OPERATING INSTRUCTIONS 10/1543-LZA 701 6001 Uen K

Replacing Fans and Climate Units

RBS 6102
Contents
1 Introduction
1.1 Prerequisites
2 Replacing External Fans
2.1 Removing n !"tern# $n
2.2 %nst##ing n !"tern# $n
2.3 Per&orming 'on(#u)ing Routines
Replacing Internal Fans
3.1 Removing n %ntern# $n
3.2 %nst##ing n %ntern# $n
3.3 Per&orming 'on(#u)ing Routines
! Replacing "eat Exc#angers
4.1 Removing *et !"(+nger
4.2 %nst##ing *et !"(+nger
4.3 Per&orming 'on(#u)ing Routines
$ Replacing Te%perature Sensor
5.1 Removing ,em-erture .ensor
5.2 %nst##ing ,em-erture .ensor
5.3 Per&orming 'on(#u)ing Routines
& Replacing "eater
6.1 Removing *eter
6.2 %nst##ing *eter
6.3 Per&orming 'on(#u)ing Routines
' Installing Extended Cli%ate Units
7.1 %nst##ing n !"ten)e) *et !"(+nger
7.2 %nst##ing !"ten)e) !"tern# $ns
7.3 %nst##ing !"ten)e) %ntern# $ns
7.4 Per&orming 'on(#u)ing Routines
( Installing or Re%o)ing *ind S#ield Co)ers
/.1 %nst##ing 0in) .+ie#) 'overs
/.2 Removing 0in) .+ie#) 'overs
/.3 %nst##ing Previous 1o)e# o& t+e 0in) .+ie#) 'overs
/.4 Removing Previous 1o)e# o& 0in) .+ie#) 'overs
+ Per,or%ing Concluding Routines
Re,erence -ist
'o-2rig+t
3 !ri(sson A4 200562012. A## rig+ts reserve). 7o -rt o& t+is )o(ument m2 8e re-ro)u(e) in n2
&orm 9it+out t+e 9ritten -ermission o& t+e (o-2rig+t o9ner.
:is(#imer
,+e (ontents o& t+is )o(ument re su8;e(t to revision 9it+out noti(e )ue to (ontinue) -rogress in
met+o)o#og2< )esign n) mnu&(turing. !ri(sson s+## +ve no #i8i#it2 &or n2 error or )mge o&
n2 =in) resu#ting &rom t+e use o& t+is )o(ument.
,r)emr=
List
A## tr)emr=s mentione) +erein re t+e -ro-ert2 o& t+eir res-e(tive o9ners. ,+ese re s+o9n in
t+e )o(ument ,r)emr= %n&ormtion.
1 Introduction
,+is instru(tion )es(ri8es +o9 to re-#(e (#imte units in R)io 4se .ttion >R4.? 6102
n) +o9 to inst## ne9 (#imte units &or e"ten)e) (#imte.
Note.
,o minimi@e tr&&i( )istur8n(es< -er&orm re-#(ement -ro(e)ures )uring o&&--e= +ours.
,+e (#imte units re #o(te) on to- o& t+e R4. s s+o9n in $igure 1.
Figure 1 Position of Climate Units
,+e stn)r) (#imte units re -#(e) in t+e rig+t 82 o& t+e (8inet 9+i#e t+e e"ten)e)
(#imte units re ))e) in t+e #e&t 82.
,+e (#imte units re s+o9n in $igure 1 s &o##o9sA
. !"tern# &ns
8. %ntern# &ns
(. *eter
). *et e"(+nger
e. ,em-erture sensor
&. .u--ort 'ontro# Unit >.'U?
1ore in&ormtion on stn)r) n) e"ten)e) (#imte units (n 8e &oun) in '#imte Unit
:es(ri-tion.
%n&ormtion on +o9 to re-#(e t+e .'U (n 8e &oun) in Re-#(ing 'ontro# Units.
,+e &o##o9ing t9o resons e"ist &or re-#(ing (#imte unitA
,o re-#(e &u#t2 unit
,o u-gr)e t+e R4. 9it+ ne9er version o& unit
$or s(+e)u#e) -reventive mintenn(e
%n&ormtion 8out +o9 to inst## t+e e"ten)e) (#imte units (n 8e &oun) in .e(tion 7.
1.1 Prerequisites
,+is se(tion (ontins in&ormtion on t+e )o(uments< too#s< n) (on)itions t+t --#2 to
t+ese -ro(e)ures.
1/1/1 0ocu%ents
4e&ore going to site< ensure t+t t+e &o##o9ing )o(uments re re) n) un)erstoo)A
Person# *e#t+ n) .&et2 %n&ormtion
.2stem .&et2 %n&ormtion
.ee Re&eren(e List &or nee)e) )o(uments.
1/1/2 Tools
4e&ore strting t+is -ro(e)ure< ensure t+t t+e too#s #iste) in ,8#e 1 re vi#8#e &or e(+
(orres-on)ing (#imte unit.
Table 1 Tools Required
Product Na%e Product
Nu%1er
Included in Cli%ate Unit
!#e(trostti( :is(+rge >!.:?
9rist str-
L,, 601 136/1 1intenn(e too# set >L,, 601 137/1?
!"tern# &ns
%ntern# &ns
*et e"(+nger
,em-erture
sensor
*eter
Rt(+et 9ren(+ n) 6 mm
*e"gon 8it
!"tern# &ns
*et e"(+nger
,or" s(re9)river< ,20 L.A 501 43/3
%ntern# &ns
*eter
,em-erture
sensor
,or" s(re9)river< ,25 L.A 501 43/4 %ntern# &ns
,or" s(re9)river< ,40 L.A 501 43/7 *et e"(+nger
Li&ting )evi(e 6 Antenn .2stem %nst##tion !qui-ment
>L,, 601 142/1?
*et e"(+nger
Li&ting str-s 6 *et e"(+nger
2 " Li&ting e2e8o#ts< 110 .AR 201
100/03
6 *et e"(+nger
,orque set< 0.564.0 7m L,, 601 145/1 6
%ntern# &ns
*et e"(+nger
*eter
,orque 9ren(+< 5625 7m L,, 601 140/1 6 *et e"(+nger
*e" =e2 6 6 0in) s+ie#) (over
1/1/ Conditions
4e&ore going to site< ensure t+t t+e &o##o9ing (on)itions re metA
A 9or= or)er is vi#8#e.
,+e o-erting instru(tion t+t re&erre) to t+ese instru(tions is vi#8#e< i& --#i(8#e.
A ne9 unit is vi#8#e.
A## =e2s re vi#8#e n) site ((ess is grnte).
2 Replacing External Fans
,+is se(tion )es(ri8es +o9 to remove n) inst## t+e e"tern# &ns in t+e R4.. ,+e -osition
o& t+e e"tern# &ns is s+o9n in $igure 1.
$ns re norm##2 re-#(e) 9+i#e t+e R4. remins in o-ertion.
Note.
A## &ns must 8e re-#(e) on t+e sme o((sion i& t+e re-#(ement is -er&orme) )ue to
s(+e)u#e) -reventive mintenn(e (tivit2.
2.1 Removing an External Fan
0o2
A#92s use n --rove) !.: 9rist str- 9+en 9or=ing 9it+ sensitive
equi-ment. :mge to (om-onents mounte) on -rinte) 8or)
ssem8#ies (n o((ur i& n !.: 9rist str- is not use).
,o remove t+e e"tern# &n< -er&orm t+e &o##o9ing -ro(e)ureA
1. Un-(= t+e re-#(ement &n n) (+e(= t+t it is un)mge).
2. %n&orm t+e B-ertion n) 1intenn(e 'enter >B1'? t+t 9or= is to strt t t+e no)e
site. ,+e B1' (n t+en )e(i)e 9+t mesures re ne(essr2 to minimi@e servi(e
)isru-tions.
Note.
%& it (on(erns mu#tistn)r) R4.< it is im-ortnt t+t ## B1's (on(erne) re in&orme)
t+t 9or= is 8out to strt.
3. B-en t+e (8inet )oor.
4. Put on t+e !.: 9rist str- n) (onne(t t+e (8#e to t+e !.: ert+ groun)ing -oint on
t+e (8inet.
5. Bn t+e si)e 9+ere t+e &n is to 8e re-#(e)< )is(onne(t ## t+e e"tern# &ns &rom t+e
.'U. ,+e e"tern# &ns re (onne(te) to $n Crou- 2 >stn)r) (#imte? or $n Crou- 4
>e"ten)e) (#imte?. 1ore in&ormtion (n 8e &oun) in 7on-R$ 'onne(tions.
6. Remove t+e t+ree 8o#ts insi)e t+e u--er &ront o& t+e (8inet. Use 6 mm +e"gon 8it
n) rt(+et 9ren(+.
7. Pu## t+e (8inet roo& to9r)s t+e (8inet )oor &e9 (entimeters< t+en #i&t it strig+t u-
n) &sten it to t+e su--ort ro)s.
/. %)enti&2 t+e &n to 8e re-#(e)< i& not re-#(ing ## &ns.
5. Bn t+e si)e 9+ere t+e &n is to 8e re-#(e)< )is(onne(t ## &n (8#e (onne(tors 82
-us+ing t+e -#sti( #t(+es out9r) to unset t+e (onne(tors.
Note.
A## t+ree &n (8#es must 8e )is(onne(te) 8e&ore -ro(ee)ing.
10. 1=e sure t+t t+e &n 8#)es on ## &ns +ve sto--e)< t+en s#ig+t#2 -ress )o9n on
t+e si)es o& t+e e"tern# &om #2er n) (re&u##2 ti#t it &or9r) 8it.
Note.
,+e &om #2er s+ou#) 8e ti#te) ;ust enoug+ to re(+ t+e &n &rom 8e+in).
11. Cent#2 e"tr(t t+e &n &rom t+e &om #2er s s+o9n in t+e &igure in .te- 10.
12. P#(e t+e &n in n !.: 8g n) reuse t+e -(=ing &rom t+e s-re -rt.
13. Re-et .te- 11 to .te- 12 &or e(+ &n to 8e re-#(e).
2.2 Installing an External Fan
,o inst## t+e e"tern# &n< -er&orm t+e &o##o9ing -ro(e)ureA
1. 're&u##2 ti#t t+e e"tern# &om #2er &or9r) n) gent#2 insert t+e &n &rom 8e+in).
Note.
,+e &n (8#e s+ou#) 8e route) 8(= t+roug+ t+e &n +o#e n) &itte) in t+e (utout in t+e
&om.
2. A);ust t+e &n so t+t t+e (8#e (onne(tors re -ointing to one not+er.
Note.
1=e sure t+t t+e (8#e is -#(e) so t+t it 9i## not 8e )estro2e) 82 t+e &n 8#)es.
3. 'onne(t t+e &n (8#e 82 -u##ing t+e -#sti( #t(+es on t+e (onne(tor in9r) so t+t it
sn-s into -#(e.
4. Re-et .te- 1 to .te- 3 &or e(+ &n to 8e inst##e).
5. Cent#2 -us+ t+e &om #2er into -#(e.
6. Remove t+e su--ort ro)s +o#)ing u- t+e (8inet roo& n) gent#2 -u## t+e roo& )o9n.
7. '+e(= t+t t+e (8inet roo& is (orre(t#2 in -#(e.
/. .e(ure t+e (8inet roo& in -osition using t+e t+ree 8o#ts t t+e &ront o& t+e (8inet.
5. ,ig+ten t+e 8o#ts to torque o& 10 7m.
10. 'onne(t t+e &n (8#e to t+e .'U. ,+e e"tern# &n (8#e is (onne(te) to $n Crou- 2
>stn)r) (#imte? or $n Crou- 4 >e"ten)e) (#imte?. 1ore in&ormtion (n 8e &oun) in
7on-R$ 'onne(tions.
2.3 Performing Concluding Routines
Per&orm t+e -ro(e)ure in .e(tion 5.
3 Replacing Internal Fans
,+is se(tion )es(ri8es +o9 to remove n) inst## t+e intern# &ns in t+e R4.. ,+e -osition o&
t+e intern# &ns is s+o9n in $igure 1.
$ns re norm##2 re-#(e) 9+i#e t+e R4. remins in o-ertion. Re-#(ement must t+ere&ore
t=e -#(e s qui(=#2 s -ossi8#e to -revent t+e tem-erture rising n) triggering #rms or
even s+utting )o9n t+e R4..
Note.
A## &ns must 8e re-#(e) on t+e sme o((sion i& t+e re-#(ement is -er&orme) )ue to
s(+e)u#e) -reventive mintenn(e (tivit2.
3.1 Removing an Internal Fan
0o2
A#92s use n --rove) !.: 9rist str- 9+en 9or=ing 9it+ sensitive
equi-ment. :mge to (om-onents mounte) on -rinte) 8or)
ssem8#ies (n o((ur i& n !.: 9rist str- is not use).
,o remove t+e intern# &n< -er&orm t+e &o##o9ing -ro(e)ureA
1. Un-(= t+e re-#(ement &n n) (+e(= t+t it is un)mge).
2. %n&orm t+e B-ertion n) 1intenn(e 'enter >B1'? t+t 9or= is to strt t t+e site.
,+e B1' (n t+en )e(i)e 9+t mesures re ne(essr2 to minimi@e servi(e )isru-tions.
Note.
%& it (on(erns mu#tistn)r) R4.< it is im-ortnt t+t ## B1's (on(erne) re in&orme)
t+t 9or= is 8out to strt.
3. B-en t+e (8inet )oor.
4. Put on t+e !.: 9rist str- n) (onne(t t+e (8#e to t+e !.: ert+ groun)ing -oint on
t+e (8inet.
5. %)enti&2 t+e &n to 8e re-#(e).
6. :is(onne(t t+e intern# &ns &rom t+e .'U. ,+e intern# &ns re (onne(te) to $n
Crou- 1 >stn)r) (#imte? or $n Crou- 3 >e"ten)e) (#imte?. 1ore in&ormtion (n 8e
&oun) in 7on-R$ 'onne(tions.
Note.
%& re-#(ing 8ot+ stn)r) n) e"ten)e) intern# &ns< )o not )is(onne(t ## &our &ns &rom
t+e .'U t t+e sme time. :is(onne(t n) re-#(e t9o intern# &ns on one si)e &irst. ,+e
remining t9o &ns on t+e ot+er si)e 9i## -revent t+e tem-erture to rise n) trigger
#rms. Bn(e t+e &irst t9o &ns +ve 8een re-#(e)< -er&orm t+e sme -ro(e)ure &or t+e
ot+er t9o &ns.
7. 0+en t+e &n 9+ee#s +ve sto--e)< #oosen< 8ut )o not remove< t+e t9o s(re9s on
eit+er si)e o& t+e intern# &n (over using ,20 ,or" s(re9)river n) remove t+e &n (over .
/. Loosen< 8ut )o not remove< t+e t9o s(re9s on t+e &n mounting 8r(=et using ,25
,or" s(re9)river.
5. Un+oo= t+e &n mounting 8r(=et 82 turning it (#o(=9ise.
10. Uns(re9 t+e &our s(re9s on t+e &n mounting 8r(=et using ,20 ,or" s(re9)river.
Note.
Register t+e -osition o& t+e (8#e in re#tion to t+e mounting 8r(=et. ,+is 9i## &(i#itte t+e
&stening o& t+e re-#(ement &n.
11. Cent#2 remove t+e &n &rom t+e 8r(=et.
12. %)enti&2 t+e -ro)u(t num8er o& t+e &n. ,+e -ro)u(t num8er strts 9it+ BKV 301 216/.
13. P#(e t+e &n in n !.: 8g n) reuse t+e -(=ing &rom t+e s-re -rt.
14. Re-et .te- 5 to .te- 13 &or e(+ &n to 8e remove).
3.2 Installing an Internal Fan
Note.
0+en inst##ing stn)r) intern# &n m=e sure t+t t+e -ro)u(t num8er o& t+e
re-#(ement &n is i)enti(# to t+e -ro)u(t num8er o& t+e &n 8eing re-#(e).
0+en inst##ing n e"ten)e) intern# &n m=e sure t+t t+e -ro)u(t num8er o& t+e &n is
i)enti(# to t+e -ro)u(t num8er o& t+e #re)2 inst##e) stn)r) intern# &ns.
,o inst## n intern# &n< -er&orm t+e &o##o9ing -ro(e)ureA
1. P#(e t+e &n in t+e mounting 8r(=et n) tig+ten t+e &our s(re9s 9it+ ,20 ,or"
s(re9)river to torque o& 2.5 7m.
2. Position t+e &n so t+t t+e t9o =e2+o#es on t+e mounting 8r(=et &it into t+e t9o
s(re9s on t+e (8inet.
3. *oo= t+e mounting 8r(=et over t+e s(re9s n) turn it (ounter(#o(=9ise unti# it is
&stene).
Note.
1=e sure t+t t+e &n (8#e is -ointing u-9r)s to t+e +oo=s in t+e u--er insi)e o& t+e
(8inet.
4. ,ig+ten t+e s(re9s on t+e mounting 8r(=et using ,25 ,or" s(re9)river to torque
o& 4 7m.
5. Route t+e &n (8#e u- n) #ong t+e u--er insi)e o& t+e (8inet< to t+e .'U.
6. Re-et .te- 1 to .te- 5 &or e(+ &n to 8e inst##e).
7. Put t+e &n (over 8(= on n) tig+ten t+e s(re9s to torque o& 2.5 7m using ,20
,or" s(re9)river.
/. 'onne(t t+e (8#e to t+e .'U ((or)ing to t+e .'U (onne(tion )igrm on t+e intern#
&n (over >.'U -ort in&ormtion?. ,+e intern# &ns re (onne(te) to $n Crou- 1 >stn)r)
(#imte? or $n Crou- 3 >e"ten)e) (#imte?. 1ore in&ormtion on (8#ing (n 8e &oun) in
7on-R$ 'onne(tions.
Note.
,+e intern# &ns (onne(te) to $n Crou- 1 >stn)r) (#imte? %ust 8e (onne(te)
((or)ing to t+e &igure 8e#o9.
5. !nsure t+t t+e &n is 9or=ing (orre(t#2.
Note.
,+e &n is 9or=ing (orre(t#2 9+en t+e green o-ti(# in)i(tor on t+e .'U is on n) t+e re)
n) t+e 2e##o9 o-ti(# in)i(tors re o&&.
3.3 Performing Concluding Routines
Per&orm t+e -ro(e)ure in .e(tion 5.
4 Replacing Heat Exchangers
,+is se(tion )es(ri8es +o9 to remove n) inst## +et e"(+nger in t+e R4.. ,+e -osition
o& t+e +et e"(+ngers is s+o9n in $igure 1.
,+e +et e"(+nger is norm##2 re-#(e) 9+i#e t+e R4. remins in o-ertion. Re-#(ement
must t+ere&ore t=e -#(e s qui(=#2 s -ossi8#e to -revent t+e tem-erture rising n)
triggering #rms or even s+utting )o9n t+e R4.. %t is t+ere&ore re(ommen)e) to -re-re
t+e re-#(ement +et e"(+nger s mu(+ s -ossi8#e 8e&ore t+e re-#(ement t=es -#(e.
Note.
,+e +et e"(+nger 9eig+s u- to 1/ =g so #i&ting )evi(e is re(ommen)e) 9+en re-#(ing
t+e unit.
$igure 2 s+o9s t+e +et e"(+nger.
Figure 2 Heat Exchanger
Note.
0+en +n)#ing t+e +et e"(+nger< 8e (re&u# not to )mge t+e (oo#ing (oi# &ins on t+e
insi)e o& t+e +et e"(+nger. :mge) (oi# &ins (n re)u(e t+e (oo#ing -er&ormn(e.
4.1 Removing a Heat Exchanger
Caution2
,i- ris=D Unse(ure) equi-ment (n ti- over i& not se(ure) -ro-er#2<
(using in;ur2 to -ersonne#. .e(ure -ro)u(ts 9it+ +ig+ (enter o&
grvit2 s soon s -ossi8#e to voi) ((i)ents.
*arning2
Bver#o)ing< or ot+er 9rong use o& #i&ting )evi(es< (n (use serious
in;ur2 to n2one +it 82 &##ing equi-ment. :o not (rete n ng#e
e"(ee)ing 50E 8et9een #i&ting str-s s t+is in(reses t+e strin on
t+em n) (n (use t+em to sn-.
Caution2
Rotting &n 8#)es (n (use in;ur2 to 8o)2 -rts t+t (ome into
(ont(t 9it+ t+e 8#)es. 4#)es in &n units (ontinue to rotte &or
-erio) o& time< even &ter t+e &n +s 8een s9it(+e) o&&. 0it unti#
&ns +ve sto--e) rotting (om-#ete#2 8e&ore strting 9or= on or
ner &ns.
,o remove t+e +et e"(+nger< -er&orm t+e &o##o9ing -ro(e)ureA
1. Un-(= t+e re-#(ement +et e"(+nger n) (+e(= t+t it is un)mge).
2. %n&orm t+e B-ertion n) 1intenn(e 'enter >B1'? t+t 9or= is to strt t t+e site.
,+e B1' (n t+en )e(i)e 9+t mesures re ne(essr2 to minimi@e servi(e )isru-tions.
Note.
%& it (on(erns mu#tistn)r) R4.< it is im-ortnt t+t ## B1's (on(erne) re in&orme)
t+t 9or= is 8out to strt.
3. B-en t+e (8inet )oor.
4. :is(onne(t ## t+e e"tern# &n (8#es &rom t+e .'U. ,+e e"tern# &n (8#es re
(onne(te) to $n Crou- 2 >stn)r) (#imte? n) $n Crou- 4 >e"ten)e) (#imte?. 1ore
in&ormtion (n 8e &oun) in 7on-R$ 'onne(tions.
5. Remove t+e t+ree 8o#ts insi)e t+e u--er &ront o& t+e (8inet. Use 6 mm +e"gon 8it
n) rt(+et 9ren(+.
6. Pu## t+e (8inet roo& to9r)s t+e (8inet )oor &e9 (entimeters< t+en #i&t it strig+t u-
n) remove it.
7. :is(onne(t t+e e"tern# &n (8#e (onne(tors 82 -us+ing t+e -#sti( #t(+es out9r) to
unset t+e (onne(tors.
Note.
A## e"tern# &n (8#es must 8e )is(onne(te) 8e&ore -ro(ee)ing.
/. Remove t+e t9o s(re9s on e(+ si)e o& t+e e"tern# &n &rme using ,40 ,or"
s(re9)river.
5. Li&t t+e e"tern# &n &rme strig+t u- n) remove it.
10. Remove t+e t9o s(re9s on e(+ si)e o& t+e rer 8em using ,40 ,or" s(re9)river.
11. Li&t t+e rer 8em strig+t u- n) remove it.
12. Loosen n) remove t+e t9o 16 nuts on t+e #o9er e)ge o& t+e +et e"(+nger using
10 mm torque 9ren(+.
13. %& --#i(8#e< remove t+e t9o -#sti( -#ugs on to- o& t+e +et e"(+nger.
14. %nsert t9o 110 e2e8o#ts into t+e +o#es n) tig+ten t+em &inger-tig+t.
15. ,+re) t+e #i&ting str- t+roug+ t+e e2e8o#ts n) (onne(t it to #i&ting )evi(e. !nsure
t+t t+e str- is tig+t 8e&ore (ontinuing.
16. Position t+e #i&ting )evi(e.
17. $or s&et2 resons< )is(onne(t t+e intern# &ns ((or)ing to t+e instru(tions in .e(tion
3.1.
Note.
,+e rotting &n 8#)es (n (use -erson# in;ur2.
1/. Li&t t+e +et e"(+nger n) (re&u##2 move it 92 &rom t+e (8inet.
15. Remove t+e #i&ting str-s n) t+e e2e8o#ts on t+e +et e"(+nger.
Note.
%& --#i(8#e< -ut t+e -#sti( -#ugs 8(= on t+e +et e"(+nger.
4.2 Installing a Heat Exchanger
Caution2
,i- ris=D Unse(ure) equi-ment (n ti- over i& not se(ure) -ro-er#2<
(using in;ur2 to -ersonne#. .e(ure -ro)u(ts 9it+ +ig+ (enter o&
grvit2 s soon s -ossi8#e to voi) ((i)ents.
*arning2
Bver#o)ing< or ot+er 9rong use o& #i&ting )evi(es< (n (use serious
in;ur2 to n2one +it 82 &##ing equi-ment. :o not (rete n ng#e
e"(ee)ing 50E 8et9een #i&ting str-s s t+is in(reses t+e strin on
t+em n) (n (use t+em to sn-.
Caution2
Rotting &n 8#)es (n (use in;ur2 to 8o)2 -rts t+t (ome into
(ont(t 9it+ t+e 8#)es. 4#)es in &n units (ontinue to rotte &or
-erio) o& time< even &ter t+e &n +s 8een s9it(+e) o&&. 0it unti#
&ns +ve sto--e) rotting (om-#ete#2 8e&ore strting 9or= on or
ner &ns.
,o inst## t+e +et e"(+nger< -er&orm t+e &o##o9ing -ro(e)ureA
1. 1=e sure t+t t+e ru88er gs=et insi)e t+e (8inet is int(t n) &itte) -ro-er#2 #ong
t+e si)es 8e&ore -ro(ee)ing.
2. %& --#i(8#e< remove t+e -#sti( -#ugs on to- o& t+e +et e"(+nger< t+en insert 110
e2e8o#ts n) tig+ten t+em &inger-tig+t.
3. ,+re) t+e #i&ting str- t+roug+ t+e e2e8o#ts n) (onne(t it to t+e #i&ting )evi(e. !nsure
t+t t+e str- is tig+t 8e&ore (ontinuing.
4. Position t+e #i&ting )evi(e.
5. 'onne(t t+e intern# &ns ((or)ing to t+e instru(tions in .e(tion 3.2.
6. Li&t t+e +et e"(+nger n) -osition it 8ove t+e (8inet 8e&ore (re&u##2 #o9ering it
into -#(e.
Note.
4e (re&u# not to )mge t+e (oo#ing e#ements un)ernet+ t+e +et e"(+nger.
7. 0+en t+e +et e"(+nger is in -#(e< remove t+e #i&ting str- n) t+e 110 e2e8o#ts. %&
--#i(8#e< -ut t+e -#sti( -#ugs 8(= on to- o& t+e +et e"(+nger.
/. %nsert t+e 16 nuts on t+e +et e"(+nger n) tig+ten t+em using 10 mm torque
9ren(+ to torque o& 5./ 7m.
5. %nsert t+e e"tern# &n &rme n) tig+ten t+e t9o ,40 s(re9s on e(+ si)e to torque
o& 10 7m.
10. %nsert t+e rer 8em n) tig+ten t+e t9o ,40 s(re9s on e(+ si)e to torque o& 10
7m.
11. Put t+e (8inet roo& 8(= on n) re(onne(t ## e"tern# &ns &o##o9ing t+e instru(tions
in .e(tion 2.2.
12. Co to .e(tion 4.3.
4.3 Performing Concluding Routines
Per&orm t+e -ro(e)ure in .e(tion 5.
5 Replacing Temperature Sensor
,+is se(tion )es(ri8es +o9 to remove n) inst## t+e tem-erture sensor in t+e R4.. ,+e
-osition o& t+e tem-erture sensor is s+o9n in $igure 3.
Figure 3 Temerature !ensor
5.1 Removing a Temperature Sensor
0o2
A#92s use n --rove) !.: 9rist str- 9+en 9or=ing 9it+ sensitive
equi-ment. :mge to (om-onents mounte) on -rinte) 8or)
ssem8#ies (n o((ur i& n !.: 9rist str- is not use).
,o remove t+e tem-erture sensor< -er&orm t+e &o##o9ing -ro(e)ureA
1. Un-(= t+e re-#(ement tem-erture sensor n) (+e(= t+t it is un)mge).
2. %n&orm t+e B-ertion n) 1intenn(e 'enter >B1'? t+t 9or= is to strt t t+e site.
,+e B1' (n t+en )e(i)e 9+t mesures re ne(essr2 to minimi@e servi(e )isru-tions.
Note.
%& it (on(erns mu#tistn)r) R4.< it is im-ortnt t+t ## B1's (on(erne) re in&orme)
t+t 9or= is 8out to strt.
3. B-en t+e (8inet )oor.
4. Put on t+e !.: 9rist str- n) (onne(t t+e (8#e to t+e !.: ert+ groun)ing -oint on
t+e (8inet.
5. :is(onne(t n) remove t+e #e&t intern# &n on t+e rig+t si)e o& t+e (8inet< (onne(te)
to $n Crou- 1 &o##o9ing t+e instru(tions in .e(tion 3.1.
0+en t+e #e&t intern# &n +s 8een )is(onne(te) n) remove)< -ro(ee) to .te- 6.
6. Uns(re9 t+e 14 s(re9 +o#)ing t+e tem-erture sensor using ,20 ,or" s(re9)river.
7. :is(onne(t t+e tem-erture sensor &rom t+e .'U.
Note.
Press t+e #o(=ing t8 &irm#2 to re#ese t+e (onne(tor.
/. Remove t+e tem-erture sensor n) t+e (8#e grommet.
5. P#(e t+e tem-erture sensor in n !.: 8g n) reuse t+e -(=ing &rom t+e s-re
-rt.
5.2 Installing a Temperature Sensor
,o inst## t+e tem-erture sensor< -er&orm t+e &o##o9ing -ro(e)ureA
1. ,+re) t+e re-#(ement tem-erture sensor t+roug+ t+e +o#e in t+e (8inet.
Note.
!nsure t+t t+e ru88er grommet roun) t+e (8#e is mounte) in its +o#e -ro-er#2.
2. $sten t+e tem-erture sensor on t+e insi)e o& t+e (8inet n) tig+ten t+e 14 s(re9
9it+ ,20 ,or" s(re9)river &rom t+e outsi)e.
3. 'onne(t t+e tem-erture sensor to t+e .'U.
1ore in&ormtion (n 8e &oun) in 7on-R$ 'onne(tions.
Note.
$irm#2 -ress unti# t+e (8#e (onne(tor sn-s into -#(e.
4. Reinst## t+e #e&t intern# &n &o##o9ing t+e instru(tions in .e(tion 3.2.
5.3 Performing Concluding Routines
Per&orm t+e -ro(e)ure in .e(tion 5.
6 Replacing Heater
,+is se(tion )es(ri8es +o9 to remove n) inst## t+e o-tion# +eter in t+e R4.. ,+e -osition
o& t+e +eter is s+o9n in $igure 1.
,+e +eter is norm##2 re-#(e) 9+i#e t+e R4. remins in o-ertion. Re-#(ement must
t+ere&ore t=e -#(e s qui(=#2 s -ossi8#e to -revent t+e tem-erture rising n) -er+-s
s+utting )o9n t+e R4..
6.1 Removing a Heater
0o2
A#92s use n --rove) !.: 9rist str- 9+en 9or=ing 9it+ sensitive
equi-ment. :mge to (om-onents mounte) on -rinte) 8or)
ssem8#ies (n o((ur i& n !.: 9rist str- is not use).
Caution2
A +eter< -ro)u(ing +ot ir< is in use in t+is equi-ment. :ire(t
(ont(t 9it+ +ot ir (n #e) to 8urns. 0+en t+e +eter is in
o-ertion< voi) (#ose (ont(t 9it+ t+e +eter ir ev(ution vent.
,o remove t+e +eter< -er&orm t+e &o##o9ing -ro(e)ureA
1. Un-(= t+e re-#(ement +eter n) (+e(= t+t it is un)mge).
2. %n&orm t+e B-ertion n) 1intenn(e 'enter >B1'? t+t 9or= is to strt t t+e site.
,+e B1' (n t+en )e(i)e 9+t mesures re ne(essr2 to minimi@e servi(e )isru-tions.
Note.
%& it (on(erns mu#tistn)r) R4.< it is im-ortnt t+t ## B1's (on(erne) re in&orme)
t+t 9or= is 8out to strt.
3. B-en t+e (8inet )oor.
4. Put on t+e !.: 9rist str- n) (onne(t t+e (8#e to t+e !.: ert+ groun)ing -oint on
t+e (8inet.
5. $or n A' +eter< )is(onne(t t+e -o9er (8#e on t+e P'U A'.
1ore in&ormtion (n 8e &oun) in 7on-R$ 'onne(tions.
6. $or :' +eter< )is(onne(t t+e -o9er (8#es on t+e P:Us.
1ore in&ormtion (n 8e &oun) in 7on-R$ 'onne(tions.
7. :is(onne(t t+e sign# (8#e on t+e .'U.
1ore in&ormtion (n 8e &oun) in 7on-R$ 'onne(tions.
Note.
1=e sure t+t t+e +eter +s (oo#e) o&& 8e&ore -ro(ee)ing. ,+is (n t=e u- to 10 minutes.
/. :is(onne(t t+e t9o intern# &ns on t+e rig+t si)e o& t+e (8inet 82 un-#ugging t+e
(onne(tors &rom $n Crou- 1 on t+e .'U. 1ore in&ormtion (n 8e &oun) in 7on-R$
'onne(tions.
Note.
1=e sure t+t t+e &n 9+ee#s +ve sto--e) moving 8e&ore -ro(ee)ing.
5. Loosen< 8ut )o not remove< t+e t9o s(re9s +o#)ing t+e rig+t intern# &n (over using
,20 ,or" s(re9)river n) remove it.
10. Remove t+e (8#e ties to t+e .'U< t+e P'U A' >&or A' +eter?< n) t+e P:Us >&or :'
+eter?.
11. Remove t+e t9o s(re9s +o#)ing t+e +eter in -#(e< using ,20 ,or" s(re9)river< n)
(re&u##2 remove t+e +eter.
12. Put t+e +eter in n !.: 8g n) reuse t+e -(=ing &rom t+e s-re -rt.
6.2 Installing a Heater
,o inst## t+e +eter< -er&orm t+e &o##o9ing -ro(e)ureA
1. Position t+e ne9 +eter on t+e (8inet n) tig+ten t+e s(re9s using ,20 ,or"
s(re9)river to torque o& 1.5 7m.
2. .tr- t+e sign# n) -o9er (8#es n) route t+em to t+eir -ro-er #o(tion.
Note.
1=e sure t+t t+e str-s )o not inter&ere 9it+ t+e &n.
3. 'onne(t t+e sign# (8#es to t+e .'U ((or)ing to t+e .'U (onne(tion )igrm on t+e
intern# &n (over >.'U -ort in&ormtion?.
1ore in&ormtion (n 8e &oun) in 7on-R$ 'onne(tions.
4. $or n A' +eter< (onne(t t+e -o9er (8#e to t+e P'U A'.
1ore in&ormtion (n 8e &oun) in 7on-R$ 'onne(tions.
5. $or :' +eter< (onne(t t+e -o9er (8#es to t+e P:Us.
1ore in&ormtion (n 8e &oun) in 7on-R$ 'onne(tions.
6. Put t+e intern# &n (over 8(= n) tig+ten t+e s(re9s using ,20 ,or" s(re9)river to
torque o& 2.5 7m.
7. 'onne(t t+e intern# &n (8#es to $n Crou- 1 on t+e .'U.
1ore in&ormtion (n 8e &oun) in 7on-R$ 'onne(tions.
/. !nsure t+t t+e &ns re 9or=ing (orre(t#2.
Note.
,+e &ns re 9or=ing (orre(t#2 9+en t+e green o-ti(# in)i(tor on t+e .'U is on n) t+e
re) n) t+e 2e##o9 o-ti(# in)i(tors re o&&.
6.3 Performing Concluding Routines
Per&orm t+e -ro(e)ure in .e(tion 5.
7 Installing Extended Climate Units
,+is se(tion )es(ri8es +o9 to inst## t+e e"ten)e) (#imte units in t+e R4.. ,+e -osition o&
t+e e"ten)e) (#imte units is s+o9n in $igure 1.
1ore in&ormtion 8out e"ten)e) (#imte units (n 8e &oun) in '#imte Unit :es(ri-tion.
Note.
0+en or)ering n e"ten)e) (#imte unit in(#u)e in&ormtion 8out t+e R stte o& t+e (8inet
to en8#e )e#iver2 o& t+e (orre(t &ns.
'8inet "F# $%1 &'(%) 9it+ R stte R1 or 8e#o9 use &n "*+ 3%1 21,(12$.
'8inet "F# $%1 &'(%) 9it+ R stte R4 or 8ove use &n "*+ 3%1 21,(1'&.
,+e 9or=&#o9 o& inst##ing t+e e"ten)e) (#imte units re s &o##o9sA
1. %nst## e"ten)e) +et e"(+ngers.
2. %nst## e"ten)e) e"tern# &ns.
3. %nst## e"ten)e) intern# &ns.
4. Per&orm (on(#u)ing routines.
7.1 Installing an Extended Heat Exchanger
Caution2
,i- ris=D Unse(ure) equi-ment (n ti- over i&
not se(ure) -ro-er#2< (using in;ur2 to
-ersonne#. .e(ure -ro)u(ts 9it+ +ig+ (enter
o& grvit2 s soon s -ossi8#e to voi)
((i)ents.
*arning2
Bver#o)ing< or ot+er 9rong use o& #i&ting )evi(es< (n (use serious in;ur2 to n2one +it 82
&##ing equi-ment. :o not (rete n ng#e e"(ee)ing 50E 8et9een #i&ting str-s s t+is
in(reses t+e strin on t+em n) (n (use t+em to sn-.
,o inst## t+e e"ten)e) +et e"(+nger< -er&orm t+e &o##o9ing -ro(e)ureA
1. Un-(= ## t+e e"ten)e) (#imte units. '+e(= t+t ## units re un)mge) 8e&ore
-ro(ee)ing.
2. %n&orm t+e B-ertion n) 1intenn(e 'enter >B1'? t+t 9or= is to strt t t+e site.
,+e B1' (n t+en )e(i)e 9+t mesures re ne(essr2 to minimi@e servi(e )isru-tions.
Note.
%& it (on(erns mu#tistn)r) R4.< it is im-ortnt t+t ## B1's (on(erne) re in&orme)
t+t 9or= is 8out to strt.
3. B-en t+e (8inet )oor.
4. :is(onne(t t+e stn)r) e"tern# &n (8#es &rom t+e .'U. ,+e e"tern# &n (8#es re
(onne(te) to $n Crou- 2 >stn)r) (#imte?. 1ore in&ormtion (n 8e &oun) in 7on-R$
'onne(tions.
5. Remove t+e t+ree 8o#ts insi)e t+e u--er &ront o& t+e (8inet. Use 6 mm +e"gon 8it
n) rt(+et 9ren(+.
6. Pu## t+e (8inet roo& to9r)s t+e (8inet )oor &e9 (entimeters< t+en #i&t it strig+t u-
n) remove it.
7. :is(onne(t t+e e"tern# &n (8#e (onne(tors 82 -us+ing t+e -#sti( #t(+es out9r) to
unset t+e (onne(tors.
Note.
A## t+ree &n (8#es must 8e )is(onne(te) 8e&ore -ro(ee)ing.
/. Remove t+e t9o s(re9s on e(+ si)e o& t+e e"tern# &n &rme using ,40 ,or"
s(re9)river.
5. Li&t t+e e"tern# &n &rme strig+t u- n) remove it.
10. Remove t+e t9o s(re9s on e(+ si)e o& t+e rer 8em using ,40 ,or" s(re9)river.
11. Li&t t+e rer 8em strig+t u- n) remove it.
12. Uns(re9 t+e t+ree s(re9s +o#)ing t+e (over -#te on t+e rer 8em using ,20 ,or"
s(re9)river. Remove t+e (over -#te.
Note.
,+e (over -#te 9i## not 8e nee)e) &or e"ten)e) (#imte.
13. Loosen n) remove t+e t9o 16 nuts on t+e e"tern# (#imte )umm2 insi)e t+e (8inet
using 10 mm torque 9ren(+. Remove t+e e"tern# (#imte )umm2.
14. Loosen n) remove t+e s(re9 +o#)ing t+e 8r(=et )umm2 -#te using ,20 ,or"
s(re9)river. 'o" t+e 8r(=et )umm2 -#te o&&.
15. 0+en t+e )ummies re remove)< inst## t+e +et e"(+nger &o##o9ing t+e instru(tions
in .e(tion 4.2 < t+t is &rom .te- 1 in .e(tion 4.2 to .te- 10 in .e(tion 4.2.
Note.
:o not -ut 8(= t+e (8inet roo&. ,+e (8inet roo& s+ou#) 8e -ut 8(= 9+en t+e e"ten)e)
e"tern# &ns +ve 8een inst##e).
16. Pro(ee) to .e(tion 7.2 .
7.2 Installing Extended External Fans
0o2
A#92s use n --rove) !.: 9rist str- 9+en 9or=ing 9it+ sensitive
equi-ment. :mge to (om-onents mounte) on -rinte) 8or)
ssem8#ies (n o((ur i& n !.: 9rist str- is not use).
,o inst## t+e e"ten)e) e"tern# &ns< -er&orm t+e &o##o9ing -ro(e)ureA
1. Put on t+e !.: 9rist str- n) (onne(t t+e (8#e to t+e !.: ert+ groun)ing -oint on
t+e (8inet.
2. Remove t+e &om #2er on t+e #e&t si)e o& t+e e"tern# &n &rme.
3. %nsert t+e ne9 &om #2er< t+t is< t+e &om 9it+ t+e &n-s+-e) +o#es< in t+e e"tern#
&n &rme.
4. %nst## t+e e"tern# &ns &o##o9ing t+e instru(tions in .e(tion 2.2< t+t is &rom .te- 1 in
.e(tion 2.2 to .te- 5 in .e(tion 2.2.
5. ,o -ut 8(= t+e (8inet roo&< -#(e t+e roo& on to- o& t+e (8inet s s+o9n &or -osition
1. Pus+ t+e (8inet 8(=9r) into its &in# -osition s s+o9n &or -osition 2.
6. '+e(= t+t t+e (8inet roo& is (orre(t#2 in -#(e.
7. .e(ure t+e (8inet roo& in -osition using t+e t+ree 8o#ts t t+e &ront o& t+e (8inet.
/. ,ig+ten t+e 8o#ts to torque o& 10 7m.
5. 'onne(t t+e &n (8#es to t+e .'U. ,+e e"ten)e) e"tern# &n (8#es re (onne(te) to
$n Crou- 4. 1ore in&ormtion (n 8e &oun) in 7on-R$ 'onne(tions.
10. Pro(ee) to .e(tion 7.3.
7.3 Installing Extended Internal Fans
0o2
A#92s use n --rove) !.: 9rist str- 9+en 9or=ing 9it+ sensitive
equi-ment. :mge to (om-onents mounte) on -rinte) 8or)
ssem8#ies (n o((ur i& n !.: 9rist str- is not use).
,o inst## t+e e"ten)e) intern# &ns< -er&orm t+e &o##o9ing -ro(e)ureA
1. Loosen 8ut )o not remove t+e s(re9s +o#)ing t+e t9o intern# &n )ummies using
,25 ,or" s(re9)river. Remove t+e intern# &n )ummies.
2. Position t+e intern# &n ir gui)e on to- o& t+e t9o s(re9 +o#es n) tig+ten t+e s(re9s
to torque o& 2.5 7m using ,20 ,or" s(re9)river.
3. %nst## t+e intern# &ns &o##o9ing t+e instru(tions in .e(tion 3.2.
7.4 Performing Concluding Routines
Per&orm t+e -ro(e)ure in .e(tion 5.
8 Installing or Removing Wind Shield Covers
,+is se(tion )es(ri8es +o9 to inst## n) remove t+e 9in) s+ie#) (overs in t+e R4.. 0in)
s+ie#) (overs re min#2 use) in 9in)2 (#imtes to -rote(t n) s+ie#) t+e R4..
,+e 9in) s+ie#) (overs (n 8e inst##e) n) remove) 9+i#e t+e R4. remins in o-ertion.
,+e -ositions o& t+e 9in) s+ie#) (overs re s+o9n in $igure 4.
Figure & -ind !hield Co.ers on the R"!
,+ere re t9o mo)e#s o& 9in) s+ie#) (overs< t+e #test mo)e# n) t+e -revious one.
,+e #test 9in) s+ie#) (overs (onsist o& t+e &o##o9ing -rts< s seen $igure 5A
Bne 9in) s+ie#) (over -#te< in(#u)ing t9o &stening s(re9s 9it+ 9s+ers
,9o )-ter -#tes e(+< in(#u)ing t9o &stening s(re9s n) t9o re(tngu#r nuts
Figure ' Front and "ac/ -ind !hield Co.ers 0ith 1uts2 3daters2 Plates2 -ashers and
!cre0s
$or instru(tions on inst##ing n) removing t+e #test mo)e#< see .e(tion /.1 n) .e(tion
/.2.
$or instru(tions o& t+e -revious mo)e#< see .e(tion /.3 n) .e(tion /.4.
8.1 Installing Wind Shield Covers
,o inst## t+e 9in) s+ie#) (overs< -er&orm t+e &o##o9ing -ro(e)ureA
1. %n&orm t+e B-ertion n) 1intenn(e 'enter >B1'? t+t 9or= is to strt t t+e site.
,+e B1' (n t+en )e(i)e 9+t mesures re ne(essr2 to minimi@e servi(e )isru-tions.
Note.
%& it (on(erns mu#tistn)r) R4.< it is im-ortnt t+t ## B1's (on(erne) re in&orme)
t+t 9or= is 8out to strt.
2. Un-(= t+e 9in) s+ie#) (overs n) (+e(= t+t ## -rts re un)mge).
Note.
%& t+e )-ters re &stene) on t+e 9in) s+ie#) (over< #oosen t+e s(re9s on t+e )-ters
using ,25 ,or" s(re9)river.
Note.
,o voi) t+e ris= o& )ro--ing t+e s(re9F )o not uns(re9 t+e s(re9 (om-#ete#2< on#2 #oosen
enoug+ so t+t t+e )-ter is remov8#e.
3. 1r= t+e +o#es on t+e R4. roo& ((or)ing to $igure 6 >&ront? n) $igure 7 >8(=? to
&(i#itte t+e inst##tion o& t+e 9in) s+ie#) (over.
Note.
,+e mr=ings s+o9 9+ere t+e upper nut on e(+ )-ter s+ou#) 8e tt(+e). %t is +ig+#2
im-ortnt t+t t+e nut on e(+ )-ter is &itte) in t+e e"(t +o#e s s+o9n in $igure 6 n)
$igure 7.
Figure , Front -ind !hield Co.er
Figure 4 "ac/ -ind !hield Co.er
4. $it t+e nuts on e(+ )-ter into t+e mt(+ing +o#es on t+e (8inet ((or)ing to $igure
6 >&ront? n) $igure 7>8(=?.
5. Loosen t+e s(re9 using ,20 ,or" enoug+ unti# t+e nut moves n) re(+es verti(#
-osition.
Note.
,+e s(re9 n) nut is m)e (-tive. :o not tr2 to uns(re9 t+e s(re9 n) t+e nut (om-#ete#2.
%& t+e nut ((i)ent##2 &##s o&& on t+e insi)e o& t+e &ront or 8(= -#te it mig+t 8e im-ossi8#e
to retrieve t+e nut.
6. ,ig+ten t+e nut to torque o& 3 7m using ,20 ,or" s(re9)river.
Note.
1=e sure t+t t+e nut st2s in verti(# -osition n) (n 8e seen t+roug+ t+e +o#e on t+e
)-ter. ,o &(i#itte t+e tig+tening o& t+e nut use s(re9)river or somet+ing --ro-rite to
+o#) t+e nut in verti(# -osition.
7. :o ste- 4 n) 5 &or t+e #o9er nut on e(+ )-ter.
Note.
1=e sure t+t t+e )-ter is in strig+t verti(# -osition on t+e (8inet.
/. *oo= t+e 9in) s+ie#) (over onto t+e )-ters.
Note.
$or es2 mounting< ti#t t+e 9in) s+ie#) (over 9+en +oo=ing onto t+e )-ters.
5. ,ig+ten t+e s(re9 n) t+e 9s+er on t+e 9in) s+ie#) -#te onto t+e )-ter to
torque o& 6 7m using ,25 ,or" s(re9)river.
10. :o ste- 4 to / &or t+e ot+er 9in) s+ie#) (over.
11. Per&orm t+e -ro(e)ure in .e(tion 5
8.2 Removing Wind Shield Covers
,o remove t+e 9in) s+ie#) (overs -er&orm t+e &o##o9ing -ro(e)ureA
1. Loosen t+e t9o s(re9s on t+e 9in) s+ie#) (over enoug+ to remove it &rom t+e )-ters
using ,25 ,or" s(re9)river.
2. Loosen t+e s(re9s n) nuts on t+e )-ter enoug+ to remove t+e on e(+ )-ters
using ,20 ,or" s(re9)river.
8.3 Installing Previous Model of the Wind Shield Covers
,o inst## t+e 9in) s+ie#) (overs< -er&orm t+e &o##o9ing -ro(e)ureA
1. %n&orm t+e B-ertion n) 1intenn(e 'enter >B1'? t+t 9or= is to strt t t+e site.
,+e B1' (n t+en )e(i)e 9+t mesures re ne(essr2 to minimi@e servi(e )isru-tions.
Note.
%& it (on(erns mu#tistn)r) R4.< it is im-ortnt t+t ## B1's (on(erne) re in&orme)
t+t 9or= is 8out to strt.
2. Un-(= t+e 9in) s+ie#) (overs n) (+e(= t+t ## -rts re un)mge).
Note.
%& t+e 8r(=ets n) -#tes re &stene) on t+e 9in) s+ie#) (over< uns(re9 t+e 8r(=ets using
,20 ,or" s(re9)river.
3. ,o &(i#itte t+e inst##tion o& t+e 9in) s+ie#) (over< mr= t+e +o#es on t+e R4. roo&
((or)ing to $igure / >&ront? n) $igure 5 >8(=?.
Note.
%t is re(ommen)e) to inst## one 9in) s+ie#) (over t t+e time.
Figure ) Front -ind !hield Co.er
Figure $ "ac/ -ind !hield Co.er
%t is +ig+#2 im-ortnt t+t t+e +oo=s on e(+ 8r(=ets re &itte) in t+e e"(t +o#e s s+o9n
in $igure / n) $igure 5.
Note.
,+e mr=ings s+o9 9+ere t+e upper +oo=s on e(+ 8r(=et s+ou#) 8e tt(+e).
4. $sten t+e u--er +oo=s on e(+ 8r(=et into t+e mt(+ing +o#es on t+e (8inet roo&
((or)ing to $igure / >&ront? or $igure 5 >8(=?. ,+e +oo= en)s s+ou#) -oint to t+e #e&t.
A);ust t+e 8r(=et 82 s#ig+t#2 -us+ing it to t+e #e&t.
5. Loose#2 &sten t+e u--er +e"gon 8o#t on t+e 8r(=et using 9ren(+.
Note.
,+e -#te s+ou#) 8e inserte) 8et9een t+e t9o 8o#ts on t+e 8r(=et.
6. %nsert t+e -#te &rom 8e#o9 n) -us+ t+e -#te u-9r)s so t+t it &its 8et9een t+e t9o
8o#ts.
7. 0+en t+e -#te is in -osition< tig+ten 8ot+ 8o#ts on t+e 8r(=et.
/. Re-et .te- 4 to .te- 7 &or e(+ 8r(=et.
Note.
Use t+e mr=ings &rom .te- 3 n) $igure / >&ront? n) $igure 5 >8(=? to =no9 e"(t#2
9+ere to tt(+ t+e 8r(=et.
5. Li&t u- t+e 9in) s+ie#) (over n) #ign t+e +o#es on t+e (over so t+t t+e2 mt(+ t+e
s(re9 +o#es on t+e 8r(=ets.
10. %nsert t+e s(re9s n) tig+ten t+em 9it+ +e" =e2.
8.4 Removing Previous Model of Wind Shield Covers
,o remove t+e 9in) s+ie#) (overs -er&orm t+e &o##o9ing -ro(e)ureA
1. Uns(re9 ## s(re9s on t+e 9in) s+ie#) (over using +e" =e2 n) remove it.
Note.
4e (re&u# 9+en uns(re9ing t+e 9in) s+ie#) (over so t+t it )oesnGt &## )o9n.
2. Uns(re9 t+e 8o#ts on e(+ 8r(=ets using 10 mm 9ren(+ n) remove t+e 8r(=ets
9it+ (orres-on)ing -#tes.
3. Per&orm t+e -ro(e)ure in .e(tion 5.
9 Performing Concluding Routines
$o##o9 t+e instru(tions in t+e 9or= or)er or t+e o-erting instru(tion t+t re&ers to t+is
)o(ument.
4e&ore #eving t+e site< -er&orm t+e &o##o9ing -ro(e)ureA
1. !nsure t+t t+e R4. is o-ertion# n) t+t no #rms re (tive.
%n&ormtion 8out o-ti(# in)i(tors (n 8e &oun) in %n)i(tors< 4uttons< n) .9it(+es.
Note.
Re(+ing &in# in)i(tor sttus (n t=e u- to 30 minutes.
2. %& --#i(8#e< sve t+e (on&igurtion 8(=u-.
3. :is(onne(t t+e !.: 9rist str-.
4. 'o##e(t ## too#s.
5. %n&orm t+e B1' t+t 9or= is &inis+e) t t+e no)e site.
6. '#ose n) #o(= t+e (8inet.
7. 'om-#ete t+e 9or= or)er.
/. $o##o9 t+e -ro(e)ures &or t+e return n) )is-os# o& re-#(ement -rts n) t+e
)is-os# o& -(=ing. %n&ormtion 8out +o9 to +n)#e &u#t2 equi-ment is )es(ri8e) in
*n)#ing $u#t2 !qui-ment.
Reference List
Generic
H3I Climate Unit 5escrition< 20/1551-LZA 701 6001
H4I Handling Fault6 Equiment< 2/1541-LZA 701 6001
H5I Hard0are 7aintenance 8nstructions< 3/1541-LZA 701 6001
Safety
H1I Personal Health and !afet6 8nformation< 124 46-2//5
H2I !6stem !afet6 8nformation< 124 46-2//6
H6I 8ndicators2 "uttons2 and !0itches< 15/1551-LZA 701 6001
H7I 1on9RF Connections< 16/1551-LZA 701 6001
H/I 1on9RF Connections :R"! ,1%2 0ithout C"U; 16/1551-LZA 701 6001-
J1