CEMENT MILL - 1 FEED HEAD LINERS INSPECTION REPORT

19.03.2009
90

90

90

79

POS 2

3
4
5

90
90
90

89
83
76

79
73
65

POS 3

6
7
8

90
90
90

67
59
60

60
47
52

POS 4

9
10
11

90
90
90

67
78
82

60
75
74

POS 5

12
13
14

90
90
90

85
86
86

74
76
77

TOTAL RUNNING HOURS

16,154.31

20,849.63

22,799.00

31,248

PRODUCTION (MT)

19,50,959

25,27,481

2,760,198

36,97,660

POS 6
POS 1

pos 1
3
4
5
6
7
8

pos 2

pos 3

9
10
11

pos 4

12
13
14

pos 5

CHECKED BY

SECTION INCHARGE

pos no 3&4 liners replaced with new on 31.05.2010

S .NO
1

POS
pos 6

MEASURED ON
11.02.2010
17.12.2012
80
65

ORIGINAL
THK(MM)
90

64
64
62
60
58
45
48
54
69
67
69
66
70

H.O.D

CEMENT MILL - 2 FEED HEAD LINERS INTERNAL INSPECTION REPORT

1
S .NO
1

14.03.2009
88

90

89

88

79

POS 2

3
4
5

90
90
90

89
85
80

85
84
71

79
77
60

POS 3

6
7
8

90
90
90

54
50
60

54
48
53

51
42
48

POS 4

9
10
11

90
90
90

67
72
72

55
65
72

54
63
68

POS 5

12
13
14

90
90
90

74
78
82

72
77
80

68
67
70

TOTAL RUNNING HOURS

17,470.00

20 ,979.63

22,864.00

30,538.59

33,518

PRODUCTION (MT)

20,56,959

25,35,761

27,66,880

30,821,981

3,364,882

POS 6
POS 1

pos 1
3
4
5
6
7
8

pos 2

pos 3

9
10
11

pos 4

12
13
14

pos 5

CHECKED BY

SECTION INCHARGE

17.12.2012
65
78
pos no :5 liners replaced on 22.07.11

POS
pos 6

MEASURED ON
29.09.2009 10.02.2010
86
76

ORIGINAL
THK(MM)
90

77
73
58
35
40
40
45
60
67
65
64
68

H.O.D

CEMENT MILL - 1 LCD DIAPHRAGM LINERS INSPECTION REPORT

NAME

6/50

5.8/47.5

5.5/46

6/50

6/48.6

6/48

6/50

5.9/49

5.8/45

6/50

5.8/44

5.6/33

6/50

5.8/45

5.5/42

3
6/50
TOTAL RUNNING HOURS
TOTAL PRODUCTION

5.7/46

3
3

MEASURED ON
ORIGINAL SLOT/
LINER THICKNESS 19.03.2009 11.02.2010
17.12.2011

1
PHERIPHERAL

S.NO

CENTRAL

pheripheral grate plates replaced on

31.05.2010

LEVEL CONTROL DIAPHRAGM LINERS

5.6/44
20,849.63
22,751
25,27,481 27,33,220

4.4/45
6/46
6/43
6/36
5.4/42
5.8/42
31,248
36,97,660

OUT LET DIAPHRAGM LINERS

CM-1 OUTLET DIAPHRAGM LINERS

1

1
NAME

MEASURED ON
11.02.2010 17.12.2011

S.NO

ORIGINAL SLOT/
LINER THICKNESS

8/50

7/48

6.5/45

8/50

7.8/50

6.3/44

8/50

7.6/50

6.5/44

8/50

8/50

6.3/36

8/50

7.5/48

6.2/30

2
2
3

PHERIPHERAL
3

CENTRAL

3
8/50
TOTAL RUNNING HOURS
TOTAL PRODUCTION
CHECKED BY
SECTION INCHARGE
H.O.D

7.8/49
6/35
20,849.63
31,248
25,27,481 36,97,660

LEVEL CONTROL DIAPHRAGM LINERS

NAME

6/50

6.3/47

6.3/46

6/46

6/50

6.3/50

6.6/47

6.2/46

6/50

7.4/46

7.3/42

6.4/40

6/50

6.5/40

8/33

7.6/28

6/50

7.7/27

8.2/21

6.8/17

3
6/50
TOTAL RUNNING HOURS
TOTAL PRODUCTION

7.5/25

6.7/30
20,979
25,35,761

6/17
22,864
27,66,880

CENTRAL

2
3

3
3

S.NO

MEASURED ON
ORIGINAL SLOT/
LINER THICKNESS 14.03.2009 29.09.2009 10.2.2010

PHERIPHERAL

PHERIPHERAL GRATE PLATES REPLACED

ON 21.10.2010

CEMENT MILL - 2 DIAPHRAGM LINERS INSPECTION REPORT

CM-2 OULET DIAPHRAGM LINERS REPORT

1
NAME

S.NO

MEASURED ON
ORIGINAL SLOT/
LINER THICKNESS 14.03.2009 29.09.2009 10.2.2010
02.01.2012

2
2
3

8/50

7.5/46.5

8/47

7.6/44

6.3/42

8/50

7.2/47

7.2/47

7/47

7.3/44

8/50

8.2/48

8.1/44

7.8/48

6.5/45

8/50

7.6/44

7.8/41

7.3/39

6.5/42

8/50

7.7/40

8/38

7.5/48

7/44

3
8/50
TOTAL RUNNING HOURS
TOTAL PRODUCTION
CHECKED BY
SECTION INCHARGE
H.O.D

7.8/47

CENTRAL
3

PHERIPHERAL

8.3/42
20,979
25,35,761

7.4/46
22,864
27,66,880

7/45
6.6/48
7.5/44
5.6/40
6.6/35

7.3/42
26,537.38
33,518.00
31,56,541
33,26,355

OUT LET DIAPHRAGM LINERS

1

02.01.2012

6.7/45
33,518.00
3,326,355

CEMENT MILL - 2 INTERNAL LINERS REPLACEMENT REPORT

S no

Description
1 Feed head liner POS -1
POS -2
POS -3
POS-4
POS-5
POS-6
2 I ST Compart ment total shell liners
1w liners
3 LCD PHE

Total running hrs

production as on weight of
date
each plate

MENT REPORT
total
weight

wear rate replacement

gram/mt date