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to Group No 2 2

Loading / Unloading
Temperature, Max
300C
Diameter > 6 mm (1/4 in.)
Type
Time Range, min
Welding Progression
Rate of Cooling Max.
Time Range, max
Rate of Heating
100C
Change of Alloy Element
150C
NA
All
NA
Position
Position(s) of Fillet
Material Specification
Fillet Base Metal
Chemical Analysis
Pipe Diameter
Mechanical Properties
POSITIONS (QW-405)
1 G Preheat Temperature, min.
Electrode Flux (Classification)
Consumable Insert
NA
NA
Backing Material
Refer Sketch
Welding Process GMAW
BASE METALS (QW-403)
2mm
2mm
605
Yes
Weld area
Nil
PPI/L&T/PQR/014 PQR No.
WELDING PROCEDURE SPECIFICATION
(WPS) (QW-482)
In accordance with QW-200.1, Section IX, ASME BPVC
Date
Company Name Precision profiles India , Chennai.
WPS No. PPI/L&T/WPS/014 Rev 0 Date 6/4/2014
Retainer
100C
300C
Backing
JOINTS (QW-402)
Joint Design
Root land (B)
Bevel Angle
Root Space (A)
This procedure applying for fabrication welding/repair welding of P 1
material with PWHT
Scope
P.NO 1 Group No. 2
PREHEAT (QW-406)
Interpass Temperature, max.
620-640C
1 1/2hr min
2 hrs
A5.18
E R70S-6
6
1
1.2mm Dia
Wire
NA
NA
NA
Preheat Maintenance
Holding Temperature
Max.
Weld Metal Thickness Range
A-No.
POST WELD HEAT TREATMENT (QW-407)
Weld pass thickness 13 mm
Fillet
Size of Electrode / Filler Metal
Filler Metal Product Form
FILLER METALS (QW-404)
Manufacturer
ESAB MW1
ESAB INDIA
LTD
Consumables Brand Name
Supplemental Filler Metal
Specification No. (SFA)
AWS No. (Classification)
F-No.
Powder Feed Rate
Thickness Range
NIL
5-200mm All Size Fillet
P. No. 1(all P.NO 1 material)
Grade GR 70
Yes
Type: MANUAL
All size
All dia
5-200mm
Greater than 73mm
As per specification
As per specification
SA516
WELDING PROCEDURE SPECIFICATION
(WPS) (QW-482)
In accordance with QW-200.1, Section IX, ASME BPVC
FlowRate(litres/minute)
Signature: Signature:
Name: Name:
Method of back gouging
1.2 DC RP 120-160 20-24
Travel Speed
(range)
(mm/min)
120-180
120-180
Wire brushing & Chipping
String or Weave Bead
Oriffice, Nozzle and Gas cup size
Root run
NA NA
ELECTRICAL CHARACTERISTICS (QW-409)
Backing Gas NA
Both (Weave not more than 3 times of the electrode)
NA
Gas
Diameter
(mm)
CO2 99.99 15-20
Peening
Multiple or single electrode
Welding Process
Initial and interpass cleaning method
NA
GAS (QW-408)
Mode of metal transfer
Pulsing Current
Mixture composition (%)
NA
Note:
The filler metal shall be stored, issued and controlled as per manufacturer's recommendation / Precision Profiles India
procedures.
1.2 DC RP 150-220 20-30
GMAW E R70S-6
Sub sequence
layers
GMAW
Filler Metal Current
Weld Pass Process
Volt
(Range)
Heat input (max)
Shielding Gas
Electrode wire feed speed range
Type Amps (Range) Polarity
Name:
Signature:
NA
NA
NA
Globular Transfer
4-6 m/min
TECHNIQUE (QW-410)
NA
Grinding
NA
Multiple Pass
Multiple
single
NA
GMAW
NA
NA
Tungsten Electrode Size & Type
Use of thermal process
Multiple or single layer
Oscillation
Multiple or single pass (per side)
Electrode Spacing
PPI DNV FLOWSERVE
E R70S-6
Classification
Trailing Gas
Precision Profiles India,Chennai.
PPI/L&T/WPS/014 Date
PPI/L&T/PQR/014 Date
Refer Sketch
1 2 1 2
620-640 c
1.2mm dia
Both (weave not more than 3 times of the electrode)
Wire brushing & Chipping
Multiple pass
Multiple
Grinding
GMAW :Manual
weld area
nil
2mm
yes
2mm
150c
300c
nil
SA516
GR 70
NA
1hr
100c
100c
400c
Type Polarity
Amps
(Range)
DC RP 120-160
DC RP
String or Weave Bead
Weld Pass
ELECTRICAL CHARACTERISTICS (QW-409)
Current
Volt (Range)
Travel Speed (range)
(mm/min.)
20-25 120-180
Diameter
(mm)
Root run GMAW E R70S-6 1.2
Process
Filler Metal
Classification
Sub
sequence
layers
GMAW E R70S-6 1.2 150-220 20-30 120-180
Backing Gas
Weld metal thickness
na
120-180mm/min
TECHNIQUE (QW-410)
.
5.18
ER70S-6
13mm
99.99 15-20
1G Position
Shielding Gas
wire
Travel Speed
NA
SFA Specification
AWS Classification
Filler Metal F-No.
Weld Metal Analysis A-No.
Filler Metal Product Form
Size of Filler metal
NA
NA
6
Trailing Gas
Multiple or single electrode
Peening
Use of thermal process
Welding Process
Single
NA
GMAW
Multiple or single layer
FILLER METALS (QW-404)
1
300x150x32 Size (l x w x t) (mm)
C02
Flow Rate
(lpm)
32mm
PREHEAT (QW-406)
Preheat temperature
Preheat Maintenance
Rate of Heating
Diameter of test coupon na
In accordance with QW-200.2, Section IX, ASME BPVC
JOINTS (QW-402)
Company Name
WPS NO
PQR No.
WELDING PROCEDURE QUALIFICATION RECORD
(PQR) (QW-483)
Type Welding Process
Date of Welding
Root gap / Space
Root land
Backing
Material Specification
.
Bevel Angle
P.No Gr. No.
BASE METALS (QW-403)
605
Grade Interpass temperature
Initial and interpass cleaning
Weld Progression
POSITION (QW-405)
Thickness of test coupon
P.No
Method of back gouging
Gr. No. to
Rate of Cooling
Temperature
POST WELD HEAT TREATMENT (QW-407)
Weld pass thickness <13mm Yes
Time
Oscillation
Multiple or single pass (per side)
10/29/2013 REV 0
REV 0
Loading / Unloading Temperature (max.)
HT
NA
Gas Mixture composition(%)
GAS (QW-408)
Joint Design
Backing Material
29-Oct-13
Retainer
Form No: QP-051-R0
In accordance with QW-200.2, Section IX, ASME BPVC
WELDING PROCEDURE QUALIFICATION RECORD
(PQR) (QW-483)
FILLET-WELD TESTS (QW-180)
Results
Penetration into parent metal
Macro - Results
NA
NA
NA
180 Sample ID-SB(1)
Sample ID-SB(2)
Sample ID-SB(3)
Bend Angle
610.37
Type and Figure No.QW462.3a`
Specimen No. Area, mm
2
Ultimate total
load, kN
Ultimate unit stress, MPa Thickness, mm Width, mm
Type of failure
& location
No cracks or fissures observed Sample ID-SB(4)
OTHER TESTS
Result
Free from spatters
182
181
No cracks or fissures observed
No cracks or fissures observed
No cracks or fissures observed
2
3
Macro Examination
1
Sl. No
183
Type of Examination
Visual Examination
Liquid Penetrant Examination
Radiographic Examination
Hardness (HV
10
)
Base
Weld
HAZ
No indication found in weld areas
Report no:PPIL 004/13-14
145 / 164
157 / 191
168 / 194
Specimen did not reveal any cracks or other defects
Result
Specimen Size(mm) 300 x 33 x 10.4
GUIDED-BEND TESTS (QW-160)
19.08
19.31 31.85 615.02 319.3
320.95
TENSILE TEST (QW-150)
31.99 BASE
BASE
525.83
519.17 T2
T1
O.Rajesh
Quality Assurance
E.X.Xavier
Quality Assurance
Reviewed & Approved by
4
5
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in
accordance with the requirements of Section IX of the ASME Boiler and Pressure Vessel Code.
Test Conducted by

M/s Precision Profiles India
PP
Prepared by
Welder's Name P.PANDIYAN Identification No.
Form No: QP-051-R0
M/s Precision Profiles India
70
GMAW
Manual
with backing
Plate
1 to 1
ER70S-6
6
NA
2mm
6mm
1G
NA
CO2
GMAW
We certify that the statements in this record are correct and that the test coupons were prepared, welded, and
tested in accordance with the requirements of Section IX of the ASME Boiler and Pressure Vessel Code.
Type Result Type Result
Quality Assurance Quality Assurance
Prepared by Reviewed & Approved by
O.Rajesh E.X.Xavier
Radiographic Examination results (QW-190) Report no:PPIL 004/13-14
M/s.PrecisionProfiles India
Side Bend
No cracks or
fissures observed
- - -
Bend test results (QW-462.2)
Welding qualification conducted by
Type Result
Mechanical Test conducted by M/s.MICRO LAB
Hardness Test conducted by
RESULTS
Visual Examination Results (QW-302.4)
Liquid Penetrant Examination results(QW-195.2)
M/s.MICRO LAB
Macro Examination conducted by M/s.MICRO LAB
5.18
Type of fuel gas (OFW)
Inert gas backing (GTAW, PAW, GMAW)
Position qualified (1G, 6G, 3F, etc.)
Vertical progression (uphill or downhill)
Deposit thickness for each proces , mm
Deposit thickness for each process (3 layers min)
Consumable insert (GTAW or PAW)
Filler Metal Product Form (solid/metal or flux cored/powder)
(GTAW or PAW)
Filler metal or electrode classification(s) (info. only)
Filler metal F-Number(s)
solid wire
32mm
Date of Welding 15-Nov-13
Base metal P-Number to P-Number
Filler metal or electrode specification(s) (SFA) (info. only)
Backing (with / without)
Plate or Pipe (enter diameter if pipe or tube)
Welding Process(es)
Type (i.e.; manual, semi-automatic) used
TESTING VARIABLES AND QUALIFICATION LIMITS
Welding Variables (QW-350)
WELDER PERFORMANCE QUALIFICATION
(WPQ) (QW-484A)
In accordance with QW-301, Section IX, ASME BPVC
WPQ No. PPI/L&T/WPQ/014 Date 1/2/2014
Welder's Name P.Pandiyan Identification No. PP
Weld Shop .
TEST DESCRIPTION
Identification of WPS followed PPI/L&T/WPS/014
Test Coupon or Production Weld Test Coupon
Material Specification SA516 Grade
Base Metal Thickness
Form No: QP-051-R0