1

AMEM 201 FORMULAS LIST

MILLING



TURNING







2

CASTING

Chvorinovs Rule: T
TS
= C
m
(V/A)
2



ROLLING

Draft: d = t
o
- t
f

Maximum draft d
max
=
2
R
Roll speed: v
r
= r
2
N


EXTRUSION
extrusion ratio: r
x
= A
o
/A
f

true strain: = ln r
x

extrusion strain:
x
= a + b ln r
x



BLANKING - PUNCHING

clearance: c = a. t
blanking force: F = S.t.L


DEEP DRAWING
Drawing ratio: DR = D
b
/D
p

<2

Reduction: r = (D
b
- D
p
)/D
b
<0.5
Thickness-to-diameter ratio: t/D
b
>1%

CUTTING FLUIDS AND TOOL LIFE
Taylor tool life equation:


DRILLING

Cutting Time T

= L / f

rotational speed: N = V / D

Material Removal Rate: MRR = (D
2
/ 4) (f) mm
3
/min

Conversion of feedrate f
r
(mm/rev) to feedrate f (mm/min): f

= N f
r
(mm/min)

Power = MRR x unit power
C vT
n
=