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Subject Brown Field Pipe Rack Design

Authored by
Check

Project Hawkins
Sheet No.
1
Date
8/18/2009
Date

LJP

\\vboxsrv\conversion_tmp\scratch_5\[246658930.xls.ms_office.xls]Greenfield Piperack
PIPE RACK DESIGN
Wind Forces
F=qzGCFAF

(ASCE Eq. 6-28)


2

qz=.00256KzKZTKDV I
qz=
16.7psf
Wind Speed

V=
90.0 mph
KZ= 0.7
KZT= 1.0

KD=
I=
Ggust=
Cable H=
Shape
Factor
CF =

1.0
1.15
0.85
0.33
Structural
Member
1.8

(ASCE Eq. 6-15)

3 sec gust, Exp. B

ft
Piping
0.7

Cable Tray
2

AF= Add 10% Pipe rack width plus pipe/cable tray hgt
Pipe Rack Width=
10.0 ft
15.0 ft
20.0 ft
AF(plus pipe/cable htg)
1.0
1.5
2.0
Thermal Forces
10 ft Wide Bent @ 20' span
Transverse Forces
10.0 %
Longitudinal forces
10.0 %
20 ft Wide Bent @ 20' span
10.0 %
10.0 %

Force (K)
0.8
0.8
Force (K)
1.6
1.6

15 ft Wide Bent @ 20' span


10.0 %
10.0 %

Force (K)
1.2
1.2

Of

Subject Brown Field Pipe Rack Design


Authored by
Check

Project Hawkins
Sheet No.
1
Date
8/18/2009
Date

LJP

Of

\\vboxsrv\conversion_tmp\scratch_5\[246658930.xls.ms_office.xls]Greenfield Piperack
Longitudinal Bracing and Struts Forces (2.5% of cumulative pipe weight) 20' span
Flongit(10)=
0.2 kip
Dist force to each tranverse joint
Flongit(15)=
0.3 kip
"
Flongit(20)=

0.4 kip

Wind Forces / Structural/Pipe/Cable Tray Elements


Elements
10' Wide Bent
Pipe
Struct Pipe(Dia.+
Pipe Wind Support
Member
Insul
joint Force
Force
Wind
Force
None)
20'span
AF10
W - Shape
6
6
1.5
0.038 k/ft
0.015 k/ft
0.298 kip
8
8
1.7
0.043 k/ft
0.017 k/ft
0.331 kip
10
10
1.8
0.047 k/ft
0.018 k/ft
0.364 kip
12
12
2.0
0.051 k/ft
0.020 k/ft
0.397 kip
14
14
2.2
0.055 k/ft
0.022 k/ft
0.430 kip
16
16
2.3
0.060 k/ft
0.023 k/ft
0.463 kip
18
18
2.5
0.064 k/ft
0.025 k/ft
0.497 kip
20
20
2.7
0.068 k/ft
0.026 k/ft
0.530 kip

AF20
2.5
2.7
2.8
3.0
3.2
3.3
3.5
3.7

20' Wide Bent


Struct Member Pipe Wind Pipe Support
joint Force
Wind
Force
20'span
Force
0.064 k/ft 0.030 k/ft
0.596 kip
0.068 k/ft 0.031 k/ft
0.629 kip
0.072 k/ft 0.033 k/ft
0.662 kip
0.077 k/ft 0.035 k/ft
0.695 kip
0.081 k/ft 0.036 k/ft
0.728 kip
0.085 k/ft 0.038 k/ft
0.761 kip
0.089 k/ft 0.040 k/ft
0.795 kip
0.094 k/ft 0.041 k/ft
0.828 kip

15' Wide Bent

AF15
2.0
2.2
2.3
2.5
2.7
2.8
3.0
3.2

Struct Pipe Wind Pipe Support


Member
joint Force
Force
Wind Force
20'span
0.051 k/ft
0.055 k/ft
0.060 k/ft
0.064 k/ft
0.068 k/ft
0.072 k/ft
0.077 k/ft
0.081 k/ft

0.025 k/ft
0.026 k/ft
0.028 k/ft
0.030 k/ft
0.031 k/ft
0.033 k/ft
0.035 k/ft
0.036 k/ft

0.497 kip
0.530 kip
0.563 kip
0.596 kip
0.629 kip
0.662 kip
0.695 kip
0.728 kip

Cable Tray
Joint
Cable Tray Force / 20'
span'
0.052 k/ft

1.04 kip

Subject Brown Field Pipe Rack Design


Authored by
Check

Project Hawkins
Sheet No.
1
Date
8/18/2009
Date

LJP

\\vboxsrv\conversion_tmp\scratch_5\[246658930.xls.ms_office.xls]Greenfield Piperack

Wind Column
Flange/Web Width
6
8
10
12

AF
0.5
0.7
0.8
1.0

Pipe Gravity Loads on members


Span (ft)
Pipe=
40.0psf
Electrical=
20.0psf

Wind Force
0.013 k/ft
0.017 k/ft
0.021 k/ft
0.026 k/ft

5
0.2 k/ft
0.10 k/ft

10
0.4 k/ft
0.20 k/ft

20
0.8 k/ft
0.40 k/ft

25
1.0 k/ft
0.50 k/ft

30
1.2 k/ft
0.60 k/ft

Seismic Loads
R= 3.5
E= EH+/-Ev
EH= pQE

Ordinary Moment Frames


p= 1.0 due to Design Category B (QE=V)

EV= 0.2*SDS*D

Bend Width
W=
V=Cs*W=
EH=

10.0 ft
8 kip
0.3 kip
0.32 kip

15.0 ft
12 kip
0.5 kip
0.49 kip

D=
SDS=
CS =
I=
20.0 ft
16 kip
0.6 kip
0.65 kip

EV=

0.23 kip

0.34 kip

0.45 kip

V= CS*W

Dead Load
0.142
SDS/R/I =
1.0

0.0405714
Important Factor
10.0 ft
15.0 ft
5 kip
8 kip
0.2 kip
0.3 kip
0.20 kip
0.30 kip
0.14 kip

0.21 kip

35
1.4 k/ft
0.70 k/ft

40
1.6 k/ft
0.80 k/ft

Of

Subject Green Field Pipe Rack Design


Authored by
Check

LJP
KAL

\\vboxsrv\conversion_tmp\scratch_5\[246658930.xls.ms_office.xls]Greenfield Piperack

PIPE RACK DESIGN


Pipe Gravity Loads on members
Piping =
Electrical =

6' Wide Bent


Span (ft):
20.00 ft Span
40.0psf
0.80 k/ft
20.0psf
0.40 k/ft

Thermal Forces
(Obtain anchor forces from Piping Stress Department)
20.00 ft span
10.00 ft wide
6.00 ft wide
Piping Load 40 psf
Force (K)
Force (K)
Longitudinal Beams
7.50%
0.60 kip
0.36 kip
Longitudinal Bracing and Struts
2.50%
0.20 kip
0.12 kip
Transverse
10.00%
0.80 kip
0.48 kip
Wind Forces
F = qzGCFAF

(ASCE Eq. 6-28)


2

qz = 0.00256KzKZTKDV I
qz =
16.7psf
Wind Speed

V = 90.0 mph
KZ = 0.7
KZT = 1.0

(ASCE Eq. 6-15)

3 sec gust, Exposure Category B

KD = 1.0
I = 1.15
Ggust = 0.85
Cable Tray H = 0.333 ft
Shape
Factor
CF =

Structural
Members
1.8

qzGCF =

25.54 psf

Piping

Cable Tray

0.7

9.93 psf

28.38 psf

AF = Add 10% Pipe Rack width plus pipe/cable tray height


Pipe Rack Width =
6.0 ft
AF =
0.6 ft
(Add pipe or cable tray height)
AF =
1.0 ft

Project
Sheet No.
Date
Date

Hawkins
1
9/2/2009
10/5/2009

Wind Forces / Structural/Pipe/Cable Tray Elements


Elements
6' Wide Bent
10' Wide Bent
Pipe Wind
Pipe (no Insulation)
AF6
AF6
20.00 ft Span
Force
Size
O.D.
6 in
6.625 in
1.152 ft
0.011 k/ft
0.229 kip
1.552 ft
8 in
8.625 in
1.319 ft
0.013 k/ft
0.262 kip
1.719 ft
10 in
10.75 in
1.496 ft
0.015 k/ft
0.297 kip
1.896 ft
12 in
12.75 in
1.663 ft
0.017 k/ft
0.330 kip
2.063 ft
14 in
14.0 in
1.767 ft
0.018 k/ft
0.351 kip
2.167 ft
16 in
16.0 in
1.933 ft
0.019 k/ft
0.384 kip
2.333 ft
18 in
18.0 in
2.100 ft
0.021 k/ft
0.417 kip
2.500 ft
20 in
20.0 in
2.267 ft
0.023 k/ft
0.450 kip
2.667 ft

Cable Tray
Joint Loads

Wind Column
Flange/Web Width
6 in
8 in
10 in
12 in

6' Wide Bent


AF10
0.933 ft

AF
0.5
0.7
0.8
1.0

Wind
0.026 k/ft

Wind Force
0.013 k/ft
0.017 k/ft
0.021 k/ft
0.026 k/ft

20.00 ft Span
0.530 kip

10' Wide Bent


AF10
1.333 ft

Pipe Wind
Force
0.015 k/ft
0.017 k/ft
0.019 k/ft
0.020 k/ft
0.022 k/ft
0.023 k/ft
0.025 k/ft
0.026 k/ft

20.00 ft Span
0.308 kip
0.341 kip
0.377 kip
0.410 kip
0.430 kip
0.463 kip
0.497 kip
0.530 kip

Wind
0.038 k/ft

20.00 ft Span
0.757 kip

Seismic Loads
Site Class D

SS = 0.133
S1 = 0.058
R = 3.5
E = EH+/-Ev

Fa = 1.6
Fv = 2.4

Ordinary Moment Frames

EH = pQE

p = 1.0 due to Design Category B (QE=V)

EV = 0.2*SDS*D
=
0.028*D

D = Dead Load

V = CS*W
Importance Factor

Piping:
40.0 psf

CS =
I = 1.0

6' Wide Bent


10' Wide Bent
20.00 ft Span
20.00 ft Span
W=
4.8 kip
W=
8.0 kip
V=Cs*W=
0.195 kip
V=Cs*W=
0.324 kip
EH =
EH =
0.195 kip
0.324 kip
EV =
EV =
0.136 kip
0.227 kip

50%

EH =

0.097 kip

EH =

0.162 kip

per side

EV =

0.068 kip

EV =

0.113 kip

Electrical
20.0 psf

SDS = 0.142
SD1 = 0.093

6' Wide Bent


10' Wide Bent
20.00 ft Span
20.00 ft Span
W=
2.4 kip
W=
4.0 kip
V=Cs*W=
0.097 kip
V=Cs*W=
0.162 kip
EH =
EH =
0.097 kip
0.162 kip
EV =
EV =
0.068 kip
0.113 kip

50%

EH =

0.049 kip

EH =

0.081 kip

per side

EV =

0.034 kip

EV =

0.057 kip

SDS/R/I = 0.041

Of