Beruflich Dokumente
Kultur Dokumente
REV-00
Parts Manual
Supplement
Grove GMK 5220
All Terrain Crane
www.ade.net.au
MECHANICAL ......................................................................................................................................................2
2.1
2.2
2.3
2.4
2.5
SAFETY ...............................................................................................................................................................16
3.1
LABELS .........................................................................................................................................................16
3.2
3.3
EXHAUST SHIELDING......................................................................................................................................31
ELECTRICAL ......................................................................................................................................................32
4.1
4.2
HYDRAULIC .......................................................................................................................................................39
5.1
5.2
5.3
5.4
APPENDIX ..................................................................................................................................................................47
I.
HYDRAULIC SCHEMATICS
II.
ELECTRICAL SCHEMATIC
Parts
GMK 5220 - Supplement
1 General Information
The Parts Manual Supplement is a compilation of the modifications as fitted to the Grove Crane GMK5220 All
Terrain Crane by Australian Diversified Engineering. This manual is a supplement to the standard Grove Crane
Parts Manual.
NOTE: Site modifications performed to this machine unless under consultation with Australian Diversified
Engineering may not be contained within this manual.
Refer to the Operation and Maintenance Manual Supplement GMK5220-O&MMS-REV00 for operation and
maintenance procedures for the modifications performed to this machine by Australian Diversified Engineering.
Parts
GMK 5220 - Supplement
Page 1 of 47
2 Mechanical
2.1
Parts
GMK 5220 - Supplement
Page 2 of 47
59
60
17
60
61
60
17
72
13
56 57
59
50
14
45
40
51
34
43
55
56
35
4
71
53
49
52
53
4
69
58
60
15
16
68
56
73
57
21
31
22
74
41
38
66
75
32
60
59
60
36
62
60
59
76
59
68
59
70
60
10
51
17
3
24
62
60
74
59
17
18
60
20
59
60
11
53
49
53
35
23
55
62
60
60
5
17
63
4
55
37
47
50
1
43
59
39
60
25
50
65
49
53
12
19
27
53
65
Parts
GMK 5220 - Supplement
60
59
33
18
60
64
59
59
60
18
60
60
59
67
60
30
29
54
58
60
18
28
60
26
63
Page 3 of 47
ITEM NO.
PART NUMBER
QTY.
ITEM NO.
PART NUMBER
QTY.
ITEM NO.
PART NUMBER
QTY.
1596A-001
31
1596A-031-001
61
BOLT M12 x 65
1596A-002
32
1596A-032-001
62
1596A-003
33
1596A-033-001
63
BOLT M12 x 50
1596A-004-001
34
1596A-034-001
64
1596A-005
35
1596A-035-001
65
BOLT M12 x 75
55
1596A-006
36
1596A-036-001
66
1596A-007
37
1596A-037-001
67
1596A-008
38
1596A-038-001
68
WASHER 24 8T-4167
1596A-009-001
39
1596P-001
69
10
1596A-010
40
1596P-003
70
11
1596A-011-001
41
71
12
1596A-012-001
42
72
13
1596A-013
43
73
14
1596A-014-001
44
74
15
1596A-015
45
75
WASHER 6
16
1596A-016
46
76
BOLT M6 x 40 8C-8451
17
1596A-017-001
11
47
18
1596A-018-001
48
19
1596A-019-001
49
BEARING - GE 40 ES-2RS
20
1596A-020-001
50
21
1596A-021-001
51
22
1596A-022-001
52
23
1596A-023-001
53
CIRCLIP - 62mm
12
24
1596A-024-001
54
TREAD - TA255ASM
10
25
1596A-025
55
26
1596A-026
56
WASHER 16 9X-8257
12
27
1596A-027
57
10
28
1596A-028-001
58
29
1596A-029
59
82
30
1596A-030
60
WASHER 12
162
Parts
GMK 5220 - Supplement
Page 4 of 47
2.2
Parts
GMK 5220 - Supplement
Page 5 of 47
15
65
59
60
48
52
32
53
58
54
56
57
2
7
57
13
55
54
58
37
36
39
46
71
49
40
20
56
44
29
69
30
64
68
54
33
65
54
54
15
70
56
54
56
56
54
11
49
56
19
65
10
56
54
15
54
3
16
52
32
18
22
53
15
65
48
54
63
21
54
44
6
52
54
42
50
52
52
5
48
56
35
56
61
54
17
54
56
25
31
16
54
50
62
24
23
38
56
67
Parts
GMK 5220 - Supplement
16
61
34
53
54
55
54
12
26
54
51
Page 6 of 47
ITEM NO.
PART NUMBER
QTY.
ITEM NO.
PART NUMBER
QTY.
ITEM NO.
PART NUMBER
QTY.
1596A-001
31
1596A-033-001
61
BOLT M12 x 75
54
1596B-002
32
1596A-035-001
62
1596A-003
33
1596A-036-001
63
BOLT M12 x 50
1596A-004-001
34
1596A-037-001
64
1596A-005
35
1596B-037-001
65
1596A-006
36
1596B-038-001
66
BOLT M12 x 65
1596B-007
37
1596H-001
67
1596B-008
38
1596P-001
68
1596A-009-001
39
1596P-002
69
WASHER 10 8T-4121
10
1596A-010
40
70
11
1596A-011-001
41
71
12
1596A-012-001
42
13
1596B-015
43
14
1596B-016
44
15
1596A-017-001
11
45
16
1596A-018-001
46
17
1596A-019-001
47
18
1596A-020-001
48
BEARING - GE 40 ES-2RS
19
1596B-021
49
20
1596A-022-001
50
21
1596A-023-001
51
TREAD - TA255ASM
10
22
1596A-024-001
52
CIRCLIP - 62mm
10
23
1596A-025
53
24
1596A-026
54
WASHER 12
25
1596A-027
55
26
1596A-028-001
56
82
27
1596A-029
57
WASHER 16 9X-8257
28
1596A-030
58
29
1596A-031-001
59
WASHER 24 8T-4167
30
1596A-032-001
60
Parts
GMK 5220 - Supplement
165
Page 7 of 47
2.3
Parts
GMK 5220 - Supplement
Page 8 of 47
Parts
GMK 5220 - Supplement
Page 9 of 47
7
9
11
15
24
19
22
22
23
21
17
22
13
2
24
9
25
15
1
18
14
12
22
21
21
22
10
20
Parts
GMK 5220 - Supplement
22
Page 10 of 47
ITEM NO.
Parts
GMK 5220 - Supplement
PART NUMBER
QTY.
1596C-001
1596C-002
1596C-003
1596C-004-001
1596C-005
1596C-006
1596C-007
1596C-008
1596C-009
10
1596C-010
11
1596A-017-001
12
12
1596A-022-001
12
13
1596A-031-001
12
14
1596A-032-001
12
15
16
17
12
18
19
BOLT M12 x 65
20
45
21
24
22
WASHER 12
81
23
24
25
Page 11 of 47
2.4
Parts
GMK 5220 - Supplement
Page 12 of 47
ITEM NO.
PART NUMBER
QTY.
1596M-001
1596M-002-001
RUBBER PAD 35 x 35
10
WASHER 10 8T-4121
11
WASHER 12 8T-4223
11
8
Parts
GMK 5220 - Supplement
10
Page 13 of 47
2.5
Parts
GMK 5220 - Supplement
Page 14 of 47
ITEM NO.
PART NUMBER
QTY.
1596N-004
1596N-001-006
WASHER 12 8T-4223
5
6
7
8
Parts
GMK 5220 - Supplement
Page 15 of 47
3 Safety
3.1
Labels
ITEM
PART NO.
QTY
1596J-003
1596J-004
1596J-005
1596J-006
Parts
GMK 5220 - Supplement
DETAIL
Page 16 of 47
ITEM
PART NO.
QTY
1596J-007
1596J-008
1596J-009
Parts
GMK 5220 - Supplement
DETAIL
Page 17 of 47
ITEM
PART NO.
QTY
1596J-010
1596J-011
10
1596J-013
11
1596J-014
Parts
GMK 5220 - Supplement
DETAIL
Page 18 of 47
ITEM
PART NO.
QTY
12
1596J-016
13
1596J-017
14
1596J-018
15
1596J-019
Parts
GMK 5220 - Supplement
DETAIL
Page 19 of 47
ITEM
PART NO.
QTY
16
1596J-020
17
1596J-021
18
1596J-025
Parts
GMK 5220 - Supplement
DETAIL
Page 20 of 47
Parts
GMK 5220 - Supplement
Page 21 of 47
Lid for the ground level access system controls (right side shown)
Parts
GMK 5220 - Supplement
Page 22 of 47
Parts
GMK 5220 - Supplement
Page 23 of 47
On the inside of the lid for the ground level access system controls (right side shown)
17
Parts
GMK 5220 - Supplement
Page 24 of 47
17
Parts
GMK 5220 - Supplement
Page 25 of 47
10
11
Parts
GMK 5220 - Supplement
Page 26 of 47
12
13
Parts
GMK 5220 - Supplement
Page 27 of 47
15
14
16
Parts
GMK 5220 - Supplement
Page 28 of 47
18
On the inside of the lid for the ground level access system controls (right side shown)
Parts
GMK 5220 - Supplement
Page 29 of 47
3.2
Flag Holders
ITEM
DESCRIPTION
PART NO.
QTY
1596S-001
1596S-002
1596S-003
Parts
GMK 5220 - Supplement
Page 30 of 47
3.3
Exhaust Shielding
ITEM
DESCRIPTION
PART NO.
QTY
EXHAUST SHIELDING
1596E-001
MOUNTING BUTTONS
1596E-002
Parts
GMK 5220 - Supplement
Page 31 of 47
4 Electrical
4.1
Rotation Interlock
Parts
GMK 5220 - Supplement
Page 32 of 47
ITEM NO.
PART NUMBER
QTY.
1596T-001
1596T-002
1596T-003
BOLT M10 x 40
BOLT M5 x 25
WASHER 10 8T-4121
WASHER 5
NUT M5 NYLOCK
10
1
6
7
4
10
5
Parts
GMK 5220 - Supplement
Page 33 of 47
4.2
DESCRIPTION
PART NO.
QTY
1596G-004
CONTROL BOX
SWITCH - ARROW
ACX3614
10
1596J-022
ACX3624
1069
BUZZER
ACX5134
LED - RED
1596J-023
1596J-024
10
SJ268
11
LIGHT - FLOOD
153-2073
12
8216
13
BUZZER
SA400
14
ANCILLARY COMPARTMENT
1596Q-001
2220
Parts
GMK 5220 - Supplement
Page 34 of 47
2
5
4
6
7
Parts
GMK 5220 - Supplement
Page 35 of 47
10
11
12
Parts
GMK 5220 - Supplement
Page 36 of 47
13
Bottom hydraulic module
13
Parts
GMK 5220 - Supplement
Page 37 of 47
14
Parts
GMK 5220 - Supplement
Page 38 of 47
5 Hydraulic
5.1
Parts
GMK 5220 - Supplement
Page 39 of 47
ITEM NO.
5
16
15
14
15
14
15
14
3
10
16
9
14
13
PART NUMBER
QTY.
1596F-001
1596F-002-001
1596F-002-002
1596L-001
Manifold Block
GLAND - 25mm
GLAND - 32mm
10
S10-0707
16
11
S74-0407
12
S91-0709
13
13
S90-0709
14
BOLT M10 x 25
15
WASHER 10 8T-4121
13
16
12
6
16
15
14
11
1
7
Parts
GMK 5220 - Supplement
Page 40 of 47
5.2
Parts
GMK 5220 - Supplement
Page 41 of 47
ITEM NO.
PART NUMBER
QTY.
1596R-001
1596R-002
1596R-003
1596R-004
WASHER 10 8T-4121
20
BOLT M10 x 25
10
8
7
2
6
6
1
8
Parts
GMK 5220 - Supplement
Page 42 of 47
5.3
DESCRIPTION
PART NO.
QTY
1596D-001
1596D-002
Parts
GMK 5220 - Supplement
Page 43 of 47
5.3
DESCRIPTION
LENGTH
ADEHS-00106
450 mm
ADEHS-00107
475 mm
'Down'
700 mm
ADEHS-00109
480 mm
ADEHS-00110
465 mm
ADEHS-00111
480 mm
450 mm
Bulkhead 'R6'
355 mm
to Ladder Bulkhead
360 mm
ADEHS-00115
410 mm
475 mm
540 mm
850 mm
580 mm
520 mm
Handrail Pipe
575 mm
Bulkhead 'L3'
655 mm
ADEHS-00123
570 mm
ADEHS-00124
400 mm
590 mm
495 mm
Page 44 of 47
ADEHS-00127
680 mm
ADEHS-00128
550 mm
Xover Pipe;
500 mm
ADEHS-00130
355 mm
ADEHS-00131
610 mm
ADEHS-00132
375 mm
490 mm
ADEHS-00134
1405 mm
ADEHS-00135
435 mm
ADEHS-00136
410 mm
ADEHS-00137
1515 mm
ADEHS-00138
275 mm
ADEHS-00139
560 mm
ADEHS-00140
560 mm
ADEHS-00141
600 mm
ADEHS-00142
190 mm
ADEHS-00143
230 mm
ADEHS-00144
870 mm
ADEHS-00145
1665 mm
ADEHS-00146
1185 mm
ADEHS-00147
330 mm
ADEHS-00148
300 mm
ADEHS-00149
620 mm
ADEHS-00150
660 mm
ADEHS-00151
1405 mm
ADEHS-00152
1480 mm
ADEHS-00153
670 mm
ADEHS-00154
510 mm
ADEHS-00155
780 mm
ADEHS-00156
740 mm
ADEHS-00157
415 mm
ADEHS-00158
675 mm
ADEHS-00159
460 mm
ADEHS-00160
810 mm
Parts
GMK 5220 - Supplement
Page 45 of 47
ADEHS-00161
5650 mm
ADEHS-00162
5650 mm
ADEHS-00163
650 mm
ADEHS-00164
ADEHS-00165
185 mm
Parts
GMK 5220 - Supplement
Page 46 of 47
Appendix
Parts
GMK 5220 - Supplement
Page 47 of 47
i.
Hydraulic Schematic
ii.
Electrical Schematics