A05-004 - Inspection Test Plan - Shell & Tube Heat Exchangers - 5-210D-HA-01 A B C D

INSPECTION TEST
PLAN
ITP - 1021 - 04

FOGLIO DI
SHEET 2 OF 13

CLIENTE - CLIENT
PETROFAC E&C INTERNATIONAL LIMITED

IMPIANTO PLANT
KPO BV KARACHAGANAK KHAZAKHSTAN

ORDINE P.ORDER

JI-183-PPFM004

OFMECO- JOB
1021
NDI FABBRICA- SERIAL
NUMBER
2604/ 2605 / 2606 / 2607

SIGLA-ITEM
5-210D-HA-01 A/B/C/D
TYPE (TEMA)
CONDENSATE STABILISER
SUPPLEMENTARY REBOILER
NDI DISEGNO-DRAWING N

1427
GOST DESIGN
GRAOUP CAT.

1
REFERENCE :

- ASME VIII Div.1 U Stamp + GOST
- TEMA R &
- SPEC. FOR PRESSURE VESSELS:4TPFC-00C-3PS-MV01-00002
- SPEC.FOR TUBE TO TUBESHEET WELDING : 4TPFC-00C-3PS-WO00-00005
- SPE.FOR WELDING,PWHT & NDE : 4TPFC-00C-3PS-WO00-00008
- SPEC.FOR PIPING,FORG.,CAST.& PLATE FOR S.SERVICE: 4TPFC-00C-3PS-WO00-00003
- SPEC.FOR EXTERNAL COATING :4TPFC-00D-3PS-WX00-00002
- SPEC.FOR WPS APPROVAL,WELDING QUALITYREQ.: 4TPFC-00C-3PS-WO00-00004
- TEC.SUPPLY REQ.PIPE FITT.& FLANGES: 4TPFC-00D-3PS-PB01-00001

INSPECTION CLASS : PIC.1

INSPECTION POINT ABBREVIATION
ALLEGATI / ATTACHMENTS:

DOCUMENT LIST

H: Hold Point
W: Witness Point
R: Review
A: Approval
C: Certificate
WS: Spot Witness
M: Monitoring( notific.not
required)
0: OFMECO QCM
1: A.I
2: .PETROFAC
3: KPO

APPROVAZIONI DEL CLIENTE / CUSTOMER APPROVAL:

NOTE:

1) SHELL AND TUBE SIDE ARE IN SOUR SERVICE
2) EXTENT OF RADIOGRAPHY IS 100% EXCHANGER, NOZZLES AND ATTACHMENT BUTT WELDS OF
SHELL CONNECTIONN
3) THE NOZZLES & SET IN TYPE ( NOT BUTT WELDED) SHALL BE SUBJECT TO 100%
ULTRASONIC EXAMINATION

3 After Client comments A.T 21/01/08 I.B 21/01/08
0 Prima emissione / First issue A.T 05/03/07 I.B 05/03/07
REV. DESCRIZIONE - DECRIPTION PREPARTED BY: DATE APPROVED BY: DATE

INSPECTION TEST PLAN PAGINA 3 DI 13
Client: PETROFAC E&C INTERNATIONAL LIMITED Item(s) 5-210D-HA-01 A/B/C/D NF 2604 / 2605 / 2606 / 2067
Final Client:
/
P.O. no.: JI-183-PPFM004 Dwg. N 1427 QCP n ITP 1021 - 04
Project/Service:
KPO BKARACHAGANAK KHAZAKHSTAN
Ofmeco J OB
n.:
1021 Rev.: 3 Date: 21/01/2008
OFMECO A.I. PETROFAC KPO
Pos.
No.

DESCRIPTION

APPLICABLE
DOCUMENTS

ACCEPTANCE
CRITERIA
VERIFICATION
DOCUMENTS
SUPPLIERS
VERIFICATION
PERSONNEL
sign date sign date sign date sign date

ABREVIATION: OFM =Ofmeco
INSPECTION CODES: H =HOLD POINT SW =SPOT WITNESS W =WITNESS POINT C =CERTIFICATE REQUIRED M =MONITOR A =APPROVAL REQUIRED R =REVIEW OF DOCS.

Y:\ibassoli\COMMESSE\Commesse2007\1021\5-210D-HA-01A,B,C,D NF 2604-05-06-07\ITP Rev.3.doc
1
DRAWING
REVIEW
ASME VIII div.1 ed.2004
Add-05- Tema R

APPROVED DATA
SHEET
TEMA 8
th
DWG DESIGN
H R A /
2

CALCULATION
REVIEW

ASME VIII div.1
ed.2004 Add.05

ASME VIII div.1
ed.2004 Add-05
MECHANICAL
CALCULATIONS
DESIGN
H R A /
3
WPQ , WPS AND PQR
REVIEW
ASME IX
ed.2004 Add.05
4TPFC-00C-3PS-W000-
00004

ASME IX
ed.2004 Add.05
WELDING BOOKS
WELDING
TECHNOLOGY
H R A /
4

WELDING MATERIALS
APPROVAL OF WELDING
CONSUMABLE

ASME IX
ed.2004 Add.05
OFMECO PGQ 11 CERTIFICATE
WELDING
TECHNOLOGY
H R R /
5
REVIEW NDE PROCEDURES
MT-PT-RT-UT-VT
ASME VIII Div.1 ed.2004
Add.05
ASME V ed 2004 Add.05

ASME VIII DIV.1
Ed.2004 Add.05

OFMECO MT 010-
OFMECO PT 009
OFMECO RT 008
OFMECO UT 011
OFMECO VT 012
QUALITY
CONTROL
H R A /
6
NDE OPERATORS
REVIEW OF CERTIFICATION
ASME VIII Div.1 Ed.2004
Add.05
ASME V Ed.2004 ADD.05
SNT TC 1 A
Ed.2001

OFMECO
WRITTEN
PRACTICE

QUALITY
CONTROL
H R R /
7
MATERIAL CERTIFICATES
CHECK
ASME II A
APPROCED DATA
SHEET
4TPFC-00C-3PS-W000-
0003
3.1 PRESSURE
PARTS
2.2 NON
PRESSURE PARTS
MATERIAL TEST
REPORT
QUALITY
CONTROL
H R R /
8
MATERIAL ARRIVAL AT THE
WORKSHOP
IDENTIFICATION CHECK, MARKING
TRANSFERING
PROCEDURE OFMECO
MI 019
LOW STRESS
STAMPING MAY BE
USED
MATERIAL TEST
REPORT
QUALITY
CONTROL
H R R /
Final Client:
/
Project/Service:
Ofmeco J OB
n.:
1021 Rev.: 3 Date: 21/01/2008
Pos.
No.

DESCRIPTION

APPLICABLE
DOCUMENTS

ACCEPTANCE
CRITERIA
VERIFICATION
DOCUMENTS
SUPPLIERS
VERIFICATION
PERSONNEL


9
SHELL

10
SHELL BARREL
CUTTING AND MARKING TRANSFER
ASME VIII DIV.1
HEAT N
PLATE N
TEST N
MATERIAL TEST
REPORT
QUALITY
CONTROL
H / R /
11

SHELL BARREL
MT EXAMIN. LONGITUDINAL AND
CIRCUMFERENTIAL BEVELS

OFMECO MT 010
ACCORDING TO
ASME V ART.7 AND
ASME VIII DIV.1
APPENDIX 6
MT REPORT
QUALITY
CONTROL
H / R /
12
SHELL BARREL
FORMING AND ROLLING
/ / / /
H / / /
13
SHELL BARREL
LONGITUDINAL VISUAL FIT-UP AND
TACK WELDS
OFMECO VT 012 AND
WPS APPLICABLE
ASME VIII DIV.1

WPS
QUALITY
CONTROL
AND WELDING
TECHNOLOGY
H / M /
14
SHELL BARREL
LONGITUDINALS WELDING
WELD TEST COUPON INCLUDED
FOR CATEGORY A & B
WPS APPLICABLE WPS WPS
QUALITY
CONTROL
AND
WELDING
TECHNOLOGY
H / R /
15
SHELL BARREL
RE-ROLLING IF NECESSARY
DWG DGW
DIMENSIONAL
REPORT
QUALITY
CONTROL
H / / /
16
SHELL BARREL
MT EXAMINATION LONGITUDINAL
WELDS
OFMECO MT 010
ACCORDING TO
ASME ASME V
ART.7 AND ASME
VIII DIV.1
APPENDIX 6
MT REPORT
QUALITY
CONTROL
H / R /
Final Client:
/
Project/Service:
Ofmeco J OB
n.:
1021 Rev.: 3 Date: 21/01/2008
Pos.
No.

DESCRIPTION

APPLICABLE
DOCUMENTS

ACCEPTANCE
CRITERIA
VERIFICATION
DOCUMENTS
SUPPLIERS
VERIFICATION
PERSONNEL


17
SHELL
RT EXAMINATION LONGITUDINAL
WELDS

OFMECO RT 008

ACCORDING TO
ASME V ART.2
AND ASME VIII
DIV.1 UW-51
RT REPORT
QUALITY
CONTROL
H R R /
18
SHELL BARREL
ASSEMBLING
DWG DWG / /
H / / /
19
SHELL
CIRCUMFERENTIAL VISUAL FIT-UP
AND TACK WELDS
OFMECO VT 012 AND
WPS APPLICABLE
ASME VIII DIV.1

WPS
QUALITY
CONTROL
AND
WELDING
TECHNOLOGY
H H

M /
20
SHELL
CIRCUMFERENTIAL WELDS
WPS APPLICABLE DWG WPS
QUALITY
CONTROL
AND
WELDING
TECHNOLOGY
H / M /
21
SHELL
MT EXAMINATION
OFMECO MT 010
ACCORDING TO
ASME ASME V
ART.7 AND ASME
VIII DIV.1
APPENDIX 6
MT REPORT
QUALITY
CONTROL
H R R /
22
SHELL
RT EXAMINATION

OFMECO RT 008

ACCORDING TO
ASME V ART.2
AND ASME VIII
DIV.1 UW-51
RT REPORT
QUALITY
CONTROL
H R R /
23

NOZZLES TO SHELL
MT EXAMINATION OF OPENINGS
AND BEVELS

OFMECO MT 010
ACCORDING TO
ASME V ART.7 AND
ASME VIII DIV.1
APPENDIX 6
MT REPORT

QUALITY
CONTROL
H

/

SW

/

24
NOZZLES TO FLANGE
VISUAL FIT-UP AND TACK WELD

OFMECO VT 012 AND
WPS APPLICABLE
ASME VIII DIV.1

WPS
QUALITY
CONTROL
AND
WELDING
TECHNOLOGY
H / M /
Final Client:
/
Project/Service:
Ofmeco J OB
n.:
1021 Rev.: 3 Date: 21/01/2008
Pos.
No.

DESCRIPTION

APPLICABLE
DOCUMENTS

ACCEPTANCE
CRITERIA
VERIFICATION
DOCUMENTS
SUPPLIERS
VERIFICATION
PERSONNEL


25
NOZZLES TO FLANGE
CIRCUMFERENTIAL WELD
QUALITY
CONTROL
AND
WELDING
TECHNOLOGY
H / M /
26
NOZZLES TO FLANGE
MT EXAMINATION OF WELDS
OFMECO MT 010 REV.4
ACCORDING TO
ASME V ART.7 AND
ASME VIII DIV.1
APPENDIX 6
MT REPORT
QUALITY
CONTROL
H R R /
27
NOZZLES TO SHELL

OFMECO VT 012 AND
WPS APPLICABLE
ASME VIII DIV.1

WPS
QUALITY
CONTROL
AND
WELDING
TECHNOLOGY
H H

SW /
28
NOZZLES TO SHELL
OFMECO MT 010
ACCORDING TO
ASME V ART.7 AND
ASME VIII DIV.1
APPENDIX 6
MT REPORT
QUALITY
CONTROL
H R R /
29
NOZZLES TO SHELL
UT EXAMINATION OF WELDS
OFMECO UT 011
ACCORDING TO
ASME V ART.4 AND
ASME VIII DIV.1
APPENDIX 12
UT REPORT
QUALITY
CONTROL
H / R /
30
NOZZLES TO SHELL
WELDING REINFORCING PADS

QUALITY
CONTROL
AND
WELDING
TECHNOLOGY
H / R /
31
NOZZLES TO SHELL
AIR TEST REINFORCING PADS

ASME V ART.10 APP.1
OFMECO AT 16
AIR PRESSURE 0.7
BAR
AIR TEST
REPORT
QUALITY
CONTROL
H / R /
32
SHELL
WELD OF SADDLES AND EXTERNAL
ATTACHMENTS
QUALITY
CONTROL
AND
WELDING
TECHNOLOGY
H / R /
Final Client:
/
Project/Service:
Ofmeco J OB
n.:
1021 Rev.: 3 Date: 21/01/2008
Pos.
No.

DESCRIPTION

APPLICABLE
DOCUMENTS

ACCEPTANCE
CRITERIA
VERIFICATION
DOCUMENTS
SUPPLIERS
VERIFICATION
PERSONNEL


33
SHELL
OFMECO MT 010
ACCORDING TO
ASME V ART.7 AND
ASME VIII DIV.1
APPENDIX 6
MT REPORT
QUALITY
CONTROL
H R R /
34
SHELL
CHECK OF ROUNDNESS BY
TEMPLATE INSERCTION
DWG DWG REPORT
QUALITY
CONTROL
H / SW /
35
FLOATING HEADS:
DWG
HEAT N
PLATE N
TEST N
MATERIAL TEST
REPORT
QUALITY
CONTROL
H / / /
36
FLOATING HEAD:
DIMENSIONAL CHECK AFTER COLD
FORMING
ASME VIII DIV.1

DWG
DIMENSIONAL
REPORT
QUALITY
CONTROL
H R R /
37
FLOATING HEAD
MT EXAMINATION ON THE KNUCKLE
REGION AFTER COLD FORMING
OFMECO MT 010
ACCORDING TO
ASME V ART.7 AND
ASME VIII DIV.1
APPENDIX 6
NT REPORT
QUALITY
CONTROL
H R R /
38
FLOATING HEADS:
MT EXAMINATION CIRC.BEVELS

OFMECO MT 010
ACCORDING TO
ASME V ART.7 AND
ASME VIII DIV.1
APPENDIX 6
MT REPORT
QUALITY
CONTROL
H / SW /
39
ASSEMBLING FLOATING HEADS
AND TACK WELDS
OFMECO VT 012 AND
WPS APPLICABLE
ASME VIII DIV.1

WPS
QUALITY
CONTROL
AND
WELDING
TECHNOLOGY
H H

/ /
40
ASSEMBLING FLOATING HEADS
MT EXAMINATION
OFMECO MT 010
ACCORDING TO
ASME V ART.7 AND
ASME VIII DIV.1
APPENDIX 6
MT REPORT
QUALITY
CONTROL
H R R /
41
ASSEMBLING FLOATING HEADS:
UT EXAMINATION ON THE
CIRCUMF.WELD
OFMECO UT 011
ACCORDING TO
ASME V ART.4 AND
ASME VIII DIV.1
APPENDIX 12
UT REPORT
QUALITY
CONTROL
H R R
Final Client:
/
Project/Service:
Ofmeco J OB
n.:
1021 Rev.: 3 Date: 21/01/2008
Pos.
No.

DESCRIPTION

APPLICABLE
DOCUMENTS

ACCEPTANCE
CRITERIA
VERIFICATION
DOCUMENTS
SUPPLIERS
VERIFICATION
PERSONNEL


42
SHELL
COVER HEAD:
DIMENSIONAL CHECK AFTER COLD
FORMING
ASME VIII DIV1

DWG
DIMENSIONAL
REPORT
QUALITY
CONTROL
H R R /
43
SHELL
COVER HEAD
MT EXAMINATION ON THE KNUCKLE
REGION AFTER COLD FORMING
OFMECO MT 010
ACCORDING TO
ASME V ART.7 AND
ASME VIII DIV.1
APPENDIX 6
MT REPORT
QUALITY
CONTROL
H R R /
44
SHELL
COVER HEAD:
ASME VIII DIV 1
HEAT N
PLATE N
MATERIAL TEST
REPORT
QUALITY
CONTROL
H / R /
45
SHELL
COVER HEAD:
MT EXAMINATION CIRC.BEVELS

OFMECO MT 010
ACCORDING TO
ASME V ART.7 AND
ASME VIII DIV.1
APPENDIX 6
MT REPORT
QUALITY
CONTROL
H / R /
46
SHELL
COVER HEAD TO FLANGE:
AND TACK WELDS
OFMECO VT 012 AND
WPS APPLICABLE
ASME VIII DIV.1

WPS
QUALITY
CONTROL
AND
WELDING
TECHNOLOGY
H H

SW /
47
SHELL
ASSEMBLING COVER HEAD:
MT EXAMINATION
OFMECO MT 010
ACCORDING TO
ASME V ART.7 AND
ASME VIII DIV.1
APPENDIX 6
MT REPORT
QUALITY
CONTROL
H R R /
48
SHELL
ASSEMBLING COVER HEAD:
RT EXAMINATION OF WELDS

OFMECO RT 008

ACCORDING TO
ASME V ART.2
AND ASME VIII
DIV.1 UW 51
RT REPORT
QUALITY
CONTROL
H R R /
49
SHELL
INTERNAL VISUAL AND
DIMENSIONAL EXAMINATION
DWG OFMECO VT 012
DIMENSIONAL
REPORT
QUALITY
CONTROL
H H W /
50
SHELL
MT-UT EXAM.ON THE BASE METAL
BEFORE LIFTUNG LUG WELDING
OFMECO MT 010
OFMECO UT 011
ACCORDING TO
ASME V ART.4-7
AND ASME VIII
DIV.1
APPENDIX 6 - 12
MT REPORT
UT REPORT
QUALYTY
CONTROL
H R R /
Final Client:
/
Project/Service:
Ofmeco J OB
n.:
1021 Rev.: 3 Date: 21/01/2008
Pos.
No.

DESCRIPTION

APPLICABLE
DOCUMENTS

ACCEPTANCE
CRITERIA
VERIFICATION
DOCUMENTS
SUPPLIERS
VERIFICATION
PERSONNEL


51
SHELL
HEAT TREATMENT
HT 015
ACCORDING TO
ASME VIII DIV:1
UCS - 56
CHECK OF
DIAGRAM
QUALITY
CONTROL
H R R /
52
SHELL
NDT EXAMINATION P.W.H.T.
OFMECO MT 010
OFMECO UT 011
OFMECO RT 008
ACCORDING TO
ASME VIII DIV.1
APPENDIX 6 & 8
AND UW-51
MT REPORT
UT REPORT
RT REPORT
QUALITY
CONTROL
H R R /
53
BUNDLE INSERTION INTO SHELL
CHECK OF OPERATION
/ / /
QUALITY
CONTROL
H / R /
54 CHANNELL
55
CHANNEL BARREL

HEAT N
PLATE N
TEST N

MATERIAL TEST
REPORT
QUALITY
CONTROL
H / / /
56
CHANNEL BARREL
MT EXAMINATION LONGITUDINAL
AND CIRCUMFERENTIAL BEVELS

OFMECOMT 010
ACCORDING TO
ASME V ART 7 AND
ASME VIII DIV.1
APPENDIX 6
MT REPORT
QUALITY
CONTROL
H / R /
57
CHANNEL BARREL
LONGITUDINAL VISUAL FIT-UP AND
TACK WELDS
OFMECO VT 012 AND
WPS APPLICABLE
ASME VIII DIV.1

WPS
QUALITY
CONTROL
AND
WELDING
TECHNOLOGY
H / SW /
58
CHANNEL BARREL
LONGITUDINALS WELDING
WELD TEST COUPON INCLUDED
FOR CATEGORY A & B
QUALITY
CONTROL
AND
WELDING
TECHNOLOGY
H / R /
Final Client:
/
Project/Service:
Ofmeco J OB
n.:
1021 Rev.: 3 Date: 21/01/2008
Pos.
No.

DESCRIPTION

APPLICABLE
DOCUMENTS

ACCEPTANCE
CRITERIA
VERIFICATION
DOCUMENTS
SUPPLIERS
VERIFICATION
PERSONNEL


59
CHANNEL BARREL
MT EXAMINATION LOGITUDINAL
WELD
OFMECO MT 010
ACCORDING TO
ASME V ART.7 AND
ASME VIII DIV.1
APPENDIX 6
MT REPORT
QUALITY
CONTROL
H / R /
60

CHANNEL BARREL
RT EXAMINATION OF LONGITUDINAL
WELD

OFMECO RT 008

ACCORDING TO
ASME V ART.2
AND ASME VIII
DIV.1 UW-51
RT REPORT
QUALITY
CONTROL
H R R /
61
CHANNEL ASSEMBLING TO
FLANGES
AND TACK WELD
OFMECO VT 012 AND
WPS APPLICABLE
ASME VIII DIV.1

WPS
QUALITY
CONTROL
AND
WELDING
TECHNOLOGY
H H

SW /
62
FLANGES
MT EXAMINATION
OFMECO MT 010
ACCORDING TO
ASME V ART.7 AND
ASME VIII DIV.1
APPENDIX 6
MT REPORT
QUALITY
CONTROL
H / R /
63

FLANGES
RT EXAMINATION OF

OFMECO RT 008 REV.4
ACCORDING TO
ASME V ART.2
AND ASME VIII
DIV.1 UW-51
RT REPORT
QUALITY
CONTROL
H R R /
64
NOZZLES TO CHANNEL BARREL
-MT EXAMINATION OF OPENINGS
AND BEVELS
-VISUAL FIT-UP AND TACK WELD
OFMECO MT 010
OFMECO VT 012
ACCORDING TO
ASME V ART 7 AND
ASME VIII DIV.1
APPENDIX 6
MT REPORT
QUALITY
CONTROL
H H

R /
65
MT EXAMINATION ON NOZZLES TO
CHANNEL WELDS
OFMECO MT 010

ACCORDING TO
ASME V ART.7 AND
ASME VIII DIV.1
APPENDIX 6
MT REPORT
QUALITY
CONTROL
H / R /
66
UT EXAMINATION ON NOZZLES TO
CHANNEL WELDS
OFMECO UT 011
ACCORDING TO
ASME V ART.2 AND
ASME VIII DIV.1
APPENDIX
UT REPORT
QUALITY
CONTROL
H / R /
Final Client:
/
Project/Service:
Ofmeco J OB
n.:
1021 Rev.: 3 Date: 21/01/2008
Pos.
No.

DESCRIPTION

APPLICABLE
DOCUMENTS

ACCEPTANCE
CRITERIA
VERIFICATION
DOCUMENTS
SUPPLIERS
VERIFICATION
PERSONNEL


67
CHANNEL EXTERNAL
ATTACHMENTS
OFMECO VT 012
WELDING BOOK
WPS WPS
QUALITY
CONTROL
AND
WELDING
TECHNOLOGY
H / SW /
68
CHANNEL
VISUAL AND DIMENSIONAL
EXAMINATION
DWG

DWG

DIMENSIONAL
REPORT
QUALITY
CONTROL
H H W /
69
CHANNEL
MT-UT EXAM.ON THE BASE METAL
BEFORE LIFTUNG LUG WELDING
OFMECO MT 010
OFMECO UT 011
ACCORDING TO
ASME V ART.4-7
AND ASME VIII
DIV.1
APPENDIX 6 - 12
MT REPORT
UT REPORT
QUALYTY
CONTROL
H R R /
70
CHANNEL
HEAT TREATMENT
HT 015
ACCORDING TO
ASME VIII DIV:1
UCS - 56
CHECK OF
DIAGRAM
QUALITY
CONTROL
H R R /
71
CHANNEL
NDT EXAMINATION P.W.H.T.
OFMECO MT 010
OFMECO UT 011
OFMECO RT 008
ACCORDING TO
ASME VIII DIV.1
APPENDIX 6 & 8
AND UW-51
MT REPORT
UT REPORT
RT REPORT
QUALITY
CONTROL
H R R /
72 TUBE BUNDLE
73
TUBE SHEET
UT EXAMINATION
ACCORDING TO ASTM SA 578 LEVEL S7 UT REPORT
QUALITY
CONTROL
H / R /
74
BUNDLE CAGE
DIMENSIONAL CHECK BEFORE TUBE
INSERTION
DWG DWG
DIMENSIONAL
REPORT
QUALITY
CONTROL
H / W /
75
TUBE BUNDLE
VISUAL EXAMINATION AFTER TUBE
INSERTION
DWG DWG /
QUALITY
CONTROL
H W / /
Final Client:
/
Project/Service:
Ofmeco J OB
n.:
1021 Rev.: 3 Date: 21/01/2008
Pos.
No.

DESCRIPTION

APPLICABLE
DOCUMENTS

ACCEPTANCE
CRITERIA
VERIFICATION
DOCUMENTS
SUPPLIERS
VERIFICATION
PERSONNEL


76
TUBE TO TUBESHEET J OINTS
STRENGTH WELD

WPS APPLICABLE

WPS /
QUALITY
CONTROL
AND WELDING
TECHNOLOGY
H / / /
77
PT EXAMINATION
OFMECO PT 009

ACCORDING TO
ASME V ART.6 AND
ASME VIII DIV.1
APPENDIX 8
PT REPORT
QUALITY
CONTROL
H R R /
78
EXPANSION OF TUBE INTO
TUBESHEET
OFMECO TE 001

DWG /
QUALITY
CONTROL
H / SW /
79
CHECK OF EXPANSION OF TUBE
INTO TUBESHEET
OFMECO TE 001
10% OF TUBE TO
TUBESHEET
J OINTS
EXPANSION
REPORT
QUALITY
CONTROL
H / SW /
80
AIR TEST
ASME V ART.10 APP.1
OFMECO AT 16
AIR PRESSURE 1
BAR
AIR TEST
REPORT
QUALITY
CONTROL
H / SW /
81
HELIUM TEST
ASME V ART.10 APP.1
AND IV
OFMECO HE-LT 01
OFMECO HE-LT 01 TEST REPORT
QUALITY
CONTROL
H / W /
82 FINAL TEST
83 SHELL SIDE HYDROTEST

ASME VIII DIV1
DWG
OFMECO HR 014

OFMECO HR 014
DURATION :
1 HOUR
HYDROTEST
REPORT
QUALITY
CONTROL
H H H W
84
ASSEMBLING CHANNEL TO
TUBESHEET
DWG / / /
H / / /
Final Client:
/
Project/Service:
Ofmeco J OB
n.:
1021 Rev.: 3 Date: 21/01/2008
Pos.
No.

DESCRIPTION

APPLICABLE
DOCUMENTS

ACCEPTANCE
CRITERIA
VERIFICATION
DOCUMENTS
SUPPLIERS
VERIFICATION
PERSONNEL


85 TUBE SIDE HYDROTEST
DWG
OFMECO HR 014
OFMECO HR 014
DURATION :
1 HOUR
HYDROTEST
REPORT
QUALITY
CONTROL
H H H W
86
FINAL VISUAL AND DIMENSIONAL
CHECK
INCLUDING BASELINE THICKNESS
SURVEY
DWG
DWG
OFMECO VT 012
DIMENSIONAL
REPORT
QUALITY
CONTROL
H H H W
87 DRAINING AFTER HYDROTEST /
NO WATER
CONTENT
/ /
H / / /
88 SANBLASTING AND PAINTING
ACCORDING TO SPEC.
4TPFC-00C-3PS-WX00-
00002
/
PAINTING
RECORD
QUALITY
CONTROL
H / W /
89
MANUFACTURE DOCUMENTATION
MRB REVIEW
MANUFACTURER
DATA BOOK
/ /
QUALITY
CONTROL
H H H R
90
ASME CODE SYMBOL
STAMPING
ASME VIII DIV.1 / / /
H H R /
91
RELEASE NOTE
INSPECTION RELEASE NOTE
/ / / RELEASE NOTE
R / H R

A05-004 - Inspection Test Plan - Shell & Tube Heat Exchangers - 5-210D-HA-01 A B C D

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A05-004 - Inspection Test Plan - Shell & Tube Heat Exchangers - 5-210D-HA-01 A B C D

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INSPECTION TEST

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