Manual SD100

PARTS BOOK
SD-100D C
VIBRATORY COMPACTOR
Effective with S/N 196592
CPN: 13525761
September 26, 2007
HOW TO USE THIS MANUAL

This Parts Manual applies to all SD-100D C Series VIBRATORY COMPACTOR
--------------------------------------------------------------------------------------------------------------------------------------------
When the Comm. # is not Known - Use the Word Index:
Volvo's Word Index will make this item easy to locate. The Word Index is found in the very back of the
book. The items listed are in alphabetical order and may be repeated several times depending on their
functional descriptions.
Let's assume you need to replace the PRIMARY AIR CLEANER FILTER ELEMENT.
Use any of the functional words in the item description to locate the desired item. Example: The first listing
for the Primary Air Cleaner Filter Element in the Word Index is: Air Cleaner Primary Filter Element. The
index shows the component will be found on page C.4.3 that is the Parts List page number for the Air
Cleaner Assembly.
A
Air Cleaner Primary Filter Element _______________________ C.4.3
Air Cleaner Safety Filter Element ________________________ C.4.3
Air Cleaner __________________________________________ C.4.3
Air Valve ____________________________________________ A.2.3
Alarm, Backup _______________________________________ B.5.3
Alternator Belt Guard __________________________________ C.2.5
Alternator ___________________________________________ C.2.3
Arch ROPS __________________________________________ A.5.3
Articulation Pin _______________________________________ B.1.3
Audible Alarm Wiring Harness ___________________________ E.6.3
Axle Drive Motor ______________________________________ A.1.3
The item is also listed as:

Element, Air Cleaner Primary Filter
Filter Element, Air Cleaner Primary
Primary Filter Element, Air Cleaner
Using the Parts Identification Pages:
The PARTS IDENTIFICATION PAGES consist of the PARTS ILLUSTRATION (even numbered
pages) and the PARTS LIST (odd numbered pages).
The Parts Illustration shows the assembly with its component parts identified by Item Numbers.
On the Parts List, the components are listed in Item Number order as found in the ITEM column.
Other information provided by the Parts List is the Comm. Number which will be required to order
Genuine VolvoVolvo Replacement Parts, a functional description, the quantity required to assemble one complete assembly, and any additional notes/ dimensions required to help place your parts
order.
For the example: The Air Cleaner Primary Filter Element is listed under the Air Cleaner (Item 1),
Comm. Number 13277983, Quantity of 1.
When the Comm. # is not known - Use the Table of Contents:
Turn to the TABLE OF CONTENTS pages in the front of this manual. These pages show the major
systems of the machine divided into FUNCTIONAL GROUPS (identified by capital letters).
Find the Functional Group that best describes the area of the machine you are interested in. For
example: Air Cleaner Assembly
See the sample Table of Contents shown below:

ENGINE
C
Engine Installation .................................................................................................................C.1.2
Engine Assembly ............................................................................................................C.2.2
Pump Stack Assembly...............................................................................................C.3.2
Air Cleaner Assembly ................................................................................................C.4.2
Exhaust Assembly.....................................................................................................C.5.2
Remote Oil Drain Assembly .......................................................................................C.6.2
Listed under the Functional Group of Engine are SECTIONS (identified by numbers that describe major
repairable components of that group. Find the listing that refers to the Engine Assembly.
Since the Air Cleaner Primary Filter Element is what needs to be replaced, refer to the parts listing for
the Air Cleaner Assembly. The Air Cleaner used on your machine is found in Functional Group C.;
Section 4, this makes up the first part of the page number. Turn to that section of the parts manual
and find the parts listing on page C.4.3 for the Air Cleaner (13277983).
When the Comm. # is Known - Use the Numerical Index:
If you already know the Comm. Number (part number) for the item required, a NUMERICAL INDEX is
provided in the back of the manual to assist you. Look up the Comm. Number desired and the
Numerical Index will show the Functional Group, Section, and Page Number where the item can
be found.
For our Primary Air Cleaner Filter Element Example: The Comm. Number 13255443 is found in the
Numerical Index, it shows that component will be found on pages C.4.3 that is the Parts List page for the
Engine Assembly.
TABLE OF CONTENTS
SD-100D C
TITLE
Section A - AXLE AND MAIN FRAME
PAGE
AXLE AND WHEEL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

AXLE ASSEMBLY - SHEET 1 OF 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
AXLE DRIVE MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
MAIN FRAME INSTALLATION - SHEET 1 OF 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12
MAIN FRAME INSTALLATION - SHEET 2 OF 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14
BRAKE VALVE SUB ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-16
SOLENOID VALVE SUB-ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-18
THERMO BYPASS VALVE SUB-ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20
FENDER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-22
RAILING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-24
ROPS/FOPS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-26
ROPS/FOPS STOWAGE INSTALLATION - OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-28
Section B - DRUM
DRUM AND SWIVEL INSTALLATION - SHEET 1 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
DRUM AND SWIVEL INSTALLATION - SHEET 2 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
DRUM ASSEMBLY (POCLAIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
BEARING HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
ECCENTRIC SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10
CARRIER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12
VIBRATION MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14
DRIVE PLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16
DRUM DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-18
Section C - ENGINE
ENGINE INSTALLATION - SHEET 1 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
ENGINE INSTALLATION - SHEET 2 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
PROPULSION PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
VIBRATION PUMP SUB-ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-8
VARIABLE PISTON PUMP - SHEET 1 OF 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10
STEERING PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-16
PUMP INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-18
MUFFLER BRACKET INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-20
FUEL LINE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-22
THROTTLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-24
ENGINE COWLING AND HOOD INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-26
AIR CLEANER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-28
VIBRATION FILTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-30
VIBRATION FILTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-32
RADIATOR/OIL COOLER INSTALLATON - SHEET 1 OF 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-34
RADIATOR/OIL COOLER INSTALLATON - SHEET 2 OF 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-36
TABLE OF CONTENTS
SD-100D C
TITLE
Section D - OPERATORS COMPARTMENT
PAGE
OPERATORS PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2

SEAT INSTALLATION - SHEET 1 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4
SEAT INSTALLATION - SHEET 2 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-6
CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-8
CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-10
STEERING WHEEL AND HORN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-12
STEERING VALVE SUB-ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-14
HORN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-16
Section E - ELECTRICAL
WIRING HARNESS INSTALLATION - SHEET 1 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
WIRING HARNESS INSTALLATION - SHEET 2 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4
RH PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6
LH PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8
BATTERY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-10
BACK-UP ALARM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-12
Section F - DECALS AND PAINT
DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2
MODEL NUMBER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-4
Section G - HYDRAULICS
STEERING HOSING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2
FILTER HOSE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-4
BRAKE HOSING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-6
VIBRATION HOSING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-8
TRACTION HOSING INSTALLATION - SHEET 1 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-10
TRACTION HOSING INSTALLATION - SHEET 2 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-12
HANGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-14
STANDARD ABBREVIATIONS
AC
A/R
ARC
Assy
BHCS
Cu Yd
Cyl
DC
Dia
Eff
FHCS
F-N-R
FOPS
F/P
Gr
HHCS
HHMS
HSBHCS
HSCHCS
ID
LH
M
MIK
mm
Nat Asp
Neg
NI
NSS
NSVA
OD
Pos
PSI
Alternating Current
As Required
Authorized Rebuilt Component
Assembly
Button Head Cap Screw
Cubic Yard
Cylinder
Direct Current
Diameter
Effective
Flat Head Cap Screw
Forward-Neutral-Reverse
Falling Object Protection System
Fork Positioning
Grade
Hex Head Cap Screw
Hex Head Machine Screw
Hex Socket Button Head Cap Screw
Hex Socket Countersunk Head
Cap Screw
Inside Diameter
Left Hand
Metric
Maintenance Interval Kit
Millimeter
Naturally Aspirated
Negative
Not Ilustrated
Not Sold Separately
Non Serviceable Assembly
Outside Diameter
Positive
Pounds per Square Inch
Q/A
Ref
RH
RHSS
ROPS
RPM
SAE
Sec
SFH
SHCS
SMV
S/N
SPST
S.T.
Std
Str
Sw
Tach
Temp
Thd
Thk
Typ
UNC
UNF
Univ
Var
V
VPM
Wgt
w/
w/o
Wp
Quick-Attach
Reference
Right Hand
Round Head SelfTapping Screw
Roll-Over Protection System
Revolutions Per Minute
Society of Automotive Engineers
Section
Slotted Fillister Head
Socket Head Cap Screw
Slow Moving Vehicle
Serial Number
Single Pole/Single Throw
Self-Tapping
Standard
Straight
Swivel
Tachometer
Temperature
Thread
Thick
Typical
Unified Coarse
Unified Fine
Universal
Variable
Volt
Vibrations Per Minute
Weight
With
Without
Weatherproof
Rev01/02/01
Recommended Service Parts
SD-100D C
SD-100D C
RECOMMENDED SERVICE PARTS
Description
Yr 1
QTY
Yr 2
QTY
Yr 3
QTY
CPN
SHAFT SEAL ASSEMBLY
13263553
O-RING
59993881
AXLE DRIVE MOTOR
13157797
NUT
20
59163758
VALVE
59524447
BEARING
59146613
VALVE CAP
59929711
HORN BUTTON
59159558
STEERING VALVE
54669544
SEAL KIT
54747340
STEERING COLUMN
58858580
HORN
13469010
STEERING WHEEL
58858564
58059601
AXLE AND WHEEL INSTALLATION
STEERING WHEEL AND HORN INSTALLATION
SEAT INSTALLATION
KNOB
KNOB
59648394
CONTROL
59815449
KNOB
59899641
CABLE
59815431
OPERATORS PLATFORM INSTALLATION

CABLE
59607861
FERRULE
59607853
CLAMP INSERT
59618579
COVER PLATE
59583450
BATTERY
59436931
FUEL GAUGE
58822321
SWITCH, EMERGENCY STOP
59111450
GAUGE,TACHOMETER
59122648
LIGHT CLUSTER
59104000
IGNITION SWITCH NUT
58924333
DUST BOOT
59108605
BREAKER
59811018
SWITCH, BRAKE
59121756
KEY
58917261
DUST BOOT
59108100
HOURMETER
59165001
BATTERY INSTALLATION
WIRING HARNESS INSTALLATION
+Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.
Description
SD-100D C
Yr 1
QTY
Yr 2
QTY
Yr 3
QTY
CPN
SWITCH, SPST
59121723
IGNITION SWITCH
59126946
DRUM AND SWIVEL INSTALLATION

O-RING
50278019
PIPE PLUG
59600593
VIBRATION MOTOR
13197447
REPAIR KIT
59234518
SEAL KIT
13262746
SEAL
59941203
SHOCK MOUNT
10
13304787
BEARING
50268127
SIGHT GAUGE
59277772
SEAL,SWIVEL FRAME
59103804
ARTICULATION PIN
58977703
MAGNETIC PLUG
59144428
PIVOT PIN
59190975
V-RING SEAL
13167390
ROLL PIN
95098679
WEAR SLEEVE
59277756
SEAL KIT
13228234
HYDRAULIC CYLINDER
13188339
BEARING
50268242
SEAL
50268861
OSCILLATION PIN
58977711
BEARING
50268259
SEAL
50268879
COUPLING
59613612
OIL SEAL
59277764
GREASE FITTING CAP
50270248
DRUM DRIVE MOTOR
13320551
THERMAL BYPASS VALVE
59186346
BEARING
50268127
SIGHT GAUGE
59991992
FUEL CAP
59058057
TANK FILTER
58855099
MAIN FRAME INSTALLATION
GASKET
13305099
REDUCER
59743013
PIPE PLUG
59600593
BRAKE VALVE
13289699
FUEL LEVEL SENDER
59008482
SD-100D C
Description
Yr 1
QTY
Yr 2
QTY
Yr 3
QTY
CPN
LEVER
59219279
SCREW
95860052
THROTTLE ASSEMBLY
NUT
95943346
CONTROL CABLE
59161257
BREATHER, FILTERED VENT
59093351
BREATHER/CHECK VALVE VENT
59127845
SAFETY FILTER ELEMENT
35328442
FILTER ELEMENT
59587196
FILTER
59984559
PRIMARY FILTER ELEMENT
35318252
ENGINE COWLING AND HOOD INSTALLATION
AIR CLEANER INSTALLATION
INDICATOR SWITCH
59873984
NUT ASSEMBLY
50938935
AIR CLEANER
39144019
CLAMP ASSEMBLY
50938943
59618579
O-RING
50278019
COUPLING
59286336
CLEVIS ASSEMBLY
59604835
STEERING HOSING INSTALLATION

CLAMP INSERT
ENGINE INSTALLATION
CLEVIS
59662312
U-CLAMP
50266972
FUEL/WATER SEPARATOR FILTER
59728196
FUEL FILTER
58827932
SEAL KIT
58898677
STEERING PUMP
58858820
ENGINE FAN
59819292
MUFFLER
13241658
SHAFT SEAL KIT
13167937
CLAMP KIT
59588418
CENTER BONDED MOUNT
59097162
VARIABLE PISTON PUMP
54520622
FAN BELT
59309104
SWITCH, WATER TEMPERATURE
59164251
SWITCH, OIL PRESSURE
59971457
STARTER
13360516
BACK-UP ALARM INSTALLATION
Description
SD-100D C
Yr 1
QTY
Yr 2
QTY
Yr 3
QTY
CPN
CONNECTOR
59434209
ALARM
59426924
BACKUP ALARM SWITCH
59164970
59433649
59993881
13274055
ROPS/FOPS INSTALLATION
SEAT BELT
TRACTION HOSING INSTALLATION

O-RING
RADIATOR/OIL COOLER INSTALLATON

RADIATOR HOSE, BOTTOM
CAP
59154807
RADIATOR HOSR, TOP
13274048
RECOVERY BOTTLE
58802851
RADIATOR CAP
59498790
SD-100D C
Section A - AXLE AND MAIN

FRAME
SD-100D C

13294392 REV 0D
16
15
18
14
8
10
9
15
19
11
7
4
2
5
A-2
SD-100D C

**Only Offered Parts Listed**
ITEM
COMM. NO.
1
2
4
5
6
7
8
9
10
11
14
15
16
18
19
NSVA
NSVA
96702329
96712237
58979964
59993881
95931614
95922381
95356960
59923102
96741863
96701560
96703665
13184619
59290288
59929711
59524447
50275536
59163758
BOM 13289624
DESCRIPTION
AXLE ASSEMBLY
AXLE DRIVE MOTOR
HHCS CL 8.8,YEL ZN
FLATWASHER
ELBOW
O-RING
HHCS
FLATWASHER
ADAPTER
ADAPTER
HHCS CL 10.9,YEL ZN HR
WASHER
HEX NUT
TIRE AND WHEEL ASSEMBLY
- WHEEL
- VALVE CAP
- VALVE
- TIRE
NUT
SD-100D C
QTY
1
1
4
4
2
2
8
8
1
2
8
16
8
2
2
2
2
2
20
DIMENSIONS/NOTES
See Page A - 4.
See Page A - 10.
M12-1.75X35
7/16-14X2.5
M20-2.5X220
M20X2.5
23.1 X 26
M22X1.5
A-3
AXLE ASSEMBLY - SHEET 1 OF 3

13244728 REV 01
4
3
8
1
6
1
24
28
25
27
23
26
A-4
SD-100D C

ITEM
COMM. NO.
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
19
19
19
20
20
20
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
13263470
13243753
59430694
59794123
59146241
59794115
13263355
59790824
59146290
59146274
13263314
59793786
13263322
59218321
13263330
54632781
59769661
59154179
59154187
59154195
59794149
59154120
59154138
59154146
59154153
59146381
13263363
90502592
13263371
58916628
90502949
13266846
13263389
13229083
13263405
59794115
59146241
59146605
13263413
54633185
58974155
59146613
BOM 13157565
DESCRIPTION
O-RING
SEAL WASHER
BOLT
SEAL WASHER
MAGNET PLUG
PLUG
DIFFERENTIAL KIT
CLIP
BOLT
NUT
CYLINDER BOLT
BEARING
DIFFERENTIAL
RING NUT
BEVEL GEAR SET
BOLT
TAPPER ROLLER BEARING
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SPACER
BOLT
O-RING
BUSHING
O-RING
CYLINDER BOLT
ADAPTER
CIRCLIP
SPRING WASHER
BOLT
PLUG
MAGNET PLUG
SEAL
HALF SHAFT
WHEEL STUD
O-RING
BEARING
SD-100D C
QTY
DIMENSIONS/NOTES
4
2
2
1
1
1
1
1
2
2
16
2
1
1
1
12
2
1
1
1
1
1
1
1
1
1
1
1
1
1
8
1
1
32
24
4
2
2
2
20
2
4
A-5

13244728 REV 01
10
12
11
17
14
16
18
19
20
21
18
15
A-6
SD-100D C
12
10
9

ITEM
COMM. NO.
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
66
67
68
69
70
71
72
73
74
59153627
59243162
59242834
59153650
59146654
59146662
59146670
59242842
59794123
59246835
59153619
59153601
59242867
13229190
13263439
59218461
13263447
13263454
13263462
13263470
59146282
54705447
13263488
90502816
58917014
13263496
59793752
59309393
59309385
59153759
13263504
13263512
59153858
59153866
59146233
13247416
BOM 13157565
DESCRIPTION
CIRCLIP
RING GEAR
RING GEAR SUPPORT
LOCKING PLATE
CIRCLIP
GEAR
BEARING
SEAL
SEAL WASHER
TAPPERED BOLT
NUT
STUD
FRICTION WASHER
NUT
STUD
SPRING
O-RING
PISTON
O-RING
O-RING
BOLT
BRAKE DISC
RING
WASHER
NUT
ADJUSTING BOLT
BOLT
O-RING
PINION
INTERMEDIATE BRAKE DISC
DISC
BOLT
SEAL WASHER
BOLT
VENT
PLANET GEAR CARRIER KIT
SD-100D C
QTY
DIMENSIONS/NOTES
2
2
2
2
8
8
8
2
6
4
16
16
2
8
2
2
4
2
4
2
6
8
2
4
4
4
2
2
2
8
2
2
2
2
2
2
A-7

13244728 REV 01
73
53
72
71
70
54
69
55
56
68
57
67
66
58
59
64
60
29
30
61
62
45
52
31
63
35
37
37
46
32
34
29
38
51
33
74
39
40
41
42
36
43
44
49
PLANET
GEAR
CARRIER
50
48
47
A-8
SD-100D C
46
31

ITEM
COMM. NO.
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
66
67
68
69
70
71
72
73
74
59153627
59243162
59242834
59153650
59146654
59146662
59146670
59242842
59794123
59246835
59153619
59153601
59242867
13229190
13263439
59218461
13263447
13263454
13263462
13263470
59146282
54705447
13263488
90502816
58917014
13263496
59793752
59309393
59309385
59153759
13263504
13263512
59153858
59153866
59146233
13247416
BOM 13157565
DESCRIPTION
CIRCLIP
RING GEAR
RING GEAR SUPPORT
LOCKING PLATE
CIRCLIP
GEAR
BEARING
SEAL
SEAL WASHER
TAPPERED BOLT
NUT
STUD
FRICTION WASHER
NUT
STUD
SPRING
O-RING
PISTON
O-RING
O-RING
BOLT
BRAKE DISC
RING
WASHER
NUT
ADJUSTING BOLT
BOLT
O-RING
PINION
INTERMEDIATE BRAKE DISC
DISC
BOLT
SEAL WASHER
BOLT
VENT
PLANET GEAR CARRIER KIT
SD-100D C
QTY
DIMENSIONS/NOTES
2
2
2
2
8
8
8
2
6
4
16
16
2
8
2
2
4
2
4
2
6
8
2
4
4
4
2
2
2
8
2
2
2
2
2
2
A-9
AXLE DRIVE MOTOR

13244785 REV 02
19
18
15
17
14
13
16
12
13
12
11
5
9
10
7
8
4
4
2
3
1
A - 10
SD-100D C
AXLE DRIVE MOTOR

ITEM
COMM. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17
18
19
59249292
59698811
58799768
58799750
59933622
59698811
59369603
13263538
13247267
59360610
58881863
59949461
58220567
59432013
59369462
13263553
59369504
59369496
BOM 13157797
DESCRIPTION
PLUG
O-RING
COMPRESSION SPRING
SPRING GUIDE
PLUG
O-RING
BEARING
END CAP GASKET
CHARGE RELIEF CARTRIDGE VALVE KIT
O-RING
O-RING
PLUG
O-RING
SHAFT
BEARING
SHAFT SEAL ASSEMBLY
O-RING
SEAL
SD-100D C
QTY
DIMENSIONS/NOTES
2
2
2
2
1
1
1
1
1
1
1
2
2
1
1
1
1
1
A - 11
MAIN FRAME INSTALLATION - SHEET 1 OF 2

13289608 REV 02
24
33
34
13
25
33
15
25
PORT #3
PORT #2
PORT #2
PORT #3
19
10
16
8
22
1
28
23
33
35
12
11
15
35
21
33
14
29
30
20
31
36
26
INLET
TO TANK
17
18
TO COOLER
6
30
27
32
A - 12
SD-100D C

ITEM
COMM. NO.
1
2
3
4
5
6
13206586
13206859
95038634
13305099
96721196
95748562
95038113
59600593
59991992
13206867
59291450
95038634
95038113
59600593
59058057
NSVA
NSVA
NSVA
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
95829263
59743013
58855099
95219770
50268127
59008482
96704440
96703665
96701560
95316956
96701545
95329975
95381158
13294525
96702444
95739306
95356960
96706817
59306522
59565044
95365094
95280186
96704614
96741046
BOM 13289608
DESCRIPTION
MAIN FRAME
HYDRAULIC TANK
- COUPLING
- GASKET
- FHCS CL 10.9
- PLUG
- REDUCER
- PIPE PLUG
- SIGHT GAUGE
FUEL TANK
- FILL NECK
- COUPLING
- REDUCER
- PIPE PLUG
- FUEL CAP
BRAKE VALVE SUB ASSEMBLY
SOLENOID VALVE SUB-ASSEMBLY
THERMO BYPASS VALVE SUBASSEMBLY
TEE
REDUCER
TANK FILTER
ADAPTER
BEARING
FUEL LEVEL SENDER
HHCS CL 8.8,YEL ZN
HEX NUT
WASHER
ADAPTER
WASHER
ADAPTER
ADAPTER
TANK MOUNT
HHCS CL 8.8,YEL ZN
ADAPTER
ADAPTER
HHCS CL 8.8,YEL ZN
COVER PLATE
FLATWASHER, HARDENED
ADAPTER
ADAPTER
NUT
FLATWASHER
SD-100D C
QTY
1
1
1
1
12
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
6
6
12
1
8
1
2
2
4
1
1
2
2
8
1
1
2
4
DIMENSIONS/NOTES
M8-1.25X16
See Page A - 16.

See Page A - 18.
See Page A - 20.
M20-2.5X45
M20X2.5
M12-1.75X40
M6-1.0X60
M10X1.5
A - 13

13289608 REV 02
24
33
34
13
25
33
15
25
PORT #3
PORT #2
PORT #2
PORT #3
19
10
16
8
22
1
28
23
33
35
12
11
15
35
21
33
14
29
30
20
31
36
26
INLET
TO TANK
17
18
TO COOLER
6
30
27
32
A - 14
SD-100D C

ITEM
COMM. NO.
31
32
33
34
35
36
96702857
96705033
96741053
96706825
96704598
96734546
BOM 13289608
DESCRIPTION
NUT
HHCS CL 8.8,YEL ZN
FLATWASHER
HHCS CL 8.8,YEL ZN
ESNA NUT
SD-100D C
QTY
4
2
8
2
4
4
DIMENSIONS/NOTES
M10-1.5X110
M6-1.0X70
M6
M16-2X45
A - 15

13289673 REV 00
PORT 1
PORT 3
PORT 2
A - 16
SD-100D C

ITEM
COMM. NO.
1
2
3
4
13289699
58911819
13469606
58911827
13469622
95866687
95329975
95415667
BOM 13289673
DESCRIPTION
BRAKE VALVE
- SPOOL VALVE
- COIL
- NUT
- VALVE BODY
ADAPTER
ADAPTER
TEE
QTY
DIMENSIONS/NOTES
1
1
1
1
1
1
2
1
SD-100D C
A - 17

13289582 REV 02
1
2
A - 18
SD-100D C

ITEM
COMM. NO.
1
2
3
13289699
58911819
13469606
58911827
13469622
95365078
95329975
BOM 13289582
DESCRIPTION
BRAKE VALVE
- SPOOL VALVE
- COIL
- NUT
- VALVE BODY
ADAPTER
ADAPTER
QTY
DIMENSIONS/NOTES
1
1
1
1
1
1
2
SD-100D C
A - 19
THERMO BYPASS VALVE SUB-ASSEMBLY

13289590 REV 00
2
INLET
TO TANK
4
3
1
TO COOLER
A - 20
SD-100D C
THERMO BYPASS VALVE SUB-ASSEMBLY

ITEM
COMM. NO.
1
2
3
4
59186346
13493770
95182705
95356978
95739306
BOM 13289590
DESCRIPTION
THERMAL BYPASS VALVE

- SEAL
ADAPTER
ADAPTER
ADAPTER
SD-100D C
QTY
DIMENSIONS/NOTES
1
2
2
1
1
A - 21
FENDER INSTALLATION
59114454 REV 02
A - 22
SD-100D C
FENDER INSTALLATION
ITEM
COMM. NO.
1
2
3
4
5
6
59214510
59214577
96711791
96704184
96702311
96738596
BOM 59114454
DESCRIPTION
FENDER, RH
FENDER, LH
BOLT
LOCKNUT
HHCS CL 8.8,YEL ZN
FLATWASHER
SD-100D C
QTY
1
1
4
4
6
6
DIMENSIONS/NOTES
M12
M12-1.75X30
A - 23
RAILING INSTALLATION
13161559 REV 0A
2
6
2
2
6
11
4
7
9
6
7
4
11
7
6
A - 24
SD-100D C
RAILING INSTALLATION
ITEM
COMM. NO.
1
2
3
4
5
6
7
9
11
13160775
96701545
13160759
13160635
59117507
96705637
96738596
95923223
13160791
BOM 13161559
DESCRIPTION
RAIL, LH
WASHER
RAIL, RH
SHOCK
HANDRAIL, LH
HHCS CL 8.8,YEL ZN
FLATWASHER
LOCKNUT
RAIL SUPPORT
SD-100D C
QTY
1
3
1
2
1
8
5
2
2
DIMENSIONS/NOTES
M12-1.75X55
3/8-16
A - 25
59161463 REV 03
8
VIEW ROTATED
FOR VLARITY
SEE VIEW "A"

FOR SEAT BELT
HARDWARE
ARRANGEMENT
VIEW ROTATED
FOR VLARITY
11
12
8
5
7
14
A - 26
SD-100D C
VIEW "A"
ITEM
COMM. NO.
1
5
6
7
8
11
12
14
59228379
95920534
95922167
59327940
59433649
95922241
95925921
59212555
BOM 59161463
DESCRIPTION
ROPS/FOPS
HHCS
FLATWASHER
NUT
SEAT BELT
FLATWASHER
LOCKNUT
SHIM
QTY
DIMENSIONS/NOTES
1
6
18
6
1
2
2
2
SD-100D C
A - 27
ROPS/FOPS STOWAGE INSTALLATION - OPTION

13301619 REV 02
EXISTING
HARDWARE
BENT TUBE
ROPS/FOPS
BENT TUBE
ROPS/FOPS
DESIGN
WELDED
ROPS/FOPS
DESIGN
EXISTING
HARDWARE
9
EXISTING
HARDWARE
8
1
WELDED
ROPS/FOPS
11
6
12
10
ASSEMBLED
POSITION
4
8
3
5
3
2
4
A - 28
SD-100D C
ROPS/FOPS STOWAGE INSTALLATION - OPTION

ITEM
COMM. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13353370
59226084
59537266
95923272
59225912
59340000
96702428
96741046
96704812
59171678
96702287
96741046
BOM 13301619
DESCRIPTION
BRACKET, ROPS STOWAGE

THREADED ROD
LOCKNUT
RUBBER, PROTECTIVE
RUBBER, PROTECTIVE
HHCS CL 8.8,YEL ZN
FLATWASHER
HEX NUT
COVER PLATE
HHCS CL 8.8,YEL ZN
FLATWASHER
SD-100D C
QTY
1
2
4
4
1
2
2
4
2
2
4
4
DIMENSIONS/NOTES
M10-1.5X45
M10-1.5X25
A - 29
**Always use Volvo Replacement parts!**
SD-100D C
Section B - DRUM
SD-100D C
DRUM AND SWIVEL INSTALLATION - SHEET 1 OF 2

13289764 REV 02
SMOOTH DRUM
1
PADFOOT DRUM
38
36
37
39
3
11
43
42
50
44
SMOOTH
DRUM
4
5
9
41
7
46
45
47 50
48
49
39
43
8
36
B-2
SD-100D C

ITEM
COMM. NO.
1
2
3
4
5
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
NSVA
59298935
59298927
59398206
59398222
13160601
96728803
96738620
95488250
96703699
58977646
58977653
58977661
95922217
59003434
96726658
96701560
50268127
50270248
95201547
59190975
95098679
13188339
54577838
13228234
58977729
58977893
59008474
58977877
58977869
58977851
58977844
58977836
58977828
50268242
50268861
58977703
95208971
50268879
95922175
59003442
58977711
BOM 43884709
DESCRIPTION
DRUM ASSEMBLY (POCLAIN)

SHIM
SHIM
SHIM
SHIM
DRUM FRAME
FLATWASHER
TEE
HEX NUT
SHIM
SHIM
PLATE
FLATWASHER
LOCK NUT
HHCS CL 8.8,YEL ZN
WASHER
BEARING
GREASE FITTING CAP
GREASE FITTING
PIVOT PIN
ROLL PIN
HYDRAULIC CYLINDER
- LOCKNUT
- SEAL KIT
SWIVEL
- PLATE:BACK,SWIVEL FRAME
- PLATE:STEER LUG
- PLATE,LUG SWIVEL
- PLATE,BOTTOM SWIVEL
- BAR,SWIVEL FRAME
- GUSSET,SWIVEL FRAME
- PLATE,BACK SUPPORT
- PLATE,TOP SWIVEL
BEARING
SEAL
ARTICULATION PIN
FITTING
SEAL
FLATWASHER
ELASTIC STOP NUT
OSCILLATION PIN
SD-100D C
QTY
1
8
2
4
2
1
8
16
2
8
2
3
1
1
1
6
6
2
5
4
4
4
2
2
2
1
1
2
2
1
1
4
2
1
2
2
2
3
2
2
2
1
DIMENSIONS/NOTES
See Page B - 6.
M30-3.5X110
M30
M20-X1.5X60
B-3

13289764 REV 02
14
15
16
13
12
25
34
18
35
19
20
33
21
26
27
32
31
29
B-4
22
40
23
10
24
28
23
21
30
17
22
20
SD-100D C

ITEM
COMM. NO.
34
35
40
41
42
43
44
45
46
48
49
50
59103804
50268259
95303368
96703665
96718671
96701578
59398214
13239967
13294319
96704283
96704622
43861087
BOM 43884709
DESCRIPTION
SEAL,SWIVEL FRAME
BEARING
ADAPTER
HEX NUT
HHCS CL 8.8,YEL ZN
WASHER
SHIM
HOSE CLAMP
BRACKET HOSE CLAMP
HHCS CL 8.8,YEL ZN
LOCKNUT
BRACKET HOSE CLAMP
SD-100D C
QTY
2
2
2
8
8
16
2
12
12
24
24
6
DIMENSIONS/NOTES
M20X2.5
M20-2.5X80
M12-1.75X80
M12
B-5

43866557 REV 00
25
26
24
23
8
18
15
31
16
29
30
27
36
4
28
32
17
37
20
14
38
35
34
39
21
13
12
3
11
8
22
10
7
6
20
10
8
2
B-6
19
SD-100D C
33

BOM 43886936
ITEM
COMM. NO.
DESCRIPTION
1
2
3
4
5
6
7
8
13280383
13329206
NSVA
13502034
NSVA
58951690
96711031
96738612
DRUM
BEARING HOUSING DRIVE
BEARING HOUSING ASSEMBLY
END PLATE
ECCENTRIC SHAFT ASSEMBLY
BEARING
CLIP RING
FLAT WASHER CL 200,YEL ZN
1
1
1
1
1
1
1
56
9
10
11
12
13
14
15
16
17
18
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
45
95643383
96739990
59258319
96741038
96702824
96741046
13502240
13304787
96704549
96705504
95603163
59144428
59277772
NSVA
59613612
96736822
13183215
NSVA
95988739
96738596
96702808
95303350
59922591
NSVA
59565044
96703657
96712237
96702329
96737069
13351408
96711882
O-RING
COVER
FLATWASHER
HHCS CL 8.8,YEL ZN
FLATWASHER
O RING SEAL
SHOCK MOUNT
HHCS CL 8.8,YEL ZN
O-RING
MAGNETIC PLUG
SIGHT GAUGE
CARRIER ASSEMBLY
COUPLING
ROLL PIN
SPLINE SHAFT
VIBRATION MOTOR
O-RING
FLATWASHER
ELBOW
ADAPTER
DRIVE PLATE ASSEMBLY
NUT
FLATWASHER
HHCS CL 8.8,YEL ZN
ROLL PIN
WASHER
HEX NUT
1
32
1
8
8
6
1
6
6
12
2
2
1
1
1
1
1
1
1
12
12
1
2
1
6
6
2
2
1
6
12
SD-100D C
QTY
DIMENSIONS/NOTES
See Page B - 8.
See Page B - 10.
ID-17.0,OD30.0X3.0THK
M16-2.0X90
M8-1.25X20
M10-1.5X45
M16-2.0X110
See Page B - 12.
See Page B - 14.
M12-1.75X30
See Page B - 16.

M16
M12-1.75X35
M16X2.0
B-7

43866490 REV 00
14
2
13
12
16
11
18
17
15
3
4
3
15
5
6
7
8
B-8
SD-100D C
10

ITEM
COMM. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
13501994
13502257
13414743
43814250
43814284
43814243
13502026
13502141
13502133
13502125
13502166
96704549
96741046
59277756
13167390
58951690
96711031
59600593
54584776
95264891
BOM 43866615
DESCRIPTION
BEARING HSG SPINDLE

DUST BAND
BEARING TAPER ROLLER
CARRIER HOUSING MACHINING
- CARRIER HOUSING WELD
- FLANGE
- TUBE
.005" SHIM
.007" SHIM
.020" SHIM
PRELOAD PLATE
FLATWASHER
WEAR SLEEVE
V-RING SEAL
BEARING
CLIP RING
PIPE PLUG
ADAPTER
SD-100D C
QTY
1
1
2
1
1
1
1
2
2
3
1
8
8
1
1
1
1
2
1
1
DIMENSIONS/NOTES
13838123
M10-1.5X45
B-9

43866508 REV 00
10
2
5
9
7
5
8
7
4
B - 10
SD-100D C

ITEM
COMM. NO.
1
2
3
4
5
6
7
8
9
10
59298323
13218052
59298042
13217922
59296632
59277723
96741046
96702436
96702428
96720990
BOM 59257857
DESCRIPTION
DRIVE SIDE JOURNAL

ECCENTRIC SHAFT
ECCENTRIC SHAFT
NON DRIVE SIDE JOURNAL
OILITE BEARING
SPLINE COUPLING
FLATWASHER
HHCS CL 8.8,YEL ZN
ROLL PIN
SD-100D C
QTY
1
1
1
1
2
1
32
24
8
1
DIMENSIONS/NOTES
M10-1.5X50
M10-1.5X45
M6X20
B - 11
CARRIER ASSEMBLY
43866516 REV 00
7
8
10
11
12
B - 12
SD-100D C
CARRIER ASSEMBLY
ITEM
COMM. NO.
1
6
7
8
9
10
11
12
43814300
43814292
13304787
96738596
96703111
13351408
43818707
59565044
96703657
BOM 43866805
DESCRIPTION
CARRIER PLATE MACHINING

- CARRIER PLATE
SHOCK MOUNT
FLATWASHER
WASHER
BID SHOCK MOUNT MACH.
NUT
SD-100D C
QTY
1
1
4
8
12
4
1
4
4
DIMENSIONS/NOTES
M12-1.75X35
M16
B - 13
VIBRATION MOTOR
13197447 REV 00
5
4
19
18
17
16
15
14
13
12
10
11
B - 14
SD-100D C
VIBRATION MOTOR
BOM 13197447
ITEM
COMM. NO.
DESCRIPTION
QTY
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
98
58891540
59360610
50278019
59387605
59387498
56998610
50278019
50278019
58891540
59360610
50278019
58891540
59360610
50278019
13228200
59785519
95200648
59785519
59861872
59941203
59245209
59861872
13284849
PLUG
- O-RING
O-RING
BEARING
GASKET
PLUG
- O-RING
O-RING
PLUG
- O-RING
O-RING
PLUG
- O-RING
O-RING
SHAFT
RING
BALL BEARING
RING
RING
SEAL
WASHER
RING
VIBRATION MOTOR - REMANUFACTURED
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
SD-100D C
DIMENSIONS/NOTES
B - 15

13289756 REV 0A
9
7
4
9
10
10
9
9
12
6
1
4
5
B - 16
SD-100D C

ITEM
COMM. NO.
1
2
3
4
5
7
8
9
10
12
NSVA
13237383
13320478
96701560
96718671
96740998
59177915
13184445
58896952
96704556
59510065
59990010
95650339
95356903
BOM 13320494
DESCRIPTION
DRUM DRIVE MOTOR

DRIVE PLATE
BRACKET, DRIVE MOTOR MOUNTING
WASHER
HHCS CL 8.8,YEL ZN
HHCS CL 8.8,YEL ZN
SPLIT FLANGE
SPLIT CLAMP
- SPLIT FLANGE CLAMP
- HHCS CL 8.8,YEL ZN
- LOCKWASHER
- O-RING
ADAPTER
ADAPTER
SD-100D C
QTY
1
1
1
36
10
16
2
2
4
8
8
2
2
1
DIMENSIONS/NOTES
See Page B - 18.
M20-2.5X80
M20-X1.5X40
M10-1.5X40
B - 17
DRUM DRIVE MOTOR

13320551 REV 00
3
1
1
1
8
1
1
16
5
14
13
12
11
10
7
6
9
1
15
B - 18
SD-100D C
DRUM DRIVE MOTOR

ITEM
COMM. NO.
1
2
3
4
5
6
7
8
9
10
11
13
14
15
15
16
98
13262746
59902684
13853098
13220736
13493994
59241570
13263199
13263207
13494000
59234518
13263157
13494018
13494026
13262597
13263140
13262613
59241877
13494034
13361001
BOM 13320551
DESCRIPTION
SEAL KIT
- O-RING
- O-RING
RING
SPRING WASHER
SEAL KIT
THRUST RING
SPRING WASHER
THRUST RING
REPAIR KIT
PLUG
VALVE SPOOL
VALVE SPOOL
WASHER
SNAP RING
SPRING
SCREW/BOLT
HHCS
DRIVE MOTOR - ARC
SD-100D C
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12
1
DIMENSIONS/NOTES
NEW: 13320551
B - 19
SD-100D C
Section C - ENGINE
SD-100D C
ENGINE INSTALLATION - SHEET 1 OF 2

13289657 REV 02
27
49
26
49
PART
OF
32
28
33
30
34
29
40
36
31
37
38
37
35
39
39
C-2
SD-100D C

ITEM
COMM. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
13846787
13887526
13887484
59728196
58827932
13852256
13360516
59286336
96741046
95919254
58966086
59104406
96701917
96704309
NSVA
95097879
NSVA
59539569
95309829
95988796
NSVA
59232579
59731380
95055265
59103838
96738596
96702667
59164251
59971457
96715602
96704846
50266972
13241658
13222864
96741053
96704564
96704234
59819292
59309104
96741038
96715131
59176917
BOM 13289657
DESCRIPTION
ENGINE
- OIL FILTER
- FUEL FILTER
- FUEL/WATER SEPARATOR FILTER
- FUEL FILTER
- ALTERNATOR
- STARTER
COUPLING
FLATWASHER
HHCS
PLATE, PUMP MOUNTING
GROUND STRAP
HHCS CL 8.8,YEL ZN
HHCS CL 8.8,YEL ZN
PROPULSION PUMP ASSEMBLY
O-RING
VIBRATION PUMP SUB-ASSEMBLY
HHCS
O-RING
STEERING PUMP ASSEMBLY
BRACKET, VIBRATION CABLE
WASHER
HSHCS
ENGINE MOUNT
FLATWASHER
HHCS CL 8.8,YEL ZN
SWITCH, WATER TEMPERATURE
SWITCH, OIL PRESSURE
HHCS CL 8.8,YEL ZN
LOCK NUT
U-CLAMP
MUFFLER
THROTTLE CABLE BRACKET
FLATWASHER
HHCS CL 8.8,YEL ZN
NUT
ENGINE FAN
- FAN BELT
FLATWASHER
HHCS CL 8.8,YEL ZN
SPACER
SD-100D C
QTY
1
1
1
1
1
1
1
1
21
8
1
1
8
4
1
1
1
2
2
1
1
1
2
2
2
8
8
1
1
1
1
1
1
1
2
2
2
1
1
6
4
2
DIMENSIONS/NOTES
3/8-16X1.50
M10-1.5X30
M10-1.5X35
See Page C - 6.
See Page C - 8.
1/2-13X1.75
See Page C - 16.
3/8-16X1.25
M12-1.75X45
M10-1.5X110
M10X1
M6-1X20
M6X1
M8-1.25X70
C-3

13289657 REV 02
13
16
17
12
15
18
14
47
33
46
10
VIBRATION
CABLE
6
9
FRAME
11
46
33
PART
OF
48
24
3
22
23
3
5
44
42
19
20
25
3
41
21
43
FRAME
45
C-4
SD-100D C

BOM 13289657
ITEM
COMM. NO.
DESCRIPTION
36
37
38
39
40
41
42
43
59176925
96711833
96705314
96704846
96704358
59097162
58879768
96738612
BRACKET, ENGINE MOUNTING

WASHER
HHCS CL 8.8,YEL ZN
LOCK NUT
HHCS CL 8.8,YEL ZN
CENTER BONDED MOUNT
SNUBBING WASHER
1
8
4
8
4
2
2
2
44
45
46
47
48
49
96704952
96704630
NSVA
96705587
96701370
NSVA
HHCS CL 8.8,YEL ZN
STOP NUT
PUMP INSTALLATION
HHCS CL 8.8,YEL ZN
NUT
MUFFLER BRACKET INSTALLATION
2
2
1
1
1
1
SD-100D C
QTY
DIMENSIONS/NOTES
M10
M10-1.5X90
M10X1
M10-1.5X40
ID-17.0,OD30.0X3.0THK
M16-2X100
See Page C - 18.
M8-1.25X30
M8-1.25
See Page C - 20.
C-5

13289640 REV 01
9
8
PUMP MOUNTING
PLATE
12
16
10
15
11
13
6
14
24
5
25
3
17
18
C-6
SD-100D C

ITEM
COMM. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
24
25
18001651
95376133
95356960
95188710
59305813
96701461
96704598
96741038
96719786
59329904
59315242
96705736
96738554
96704580
59580571
59617985
95739306
95329975
96738596
96702329
BOM 13289640
DESCRIPTION
PUMP, PISTON, VARIABLE

ELBOW
ADAPTER
TEE
LEVER
HHCS CL 8.8,YEL ZN
ESNA NUT
FLATWASHER
HHCS CL 8.8,YEL ZN
BRACKET, MOUNTING
SPACER
HHCS CL 8.8,YEL ZN
FLATWASHER
LOCKNUT
CLAMP
SHIM
ADAPTER
ADAPTER
FLATWASHER
HHCS CL 8.8,YEL ZN
QTY
***
SD-100D C
1
1
1
1
1
2
2
3
3
1
3
2
2
2
1
1
1
1
4
4
DIMENSIONS/NOTES
M6-1X25
M6
M8-1.25X40
M5-0.8X20
M5
M12-1.75X35
C-7

59279687 REV 02
EXISTING
HARDWARE
3
O-RING
1
7
PROPULSION
PUMP
O-RING
8
VIBRATION
CABLE
C-8
SD-100D C

ITEM
COMM. NO.
1
2
3
4
5
7
8
NSVA
59232587
59922591
95366001
96702659
95280194
96705009
BOM 59279687
DESCRIPTION
VARIABLE PISTON PUMP

CONTROL LEVER
ADAPTER
ADAPTER
HHCS CL 8.8,YEL ZN
ADAPTER
LOCKNUT
SD-100D C
QTY
1
1
2
1
2
1
2
DIMENSIONS/NOTES
See Page C - 10.
M8-1.25X25
C-9
VARIABLE PISTON PUMP - SHEET 1 OF 3

13244843 REV 01
9
10
11
13
13
12
12
50
23
22
20
19
C - 10
18
SD-100D C

ITEM
COMM. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
18
19
20
22
23
24
25
26
29
30
31
33
35
37
38
39
40
41
42
43
48
50
98
13263678
13263686
59145896
59145904
59145888
13167937
59145862
13263694
50278019
59986448
59051680
13263702
13066329
58828526
59558650
13263827
59051466
13263710
13284443
13263728
59051573
59387605
59933622
59698811
13263736
59553230
54492608
59399303
59249300
59155176
58891896
59399295
13263744
13263777
59051524
19291764
BOM 54520622
DESCRIPTION
SHAFT
SHAFT
RETAINING RING
ROLLER BEARING
O-RING
SHAFT SEAL KIT
RETAINING RING
BYPASS VALVE ASSEMBLY
O-RING
BACK-UP RING
O-RING
SPRING
SCR VALVE
PLUG
O-RING
SPRING
SEAL NUT
SCREW
SIDE COVER GASKET
PLUG
O-RING
BEARING
PLUG
O-RING
SERVO PISTON RING KIT
O-RING
O-RING
NUT
ADJUSTER, CHARGE RELIEF
O-RING
SPRING
POPPET
CHARGE PUMP GASKET
SERVO COVER GASKET
CONTROL GASKET
REMANUFACTURED PUMP
SD-100D C
QTY
DIMENSIONS/NOTES
1
1
1
1
1
1
1
2
2
2
2
2
2
3
3
1
1
1
1
1
1
1
3
3
1
2
1
1
1
1
1
1
1
1
1
1
C - 11

13244843 REV 01
30
31
18
1
19
29
18
19
4
2
25
26
24
31
30
30
C - 12
SD-100D C
31

ITEM
COMM. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
18
19
20
22
23
24
25
26
29
30
31
33
35
37
38
39
40
41
42
43
48
50
98
13263678
13263686
59145896
59145904
59145888
13167937
59145862
13263694
50278019
59986448
59051680
13263702
13066329
58828526
59558650
13263827
59051466
13263710
13284443
13263728
59051573
59387605
59933622
59698811
13263736
59553230
54492608
59399303
59249300
59155176
58891896
59399295
13263744
13263777
59051524
19291764
BOM 54520622
DESCRIPTION
SHAFT
SHAFT
RETAINING RING
ROLLER BEARING
O-RING
SHAFT SEAL KIT
RETAINING RING
O-RING
BACK-UP RING
O-RING
SPRING
SCR VALVE
PLUG
O-RING
SPRING
SEAL NUT
SCREW
SIDE COVER GASKET
PLUG
O-RING
BEARING
PLUG
O-RING
O-RING
O-RING
NUT
O-RING
SPRING
POPPET
CHARGE PUMP GASKET
SERVO COVER GASKET
CONTROL GASKET
REMANUFACTURED PUMP
SD-100D C
QTY
DIMENSIONS/NOTES
1
1
1
1
1
1
1
2
2
2
2
2
2
3
3
1
1
1
1
1
1
1
3
3
1
2
1
1
1
1
1
1
1
1
1
1
C - 13

13244843 REV 01
31
33
30
35
48
35
33
42
40
36
41
39
38
43
48
31
C - 14
37
30
SD-100D C

ITEM
COMM. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
18
19
20
22
23
24
25
26
29
30
31
33
35
37
38
39
40
41
42
43
48
50
98
13263678
13263686
59145896
59145904
59145888
13167937
59145862
13263694
50278019
59986448
59051680
13263702
13066329
58828526
59558650
13263827
59051466
13263710
13284443
13263728
59051573
59387605
59933622
59698811
13263736
59553230
54492608
59399303
59249300
59155176
58891896
59399295
13263744
13263777
59051524
19291764
BOM 54520622
DESCRIPTION
SHAFT
SHAFT
RETAINING RING
ROLLER BEARING
O-RING
SHAFT SEAL KIT
RETAINING RING
O-RING
BACK-UP RING
O-RING
SPRING
SCR VALVE
PLUG
O-RING
SPRING
SEAL NUT
SCREW
SIDE COVER GASKET
PLUG
O-RING
BEARING
PLUG
O-RING
O-RING
O-RING
NUT
O-RING
SPRING
POPPET
CHARGE PUMP GASKET
SERVO COVER GASKET
CONTROL GASKET
REMANUFACTURED PUMP
SD-100D C
QTY
DIMENSIONS/NOTES
1
1
1
1
1
1
1
2
2
2
2
2
2
3
3
1
1
1
1
1
1
1
3
3
1
2
1
1
1
1
1
1
1
1
1
1
C - 15

59122671 REV 01
1
2
C - 16
SD-100D C

ITEM
COMM. NO.
1
2
3
58858820
58898677
95285946
95368890
BOM 59122671
DESCRIPTION
STEERING PUMP
- SEAL KIT
ADAPTER
ADAPTER
QTY
DIMENSIONS/NOTES
1
1
1
1
SD-100D C
C - 17
PUMP INSTALLATION
59320671 REV 03
PART
OF
VIBRATION CABLE
5
1
PROPULSION
CABLE
C - 18
SD-100D C
PUMP INSTALLATION
ITEM
COMM. NO.
1
2
3
5
6
59604835
59588418
59662312
95699948
95923298
BOM 59320671
DESCRIPTION
CLEVIS ASSEMBLY
CLAMP KIT
CLEVIS
SHOULDER SCREW
LOCKNUT
QTY
1
1
1
1
1
SD-100D C
DIMENSIONS/NOTES
5/16X.75
1/4-20
C - 19

13440516 REV 01
MUFFLER
ENGINE
C - 20
SD-100D C

ITEM
COMM. NO.
1
2
3
4
5
13434253
13440102
13440094
96704846
96704432
BOM 13440516
DESCRIPTION
BRACKET, MUFFLER
CLAMP
U BOLT
LOCK NUT
WHIZ BOLT
SD-100D C
QTY
1
1
1
4
2
DIMENSIONS/NOTES
M10X1
M10X20
C - 21
FUEL LINE ASSEMBLY

59161240 REV 02
2
1
SUCTION
RETURN
FUEL TANK
12
11
5
10
9
8
RAIL
C - 22
SD-100D C
FUEL LINE ASSEMBLY

ITEM
COMM. NO.
4
5
6
7
8
9
10
11
12
50274299
96704234
96701461
96741053
59397059
59397489
95378873
96701495
96738596
BOM 59161240
DESCRIPTION
HOSE CLAMP
NUT
HHCS CL 8.8,YEL ZN
FLATWASHER
CLAMP
CLAMP
CLAMP
HHCS CL 8.8,YEL ZN
FLATWASHER
SD-100D C
QTY
2
2
2
2
2
2
1
1
1
DIMENSIONS/NOTES
M6X1
M6-1X25
M12-1.75X25
C - 23
THROTTLE ASSEMBLY
13222815 REV 00
13
12
10
2
1
5
6
3
14
12
10
11
ENGINE THROTTLE BRACKET

(APPEARANCE VARIES)
7
INJECTOR
PUMP
C - 24
8
10
SD-100D C
THROTTLE ASSEMBLY
ITEM
COMM. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
59219287
59219261
59226548
59219253
59219279
59219246
59161257
59901306
95860052
95943346
95921722
95922332
95326609
95923314
BOM 13222815
DESCRIPTION
LEVER, THROTTLE
WASHER
THROTTLE BRACKET
WASHER
LEVER
GRIP
CONTROL CABLE
CLEVIS
SCREW
NUT
HHCS
FLATWASHER
HHCS
LOCKNUT
SD-100D C
QTY
1
3
1
1
1
1
1
2
2
4
2
4
2
2
DIMENSIONS/NOTES
10-24X1.5
5/16-18
C - 25

13290077 REV 01
18
9
16
10
15
2
21
13
11
12
9
17
16
21
20
19
14
1
7
6
7
FRAME
C - 26
SD-100D C

ITEM
COMM. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
13299672
13323175
59108852
13277421
13293097
96738596
96702311
96701495
96741046
96719265
96702279
59442046
96704663
96704564
96704598
95286514
59093351
59127845
58786617
96714407
BOM 13290077
DESCRIPTION
RADIUS COWLING
HOOD
FRONT COVER PLATE
COVER PLATE
PAN, ENGINE BELLY
FLATWASHER
HHCS CL 8.8,YEL ZN
HHCS CL 8.8,YEL ZN
FLATWASHER
HHCS CL 8.8,YEL ZN
HHCS CL 8.8,YEL ZN
LOOPED CLAMP
FLATWASHER
HHCS CL 8.8,YEL ZN
ESNA NUT
ADAPTER
BREATHER/CHECK VALVE VENT
SPACER
FLATWASHER
SD-100D C
QTY
1
1
1
1
1
18
10
8
8
4
4
2
2
2
2
2
1
1
4
4
DIMENSIONS/NOTES
M12-1.75X30
M12-1.75X25
M10-1.5X50
M10-1.5X20
M6
M6-1X20
M6
M10
C - 27

59104109 REV 03
12
10
6
3
2
FLOW
11
6
5
9
FLOW
13
6
14
C - 28
SD-100D C

ITEM
COMM. NO.
1
2
3
5
6
7
8
9
10
11
12
13
14
39144019
35318252
35328442
50938935
50938968
50931971
96704408
54680103
54680087
59117747
59104810
59801886
59873984
96704416
59869917
NSVA
NSVA
BOM 59104109
DESCRIPTION
AIR CLEANER
- PRIMARY FILTER ELEMENT
- SAFETY FILTER ELEMENT
- NUT ASSEMBLY
- CUP ASSEMBLY
MUFFLER CLAMP
BOLT
BAND CLAMP
CLAMP
AIR INLET TUBE
RUBBER ELBOW
ADAPTER
INDICATOR SWITCH
WHIZ LOCKNUT
WHIZ LOCK BOLT
VIBRATION FILTER ASSEMBLY
SD-100D C
QTY
1
1
1
2
1
2
4
1
3
1
1
1
1
4
4
1
1
DIMENSIONS/NOTES
M8X20
M8X1.25
See Page C - 30.
See Page C - 32.
C - 29

59122556 REV 00
5
TO VIBRATION PUMP
OW
FL
3
4
3
C - 30
SD-100D C

ITEM
COMM. NO.
1
2
3
4
5
59984559
59587196
95376133
95403325
56800717
95402830
BOM 59122556
DESCRIPTION
FILTER
- FILTER ELEMENT
ELBOW
TEE
ADAPTER
ADAPTER
SD-100D C
QTY
DIMENSIONS/NOTES
1
1
1
2
1
1
C - 31

59122564 REV 00
C - 32
OW
FL
SD-100D C

ITEM
COMM. NO.
1
2
3
59984559
59587196
95357604
95376133
BOM 59122564
DESCRIPTION
FILTER
- FILTER ELEMENT
ADAPTER
ELBOW
SD-100D C
QTY
DIMENSIONS/NOTES
1
1
1
1
C - 33
RADIATOR/OIL COOLER INSTALLATON - SHEET 1 OF 2

13274337 REV 01
18
28
19
24
26
1
19
24
RADIATOR
HOUSING
27
24
21
22
23
16
31
15
8
USE
EXISTING
WASHER
10
4
17
31
7
C - 34
16
SD-100D C

ITEM
COMM. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
29
30
31
32
13273396
13276266
59498790
13161690
96711833
96702287
13274048
13274055
95220893
95278008
95286266
95090106
95404414
96738596
96702311
59133918
59397059
96702279
59331934
95302709
58848920
58802851
59154807
96741038
96702824
50274299
13229620
13229612
96701958
59813329
BOM 13274337
DESCRIPTION
COOLER MOUNT
RADIATOR
- RADIATOR CAP
OIL COOLER
***
WASHER
HHCS CL 8.8,YEL ZN
RADIATOR HOSR, TOP
CLAMP
CLAMP
CLAMP
WORM CLAMP
PLUG
FLATWASHER
HHCS CL 8.8,YEL ZN
FAN GUARD
CLAMP
HHCS CL 8.8,YEL ZN
ADAPTER
CLAMP
DRAIN ASSEMBLY
RECOVERY BOTTLE
- CAP
FLATWASHER
HHCS CL 8.8,YEL ZN
HOSE CLAMP
SEAL TRIM
SEAL TRIM
HHCS CL 8.8,YEL ZN
PLUG
SD-100D C
QTY
1
1
1
1
10
6
1
1
2
1
1
2
2
4
4
1
2
4
1
2
1
1
1
4
4
3
1
1
2
2
DIMENSIONS/NOTES
M10
M10-1.5X25
M12-1.75X30
M10-1.5X20
M8-1.25X20
M6-1X16
C - 35

13274337 REV 01
30
32
4
5
3
20
1
13
11
14
25
29
12
FRAME RAIL
25
11
C - 36
SD-100D C

ITEM
COMM. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
29
30
31
32
13273396
13276266
59498790
13161690
96711833
96702287
13274048
13274055
95220893
95278008
95286266
95090106
95404414
96738596
96702311
59133918
59397059
96702279
59331934
95302709
58848920
58802851
59154807
96741038
96702824
50274299
13229620
13229612
96701958
59813329
BOM 13274337
DESCRIPTION
COOLER MOUNT
RADIATOR
- RADIATOR CAP
OIL COOLER
***
WASHER
HHCS CL 8.8,YEL ZN
RADIATOR HOSR, TOP
CLAMP
CLAMP
CLAMP
WORM CLAMP
PLUG
FLATWASHER
HHCS CL 8.8,YEL ZN
FAN GUARD
CLAMP
HHCS CL 8.8,YEL ZN
ADAPTER
CLAMP
DRAIN ASSEMBLY
RECOVERY BOTTLE
- CAP
FLATWASHER
HHCS CL 8.8,YEL ZN
HOSE CLAMP
SEAL TRIM
SEAL TRIM
HHCS CL 8.8,YEL ZN
PLUG
SD-100D C
QTY
1
1
1
1
10
6
1
1
2
1
1
2
2
4
4
1
2
4
1
2
1
1
1
4
4
3
1
1
2
2
DIMENSIONS/NOTES
M10
M10-1.5X25
M12-1.75X30
M10-1.5X20
M8-1.25X20
M6-1X16
C - 37
SD-100D C
Section D - OPERATORS
COMPARTMENT
SD-100D C

59114876 REV 06
23
27
21
21
3
13
14
TO EXISTING
HANDRAIL
1
11
16
15
19
12
22
8
10
9
26
25
24
18
26
D-2
SD-100D C
17

ITEM
COMM. NO.
1
3
4
6
8
9
10
11
12
13
14
15
16
17
18
19
21
22
23
24
25
26
27
13241971
96701545
58877705
96704291
59618579
59583500
96705553
59019919
59689927
58895202
95922308
59607861
59607853
96704564
96704234
96701958
96741053
96704283
13207089
59128173
13207071
59128181
59006163
13222096
BOM 13207097
DESCRIPTION
PLATFORM
WASHER
PLATFORM PLUG
HEX NUT
CLAMP INSERT
COVER PLATE
HHCS CL 8.8,YEL ZN
BRACKET PIN HOLDER
ARTICULATION LOCK SLEEVE
PIN
- FLATWASHER
CABLE
FERRULE
HHCS CL 8.8,YEL ZN
NUT
HHCS CL 8.8,YEL ZN
FLATWASHER
HHCS CL 8.8,YEL ZN
DECK TREAD FUEL TANK TOP
DECK TREAD:PLATFORM
DECK TREAD HYD TANK TOP
DECK TREAD
SAFETY TREAD
TRIM
SD-100D C
QTY
1
8
4
4
4
2
2
1
1
1
1
1
2
2
2
4
4
4
1
1
1
1
2
1
DIMENSIONS/NOTES
M12
M8-1.25X45
M6-1X20
M6X1
M6-1X16
M12-1.75X80
D-3
SEAT INSTALLATION - SHEET 1 OF 2

13222773 REV 02
10
13
11
FRONT
COVER PLATE
HOOD AND FENDER SUPPORT
12
15
PART
OF
14
3
5
8
PLATFORM
D-4
SD-100D C

ITEM
COMM. NO.
1
2
3
4
5
13222781
13222807
13229554
NSS
59920207
59920025
59370759
59370742
59920298
59370734
59370544
59920009
59920280
59920272
59919985
59920215
59919910
59370569
59920223
59920199
13441266
13441274
59919944
59445528
59445536
59445544
59445551
59920231
59920066
59920033
59920058
59920017
59919969
59920132
59370700
13441282
13441290
59445643
59445650
59920264
96704531
96704432
BOM 13222773
DESCRIPTION
CONTROL BOX
COVER PLATE
SEAT
- NOT SOLD SEPERATLY
- BUSHING
- PIN
- SPINDLE
- GROMMET
- SCREW
- YOKE
- ARM
- SHAFT
- RETAINER
- WASHER
- SHAFT
- GROMMET
- PIN
- SPRING
- WASHER
- ROLLER
- BACKREST
- SEAT CUSHION
- SCREW
- BRACKET
- WASHER
- KNOB
- NUT
- BOLT
- SPRING CLIP
- PIN
- YOKE
- BRACKET
- KNOB
- HANDLE
- RAIL
- LH ARMREST
- RH ARMREST
- FRAME
- ABSORBER
- BOLT
BOLT
WHIZ BOLT
SD-100D C
QTY
1
1
1
1
6
1
1
2
2
1
1
1
4
2
1
3
1
2
8
2
1
1
2
1
2
2
2
9
1
1
1
4
1
1
1
1
1
1
1
4
4
4
DIMENSIONS/NOTES
M6X16
M10X20
D-5

13222773 REV 02
10
13
11
FRONT
COVER PLATE
HOOD AND FENDER SUPPORT
12
15
PART
OF
14
3
5
8
PLATFORM
D-6
SD-100D C

ITEM
COMM. NO.
6
7
8
9
10
11
12
13
14
15
59862938
NSVA
59965962
58950932
58880303
58880311
96708078
96719190
13256219
96741038
BOM 13222773
DESCRIPTION
MANUAL POUCH
CONTROL ASSEMBLY
WHIZ LOCK BOLT
SAFETY MANUAL
SPLIT RING
CHAIN
SHCS CL 8.8
HHCS
SPACER
FLATWASHER
SD-100D C
QTY
1
1
4
1
1
1
4
4
2
4
DIMENSIONS/NOTES
See Page D - 8.
M8-1.25X35
M6X20
D-7
CONTROL ASSEMBLY
59807594 REV 04
D-8
SD-100D C
CONTROL ASSEMBLY
ITEM
COMM. NO.
1
4
NSVA
59815431
BOM 59807594
DESCRIPTION
CONTROL
CABLE
QTY
1
2
SD-100D C
DIMENSIONS/NOTES
See Page D - 10.
D-9
CONTROL
59815449 REV 03
4
2
5
6
7
8
D - 10
SD-100D C
CONTROL
ITEM
COMM. NO.
1
2
3
4
5
6
7
8
59899641
59652057
50849751
59648394
59652065
58059601
58059619
58059627
BOM 59815449
DESCRIPTION
KNOB
LEVER
SPRING PIN
KNOB
LEVER
KNOB
SPRING
BRAKE SHOE ASSEMBLY
SD-100D C
QTY
DIMENSIONS/NOTES
1
1
2
1
1
1
1
1
D - 11

59114868 REV 03
5
19
"T"
"L"
"P"
"R"
11
1
10
3
15
7
1
20
16
22
17
D - 12
SD-100D C
21
PART
OF

BOM 59114868
ITEM
COMM. NO.
DESCRIPTION
1
2
3
4
5
7
10
11
15
16
17
19
20
NSVA
59824862
58858580
59461368
58858564
59159558
59465377
59108969
95303335
NSVA
96702261
96702279
59461368
96714399
STEERING VALVE SUB-ASSEMBLY

ADAPTER
STEERING COLUMN
- NUT
STEERING WHEEL
HORN BUTTON
HEAT SHRINK TUBE
FRONT COVER PLATE
ADAPTER
HORN ASSEMBLY
HHCS CL 8.8,YEL ZN
HHCS CL 8.8,YEL ZN
NUT
21
22
59177220
96741020
HORN SPACER
SD-100D C
QTY
1
2
1
1
1
1
A/R
1
2
1
1
4
1
4
1
1
DIMENSIONS/NOTES
See Page D - 14.
See Page D - 16.

M8-1.25X35
M10-1.5X20
ID-10.5,OD20.0X2.0THK
ID-8.4,OD-16.0X1.6THK
D - 13

13159959 REV 00
D - 14
SD-100D C

ITEM
COMM. NO.
1
2
3
54669544
54747340
96701917
96741046
BOM 13159959
DESCRIPTION
STEERING VALVE
- SEAL KIT
HHCS CL 8.8,YEL ZN
FLATWASHER
SD-100D C
QTY
1
1
2
2
DIMENSIONS/NOTES
M10-1.5X30
D - 15
HORN ASSEMBLY
59162735 REV 02
D - 16
PART
OF
PART
OF
SD-100D C
HORN ASSEMBLY
ITEM
COMM. NO.
13469010
BOM 59162735
DESCRIPTION
HORN
QTY
DIMENSIONS/NOTES
SD-100D C
D - 17
SD-100D C
Section E - ELECTRICAL
SD-100D C
WIRING HARNESS INSTALLATION - SHEET 1 OF 2

13289723 REV 03
2
17
18
28
16
28
1
26
15
12
B+
19
19
24
14
19
GND
12 27
13
ALTERNATOR
(REAR VIEW)
25
FRONT VIEW BELOW RIGHT
11
EXISTING
HARDWARE
ALTERNATOR (FRONT VIEW)
E-2
SD-100D C

ITEM
COMM. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
13860812
13470091
59813329
NSVA
NSVA
59326827
96704176
59108605
96741053
96704564
59661413
96705132
96701370
96741038
96704812
59103598
96701495
96738596
59117333
59126946
58917261
58924333
96704234
59119933
96702659
96704416
58754458
96738562
95424586
BOM 13289723
DESCRIPTION
HARNESS, CHASSIS WIRING

HARNESS, CONSOLE WIRING
PLUG
RH PANEL ASSEMBLY
LH PANEL ASSEMBLY
PLUG
NUT
DUST BOOT
FLATWASHER
HHCS CL 8.8,YEL ZN
CLAMP
HEX NUT
NUT
FLATWASHER
HEX NUT
CLAMP
HHCS CL 8.8,YEL ZN
FLATWASHER
CLAMP
IGNITION SWITCH
- KEY
IGNITION SWITCH NUT
NUT
HSBHCS
HHCS CL 8.8,YEL ZN
WHIZ LOCKNUT
INSULATED CLAMP
TYRAP
SD-100D C
QTY
1
1
10
1
1
3
1
1
1
1
1
1
1
2
1
1
1
1
3
1
1
1
1
8
1
1
1
1
4
DIMENSIONS/NOTES
See Page E - 6.
See Page E - 8.
M6-1X20
M5X.08
M8-1.25
M12-1.75X25
M6X1
M6X1.0-12
M8-1.25X25
M8X1.25
ID-6.4,OD-12.5X1.6THK
E-3

13289723 REV 03
CONSOLE
SEE SCHEMATIC
FOR TERMINATIONS
5
3
6
6
3
8
23
HARNESS
10
9
GROUND
WIRE
20
21
E-4
SD-100D C

ITEM
COMM. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
13860812
13470091
59813329
NSVA
NSVA
59326827
96704176
59108605
96741053
96704564
59661413
96705132
96701370
96741038
96704812
59103598
96701495
96738596
59117333
59126946
58917261
58924333
96704234
59119933
96702659
96704416
58754458
96738562
95424586
BOM 13289723
DESCRIPTION
HARNESS, CHASSIS WIRING

HARNESS, CONSOLE WIRING
PLUG
RH PANEL ASSEMBLY
LH PANEL ASSEMBLY
PLUG
NUT
DUST BOOT
FLATWASHER
HHCS CL 8.8,YEL ZN
CLAMP
HEX NUT
NUT
FLATWASHER
HEX NUT
CLAMP
HHCS CL 8.8,YEL ZN
FLATWASHER
CLAMP
IGNITION SWITCH
- KEY
IGNITION SWITCH NUT
NUT
HSBHCS
HHCS CL 8.8,YEL ZN
WHIZ LOCKNUT
INSULATED CLAMP
TYRAP
SD-100D C
QTY
1
1
10
1
1
3
1
1
1
1
1
1
1
2
1
1
1
1
3
1
1
1
1
8
1
1
1
1
4
DIMENSIONS/NOTES
See Page E - 6.
See Page E - 8.
M6-1X20
M5X.08
M8-1.25
M12-1.75X25
M6X1
M6X1.0-12
M8-1.25X25
M8X1.25
ID-6.4,OD-12.5X1.6THK
E-5
RH PANEL ASSEMBLY
13289798 REV 01
PART
OF
HARNESS
5
7
6
1
5
E-6
SD-100D C
RH PANEL ASSEMBLY
ITEM
COMM. NO.
1
2
3
4
5
6
7
8
13305396
58822321
59121723
59121756
59111450
58917543
59108100
59109116
59811018
BOM 13289798
DESCRIPTION
PANEL, RH
FUEL GAUGE
SWITCH, SPST
SWITCH, BRAKE
SWITCH, EMERGENCY STOP
- BULB
DUST BOOT
FLATWASHER
BREAKER
SD-100D C
QTY
DIMENSIONS/NOTES
1
1
1
1
1
1
1
1
1
E-7
LH PANEL ASSEMBLY
13301403 REV 01
PART
OF
PART
OF
5
6
2
1
E-8
SD-100D C
LH PANEL ASSEMBLY
ITEM
COMM. NO.
1
2
3
4
5
6
7
8
-
13305370
59165001
95932117
95931341
95923025
59122648
59104000
13469549
58791211
58917535
58898503
BOM 13301403
DESCRIPTION
PANEL, LH
HOURMETER
CAPSCREW
LOCK WASHER ,YEL ZN
HEX NUT
GAUGE,TACHOMETER
LIGHT CLUSTER
- BULB
LAMP
- BULB
- LENS
SD-100D C
QTY
1
1
2
2
2
1
1
4
1
1
1
DIMENSIONS/NOTES
.141 X .250 X .031
E-9
59127654 REV 04
6
7
1
4
2
3
7
10
13
11
8
6
14
15
FRAME RAIL
E - 10
12
SD-100D C
ITEM
COMM. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
59436931
59122978
59122960
96741038
59365130
13251012
59086983
59103598
96704606
96702659
96741038
96704416
59583468
59583450
95920492
BOM 59127654
DESCRIPTION
BATTERY
BATTERY BRACKET
J-BOLT
FLATWASHER
NUT
BATTERY CABLE, POSITIVE
BATTERY CABLE, NEGATIVE
CLAMP
ESNA NUT
HHCS CL 8.8,YEL ZN
FLATWASHER
WHIZ LOCKNUT
CLAMP INSERT
COVER PLATE
HHCS
SD-100D C
QTY
1
1
2
2
2
1
1
2
2
1
2
1
2
1
1
DIMENSIONS/NOTES
M8
M8-1.25X25
M8X1.25
5/16-18X1.375
E - 11

13289632 REV 00
8
7
9
10
3
PART
OF
5
5
LEVER ON
PROPULSION
PUMP
12
PART
OF
EXISTING
COVER PLATE
PART
OF
5
3
13
11
1
4
2
MAIN FRAME
RH RAIL
E - 12
SD-100D C

ITEM
COMM. NO.
1
2
3
4
5
6
8
9
10
11
12
13
59426924
96702816
96741053
96741038
59164970
59170381
59434209
59434217
96705793
96704598
96702659
58948035
BOM 13289632
DESCRIPTION
ALARM
HHCS CL 8.8,YEL ZN
FLATWASHER
FLATWASHER
BACKUP ALARM SWITCH
BRACKET, BACK-UP ALARM
CONNECTOR
CONNECTOR WEDGE
HHCS CL 8.8,YEL ZN
ESNA NUT
HHCS CL 8.8,YEL ZN
GROMMET
SD-100D C
QTY
1
2
6
4
1
1
1
1
3
3
2
1
DIMENSIONS/NOTES
M8-1.25X16
M6-1X30
M6
M8-1.25X25
E - 13
SD-100D C
Section F - DECALS AND PAINT
SD-100D C
DECAL INSTALLATION
13301528 REV 0E
13
D
D
A
B
7
16
B
A
19
13
2
OTHER
SIDE
OTHER
SIDE
BOTH
SIDES
4
18
14
10
22
12
C
15
BOTH
SIDES
12
17
20
BOTH
SIDES
22
3
VIEW A-A
F-2
VIEW B-B
SD-100D C
VIEW C-C
VIEW D-D
11
DECAL INSTALLATION
BOM 13301528
ITEM
COMM. NO.
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
13198254
58965542
58999624
59132118
59153379
13198353
13855598
13855580
13199344
59087569
58965690
59605915
59667287
NOT-USED
59051151
59020040
NOT-USED
59006205
59087999
NOT-USED
CHECKLIST
DECAL: CRUSH AREA
DECAL: THROTTLE
DECAL: OPERATIONAL WARNING
DECAL: OPERATORS MANUAL
DECAL: IR GENUINE PARTS
DECAL: SIGNATURE
DECAL: SIGNATURE
DECAL: HYDRAULIC OIL
DECAL: DIESEL FUEL
DECAL: ROLL OVER HARZARD W/O ROPS
DECAL: GREASE
DECAL: WARNING DO NOT SIT ON RAIL
THIS ITEM NOT USED W/THIS BOM
DECAL: WARNING
DECAL: WARNING - PRESSURE HAZARD
DECAL: IGNITION
DECAL: RADIATOR FILL
1
2
1
2
1
1
3
1
1
1
1
3
4
1
2
1
1
1
1
1
SD-100D C
DIMENSIONS/NOTES
F-3
MODEL NUMBER INSTALLATION

13301528 REV 0E
13
D
D
A
B
7
16
B
A
19
13
2
OTHER
SIDE
OTHER
SIDE
BOTH
SIDES
4
18
14
10
22
12
C
15
BOTH
SIDES
12
17
20
BOTH
SIDES
22
3
VIEW A-A
F-4
VIEW B-B
SD-100D C
VIEW C-C
VIEW D-D
11
MODEL NUMBER INSTALLATION

ITEM
COMM. NO.
14
17
20
43844356
59086868
13207311
BOM 43890656
DESCRIPTION
DECAL:LUBE CHART
DECAL:SD100D
DECAL C SERIES
SD-100D C
QTY
DIMENSIONS/NOTES
1
2
2
F-5
SD-100D C
Section G - HYDRAULICS
SD-100D C

59122754 REV 03
STEERING VALVE
(ROTATED FOR CLARITY)
"A"
FRAME
"B"
VIEW "A"
3
6
4
STEERING PUMP
6
7
VIEW "B"
5
CYLINDERS
G-2
SD-100D C

ITEM
COMM. NO.
4
6
7
8
95424586
59618579
59583500
96705553
BOM 59279406
DESCRIPTION
TYRAP
CLAMP INSERT
COVER PLATE
HHCS CL 8.8,YEL ZN
SD-100D C
QTY
2
4
2
2
DIMENSIONS/NOTES
M8-1.25X45
G-3
FILTER HOSE INSTALLATION

13301460 REV 00
CONSOLE
DECK WELDMENT
(BELOW SEAT)
TANK
PROPULSION
PUMP
8
OIL COOLER/
RADIATOR
ASSEMBLY
1
9
6
3
10
"S"
VIBRATION
PUMP
ITEMS ROTATED FOR CLARITY
G-4
SD-100D C
FILTER HOSE INSTALLATION

ITEM
COMM. NO.
7
8
9
10
59465674
96701917
96741046
96704812
BOM 13301460
DESCRIPTION
CLAMP
HHCS CL 8.8,YEL ZN
FLATWASHER
HEX NUT
SD-100D C
QTY
2
2
2
2
DIMENSIONS/NOTES
M10-1.5X30
G-5
BRAKE HOSING INSTALLATION

43889724 REV 00
CHARGE
PRESSURE
PORT
2
1
PORT 3
PRESS
PUMP
7
PORT 1
TANK
DRUM END
OF HYD. TANK
3
HANGER
BRAKE VALVE
PORT 2
AXLE
4
5
6
5
7
POCLAIN DRIVE
MOTOR
G-6
SD-100D C
BRAKE HOSING INSTALLATION

ITEM
COMM. NO.
4
5
6
58896218
58954694
95415667
BOM 43889724
DESCRIPTION
HOSE ASSEMBLY
STRAIGHT ADAPTER
TEE
SD-100D C
QTY
DIMENSIONS/NOTES
1
2
1
G-7
VIBRATION HOSING INSTALLATION

59279380 REV 05
VIBRATION ON
LEFT HAND SIDE
OF MACHINE
"A"
10
"B"
PORT
TANK
"A"
PORT
VIEW "A"
VIB MOTOR
AT 45 DEGREES
DRUM
END
6
10
VIBRATION
PUMP
THERMAL
BY-PASS VALVE
G-8
"L1"
PORT
SD-100D C
"A"
PORT
"B"
PORT
VIBRATION HOSING INSTALLATION

ITEM
COMM. NO.
4
10
43861145
43861152
BOM 59279380
DESCRIPTION
HOSE ASSEMBLY
HOSE ASSEMBLY
QTY
2
1
SD-100D C
DIMENSIONS/NOTES
144.5"
135"
G-9
TRACTION HOSING INSTALLATION - SHEET 1 OF 2

43889732 REV 0A
TRACTION ON
RIGHT HAND SIDE
OF MACHINE
DETAIL "A"
AXLE DRIVE
MOTOR
7
20
19
4
20
8
6
9
"L"
5
"R"
11
"A"
"B"
AXLE DRIVE
MOTOR
G - 10
SD-100D C
POCLAIN
MOTOR

ITEM
COMM. NO.
1
4
5
6
7
8
9
11
13
17
18
19
20
21
22
23
59465674
NSVA
43903228
96704309
96702881
43890466
43861129
43890482
96701917
59995126
59993881
96711833
96741046
58901653
95919460
96704812
BOM 43889732
DESCRIPTION
CLAMP
HANGER ASSEMBLY
HOSE ASSEMBLY 142.00
HHCS CL 8.8,YEL ZN
LOCK NUT
HOSE ASSEMBLY
HOSE ASSEMBLY
HOSE ASSEMBLY
HHCS CL 8.8,YEL ZN
HARDENED WASHER
O-RING
WASHER
FLATWASHER
SPLIT FLANGE CLAMP
HHCS
HEX NUT
SD-100D C
QTY
2
1
1
1
1
1
1
1
2
8
2
1
4
4
8
2
DIMENSIONS/NOTES
See Page G - 14.

M10-1.5X35
M10X1.5
151"
144"
154"
M10-1.5X30
M10
7/16-14X1.75
G - 11

43889732 REV 0A
OIL COOLER/
RADIATOR
ASSEMBLY
23
20
1
13
FLOW
16
5
2
18
"A"
MAIN
FRAME
11
"B"
12
15
17
22
21
3
2
1
10
16
14
THERMAL
BY-PASS
VALVE
"A"
"B"
AXLE DRIVE
MOTOR
G - 12
SD-100D C
2 SPEED
SHIFT VALVE

ITEM
COMM. NO.
1
4
5
6
7
8
9
11
13
17
18
19
20
21
22
23
59465674
NSVA
43903228
96704309
96702881
43890466
43861129
43890482
96701917
59995126
59993881
96711833
96741046
58901653
95919460
96704812
BOM 43889732
DESCRIPTION
CLAMP
HANGER ASSEMBLY
HOSE ASSEMBLY 142.00
HHCS CL 8.8,YEL ZN
LOCK NUT
HOSE ASSEMBLY
HOSE ASSEMBLY
HOSE ASSEMBLY
HHCS CL 8.8,YEL ZN
HARDENED WASHER
O-RING
WASHER
FLATWASHER
SPLIT FLANGE CLAMP
HHCS
HEX NUT
SD-100D C
QTY
2
1
1
1
1
1
1
1
2
8
2
1
4
4
8
2
DIMENSIONS/NOTES
See Page G - 14.

M10-1.5X35
M10X1.5
151"
144"
154"
M10-1.5X30
M10
7/16-14X1.75
G - 13
HANGER ASSEMBLY
13278569 REV 00
3
4
5
G - 14
SD-100D C
HANGER ASSEMBLY
ITEM
COMM. NO.
1
2
3
4
5
13275854
13275870
96741038
96728431
96743984
BOM 13275862
DESCRIPTION
STRAP HANGER
STRAP
FLATWASHER
LOCK NUT
HSHBHCS
QTY
1
1
2
2
2
SD-100D C
DIMENSIONS/NOTES
M8X1.25
M8-1.25X20
G - 15
SD-100D C
WORD INDEX
A
ABSORBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-5
ADJUSTER
CHARGE RELIEF . . . . . . . . . . .C-11, C-13, C-15
AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . .C-29
AIR INLET TUBE . . . . . . . . . . . . . . . . . . . . . . . .C-29
ALARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-13
ALTERNATOR . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3
ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-5
ARTICULATION LOCK SLEEVE . . . . . . . . . . . . .D-3
AXLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . A-3
AXLE DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . . A-3
B
BACKREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-5
BACKUP ALARM SWITCH . . . . . . . . . . . . . . . . . E-13
BAR
SWIVEL FRAME . . . . . . . . . . . . . . . . . . . . . . B-3
BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-11
BATTERY CABLE
NEGATIVE . . . . . . . . . . . . . . . . . . . . . . . . . . E-11
POSITIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . E-11
BEVEL GEAR SET . . . . . . . . . . . . . . . . . . . . . . . . A-5
BRAKE DISC . . . . . . . . . . . . . . . . . . . . . . . . A-7, A-9
BRAKE SHOE ASSEMBLY . . . . . . . . . . . . . . . .D-11
BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-7
BREATHER
FILTERED VENT . . . . . . . . . . . . . . . . . B-9, C-27
BULB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-7, E-9
DECAL WARNING . . . . . . . . . . . . . . . . . . . . . . . .F-3

DECAL WARNING - PRESSURE HAZARD . . . . .F-3
DECAL WARNING DO NOT SIT ON RAIL . . . . . .F-3
DECK TREAD . . . . . . . . . . . . . . . . . . . . . . . . . . . D-3
DECK TREAD FUEL TANK TOP . . . . . . . . . . . . D-3
DECK TREAD HYD TANK TOP . . . . . . . . . . . . . D-3
DECK TREAD PLATFORM . . . . . . . . . . . . . . . . . D-3
DIFFERENTIAL . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
DIFFERENTIAL KIT . . . . . . . . . . . . . . . . . . . . . . A-5
DISC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7, A-9
DRAIN ASSEMBLY . . . . . . . . . . . . . . . . . C-35, C-37
DRIVE MOTOR - ARC . . . . . . . . . . . . . . . . . . . B-19
DRIVE SIDE JOURNAL . . . . . . . . . . . . . . . . . . B-11
DRUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7
DRUM ASSEMBLY (POCLAIN) . . . . . . . . . . . . . B-3
DRUM DRIVE MOTOR . . . . . . . . . . . . . . . . . . . B-17
DRUM FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
DUST BOOT . . . . . . . . . . . . . . . . . . . . . E-3, E-5, E-7
E
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
ENGINE FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3, D-9

CARRIER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . B-7
CARRIER HOUSING MACHINING . . . . . . . . . . . B-9
CARRIER HOUSING WELD . . . . . . . . . . . . . . . . . B-9
CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-3
CIRCLIP . . . . . . . . . . . . . . . . . . . . . . . . A-5, A-7, A-9
COMPRESSION SPRING . . . . . . . . . . . . . . . . . A-11
CUP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . .C-29
FAN BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3

FENDER
LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-23
RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-23
FERRULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-3
FILL NECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13
FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . C-31, C-33
FILTER ELEMENT . . . . . . . . . . . . . . . . . C-31, C-33
FLANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9
FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
FUEL GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . E-7
FUEL LEVEL SENDER . . . . . . . . . . . . . . . . . . . A-13
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13
FUEL/WATER SEPARATOR FILTER . . . . . . . . . C-3
DECAL C SERIES . . . . . . . . . . . . . . . . . . . . . . . . F-5

DECAL CRUSH AREA . . . . . . . . . . . . . . . . . . . . . F-3
DECAL DIESEL FUEL . . . . . . . . . . . . . . . . . . . . . F-3
DECAL GREASE . . . . . . . . . . . . . . . . . . . . . . . . . F-3
DECAL HYDRAULIC OIL . . . . . . . . . . . . . . . . . . . F-3
DECAL IGNITION . . . . . . . . . . . . . . . . . . . . . . . . . F-3
DECAL IR GENUINE PARTS . . . . . . . . . . . . . . . . F-3
DECAL LUBE CHART . . . . . . . . . . . . . . . . . . . . . F-5
DECAL OPERATIONAL WARNING . . . . . . . . . . . F-3
DECAL OPERATORS MANUAL . . . . . . . . . . . . . F-3
DECAL RADIATOR FILL . . . . . . . . . . . . . . . . . . . F-3
DECAL ROLL OVER HARZARD W/O ROPS . . . . F-3
DECAL SD100D . . . . . . . . . . . . . . . . . . . . . . . . . . F-5
DECAL SIGNATURE . . . . . . . . . . . . . . . . . . . . . . F-3
DECAL THROTTLE . . . . . . . . . . . . . . . . . . . . . . . F-3
GAUGE
TACHOMETER . . . . . . . . . . . . . . . . . . . . . . . E-9
GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7, A-9
GRIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-25
GUSSET
SWIVEL FRAME . . . . . . . . . . . . . . . . . . . . . . B-3
H
HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
HANDRAIL
LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-25
HANGER ASSEMBLY . . . . . . . . . . . . . . . G-11, G-13
HARNESS
CHASSIS WIRING . . . . . . . . . . . . . . . . .E-3, E-5
CONSOLE WIRING . . . . . . . . . . . . . . . .E-3, E-5
SD-100D C
W-1
WORD INDEX
HEAT SHRINK TUBE . . . . . . . . . . . . . . . . . . . . .D-13
HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-27
HORN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-17
HORN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . .D-13
HORN BUTTON . . . . . . . . . . . . . . . . . . . . . . . . .D-13
HOURMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9
HYDRAULIC CYLINDER . . . . . . . . . . . . . . . . . . . B-3
HYDRAULIC TANK . . . . . . . . . . . . . . . . . . . . . . . A-13
IGNITION SWITCH . . . . . . . . . . . . . . . . . . . . E-3, E-5

INDICATOR SWITCH . . . . . . . . . . . . . . . . . . . . .C-29
INTERMEDIATE BRAKE DISC . . . . . . . . . . A-7, A-9
KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3, E-5

KNOB . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-5, D-11
L
LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9
LENS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9
LEVER . . . . . . . . . . . . . . . . . . . . . . .C-7, C-25, D-11
THROTTLE . . . . . . . . . . . . . . . . . . . . . . . . . .C-25
LH ARMREST . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-5
LIGHT CLUSTER . . . . . . . . . . . . . . . . . . . . . . . . . E-9
LOCKNUT A-23, A-25, A-27, A-29, B-3, B-5, C-7, C-9,
C-19, C-25
LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . B-17
M
MAIN FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13
MANUAL POUCH . . . . . . . . . . . . . . . . . . . . . . . . .D-7
MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3
MUFFLER BRACKET INSTALLATION . . . . . . . .C-5
N
NON DRIVE SIDE JOURNAL . . . . . . . . . . . . . . . B-11
NOT SOLD SEPERATLY . . . . . . . . . . . . . . . . . . .D-5
OIL COOLER *** . . . . . . . . . . . . . . . . . . . .C-35, C-37

OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3
P
PAN
ENGINE BELLY . . . . . . . . . . . . . . . . . . . . . .C-27
PINION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7, A-9
PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7, A-9
PLANET GEAR CARRIER KIT . . . . . . . . . . . A-7, A-9
PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3
POPPET . . . . . . . . . . . . . . . . . . . . .C-11, C-13, C-15
PRIMARY FILTER ELEMENT . . . . . . . . . . . . . .C-29
PROPULSION PUMP ASSEMBLY . . . . . . . . . . . .C-3
W-2
PUMP
PISTON
VARIABLE *** . . . . . . . . . . . . . . . . . . . . . C-7
PUMP INSTALLATION . . . . . . . . . . . . . . . . . . . . C-5
RADIATOR . . . . . . . . . . . . . . . . . . . . . . . C-35, C-37

RADIATOR HOSR
TOP . . . . . . . . . . . . . . . . . . . . . . . . . C-35, C-37
RADIUS COWLING . . . . . . . . . . . . . . . . . . . . . . C-27
RAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-25
RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-25
RAIL SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . A-25
RECOVERY BOTTLE . . . . . . . . . . . . . . . C-35, C-37
REMANUFACTURED PUMP . . . . C-11, C-13, C-15
REPAIR KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . B-19
RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
RH ARMREST . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
ROPS/FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . A-27
RUBBER
PROTECTIVE . . . . . . . . . . . . . . . . . . . . . . . A-29
S
SAFETY FILTER ELEMENT . . . . . . . . . . . . . . . C-29
SAFETY MANUAL . . . . . . . . . . . . . . . . . . . . . . . D-7
SAFETY TREAD . . . . . . . . . . . . . . . . . . . . . . . . . D-3
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-27
SEAT CUSHION . . . . . . . . . . . . . . . . . . . . . . . . . D-5
SHOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-25
SIGHT GAUGE . . . . . . . . . . . . . . . . . . . . . .A-13, B-7
SPINDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
SPRING A-7, A-9, B-19, C-11, C-13, C-15, D-5, D-11
SPRING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . A-11
STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
STEERING COLUMN . . . . . . . . . . . . . . . . . . . . D-13
STEERING PUMP . . . . . . . . . . . . . . . . . . . . . . . C-17
STEERING PUMP ASSEMBLY . . . . . . . . . . . . . C-3
STEERING WHEEL . . . . . . . . . . . . . . . . . . . . . D-13
STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7, A-9
SWITCH
BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-7
EMERGENCY STOP . . . . . . . . . . . . . . . . . . E-7
OIL PRESSURE . . . . . . . . . . . . . . . . . . . . . . C-3
SPST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-7
WATER TEMPERATURE . . . . . . . . . . . . . . . C-3
SWIVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
T
TANK FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . A-13
THIS ITEM NOT USED W/THIS BOM . . . . . . . . .F-3
THREADED ROD . . . . . . . . . . . . . . . . . . . . . . . A-29
TIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
TIRE AND WHEEL ASSEMBLY . . . . . . . . . . . . . A-3
SD-100D C
WORD INDEX
TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9
TYRAP . . . . . . . . . . . . . . . . . . . . . . . . . E-3, E-5, G-3
V
VARIABLE PISTON PUMP . . . . . . . . . . . . . . . . . .C-9
VENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7, A-9
VIBRATION FILTER ASSEMBLY . . . . . . . . . . . .C-29
VIBRATION MOTOR . . . . . . . . . . . . . . . . . . . . . . B-7
VIBRATION MOTOR - REMANUFACTURED . . B-15
VIBRATION PUMP SUB-ASSEMBLY . . . . . . . . .C-3
W
WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
WHEEL STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
WHIZ LOCKNUT . . . . . . . . . . . . C-29, E-3, E-5, E-11
Y
YOKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-5
SD-100D C
W-3
WORD INDEX
W-4
SD-100D C
NUMERICAL INDEX
COMM.NO.
PAGE
...........C-11
..........................C-13
..........................C-15
13160601 .............B-3
13160635 .......... A-25
13160759 .......... A-25
13160775 .......... A-25
13160791 .......... A-25
13161690 ...........C-35
..........................C-37
13167390 .............B-9
13167937 ...........C-11
..........................C-13
..........................C-15
13183215 .............B-7
13184445 ...........B-17
13184619 ............ A-3
13188339 .............B-3
13198254 ............. F-3
13198353 ............. F-3
13199344 ............. F-3
13206586 .......... A-13
13206859 .......... A-13
13206867 .......... A-13
13207071 ............ D-3
13207089 ............ D-3
13207311 ............. F-5
13217922 ...........B-11
13218052 ...........B-11
13220736 ...........B-19
13222096 ............ D-3
13222781 ............ D-5
13222807 ............ D-5
13222864 .............C-3
13228200 ...........B-15
13228234 .............B-3
13229083 ............ A-5
13229190 ............ A-7
........................... A-9
13229554 ............ D-5
13229612 ...........C-35
..........................C-37
13229620 ...........C-35
..........................C-37
13237383 ...........B-17
13239967 .............B-5
13241658 .............C-3
13241971 ............ D-3
13243753 ............ A-5
13247267 .......... A-11
13247416 ............ A-7
........................... A-9
13251012 ........... E-11
13256219 ............ D-7
13262597 ...........B-19
13262613 ...........B-19
13066329
COMM.NO.
PAGE
...........B-19
...........B-19
...........B-19
...........B-19
...........B-19
............ A-5
............ A-5
............ A-5
............ A-5
............ A-5
............ A-5
............ A-5
............ A-5
............ A-5
............ A-7
........................... A-9
13263447 ............ A-7
........................... A-9
13263454 ............ A-7
........................... A-9
13263462 ............ A-7
........................... A-9
13263470 ............ A-5
........................... A-7
........................... A-9
13263488 ............ A-7
........................... A-9
13263496 ............ A-7
........................... A-9
13263504 ............ A-7
........................... A-9
13263512 ............ A-7
........................... A-9
13263538 .......... A-11
13263553 .......... A-11
13263678 ...........C-11
..........................C-13
..........................C-15
13263686 ...........C-11
..........................C-13
..........................C-15
13263694 ...........C-11
..........................C-13
..........................C-15
13263702 ...........C-11
..........................C-13
..........................C-15
13263710 ...........C-11
..........................C-13
..........................C-15
13263728 ...........C-11
..........................C-13
..........................C-15
13263736 ...........C-11
..........................C-13
..........................C-15
13262746
13263140
13263157
13263199
13263207
13263314
13263322
13263330
13263355
13263363
13263371
13263389
13263405
13263413
13263439
COMM.NO.
PAGE
...........C-11
..........................C-13
..........................C-15
13263777 ...........C-11
..........................C-13
..........................C-15
13263827 ...........C-11
..........................C-13
..........................C-15
13266846 .............A-5
13273396 ...........C-35
..........................C-37
13274048 ...........C-35
..........................C-37
13274055 ...........C-35
..........................C-37
13275854 ...........G-15
13275870 ...........G-15
13276266 ...........C-35
..........................C-37
13277421 ...........C-27
13280383 .............B-7
13284443 ...........C-11
..........................C-13
..........................C-15
13284849 ...........B-15
13289699 ...........A-17
..........................A-19
13293097 ...........C-27
13294319 .............B-5
13294525 ...........A-13
13299672 ...........C-27
13304787 .............B-7
..........................B-13
13305099 ...........A-13
13305370 ............. E-9
13305396 ............. E-7
13320478 ...........B-17
13323175 ...........C-27
13329206 .............B-7
13351408 .............B-7
..........................B-13
13353370 ...........A-29
13360516 .............C-3
13361001 ...........B-19
13414743 .............B-9
13434253 ...........C-21
13440094 ...........C-21
13440102 ...........C-21
13441266 .............D-5
13441274 .............D-5
13441282 .............D-5
13441290 .............D-5
13469010 ...........D-17
13469549 ............. E-9
13263744
SD-100D C
COMM.NO.
PAGE
...........A-17
..........................A-19
13469622 ...........A-17
..........................A-19
13470091 ............. E-3
............................ E-5
13493770 ...........A-21
13493994 ...........B-19
13494000 ...........B-19
13494018 ...........B-19
13494026 ...........B-19
13494034 ...........B-19
13501994 .............B-9
13502026 .............B-9
13502034 .............B-7
13502125 .............B-9
13502133 .............B-9
13502141 .............B-9
13502166 .............B-9
13502240 .............B-7
13502257 .............B-9
13846787 .............C-3
13852256 .............C-3
13853098 ...........B-19
13855580 ............. F-3
13855598 ............. F-3
13860812 ............. E-3
............................ E-5
13887484 .............C-3
13887526 .............C-3
18001651 .............C-7
19291764 ...........C-11
..........................C-13
..........................C-15
35318252 ...........C-29
35328442 ...........C-29
39144019 ...........C-29
43814243 .............B-9
43814250 .............B-9
43814284 .............B-9
43814292 ...........B-13
43814300 ...........B-13
43818707 ...........B-13
43844356 ............. F-5
43861087 .............B-5
43861129 ...........G-11
..........................G-13
43861145 .............G-9
43861152 .............G-9
43890466 ...........G-11
..........................G-13
43890482 ...........G-11
..........................G-13
43903228 ...........G-11
..........................G-13
50266972 .............C-3
13469606
X-1
NUMERICAL INDEX
COMM.NO.
PAGE
.......... A-13
............................B-3
50268242 .............B-3
50268259 .............B-5
50268861 .............B-3
50268879 .............B-3
50270248 .............B-3
50274299 ...........C-23
..........................C-35
..........................C-37
50275536 ............ A-3
50278019 ...........B-15
..........................C-11
..........................C-13
..........................C-15
50849751 .......... D-11
50931971 ...........C-29
50938935 ...........C-29
50938968 ...........C-29
54492608 ...........C-11
..........................C-13
..........................C-15
54577838 .............B-3
54584776 .............B-9
54632781 ............ A-5
54633185 ............ A-5
54669544 .......... D-15
54680087 ...........C-29
54680103 ...........C-29
54705447 ............ A-7
........................... A-9
54747340 .......... D-15
56800717 ...........C-31
56998610 ...........B-15
58059601 .......... D-11
58059619 .......... D-11
58059627 .......... D-11
58220567 .......... A-11
58754458 ............. E-3
............................E-5
58786617 ...........C-27
58791211 ............. E-9
58799750 .......... A-11
58799768 .......... A-11
58802851 ...........C-35
..........................C-37
58822321 ............. E-7
58827932 .............C-3
58828526 ...........C-11
..........................C-13
..........................C-15
58848920 ...........C-35
..........................C-37
58855099 .......... A-13
58858564 .......... D-13
58858580 .......... D-13
50268127
X-2
COMM.NO.
PAGE
...........C-17
............ D-3
.............C-5
............ D-7
............ D-7
.......... A-11
...........B-15
...........C-11
..........................C-13
..........................C-15
58895202 ............ D-3
58896218 ............ G-7
58896952 ...........B-17
58898503 ............. E-9
58898677 ...........C-17
58901653 .......... G-11
......................... G-13
58911819 .......... A-17
......................... A-19
58911827 .......... A-17
......................... A-19
58916628 ............ A-5
58917014 ............ A-7
........................... A-9
58917261 ............. E-3
............................ E-5
58917535 ............. E-9
58917543 ............. E-7
58924333 ............. E-3
............................ E-5
58948035 ........... E-13
58950932 ............ D-7
58951690 .............B-7
............................B-9
58954694 ............ G-7
58965542 ............. F-3
58965690 ............. F-3
58966086 .............C-3
58974155 ............ A-5
58977646 .............B-3
58977653 .............B-3
58977661 .............B-3
58977703 .............B-3
58977711 .............B-3
58977729 .............B-3
58977828 .............B-3
58977836 .............B-3
58977844 .............B-3
58977851 .............B-3
58977869 .............B-3
58977877 .............B-3
58977893 .............B-3
58979964 ............ A-3
58999624 ............. F-3
59003434 .............B-3
59003442 .............B-3
58858820
58877705
58879768
58880303
58880311
58881863
58891540
58891896
COMM.NO.
PAGE
.............D-3
............. F-3
.............B-3
...........A-13
.............D-3
............. F-3
............. F-3
...........C-11
..........................C-13
..........................C-15
59051524 ...........C-11
..........................C-13
..........................C-15
59051573 ...........C-11
..........................C-13
..........................C-15
59051680 ...........C-11
..........................C-13
..........................C-15
59058057 ...........A-13
59086868 ............. F-5
59086983 ........... E-11
59087569 ............. F-3
59087999 ............. F-3
59093351 ...........C-27
59097162 .............C-5
59103598 ............. E-3
............................ E-5
.......................... E-11
59103804 .............B-5
59103838 .............C-3
59104000 ............. E-9
59104406 .............C-3
59104810 ...........C-29
59108100 ............. E-7
59108605 ............. E-3
............................ E-5
59108852 ...........C-27
59108969 ...........D-13
59109116 ............. E-7
59111450 ............. E-7
59117333 ............. E-3
............................ E-5
59117507 ...........A-25
59117747 ...........C-29
59119933 ............. E-3
............................ E-5
59121723 ............. E-7
59121756 ............. E-7
59122648 ............. E-9
59122960 ........... E-11
59122978 ........... E-11
59126946 ............. E-3
............................ E-5
59127845 ...........C-27
59128173 .............D-3
59006163
59006205
59008474
59008482
59019919
59020040
59051151
59051466
SD-100D C
COMM.NO.
PAGE
.............D-3
............. F-3
...........C-35
..........................C-37
59144428 .............B-7
59145862 ...........C-11
..........................C-13
..........................C-15
59145888 ...........C-11
..........................C-13
..........................C-15
59145896 ...........C-11
..........................C-13
..........................C-15
59145904 ...........C-11
..........................C-13
..........................C-15
59146233 .............A-7
............................A-9
59146241 .............A-5
59146274 .............A-5
59146282 .............A-7
............................A-9
59146290 .............A-5
59146381 .............A-5
59146605 .............A-5
59146613 .............A-5
59146654 .............A-7
............................A-9
59146662 .............A-7
............................A-9
59146670 .............A-7
............................A-9
59153379 ............. F-3
59153601 .............A-7
............................A-9
59153619 .............A-7
............................A-9
59153627 .............A-7
............................A-9
59153650 .............A-7
............................A-9
59153759 .............A-7
............................A-9
59153858 .............A-7
............................A-9
59153866 .............A-7
............................A-9
59154120 .............A-5
59154138 .............A-5
59154146 .............A-5
59154153 .............A-5
59154179 .............A-5
59154187 .............A-5
59154195 .............A-5
59128181
59132118
59133918
NUMERICAL INDEX
COMM.NO.
PAGE
...........C-35
..........................C-37
59155176 ...........C-11
..........................C-13
..........................C-15
59159558 .......... D-13
59161257 ...........C-25
59163758 ............ A-3
59164251 .............C-3
59164970 ........... E-13
59165001 ............. E-9
59170381 ........... E-13
59171678 .......... A-29
59176917 .............C-3
59176925 .............C-5
59177220 .......... D-13
59177915 ...........B-17
59186346 .......... A-21
59190975 .............B-3
59212555 .......... A-27
59214510 .......... A-23
59214577 .......... A-23
59218321 ............ A-5
59218461 ............ A-7
........................... A-9
59219246 ...........C-25
59219253 ...........C-25
59219261 ...........C-25
59219279 ...........C-25
59219287 ...........C-25
59225912 .......... A-29
59226084 .......... A-29
59226548 ...........C-25
59228379 .......... A-27
59232579 .............C-3
59232587 .............C-9
59234518 ...........B-19
59241570 ...........B-19
59241877 ...........B-19
59242834 ............ A-7
........................... A-9
59242842 ............ A-7
........................... A-9
59242867 ............ A-7
........................... A-9
59243162 ............ A-7
........................... A-9
59245209 ...........B-15
59246835 ............ A-7
........................... A-9
59249292 .......... A-11
59249300 ...........C-11
..........................C-13
..........................C-15
59258319 .............B-7
59277723 ...........B-11
59154807
COMM.NO.
PAGE
.............B-9
.............B-7
.............C-3
............ A-3
.......... A-13
...........B-11
...........B-11
...........B-11
.............B-3
.............B-3
.............C-7
.......... A-13
.............C-3
............ A-7
........................... A-9
59309393 ............ A-7
........................... A-9
59315242 .............C-7
59326827 ............. E-3
............................ E-5
59327940 .......... A-27
59329904 .............C-7
59331934 ...........C-35
..........................C-37
59340000 .......... A-29
59360610 .......... A-11
..........................B-15
59365130 ........... E-11
59369462 .......... A-11
59369496 .......... A-11
59369504 .......... A-11
59369603 .......... A-11
59370544 ............ D-5
59370569 ............ D-5
59370700 ............ D-5
59370734 ............ D-5
59370742 ............ D-5
59370759 ............ D-5
59387498 ...........B-15
59387605 ...........B-15
..........................C-11
..........................C-13
..........................C-15
59397059 ...........C-23
..........................C-35
..........................C-37
59397489 ...........C-23
59398206 .............B-3
59398214 .............B-5
59398222 .............B-3
59399295 ...........C-11
..........................C-13
..........................C-15
59399303 ...........C-11
..........................C-13
..........................C-15
59277756
59277772
59286336
59290288
59291450
59296632
59298042
59298323
59298927
59298935
59305813
59306522
59309104
59309385
COMM.NO.
PAGE
........... E-13
.............A-5
...........A-11
...........A-27
........... E-13
........... E-13
........... E-11
...........C-27
.............D-5
.............D-5
.............D-5
.............D-5
.............D-5
.............D-5
...........D-13
...........D-13
.............G-5
..........................G-11
..........................G-13
59498790 ...........C-35
..........................C-37
59510065 ...........B-17
59524447 .............A-3
59537266 ...........A-29
59539569 .............C-3
59553230 ...........C-11
..........................C-13
..........................C-15
59558650 ...........C-11
..........................C-13
..........................C-15
59565044 ...........A-13
............................B-7
..........................B-13
59580571 .............C-7
59583450 ........... E-11
59583468 ........... E-11
59583500 .............D-3
............................G-3
59587196 ...........C-31
..........................C-33
59588418 ...........C-19
59600593 ...........A-13
............................B-9
59604835 ...........C-19
59605915 ............. F-3
59607853 .............D-3
59607861 .............D-3
59613612 .............B-7
59617985 .............C-7
59618579 .............D-3
............................G-3
59648394 ...........D-11
59652057 ...........D-11
59652065 ...........D-11
59426924
59430694
59432013
59433649
59434209
59434217
59436931
59442046
59445528
59445536
59445544
59445551
59445643
59445650
59461368
59465377
59465674
SD-100D C
COMM.NO.
PAGE
............. E-3
............................ E-5
59662312 ...........C-19
59667287 ............. F-3
59689927 .............D-3
59698811 ...........A-11
..........................C-11
..........................C-13
..........................C-15
59728196 .............C-3
59731380 .............C-3
59743013 ...........A-13
59769661 .............A-5
59785519 ...........B-15
59790824 .............A-5
59793752 .............A-7
............................A-9
59793786 .............A-5
59794115 .............A-5
59794123 .............A-5
............................A-7
............................A-9
59794149 .............A-5
59801886 ...........C-29
59811018 ............. E-7
59813329 ...........C-35
..........................C-37
............................ E-3
............................ E-5
59815431 .............D-9
59819292 .............C-3
59824862 ...........D-13
59861872 ...........B-15
59862938 .............D-7
59869917 ...........C-29
59873984 ...........C-29
59899641 ...........D-11
59901306 ...........C-25
59902684 ...........B-19
59919910 .............D-5
59919944 .............D-5
59919969 .............D-5
59919985 .............D-5
59920009 .............D-5
59920017 .............D-5
59920025 .............D-5
59920033 .............D-5
59920058 .............D-5
59920066 .............D-5
59920132 .............D-5
59920199 .............D-5
59920207 .............D-5
59920215 .............D-5
59920223 .............D-5
59920231 .............D-5
59920264 .............D-5
59661413
X-3
NUMERICAL INDEX
COMM.NO.
PAGE
............ D-5
............ D-5
............ D-5
.............B-7
............................C-9
59923102 ............ A-3
59929711 ............ A-3
59933622 .......... A-11
..........................C-11
..........................C-13
..........................C-15
59941203 ...........B-15
59949461 .......... A-11
59965962 ............ D-7
59971457 .............C-3
59984559 ...........C-31
..........................C-33
59986448 ...........C-11
..........................C-13
..........................C-15
59990010 ...........B-17
59991992 .......... A-13
59993881 ............ A-3
......................... G-11
......................... G-13
59995126 .......... G-11
......................... G-13
90502592 ............ A-5
90502816 ............ A-7
........................... A-9
90502949 ............ A-5
95038113 .......... A-13
95038634 .......... A-13
95055265 .............C-3
95090106 ...........C-35
..........................C-37
95097879 .............C-3
95098679 .............B-3
95182705 .......... A-21
95188710 .............C-7
95200648 ...........B-15
95201547 .............B-3
95208971 .............B-3
95219770 .......... A-13
95220893 ...........C-35
..........................C-37
95264891 .............B-9
95278008 ...........C-35
..........................C-37
95280186 .......... A-13
95280194 .............C-9
95285946 ...........C-17
95286266 ...........C-35
..........................C-37
95286514 ...........C-27
59920272
59920280
59920298
59922591
X-4
COMM.NO.
PAGE
...........C-35
..........................C-37
95303335 .......... D-13
95303350 .............B-7
95303368 .............B-5
95309829 .............C-3
95316956 .......... A-13
95326609 ...........C-25
95329975 .......... A-13
......................... A-17
......................... A-19
............................C-7
95356903 ...........B-17
95356960 ............ A-3
......................... A-13
............................C-7
95356978 .......... A-21
95357604 ...........C-33
95365078 .......... A-19
95365094 .......... A-13
95366001 .............C-9
95368890 ...........C-17
95376133 .............C-7
..........................C-31
..........................C-33
95378873 ...........C-23
95381158 .......... A-13
95402830 ...........C-31
95403325 ...........C-31
95404414 ...........C-35
..........................C-37
95415667 .......... A-17
........................... G-7
95424586 ............. E-3
............................ E-5
........................... G-3
95488250 .............B-3
95603163 .............B-7
95643383 .............B-7
95650339 ...........B-17
95699948 ...........C-19
95739306 .......... A-13
......................... A-21
............................C-7
95748562 .......... A-13
95829263 .......... A-13
95860052 ...........C-25
95866687 .......... A-17
95919254 .............C-3
95919460 .......... G-11
......................... G-13
95920492 ........... E-11
95920534 .......... A-27
95921722 ...........C-25
95922167 .......... A-27
95922175 .............B-3
95302709
COMM.NO.
PAGE
.............B-3
...........A-27
.............D-3
...........C-25
.............A-3
............. E-9
...........A-25
...........A-29
...........C-19
...........C-25
...........A-27
............. E-9
.............A-3
............. E-9
...........C-25
.............B-7
.............C-3
.............C-5
............................ E-3
............................ E-5
96701461 .............C-7
..........................C-23
96701495 ...........C-23
..........................C-27
............................ E-3
............................ E-5
96701545 ...........A-13
..........................A-25
............................D-3
96701560 .............A-3
..........................A-13
............................B-3
..........................B-17
96701578 .............B-5
96701917 .............C-3
..........................D-15
............................G-5
..........................G-11
..........................G-13
96701958 ...........C-35
..........................C-37
............................D-3
96702261 ...........D-13
96702279 ...........C-27
..........................C-35
..........................C-37
..........................D-13
96702287 ...........A-29
..........................C-35
..........................C-37
96702311 ...........A-23
..........................C-27
..........................C-35
..........................C-37
95922217
95922241
95922308
95922332
95922381
95923025
95923223
95923272
95923298
95923314
95925921
95931341
95931614
95932117
95943346
95988739
95988796
96701370
SD-100D C
COMM.NO.
PAGE
.............A-3
............................B-7
............................C-7
96702428 ...........A-29
..........................B-11
96702436 ...........B-11
96702444 ...........A-13
96702659 .............C-9
............................ E-3
............................ E-5
.......................... E-11
.......................... E-13
96702667 .............C-3
96702808 .............B-7
96702816 ........... E-13
96702824 .............B-7
..........................C-35
..........................C-37
96702857 ...........A-15
96702881 ...........G-11
..........................G-13
96703111 ...........B-13
96703657 .............B-7
..........................B-13
96703665 .............A-3
..........................A-13
............................B-5
96703699 .............B-3
96704176 ............. E-3
............................ E-5
96704184 ...........A-23
96704234 .............C-3
..........................C-23
............................D-3
............................ E-3
............................ E-5
96704283 .............B-5
............................D-3
96704291 .............D-3
96704309 .............C-3
..........................G-11
..........................G-13
96704358 .............C-5
96704408 ...........C-29
96704416 ...........C-29
............................ E-3
............................ E-5
.......................... E-11
96704432 ...........C-21
............................D-5
96704440 ...........A-13
96704531 .............D-5
96704549 .............B-7
............................B-9
96704556 ...........B-17
96702329
NUMERICAL INDEX
COMM.NO.
PAGE
.............C-3
..........................C-27
........................... D-3
............................E-3
............................E-5
96704580 .............C-7
96704598 .......... A-15
............................C-7
..........................C-27
..........................E-13
96704606 ........... E-11
96704614 .......... A-13
96704622 .............B-5
96704630 .............C-5
96704663 ...........C-27
96704812 .......... A-29
............................E-3
............................E-5
........................... G-5
......................... G-11
......................... G-13
96704846 .............C-3
............................C-5
..........................C-21
96704952 .............C-5
96705009 .............C-9
96705033 .......... A-15
96705132 ............. E-3
............................E-5
96705314 .............C-5
96705504 .............B-7
96705553 ............ D-3
........................... G-3
96705587 .............C-5
96705637 .......... A-25
96705736 .............C-7
96705793 ........... E-13
96706817 .......... A-13
96706825 .......... A-15
96708078 ............ D-7
96711031 .............B-7
............................B-9
96711791 .......... A-23
96711833 .............C-5
..........................C-35
..........................C-37
......................... G-11
......................... G-13
96711882 .............B-7
96712237 ............ A-3
............................B-7
96714399 .......... D-13
96714407 ...........C-27
96715131 .............C-3
96715602 .............C-3
96704564
COMM.NO.
PAGE
.............B-5
..........................B-17
96719190 ............ D-7
96719265 ...........C-27
96719786 .............C-7
96720990 ...........B-11
96721196 .......... A-13
96726658 .............B-3
96728431 .......... G-15
96728803 .............B-3
96734546 .......... A-15
96736822 .............B-7
96737069 .............B-7
96738554 .............C-7
96738562 ............. E-3
............................ E-5
96738596 .......... A-23
......................... A-25
............................B-7
..........................B-13
............................C-3
............................C-7
..........................C-23
..........................C-27
..........................C-35
..........................C-37
............................ E-3
............................ E-5
96738612 .............B-7
............................C-5
96738620 .............B-3
96739990 .............B-7
96740998 ...........B-17
96741020 .......... D-13
96741038 .............B-7
............................C-3
............................C-7
..........................C-35
..........................C-37
........................... D-7
............................ E-3
............................ E-5
.......................... E-11
.......................... E-13
......................... G-15
96741046 .......... A-13
......................... A-29
............................B-7
............................B-9
..........................B-11
............................C-3
..........................C-27
......................... D-15
........................... G-5
......................... G-11
......................... G-13
96718671
COMM.NO.
PAGE
COMM.NO.
PAGE
...........A-15
............................C-3
..........................C-23
............................D-3
............................ E-3
............................ E-5
.......................... E-13
96741863 .............A-3
96743984 ...........G-15
NOT-USED .......... F-3
NSS .....................D-5
96741053
SD-100D C
X-5
NUMERICAL INDEX
COMM.NO.
X-6
PAGE
COMM.NO.
PAGE
COMM.NO.
SD-100D C
PAGE
COMM.NO.
PAGE
COMPACTOR WARRANTY
Ingersoll-Rand Company (IR) warrants to its and its affiliates authorized dealers, who in turn warrant to the
initial user only, that each new Ingersoll-Rand compactor sold by the dealer will be free from proven defects
in material and workmanship for a period of twelve (12) months from the in service date to the initial user or
1500 hours of service by the initial user, whichever occurs first.
During the warranty period, an authorized dealer shall repair or replace, at IRs option, any part that is found
upon inspection to be defective in material or workmanship. Such part will be repaired or replaced without
charge for parts and labor to the initial user by the authorized dealer. The initial user shall provide an
authorized dealer with prompt notification of the defect and allow reasonable time for repair or replacement.
IR may require failed parts to be returned to the factory. Transportation of the product to an authorized
dealer is the responsibility of the user. The remedies provided in this warranty are exclusive.
This warranty does not apply to failures occurring as a result of abuse, misuse, negligent repairs, corrosion,
erosion and normal wear and tear, alterations or modifications made to the product without the express
written consent of IR, or failure to follow the recommended operating practices and maintenance procedures
as provided in the products operating and maintenance publications. This warranty does not cover
replacement of scheduled service items such as oil, filters, and wear items. This warranty does not apply to
engines (including engine electrical components) and tires or other accessories and equipment furnished by
IR, but manufactured by others. The initial user shall rely solely on the warranty, if any, of the respective
manufacturers thereof.
THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS
(EXCEPT FOR THE WARRANTY OF TITLE), EXPRESS OR IMPLIED. IR DISCLAIMS ALL OTHER
WARRANTIES AND CONDITIONS, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES
OR CONDITIONS OF MERCHANTIBILITY OR FITNESS FOR A PARTICULAR PURPOSE.
IN NO EVENT SHALL IR OR ANY OF ITS AFFILIATES, SUBSIDIARIES OR AUTHORIZED DEALERS BE
LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGES WHATSOEVER,
INCLUDING, BUT NOT LIMITED TO, LOSS OR INTERRUPTION OF BUSINESS, LOST PROFITS, OR
LOSS OF MACHINE USE, WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE,
STRICT LIABILITY, STATUTE OR OTHERWISE, EVEN IF IR OR ANY OF ITS AFFILIATES,
SUBSIDIARIES OR AUTHORIZED DEALERS HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH
DAMAGES. THE TOTAL LIABILITY OF IR, ITS AFFILIATES, SUBSIDIARIES AND AUTHORIZED
DEALERS WITH RESPECT TO THE PRODUCT FURNISHED HEREUNDER SHALL NOT EXCEED THE
PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED, EXCEPT FOR
CLAIMS FOR PERSONAL INJURY.
The undersigned acknowledges that he/she has received a copy of this warranty on the date set
forth below.
Initial user:
By:
Title:
Date:
(Name of company)
062105
CPN: 13858238
February 2006
Volvo Construction Equipment

312 Volvo Way
Shippensburg, Pa 17257
2007 Volvo Road Machinery Ltd, Printed in the USA

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PARTS BOOK

September 26, 2007

HOW TO USE THIS MANUAL

When the Comm. # is not Known - Use the Word Index:

The item is also listed as:

Using the Parts Identification Pages:

When the Comm. # is not known - Use the Table of Contents:

See the sample Table of Contents shown below:

When the Comm. # is Known - Use the Numerical Index:

AXLE AND WHEEL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

OPERATORS PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2

Recommended Service Parts

RECOMMENDED SERVICE PARTS

SHAFT SEAL ASSEMBLY

AXLE DRIVE MOTOR

AXLE AND WHEEL INSTALLATION

STEERING WHEEL AND HORN INSTALLATION

OPERATORS PLATFORM INSTALLATION

SWITCH, EMERGENCY STOP

IGNITION SWITCH NUT

WIRING HARNESS INSTALLATION

RECOMMENDED SERVICE PARTS

DRUM AND SWIVEL INSTALLATION

GREASE FITTING CAP

DRUM DRIVE MOTOR

THERMAL BYPASS VALVE

MAIN FRAME INSTALLATION

FUEL LEVEL SENDER

RECOMMENDED SERVICE PARTS

BREATHER, FILTERED VENT

BREATHER/CHECK VALVE VENT

SAFETY FILTER ELEMENT

PRIMARY FILTER ELEMENT

ENGINE COWLING AND HOOD INSTALLATION

AIR CLEANER INSTALLATION

STEERING HOSING INSTALLATION

FUEL/WATER SEPARATOR FILTER

SHAFT SEAL KIT

CENTER BONDED MOUNT

VARIABLE PISTON PUMP

SWITCH, WATER TEMPERATURE

SWITCH, OIL PRESSURE

BACK-UP ALARM INSTALLATION

RECOMMENDED SERVICE PARTS

BACKUP ALARM SWITCH

TRACTION HOSING INSTALLATION

RADIATOR/OIL COOLER INSTALLATON

RADIATOR HOSR, TOP

RECOMMENDED SERVICE PARTS

Section A - AXLE AND MAIN

AXLE AND WHEEL INSTALLATION

AXLE AND WHEEL INSTALLATION

AXLE ASSEMBLY - SHEET 1 OF 3

AXLE ASSEMBLY - SHEET 1 OF 3

AXLE ASSEMBLY - SHEET 2 OF 3

AXLE ASSEMBLY - SHEET 2 OF 3

AXLE ASSEMBLY - SHEET 3 OF 3

AXLE ASSEMBLY - SHEET 3 OF 3

AXLE DRIVE MOTOR

AXLE DRIVE MOTOR

MAIN FRAME INSTALLATION - SHEET 1 OF 2

MAIN FRAME INSTALLATION - SHEET 1 OF 2

See Page A - 16.

MAIN FRAME INSTALLATION - SHEET 2 OF 2

Always use Volvo Replacement parts!

Always use Volvo Replacement parts!