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INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

The Bookmarks panel will allow you to


quickly navigate to points of interest.
EC-C2
EC-C3

E-C60
E-C61

Click on any text that is BLUE and underlined.


These are hyperlinks that can be used to navigate the schematic and machine views.

EC-C1

VIEW ALL CALLOUTS

When only one callout is showing on a machine view this


button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

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KEYS
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UENR1201
November 2010

C15 and C18 Industrial Engines


Electrical System
BDN1-UP
LDN1-UP

Volume 1 of 2: Below 750HP


Volume 2 of 2: 750HP and Above
2010 Caterpillar, All Rights Reserved

Printed in U.S.A.

DIAGNOSTIC CODE TABLES AND


RELATED MANUALS TABLE

CID

Event Codes
Machine Control

Component Identifiers (CID)


Module Identifier (MID)
Engine Control
(MID No. 036)

Event Code
E096

Component

Condition
High Fuel Pressure

E198

Low Fuel Pressure

29

Accelerator Pedal Position 2

E360

Low Engine Oil Pressure

E361

High Engine Coolant Temperature

E362

Engine Overspeed

E383

High Fuel Supply Temperature

E443

High Auxiliary Pressure

91

Accelerator Pedal Position 1

100

Engine Oil Pressure

101

Engine Crankcase Pressure

108

Barometric Pressure

110

Engine Coolant Temperature

111

Engine Coolant Level

E445

High Auxiliary Temperature

158

Keyswitch Battery Potential

E539

High Intake Manifold Air Temperature

168

Battery Potential / Power Input 1

E583

High Air Inlet #1 Differential Pressure

172

Engine Air Inlet Temperature

174

Engine Fuel Temperature 1

E593

190

Engine Speed

Aftertreatment Insufficient Temperature to Complete


Regeneration

411

Engine Exhaust Gas Recirculation Differential Pressure

E991

412

Engine Exhaust Gas Recirculation Temperature

DPF Active Regeneration Inhibited Due to Permanent


System Lockout

626

Engine Start Enable Device 1

630

Calibration Memory

E992

DPF Active Regeneration Inhibited Due to Temporary


System Lockout

631

Calibration Module

E993

DPF Active Regeneration Inhibited Due to Inhibit Switch

637

Engine Timing Sensor

E995

High DPF #1 Soot Loading

651

Engine Injector Cylinder #01

652

Engine Injector Cylinder #02

E997

High DPF #1 Ash Loading

653

Engine Injector Cylinder #03

E1008

High DPF #1 Intake Temperature

654

Engine Injector Cylinder #04

E1014

Low DPF #1 Intake Temperature

655

Engine Injector Cylinder #05

E1025

Aftertreatment #1 Failed to Ignite

656

Engine Injector Cylinder #06

E1026

Aftertreatment #1 Loss of Combustion

678

ECU 8 Volts DC Supply

E1036

High Crankcase Pressure

723

Engine Speed Sensor #2

E1096

High EGR Mass Flow Rate

1072

Compression Brake Low/High Solenoid

E1045

Low Intake Manifold Pressure

E1040

ARD Manually Disabled

E1051

High Aftertreatment #1 Fuel Pressure #2

E1052

Low Aftertreatment #1 Fuel Pressure #1

E1053

Low Aftertreatment #1 Fuel Pressure #2

1073

Compression Brake Medium/High Solenoid

1385

Auxiliary Temperature #1

1387

Auxiliary Pressure #1

2630

Engine Charge Air Cooler Outlet Temperature

2791

EGR Valve Return

2813

Air Shutoff Relay

E1070

Aftertreatment Fuel Injector #1 Not Responding

3241

Exhaust Gas Temperature 1

E1090

High EGR Intake Pressure

3242

Particulate Trap Intake Gas Temperature

E1092

High EGR Temperature

3251

DPF #1 Differential Pressure

3358

Engine Exhaust Gas Recirculation Inlet Pressure

E1093

Low EGR Differential Pressure

3479

ARD Fuel Pressure #1 Control

E1094

High EGR Differential

3480

Aftertreatment #1 Fuel Pressure #1

E1095

Low EGR Mass Flow Rate

3484

Aftertreatment #1 Ignition

3487
3488
3509

E1096

High EGR Mass Flow Rate

Aftertreatment #1 Air Pressure Control

E1123

Engine Exhaust Manifold Bank #

Aftertreatment #1 Air Pressure Actuator Position

E1154

Low DPF #1 Intake Pressure

Sensor Supply Voltage 1

E1156

High DPF #1 Intake Pressure

3510

Sensor Supply Voltage 2

E1170

Low Aftertreatment #1 Secondary Air Pressure

3511

Sensor Supply Voltage 3

3563

Engine Intake Manifold #1 Absolute Pressure

E1171

Engine Idle Shutdown Occurred

3609

DPF #1 Intake Pressure

E1172

Engine Idle Shutdown Pending

3659

Cylinder #1 Injector Actuator #2

E1239

DPF #1 Conditions Not Met for Active Regeneration

3660

Cylinder #2 Injector Actuator #2

E1300

3661

Cylinder #3 Injector Actuator #2

Aftertreatment Regeneration Cannot Start Due to Low


Engine Temperature

3662

Cylinder #4 Injector Actuator #2

3663

Cylinder #5 Injector Actuator #2

E1301

Aftertreatment Regeneration Cannot Start Due to System


Fault

E1302

Aftertreatment Regeneration Cannot Start Due to


Conditions Not Met

E1305

Initial Assembly Aftertreatment #1 Regeneration Required

E2143

Low Engine Coolant Level

3664

Cylinder #6 Injector Actuator #2

3837

Aftertreatment 1 Secondary Air Pressure

4077

Aftertreatment #1 Fuel Pressure #2

4265

Aftertreatment #1 Transformer Secondary Output

4301

Aftertreatment #1 Fuel Injector #1 Heater Control

4783

DPF #1 Mean Soot Signal

5423

Aftertreatment #1 Fuel Pump Relay Control

Failure Mode Identifiers (FMI)

5424

Aftertreatment #1 Fuel Flow Diverter Valve Control

5425

ARD Fuel Pressure #2 Control Actuator

5495

DPF #1 Soot Loading

High - most severe (3)

5576

Aftertreatment #1 Identification

5580

Engine Filtered Fuel Delivery Absolute Pressure

Low - most severe (3)

Low

5591

Aftertreatment #1 DPF Air Control Module

Erratic, Intermittent, or Incorrect

Erratic, Intermittent, or Incorrect

FMI No.

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Related Electrical Service Manuals


Title
Alternator:
Starting Motor:

Form Number
Bosch

SENR3685

Delco 42MT

SENR3581

2010 Caterpillar, All Rights Reserved

J1939 Description

CDL Description

High

Voltage Above Normal

Voltage Above Normal

Voltage Below Normal

Voltage Below Normal

Current Below Normal

Current Below Normal

Current Above Normal

Current Above Normal

Not Responding Properly

Not Responding Properly

Abnormal Frequency, Pulse Width, or Period Abnormal Frequency, Pulse Width, or Period

Abnormal Update Rate

Abnormal Update Rate

10

Abnormal Rate of Change

Abnormal Rate of Change

11

Other Failure Mode

Other Failure Mode

12

Failure

Failure

13

Out of Calibration

Out of Calibration

14

Special Instruction

Special Instruction

15

High - least severe (1)

(Not Used)

16

High - moderate severity (2)

(Not Used)

17

Low - least severe (1)

(Not Used)

18

Low - moderate severity (2)

(Not Used)

19

Data Error

Data Error

20

Data Drifted High

Data Drifted High

21

Data Drifted Low

Data Drifted Low

31
(no additional FMI data)
(Not Used)
The FMI is a diagnostic code that indicates what type of failure has occurred.

HARNESS and WIRE

Electrical Schematic Symbols


Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for


Connector Plug

2
Plug

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

2010 Caterpillar, All Rights Reserved

Part Number: for


Connector Receptacle

Receptacle
Pin or Socket Number

5A
Fuse (5 Amps)

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

9X-1123

Component
Part Number

325-AG135 PK-14
Wire Gauge
Wire Color

14

13

12

11

10

EN-C14
2818803
Y748-EN84 WH-18-GXL
G833-EN42 PK-18-GXL
R747-EN40 GY-18-GXL

EN-C18
2818804
G828-EN67 WH-14-RADXL
Y749-EN68 GN-14-RADXL
U779-EN29 BR-14-RADXL

229-EN28 BK-14-GXL
229-EN95 BK-14-GXL
229-EN114 BK-14-GXL
326-EN52 PU-18-GXL
EN-S16
326-EN115 PU-16-GXL
326-EN96 PU-18-GXL
994-EN13 GY-18-GXL
A235-EN70 BK-18-GXL
EN-S17

EN-C1
2645732

ECM J2
327-8513
CAT BRAKE SOLENOID
IVA SYSTEM OIL PRESSURE
NRS FLOW BALANCE VALVE
ARD FUEL FLOW DIVERTER

LOW/HIGH
SOLENOID
ACTUATOR
ACTUATOR

CAT BRAKE SOLENOID MED/HIGH


ARD AIR FLOW CONTROLLER SWITCHED BATT +
ARD FUEL #2 CONTROL ACTUATOR RTN (MAIN)
J1939 ENGINE CAN (-)
J1939 ENGINE CAN (+)
COMPRESSION BRAKE OUTPUT #1 RETURN
INTAKE MANIFOLD PRESSURE SENSOR
FUEL PRESSURE SENSOR (BEFORE FILTER)
ANALOG RETURN
IVA 4 RETURN
ARD FUEL #2 CONTROL ACTUATOR(MAIN)
IVA 5 RETURN
IVA 2 RETURN

ENGINE SPEED SENSOR #1 (-) (CRANK)


TDC SERVICE PROBE (+)
FUEL PRESSURE SENSOR (AFTER FILTER)
ENGINE OIL PRESSURE SENSOR
ENGINE ANALOG RETURN
IVA 3 RETURN
NRS VALVE ACTUATOR (-)
CRANKCASE PRESSURE SENSOR
ENGINE SPEED SENSOR #1 (+) (CRANK)
TDC SERVICE PROBE (-)
AFTERTREATMENT 1 SECONDARY AIR PRESSURE
NRS DIFFERENTIAL PRESSURE SENSOR
ARD FUEL PRESS #1 SENSOR (PILOT)
IVA 6 RETURN

NRS VALVE ACTUATOR (+)


ARD FUEL NOZZLE HEATER RELAY CONTROL
ENGINE SPEED SENSOR #2 (+) (CAM)
ENGINE SPEED SENSOR #2 (-) (CAM)
IVA 1 RETURN
ARD PUMP & NOZZLE RELAY/ DIVERT DOUT RTN
SPILL INJECTOR 5 & 6 HIGH SIDE
SENSOR RETURN (IVA SYSTEM OIL PRESS)
DPF #1 INTAKE GAS TEMPERATURE SENSOR
IVA 5+6 HIGH SIDE
ARD FUEL PRESS #1 CONTROL ACTUATOR
ARD FUEL #1 CONTROL ACTUATOR RTN
SPILL INJ 3+4 HIGH SIDE
NRS TEMPERATURE SENSOR
CHARGE AIR COOL #1 OUTLET TEMP SENSOR

DPF INTAKE PRESSURE #1 SENSOR


IVA 3+4 HIGH SIDE
IVA 1+2 HIGH SIDE
ARD FUEL PUMP RELAY CONTROL
HEATED NOZZLE LOAD FEEDBACK
ENGINE LEFT +5V SUPPLY
AFTERTREATMENT #1 ID # MODULE
NRS INTAKE PRESSURE SENSOR
IVA SYSTEM OIL PRESS SOLENOID RETURN
SPILL INJ 1+2 HIGH SIDE
BAROMETRIC PRESSURE SENSOR
SENSOR +5V (IVA SYSTEM OIL PRESSURE)
ENGINE RIGHT +5V SUPPLY
CAT CEM +5V SUPPLY
ENGINE RIGHT RETURN
COOLANT TEMPERATURE SENSOR

ARD IGNITION TRANSFORMER PRIMARY LS


ARD FUEL PRESS #2 SENSOR (MAIN)
IVA SYSTEM OIL PRESSURE
AFTERTREATMENT #1 GAS TEMP #1
AFTERTREATMENT #1 ID # MODULE RETURN
ENGINE LEFT RETURN
DPF DELTA P
FUEL TEMPERATURE SENSOR

(DOC) INJECTOR 5-6 HIGH SIDE


SPILL INJECTOR 6 RETURN
SPILL INJECTOR 3 RETURN
SPILL INJECTOR 5 RETURN
SPILL INJECTOR 4 RETURN
(DOC) INJECTOR 1-2 HIGH SIDE
(DOC) INJECTOR 6 RETURN
(DOC) INJECTOR 3 RETURN
(DOC) INJECTOR 5 RETURN
(DOC) INJECTOR 4 RETURN
ARD IGNITION PRIMARY HIGH SIDE

K738-EN60
T852-EN100
P894-EN78
A893-EN10

1
3
4
5
6
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
30
31
32
33
34
35
36
38
40
41
42
43
44
45
46
47
49
50
51
52
53
54
55
56
58
59
60
61
62
63
65
66
67
68
69
70
72
73
74
76
77
78
79
80
81
82
83
84
85
87
88
89
90
91
92
93
94
95
96
97
99
100
101
102
103
104
105
106
107
108
109
110
111
113
115
116
118
120

SPILL INJ 1 RETURN


SPILL INJ 2 RETURN
(DOC) INJECTOR 3-4 HIGH SIDE
(DOC) INJECTOR 1 RETURN
(DOC) INJECTOR 2 RETURN

995-EN46 BU-18-GXL
E795-EN16 YL-18-GXL
G829-EN77 GN-18-GXL
G856-EN126 WH-18-GXL
G857-EN18 YL-18-GXL
K737-EN34 BR-16-XLPE
K738-EN60 GN-16-XLPE
K739-EN58 BU-16-XLPE
L707-EN11 WH-18-GXL
T856-EN123 WH-16-XLPE
T857-EN124 GN-16-XLPE
T858-EN56 GY-16-XLPE
T859-EN59 WH-16-XLPE
T860-EN57 OR-16-XLPE
T862-EN54 BU-16-XLPE
T863-EN32 GN-16-XLPE
T864-EN62 YL-16-XLPE
T957-EN65 PU-16-XLPE
T958-EN66 YL-16-XLPE
T959-EN73 BR-16-XLPE
T960-EN74 BU-16-XLPE
T961-EN75 GN-16-XLPE
T962-EN76 WH-16-XLPE
T985-EN9 WH-16-XLPE
T986-EN12 GN-16-XLPE
T987-EN39 GY-16-XLPE
T988-EN55 PU-16-XLPE
T989-EN63 BU-16-XLPE
T990-EN64 BR-16-XLPE
U773-EN37 PK-18-GXL
U774-EN22 BU-14-RADXL
U775-EN15 GY-14-RADXL
X983-EN117 BU-16-XLPE
X984-EN121 BR-16-XLPE
X985-EN118 OR-16-XLPE
X986-EN120 YL-16-XLPE
X987-EN119 BR-16-XLPE
X988-EN125 PU-16-XLPE
X989-EN122 OR-16-XLPE

GN-16-XLPE
GY-18-GXL
PU-18-GXL
OR-18-GXL

K737-EN34 BR-16-XLPE
N951-EN94 GN-14-GXL
Y736-EN4 OR-18-GXL
Y798-EN2 GN-18-GXL
Y797-EN3 YL-18-GXL
K739-EN58 BU-16-XLPE
R746-EN5 PK-18-GXL
C991-EN20 PK-18-GXL
G829-EN77 GN-18-GXL
X984-EN121 BR-16-XLPE
C778-EN1 BR-18-GXL
T856-EN123 WH-16-XLPE
X985-EN118 OR-16-XLPE
E963-EN127 BK-18-GXL
G856-EN126 WH-18-GXL
P792-EN86 BU-18-GXL
994-EN13 GY-18-GXL
G833-EN105 PK-18-GXL
X986-EN120 YL-16-XLPE
U775-EN15 GY-14-RADXL
E795-EN16 YL-18-GXL
E964-EN17 WH-18-GXL
G857-EN18 YL-18-GXL
Y923-EN8 PU-18-GXL
P893-EN6 PU-14-RADXL
F725-EN21 WH-18-GXL
T857-EN124 GN-16-XLPE
U774-EN22
U798-EN23
E966-EN24
E965-EN25

BU-14-RADXL
PK-18-GXL
YL-18-GXL
BU-18-GXL

X983-EN117 BU-16-XLPE
Y738-EN26 GY-18-GXL
T864-EN62 YL-16-XLPE
G827-EN129 BU-18-GXL
J894-EN72
X988-EN125
Y733-EN30
Y734-EN31
T863-EN32
U773-EN37
L707-EN11

WH-18-GXL
PU-16-XLPE
PU-18-GXL
BU-18-GXL
GN-16-XLPE
PK-18-GXL
WH-18-GXL

J896-EN35
X989-EN122
X987-EN119
Y737-EN27
X993-EN134
G828-EN38
K895-EN90
U779-EN29
H807-EN112
T862-EN54
R747-EN40

OR-18-GXL
OR-16-XLPE
BR-16-XLPE
YL-18-GXL
WH-16-GXL
WH-18-GXL
BU-18-GXL
BR-14-RADXL
YL-18-GXL
BU-16-XLPE
GY-18-GXL

G833-EN91
Y748-EN87
Y749-EN41
Y749-EN61
Y797-EN85
Y798-EN80

PK-18-GXL
WH-18-GXL
GN-18-GXL
GN-18-GXL
YL-18-GXL
GN-18-GXL

A893-EN107 OR-18-GXL
A893-EN132 OR-18-GXL
A893-EN108 OR-18-GXL
C778-EN1 BR-18-GXL

F421-EN69 YL-18-GXL
OR-16-XLPE
BR-16-XLPE
GY-16-XLPE
BU-16-XLPE
PU-16-XLPE
GY-16-XLPE
WH-16-XLPE
BR-16-XLPE
GN-16-XLPE
BU-16-XLPE
YL-16-GXL

Y743-EN111
Y747-EN49
Y748-EN43
Y749-EN45
Y749-EN99

WH-16-XLPE
GN-16-XLPE
WH-16-XLPE
PU-16-XLPE
YL-16-XLPE

EN-S9

C991-EN20 PK-18-GXL

F421-EN69 YL-18-GXL
F421-EN110
F725-EN21 WH-18-GXL
G826-EN128 BR-18-GXL
G827-EN129 BU-18-GXL
G828-EN67
EN-S4
G828-EN38 WH-18-GXL
G828-EN81
G828-EN92
G828-EN82 WH-18-GXL

+ VOLTS
GROUND
SIGNAL

OR-18
BK-18
WH-18

EN-C3
1552252
1
T858-EN56 GY-16-XLPE
2
T862-EN54 BU-16-XLPE
3
T957-EN65 PU-16-XLPE
4
T985-EN9 WH-16-XLPE
5
T958-EN66 YL-16-XLPE
6
T986-EN12 GN-16-XLPE
7
T859-EN59 WH-16-XLPE
8
T863-EN32 GN-16-XLPE
9
T959-EN73 BR-16-XLPE
10
T987-EN39 GY-16-XLPE
11
T960-EN74 BU-16-XLPE
12
T988-EN55 PU-16-XLPE

NRS INTAKE PRESSURE SENSOR


320-3061

+5 VOLTS
GROUND
SIGNAL

ENGINE OIL PRESSURE SENSOR


293-5535

WH-14-RADXL
WH-14-RADXL
WH-18-GXL

EN-C21
2304009
1
G828-EN92 WH-18-GXL
2
Y749-EN14 GN-18-GXL
3
Y737-EN53 YL-18-GXL
4
P792-EN103 BU-18-GXL
5
F421-EN110 YL-18-GXL
6
326-EN52 PU-18-GXL
7
A893-EN107 OR-18-GXL
8
T788-EN97 GN-14-GXL
9
229-EN95 BK-14-GXL
10
P899-EN47 YL-18-GXL
11
C991-EN101 PK-18-GXL
12
Y738-EN98 GY-18-GXL

J896-EN35 OR-18-GXL
K895-EN90 BU-18-GXL
N951-EN94 GN-14-GXL
EN-S10

P792-EN86 BU-18-GXL

P792-EN103
P792-EN104
P893-EN6 PU-14-RADXL
P899-EN47
EN-S15
P899-EN131
P899-EN113
R747-EN40 GY-18-GXL
T788-EN19
EN-S13
T788-EN97
T788-EN116
T852-EN100 GY-18-GXL
T853-EN130 OR-18-GXL
U781-EN44 YL-16-GXL
U782-EN7 PK-16-GXL
U798-EN23 PK-18-GXL
X993-EN134 WH-16-GXL
Y733-EN30 PU-18-GXL
Y734-EN31 BU-18-GXL
Y736-EN4 OR-18-GXL
EN-S14

Y737-EN36
Y737-EN53
Y738-EN50
Y738-EN93
EN-S2
Y738-EN98
Y738-EN26 GY-18-GXL
Y738-EN71 GY-18-GXL
Y738-EN133
Y743-EN111 OR-18-GXL
Y747-EN49 BR-18-GXL
Y737-EN27 YL-18-GXL

EN-S1

Y748-EN43 WH-18-GXL
Y748-EN87 WH-18-GXL

EN-S3

Y749-EN61 GN-18-GXL
Y749-EN45 GN-18-GXL

EN-S5

Y749-EN99 GN-18-GXL
Y749-EN41 GN-18-GXL
U779-EN29
Y750-EN109
Y751-EN48
Y777-EN135
Y797-EN3 YL-18-GXL
Y797-EN85 YL-18-GXL

BU-18-GXL
BU-18-GXL
YL-18-GXL
YL-16-GXL
YL-18-GXL

+ VOLTS
GROUND
SIGNAL

NRS DIFFERENTIAL PRESSURE SENSOR


365-9858

1
2
3
4
5
6
7
8
9
10
11
12

FK-C1
2304010
G828-FK3 WH-18-GXL
Y749-FK6 GN-18-GXL

F421-FK1 YL-18-GXL

P792-FK5 BU-18-GXL
F421-FK1 YL-18-GXL

G828-FK3 WH-18-GXL
P792-FK5 BU-18-GXL

FK-C2
2304011
F421-FK1 YL-18-GXL
Y749-FK2 GN-18-GXL

Y749-FK6 GN-18-GXL
FK-S1

EN-C4
1552253
OR-16-XLPE
YL-16-XLPE
GN-16-XLPE
BU-16-XLPE
WH-16-XLPE
BR-16-XLPE

T860-EN57
T864-EN62
T961-EN75
T989-EN63
T962-EN76
T990-EN64

FK-C3
2818804
G828-FK3 WH-18-GXL
Y749-FK9 GN-18-GXL
P792-FK5 BU-18-GXL

Y749-FK2 GN-18-GXL
Y749-FK9 GN-18-GXL

995-EN46 BU-18-GXL
Y749-EN61 GN-18-GXL
K737-EN34 BR-16-XLPE
K739-EN58 BU-16-XLPE
K738-EN60 GN-16-XLPE

GK-C1
3E5179
1
T858-GK1 GY-16-NW
2
T862-GK4 BU-16-NW
3
T957-GK7 PU-16-NW
4
T985-GK9 WH-16-NW
5
T958-GK11 YL-16-NW
6
T986-GK13 GN-16-NW
7
T859-GK15 WH-16-NW
8
T863-GK18 GN-16-NW
9
T959-GK21 BR-16-NW
10
T987-GK23 GY-16-NW
11
T960-GK25 BU-16-NW
12
T988-GK27 PU-16-NW

TO INTERNAL
HARNESS
GK-C1 (LOC J7)
OR
GM-C1 (LOC J4)

1
2
3
4
5
6
7
8
9
10
11
12

GK-C2
1907612
1
T860-GK29
2
T864-GK32
3
T961-GK35
4
T989-GK37
5
T962-GK39
6
T990-GK41
7
X412-GK53
8
995-GK51
9
Y749-GK52
10
K737-GK43
11
K739-GK46
12
K738-GK50

TO INTERNAL
HARNESS
GK-C2 (LOC I7)
OR
GM-C2 (LOC I4)

1
2

1
2
3

SIGNAL
GROUND

FUEL TEMPERATURE SENSOR


256-6453

FUEL PRESSURE SENSOR


(AFTER FILTER)
320-3060

+ VOLTS
GROUND
SIGNAL

EN-C27
1552254
BU-16-XLPE
OR-16-XLPE
BR-16-XLPE
YL-16-XLPE
BR-16-XLPE
OR-16-XLPE
WH-16-XLPE
GN-16-XLPE
PU-16-XLPE

X983-EN117
X985-EN118
X987-EN119
X986-EN120
X984-EN121
X989-EN122
T856-EN123
T857-EN124
X988-EN125

SECONDARY FILTER (ON-ENGINE)

T852-EN100
H807-EN112
G826-EN128
G827-EN129
T853-EN130

YL-18-GXL
YL-18-GXL
GY-18-GXL
GY-16-GXL
GY-18-GXL
GY-18-GXL

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

EG-C3
2606727
T852-EG1
H807-EG2
G826-EG3
G827-EG4
T853-EG5

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12

TO INTERNAL
HARNESS
GK-C19 (LOC I7)
OR
GM-C19 (LOC I4)

GK-C19
1907613
X983-GK54
X985-GK55
X987-GK56
X986-GK57
X984-GK58
X989-GK59
T856-GK60
T857-GK61
X988-GK62

BU-16-NW
OR-16-NW
BR-16-NW
YL-16-NW
BR-16-NW
OR-16-NW
WH-16-NW
GN-16-NW
PU-16-NW

1
2
3

GY-18-TEFLON
YL-18-TEFLON
BR-18-TEFLON
BU-18-TEFLON
OR-18-TEFLON

1
2

RD-16
RD-16

EG-C2
2407878
G826-EG3 BR-18-TEFLON
G827-EG4 BU-18-TEFLON
T853-EG5 OR-18-TEFLON

1
2
3

+ VOLTS
GROUND
SIGNAL

IVA CIRCUIT OIL


PRESSURE SENSOR
284-2728

EN-C23
2388247
P894-EN78 PU-18-GXL
Y738-EN71 GY-18-GXL

1
2

BK-18
BK-18

T987-GK23 GY-16-NW
T988-GK27 PU-16-NW
T989-GK37 BU-16-NW

GK-S10
GK-S12
GK-S14
GK-S16

T788-FG6 GN-14-GXL
229-FG7 BK-14-GXL

T788-EN116
326-EN115
229-EN114
P899-EN131
A893-EN132
Y738-EN133

EN-C30
2397352
GN-14-GXL
PU-16-GXL
BK-14-GXL
YL-16-GXL
OR-18-GXL
GY-18-GXL

1
2
3
4
5
6

1
2
3
4
5
6

FG-C3
2397353
T788-FG6 GN-14-GXL
326-FG11 PU-16-GXL
229-FG7 BK-14-GXL
P899-FG8 YL-16-GXL
A893-FG9 OR-18-GXL
Y738-FG10 GY-18-GXL

1
2

RD-12
BK-12

EN-C20
2818801
U773-EN37 PK-18-GXL
Y749-EN41 GN-18-GXL

ARD FUEL PUMP


344-5192

MOTOR

EN-C17
2304011
U774-EN22 BU-14-RADXL
U775-EN15 GY-14-RADXL

FG-C4
2388245
A893-FG9 OR-18-GXL
Y738-FG10 GY-18-GXL

1
2

ARD DIVERTER VALVE


300-3556

GN-18
GN-18

FG-C6
1552269
P899-FG8 YL-16-GXL
326-FG11 PU-16-GXL

1
2

BK-18
BK-18

EN-C5
2304013
Y748-EN87 WH-18-GXL
G833-EN91 PK-18-GXL
E795-EN16 YL-18-GXL

MANUAL PRIMING SWITCH


284-8381

1
2
3

EN-C15
1552267
Y797-EN85 YL-18-GXL
Y798-EN80 GN-18-GXL

ENGINE SPEED/TIMING SENSOR(CRANK)


279-9828

RELAY LOAD FROM OEM HARNESS


GROUND FROM OEM HARNESS

ENGINE SPEED/TIMING SENSOR(CAM)


279-9829

INTAKE MANIFOLD AIR


PRESSURE SENSOR
325-7472

Vs
GROUND
SIGNAL

1
2
3
4
5
6

MATING CONNECTOR
EN-C30

1
2

RD-12
BK-12

MOTOR

ARD FUEL PUMP


348-6959

EN-C8
2304011

FN-C2
2388245

326-FN1 PU-16-GXL
P899-FN2 YL-16-GXL
A893-FN3 OR-18-GXL
Y738-FN4 GY-18-GXL

GN-18
GN-18

1
2

BK-18
BK-18

FROM EXTERNAL
HARNESS
MATING CONNECTOR
EN-C3 (LOC J8)

FRONT PASS-THROUGH HARNESS


WITHOUT FLOW SWITCH
GK-C3
2642407
GY-16-HF
BU-16-HF
PU-16-HF
WH-16-HF

T958-GK12 YL-16-HF
T858-GK2
T862-GK5
T957-GK8
T985-GK10

T959-GK22 BR-16-HF
T960-GK26 BU-16-HF
T961-GK36 GN-16-HF
T962-GK40 WH-16-HF
T985-GK10 WH-16-HF
T986-GK14 GN-16-HF

T858-GK3
T862-GK6
T958-GK12
T986-GK14

GK-C4
2642407
GY-16-HF
BU-16-HF
YL-16-HF
GN-16-HF

T859-GK16
T863-GK19
T959-GK22
T987-GK24

GK-C5
2642407
WH-16-HF
GN-16-HF
BR-16-HF
GY-16-HF

T987-GK24 GY-16-HF
T988-GK28 PU-16-HF
T989-GK38 BU-16-HF

K737-GK44
K737-GK43 BR-16-NW
K737-GK45
K738-GK50 GN-16-NW
K739-GK47
GK-S20
K739-GK46 BU-16-NW
K739-GK48
K739-GK49
WH-16-NW
GN-16-NW
BU-16-NW
BR-16-NW
OR-16-NW
YL-16-NW
X987-GK63
X987-GK64
X988-GK67
X988-GK68
X989-GK65
X989-GK66

BR-16-NW
BR-16-NW
BU-16-NW
BU-16-NW
BU-16-NW

BR-16-NW
BR-16-NW
PU-16-NW
PU-16-NW
OR-16-NW
OR-16-NW

INJ 1
1
2
3
4

GK-C9
1539693
K737-GK44 BR-16-NW
K739-GK47 BU-16-NW

SPILL

GK-C10
1539693
K738-GK50 GN-16-NW
K739-GK48 BU-16-NW

DOC
SPILL

GK-C11
1539693
K737-GK45 BR-16-NW
K739-GK49 BU-16-NW

INJ 3
1
2
3
4

T859-GK17
T863-GK20
T960-GK26
T988-GK28

GK-C6
2642407
WH-16-HF
GN-16-HF
BU-16-HF
PU-16-HF

1
2
3
4

T860-GK30
T864-GK33
T961-GK36
T989-GK38

GK-C7
2642407
OR-16-HF
YL-16-HF
GN-16-HF
BU-16-HF

1
2
3
4

T860-GK31
T864-GK34
T962-GK40
T990-GK42

GK-C8
2642407
OR-16-HF
YL-16-HF
WH-16-HF
BR-16-HF

DOC
SPILL

GK-C13
1539693
X987-GK63 BR-16-NW
X983-GK54 BU-16-NW

INJ 4
DOC

GK-C14
1539693
X987-GK64 BR-16-NW
X985-GK55 OR-16-NW

SPILL

INJ 5
DOC
SPILL

INJ 6
1
2
3
4

1
2

GM-S7

T957-GM7 PU-16-NW

GM-S9

T958-GM11 YL-16-NW

GM-S11

T959-GM21 BR-16-NW

DOC

INJ 2
1
2
3
4

995-GM51 BU-16-NW
T858-GM2 GY-16-HF
GM-S1
T858-GM3 GY-16-HF
T859-GM16 WH-16-HF
GM-S3
T859-GM15 WH-16-NW
T859-GM17 WH-16-HF
T860-GM30 OR-16-HF
GM-S5
T860-GM29 OR-16-NW
T860-GM31 OR-16-HF
T862-GM5
BU-16-HF
GM-S2
T862-GM4 BU-16-NW
T862-GM6 BU-16-HF
T863-GM19 GN-16-HF
GM-S4
T863-GM20 GN-16-HF
T863-GM18 GN-16-NW
T864-GM33 YL-16-HF
GM-S6
T864-GM32 YL-16-NW
T864-GM34 YL-16-HF
T858-GM1 GY-16-NW

DOC

BRAKE 5 & 6
2509378

A
B

1
2
3
4
5
6
7
8
9
10
11
12

GM-C2
1907612
T860-GM29
T864-GM32
T961-GM35
T989-GM37
T962-GM39
T990-GM41
X412-GM53
995-GM51
Y749-GM52

T960-GM25 BU-16-NW
OR-16-NW
YL-16-NW
GN-16-NW
BU-16-NW
WH-16-NW
BR-16-NW
RD-16-NW
BU-16-NW
GN-16-NW

GM-S15

T961-GM35 GN-16-NW

GM-S17

T962-GM39 WH-16-NW

GM-S8

T985-GM9 WH-16-NW

GM-S10

T986-GM13 GN-16-NW

GM-S12

T987-GM23 GY-16-NW

GM-S14

T988-GM27 PU-16-NW

GM-S16

T989-GM37 BU-16-NW

J
GM-C12
1134630
995-GM51 BU-16-NW
Y749-GM52 GN-16-NW
X412-GM53 RD-16-NW

IVA 2
3136361

A
B

IVA 3
3136361

GK-C16
1539693
X989-GK65 OR-16-NW
X984-GK58 BR-16-NW

A
B

IVA 4
3136361

FROM EXTERNAL
HARNESS
MATING CONNECTOR
EN-C27 LOC (I8)

1
2
3
4
5
6
7
8
9
10
11
12

GM-C19
1907613
X983-GM54
X985-GM55
X987-GM56
X986-GM57
X984-GM58
X989-GM59
T856-GM60
T857-GM61
X988-GM62

BU-16-NW
OR-16-NW
BR-16-NW
YL-16-NW
BR-16-NW
OR-16-NW
WH-16-NW
GN-16-NW
PU-16-NW

T856-GM60
T857-GM61
X983-GM54
X984-GM58
X985-GM55
X986-GM57

T858-GM2
T862-GM5
T957-GM8
T985-GM10

GM-C3
2642407
GY-16-HF
BU-16-HF
PU-16-HF
WH-16-HF

1
2
3
4

T858-GM3
T862-GM6
T958-GM12
T986-GM14

GM-C4
2642407
GY-16-HF
BU-16-HF
YL-16-HF
GN-16-HF

1
2
3
4

T859-GM16
T863-GM19
T959-GM22
T987-GM24

GM-C5
2642407
WH-16-HF
GN-16-HF
BR-16-HF
GY-16-HF

1
2
3
4

T859-GM17
T863-GM20
T960-GM26
T988-GM28

GM-C6
2642407
WH-16-HF
GN-16-HF
BU-16-HF
PU-16-HF

1
2
3
4

T860-GM30
T864-GM33
T961-GM36
T989-GM38

GM-C7
2642407
OR-16-HF
YL-16-HF
GN-16-HF
BU-16-HF

1
2
3
4

T860-GM31
T864-GM34
T962-GM40
T990-GM42

GM-C8
2642407
OR-16-HF
YL-16-HF
WH-16-HF
BR-16-HF

T958-GM12 YL-16-HF
T959-GM22 BR-16-HF
T960-GM26 BU-16-HF
T961-GM36 GN-16-HF
T962-GM40 WH-16-HF
T985-GM10 WH-16-HF
T986-GM14 GN-16-HF
T987-GM24 GY-16-HF
T988-GM28 PU-16-HF
T989-GM38 BU-16-HF

WH-16-NW
GN-16-NW
BU-16-NW
BR-16-NW
OR-16-NW
YL-16-NW

GM-S21

X987-GM56 BR-16-NW

X987-GM63 BR-16-NW
X987-GM64 BR-16-NW
X988-GM67 PU-16-NW
X988-GM68 PU-16-NW

GM-S23

X988-GM62 PU-16-NW

X989-GM65 OR-16-NW
X989-GM66 OR-16-NW

GM-S22

X989-GM59 OR-16-NW
IVA 5
3136361

A
B

1
2
3
4

NG-C1
NG-C2
1552272
2304011
995-NG1 BU-14-TEFLON
Y749-NG2 GN-14-TEFLON

INJ 1
DOC
SPILL

INJ 2
DOC
SPILL

INJ 3
DOC
SPILL

INJ 4
DOC
SPILL

INJ 5
DOC
SPILL

INJ 6
1
2
3
4

DOC
SPILL

IVA 6
3136361

A
B

COOLANT
TEMPERATURE
256-6453

SIGNAL
GROUND

1
2

T957-GM8 PU-16-HF

T990-GM41 BR-16-NW
T990-GM42 BR-16-HF
X412-GM53 RD-16-NW
Y749-GM52 GN-16-NW

IVA 1
3136361

A
B

1
2
3
4

FRONT PASS-THROUGH HARNESS


WITHOUT FLOW SWITCH

GM-S18

A
B

GK-C18
1539693
X988-GK68 PU-16-NW
T857-GK61 GN-16-NW

FROM EXTERNAL
HARNESS
MATING CONNECTOR
EN-C4 LOC (I8)

BRAKE 3 & 4
2509378

A
B

GK-C15
1539693
X989-GK66 OR-16-NW
X986-GK57 YL-16-NW

GK-C17
1539693
X988-GK67 PU-16-NW
T856-GK60 WH-16-NW

SPILL

BRAKE 1 & 2
2509378

A
B

GM-S13

GM-C13
1539693
X987-GM63 BR-16-NW
X983-GM54 BU-16-NW

A
B

IVA 1
313-6361

GM-C14
1539693
X987-GM64 BR-16-NW
X985-GM55 OR-16-NW

A
B

IVA 2
313-6361

GM-C15
1539693
X989-GM66 OR-16-NW
X986-GM57 YL-16-NW

A
B

IVA 3
313-6361

GM-C16
1539693
X989-GM65 OR-16-NW
X984-GM58 BR-16-NW

A
B

IVA 4
313-6361

GM-C17
1539693
X988-GM67 PU-16-NW
T856-GM60 WH-16-NW

A
B

IVA 5
313-6361

GM-C18
1539693
X988-GM68 PU-16-NW
T857-GM61 GN-16-NW

A
B

IVA 6
313-6361

INTERNAL INJECTOR HARNESS WITH IVA AND WITHOUT BRAKES

H
1
2

1
2

SIGNAL
GROUND

BK-18
BK-18

+ VOLTS
GROUND
SIGNAL

T788-PK3 GN-14-GXL
229-PK4 BK-14-GXL

NRS VALVE ACTUATOR


342-0636

RD-16
RD-16

1
2

NRS TEMPERATURE SENSOR


339-8822

PK-C3
2818801
T788-PK3 GN-14-GXL
229-PK4 BK-14-GXL

CRANKCASE PRESSURE SENSOR


294-6119
PL-C2
2397349
P899-PL37 YL-18-GXL
998-PL40 BR-18-GXL
A893-PL38 OR-18-GXL
Y738-PL39 GY-18-GXL

TERMINATION RESISTOR
134-2540

NA-C2
NA-C1
2304011
2304012
G829-NA2 GN-18-GXL
L707-NA1 WH-18-GXL

1
2

1
2

PK-C4
2304012
LOAD FROM RELAY FOR REMOTE PRIMING PUMP (+)
GROUND FROM REMOTE PRIMING PUMP (-)

SIGNAL
GROUND

1
2
3
4

PK-C1
2397350
P899-PK5 YL-16-GXL
998-PK6 BR-16-GXL
A893-PK1 OR-18-GXL
Y738-PK2 GY-18-GXL

PK-C2
2388245
A893-PK1 OR-18-GXL
Y738-PK2 GY-18-GXL

PK-C5
1552269
P899-PK5 YL-16-GXL
998-PK6 BR-16-GXL

CHARGE AIR COOLER


OUTLET TEMPERATURE
256-6453

ARD DIVERTER VALVE


300-3556

1
2

1
2

1
2

RD-16
BK-16

T788-FP3 GN-12-GXL
229-FP4 BK-12-GXL

ARD FUEL PUMP


344-5192

MOTOR

ARD DIVERTER VALVE


300-3556

GN-18
GN-18

BK-18
BK-18

FP-C1
2397350
P899-FP5 YL-16-GXL
998-FP6 BR-16-GXL
A893-FP1 OR-18-GXL
Y738-FP2 GY-18-GXL

1
2
3
4

1
2

FP-C4
1779641
LOAD FROM RELAY FOR REMOTE PRIMING PUMP (+)
GROUND FROM REMOTE PRIMING PUMP (-)

FP-C3
1779646
T788-FP3 GN-12-GXL
229-FP4 BK-12-GXL

1
2

RD-12
BK-12

FP-C2
2388245
A893-FP1 OR-18-GXL
Y738-FP2 GY-18-GXL

1
2

GN-18
GN-18

FP-C5
1552269
P899-FP5 YL-16-GXL
998-FP6 BR-16-GXL

MANUAL PRIMING SW
284-8381

REMOTE MOUNT PRIMING PUMP CIRCUIT(24V)

REMOTE MOUNT

ARD FUEL PUMP


348-6959

MOTOR

ARD DIVERTER VALVE


300-3556

G
1
2

BK-18
BK-18

MANUAL PRIMING SW
284-8381

PRIMING PUMP CIRCUIT(12V)

FN-C3
1552269
P899-FN2 YL-16-GXL
326-FN1 PU-16-GXL

NRS FLOW BALANCE VALVE ACTUATOR


344-6043

1
2

COOLANT
TEMPERATURE
256-6453

SIGNAL
GROUND

GM-C1
3E5179
1
T858-GM1 GY-16-NW
2
T862-GM4 BU-16-NW
3
T957-GM7 PU-16-NW
4
T985-GM9 WH-16-NW
5
T958-GM11 YL-16-NW
6
T986-GM13 GN-16-NW
7
T859-GM15 WH-16-NW
8
T863-GM18 GN-16-NW
9
T959-GM21 BR-16-NW
10
T987-GM23 GY-16-NW
11
T960-GM25 BU-16-NW
12
T988-GM27 PU-16-NW

TIMING CALIBRATION (TC)


PROBE CONNECTOR

A
B
C

L707-EN11 WH-18-GXL
G829-EN77 GN-18-GXL

A893-FN3 OR-18-GXL
Y738-FN4 GY-18-GXL

1
2

T957-GK8 PU-16-HF

GK-S19

T856-GK60
T857-GK61
X983-GK54
X984-GK58
X985-GK55
X986-GK57

NG-C1
NG-C2
1552272
2304011
995-NG1 BU-14-TEFLON
Y749-NG2 GN-14-TEFLON

INTERNAL INJECTOR HARNESS WITH BRAKES AND IVA


EN-C9
1552269
G856-EN126 WH-18-GXL
G857-EN18 YL-18-GXL

FG-C5
2818801

FN-C1
2397353
OR-18
YL-18
GN-18

T986-GK13 GN-16-NW

1
2
3
4

1
2
3
4

IVA CIRCUIT OIL


PRESSURE SOLENOID 24V
300-3556

PRIMING PUMP CIRCUIT(24V)

EN-C11
2818804
G828-EN82 WH-18-GXL
Y749-EN99 GN-18-GXL
R746-EN5 PK-18-GXL

GK-S17
GK-S8

T985-GK9 WH-16-NW

X989-GK59 OR-16-NW

EG-C1
2407876
T852-EG1 GY-18-TEFLON
H807-EG2 YL-18-TEFLON

IVA ONLY

EN-S6

BK-18
WH-18

GK-S15

GK-S22

Y798-EN83 GN-18-GXL
Y798-EN2 GN-18-GXL
Y798-EN80 GN-18-GXL
Y923-EN8 PU-18-GXL

1
2

T962-GK39 WH-16-NW

GK-S13

X988-GK62 PU-16-NW

Y797-EN51 YL-18-GXL

EN-C7
2304011
E965-EN25 BU-18-GXL
E966-EN24 YL-18-GXL

T961-GK35 GN-16-NW

GK-S11

GK-S23

Y749-EN88 GN-14-RADXL
Y749-EN68 GN-14-RADXL

BK-18
WH-18

T958-GK11 YL-16-NW

GK-S9

GK-S21

Y749-EN14 GN-18-GXL
Y749-EN33 GN-18-GXL

1
2

GK-S7

T957-GK7 PU-16-NW

X987-GK56 BR-16-NW

EN-C29
2312295
GY-18-GXL
YL-18-GXL
BR-18-GXL
BU-18-GXL
OR-18-GXL

GK-C12
1134630
995-GK51 BU-16-NW
Y749-GK52 GN-16-NW
X412-GK53 RD-16-NW

T990-GK41 BR-16-NW
T990-GK42 BR-16-HF
X412-GK53 RD-16-NW
Y749-GK52 GN-16-NW

Y748-EN79 WH-18-GXL
Y748-EN84 WH-18-GXL

EN-C6
2304011
E963-EN127 BK-18-GXL
E964-EN17 WH-18-GXL

995-GK51 BU-16-NW
T858-GK2 GY-16-HF
GK-S1
T858-GK3 GY-16-HF
T859-GK16 WH-16-HF
GK-S3
T859-GK15 WH-16-NW
T859-GK17 WH-16-HF
T860-GK30 OR-16-HF
GK-S5
T860-GK29 OR-16-NW
T860-GK31 OR-16-HF
T862-GK5
BU-16-HF
GK-S2
T862-GK4 BU-16-NW
T862-GK6 BU-16-HF
T863-GK19 GN-16-HF
GK-S4
T863-GK20 GN-16-HF
T863-GK18 GN-16-NW
T864-GK33 YL-16-HF
GK-S6
T864-GK32 YL-16-NW
T864-GK34 YL-16-HF

T858-GK1 GY-16-NW

T960-GK25 BU-16-NW
OR-16-NW
YL-16-NW
GN-16-NW
BU-16-NW
WH-16-NW
BR-16-NW
RD-16-NW
BU-16-NW
GN-16-NW
BR-16-NW
BU-16-NW
GN-16-NW

GK-S18

GN-14-GXL
GN-14-GXL
GN-14-GXL

BR-14-RADXL
YL-16-GXL
OR-16-GXL
OR-18-GXL

EN-S7

OR
YL
GN

1
2
3

YL-18-GXL

EN-S8

Y750-EN109 YL-16-GXL
Y751-EN48 OR-16-GXL
Y777-EN135 OR-18-GXL
Y797-EN3 YL-18-GXL
Y798-EN2 GN-18-GXL
Y923-EN8 PU-18-GXL

BAROMETRIC PRESSURE SENSOR


320-3063

T959-GK21 BR-16-NW

G833-EN105 PK-18-GXL
G833-EN42 PK-18-GXL
G833-EN91 PK-18-GXL
G833-EN89 PK-18-GXL
H807-EN112 YL-18-GXL
J894-EN72 WH-18-GXL

OR-18-GXL
BR-18-GXL
WH-18-GXL
GN-18-GXL
GN-18-GXL

1
2
3

1
2
3

EN-C19
2370227
G828-EN81 WH-14-RADXL
Y749-EN88 GN-14-RADXL
P893-EN6 PU-14-RADXL

C991-EN101 PK-18-GXL
C991-EN102 PK-18-GXL
F421-EN106 YL-18-GXL

EN-S11

G833-EN105 PK-18-GXL
H807-EN112 YL-18-GXL
J894-EN72 WH-18-GXL
J896-EN35 OR-18-GXL
K895-EN90 BU-18-GXL
N951-EN94 GN-14-GXL
P792-EN86 BU-18-GXL
P893-EN6 PU-14-RADXL
P894-EN78 PU-18-GXL
R746-EN5 PK-18-GXL
R747-EN40 GY-18-GXL
T852-EN100 GY-18-GXL
T853-EN130 OR-18-GXL
U779-EN29 BR-14-RADXL
U781-EN44 YL-16-GXL
U782-EN7 PK-16-GXL
U798-EN23 PK-18-GXL
X993-EN134 WH-16-GXL
Y733-EN30 PU-18-GXL
Y734-EN31 BU-18-GXL
Y736-EN4 OR-18-GXL
Y737-EN27 YL-18-GXL
Y738-EN26 GY-18-GXL
Y738-EN71 GY-18-GXL

Y751-EN48 OR-16-GXL
Y747-EN49 BR-18-GXL
T853-EN130 OR-18-GXL
Y743-EN111 OR-18-GXL
A235-EN70 BK-18-GXL
U782-EN7 PK-16-GXL
Y777-EN135 OR-18-GXL

T985-EN9
T986-EN12
T859-EN59
T957-EN65
T958-EN66

PK-18-GXL
WH-18-GXL
GN-18-GXL
GN-18-GXL
YL-18-GXL
GN-18-GXL

EN-C13
2370227
Y748-EN79 WH-18-GXL
G833-EN89 PK-18-GXL
994-EN13 GY-18-GXL

+ VOLTS
GROUND
SIGNAL

EN-S12

A893-EN10 OR-18-GXL

994-EN13 GY-18-GXL
A235-EN70 BK-18-GXL
A893-EN10 OR-18-GXL
C778-EN1 BR-18-GXL
C991-EN20 PK-18-GXL
E963-EN127 BK-18-GXL
E964-EN17 WH-18-GXL
E965-EN25 BU-18-GXL
E966-EN24 YL-18-GXL
F421-EN69 YL-18-GXL
F725-EN21 WH-18-GXL
G826-EN128 BR-18-GXL
G827-EN129 BU-18-GXL
G828-EN38 WH-18-GXL
G828-EN82 WH-18-GXL

G826-EN128 BR-18-GXL
Y748-EN43 WH-18-GXL
U781-EN44 YL-16-GXL
Y749-EN45 GN-18-GXL
995-EN46 BU-18-GXL

T860-EN57
T990-EN64
T987-EN39
T989-EN63
T988-EN55
T858-EN56
T962-EN76
T959-EN73
T961-EN75
T960-EN74
Y750-EN109

G833-EN91
Y748-EN87
Y749-EN41
Y749-EN61
Y797-EN85
Y798-EN80

1
2
3

MANUAL PRIMING SWITCH


284-8381

PRIMING PUMP CIRCUIT(12V)


PL-S9

PL-S8

112-PL20 PU-14-GXL
112-PL56 PU-14-GXL
112-PL57 GN-14-GXL

PL-C4
2305010
U781-PL5 YL-18-GXL
U782-PL14 PK-18-GXL
P792-PL12 BU-18-GXL
F421-PL15 YL-18-GXL
C991-PL49 PK-18-GXL

229-PL3 BK-14-GXL
229-PL55 BK-14-GXL
229-PL58 BR-16-GXL

229-PL19 BK-14-GXL

EN-C2
3246267
U781-EN44 YL-16-GXL
U782-EN7 PK-16-GXL
Y747-EN49 BR-18-GXL
J896-EN35 OR-18-GXL
Y743-EN111 OR-18-GXL
J894-EN72 WH-18-GXL
Y777-EN135 OR-18-GXL
Y923-EN8 PU-18-GXL
U798-EN23 PK-18-GXL

CM-C1
1607689

ANALOG SENSOR RETURN


DIGITAL SENSOR POWER (+8V)
DIGITAL SENSOR RETURN
CRS DISABLE SW
CAT DATA LINK (+)
CAT DATA LINK (-)

DPF REGENERATION DISABLED LAMP


ELECTRONIC FUEL PUMP MANUAL PRIME SW

INLET AIR TEMPERATURE SENSOR


REGEN SWITCHES DIGITAL RETURN

CRS FORCE REGEN SWITCH

WARNING LAMP
DIAGNOSTIC LAMP
DPF LAMP (SOOT LOADING)
HEST LAMP

J1939 DATA LINK (-)

REMOTE SHUTDOWN SW

OK TO TAKE CONTROL OF ENGINE SPEED


BATTERY (+) UNSWITCHED
COOLANT LEVEL SENSOR
J1939 DATA LINK (+)
BATTERY (+) UNSWITCHED
BATTERY (+) UNSWITCHED
BATTERY (+) UNSWITCHED
PTO ENABLE SW / THROTTLE SW 2
PTO RAMP UP / RESUME SW / THROTTLE SW 3
PTO RAMP DOWN / SET SW / THROTTLE SW 4
BATTERY (-)
BATTERY (-)
BATTERY (-)

C
BATTERY (-)
KEYSWITCH INPUT

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

T993-CM8 BR-18-GXL
R800-CM48 OR-18-GXL
998-CM26 BR-18-GXL

BATTERY (+) CONNECTION

ALTERNATOR (R) CONNECTION

Y738-PL34 GY-18-GXL

X993-PL50 WH-16-GXL

Y743-PL11
Y747-PL30
Y750-PL24
Y751-PL25
Y777-PL59

101-C5 RD-14-GXL
101-C7 RD-14-GXL

P878-CM43 GN-18-GXL

C-C6
9W1951
F420-CM5 GN-18-GXL
F404-CM4 RD-18-GXL
P888-CM46 PK-18-GXL
P889-CM45 BU-18-GXL
K990-CM7 GN-16-GXL
101-CM10 RD-10-GXL

CM-S15

101-CM51 RD-10
150-CM12 OR-18-GXL
150-CM13 OR-18-GXL

F716-CM9 WH-18-GXL

150-CM23 OR-18-GXL
150-CM40 OR-18-GXL

181-CM47 GY-18-GXL
150-CM23 OR-18-GXL
C984-CM25 YL-18-GXL
K900-CM11 YL-16-GXL

CM-S13

CM-S7

301-CM20 RD-10-GXL

150-CM40 OR-18-GXL
A244-CM14 BK-18-GXL

CM-S6

G967-CM16 WH-18-GXL
A244-CM17 BK-18-GXL

A244-CM17 BK-18-GXL
A244-CM18 BK-18-GXL

A244-CM18 BK-18-GXL
A244-CM19 BK-18-GXL

A244-CM14 BK-18-GXL
A244-CM19 BK-18-GXL
A244-CM42 BK-18-GXL

A244-CM42 BK-18-GXL
308-CM22 YL-18-GXL

CM-S1

C-S12

301-CM33 RD-14-GXL
301-CM34 RD-14-GXL
301-CM35 RD-14-GXL

A244-CM21 BK-14-GXL
A244-CM53 BK-14-GXL

A244-CM32 BK-14-GXL

CM-S3

L471-CM41
N836-CM57
P878-CM43
P880-CM44
P888-CM46
P889-CM45
P899-CM50
R800-CM48

CM-C3
1275485
301-CM20 RD-10-GXL
CM-C4
1275486
1
101-CM10 RD-10-GXL

T993-CM8 BR-18-GXL

CM-S4

C-C1
9X1343

CM-C2
9X0141
893-CM1 GN-18-GXL
892-CM2 BR-18-GXL
K900-CM28 YL-16-GXL
150-CM24 OR-14-GXL
101-CM36 RD-14-GXL
101-CM31 RD-14-GXL
101-CM54 RD-14-GXL
N836-CM57 BK-18-GXL
K990-CM30 GN-16-GXL
G955-CM15 GN-18-GXL
301-CM34 RD-14-GXL
101-CM37 RD-14-GXL
308-CM22 YL-18-GXL
150-CM55 OR-14-GXL
F716-CM9 WH-18-GXL
G967-CM16 WH-18-GXL
101-CM38 RD-14-GXL
301-CM33 RD-14-GXL
F404-CM4 RD-18-GXL
F420-CM5 GN-18-GXL
403-CM56 GN-18-GXL
A244-CM21 BK-14-GXL
301-CM35 RD-14-GXL
A244-CM32 BK-14-GXL
P880-CM44 GY-18-GXL
P878-CM43 GN-18-GXL
P889-CM45 BU-18-GXL
P888-CM46 PK-18-GXL
L471-CM41 BU-18-GXL
181-CM47 GY-18-GXL

150-CM24 OR-14-GXL

A244-CM39 BK-14-GXL

CM-S2

C-S7

150-CM55 OR-14-GXL

C829-CM3 GN-18-GXL
C984-CM25 YL-18-GXL
F404-CM4 RD-18-GXL
F420-CM5 GN-18-GXL
F716-CM9 WH-18-GXL
G955-CM15 GN-18-GXL
G967-CM16 WH-18-GXL
K900-CM11 YL-16-GXL

C-S6

C-C7
1552273

101-C10 RD-10-GXL

120-C34 YL-18-GXL
120-C35 YL-18-GXL
120-C36 YL-18-GXL
120-C21
120-C58
120-C59
120-C45

893-C12 GN-18-GXL
892-C11 BR-18-GXL
K900-C13 YL-16-GXL
150-C1 OR-14-GXL
101-C2 RD-14-GXL
101-C5 RD-14-GXL
101-C7 RD-14-GXL
N836-C70 BK-18-GXL
K990-C15 GN-16-GXL
G955-C3 GN-18-GXL
301-C8 RD-14-GXL
101-C14 RD-14-GXL
120-C75 YL-18-GXL
150-C63 OR-14-GXL
F716-C9 WH-18-GXL
G967-C4 WH-18-GXL
101-C17 RD-14-GXL
301-C18 RD-14-GXL
F404-C29 RD-18-GXL
F420-C32 GN-18-GXL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

K900-CM27 YL-16-GXL
K900-CM28 YL-16-GXL
K990-CM29 GN-16-GXL
K990-CM30 GN-16-GXL

C-S5

YL-18-GXL
YL-18-GXL
YL-18-GXL
YL-18-GXL

CBL-AA1 RD-2-SGX

T2

C-T5
120-C21 YL-18-GXL
C-T6
F404-C29 RD-18-GXL

C-S8

C-S17

A244-C40 BK-14-GXL
301-C41 RD-14-GXL
A244-C16 BK-14-GXL
P880-C64 GY-18-GXL
P878-C65 GN-18-GXL
P889-C57 BU-18-GXL
P888-C56 PK-18-GXL
L471-C55 BU-18-GXL
181-C66 GY-18-GXL

A244-C81 BK-18-GXL

C-S10

A244-C28 BK-18-GXL

150-C61 OR-14-GXL
150-C62 OR-18-GXL
150-C67 OR-18-GXL

C-C10
1552269
L471-C55 BU-18-GXL
A244-C69 BK-18-GXL

301-C20 RD-10-GXL

K900-C13 YL-16-GXL
K900-C22 YL-16-GXL

C-S15

BU-18-GXL
BK-18-GXL
GN-18-GXL
GY-18-GXL
PK-18-GXL
BU-18-GXL
YL-18-GXL
OR-18-GXL

K900-C78 YL-16-GXL

C-C11
3E3364
RD-18
BK-18

1
2

391-C46 PK-18-GXL
A244-C54 BK-18-GXL

U781-PL5 YL-18-GXL
U781-PL36 YL-16-GXL

CC-

T2

CBL-CC1 RD-2-SGX

ALT
+

R
GND

T4
AA-

CBL-AA2 BK-2-SGX

24V STARTER / ALTERNATOR CABLING

U782-PL14 PK-18-GXL
U782-PL17 PK-16-GXL

MTR BAT

12V ALTERNATOR

EE-

-T

EE

CBL-EE1 RD-4-SGX

T2

FF-

-T

FF

CBL-FF1 RD-4-SGX

T2

ALT
+

T3

R
GND

12V BREAKER
MOTOR

P899-PL44 YL-18-GXL
998-PL41 BR-18-GXL

Y738-PL39 GY-18-GXL
Y738-PL32 GY-18-GXL
Y738-PL45 GY-18-GXL

PL-S1

PL-S2

A244-C30 BK-18-GXL
A244-C54 BK-18-GXL
A244-C60 BK-18-GXL

T993-CM6 BR-18-GXL
T993-CM49 BR-18-GXL

C-S16

BU-18

G-S1

N783-G2

GN-18

G-S2

N784-G3

A244-C68 BK-18-GXL
A244-C69 BK-18-GXL
A244-C74 BK-18-GXL

G955-C3 GN-18-GXL
A244-C51 BK-18-GXL
G967-C4 WH-18-GXL

A244-C44
A244-C51
A244-C50
A244-C53

150-C1

BK-18-GXL
BK-18-GXL
BK-18-GXL
BK-18-GXL

K900-C47 YL-16-GXL

WH-18

G-S3

C-T8
C-T9

REGEN DISABLE LAMP


242-3282(24V)
242-3283(12V)

N785-G4

BU-18

G-S4

PL-C3
2418835
FUEL PUMP RELAY CONTROL
FUEL PUMP RELAY CONTROL RETURN
(OPTIONAL) GROUND FROM ON-ENGINE PRIMING PUMP (-)
CAN B+ TO SOOT SENSOR & TERM RESISTOR
CAN B- TO SOOT SENSOR & TERM RESISTOR
(OPTIONAL) LOAD FROM RELAY FOR ON-ENGINE PRIMING PUMP (+)
GROUND FROM CEM
SWITCHED BATTERY +

1
2
3
4
5
6
7
8
9
10
11
12

ALTERNATOR P/N

BREAKER P/N

235-7132
352-4701
226-7683
344-5081
350-7073
352-4700
272-1889
352-4699

171-2211
171-2212
171-2213
171-2215
150-9559
150-9559
150-9559
150-9559

T4

12V STARTER

EE-

CBL-EE2 BK-4-SGX

EE-

12V STARTER / ALTERNATOR CABLING

DESCRIPTION
12V LH P5.0
11 TEETH ON 12 TOOTH BLANK
PITCH 6/8
12V LH 42MT
11 TEETH ON 12 TOOTH BLANK
PITCH: 6/8
12V LH 42MT
12 TEETH ON 13 TOOTH BLANK
PITCH: 8/10
24V LH IMT
11/12 TOOTH PINION
PITCH: 6/8
24V LH IMT
12/13 TOOTH PINION
8/10 PITCH

CM-C6
1330973
K900-CM27 YL-16-GXL
K990-CM29 GN-16-GXL

CM-C9
3E3370
R800-CM48 OR-18-GXL
998-CM26 BR-18-GXL
C984-CM25 YL-18-GXL

C-S14

P878-C65
P880-C64
P888-C56
P889-C57

CM-C7
1743016

CM-C10
1552267
A
B
C

P/N
249-3681

A
B
C

CY-C2
CY-C1
1552267
1552267
R800-CY1 OR-16
T993-CY2 BK-16
C984-CY3 WH-16

RD-18
BK-18

A
B
C

GN-18

VS
GROUND
ALARM

K900-C77 YL-16-GXL

N783-G6 GN-18
N783-G10 GN-18
N783-G14 GN-18
N783-G22 GN-18

CM-C11
2304012
1
2

293-4853
345-3406

CX-C1
CX-C2
2304012
2304011
1
C829-CX1 GN-18-GXL
2
T993-CX2 BR-18-GXL

1
2

SIGNAL
GROUND

N785-G8
N785-G16
N785-G20
N785-G24

RS485A
RS485B
GAUGE GND
GAUGE +V

TACHOMETER
275-2103

1
2
3
4
5
6

BU-18
GN-18
WH-18
BU-18

RS485A
RS485B
GAUGE GND
GAUGE +V

OIL PRESSURE GAUGE


275-2096

G-C4
1552273
N782-G21
N783-G22
N784-G23
N785-G24

1
2
3
4
5
6

BU-18
GN-18
WH-18
BU-18

BU-18
BU-18
BU-18
BU-18

RS485A
RS485B
GAUGE GND
GAUGE +V

COOLANT TEMPERATURE GAUGE


275-2081

G-C5
1552273

N782-G5
N783-G6
N784-G7
N785-G8

1
2
3
4
5
6

RS485A
RS485B
GAUGE GND
GAUGE +V

VOLTMETER
275-2110

112-PL56
Y738-PL45
F725-PL6
Y733-PL7
Y734-PL8
Y797-PL26
Y798-PL28
229-PL55

PU-14-GXL
GY-18-GXL
WH-18-GXL
PU-18-GXL
BU-18-GXL
YL-18-GXL
GN-18-GXL
BK-14-GXL

K895-PL10 BU-18-GXL
A235-PL4 BK-18-GXL

BU-18
GN-18
WH-18
BU-18

1
2
3
4
5
6

RS485A
RS485B
GAUGE GND
GAUGE +V

FUEL PRESSURE GAUGE


363-8626

112-PL57 GN-14-GXL
229-PL58 BR-16-GXL
X993-PL50 WH-16-GXL

HI/LO IDLE
259-1107

391-C33 PK-18-GXL

150-C38 OR-14-GXL

120-C45 YL-18-GXL
CKT BRKR 7
6T-3643
C-T38
C-T39

C-T22
C-T16

PH-C1
3246267
1
U781-PH1
2
U782-PH2
3
Y747-PH3
4
J896-PH4
5
Y743-PH5
6
J894-PH6
7
Y777-PH43
8
Y923-PH42
9
RESERVED
10
U798-PH8
11
RESERVED
12
RESERVED
13
Y750-PH11
14
Y751-PH12
15
C778-PH9
16
Y736-PH10
17
RESERVED
18
112-PH13
19
Y738-PH14
20
F725-PH15
21
Y733-PH16
22
Y734-PH17
23
Y797-PH18
24
Y798-PH19
25
229-PH20
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

229-PH20 BK-14-TEFLON
YL-18-TEFLON
PK-18-TEFLON
BR-18-TEFLON
OR-18-TEFLON
OR-18-TEFLON
WH-18-TEFLON
OR-18-TEFLON
PU-18-TEFLON

A235-PH35
C778-PH9
F725-PH15
J894-PH6
J896-PH4
K895-PH22
N951-PH44
T791-PH38

PK-18-TEFLON
YL-16-TEFLON
OR-16-TEFLON
BR-18-TEFLON
OR-18-TEFLON

U781-PH1 YL-18-TEFLON

PU-14-TEFLON
GY-18-TEFLON
WH-18-TEFLON
PU-18-TEFLON
BU-18-TEFLON
YL-18-TEFLON
GN-18-TEFLON
BK-14-TEFLON

U782-PH2 PK-18-TEFLON

U798-PH8
Y733-PH16
Y734-PH17
Y736-PH10
Y738-PH14
Y743-PH5
Y747-PH3
Y750-PH11
Y751-PH12
Y777-PH43
Y797-PH18
Y798-PH19
Y923-PH42

K895-PH22 BU-18-TEFLON
A235-PH35 BK-18-TEFLON

N951-PH44 GN-14-TEFLON
T791-PH38 BR-16-TEFLON

13

12

60A

315-C6 RD-10-GXL

C-M8
C-M10

391-C31 PK-18-GXL
F716-C9 WH-18-GXL
A244-C44 BK-18-GXL
391-C33 PK-18-GXL
C-C28
1552273
120-C36 YL-18-GXL
A244-C74 BK-18-GXL

C-C5
3E3364

K900-C77 YL-16-GXL
K990-C79 GN-16-GXL

C-T1

YL-18-GXL
YL-18-GXL
YL-18-GXL
YL-18-GXL
OR-14-GXL
OR-18-GXL
OR-18-GXL
GY-18-GXL
PK-18-GXL
PK-18-GXL

C-C12
2055471
120-C59 YL-18-GXL
120-C58 YL-18-GXL
P889-C57 BU-18-GXL
P888-C56 PK-18-GXL

SMMS
241-8368(24V)
241-8367(12V)

SYMBOL

SOOT GAUGE
363-7544
1
2
3
4
5
6

DESCRIPTION
CIRCUIT CONNECTED

BATTERY/IGN
GROUND

BK-18-TEFLON
BR-18-TEFLON
WH-18-TEFLON
WH-18-TEFLON
OR-18-TEFLON
BU-18-TEFLON
GN-14-TEFLON
BR-16-TEFLON

PH-S2

PH-S1

1
2
3

ARD COMBUSTION AIR ABSOLUTE


PRESSURE SENSOR
320-3062

+ VOLTS
GROUND
SIGNAL

PH-C11
2813125
YL-18-TEFLON
PK-18-TEFLON
OR-18-TEFLON
WH-18-TEFLON

DPF TEMPERATURE SENSOR


341-4176
RD-18
1
2
3
4

VS
GND
SIGNAL 1 FLAME
SIGNAL 2 INLET

PH-C9
2813119
U781-PH29 YL-18-TEFLON
U782-PH24 PK-18-TEFLON
J896-PH4 OR-18-TEFLON

1
2
3

+ VOLTS
GROUND
SIGNAL

BK-18

RD-18

1
2

SIGNAL
GROUND

FLAME DETECT SENSOR

1
2

SIGNAL
GROUND

DPF INTAKE TEMPERATURE SENSOR

PH-C10
2610524
PK-18-TEFLON
WH-14-TEFLON
PU-14-TEFLON
GY-18-TEFLON

1
2
3
4

GN-16
YL-16
RD-16
BK-16

PH-C12
2407878
Y750-PH11 YL-16-TEFLON
229-PH32 BK-16-TEFLON
Y751-PH12 OR-16-TEFLON

1
2
3

DPF INTAKE PRESSURE SENSOR


330-6719

CONT SW
LOAD
+ BATTERY
GROUND

ARD FUEL NOZZLE HEATER RELAY


312-1080 24V
312-1079 12V

ARD IGNITION TRANSFORMER PRIMARY


296-7724

ARD IGNITION WIRE


GROUND(on CEM)

IGNITION CABLE

ARD IGNITION WIRE


GROUND(on ARD head)

YL-18-TEFLON
YL-18-TEFLON
YL-18-TEFLON
YL-18-TEFLON
YL-18-TEFLON
YL-18-TEFLON
YL-18-TEFLON

PH-T1 7H1177
229-PH31 BK-14-TEFLON

U782-PH21
U782-PH23
U782-PH24
U782-PH45
U782-PH25
U782-PH33

PK-18-TEFLON
PK-18-TEFLON
PK-18-TEFLON
PK-18-TEFLON
PK-18-TEFLON
PK-18-TEFLON

PH-C3
2407876
Y733-PH16 PU-18-TEFLON
Y734-PH17 BU-18-TEFLON

1
2

BK-18
BK-18

ARD PILOT FUEL


CONTROL ACTUATOR
344-6590

PH-C4
2407876
C778-PH9 BR-18-TEFLON
Y736-PH10 OR-18-TEFLON

1
2

BK-18
BK-18

ARD MAIN FUEL


CONTROL ACTUATOR
344-6590

PH-C2
2407879
U781-PH36 YL-18-TEFLON
U782-PH33 PK-18-TEFLON
Y747-PH3 BR-18-TEFLON

1
2
3

+ VOLTS
GROUND
SIGNAL

ARD MAIN FUEL


PRESSURE SENSOR
320-3065

PH-C5
2407878
U781-PH30 YL-18-TEFLON
U782-PH23 PK-18-TEFLON
F725-PH15 WH-18-TEFLON

1
2
3

+ VOLTS
GROUND
SIGNAL

ARD PILOT FUEL


PRESSURE SENSOR
320-3064

PH-C14
2407878
U781-PH46 YL-18-TEFLON
U782-PH45 PK-18-TEFLON
Y777-PH43 OR-18-TEFLON

1
2
3

+ VOLTS
GROUND
SIGNAL

DPF DIFFERENTIAL PRESSURE SENSOR


365-9858

SPARK PLUG
295-3099

SEE IGNITION CABLE TABLE


FOR APPLICATION SPECIFIC P/N

U781-PH26
U781-PH27
U781-PH28
U781-PH29
U781-PH30
U781-PH36
U781-PH46

CEM GROUND

PK-18-TEFLON
PU-18-TEFLON
BU-18-TEFLON
OR-18-TEFLON
GY-18-TEFLON
OR-18-TEFLON
BR-18-TEFLON
YL-16-TEFLON
OR-16-TEFLON
OR-18-TEFLON
YL-18-TEFLON
GN-18-TEFLON
PU-18-TEFLON

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

2k
H#

1A
2A
2B
1B

2k
2A

2B

REGEN LAMP
332-1064(24V)
362-3512(12V)

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
SPLICE

C-C8
2234778
N836-C71 BK-18-GXL
181-C66 GY-18-GXL
150-C67 OR-18-GXL
674-J3 BU-18-GXL
A244-C68 BK-18-GXL

AIR INLET TEMPERATURE


256-6453

CM-C13
2388246

A244-C53 BK-18-GXL
A244-C60 BK-18-GXL

7
1
2
3
4
5
6
7
8
9
10

9
2

3
1
6

COLOR ABBREVIATIONS

OK TO ELEVATE IDLE SW (REGEN)


284-3623(24V)
362-4719(12V)

ABBREV
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

7
1
2
3
4
5
6
7
8
9
10

9
2

3
1
6

5
4

CRS FORCE REGEN/OVERRIDE SW


327-6999(24V)
362-4720(12V)

DESCRIPTION

PART NUMBER

C
G
AA

INSTRUMENT PANEL HARNESS


GAGE HARNESS
STARTER TO ALTERNATOR
POWER + GROUND CABLES
BREAKER TO ALTERNATOR CABLE
J1 ECM TO INSTRUMENT PANEL HARNESS (2.5M)
J1 ECM TO INSTRUMENT PANEL HARNESS (4.5M)
STARTER TO ALTERNATOR
POWER + GROUND CABLES
IVA JUMPER HARNESS W/O PUMP
MAIN ENGINE HARNESS
BREAKER TO ALTERNATOR CABLE
24V PRIMING PUMP HARNESS
FUEL HARNESS SECONDARY (FOAM)
FUEL HARNESS SECONDARY (BRAIDED) (1.0M)
FUEL HARNESS SECONDARY (BRAIDED) (2.0M)
FUEL HARNESS SECONDARY (BRAIDED) (4.0M)
SECONDARY FUEL HARNESS JUMPER (2.0M)
SECONDARY FUEL HARNESS JUMPER (4.0M)
SECONDARY FUEL HARNESS JUMPER (6.0M)
12V PRIMING PUMP HARNESS
COMMERCIAL REMOTE MOUNT ARD/PRIMING
PUMP HARNESS (4.0M) (OPTIONAL)
COMMERCIAL REMOTE MOUNT ARD/PRIMING
PUMP HARNESS (2.0M) (OPTIONAL)
COMMERCIAL REMOTE MOUNT ARD/PRIMING
PUMP HARNESS (6.0M) (OPTIONAL)
INTERNAL ENGINE HARNESS
W/ IVA W/ BRAKES
INTERNAL ENGINE HARNESS
W/ IVA W/O BRAKES
CHARGE AIR COOLER JUMPER
COOLANT TEMP JUMPER
COMMERCIAL CEM
COMMERCIAL REMOTE MOUNT ARD/PRIMING
PUMP HARNESS (4.0M) (OPTIONAL)
COMMERCIAL REMOTE MOUNT ARD/PRIMING
PUMP HARNESS (2.0M) (OPTIONAL)
COMMERCIAL REMOTE MOUNT ARD/PRIMING
PUMP HARNESS (6.0M) (OPTIONAL)
COMMERCIAL ENGINE TO CEM INTERCONNECT
HARNESS (2.5M) (OPTIONAL)
COMMERCIAL ENGINE TO CEM INTERCONNECT
HARNESS (4.0M) (OPTIONAL)

356-2947
248-0471
356-1356

CHG
LVL
01
01
01

354-8300
367-7017
367-7018
356-1358

00
00
01
01

B12
C13
C13
A13

354-2998
363-0790
354-8298
352-9441
351-2218
350-0747
359-7719
359-7720
351-1694
351-1696
351-1699
354-3008
350-0743

00
00
01
00
00
00
00
00
00
00
00
00
00

H10
I13
A12
G10
G3
I10
I10
I10
G4
G4
G4
G10
G2

351-1690

00

G2

351-1692

00

G2

324-6575

01

J6

355-3609

00

J3

344-5734
343-8408
343-1882
348-5797

00
00
00
00

G7
J1 & J5
E3
G4

351-1688

00

G4

351-1706

00

G4

363-1844

00

F5

363-1845

00

F5

EG
EN
FF
FG
FJ
FK
FK
FK
FM
FM
FM
FN
FP

CONNECTOR

1B

DESIGNATION

CC
CM
CM
EE

CIRCUIT NOT CONNECTED

J1939 (+)
J1939 (-)

1A

C-C9
2234778
P880-C64 GY-18-GXL
N836-C72 BK-18-GXL
P878-C65 GN-18-GXL
674-J1 BU-18-GXL
150-C62 OR-18-GXL
674-J2 BU-18-GXL

10

PH-C7
2813120
U781-PH28 YL-18-TEFLON
U782-PH25 PK-18-TEFLON
Y923-PH42 PU-18-TEFLON

AFTERTREATMENT
IDENTIFICATION MODULE
342-9070

HARNESS TABLE

C-M9
C-M11

BLADE, SPADE, RING OR SCREW


TERMINAL

A244-C44 BK-18-GXL
A244-C53 BK-18-GXL
A244-C60 BK-18-GXL
A244-C68 BK-18-GXL
A244-C74 BK-18-GXL
F716-C9 WH-18-GXL
K900-C77 YL-16-GXL
K990-C79 GN-16-GXL
N836-C71 BK-18-GXL
N836-C72 BK-18-GXL
P878-C65 GN-18-GXL
P880-C64 GY-18-GXL
P888-C56 PK-18-GXL
P889-C57 BU-18-GXL

COOLANT LEVEL SENSOR


239-9957

C-T2

301-C20 RD-10-GXL

120-C36
120-C45
120-C58
120-C59
150-C61
150-C62
150-C67
181-C66
391-C31
391-C33

A235-PH35 BK-18-TEFLON

+5V
DATA I/O
OUTPUT SIGNAL
Vpp
CLOCK
GROUND

ARD AIR FLOW CONTROLLER


351-0229

229-PH31 BK-14-TEFLON
229-PH32 BK-16-TEFLON

IL
GND
BAT

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

1
2

11

PH-S3

STOP SW
111-1325

CKT BRKR 5
6T-3645
C-T34
C-T35

K990-C79 GN-16-GXL

GN-18-GXL
GY-18-GXL
PK-18-GXL
BU-18-GXL

Y797-PH18 YL-18-TEFLON
Y798-PH19 GN-18-TEFLON

1
2
3
4
5
6

U798-PH8
U799-PH34
112-PH13
Y738-PH14

IGN

COLOR

(+) BATTERY

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

(+) BATTERY SWITCHED

FP
FP

STARTING CIRCUIT

GK

(-) BATTERY / SENSOR RETURN


SENSOR / ACTUATOR SUPPLY

GM

SIGNAL TO ECM

NA
NG
PH
PK

CONTROL (POSITIVE) FROM ECM


CONTROL (RETURN) FROM ECM
CAT DATA LINK
J1939 DATA LINK

PK

RS-232/RS-485 DATA LINK


HIGHWAYS

PK
PL

10

PL

INSTRUMENT PANEL WIRING

14

1
2

OFF
ON
ST

ST

C-T18

150-C61 OR-14-GXL

15A

A244-C30 BK-18-GXL
391-C43 PK-18-GXL

N836-C71 BK-18-GXL
N836-C72 BK-18-GXL

GN-14-TEFLON
BR-16-TEFLON
YL-18-TEFLON
GN-18-TEFLON

PH-C17
2407877
U799-PH34 WH-14-TEFLON

112-PH13 PU-14-TEFLON

PL-C5
3246266
U781-PL36 YL-16-GXL
U782-PL17 PK-16-GXL
Y747-PL30 BR-18-GXL
J896-PL9 OR-18-GXL
Y743-PL11 OR-18-GXL
J894-PL13 WH-18-GXL
Y777-PL59 OR-18-GXL
Y923-PL31 PU-18-GXL
N734-PL46 YL-18-GXL
U798-PL18 PK-18-GXL
C800-PL47 GY-18-GXL
C801-PL48 OR-18-GXL
Y750-PL24 YL-16-GXL
Y751-PL25 OR-16-GXL
C778-PL21 BR-18-GXL
Y736-PL22 OR-18-GXL

G-C2
1552273

OPTIONAL
CM-C12
2388245
P899-CM50 YL-18-GXL
T993-CM49 BR-18-GXL

N782-G13
N783-G14
N784-G15
N785-G16

N784-G7 WH-18
N784-G9 WH-18
N784-G15 WH-18
N784-G23 WH-18

CKT BRKR 1
6T-3643
C-T15
C-T20
101-C5 RD-14-GXL
15A
C-T17

K990-C48 GN-16-GXL

C801-PH39 OR-18-TEFLON
N951-PH44 GN-14-TEFLON
T791-PH38 BR-16-TEFLON

5V SENSOR SUPPLY
GROUND
ANALOG INPUT
H-BRIDGE OUTPUT A
NC
H-BRIDGE OUTPUT B
+ BATTERY
- BATTERY
PWM [N]
CAN +
CAN CAN SHIELD

KEYSWITCH
3E-0156

101-C10 RD-10-GXL

OPTIONAL
CM-C8
2304011
C829-CM3 GN-18-GXL
T993-CM6 BR-18-GXL

BU-18
GN-18
WH-18
BU-18

N782-G11 BU-18
N783-G10 GN-18
N784-G9 WH-18
N785-G20 BU-18

WH-18
RD-18
BK-18

C800-PH37 GY-18-TEFLON

1
2
3
4
5
6
7
8
9
10
11
12

101-C7 RD-14-GXL

207-1537
6V-4215

1
2
3
4
5
6

G-C3
1552273

OR-14-GXL

150-C63 OR-14-GXL

TERMINATION
RESISTOR

A
B
C

N782-G19
N783-G18
N784-G17
N785-G12

N782-G5 BU-18
N782-G11 BU-18
N782-G13 BU-18
N782-G21 BU-18

TERMINATION
RESISTOR

A
B
C

E996-PH7
Y947-PH40
N734-PH41
C800-PH37

PH-C8
2813395
WH-18-TEFLON
BR-18-TEFLON
YL-18-TEFLON
GY-18-TEFLON

(OPTIONAL) PRIMING PUMP MANUAL SWITCH PASS THRU EXIT FROM PUMP
(OPTIONAL) PRIMING PUMP MANUAL SWITCH PASS THRU RETURN TO ECM J1

Y798-PL28 GN-18-GXL
Y798-PL23 GN-18-GXL

DIODE
189-3158

A
B
C

WH-18-TEFLON
BR-18-TEFLON
YL-18-TEFLON
OR-18-TEFLON

Y797-PL26 YL-18-GXL
Y797-PL27 YL-18-GXL

C-C18
1552267

C-S1

K990-C15 GN-16-GXL
K990-C23 GN-16-GXL

N782-G1

1
2
3
4
5
6

PH-C6
2813132
E996-PH7
Y947-PH40
N734-PH41
C801-PH39

BK-18

N782-G19 BU-18
BU-18
GN-18
WH-18
BU-18

+5V
SENSOR RETURN
OUTPUT SIGNAL
POWER PWM (-)
NC
POWER PWM (+)

U781-PH26
U782-PH21
Y743-PH5
J894-PH6

C-C27
1743016

C-C20
1330973

K900-C27 YL-16-GXL

STARTER P/NS

Y737-PL16 YL-18-GXL
Y738-PL32 GY-18-GXL
229-PL19 BK-14-GXL
Y797-PL27 YL-18-GXL
Y798-PL23 GN-18-GXL
T788-PL29 GN-14-GXL
229-PL3 BK-14-GXL
112-PL20 PU-14-GXL

N785-G12 BU-18

1
2

K900-C26 YL-16-GXL

C-S3

N782-G1
N783-G2
N784-G3
N785-G4

C-C13
1552269

391-C43 PK-18-GXL
391-C46 PK-18-GXL

F404-C29 RD-18-GXL
F420-C32 GN-18-GXL
F716-C9 WH-18-GXL
G955-C3 GN-18-GXL
G967-C4 WH-18-GXL
C-S2

1
2
3
4
5
6

DIAGNOSTIC LAMP
7N-5876(24V)
8L-9801(24V)

C-S11

24V STARTER

T3
AA-

ARD AIR FLOW


CONTROL ACTUATOR
334-8852

OR-18-GXL
BR-18-GXL
YL-16-GXL
OR-16-GXL
OR-18-GXL

G-C1
1552273

RS485A
RS485B
GAGE GND
GAGE +V

GND

K990-C24 GN-16-GXL

24V BREAKER
MOTOR

FUEL TEMPERATURE SENSOR


256-6453

G-C6
1552273

WARNING LAMP
7N-5876(24V)
8L-9801(24V)

K900-C26 YL-16-GXL
K990-C24 GN-16-GXL

K990-C80 GN-16-GXL

-T

CC

SIGNAL
GROUND

FUEL PRESSURE
(AFTER FILTER)
320-3060

K895-PH22 BU-18-TEFLON

N784-G17 WH-18

893-C12 GN-18-GXL

A244-C16 BK-14-GXL
A244-C40 BK-14-GXL
A244-C42 BK-18-GXL

+BAT
CAN H
CAN L

C-T3
120-C35 YL-18-GXL
C-T4
F420-C32 GN-18-GXL

892-C11 BR-18-GXL

CM-C14
1552269
403-CM56 GN-18-GXL

AA-

1
2

+ VOLTS
GROUND
SIGNAL

PH-C13
2813134
U781-PH27 YL-18-TEFLON

N783-G18 GN-18

391-C31 PK-18-GXL
C-S9

1
2
3
4
5
6

A244-C50 BK-18-GXL

181-C66 GY-18-GXL
301-C8 RD-14-GXL
301-C18 RD-14-GXL
301-C41 RD-14-GXL

CONTROL MODULE
274-8068

120-C34 YL-18-GXL
K900-C47 YL-16-GXL
K990-C48 GN-16-GXL

150-C1 OR-14-GXL
150-C63 OR-14-GXL
150-C38 OR-14-GXL

CM-S8

CM-S14

120-C75 YL-18-GXL

101-CM31 RD-14-GXL
101-CM54 RD-14-GXL

308-CM22 YL-18-GXL
403-CM56 GN-18-GXL
892-CM2 BR-18-GXL
893-CM1 GN-18-GXL
998-CM26 BR-18-GXL

G955-CM15 GN-18-GXL

120-C19 YL-18-GXL
120-C37 YL-18-GXL

893-C12 GN-18-GXL
892-C11 BR-18-GXL
K990-C25 GN-16-GXL
K900-C27 YL-16-GXL

C-S4

101-CM36 RD-14-GXL
101-CM37 RD-14-GXL
101-CM38 RD-14-GXL

181-CM47 GY-18-GXL

150-CM12 OR-18-GXL
150-CM13 OR-18-GXL

CM-S5

101-C2 RD-14-GXL
101-C14 RD-14-GXL
101-C17 RD-14-GXL

120-C19 YL-18-GXL
A244-C28 BK-18-GXL

A
B
C
D
E
F
G
H
J

SERVICE TOOL
CAT/ATA
DATA LINK

24V ALTERNATOR
AA

U782-FJ7 PK-18-GXL
U782-FJ2 PK-18-GXL

OR

ALTERNATOR & BREAKER P/NS

MTR BAT

FJ-S1

FJ-C2
2304011
F421-FJ1 YL-18-GXL
U782-FJ2 PK-18-GXL

ARD FUEL
NOZZLE HEATER

L471-C55 BU-18-GXL

T1

U782-FJ13 PK-18-GXL

1
2
3

Y923-PL31 PU-18-GXL

N836-C70 BK-18-GXL

F421-FJ1 YL-18-GXL
P792-FJ8 BU-18-GXL
U781-FJ6 YL-18-GXL

P899-PL44 YL-18-GXL
P899-PL37 YL-18-GXL

K990-C25 GN-16-GXL

YL-18-GXL
PK-18-GXL
BU-18-GXL
YL-18-GXL

FJ-C4
2818804
U781-FJ6 YL-18-GXL
U782-FJ7 PK-18-GXL
P792-FJ8 BU-18-GXL

N951-PH44
T791-PH38
Y797-PH18
Y798-PH19

X993-PL50 WH-16-GXL
Y733-PL7 PU-18-GXL
Y734-PL8 BU-18-GXL
Y736-PL22 OR-18-GXL
Y737-PL16 YL-18-GXL
PL-S7

1
2
3
4
5
6

C829-CM3 GN-18-GXL
N836-CM57 BK-18-GXL

CM-C5
1275486
101-CM51 RD-10

1
2

PL-S4

U782-PL2 PK-16-GXL

L471-CM41 BU-18-GXL
P899-CM50 YL-18-GXL

STARTER MOTOR (BATT) CONNECTION

PL-S3

U781-PL1 YL-16-GXL

YL-18-GXL
PK-18-GXL
BU-18-GXL
YL-18-GXL
PK-18-GXL

FJ-C1
2305011
U781-FJ6
U782-FJ13
P792-FJ8
F421-FJ1

OFF-ENGINE SECONDARY
FUEL HARNESS JUMPER

T788-PL29 GN-14-GXL
U798-PL18 PK-18-GXL

Y798-PL35 GN-18-GXL

CM-C15
1275486
A244-CM52 BK-10

PL-S6

P899-PL43 YL-18-GXL

Y797-PL33 YL-18-GXL

K990-CM7 GN-16-GXL

STARTER MOTOR (S) CONNECTION

998-PL40 BR-18-GXL
998-PL41 BR-18-GXL

FM-C2
2305010
U781-FM1
U782-FM2
P792-FM3
F421-FM4
C991-FM5

1
2
3
4
5
6

A235-PL4 BK-18-GXL
A893-PL38 OR-18-GXL
C778-PL21 BR-18-GXL
C800-PL47 GY-18-GXL
C801-PL48 OR-18-GXL
C991-PL49 PK-18-GXL
F421-PL15 YL-18-GXL
F725-PL6 WH-18-GXL
J894-PL13 WH-18-GXL
J896-PL9 OR-18-GXL
K895-PL10 BU-18-GXL
N734-PL46 YL-18-GXL
P792-PL12 BU-18-GXL

P880-CM44 GY-18-GXL
893-CM1 GN-18-GXL
892-CM2 BR-18-GXL

A244-CM52 BK-10

BATTERY (-) CONNECTION

PL-S5

998-PL42 BR-18-GXL

1
2

ECM J1
327-8513

PL-C1
3246266
U781-PL1 YL-16-GXL
U782-PL2 PK-16-GXL
Y747-PL30 BR-18-GXL
J896-PL9 OR-18-GXL
Y743-PL11 OR-18-GXL
J894-PL13 WH-18-GXL
Y777-PL59 OR-18-GXL
Y923-PL31 PU-18-GXL
N734-PL46 YL-18-GXL
U798-PL18 PK-18-GXL
C800-PL47 GY-18-GXL
C801-PL48 OR-18-GXL
Y750-PL24 YL-16-GXL
Y751-PL25 OR-16-GXL
C778-PL21 BR-18-GXL
Y736-PL22 OR-18-GXL
P899-PL43 YL-18-GXL
998-PL42 BR-18-GXL
Y738-PL34 GY-18-GXL
F725-PL6 WH-18-GXL
Y733-PL7 PU-18-GXL
Y734-PL8 BU-18-GXL
Y797-PL33 YL-18-GXL
Y798-PL35 GN-18-GXL
T788-PL29 GN-14-GXL
Y737-PL16 YL-18-GXL
K895-PL10 BU-18-GXL
A235-PL4 BK-18-GXL
229-PL19 BK-14-GXL
F421-PL15 YL-18-GXL
C991-PL49 PK-18-GXL
P792-PL12 BU-18-GXL
A893-PL38 OR-18-GXL

BK-18
BK-18

Y750-EN109 YL-16-GXL
Y751-EN48 OR-16-GXL
C778-EN1 BR-18-GXL
Y736-EN4 OR-18-GXL
326-EN96 PU-18-GXL
P899-EN113 YL-18-GXL
Y738-EN50 GY-18-GXL
F725-EN21 WH-18-GXL
Y733-EN30 PU-18-GXL
Y734-EN31 BU-18-GXL
Y797-EN51 YL-18-GXL
Y798-EN83 GN-18-GXL
T788-EN19 GN-14-GXL
Y737-EN36 YL-18-GXL
K895-EN90 BU-18-GXL
A235-EN70 BK-18-GXL
229-EN28 BK-14-GXL
F421-EN106 YL-18-GXL
C991-EN102 PK-18-GXL
P792-EN104 BU-18-GXL
A893-EN108 OR-18-GXL
N951-EN94 GN-14-GXL
Y738-EN93 GY-16-GXL
X993-EN134 WH-16-GXL

1
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3
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5
6
7
8
9
10
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12
13
14
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16
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18
19
20
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23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

FM-C1
2305011

LOCATION
C10
D8
B13

A
THIS SCHEMATIC IS FOR THE C15 AND C18 INDUSTRIAL ENGINE
VOLUME 1 of 2 : BELOW 750HP
PART NUMBER: 347-9323, CHANGE: 03, VERSION: PART NUMBER: 356-5710, CHANGE: 02, VERSION: PART NUMBER: 356-2944, CHANGE: 01, VERSION: -

Components are shown installed on a fully operable engine with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

ENGINE (Below 750HP)- LEFT SIDE VIEW


VIEW ALL CALLOUTS

NRS INTAKE PRESSURE


SENSOR CONNECTOR
EN-C18

CHARGE AIR COOLER


OUTLET TEMPERATURE
SENSOR CONNECTOR
EN-C8/NA-C1

TIMING CALIBRATION(TC)
PROBE CONNECTOR
EN-C9
VIEW A

IVA CIRCUIT
CONNECTOR
EN-C29/EG-C3

PRIMING PUMP
CIRCUIT CONNECTOR
EN-C30/EG-C3
EN-C30/FN-C1

VIEW B

ENGINE SPEED/TIMING
SENSOR CONNECTOR
(CAM)
EN-C7
ECM J1 CONNECTOR
CM-C1

SECONDARY FILTER HARNESS


CONNECTOR
EN-C21/FK-C1

FUEL TEMPERATURE
SENSOR
FK-C2

ECM J2 CONNECTOR
EN-C1

FUEL PRESSURE SENSOR


(AFTER FILTER)
FK-C3

ENGINE SPEED/TIMING
SENSOR CONNECTOR
(CRANK)
EN-C6

2010 Caterpillar, All Rights Reserved

CLEAN EMISSIONS MODULE


CONNECTOR
EN-C2/PL-C1

ENGINE (Below 750HP)- VIEW A


VIEW ALL CALLOUTS

NRS VALVE ACTUATOR


CONNECTOR
EN-C17

NRS FLOW VALVE


BALANCE ACTUATOR
CONNECTOR
EN-C23

INTAKE MANIFOLD AIR


PRESSURE SENSOR
CONNECTOR
EN-C11
NRS TEMPERATURE
SENSOR CONNECTOR
EN-C20
NRS DIFFERENTIAL PRESSURE
SENSOR CONNECTOR
EN-C19

2010 Caterpillar, All Rights Reserved

ENGINE (Below 750HP)- VIEW B


VIEW ALL CALLOUTS

TERMINATION RESISTOR
CONNECTOR
EN-C15
ENGINE OIL PRESSURE
SENSOR CONNECTOR
EN-C13

BAROMETRIC PRESSURE
SENSOR CONNECTOR
EN-C14

CRANKCASE PRESSURE
SENSOR CONNECTOR
EN-C5

2010 Caterpillar, All Rights Reserved

ENGINE (Below 750HP)- RIGHT SIDE VIEW


VIEW ALL CALLOUTS

IVA CIRCUIT OIL PRESSURE


SENSOR CONNECTOR
EG-C2

IVA CIRCUIT OIL PRESSURE


SOLENOID CONNECTOR
EG-C1

COOLANT TEMPERATURE
SENSOR JUMPER CONNECTOR
GK-C12/NG-C1

COOLANT TEMPERATURE
SENSOR CONNECTOR
NG-C2

2010 Caterpillar, All Rights Reserved

ENGINE (Below 750 HP)- TOP VIEW (INJECTOR HARNESS)


VIEW ALL CALLOUTS

IVA 4 CONNECTOR
GK-C16

BRAKE 3 & 4
CONNECTOR
GK-C10

INJECTOR HARNESS
CONNECTOR
EN-C3/GK-C1

INJECTOR HARNESS
CONNECTOR
EN-C27/GK-C19

INJECTOR HARNESS
CONNECTOR
EN-C4/GK-C2

IVA 3 CONNECTOR
GK-C15
IVA 2 CONNECTOR
GK-C14

IVA 5 CONNECTOR
GK-C17
IVA 1 CONNECTOR
GK-C13

IVA 6 CONNECTOR
GK-C18

BRAKE 1 & 2
CONNECTOR
GK-C9

BRAKE 5 & 6
CONNECTOR
GK-C11

INJECTOR 6 SOLENOID
CONNECTOR
GK-C8
INJECTOR 1 SOLENOID
CONNECTOR
GK-C3

INJECTOR 5 SOLENOID
CONNECTOR
GKC7
INJECTOR 4 SOLENOID
CONNECTOR
GK-C6

2010 Caterpillar, All Rights Reserved

INJECTOR 3 SOLENOID
CONNECTOR
GK-C5

INJECTOR 2 SOLENOID
CONNECTOR
GK-C4

CLEAN EMISSIONS MODULE(CEM)- PANEL VIEW


VIEW ALL CALLOUTS

ARD FUEL NOZZLE


HEATER RELAY
CONNECTOR
PH-C10

ARD PILOT FUEL


CONTROL VALVE
CONNECTOR
PH-C3

ARD MAIN FUEL


CONTROL VALVE
CONNECTOR
PH-C4

ARD PILOT FUEL


PRESSURE SENSOR
CONNECTOR
PH-C5

ARD MAIN FUEL


PRESSURE SENSOR
CONNECTOR
PH-C2

AFTERTREATMENT
IDENTIFICATION
MODULE
PH-C13

ARD COMBUSTION AIR


ABSOLUTE PRESSURE
SENSOR CONNECTOR
PH-C7

ARD IGNITION
TRANSFORMER
CONNECTOR
PH-C12

ARD AIR FLOW


CONTROL ACTUATOR
CONNECTOR
PH-C6

DPF TEMPERATURE
SENSOR CONNECTOR
PH-C11

ARD AIR FLOW


CONTROLLER CONNECTOR
PH-C8

2010 Caterpillar, All Rights Reserved

CEM HARNESS
GROUND

ARD FUEL NOZZLE


HEATER CONNECTOR
PH-C17

CLEAN EMISSIONS
MODULE CONNECTOR
PH-C1

ARD IGNITION WIRE


GROUND (on CEM)

CLEAN EMISSIONS MODULE(CEM)- ARD VIEW


VIEW ALL CALLOUTS

ARD SPARKPLUG
ARD FUEL NOZZLE
HEATER

ARD FLAME DETECT


SENSOR

2010 Caterpillar, All Rights Reserved

ARD IGNITION WIRE


GROUND (on ARD head)

14

13

12

11

10

ER-C14
2818803
Y748-ER84 WH-18-GXL
G833-ER42 PK-18-GXL
R747-ER40 GY-18-GXL

J
ER-C1
2645732

ECM J2
327-8513
CAT BRAKE SOLENOID
IVA SYSTEM OIL PRESSURE
NRS FLOW BALANCE VALVE
ARD FUEL FLOW DIVERTER

LOW/HIGH
SOLENOID
ACTUATOR
ACTUATOR

CAT BRAKE SOLENOID MED/HIGH

COMPRESSION BRAKE OUTPUT #1 RETURN


INTAKE MANIFOLD PRESSURE SENSOR
FUEL PRESSURE SENSOR (BEFORE FILTER)
ANALOG RETURN
IVA 4 RETURN

IVA 5 RETURN
IVA 2 RETURN

ENGINE SPEED SENSOR #1 (-) (CRANK)


TDC SERVICE PROBE (+)
FUEL PRESSURE SENSOR (AFTER FILTER)
ENGINE OIL PRESSURE SENSOR
ENGINE ANALOG RETURN
IVA 3 RETURN
NRS VALVE ACTUATOR (-)
CRANKCASE PRESSURE SENSOR

ENGINE SPEED SENSOR #1 (+) (CRANK)


TDC SERVICE PROBE (-)

NRS DIFFERENTIAL PRESSURE SENSOR


IVA 6 RETURN
NRS VALVE ACTUATOR (+)
ENGINE SPEED SENSOR #2 (+) (CAM)
ENGINE SPEED SENSOR #2 (-) (CAM)
IVA 1 RETURN
ARD PUMP & NOZZLE RELAY/DIVERT DOUT RTN
SPILL INJECTOR 5+6 HIGH SIDE
SENSOR RETURN (IVA SYSTEM OIL PRESS)

IVA 5+6 HIGH SIDE

SPILL INJ 3+4 HIGH SIDE


NRS TEMPERATURE SENSOR
CHARGE AIR COOL #1 OUTLET TEMP SENSOR

IVA 3+4 HIGH SIDE


IVA 1+2 HIGH SIDE
ARD FUEL PUMP RELAY CONTROL

ENGINE LEFT +5V SUPPLY


AFTERTREATMENT #1 ID # MODULE
NRS INTAKE PRESSURE SENSOR
IVA SYSTEM OIL PRESS SOLENOID RETURN
SPILL INJ 1+2 HIGH SIDE
BAROMETRIC PRESSURE SENSOR

SENSOR +5V (IVA SYSTEM OIL PRESSURE)


ENGINE RIGHT +5V SUPPLY
CAT CEM +5V SUPPLY
ENGINE RIGHT RETURN
COOLANT TEMPERATURE SENSOR

IVA SYSTEM OIL PRESSURE


AFTERTREATMENT #1 ID # MODULE RETURN

FUEL TEMPERATURE SENSOR

(DOC) INJECTOR 5-6 HIGH SIDE


SPILL INJECTOR 6 RETURN
SPILL INJECTOR 3 RETURN
SPILL INJECTOR 5 RETURN
SPILL INJECTOR 4 RETURN
(DOC) INJECTOR 1-2 HIGH SIDE
(DOC) INJECTOR 6 RETURN
(DOC) INJECTOR 3 RETURN
(DOC) INJECTOR 5 RETURN
(DOC) INJECTOR 4 RETURN

K738-ER60
T852-ER100
P894-ER78
A893-ER10

1
3
4
5
6
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
30
31
32
33
34
35
36
38
40
41
42
43
44
45
46
47
49
50
51
52
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95
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97
99
100
101
102
103
104
105
106
107
108
109
110
111
113
115
116
118
120

SPILL INJ 1 RETURN


SPILL INJ 2 RETURN
(DOC) INJECTOR 3-4 HIGH SIDE
(DOC) INJECTOR 1 RETURN
(DOC) INJECTOR 2 RETURN

994-ER13 GY-18-GXL
A893-ER10 OR-18-GXL
C991-ER20 PK-18-GXL
E795-ER16 YL-18-GXL
E963-ER127 BK-18-GXL
E964-ER17 WH-18-GXL
E965-ER25 BU-18-GXL
E966-ER28 YL-18-GXL
F421-ER69 YL-18-GXL
G828-ER38 WH-18-GXL
G833-ER105 PK-18-GXL
G856-ER126 WH-18-GXL
G857-ER18 YL-18-GXL
P792-ER86 BU-18-GXL
P893-ER6 PU-14-RADXL

GN-16-XLPE
GY-18-GXL
PU-18-GXL
OR-18-GXL

K737-ER34 BR-16-XLPE

K739-ER58 BU-16-XLPE
R746-ER5 PK-18-GXL
C991-ER20 PK-18-GXL
G829-ER77 GN-18-GXL
X984-ER121 BR-16-XLPE

P894-ER78
R746-ER5
R747-ER40
U773-ER37
U774-ER22
U775-ER15
U779-ER29
Y737-ER27
Y738-ER26
Y748-ER43
Y749-ER45

T856-ER123 WH-16-XLPE
X985-ER118 OR-16-XLPE
E963-ER127 BK-18-GXL
G856-ER126 WH-18-GXL
P792-ER86 BU-18-GXL
994-ER13 GY-18-GXL
G833-ER105 PK-18-GXL
X986-ER120 YL-16-XLPE
U775-ER15 GY-14-RADXL
E795-ER16 YL-18-GXL

ER-C5
2304013
Y748-ER87 WH-18-GXL
G833-ER91 PK-18-GXL
E795-ER16 YL-18-GXL

994-ER13 GY-18-GXL
A893-ER10 OR-18-GXL
C991-ER20 PK-18-GXL
E795-ER16 YL-18-GXL
F421-ER69 YL-18-GXL
G828-ER38 WH-18-GXL

G833-ER105 PK-18-GXL

PU-18-GXL
PK-18-GXL
GY-18-GXL
PK-18-GXL
BU-14-RADXL
GY-14-RADXL
BR-14-RADXL
YL-18-GXL
GY-18-GXL
WH-18-GXL
GN-18-GXL

G828-ER67
G828-ER81
G828-ER82
G828-ER92

ER-S4

ER-C13
2370227
Y748-ER79 WH-18-GXL
G833-ER89 PK-18-GXL
994-ER13 GY-18-GXL

WH-14-RADXL
WH-14-RADXL
WH-18-GXL
WH-18-GXL

G833-ER42 PK-18-GXL
G833-ER89 PK-18-GXL
G833-ER91 PK-18-GXL

ER-S8

R746-ER5 PK-18-GXL
R747-ER40 GY-18-GXL
U773-ER37 PK-18-GXL
U774-ER22 BU-14-RADXL
U775-ER15 GY-14-RADXL
U779-ER29 BR-14-RADXL
Y737-ER27 YL-18-GXL

Y749-ER61 GN-18-GXL

ER-S2

Y738-ER26 GY-18-GXL

Y748-ER43 WH-18-GXL

P893-ER6 PU-14-RADXL

1
2
3

1
2
3

T858-ER56
T862-ER54
T957-ER65
T985-ER9
T958-ER66
T986-ER12
T859-ER59
T863-ER32
T959-ER73
T987-ER39
T960-ER74
T988-ER55

CRANKCASE PRESSURE SENSOR


294-6119

OR-18
BK-18
WH-18

Y749-ER61 GN-18-GXL

U774-ER22 BU-14-RADXL
E966-ER28 YL-18-GXL
E965-ER25 BU-18-GXL

Y749-ER45 GN-18-GXL

A893-ER10 OR-18-GXL

Y748-ER84 WH-18-GXL
Y748-ER79 WH-18-GXL
Y748-ER87 WH-18-GXL

ER-S1

C991-ER20 PK-18-GXL
Y738-ER98 GY-18-GXL

1
2
3
4
5
6
7
8
9
10
11
12

+5 VOLTS
GROUND
SIGNAL

Y749-ER99
Y749-ER41
Y749-ER68
Y749-ER88

ER-S5

X983-ER117 BU-16-XLPE

FK-C1
2304010
G828-FK3 WH-18-GXL
Y749-FK6 GN-18-GXL
P792-FK5 BU-18-GXL
F421-FK1 YL-18-GXL

FK-C2
2304011
F421-FK1 YL-18-GXL
Y749-FK2 GN-18-GXL

F421-FK1 YL-18-GXL

T860-ER57
T864-ER62
T961-ER75
T989-ER63
T962-ER76
T990-ER64
SIGNAL
GROUND

1
2

FUEL TEMPERATURE SENSOR


256-6453

995-ER46 BU-18-GXL
Y749-ER61 GN-18-GXL
K737-ER34 BR-16-XLPE
K739-ER58 BU-16-XLPE
K738-ER60 GN-16-XLPE

G828-FK3 WH-18-GXL
P792-FK5 BU-18-GXL
Y749-FK6 GN-18-GXL

FK-C3
2818804
G828-FK3 WH-18-GXL
Y749-FK9 GN-18-GXL
P792-FK5 BU-18-GXL

Y749-FK2 GN-18-GXL
Y749-FK9 GN-18-GXL

FK-S1

ER-C4
1552253
OR-16-XLPE
YL-16-XLPE
GN-16-XLPE
BU-16-XLPE
WH-16-XLPE
BR-16-XLPE

GK-S7

T957-GK7 PU-16-NW
T958-GK11 YL-16-NW

T960-GK25 BU-16-NW
T961-GK35 GN-16-NW

OR-16-NW
YL-16-NW
GN-16-NW
BU-16-NW
WH-16-NW
BR-16-NW
RD-16-NW
BU-16-NW
GN-16-NW
BR-16-NW
BU-16-NW
GN-16-NW

T962-GK39 WH-16-NW

ER-C6
2304011
E963-ER127 BK-18-GXL
E964-ER17 WH-18-GXL

X989-ER122 OR-16-XLPE
X987-ER119 BR-16-XLPE
Y737-ER27 YL-18-GXL
WH-18-GXL
BU-18-GXL
BR-14-RADXL
YL-18-GXL
BU-16-XLPE
GY-18-GXL

G826-ER128 BR-18-GXL
Y748-ER43 WH-18-GXL
U781-ER19 YL-18-GXL
Y749-ER45 GN-18-GXL
995-ER46 BU-18-GXL
Y749-ER61 GN-18-GXL

1
2

ENGINE SPEED/TIMING SENSOR(CRANK)


279-9828

BK-18
WH-18

OR-16-XLPE
BR-16-XLPE
GY-16-XLPE
BU-16-XLPE
PU-16-XLPE
GY-16-XLPE
WH-16-XLPE
BR-16-XLPE
GN-16-XLPE
BU-16-XLPE

T985-ER9 WH-16-XLPE
T986-ER12 GN-16-XLPE
T859-ER59 WH-16-XLPE
T957-ER65 PU-16-XLPE
T958-ER66 YL-16-XLPE

GK-S15
GK-S17

T986-GK13 GN-16-NW
T987-GK23 GY-16-NW
T988-GK27 PU-16-NW
T989-GK37 BU-16-NW

GK-S10
GK-S12
GK-S14
GK-S16

1
2
3

+ VOLTS
GROUND
SIGNAL

FUEL PRESSURE SENSOR


(AFTER FILTER)
320-3060

X983-ER117
X985-ER118
X987-ER119
X986-ER120
X984-ER121
X989-ER122
T856-ER123
T857-ER24
X988-ER125

ER-C27
1552254
BU-16-XLPE
OR-16-XLPE
BR-16-XLPE
YL-16-XLPE
BR-16-XLPE
OR-16-XLPE
WH-16-XLPE
GN-16-XLPE
PU-16-XLPE

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12

GK-C19
1907613
X983-GK54
X985-GK55
X987-GK56
X986-GK57
X984-GK58
X989-GK59
T856-GK60
T857-GK61
X988-GK62

T856-GK60
T857-GK61
X983-GK54
X984-GK58
X985-GK55
X986-GK57
X987-GK56 BR-16-NW

+ VOLTS
GROUND
SIGNAL

T958-GK12 YL-16-HF
T858-GK2
T862-GK5
T957-GK8
T985-GK10

T959-GK22 BR-16-HF
T960-GK26 BU-16-HF
T961-GK36 GN-16-HF
T962-GK40 WH-16-HF
T985-GK10 WH-16-HF
T986-GK14 GN-16-HF

GK-C3
2642407
GY-16-HF
BU-16-HF
PU-16-HF
WH-16-HF

T858-GK3
T862-GK6
T958-GK12
T986-GK14

GK-C4
2642407
GY-16-HF
BU-16-HF
YL-16-HF
GN-16-HF

T859-GK16
T863-GK19
T959-GK22
T987-GK24

GK-C5
2642407
WH-16-HF
GN-16-HF
BR-16-HF
GY-16-HF

T987-GK24 GY-16-HF
T988-GK28 PU-16-HF
T989-GK38 BU-16-HF

K737-GK44
K737-GK43 BR-16-NW
K737-GK45
K738-GK50 GN-16-NW
K739-GK47
GK-S20
K739-GK46 BU-16-NW
K739-GK48
K739-GK49

BU-16-NW
OR-16-NW
BR-16-NW
YL-16-NW
BR-16-NW
OR-16-NW
WH-16-NW
GN-16-NW
PU-16-NW

NRS INTAKE PRESSURE SENSOR


320-3061

GK-S23

X988-GK62 PU-16-NW

GK-S22

1
2
3

OR-18
YL-18
GN-18

INTAKE MANIFOLD AIR


PRESSURE SENSOR
325-7472

Vs
GROUND
SIGNAL

1
2

COOLANT
TEMPERATURE
256-6453

SIGNAL
GROUND

FROM EXTERNAL
HARNESS
MATING CONNECTOR
ER-C3 (LOC J7)

T957-GK8 PU-16-HF

GK-S19

GK-S21

1
2
3

G828-ER82 WH-18-GXL
Y749-ER99 GN-18-GXL
R746-ER5 PK-18-GXL

WH-16-NW
GN-16-NW
BU-16-NW
BR-16-NW
OR-16-NW
YL-16-NW
X987-GK63
X987-GK64
X988-GK67
X988-GK68
X989-GK65
X989-GK66

BR-16-NW
BR-16-NW
BU-16-NW
BU-16-NW
BU-16-NW

BR-16-NW
BR-16-NW
PU-16-NW
PU-16-NW
OR-16-NW
OR-16-NW

T859-GK17
T863-GK20
T960-GK26
T988-GK28

GK-C6
2642407
WH-16-HF
GN-16-HF
BU-16-HF
PU-16-HF

T860-GK30
T864-GK33
T961-GK36
T989-GK38

GK-C7
2642407
OR-16-HF
YL-16-HF
GN-16-HF
BU-16-HF

T860-GK31
T864-GK34
T962-GK40
T990-GK42

GK-C8
2642407
OR-16-HF
YL-16-HF
WH-16-HF
BR-16-HF

INJ 1
1
2
3
4

GK-C9
1539693
K737-GK44 BR-16-NW
K739-GK47 BU-16-NW

SPILL

GK-C10
1539693
K738-GK50 GN-16-NW
K739-GK48 BU-16-NW

DOC
SPILL

GK-C11
1539693
K737-GK45 BR-16-NW
K739-GK49 BU-16-NW

INJ 3
1
2
3
4

DOC
SPILL

GK-C13
1539693
X987-GK63 BR-16-NW
X983-GK54 BU-16-NW

INJ 4
1
2
3
4

DOC

GK-C14
1539693
X987-GK64 BR-16-NW
X985-GK55 OR-16-NW

SPILL

INJ 5
1
2
3
4

GK-C15
1539693
X989-GK66 OR-16-NW
X986-GK57 YL-16-NW

DOC
SPILL

GK-C16
1539693
X989-GK65 OR-16-NW
X984-GK58 BR-16-NW

INJ 6
1
2
3
4

995-GM51 BU-16-NW
T858-GM2 GY-16-HF
GM-S1
T858-GM3 GY-16-HF
T859-GM16 WH-16-HF
GM-S3
T859-GM15 WH-16-NW
T859-GM17 WH-16-HF
T860-GM30 OR-16-HF
GM-S5
T860-GM29 OR-16-NW
T860-GM31 OR-16-HF
T862-GM5
BU-16-HF
GM-S2
T862-GM4 BU-16-NW
T862-GM6 BU-16-HF
T863-GM19 GN-16-HF
GM-S4
T863-GM20 GN-16-HF
T863-GM18 GN-16-NW
T864-GM33 YL-16-HF
GM-S6
T864-GM32 YL-16-NW
T864-GM34 YL-16-HF
T858-GM1 GY-16-NW

GM-S7

T957-GM7 PU-16-NW

GM-S9

T958-GM11 YL-16-NW

GM-S11

T959-GM21 BR-16-NW

DOC

INJ 2
1
2
3
4

GM-C1
3E5179
1
T858-GM1 GY-16-NW
2
T862-GM4 BU-16-NW
3
T957-GM7 PU-16-NW
4
T985-GM9 WH-16-NW
5
T958-GM11 YL-16-NW
6
T986-GM13 GN-16-NW
7
T859-GM15 WH-16-NW
8
T863-GM18 GN-16-NW
9
T959-GM21 BR-16-NW
10
T987-GM23 GY-16-NW
11
T960-GM25 BU-16-NW
12
T988-GM27 PU-16-NW

DOC

GK-C17
1539693
X988-GK67 PU-16-NW
T856-GK60 WH-16-NW

SPILL

GK-C18
1539693
X988-GK68 PU-16-NW
T857-GK61 GN-16-NW

A
B

A
B

A
B

BRAKE 1 & 2
2509378

FROM EXTERNAL
HARNESS
MATING CONNECTOR
ER-C4 LOC (I7)

BRAKE 3 & 4
2509378

BRAKE 5 & 6
2509378

1
2
3
4
5
6
7
8
9
10
11
12

GM-C2
1907612
T860-GM29
T864-GM32
T961-GM35
T989-GM37
T962-GM39
T990-GM41
X412-GM53
995-GM51
Y749-GM52

GM-S13

T960-GM25 BU-16-NW
OR-16-NW
YL-16-NW
GN-16-NW
BU-16-NW
WH-16-NW
BR-16-NW
RD-16-NW
BU-16-NW
GN-16-NW

GM-S15

T961-GM35 GN-16-NW

GM-S17

T962-GM39 WH-16-NW

GM-S8

T985-GM9 WH-16-NW

GM-S10

T986-GM13 GN-16-NW

GM-S12

T987-GM23 GY-16-NW

GM-S14

T988-GM27 PU-16-NW

GM-S16

T989-GM37 BU-16-NW

J
GM-C12
1134630
995-GM51 BU-16-NW
Y749-GM52 GN-16-NW
X412-GM53 RD-16-NW

A
B

A
B

IVA 2
3136361

A
B

IVA 3
3136361

A
B

IVA 4
3136361

FROM EXTERNAL
HARNESS
MATING CONNECTOR
ER-C27 LOC (I7)

1
2
3
4
5
6
7
8
9
10
11
12

BU-16-NW
OR-16-NW
BR-16-NW
YL-16-NW
BR-16-NW
OR-16-NW
WH-16-NW
GN-16-NW
PU-16-NW

T856-GM60
T857-GM61
X983-GM54
X984-GM58
X985-GM55
X986-GM57

T858-GM2
T862-GM5
T957-GM8
T985-GM10

GM-C3
2642407
GY-16-HF
BU-16-HF
PU-16-HF
WH-16-HF

1
2
3
4

T858-GM3
T862-GM6
T958-GM12
T986-GM14

GM-C4
2642407
GY-16-HF
BU-16-HF
YL-16-HF
GN-16-HF

1
2
3
4

T859-GM16
T863-GM19
T959-GM22
T987-GM24

GM-C5
2642407
WH-16-HF
GN-16-HF
BR-16-HF
GY-16-HF

1
2
3
4

T859-GM17
T863-GM20
T960-GM26
T988-GM28

GM-C6
2642407
WH-16-HF
GN-16-HF
BU-16-HF
PU-16-HF

T860-GM30
T864-GM33
T961-GM36
T989-GM38

GM-C7
2642407
OR-16-HF
YL-16-HF
GN-16-HF
BU-16-HF

T860-GM31
T864-GM34
T962-GM40
T990-GM42

GM-C8
2642407
OR-16-HF
YL-16-HF
WH-16-HF
BR-16-HF

T958-GM12 YL-16-HF
T959-GM22 BR-16-HF
T960-GM26 BU-16-HF
T961-GM36 GN-16-HF
T962-GM40 WH-16-HF
T985-GM10 WH-16-HF
T986-GM14 GN-16-HF
T987-GM24 GY-16-HF
T988-GM28 PU-16-HF
T989-GM38 BU-16-HF

X988-GM62 PU-16-NW

X989-GM65 OR-16-NW
X989-GM66 OR-16-NW

GM-S22

A
B

X987-GM63 BR-16-NW
X987-GM64 BR-16-NW
X988-GM67 PU-16-NW
X988-GM68 PU-16-NW

GM-S23

X989-GM59 OR-16-NW
A
B

WH-16-NW
GN-16-NW
BU-16-NW
BR-16-NW
OR-16-NW
YL-16-NW

GM-S21

X987-GM56 BR-16-NW

1
2
3
4

NG-C1
NG-C2
1552272
2304011
995-NG1 BU-14-TEFLON
Y749-NG2 GN-14-TEFLON

1
2

COOLANT
TEMPERATURE
256-6453

SIGNAL
GROUND

T957-GM8 PU-16-HF

T990-GM41 BR-16-NW
T990-GM42 BR-16-HF
X412-GM53 RD-16-NW
Y749-GM52 GN-16-NW
GM-C19
1907613
X983-GM54
X985-GM55
X987-GM56
X986-GM57
X984-GM58
X989-GM59
T856-GM60
T857-GM61
X988-GM62

1
2
3
4

FRONT PASS-THROUGH HARNESS


WITHOUT FLOW SWITCH

GM-S18

IVA 1
3136361

IVA 5
3136361

INJ 1
DOC
SPILL

INJ 2
DOC
SPILL

INJ 3
DOC
SPILL

INJ 4
1
2
3
4

DOC
SPILL

INJ 5
1
2
3
4

DOC
SPILL

INJ 6
1
2
3
4

IVA 6
3136361

DOC
SPILL

GM-C13
1539693
X987-GM63 BR-16-NW
X983-GM54 BU-16-NW

A
B

IVA 1
313-6361

GM-C14
1539693
X987-GM64 BR-16-NW
X985-GM55 OR-16-NW

A
B

IVA 2
313-6361

GM-C15
1539693
X989-GM66 OR-16-NW
X986-GM57 YL-16-NW

A
B

IVA 3
313-6361

GM-C16
1539693
X989-GM65 OR-16-NW
X984-GM58 BR-16-NW

A
B

IVA 4
313-6361

GM-C17
1539693
X988-GM67 PU-16-NW
T856-GM60 WH-16-NW

A
B

IVA 5
313-6361

GM-C18
1539693
X988-GM68 PU-16-NW
T857-GM61 GN-16-NW

A
B

IVA 6
313-6361

INTERNAL INJECTOR HARNESS WITH IVA AND WITHOUT BRAKES

INTERNAL INJECTOR HARNESS WITH BRAKES AND IVA

1
2

ER-C9
1552269
G856-ER126 WH-18-GXL
G857-ER18 YL-18-GXL

1
2

ER-C19
2370227
G828-ER81 WH-14-RADXL
Y749-ER88 GN-14-RADXL
P893-ER6 PU-14-RADXL

ENGINE SPEED/TIMING SENSOR(CAM)


279-9829

BK-18
WH-18

1
2
3

OR
YL
GN

1
2

BK-18
BK-18

+ VOLTS
GROUND
SIGNAL

NRS DIFFERENTIAL PRESSURE SENS0R


365-9858

ER-C20
2818801

TIMING CALIBRATION (TC)


PROBE CONNECTOR

U773-ER37 PK-18-GXL
Y749-ER41 GN-18-GXL

SIGNAL
GROUND

NRS TEMPERATURE SENSOR


339-8822

ER-C23
2388247
P894-ER78 PU-18-GXL
Y738-ER71 GY-18-GXL

1
2

BK-18
BK-18

NRS FLOW BALANCE VALVE ACTUATOR


344-6043
T852-ER100
H807-ER112
G826-ER128
G827-ER129
T853-ER130

ER-C17
2304011
U774-ER22 BU-14-RADXL
U775-ER15 GY-14-RADXL

1
2

RD-16
RD-16

ER-C29
2312295
GY-18-GXL
YL-18-GXL
BR-18-GXL
BU-18-GXL
OR-18-GXL

NRS VALVE ACTUATOR


342-0636

1
2
3
4
5
6
7
8

EG-C3
2606727
T852-EG1
H807-EG2
G826-EG3
G827-EG4
T853-EG5

GY-18-TEFLON
YL-18-TEFLON
BR-18-TEFLON
BU-18-TEFLON
OR-18-TEFLON

EG-C1
2407876
T852-EG1 GY-18-TEFLON
H807-EG2 YL-18-TEFLON

1
2

RD-16
RD-16

EG-C2
2407878
G826-EG3 BR-18-TEFLON
G827-EG4 BU-18-TEFLON
T853-EG5 OR-18-TEFLON

1
2
3

+ VOLTS
GROUND
SIGNAL

IVA SYSTEM OIL


PRESSURE SOLENOID 24V
300-3556

IVA SYSTEM OIL


PRESSURE SENSOR
284-2728

IVA ONLY

T957-ER65 PU-16-XLPE
T958-ER66 YL-16-XLPE
T959-ER73 BR-16-XLPE
T960-ER74 BU-16-XLPE
T961-ER75 GN-16-XLPE
T962-ER76 WH-16-XLPE
T985-ER9 WH-16-XLPE
T986-ER12 GN-16-XLPE
T987-ER39 GY-16-XLPE
T988-ER55 PU-16-XLPE
T989-ER63 BU-16-XLPE
T990-ER64 BR-16-XLPE
U781-ER19 YL-18-GXL
X983-ER117 BU-16-XLPE
X984-ER121 BR-16-XLPE
X985-ER118 OR-16-XLPE
X986-ER120 YL-16-XLPE
X987-ER119 BR-16-XLPE
X988-ER125 PU-16-XLPE
X989-ER122 OR-16-XLPE

ER-C8
2304011
L707-ER11 WH-18-GXL
G829-ER77 GN-18-GXL

ER-C12
2813134
U781-ER19 YL-18-GXL

K895-ER21 BU-18-GXL
A235-ER23 BK-18-GXL

NA-C2
NA-C1
2304011
2304012
L707-NA1 WH-18-GXL
G829-NA2 GN-18-GXL

1
2

1
2
3
4
5
6

+5V
DATA I/O
OUTPUT SIGNAL
Vpp
CLOCK
GROUND

1
2

SIGNAL
GROUND

CHARGE AIR COOLER


OUTLET TEMPERATURE SENSOR
256-6453

AFTERTREATMENT
IDENTIFICATION MODULE
342-9070

ANALOG SENSOR RETURN


DIGITAL SENSOR POWER (+8V)
DIGITAL SENSOR RETURN
CRS DISABLE SW
CAT DATA LINK (+)
CAT DATA LINK (-)

DPF REGENERATION DISABLED LAMP


ELECTRONIC FUEL PUMP MANUAL PRIME SW

INLET AIR TEMPERATURE SENSOR


REGEN SWITCHES DIGITAL RETURN

CRS FORCE REGEN SWITCH

WARNING LAMP
DIAGNOSTIC LAMP
DPF LAMP (SOOT LOADING)
HEST LAMP

CM-C1
1607689

J1939 DATA LINK (-)

REMOTE SHUTDOWN SW

OK TO TAKE CONTROL OF ENGINE SPEED


BATTERY (+) UNSWITCHED
COOLANT LEVEL SENSOR
J1939 DATA LINK (+)
BATTERY (+) UNSWITCHED
BATTERY (+) UNSWITCHED
BATTERY (+) UNSWITCHED
PTO ENABLE SW / THROTTLE SW 2
PTO RAMP UP / RESUME SW / THROTTLE SW 3
PTO RAMP DOWN / SET SW / THROTTLE SW 4
BATTERY (-)
BATTERY (-)
BATTERY (-)

C
BATTERY (-)
KEYSWITCH INPUT

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

T993-CM8 BR-18-GXL
R800-CM48 OR-18-GXL
998-CM26 BR-18-GXL
P880-CM44 GY-18-GXL
893-CM1 GN-18-GXL
892-CM2 BR-18-GXL

C-C6
9W1951
L471-CM41 BU-18-GXL
P899-CM50 YL-18-GXL

BATTERY (+) CONNECTION

ALTERNATOR (R) CONNECTION

1
2

F420-CM5 GN-18-GXL
F404-CM4 RD-18-GXL
P888-CM46 PK-18-GXL
P889-CM45 BU-18-GXL

T1

101-CM10 RD-10-GXL

150-CM12 OR-18-GXL
150-CM13 OR-18-GXL

F716-CM9 WH-18-GXL

150-CM23 OR-18-GXL
150-CM40 OR-18-GXL

181-CM47 GY-18-GXL
150-CM23 OR-18-GXL
C984-CM25 YL-18-GXL
K900-CM11 YL-16-GXL

CM-S5

CM-S15

101-CM51 RD-10

CM-S13

CM-S7

101-CM36 RD-14-GXL
101-CM37 RD-14-GXL
101-CM38 RD-14-GXL
101-CM31 RD-14-GXL
101-CM54 RD-14-GXL
150-CM55 OR-14-GXL
150-CM24 OR-14-GXL

181-CM47 GY-18-GXL
301-CM20 RD-10-GXL

150-CM12 OR-18-GXL
150-CM13 OR-18-GXL
150-CM40 OR-18-GXL
A244-CM14 BK-18-GXL

CM-S6

301-CM33 RD-14-GXL
301-CM34 RD-14-GXL
301-CM35 RD-14-GXL

308-CM22 YL-18-GXL
403-CM56 GN-18-GXL
892-CM2 BR-18-GXL
893-CM1 GN-18-GXL
998-CM26 BR-18-GXL

G955-CM15 GN-18-GXL
G967-CM16 WH-18-GXL
A244-CM17 BK-18-GXL

A244-CM17 BK-18-GXL
A244-CM18 BK-18-GXL

A244-CM18 BK-18-GXL
A244-CM19 BK-18-GXL

A244-CM14 BK-18-GXL
A244-CM19 BK-18-GXL
A244-CM42 BK-18-GXL

A244-CM42 BK-18-GXL
308-CM22 YL-18-GXL

CM-S1

A244-CM21 BK-14-GXL
A244-CM53 BK-14-GXL

CM-S8

A244-CM39 BK-14-GXL
CM-S14

AA

CBL-AA1 RD-2-SGX

CM-C5
1275486
101-CM51 RD-10

K900-CM11 YL-16-GXL

A244-CM32 BK-14-GXL

CM-S2

CM-S3

L471-CM41
N836-CM57
P878-CM43
P880-CM44
P888-CM46
P889-CM45
P899-CM50
R800-CM48

CM-C3
1275485
301-CM20 RD-10-GXL

T993-CM8 BR-18-GXL

CC-

CBL-CC1 RD-2-SGX

T2

ALT
+

R
GND

24V BREAKER
MOTOR

T4
AA-

24V STARTER
CBL-AA2 BK-2-SGX

T3

AA-

24V STARTER / ALTERNATOR CABLING

CM-S4

MTR BAT

12V ALTERNATOR

EE-

-T

EE

CBL-EE1 RD-4-SGX

T2

FF-

-T

FF

CBL-FF1 RD-4-SGX

T2

ALT
+

MOTOR

T3

R
GND

12V BREAKER

T4

12V STARTER

EE-

CBL-EE2 BK-4-SGX

EE-

12V STARTER / ALTERNATOR CABLING

C-S5

301-C8 RD-14-GXL
301-C18 RD-14-GXL
301-C41 RD-14-GXL

YL-18-GXL
YL-18-GXL
YL-18-GXL
YL-18-GXL

301-C20 RD-10-GXL

391-C43 PK-18-GXL
391-C46 PK-18-GXL

C-S17

WARNING LAMP
7N-5876(24V)
8L-9801(24V)

C-T5
120-C21 YL-18-GXL
C-T6
F404-C29 RD-18-GXL

DIAGNOSTIC LAMP
7N-5876(24V)
8L-9801(24V)

A244-C81 BK-18-GXL

C-C10
1552269
L471-C55 BU-18-GXL
A244-C69 BK-18-GXL

C-S10

A244-C28 BK-18-GXL

BK-18-GXL
BK-18-GXL
BK-18-GXL
BK-18-GXL

F404-C29 RD-18-GXL
F420-C32 GN-18-GXL
F716-C9 WH-18-GXL
G955-C3 GN-18-GXL
G967-C4 WH-18-GXL
K900-C13 YL-16-GXL
K900-C22 YL-16-GXL

C-S2

C-S15

K900-C47 YL-16-GXL
K900-C77 YL-16-GXL

C-C11
3E3364
RD-18
BK-18

1
2

391-C46 PK-18-GXL
A244-C54 BK-18-GXL

C-S16

K990-CM29 GN-16-GXL
K990-CM30 GN-16-GXL

K990-C80 GN-16-GXL

N782-G5 BU-18
N782-G11 BU-18
N782-G13 BU-18
N782-G21 BU-18

GN-18

G-S2

N784-G3

WH-18

G-S3

C-T8
C-T9

REGEN DISABLE LAMP


242-3282(24V)
242-3283(12V)

N785-G4

BU-18

G-S4

N783-G6 GN-18
N783-G10 GN-18
N783-G14 GN-18
N783-G22 GN-18

150-C1

BREAKER P/N

235-7132
352-4701
226-7683
344-5081
350-7073
352-4700
272-1889
352-4699

171-2211
171-2212
171-2213
171-2215
150-9559
150-9559
150-9559
150-9559

CM-C9
3E3370
R800-CM48 OR-18-GXL
998-CM26 BR-18-GXL
C984-CM25 YL-18-GXL

P878-C65
P880-C64
P888-C56
P889-C57

CM-C7
1743016

CM-C10
1552267
A
B
C

A
B
C

CY-C2
CY-C1
1552267
1552267
R800-CY1 OR-16
T993-CY2 BK-16
C984-CY3 WH-16

DESCRIPTION
12V LH P5.0
11 TEETH ON 12 TOOTH BLANK
PITCH 6/8
12V LH 42MT
11 TEETH ON 12 TOOTH BLANK
PITCH: 6/8
12V LH 42MT
12 TEETH ON 13 TOOTH BLANK
PITCH: 8/10
24V LH IMT
11/12 TOOTH PINION
PITCH: 6/8
24V LH IMT
12/13 TOOTH PINION
8/10 PITCH

RD-18
BK-18

A
B
C

GN-18

VS
GROUND
ALARM

N782-G5
N783-G6
N784-G7
N785-G8

391-C33 PK-18-GXL

150-C38 OR-14-GXL

120-C45 YL-18-GXL
CKT BRKR 7
6T-3643
C-T38
C-T39

CM-C8
2304011
C829-CM3 GN-18-GXL
T993-CM6 BR-18-GXL

CM-C11
2304012
1
2

CX-C1
CX-C2
2304012
2304011
1
C829-CX1 GN-18-GXL
2
T993-CX2 BR-18-GXL

1
2

SIGNAL
GROUND

C-T22
C-T16

60A

A244-C30 BK-18-GXL
391-C43 PK-18-GXL

315-C6 RD-10-GXL

C-C28
1552273
120-C36 YL-18-GXL
A244-C74 BK-18-GXL

C-C5
3E3364

K900-C77 YL-16-GXL
K990-C79 GN-16-GXL

N836-C71 BK-18-GXL
N836-C72 BK-18-GXL
120-C36
120-C45
120-C58
120-C59
150-C61
150-C62
150-C67
181-C66
391-C31
391-C33

C-C12
2055471
120-C59 YL-18-GXL
120-C58 YL-18-GXL
P889-C57 BU-18-GXL
P888-C56 PK-18-GXL

SMMS
241-8368(24V)
241-8367(12V)

YL-18-GXL
YL-18-GXL
YL-18-GXL
YL-18-GXL
OR-14-GXL
OR-18-GXL
OR-18-GXL
GY-18-GXL
PK-18-GXL
PK-18-GXL

345-3406

1
2

1
2

FUEL PRESSURE GAUGE


363-8626

C-M9
C-M11

SOOT GAUGE
363-7544
1
2
3
4
5
6

BATTERY/IGN
GROUND
J1939 (+)
J1939 (-)

2k
1A
1A
2A
2B
1B

1B

2k
2A

2B

REGEN LAMP
332-1064(24V)
362-3512(12V)

SYMBOL

BK-18
RD-18

C-C8
2234778
N836-C71 BK-18-GXL
181-C66 GY-18-GXL

A244-C44 BK-18-GXL
A244-C53 BK-18-GXL
A244-C60 BK-18-GXL
A244-C68 BK-18-GXL
A244-C74 BK-18-GXL
F716-C9 WH-18-GXL
K900-C77 YL-16-GXL
K990-C79 GN-16-GXL
N836-C71 BK-18-GXL
N836-C72 BK-18-GXL
P878-C65 GN-18-GXL
P880-C64 GY-18-GXL
P888-C56 PK-18-GXL
P889-C57 BU-18-GXL

150-C67 OR-18-GXL
674-J3 BU-18-GXL
A244-C68 BK-18-GXL

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

7
1
2
3
4
5
6
7
8
9
10

CONNECTOR
9
2

3
1
6

H#

OK TO ELEVATE IDLE SW (REGEN)


284-3623(24V)
362-4719(12V)

1
2

MOTOR

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT

SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

HARNESS TABLE
C-C9
2234778
P880-C64 GY-18-GXL
N836-C72 BK-18-GXL
P878-C65 GN-18-GXL
674-J1 BU-18-GXL
150-C62 OR-18-GXL
674-J2 BU-18-GXL

COLOR ABBREVIATIONS

7
1
2
3
4
5
6
7
8
9
10

9
2

3
1
6

5
4

CRS FORCE REGEN/OVERRIDE SW


327-6999(24V)
362-4720(12V)

8
10

MANUAL PRIMING
SWITCH
284-8381

FL-C5
1552269
229-FL7 BK-14-GXL

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

INSTRUMENT PANEL WIRING


1
2

DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED

6V-4215

FL-C6
2388246
T788-FL6 GN-14-GXL
229-FL7 BK-14-GXL

RS485A
RS485B
GAUGE GND
GAUGE +V

IL
GND
BAT

C-T2

301-C20 RD-10-GXL

A244-C53 BK-18-GXL
A244-C60 BK-18-GXL

CM-C12
2388245
P899-CM50 YL-18-GXL
T993-CM49 BR-18-GXL

BU-18
GN-18
WH-18
BU-18

IGN

C-M8
C-M10

391-C31 PK-18-GXL
F716-C9 WH-18-GXL
A244-C44 BK-18-GXL
391-C33 PK-18-GXL

207-1537

293-4853

1
2
3
4
5
6

VOLTMETER
275-2110

STOP SW
111-1325

CKT BRKR 5
6T-3645
C-T34
C-T35

AIR INLET TEMPERATURE


256-6453

FL-C4
1552269
T788-FL6 GN-14-GXL
329-FL8 YL-14-GXL

RS485A
RS485B
GAUGE GND
GAUGE +V

OFF
ON
ST

ST

C-T18

150-C61 OR-14-GXL

15A

OPTIONAL

P/N
249-3681

1
2
3
4
5
6

COOLANT TEMPERATURE GAUGE


275-2081

101-C7 RD-14-GXL

C-T1

OPTIONAL

RS485A
RS485B
GAUGE GND
GAUGE +V

HI/LO IDLE
259-1107

K990-C79 GN-16-GXL

COOLANT LEVEL SENSOR


239-9957

1
2
3
4
5
6

OIL PRESSURE GAUGE


275-2096

G-C2
1552273

CKT BRKR 1
6T-3643
C-T15
C-T20
101-C5 RD-14-GXL
15A
C-T17

K990-C48 GN-16-GXL

TERMINATION
RESISTOR

A
B
C

RS485A
RS485B
GAUGE GND
GAUGE +V

KEYSWITCH
3E-0156

101-C10 RD-10-GXL

GN-18-GXL
GY-18-GXL
PK-18-GXL
BU-18-GXL

1
2
3
4
5
6

TACHOMETER
275-2103

G-C5
1552273

OR-14-GXL

150-C63 OR-14-GXL

BU-18
GN-18
WH-18
BU-18

N782-G11 BU-18
N783-G10 GN-18
N784-G9 WH-18
N785-G20 BU-18

WH-18
RD-18
BK-18

L471-C55 BU-18-GXL

T993-CM6 BR-18-GXL
T993-CM49 BR-18-GXL

BU-18
GN-18
WH-18
BU-18

BU-18
BU-18
BU-18
BU-18

K990-C25 GN-16-GXL

N836-C70 BK-18-GXL

N782-G21
N783-G22
N784-G23
N785-G24

C-C18
1552267
A
B
C

RS485A
RS485B
GAUGE GND
GAUGE +V

G-C4
1552273

TERMINATION
RESISTOR

C-S11

C-S14

N782-G13
N783-G14
N784-G15
N785-G16

N784-G7 WH-18
N784-G9 WH-18
N784-G15 WH-18
N784-G23 WH-18

N785-G8
N785-G16
N785-G20
N785-G24

1
2
3
4
5
6

G-C3
1552273

C-C27
1743016

K990-C24 GN-16-GXL

BU-18-GXL
BK-18-GXL
GN-18-GXL
GY-18-GXL
PK-18-GXL
BU-18-GXL
YL-18-GXL
OR-18-GXL

G-S1

DIODE
189-3158

A
B
C

G955-C3 GN-18-GXL
A244-C51 BK-18-GXL
G967-C4 WH-18-GXL

K900-C27 YL-16-GXL
C-S3

BU-18

N785-G12 BU-18

1
2

K900-C26 YL-16-GXL

K990-C15 GN-16-GXL
K990-C23 GN-16-GXL

N782-G1

C-C13
1552269

A244-C30 BK-18-GXL
A244-C54 BK-18-GXL
A244-C60 BK-18-GXL

A244-C44
A244-C51
A244-C50
A244-C53

BU-18
GN-18
WH-18
BU-18

BU-18
GN-18
WH-18
BU-18

N784-G17 WH-18

C-C20
1330973

A244-C68 BK-18-GXL
A244-C69 BK-18-GXL
A244-C74 BK-18-GXL

N782-G1
N783-G2
N784-G3
N785-G4

N782-G19
N783-G18
N784-G17
N785-G12

N782-G19 BU-18

N783-G2

C-T3
120-C35 YL-18-GXL
C-T4
F420-C32 GN-18-GXL

K900-C26 YL-16-GXL
K990-C24 GN-16-GXL
C-S8

1
2
3
4
5
6

RS485A
RS485B
GAGE GND
GAGE +V

GND

G-C6
1552273

G-C1
1552273

N783-G18 GN-18

893-C12 GN-18-GXL

A244-C16 BK-14-GXL
A244-C40 BK-14-GXL
A244-C42 BK-18-GXL

+BAT
CAN H
CAN L

1
2
3
4
5
6

A244-C50 BK-18-GXL

892-C11 BR-18-GXL

K900-CM27 YL-16-GXL
K900-CM28 YL-16-GXL

ALTERNATOR P/N

150-C61 OR-14-GXL
150-C62 OR-18-GXL
150-C67 OR-18-GXL

CONTROL MODULE
274-8068

120-C34 YL-18-GXL
K900-C47 YL-16-GXL
K990-C48 GN-16-GXL

391-C31 PK-18-GXL
C-S9

A244-C40 BK-14-GXL
301-C41 RD-14-GXL
A244-C16 BK-14-GXL
P880-C64 GY-18-GXL
P878-C65 GN-18-GXL
P889-C57 BU-18-GXL
P888-C56 PK-18-GXL
L471-C55 BU-18-GXL
181-C66 GY-18-GXL

STARTER P/NS

120-C21
120-C58
120-C59
120-C45

C-C7
1552273

C-S1

CM-C6
1330973
K900-CM27 YL-16-GXL
K990-CM29 GN-16-GXL

-T

CC

120-C34 YL-18-GXL
120-C35 YL-18-GXL
120-C36 YL-18-GXL

181-C66 GY-18-GXL

K900-C78 YL-16-GXL

CM-C14
1552269
403-CM56 GN-18-GXL

T2

893-C12 GN-18-GXL
892-C11 BR-18-GXL
K900-C13 YL-16-GXL
150-C1 OR-14-GXL
101-C2 RD-14-GXL
101-C5 RD-14-GXL
101-C7 RD-14-GXL
N836-C70 BK-18-GXL
K990-C15 GN-16-GXL
G955-C3 GN-18-GXL
301-C8 RD-14-GXL
101-C14 RD-14-GXL
120-C75 YL-18-GXL
150-C63 OR-14-GXL
F716-C9 WH-18-GXL
G967-C4 WH-18-GXL
101-C17 RD-14-GXL
301-C18 RD-14-GXL
F404-C29 RD-18-GXL
F420-C32 GN-18-GXL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

C829-CM3 GN-18-GXL
C984-CM25 YL-18-GXL
F404-CM4 RD-18-GXL
F420-CM5 GN-18-GXL
F716-CM9 WH-18-GXL
G955-CM15 GN-18-GXL
G967-CM16 WH-18-GXL

CM-C15
1275486
A244-CM52 BK-10

AA-

MTR BAT

120-C75 YL-18-GXL

C-C1
9X1343

CM-C2
9X0141
893-CM1 GN-18-GXL
892-CM2 BR-18-GXL
K900-CM28 YL-16-GXL
150-CM24 OR-14-GXL
101-CM36 RD-14-GXL
101-CM31 RD-14-GXL
101-CM54 RD-14-GXL
N836-CM57 BK-18-GXL
K990-CM30 GN-16-GXL
G955-CM15 GN-18-GXL
301-CM34 RD-14-GXL
101-CM37 RD-14-GXL
308-CM22 YL-18-GXL
150-CM55 OR-14-GXL
F716-CM9 WH-18-GXL
G967-CM16 WH-18-GXL
101-CM38 RD-14-GXL
301-CM33 RD-14-GXL
F404-CM4 RD-18-GXL
F420-CM5 GN-18-GXL
403-CM56 GN-18-GXL
A244-CM21 BK-14-GXL
301-CM35 RD-14-GXL
A244-CM32 BK-14-GXL
P880-CM44 GY-18-GXL
P878-CM43 GN-18-GXL
P889-CM45 BU-18-GXL
P888-CM46 PK-18-GXL
L471-CM41 BU-18-GXL
181-CM47 GY-18-GXL

K990-CM7 GN-16-GXL

24V ALTERNATOR

C-S7

C-S12

ALTERNATOR & BREAKER P/NS


G

C-S6

101-C10 RD-10-GXL

150-C1 OR-14-GXL
150-C63 OR-14-GXL
150-C38 OR-14-GXL

CM-C4
1275486
1
101-CM10 RD-10-GXL

STARTER MOTOR (BATT) CONNECTION

120-C19 YL-18-GXL
120-C37 YL-18-GXL

893-C12 GN-18-GXL
892-C11 BR-18-GXL
K990-C25 GN-16-GXL
K900-C27 YL-16-GXL

P878-CM43 GN-18-GXL

K990-CM7 GN-16-GXL

STARTER MOTOR (S) CONNECTION

C-S4

101-C2 RD-14-GXL
101-C14 RD-14-GXL
101-C17 RD-14-GXL

120-C19 YL-18-GXL
A244-C28 BK-18-GXL

A
B
C
D
E
F
G
H
J

SERVICE TOOL
CAT/ATA
DATA LINK

C829-CM3 GN-18-GXL
N836-CM57 BK-18-GXL

A244-CM52 BK-10

BATTERY (-) CONNECTION

101-C5 RD-14-GXL
101-C7 RD-14-GXL

1
2

ECM J1
327-8513

BK-18
BK-18

ER-C7
2304011
E965-ER25 BU-18-GXL
E966-ER28 YL-18-GXL

995-ER46 BU-18-GXL
A235-ER23 BK-18-GXL
G826-ER128 BR-18-GXL
G827-ER129 BU-18-GXL
G829-ER77 GN-18-GXL
H807-ER112 YL-18-GXL
K737-ER34 BR-16-XLPE
K738-ER60 GN-16-XLPE
K739-ER58 BU-16-XLPE
K895-ER21 BU-18-GXL
L707-ER11 WH-18-GXL
T852-ER100 GY-18-GXL
T853-ER130 OR-18-GXL
T856-ER123 WH-16-XLPE
T857-ER24 GN-16-XLPE
T858-ER56 GY-16-XLPE
T859-ER59 WH-16-XLPE
T860-ER57 OR-16-XLPE
T862-ER54 BU-16-XLPE
T863-ER32 GN-16-XLPE
T864-ER62 YL-16-XLPE

F421-ER69 YL-18-GXL

GK-S13

NG-C1
NG-C2
1552272
2304011
995-NG1 BU-14-TEFLON
Y749-NG2 GN-14-TEFLON

ER-C11
2818804

T853-ER130 OR-18-GXL
A235-ER23 BK-18-GXL

GK-S11

GK-S8

T985-GK9 WH-16-NW

X989-GK59 OR-16-NW

T863-ER32 GN-16-XLPE
U773-ER37 PK-18-GXL
L707-ER11 WH-18-GXL

GK-S9

1
2
3
4

1
2
3
4

FRONT PASS-THROUGH HARNESS


WITHOUT FLOW SWITCH

T990-GK41 BR-16-NW
T990-GK42 BR-16-HF
X412-GK53 RD-16-NW
Y749-GK52 GN-16-NW

ER-C18
2818804

X988-ER125 PU-16-XLPE

1
2
3
4
5
6
7
8
9
10
11
12

GK-C12
1134630
995-GK51 BU-16-NW
Y749-GK52 GN-16-NW
X412-GK53 RD-16-NW

T858-GK1 GY-16-NW

GK-S18

GN-18-GXL
GN-18-GXL
GN-14-RADXL
GN-14-RADXL

G828-ER67 WH-14-RADXL
Y749-ER68 GN-14-RADXL
U779-ER29 BR-14-RADXL

GK-C2
1907612
1
T860-GK29
2
T864-GK32
3
T961-GK35
4
T989-GK37
5
T962-GK39
6
T990-GK41
7
X412-GK53
8
995-GK51
9
Y749-GK52
10
K737-GK43
11
K739-GK46
12
K738-GK50

995-GK51 BU-16-NW
T858-GK2 GY-16-HF
GK-S1
T858-GK3 GY-16-HF
T859-GK16 WH-16-HF
GK-S3
T859-GK15 WH-16-NW
T859-GK17 WH-16-HF
T860-GK30 OR-16-HF
GK-S5
T860-GK29 OR-16-NW
T860-GK31 OR-16-HF
T862-GK5
BU-16-HF
GK-S2
T862-GK4 BU-16-NW
T862-GK6 BU-16-HF
T863-GK19 GN-16-HF
GK-S4
T863-GK20 GN-16-HF
T863-GK18 GN-16-NW
T864-GK33 YL-16-HF
GK-S6
T864-GK32 YL-16-NW
T864-GK34 YL-16-HF

GK-C1
3E5179
1
T858-GK1 GY-16-NW
2
T862-GK4 BU-16-NW
3
T957-GK7 PU-16-NW
4
T985-GK9 WH-16-NW
5
T958-GK11 YL-16-NW
6
T986-GK13 GN-16-NW
7
T859-GK15 WH-16-NW
8
T863-GK18 GN-16-NW
9
T959-GK21 BR-16-NW
10
T987-GK23 GY-16-NW
11
T960-GK25 BU-16-NW
12
T988-GK27 PU-16-NW

ER-C3
1552252
1
GY-16-XLPE
2
BU-16-XLPE
3
PU-16-XLPE
4
WH-16-XLPE
5
YL-16-XLPE
6
GN-16-XLPE
7
WH-16-XLPE
8
GN-16-XLPE
9
BR-16-XLPE
10
GY-16-XLPE
11
BU-16-XLPE
12
PU-16-XLPE

T959-GK21 BR-16-NW

SECONDARY FILTER

Y738-ER26 GY-18-GXL
T864-ER62 YL-16-XLPE
G827-ER129 BU-18-GXL

ENGINE OIL PRESSURE SENSOR


293-5535

Y749-ER14 GN-18-GXL
Y749-ER33 GN-18-GXL

ER-S3

BAROMETRIC PRESSURE SENSOR


320-3063

+ VOLTS
GROUND
SIGNAL

ER-C21
2304009
WH-18-GXL
GN-18-GXL
YL-18-GXL
BU-18-GXL
YL-18-GXL

G828-ER92
Y749-ER14
Y737-ER27
P792-ER86
F421-ER69

Y738-ER71 GY-18-GXL
Y738-ER98 GY-18-GXL

T857-ER24 GN-16-XLPE

T860-ER57
T990-ER64
T987-ER39
T989-ER63
T988-ER55
T858-ER56
T962-ER76
T959-ER73
T961-ER75
T960-ER74

+ VOLTS
GROUND
SIGNAL

P792-ER86 BU-18-GXL
P893-ER6 PU-14-RADXL
P894-ER78 PU-18-GXL

E964-ER17 WH-18-GXL
G857-ER18 YL-18-GXL

G828-ER38
K895-ER21
U779-ER29
H807-ER112
T862-ER54
R747-ER40

1
2
3

ELECTRICAL PRIMING PUMP


247-6050

ABBREV

COLOR

(+) BATTERY

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

(+) BATTERY SWITCHED

13

12

11

DESCRIPTION

PART NUMBER

C
G
AA

INSTRUMENT PANEL HARNESS


GAGE HARNESS
STARTER TO ALTERNATOR
POWER + GROUND CABLES
BREAKER TO ALTERNATOR CABLE
J1 ECM TO INSTRUMENT PANEL HARNESS (2.5M)
J1 ECM TO INSTRUMENT PANEL HARNESS (4.5M)
STARTER TO ALTERNATOR
POWER + GROUND CABLES
IVA JUMPER HARNESS W/O PUMP
MAIN ENGINE HARNESS
BREAKER TO ALTERNATOR CABLE
12V/24V PRIMING PUMP HARNESS
FUEL HARNESS SECONDARY (BRAIDED) (1.0M)
FUEL HARNESS SECONDARY (BRAIDED) (2.0M)
FUEL HARNESS SECONDARY (BRAIDED) (4.0M)
INTERNAL ENGINE HARNESS
W/ IVA W/ BRAKES
INTERNAL ENGINE HARNESS
W/ IVA W/O BRAKES
CHARGE AIR COOLER JUMPER
COOLANT TEMP JUMPER

356-2947
248-0471
356-1356

CHG
LVL
01
01
01

354-8300
367-7017
367-7018
356-1358

00
00
01
01

B13
C13
C13
A14

354-2998
354-3004
354-8298
354-3018
350-0747
359-7719
359-7720
324-6575

00
00
01
00
00
00
00
01

G7
I13
A13
G10
I9
I9
I9
I6

355-3609

00

I3

344-5734
343-8408

00
00

G7
J1 & J5

CC
CM
CM
EE

STARTING CIRCUIT
(-) BATTERY / SENSOR RETURN
SENSOR / ACTUATOR SUPPLY

EG
ER
FF
FL
FK
FK
FK
GK

SIGNAL TO ECM
CONTROL (POSITIVE) FROM ECM
CONTROL (RETURN) FROM ECM
CAT DATA LINK
J1939 DATA LINK
RS-232/RS-485 DATA LINK
HIGHWAYS

GM

12V/24V PRIMING

14

DESIGNATION

NA
NG

10

LOCATION
C10
D8
B14

A
THIS SCHEMATIC IS FOR THE C15 AND C18 INDUSTRIAL ENGINE
VOLUME 2 of 2 : 750HP AND ABOVE
PART NUMBER: 347-9323, CHANGE: 03, VERSION: PART NUMBER: 356-5710, CHANGE: 02, VERSION: PART NUMBER: 356-2944, CHANGE: 01, VERSION: -

Components are shown installed on a fully operable engine with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

CLEAN EMISSIONS MODULE(CEM)- TOP VIEW


VIEW ALL CALLOUTS

DPF INTAKE TEMPERATURE


SENSOR

DPF DIFFERENTIAL
PRESSURE SENSOR
CONNECTOR
PH-C14
DPF INTAKE PRESSURE
SENSOR CONNECTOR
PH-C9

2010 Caterpillar, All Rights Reserved

ENGINE (750HP and Above)- LEFT SIDE VIEW


VIEW ALL CALLOUTS

IVA CIRCUIT
CONNECTOR
ER-C29/EG-C3

CHARGE AIR COOLER


OUTLET TEMPERATURE
SENSOR CONNECTOR
ER-C8/NA-C1

TIMING CALIBRATION(TC)
PROBE CONNECTOR
ER-C9
VIEW A

NRS INTAKE PRESSURE


SENSOR CONNECTOR
ER-C18

VIEW B
ENGINE SPEED/TIMING
SENSOR CONNECTOR
(CAM)
ER-C7
ECM J1 CONNECTOR
CM-C1

SECONDARY FILTER HARNESS


CONNECTOR
ER-C21/FK-C1

FUEL TEMPERATURE
SENSOR
FK-C2

ECM J2 CONNECTOR
ER-C1

FUEL PRESSURE SENSOR


(AFTER FILTER)
FK-C3

ENGINE SPEED/TIMING
SENSOR CONNECTOR
(CRANK)
ER-C6

2010 Caterpillar, All Rights Reserved

AFTERTREATMENT
IDENTIFICATION MODULE
CONNECTOR
ER-C12

ENGINE (750HP and Above)- VIEW A


VIEW ALL CALLOUTS

NRS VALVE ACTUATOR


CONNECTOR
ER-C17

NRS FLOW VALVE


BALANCE ACTUATOR
CONNECTOR
ER-C23

NRS TEMPERATURE
SENSOR CONNECTOR
ER-C20

INTAKE MANIFOLD AIR


PRESSURE SENSOR
CONNECTOR
ER-C11

NRS DIFFERENTIAL PRESSURE


SENSOR CONNECTOR
ER-C19

2010 Caterpillar, All Rights Reserved

ENGINE (750HP AND Above)- VIEW B


VIEW ALL CALLOUTS

ENGINE OIL PRESSURE


SENSOR CONNECTOR
ER-C13

BAROMETRIC PRESSURE
SENSOR CONNECTOR
ER-C14

CRANKCASE PRESSURE
SENSOR CONNECTOR
ER-C5

2010 Caterpillar, All Rights Reserved

ENGINE (750HP and Above)- RIGHT SIDE VIEW


VIEW ALL CALLOUTS

IVA CIRCUIT OIL PRESSURE


SENSOR CONNECTOR
EG-C2

IVA CIRCUIT OIL PRESSURE


SOLENOID CONNECTOR
EG-C1

COOLANT TEMPERATURE
SENSOR JUMPER CONNECTOR
GK-C12/NG-C1
COOLANT TEMPERATURE
SENSOR CONNECTOR
NG-C2

2010 Caterpillar, All Rights Reserved

ENGINE (750HP and Above)- TOP VIEW (INJECTOR HARNESS)


VIEW ALL CALLOUTS

IVA 4 CONNECTOR
GK-C16

BRAKE 3 & 4
CONNECTOR
GK-C10

INJECTOR HARNESS
CONNECTOR
ER-C3/GK-C1

INJECTOR HARNESS
CONNECTOR
ER-C27/GK-C19

INJECTOR HARNESS
CONNECTOR
ER-C4/GK-C2

IVA 3 CONNECTOR
GK-C15
IVA 2 CONNECTOR
GK-C14

IVA 5 CONNECTOR
GK-C17
IVA 1 CONNECTOR
GK-C13

IVA 6 CONNECTOR
GK-C18

BRAKE 1 & 2
CONNECTOR
GK-C9

BRAKE 5 & 6
CONNECTOR
GK-C11

INJECTOR 6 SOLENOID
CONNECTOR
GK-C8
INJECTOR 1 SOLENOID
CONNECTOR
GK-C3

INJECTOR 5 SOLENOID
CONNECTOR
GKC7
INJECTOR 4 SOLENOID
CONNECTOR
GK-C6

2010 Caterpillar, All Rights Reserved

INJECTOR 3 SOLENOID
CONNECTOR
GK-C5

INJECTOR 2 SOLENOID
CONNECTOR
GK-C4

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