CUSTOMER : HMSI Ltd Proposal Department

PROPOSAL N. : 12084 DATE : 04/12/2009

MACHINING : CYLINDER BLOCK MATERIAL : Aluminium

Machine Type
SI 320 H SPmachining center
Indexing drum - One 4th. axis OPERATION : 10 /20 DRW.N°: - 12200 -KYJA-9020

PROCESS & TIMING CALCULATION

Cutt. feed per N.of Idle
Ph. Description Tool Part Diam. R.P.M. Feed Stroke Cutt. Time NOTE
Speed blade Teeth Time
- - - mm rev/min m/min mm/z Z mm/rev mm/min mm sec sec

OP-10 - RESTING ON 200 FACE, LOCATION AT MAIN BORE, CLAMPING AT MAIN BORE
1 RAPID APPROACH

4 ROUGH MILLING OF CRANK CASE FACE T1 1 63 9,095 1,800 0.07 12 0.84 7,639 290 2.28
5 FINISH MILLING OF CRANK CASE FACE 1 63 9,095 1,800 0.07 12 0.84 7,639 290 2.28
6 PART ROTATION

7 MILLING OF FACE 300 1 63 9,095 1,800 0.07 12 0.84 7,639 57 0.45

8 TOOL CHANGE AND PART ROTATION

9 DRILLING 10.5/11.5 DIA.52DEEP, AX.103 T2 1 10.5 6,063 200 0.08 2 0.16 970 35 2.16
10 11 5,787 200 0.08 2 0.16 926 9 0.55
11 TRAVEL

12 DRILLING 10.5/11.5 DIA.52DEEP, AX.104 1 10.5 6,063 200 0.08 2 0.16 970 35 2.16
13 11 5,787 200 0.08 2 0.16 926 9 0.55
14 TRAVEL

15 DRILLING 10.5/11.5 DIA.52DEEP, AX.102 1 10.5 6,063 200 0.08 2 0.16 970 25 1.55
16 11 5,787 200 0.08 2 0.16 926 20 1.30
17 TRAVEL

18 DRILLING 10.5/11.5 DIA.52DEEP, AX.106 1 10.5 6,063 200 0.08 2 0.16 970 25 1.55
19 11 5,787 200 0.08 2 0.16 926 20 1.30
20 TOOL CHANGE

21 REAMING 12H7 DIA.8.5DEEP, AX.103 T3 1 12 7,958 300 0.12 4 0.48 3,820 9 0.14
22 TRAVEL

23 REAMING 12H7 DIA.8.5DEEP, AX.104 1 12 7,958 300 0.12 4 0.48 3,820 9 0.14
24 TOOL CHANGE

25 DRILLING 6.5 DIA.40 DEEP, AX.107 T4 1 6.5 9,794 200 0.07 2 0.14 1,371 40 1.75
26 TRAVEL

27 DRILLING 6.5 DIA.40 DEEP, AX.108 1 6.5 9,794 200 0.07 2 0.14 1,371 40 1.75
28 TOOL CHANGE AND PART ROTATION

29 DRILLING 5 DIA.21 DEEP, AX.301 T5 1 5 10,186 160 0.07 2 0.14 1,426 21 0.88
30 TRAVEL

31 DRILLING 5 DIA.21 DEEP, AX.302 1 5 10,186 160 0.07 2 0.14 1,426 21 0.88
32 TOOL CHANGE

33 TAPPING M6X1, 14 DEEP, AX.301 T6 1 6 3,183 60 1.00 1 1.00 3,183 17 0.32

34 TAPPING M6X1,RETURN 14 DEEP, AX.301 1 6 3,183 60 1.00 1 1.00 3,183 17 0.32
35 TRAVEL

36 TAPPING M6X1, 14 DEEP, AX.302 1 6 3,183 60 1.00 1 1.00 3,183 17 0.32

37 TAPPING M6X1,RETURN 14 DEEP, AX.302 1 6 3,183 60 1.00 1 1.00 3,183 17 0.32

38 OP-20 - RESTING ON CRANK CASE FACE, LOCATION AT 12H7 DOWEL HOLES, CLAMPING AGAINST RESTING
39 TOOL CHANGE

40 ROUGH MILLING FACE 200 T7 1 160 4,178 2,100 0.07 18 1.26 5,264 180 2.05
41 FINISH MILLING FACE 200 1 160 4,178 2,100 0.07 18 1.26 5,264 180 2.05
42 TOOL CHANGE

43 DRILLING 10.5/11.5 DIA.52DEEP,(AX.103) T2R 1 10.5 6,063 200 0.08 2 0.16 970 35 2.16
44 11 5,787 200 0.08 2 0.16 926 9 0.55
45 TRAVEL

46 DRILLING 10.5/11.5 DIA.52DEEP, (AX.104) 1 10.5 6,063 200 0.08 2 0.16 970 35 2.16
47 11 5,787 200 0.08 2 0.16 926 9 0.55
48 TRAVEL

49 DRILLING 10.5/11.5 DIA.52DEEP,( AX.102) 1 10.5 6,063 200 0.08 2 0.16 970 25 1.55
50 11 5,787 200 0.08 2 0.16 926 20 1.30
51 TRAVEL

52 DRILLING 10.5/11.5 DIA.52DEEP, (AX.106) 1 10.5 6,063 200 0.08 2 0.16 970 25 1.55
53 11 5,787 200 0.08 2 0.16 926 20 1.30
54 TOOL CHANGE

55 DRILLING 5 DIA.~60 DEEP,AX.109 T8 1 5 10,186 160 0.07 2 0.14 1,426 60 2.52

56 TOOL CHANGE

26194898.xls Page 1
 CUSTOMER : HMSI Ltd Proposal Department
PROPOSAL N. : 12084 DATE : 04/12/2009

MACHINING : CYLINDER BLOCK MATERIAL : Aluminium

Machine Type
SI 320 H SPmachining center
Indexing drum - One 4th. axis OPERATION : 10 /20 DRW.N°: - 12200 -KYJA-9020

PROCESS & TIMING CALCULATION

Cutt. feed per N.of Idle
Ph. Description Tool Part Diam. R.P.M. Feed Stroke Cutt. Time NOTE
Speed blade Teeth Time
- - - mm rev/min m/min mm/z Z mm/rev mm/min mm sec sec
57 DRILLING 7.5/8 DIA.~55 DEEP,AX.110 T9 1 7.5 8,488 200 0.10 2 0.20 1,698 58 2.05
58 TOOL CHANGE

59 ROUGH BORING MAIN BORE DIA.75.4 T10 1 75.4 844 200 0.10 4 0.40 338 106 18.83
60 TOOL CHANGE

61 REAMING 12H8 DIA.8DEEP, AX.102 T3R 1 12 7,958 300 0.12 4 0.48 3,820 9 0.13
62 TRAVEL

63 REAMING 12H8 DIA.8DEEP, AX.103 1 12 7,958 300 0.12 4 0.48 3,820 9 0.13
64 TOOL CHANGE AND PART ROTATION

65 DRILLING 9.5 DIA.~45 DEEP,AX.401 T11 1 9.5 6,701 200 0.10 2 0.20 1,340 45 2.01
66 TOOL CHANGE

67 REAMING 10 DIA 20 DEEP, AX.401 T12 1 10 9,549 300 0.12 4 0.48 4,584 20 0.26
68 TOOL CHANGE AND PART ROTATION

69 FINISH BORING MAIN BORE DIA.76 T13 1 76 838 200 0.10 1 0.10 84 108 77.36
70 RAPID RETURN

71 ROTATION AXIS A1

72 COMP.LOAD UNLOAD

73 ROTATION AXIS A1/TOOL CHANGE

TOTAL CUTTING TIME : 141.48 sec.

TOTAL IDLE TIME : 105.29 sec.
TOTAL CYCLE TIME : 246.76 sec. 4.11 Min

TOTAL PARTS PER CYCLE : 1

CYCLE TIME PER PIECE: 246.8 sec.

PRODUCTION PER HOUR: 14.6 PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS): 211.5 PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS): 179.8 PIECES 85% eff
ANNUAL PRODUCTION IN 300 DAYS : 53,942.6 PIECES 85% eff

All calculation are made with tolerance of +/- 10%. Time are estimated
on good material machinability, 2,5 mm max stock removal, stable workpiece , correct tool geometry.and fixture overall dimension .

Proprietary and Confidential information of VIGEL S.p.A.

26194898.xls Page 2
 CUSTOMER : HMSI Ltd Proposal Department
PROPOSAL N. : 12084 DATE : 04/12/2009

MACHINING : CYLINDER BLOCK MATERIAL : Aluminium

Machine Type
SI 320 H SPmachining center
Indexing drum - One 4th. axis OPERATION : 10 /20 DRW.N°: - 12200 -KYJA-9020

PROCESS & TIMING CALCULATION

Cutt. feed per N.of Idle
Ph. Description Tool Part Diam. R.P.M. Feed Stroke Cutt. Time NOTE
Speed blade Teeth Time
- - - mm rev/min m/min mm/z Z mm/rev mm/min mm sec sec

OP-10 - RESTING ON 200 FACE, LOCATION AT MAIN BORE, CLAMPING AT MAIN BORE
1 RAPID APPROACH 1.2

4 ROUGH MILLING OF CRANK CASE FACE T1 1 63 9,095 1,800 0.07 12 0.84 7,639 290 2.28
5 FINISH MILLING OF CRANK CASE FACE 1 63 9,095 1,800 0.07 12 0.84 7,639 290 2.28
6 PART ROTATION 2.5

7 MILLING OF FACE 300 1 63 9,095 1,800 0.07 12 0.84 7,639 57 0.45

8 TOOL CHANGE AND PART ROTATION 4.5

9 DRILLING 10.5/11.5 DIA.52DEEP, AX.103 T2 1 10.5 6,063 200 0.08 2 0.16 970 35 2.16
10 11 5,787 200 0.08 2 0.16 926 9 0.55
11 TRAVEL 0.5

12 DRILLING 10.5/11.5 DIA.52DEEP, AX.104 1 10.5 6,063 200 0.08 2 0.16 970 35 2.16
13 11 5,787 200 0.08 2 0.16 926 9 0.55
14 TRAVEL 0.5

15 DRILLING 10.5/11.5 DIA.52DEEP, AX.102 1 10.5 6,063 200 0.08 2 0.16 970 25 1.55
16 11 5,787 200 0.08 2 0.16 926 20 1.30
17 TRAVEL 0.5

18 DRILLING 10.5/11.5 DIA.52DEEP, AX.106 1 10.5 6,063 200 0.08 2 0.16 970 25 1.55
19 11 5,787 200 0.08 2 0.16 926 20 1.30
20 TOOL CHANGE 4.5

21 REAMING 12H7 DIA.8.5DEEP, AX.103 T3 1 12 7,958 300 0.12 4 0.48 3,820 9 0.14
22 TRAVEL 0.5

23 REAMING 12H7 DIA.8.5DEEP, AX.104 1 12 7,958 300 0.12 4 0.48 3,820 9 0.14
24 TOOL CHANGE 4.5

25 DRILLING 6.5 DIA.40 DEEP, AX.107 T4 1 6.5 9,794 200 0.07 2 0.14 1,371 40 1.75
26 TRAVEL 0.5

27 DRILLING 6.5 DIA.40 DEEP, AX.108 1 6.5 9,794 200 0.07 2 0.14 1,371 40 1.75
28 TOOL CHANGE AND PART ROTATION 4.5

29 DRILLING 5 DIA.21 DEEP, AX.301 T5 1 5 10,186 160 0.07 2 0.14 1,426 21 0.88
30 TRAVEL 0.5

31 DRILLING 5 DIA.21 DEEP, AX.302 1 5 10,186 160 0.07 2 0.14 1,426 21 0.88
32 TOOL CHANGE 4.5

33 TAPPING M6X1, 14 DEEP, AX.301 T6 1 6 3,183 60 1.00 1 1.00 3,183 17 0.32

34 TAPPING M6X1,RETURN 14 DEEP, AX.301 1 6 3,183 60 1.00 1 1.00 3,183 17 0.32 0.5

35 TRAVEL 0.5

36 TAPPING M6X1, 14 DEEP, AX.302 1 6 3,183 60 1.00 1 1.00 3,183 17 0.32

37 TAPPING M6X1,RETURN 14 DEEP, AX.302 1 6 3,183 60 1.00 1 1.00 3,183 17 0.32 0.5

38 OP-20 - RESTING ON CRANK CASE FACE, LOCATION AT 12H7 DOWEL HOLES, CLAMPING AGAINST RESTING
39 TOOL CHANGE 4.5

40 ROUGH MILLING FACE 200 T7 1 160 4,178 2,100 0.07 18 1.26 5,264 180 2.05
41 FINISH MILLING FACE 200 1 160 4,178 2,100 0.07 18 1.26 5,264 180 2.05
42 TOOL CHANGE 4.5

43 DRILLING 10.5/11.5 DIA.52DEEP,(AX.103) T2R 1 10.5 6,063 200 0.08 2 0.16 970 35 2.16
44 11 5,787 200 0.08 2 0.16 926 9 0.55
45 TRAVEL 0.5

46 DRILLING 10.5/11.5 DIA.52DEEP, (AX.104) 1 10.5 6,063 200 0.08 2 0.16 970 35 2.16
47 11 5,787 200 0.08 2 0.16 926 9 0.55
48 TRAVEL 0.5

49 DRILLING 10.5/11.5 DIA.52DEEP,( AX.102) 1 10.5 6,063 200 0.08 2 0.16 970 25 1.55
50 11 5,787 200 0.08 2 0.16 926 20 1.30
51 TRAVEL 0.5

52 DRILLING 10.5/11.5 DIA.52DEEP, (AX.106) 1 10.5 6,063 200 0.08 2 0.16 970 25 1.55
53 11 5,787 200 0.08 2 0.16 926 20 1.30
54 TOOL CHANGE 4.5

55 DRILLING 5 DIA.~60 DEEP,AX.109 T8 1 5 10,186 160 0.07 2 0.14 1,426 60 2.52

56 TOOL CHANGE 4.5

26194898.xls Page 3
 CUSTOMER : HMSI Ltd Proposal Department
PROPOSAL N. : 12084 DATE : 04/12/2009

MACHINING : CYLINDER BLOCK MATERIAL : Aluminium

Machine Type
SI 320 H SPmachining center
Indexing drum - One 4th. axis OPERATION : 10 /20 DRW.N°: - 12200 -KYJA-9020

PROCESS & TIMING CALCULATION

Cutt. feed per N.of Idle
Ph. Description Tool Part Diam. R.P.M. Feed Stroke Cutt. Time NOTE
Speed blade Teeth Time
- - - mm rev/min m/min mm/z Z mm/rev mm/min mm sec sec
57 DRILLING 7.5/8 DIA.~55 DEEP,AX.110 T9 1 7.5 8,488 200 0.10 2 0.20 1,698 58 2.05
58 TOOL CHANGE 4.5

59 ROUGH BORING MAIN BORE DIA.75.4 T10 1 75.4 844 200 0.10 4 0.40 338 106 18.83
60 TOOL CHANGE 4.5

61 REAMING 12H8 DIA.8DEEP, AX.102 T3R 1 12 7,958 300 0.12 4 0.48 3,820 9 0.13
62 TRAVEL 0.5

63 REAMING 12H8 DIA.8DEEP, AX.103 1 12 7,958 300 0.12 4 0.48 3,820 9 0.13
64 TOOL CHANGE AND PART ROTATION 4.5

65 DRILLING 9.5 DIA.~45 DEEP,AX.401 T11 1 9.5 6,701 200 0.10 2 0.20 1,340 45 2.01
66 TOOL CHANGE 4.5

67 REAMING 10 DIA 20 DEEP, AX.401 T12 1 10 9,549 300 0.12 4 0.48 4,584 20 0.26
68 TOOL CHANGE AND PART ROTATION 4.5

69 FINISH BORING MAIN BORE DIA.76 T13 1 76 838 200 0.10 1 0.10 84 108 77.36
70 RAPID RETURN 1.2

71 ROTATION AXIS A1 2.5

72 COMP.LOAD UNLOAD 20.0

73 ROTATION AXIS A1/TOOL CHANGE 4.5

scansioni 3.9
TOTAL CUTTING TIME : 141.48 sec.
TOTAL IDLE TIME : 105.29 sec.
TOTAL CYCLE TIME : 246.76 sec. 4.11 Min

TOTAL PARTS PER CYCLE : 1

CYCLE TIME PER PIECE: 246.8 sec.

PRODUCTION PER HOUR: 14.6 PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS): 211.5 PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS): 179.8 PIECES 85% eff
ANNUAL PRODUCTION IN 300 DAYS : 53,942.6 PIECES 85% eff

All calculation are made with tolerance of +/- 10%. Time are estimated
on good material machinability, 2,5 mm max stock removal, stable workpiece , correct tool geometry.and fixture overall dimension .

Proprietary and Confidential information of VIGEL S.p.A.

26194898.xls Page 4
 CUSTOMER : HMSI Ltd Proposal Department
PROPOSAL N. : 12084 DATE : 04/12/2009

MACHINING : CYLINDER BLOCK MATERIAL : Aluminium

Machine Type
SI 320 H TP machining center
Indexing drum - TWO 4th . axis OPERATION : 10 /20 DRW.N°: - 12200 -KYJA-9020

PROCESS & TIMING CALCULATION

Cutt. feed per N.of Idle
Ph. Description Tool Part Diam. R.P.M. Feed Stroke Cutt. Time NOTE
Speed blade Teeth Time
- - - mm rev/min m/min mm/z Z mm/rev mm/min mm sec sec

OP-10 - RESTING ON 200 FACE, LOCATION AT MAIN BORE, CLAMPING AT MAIN BORE
1 RAPID APPROACH 1.2

6 ROUGH MILLING OF CRANK CASE FACE T1 1 63 9,095 1,800 0.07 12 0.84 7,639 290 2.28
7 FINISH MILLING OF CRANK CASE FACE 1 63 9,095 1,800 0.07 12 0.84 7,639 290 2.28
8 TRAVEL 1.0

9 ROUGH MILLING OF CRANK CASE FACE 2 63 9,095 1,800 0.07 12 0.84 7,639 290 2.28
10 FINISH MILLING OF CRANK CASE FACE 2 63 9,095 1,800 0.07 12 0.84 7,639 290 2.28
11 PART ROTATION 2.5

12 MILLING OF FACE 300 1 63 9,095 1,800 0.07 12 0.84 7,639 57 0.45

13 TRAVEL 1.0

14 MILLING OF FACE 300 2 63 9,095 1,800 0.07 12 0.84 7,639 57 0.45

15 TOOL CHANGE AND PART ROTATION 4.5

16 DRILLING 10.5/11.5 DIA.52DEEP, AX.103 T2 1 10.5 6,063 200 0.08 2 0.16 970 35 2.16
17 11 5,787 200 0.08 2 0.16 926 9 0.55
18 TRAVEL 0.5

19 DRILLING 10.5/11.5 DIA.52DEEP, AX.104 1 10.5 6,063 200 0.08 2 0.16 970 35 2.16
20 11 5,787 200 0.08 2 0.16 926 9 0.55
21 TRAVEL 0.5

22 DRILLING 10.5/11.5 DIA.52DEEP, AX.102 1 10.5 6,063 200 0.08 2 0.16 970 25 1.55
23 11 5,787 200 0.08 2 0.16 926 20 1.30
24 TRAVEL 0.5

25 DRILLING 10.5/11.5 DIA.52DEEP, AX.106 1 10.5 6,063 200 0.08 2 0.16 970 25 1.55
26 11 5,787 200 0.08 2 0.16 926 20 1.30
27 TRAVEL 1.0

28 DRILLING 10.5/11.5 DIA.52DEEP, AX.103 2 10.5 6,063 200 0.08 2 0.16 970 35 2.16
29 11 5,787 200 0.08 2 0.16 926 9 0.55
30 TRAVEL 0.5

31 DRILLING 10.5/11.5 DIA.52DEEP, AX.104 2 10.5 6,063 200 0.08 2 0.16 970 35 2.16
32 11 5,787 200 0.08 2 0.16 926 9 0.55
33 TRAVEL 0.5

34 DRILLING 10.5/11.5 DIA.52DEEP, AX.102 2 10.5 6,063 200 0.08 2 0.16 970 25 1.55
35 11 5,787 200 0.08 2 0.16 926 20 1.30
36 TRAVEL 0.5

37 DRILLING 10.5/11.5 DIA.52DEEP, AX.106 2 10.5 6,063 200 0.08 2 0.16 970 25 1.55
38 11 5,787 200 0.08 2 0.16 926 20 1.30
39 TOOL CHANGE 4.5

40 REAMING 12H7 DIA.8.5DEEP, AX.103 T3 1 12 7,958 300 0.12 4 0.48 3,820 9 0.14
41 TRAVEL 0.5

42 REAMING 12H7 DIA.8.5DEEP, AX.104 1 12 7,958 300 0.12 4 0.48 3,820 9 0.14
43 TRAVEL 1.0

44 REAMING 12H7 DIA.8.5DEEP, AX.103 2 12 7,958 300 0.12 4 0.48 3,820 9 0.14
45 TRAVEL 0.5

46 REAMING 12H7 DIA.8.5DEEP, AX.104 2 12 7,958 300 0.12 4 0.48 3,820 9 0.14
47 TOOL CHANGE 4.5

48 DRILLING 6.5 DIA.40 DEEP, AX.107 T4 1 6.5 9,794 200 0.10 2 0.20 1,959 40 1.23
49 TRAVEL 0.5

50 DRILLING 6.5 DIA.40 DEEP, AX.108 1 6.5 9,794 200 0.10 2 0.20 1,959 40 1.23
51 TRAVEL 1.0

52 DRILLING 6.5 DIA.40 DEEP, AX.107 2 6.5 9,794 200 0.10 2 0.20 1,959 40 1.23
53 TRAVEL 0.5

54 DRILLING 6.5 DIA.40 DEEP, AX.108 2 6.5 9,794 200 0.10 2 0.20 1,959 40 1.23
55 TOOL CHANGE AND PART ROTATION 4.5

56 DRILLING 5 DIA.21 DEEP, AX.301 T5 1 5 10,186 160 0.08 2 0.16 1,630 21 0.77
57 TRAVEL 0.5

58 DRILLING 5 DIA.21 DEEP, AX.302 1 5 10,186 160 0.08 2 0.16 1,630 21 0.77
59 TRAVEL 1.0

26194898.xls Page 5
 CUSTOMER : HMSI Ltd Proposal Department
PROPOSAL N. : 12084 DATE : 04/12/2009

MACHINING : CYLINDER BLOCK MATERIAL : Aluminium

Machine Type
SI 320 H TP machining center
Indexing drum - TWO 4th . axis OPERATION : 10 /20 DRW.N°: - 12200 -KYJA-9020

PROCESS & TIMING CALCULATION

Cutt. feed per N.of Idle
Ph. Description Tool Part Diam. R.P.M. Feed Stroke Cutt. Time NOTE
Speed blade Teeth Time
- - - mm rev/min m/min mm/z Z mm/rev mm/min mm sec sec
60 DRILLING 5 DIA.21 DEEP, AX.301 2 5 10,186 160 0.08 2 0.16 1,630 21 0.77
61 TRAVEL 0.5

62 DRILLING 5 DIA.21 DEEP, AX.302 2 5 10,186 160 0.08 2 0.16 1,630 21 0.77
63 TOOL CHANGE 4.5

64 TAPPING M6X1, 14 DEEP, AX.301 T6 1 6 3,183 60 1.00 1 1.00 3,183 17 0.32

65 TAPPING M6X1,RETURN 14 DEEP, AX.301 1 6 3,183 60 1.00 1 1.00 3,183 17 0.32 0.5

66 TRAVEL 0.5

67 TAPPING M6X1, 14 DEEP, AX.302 1 6 3,183 60 1.00 1 1.00 3,183 17 0.32

68 TAPPING M6X1,RETURN 14 DEEP, AX.302 1 6 3,183 60 1.00 1 1.00 3,183 17 0.32 0.5

69 TRAVEL 1.0

70 TAPPING M6X1, 14 DEEP, AX.301 2 6 3,183 60 1.00 1 1.00 3,183 17 0.32

71 TAPPING M6X1,RETURN 14 DEEP, AX.301 2 6 3,183 60 1.00 1 1.00 3,183 17 0.32 0.5

72 TRAVEL 0.5

73 TAPPING M6X1, 14 DEEP, AX.302 2 6 3,183 60 1.00 1 1.00 3,183 17 0.32

74 TAPPING M6X1,RETURN 14 DEEP, AX.302 2 6 3,183 60 1.00 1 1.00 3,183 17 0.32 0.5

75 RAPID RETURN 1.2

76 ROTATION AXIS A1/TOOL CHANGE 6.5

OP-20 - RESTING ON CRANK CASE FACE, LOCATION AT 12H7 DOWEL HOLES, CLAMPING AGAINST RESTING
1 RAPID RETURN 1.2

2 ROUGH MILLING FACE 200 T7 1 160 4,178 2,100 0.07 18 1.26 5,264 180 2.05
3 FINISH MILLING FACE 200 1 160 4,178 2,100 0.07 18 1.26 5,264 180 2.05
4 TRAVEL 1.0

5 ROUGH MILLING FACE 200 2 160 4,178 2,100 0.07 18 1.26 5,264 180 2.05
6 FINISH MILLING FACE 200 2 160 4,178 2,100 0.07 18 1.26 5,264 180 2.05
7 TOOL CHANGE 4.5

8 DRILLING 10.5/11.5 DIA.52DEEP,(AX.103) T2R 1 10.5 6,063 200 0.08 2 0.16 970 35 2.16
9 11 5,787 200 0.08 2 0.16 926 9 0.55
10 TRAVEL 0.5

11 DRILLING 10.5/11.5 DIA.52DEEP, (AX.104) 1 10.5 6,063 200 0.08 2 0.16 970 35 2.16
12 11 5,787 200 0.08 2 0.16 926 9 0.55
13 TRAVEL 0.5

14 DRILLING 10.5/11.5 DIA.52DEEP,( AX.102) 1 10.5 6,063 200 0.08 2 0.16 970 25 1.55
15 11 5,787 200 0.08 2 0.16 926 20 1.30
16 TRAVEL 0.5

17 DRILLING 10.5/11.5 DIA.52DEEP, (AX.106) 1 10.5 6,063 200 0.08 2 0.16 970 25 1.55
18 11 5,787 200 0.08 2 0.16 926 20 1.30
19 TRAVEL 1.0

20 DRILLING 10.5/11.5 DIA.52DEEP,(AX.103) 2 10.5 6,063 200 0.08 2 0.16 970 35 2.16
21 11 5,787 200 0.08 2 0.16 926 9 0.55
22 TRAVEL 0.5

23 DRILLING 10.5/11.5 DIA.52DEEP, (AX.104) 2 10.5 6,063 200 0.08 2 0.16 970 35 2.16
24 11 5,787 200 0.08 2 0.16 926 9 0.55
25 TRAVEL 0.5

26 DRILLING 10.5/11.5 DIA.52DEEP,( AX.102) 2 10.5 6,063 200 0.08 2 0.16 970 25 1.55
27 11 5,787 200 0.08 2 0.16 926 20 1.30
28 TRAVEL 0.5

29 DRILLING 10.5/11.5 DIA.52DEEP, (AX.106) 2 10.5 6,063 200 0.08 2 0.16 970 25 1.55
30 11 5,787 200 0.08 2 0.16 926 20 1.30
31 TOOL CHANGE AND PART ROTATION 4.5

32 DRILLING 5 DIA.~60 DEEP,AX.109 T8 1 5 10,186 160 0.07 2 0.14 1,426 55 2.31

33 TRAVEL 1.0

34 DRILLING 5 DIA.~60 DEEP,AX.109 2 5 10,186 160 0.07 2 0.14 1,426 60 2.52

35 TOOL CHANGE AND PART ROTATION 4.5

36 DRILLING 7.5/8 DIA.~55 DEEP,AX.110 T9 1 7.5 8,488 200 0.10 2 0.20 1,698 58 2.05
37 TRAVEL 1.0

38 DRILLING 7.5/8 DIA.~55 DEEP,AX.110 2 7.5 8,488 200 0.10 2 0.20 1,698 58 2.05

26194898.xls Page 6
 CUSTOMER : HMSI Ltd Proposal Department
PROPOSAL N. : 12084 DATE : 04/12/2009

MACHINING : CYLINDER BLOCK MATERIAL : Aluminium

Machine Type
SI 320 H TP machining center
Indexing drum - TWO 4th . axis OPERATION : 10 /20 DRW.N°: - 12200 -KYJA-9020

PROCESS & TIMING CALCULATION

Cutt. feed per N.of Idle
Ph. Description Tool Part Diam. R.P.M. Feed Stroke Cutt. Time NOTE
Speed blade Teeth Time
- - - mm rev/min m/min mm/z Z mm/rev mm/min mm sec sec
39 TOOL CHANGE 4.5

40 ROUGH BORING MAIN BORE DIA.75.4 T10 1 75.4 1,900 450 0.10 6 0.60 1,140 108 5.69
41 TRAVEL 1.0

42 ROUGH BORING MAIN BORE DIA.75.4 2 75.4 1,900 450 0.10 6 0.60 1,140 108 5.69
43 TOOL CHANGE 4.5

44 REAMING 12H8 DIA.8DEEP, AX.102 T3R 1 12 7,958 300 0.12 4 0.48 3,820 9 0.13
45 TRAVEL 0.5

46 REAMING 12H8 DIA.8DEEP, AX.103 1 12 7,958 300 0.12 4 0.48 3,820 9 0.13
47 TRAVEL 1.0

48 REAMING 12H8 DIA.8DEEP, AX.102 2 12 7,958 300 0.12 4 0.48 3,820 9 0.13
49 TRAVEL 0.5

50 REAMING 12H8 DIA.8DEEP, AX.103 2 12 7,958 300 0.12 4 0.48 3,820 9 0.13
51 TOOL CHANGE AND PART ROTATION 4.5

52 DRILLING 9.5 DIA.~45 DEEP,AX.401 T11 1 9.5 6,701 200 0.10 2 0.20 1,340 45 2.01
53 TRAVEL 0.5

54 DRILLING 9.5 DIA.~45 DEEP,AX.401 2 9.5 6,701 200 0.10 2 0.20 1,340 45 2.01
55 TOOL CHANGE 4.5

56 REAMING 10 DIA 20 DEEP, AX.401 T12 1 10 9,549 300 0.12 4 0.48 4,584 20 0.26
57 TRAVEL 0.5

58 REAMING 10 DIA 20 DEEP, AX.401 1 10 9,549 300 0.12 4 0.48 4,584 20 0.26
59 TOOL CHANGE AND PART ROTATION 4.5

60 FINISH BORING MAIN BORE DIA.76 T13 1 76 2,513 600 0.10 1 0.10 251 106 25.31
61 TRAVEL 1.0

62 FINISH BORING MAIN BORE DIA.76 2 76 2,513 600 0.10 1 0.10 251 106 25.31
63 RAPID RETURN 1.2

64 ROTATION AXIS A1/TOOL CHANGE 6.5

scansioni 7.0
TOTAL CUTTING TIME : 149.81 sec.
TOTAL IDLE TIME : 113.83 sec.
TOTAL CYCLE TIME : 263.64 sec. 4.39 Min

TOTAL PARTS PER CYCLE : 2

CYCLE TIME PER PIECE: 131.8 sec.

PRODUCTION PER HOUR: 27.3 PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS): 396.0 PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS): 336.6 PIECES 85% eff
ANNUAL PRODUCTION IN 300 DAYS : 100,979.0 PIECES 85% eff

All calculation are made with tolerance of +/- 10%. Time are estimated
on good material machinability, 2,5 mm max stock removal, stable workpiece , correct tool geometry.and fixture overall dimension .

Proprietary and Confidential information of VIGEL S.p.A.

26194898.xls Page 7
 CUSTOMER : HMSI Ltd Proposal Department
PROPOSAL N. : 12084 DATE : 04/12/2009

MACHINING : CYLINDER BLOCK MATERIAL : Aluminium

Machine Type
TW 320 H TP machining center
Indexing drum - TWO 4th. axis OPERATION : 10 /20 DRW.N°: - 12200 -KYJA-9020

PROCESS & TIMING CALCULATION

Cutt. feed per N.of Idle
Ph. Description Tool Part Diam. R.P.M. Feed Stroke Cutt. Time NOTE
Speed blade Teeth Time
- - - mm rev/min m/min mm/z Z mm/rev mm/min mm sec sec

OP-10 - RESTING ON 200 FACE, LOCATION AT MAIN BORE, CLAMPING AT MAIN BORE
1 RAPID APPROACH 1.2

4 ROUGH MILLING OF CRANK CASE FACE T1 1/2 63 9,095 1,800 0.07 12 0.84 7,639 290 2.28
5 FINISH MILLING OF CRANK CASE FACE 1/2 63 9,095 1,800 0.07 12 0.84 7,639 290 2.28
6 PART ROTATION 2.5

7 MILLING OF FACE 300 1/2 63 9,095 1,800 0.07 12 0.84 7,639 57 0.45
8 TOOL CHANGE AND PART ROTATION 4.5

9 DRILLING 10.5/11.5 DIA.52DEEP, AX.103 T2 1/2 10.5 7,579 250 0.10 2 0.20 1,516 35 1.39
10 11 7,234 250 0.10 2 0.20 1,447 9 0.35
11 TRAVEL 0.5

12 DRILLING 10.5/11.5 DIA.52DEEP, AX.104 1/2 10.5 6,063 200 0.08 2 0.16 970 35 2.16
13 11 5,787 200 0.08 2 0.16 926 9 0.55
14 TRAVEL 0.5

15 DRILLING 10.5/11.5 DIA.52DEEP, AX.102 1/2 10.5 6,063 200 0.08 2 0.16 970 25 1.55
16 11 5,787 200 0.08 2 0.16 926 20 1.30
17 TRAVEL 0.5

18 DRILLING 10.5/11.5 DIA.52DEEP, AX.106 1/2 10.5 6,063 200 0.08 2 0.16 970 25 1.55
19 11 5,787 200 0.08 2 0.16 926 20 1.30
20 TOOL CHANGE 4.5

21 REAMING 12H7 DIA.8.5DEEP, AX.103 T3 1/2 12 7,958 300 0.12 4 0.48 3,820 9 0.14
22 TRAVEL 0.5

23 REAMING 12H7 DIA.8.5DEEP, AX.104 1/2 12 7,958 300 0.12 4 0.48 3,820 9 0.14
24 TOOL CHANGE 4.5

25 DRILLING 6.5 DIA.40 DEEP, AX.107 T4 1/2 6.5 9,794 200 0.10 2 0.20 1,959 40 1.23
26 TRAVEL 0.5

27 DRILLING 6.5 DIA.40 DEEP, AX.108 1/2 6.5 9,794 200 0.10 2 0.20 1,959 40 1.23
28 TOOL CHANGE AND PART ROTATION 4.5

29 DRILLING 5 DIA.21 DEEP, AX.301 T5 1/2 5 10,186 160 0.08 2 0.16 1,630 21 0.77
30 TRAVEL 0.5

31 DRILLING 5 DIA.21 DEEP, AX.302 1/2 5 10,186 160 0.08 2 0.16 1,630 21 0.77
32 TOOL CHANGE 4.5

33 TAPPING M6X1, 14 DEEP, AX.301 T6 1/2 6 3,183 60 1.00 1 1.00 3,183 17 0.32
34 TAPPING M6X1,RETURN 14 DEEP, AX.301 1/2 6 3,183 60 1.00 1 1.00 3,183 17 0.32 0.5

35 TRAVEL 0.5

36 TAPPING M6X1, 14 DEEP, AX.302 1/2 6 3,183 60 1.00 1 1.00 3,183 17 0.32
37 TAPPING M6X1,RETURN 14 DEEP, AX.302 1/2 6 3,183 60 1.00 1 1.00 3,183 17 0.32 0.5

38 RAPID RETURN 1.2

39 ROTATION AXIS A1/TOOL CHANGE 6.5

OP-20 - RESTING ON CRANK CASE FACE, LOCATION AT 12H7 DOWEL HOLES, CLAMPING AGAINST RESTING
1 RAPID RETURN 1.2

2 ROUGH MILLING FACE 200 T7 1/2 160 4,178 2,100 0.07 18 1.26 5,264 180 2.05
3 FINISH MILLING FACE 200 1/2 160 4,178 2,100 0.07 18 1.26 5,264 180 2.05
4 TOOL CHANGE 4.5

5 DRILLING 10.5/11.5 DIA.52DEEP,(AX.103) T2R 1/2 10.5 6,063 200 0.08 2 0.16 970 35 2.16
6 11 5,787 200 0.08 2 0.16 926 9 0.55
7 TRAVEL 0.5

8 DRILLING 10.5/11.5 DIA.52DEEP, (AX.104) 1/2 10.5 6,063 200 0.08 2 0.16 970 35 2.16
9 11 5,787 200 0.08 2 0.16 926 9 0.55
10 TRAVEL 0.5

11 DRILLING 10.5/11.5 DIA.52DEEP,( AX.102) 1/2 10.5 6,063 200 0.08 2 0.16 970 25 1.55
12 11 5,787 200 0.08 2 0.16 926 20 1.30
13 TRAVEL 0.5

14 DRILLING 10.5/11.5 DIA.52DEEP, (AX.106) 1/2 10.5 6,063 200 0.08 2 0.16 970 25 1.55
15 11 5,787 200 0.08 2 0.16 926 20 1.30
16 TOOL CHANGE AND PART ROTATION 4.5

26194898.xls Page 8
 CUSTOMER : HMSI Ltd Proposal Department
PROPOSAL N. : 12084 DATE : 04/12/2009

MACHINING : CYLINDER BLOCK MATERIAL : Aluminium

Machine Type
TW 320 H TP machining center
Indexing drum - TWO 4th. axis OPERATION : 10 /20 DRW.N°: - 12200 -KYJA-9020

PROCESS & TIMING CALCULATION

Cutt. feed per N.of Idle
Ph. Description Tool Part Diam. R.P.M. Feed Stroke Cutt. Time NOTE
Speed blade Teeth Time
- - - mm rev/min m/min mm/z Z mm/rev mm/min mm sec sec
17 DRILLING 5 DIA.~60 DEEP,AX.109 T8 1/2 5 10,186 160 0.07 2 0.14 1,426 60 2.52
18 TOOL CHANGE AND PART ROTATION 4.5

19 DRILLING 7.5/8 DIA.~55 DEEP,AX.110 T9 1/2 7.5 8,488 200 0.10 2 0.20 1,698 58 2.05
20 TOOL CHANGE 4.5

21 ROUGH BORING MAIN BORE DIA.75.4 T10 1/2 75.4 1,900 450 0.10 6 0.60 1,140 108 5.69
22 TOOL CHANGE 4.5

23 REAMING 12H8 DIA.8DEEP, AX.102 T3R 1/2 12 7,958 300 0.12 4 0.48 3,820 9 0.13
24 TRAVEL 0.5

25 REAMING 12H8 DIA.8DEEP, AX.103 1/2 12 7,958 300 0.12 4 0.48 3,820 9 0.13
26 TOOL CHANGE AND PART ROTATION 4.5

27 DRILLING 9.5 DIA.~45 DEEP,AX.401 T11 1/2 9.5 8,377 250 0.10 2 0.20 1,675 45 1.61
28 TOOL CHANGE 4.5

29 REAMING 10 DIA 20 DEEP, AX.401 T12 1/2 10 9,549 300 0.12 4 0.48 4,584 20 0.26
30 TOOL CHANGE AND PART ROTATION 4.5

31 FINISH BORING MAIN BORE DIA.76 T13 1/2 76 2,513 600 0.10 1 0.10 251 106 25.31
32 RAPID RETURN 1.2

33 ROTATION AXIS A1/TOOL CHANGE 6.5

scansioni 3.9
TOTAL CUTTING TIME : 73.63 sec.
TOTAL IDLE TIME : 89.19 sec.
TOTAL CYCLE TIME : 162.81 sec. 2.71 Min

TOTAL PARTS PER CYCLE : 2

CYCLE TIME PER PIECE: 81.4 sec.

PRODUCTION PER HOUR: 44.2 PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS): 641.2 PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS): 545.0 PIECES 85% eff
ANNUAL PRODUCTION IN 300 DAYS : 163,511.6 PIECES 85% eff

All calculation are made with tolerance of +/- 10%. Time are estimated
on good material machinability, 2,5 mm max stock removal, stable workpiece , correct tool geometry.and fixture overall dimension .

Proprietary and Confidential information of VIGEL S.p.A.

26194898.xls Page 9