

CONN

(155-2273)

101

200

Y796

Y795

Y794

ANNUNCIATOR

P16 J16

#1

1

1 BATT +

2

3

4

2 BATT -

3 NC

4 CAN2 SH

5

6

5 CAN2 -

6

CAN2 +

SHEET 4

ENGINE CONNECTOR (DC)

POWER (+)

POWER (-)

POWER (+)

POWER (-)

CRANK SIGNAL CONNECTOR

AIR SHUT OFF RELAY

RH MPU-A

BATT +

BATT -

ENGINE OIL PRESSURE A

ENGINE COOLANT LEVEL SENSOR B

ENGINE COOLANT TEMP SENSOR B

ELECTRONIC GOVERNOR ACTUATOR-SH

LH MPU (+)

ENGINE COOLANT TEMP SENSOR A

LH MPU (-)

ENGINE OIL PRESSURE B

ENGINE OIL TEMP SENSOR A

RH MPU-B

ELECTRONIC GOVERNOR ACTUATOR (+)

ELECTRONIC GOVERNOR ACTUATOR (+)

ENGINE OIL TEMP SENSOR C

CAN DATA LINK SHIELD

CAN DATA LINK +

CAN DATA LINK -

ENGINE COOLANT LEVEL SENSOR C

RH MPU-SH

LH MPU-SH

POWER (-)/LO

ENGINE OIL PRESSRE SENSOR C

ALM

GND

L1

L2

A

B

BATTERY

CHARGER

J7

1

2

11

12

3

4

6

21

22

10

18

19

24

7

9

17

20

15

16

25

23

13

34

35

36

38

26

27

37

31

P7

C210

800

805

50

AMP

10

AMP

CUSTOMER AC CONNECTIONS

TO SHT 3

E-6

801

166

169

172

175

806

L1

1

CR1

T1

L2

L3

CR1

CR1

T2

T3

CR1

L4

T4

31

CR2

325 801

101

32

11

324

806

A1

CR2

A2

F709

167

CR2

326

12

21

CR2

170

173

A1

CR1

806

804

176

A2

22

808

C987

C988

TO DIGITAL INPUT

EMCP3

36

802

323

323

322

322

TO EMCP 3.2/3.3 TERM 69 SHEET 3, D-6

803

807

N725

N728

ENGINE INTERCONNECTION

101

200

306

(16 AWG)

(16 AWG)

(16 AWG)

708

839 (16 AWG)

(16 AWG)

799

221

(16 AWG)

(16 AWG)

A235 (16 AWG)

(16 AWG)

807

838

709

838

220

(16 AWG)

(16 AWG)

(16 AWG)

(16 AWG)

F411 (16 AWG)

839

807

807

(16 AWG)

(16 AWG)

(16 AWG)

G429 (16 AWG)

M757 (18 AWG)

M756 (18 AWG)

M755 (18 AWG)

C527 (16 AWG)

(16 AWG)

839

838

(16 AWG)

200

(16 AWG)

382 (16 AWG)

P7A

J7A

1

2

3

4

5

8

9

10

11

12

13

14

15

16

17

6

23

20

18

28

29

25

26

27

30

31

WALL MOUNTED EMCP 3.2/3.3

320

321

317

318

319

315

316

GND

167

1L1

 

4

3

170

 

1L2

173

1L1

 

4

3

176

 

1L2

C210

802

 

T

806

 

H3

803

 

P

807

2

1

 

JACKET

WATER

HEATER

9KW

2

1

H4

 

H1

N725

 

H1

 

H2

 

H2

 

H3

 

H3

N728

H4

 

H4

 

SPACE HEATER

 

SHEET 5

 

GENERATOR CONNECTOR (AC)

SENSING VOLTAGE PHASE A

To PT's

 

SENSING BOLTAGE PHASE B

SENSING VOLTAGE PHASE C

IA GEN IN

To CT's

IB GEN IN

IC GEN IN

I AC COMMON

PHASE B CURRENT SENSING (1)

PHASE B CURRENT SENSING (2)

PMG PHASE A

PMG PHASE B

PMG PHASE C

EXCITER (+)

EXCITER (-)

CHASSIS GND

SHEET 6

This schematic is for a 3500 MUI Generator with EMCP 3.2/3.3

255-8887

CB1-1-SJ1 CB1-2-SJ2 CR2-12-SJ3 CR2-22-SJ4 AC-PMG-C AC-PMG-B Y910-AC54 AC-PMG-A Y911-AC53 Y912-AC59 AC-F1
CB1-1-SJ1
CB1-2-SJ2
CR2-12-SJ3
CR2-22-SJ4
AC-PMG-C
AC-PMG-B
Y910-AC54
AC-PMG-A
Y911-AC53
Y912-AC59
AC-F1
Y913-AC72
AC-F2
Y914-AC56
Y915-AC52
Y916-AC50
CR2-12-SJ3
Y917-AC40
F408-AC62
G487-AC61
CR2-22-SJ4
G488-AC60
101-AC17
G490-AC55
CB1-1-SJ1
101-AC3
R955-AC64
229-SJ7
CB1-2-SJ2
229-SJ6
229-AC18
229-AC4
229-SJ5
N713-AC21
N714-AC20
Y903-AC69
200-AC49
N752-AC22
838-AC19
J904-AC23
J905-AC24
Y903-AC68
N716-AC25
E565-AC57
N720-AC26
N719-AC27
F407-AC58
229-SJ5
N717-AC29
F405-AC66
DETAIL C
N715-AC30
SCALE 2:1
F406-AC63
SH2 D-8
N718-AC28
G429-AC1
F411-AC2
Y794-RE30
R951-AC48
Y795-RE32
R952-AC46
Y796-RE34
R953-AC47
DETAIL A
SCALE 2:1
Y794-AC33
SH2 D-5
Y795-AC39
Y796-AC36
229-SJ6
229-SJ7
A235-AC71
220-AC70
Y795-AC39 Y796-AC36 229-SJ6 229-SJ7 A235-AC71 220-AC70 101-AC16 F709-AC65 N704-GEN9 N703-GEN6 N702-GEN5 N705-GEN7

101-AC16

F709-AC65

Y796-AC36 229-SJ6 229-SJ7 A235-AC71 220-AC70 101-AC16 F709-AC65 N704-GEN9 N703-GEN6 N702-GEN5 N705-GEN7 N706-GEN8

N704-GEN9

N703-GEN6

Y796-AC36 229-SJ6 229-SJ7 A235-AC71 220-AC70 101-AC16 F709-AC65 N704-GEN9 N703-GEN6 N702-GEN5 N705-GEN7 N706-GEN8
Y796-AC36 229-SJ6 229-SJ7 A235-AC71 220-AC70 101-AC16 F709-AC65 N704-GEN9 N703-GEN6 N702-GEN5 N705-GEN7 N706-GEN8

N702-GEN5

N705-GEN7

N706-GEN8

N704-GEN9 N703-GEN6 N702-GEN5 N705-GEN7 N706-GEN8 RENR9844-02 July 2012 3500B Generator Electrical System

RENR9844-02

July 2012

3500B Generator Electrical System

ZAB1-UP

ZAF1-UP

YAK1-UP

YAL1-UP

ZAL1-UP

ZBL1-UP

YAS1-UP

YBS1-UP

YAX1-UP

1JZ1-UP

1LZ1-UP

Volume 2 - EMCP 3.1

YAS1-UP YBS1-UP YAX1-UP 1JZ1-UP 1LZ1-UP Volume 2 - EMCP 3.1 E486-V1_REF E488-V3_REF E487-V2_REF E486-V4_REF EMCP3
E486-V1_REF E488-V3_REF E487-V2_REF E486-V4_REF EMCP3 200-MV4 CONNECTOR (L-C36) E488-MV3 E486-MV1 DETAIL B
E486-V1_REF
E488-V3_REF
E487-V2_REF
E486-V4_REF
EMCP3
200-MV4
CONNECTOR
(L-C36)
E488-MV3
E486-MV1
DETAIL B
E487-MV2
SCALE
2:1
SH1 C-5
E488-MV3
E487-MV2
E486-MV1
200-MV4
FRONT VIEW
SH1 C-5 E488-MV3 E487-MV2 E486-MV1 200-MV4 FRONT VIEW © 2012 Caterpillar All Rights Reserved Printed in

© 2012 Caterpillar All Rights Reserved

Printed in U.S.A.

E486-MV1 200-MV4 FRONT VIEW © 2012 Caterpillar All Rights Reserved Printed in U.S.A. RENR9844-02 Vol 2

RENR9844-02 Vol 2

20 Page

104

139

101

101

RD-6

852

852

101 Y918

101H

101E

101C

101D

REMOTE INITIATE

200

SPARE

200

382 382382

103

F406

G487

F405

101D

101F

E560

Y910

101 Y918

101E

200

<

<

<

<

<

<

<

<

<

<

<

<

5

2

1

DI

DI

DI

1 (+)

2 (-)

2 (+)

1 (-)

MPU (-)

MPU (+)

6

4

3

AI

AI

AI

AI

DI

DI

DI

>

>

>

>

>

>

>

>

>

>

>

>

>

>

>

>

L1

Y903

Y909

F408

Y905

A235

B482

Y911

306

839

709

839

799

220

995

Y919

CUSTOMER 240V AC SUPPLY

240

26

24

34

25

32

23

31

4

3

11

15

38

L2

N

BATT LOW (-)

(3E5239)

3

1

2

200

200

801

ACT SH

MPU SH

ACT +

MPU +

MPU -

ACT -

221 C527

306

709 A235

799
220

839
200

839
839

200

807

807
807

708

838
838

838

221 C527

709 A235

807

807

807

838
838

708
306

799
220

839

839
839

838

MPU

(9X3207)

(9X3207)

+

+

CONTROL GP

CONTROL GP

852

852

304200

-

-

PRESSURE SWITCH

EGA

PRELUBE

MPU

(3E5239)

(3E5239)

Batt +

Batt -

BK

SH

RD

RED

BK

WH

120 OHMS

F450

F448

F452

488C

486C

487C

F448A

F450A

F452A

486A

488A

487A

IA GEN IN

IC GEN IN

IB GEN IN

VA GEN IN

VC GEN IN

VB GEN IN

120 OHMS

RENR9844-02 VOL 2

20 Page, Black & White

A3

AI

- ELECTRONIC GOVERNOR

- ANOLOG INPUT

ALT - ALTERNATOR

ASOS - AIR SHUTOFF SYSTEM

AS1 - AIR SHUTOFF SOLENOID (RH)

AS2 - AIR SHUTOFF SOLENOID (LH)

AUX - AUXILLARY CONTACT

BATT+ - BATTERY POWER +24V

BATT- - BATTERY POWER - 24V

BDS - BATTERY DISCONNECT SWITCH

CB - CIRCUIT BREAKER

CDVR - CATERPILLAR DIGITAL VOLTAGE REGULATOR

CONN - CONNECTOR

CR2 - CONTROL RELAY 2 (SHORE POWER)

DIN

DI

DI

DO

DR

RTN - DIGITAL INPUT RETURN

- DIGITAL INPUT

2 - DISCRETE INPUT#2 (REMOTE INITIATE)

2 - DISCRETE OUTPUT#2

SUP - DRIVER SUPPLY

EMCP 3.3 - ELECTRONIC MODULAR CONTROL PANEL 3.3

ENA - ENABLE

ES

- ETHER START

ESPB - EMERGENCY STOP PUSH BUTTON

ESV1 - ETHER START VALVE 1

ESV2 - ETHER START VALVE 2

GEN - GENERATOR

GND - GROUND

KR

- KEY REMOVABLE

MES - MANUAL ETHR SWITCH

MPU - MAGNETIC PICKUP

PDB - POWER DISTRIBUTION BOX

PF - POWER FACTOR

PL - PANEL LIGHT

PLS - PANEL LIGHT SWITCH

PMG - PERMENANT MAGNET GENERATOR

PP - PRELUBE PRESSURE

PPM - PRELUBE PUMP MOTOR

PPR - PRELUBE PUMP RELAY

PPS - PRELUBE PRESSURE SWITCH

PS - PINION SOLENOID

RO1 (NO) - RELAY OUTPUT #1 NORMALLY OPEN (STARTER MOTOR RELAY)

R08 (NO) - RELAY OUTPUT #8 NORMALLY OPEN (PRELUBE)

RTD/THERMO - RTD/THERMO COUPLE MODULE

SC

SH

- SERVICE CONNECTOR

- SPACE HEATER

SHDWN - SHUT DOWN

SHO- SHORE POWER

SMMS - STARTING MOTOR MAGNETIC SWITCH

SM

SMR

SP

SPA

STC

STR

ST+

V-

V+

VAR

- STARTER MOTOR

- STARTER MOTOR RELAY

- SPEED POTENTIOMETER

- SPARE

- SHUNT TRIP COIL

- SHUNT TRIP RELAY

- SHUNT TRIP+

- ADD CONTACT VOLTAGE LOWER

- ADD CONTACT VOLTAGE HIGHER

- VOLTAGE ADJUST REMOTE

V COM - CONTACT SENSE COMMON

2

15 16

+

24 Vdc

-

3

SP

2 1

22 23

24

10W

100 - 240 VAC 50 - 400 Hz POTENTIAL

A0

1

10W

C0

2 3

B0

CT

A0

4

5

6

CT

B0

7

301 302 303

GND

10

LOADSHARE

LINES

11

12

CT

C0

8

9

T1

T2

13

T3

11 9

IA

IA1

31

IB

IB1

47

EMCP 3.1

IC

IC1

57

LSM

(OPTIONAL)

EMCP 3.1

IA GEN IN

IB GEN IN

IC GEN IN

I AC COMMON

J20

31

47

57

39

SENSING VOLTAGE PHASE A

SENSING VOLTAGE PHASE B

SENSING VOLTAGE PHASE C

SENSING VOLTAGE NEUTRAL

13

11

9

7

P20

J20