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Double Life MUD AGITATORS combine heavy duty design, dependability, low maintenance and easy access to parts for the contractor. The Double life Agitators use explosion proof class 1, group D, electric motors that are directly coupled to Grove heavy duty g boxes.
Double Life MUD AGITATORS combine heavy duty design, dependability, low maintenance and easy access to parts for the contractor. The Double life Agitators use explosion proof class 1, group D, electric motors that are directly coupled to Grove heavy duty g boxes.
Double Life MUD AGITATORS combine heavy duty design, dependability, low maintenance and easy access to parts for the contractor. The Double life Agitators use explosion proof class 1, group D, electric motors that are directly coupled to Grove heavy duty g boxes.
Corporation, Inc. MUD AGITATORS p.o. Box 95361 . Oklahoma City,Oklahoma 73143 . 405/670-3306 . FAX405/670-5809 THE DOUBLELIFE MUDAGITATOR The Double Life Mud Agitators combine heavy duty design, dependability, low maintenance and easy access to parts for the contractor. This makes the Double Life Agitator the right choicefor the customer. High torque combinedwith service factors well beyond industry standards gives the Double Life Agitator the ability to perform at levels necessary to suspend drill solids throughout the mud system. The Double Life Agitators use explosion proof class 1, group D, electric motors that are directly coupled to Grove heavy duty g~ boxes. Solid machined steel shafts designed to operate well belowtheir first critical speed will easily withstand excessive l tensile and shear stress placedon themin drilling applications. Double Life uses heavy welded steel bases to avoid any deflection or vibration transmission which could cause misalignment or premature failure of couplings or bearings. Double Life 4npellers are designedto give optimumperformancein mixing and solid suspension, 60 degree axial designhas proven most effectivein pits with depth over four feet. Other impellersare availablefor special applications. In all, when contractorscall for an efficient and extremely durable Mud Pit Agitator, call for Double Life. Mud Mixer Selection (Refer to chart on page 3) 1. Dete11IWIethe heaviest mud to be suspended. 2. - Determine tank sizes using equal dimensions for length and width. should not exceed length. Example 1: 10' x 30' Tank . Divide in three parts: . 10' x 10' @21#/Gal.=3 mixers, 10HP each Depth and width Example 2: 8' x 10' Tanks Use 10' x 10' sizing. Note: Width and depth should not exceed length. ( MUD AGITATORSIZING 28 IMPELLER SIZE :(INCHES) 36 40-.44 48 8 9 10 11 12 13 TANK WIDTH (FEET) 52 5 7.5 10 15 20 25 J 14 8.3 LBS/GAL-62.1LBS/FT 3 14 LBS/GAL-105 LBS/FT 3 ----------- 20 LBS/GAL-150 LBS/FT 3 a:: w ~ 0 a.. w en a:: 0 :I: oc: the double life corp., inc: P.O. BOX95361 73143 1535 SE25TH ST OKLAHOMA CITY,OK 73129 PHONE (405)670-3306 FAX (405)670-5809 LCC/81497 OC the double life Crt~., inc. MUDAGITATOR INSTALLATION: ""-" (1) MAKE CERTAINTHE MOUNTS IN WHICH THE AGITATOR WILL REST UPON ARE HEAVYAND SECUREENOUGH TO SUPPORTTHE WEIGHT AND TORQUEOFTHEAGITATOR. (2) THE AGITATOR BASE IS MOUN:rED AND SECURED WITH FOUR BOLTS,NUTS, AND LOCKWASHERS. THE IMPELLER SHAFT SHOULDNOW BE COUPLEDTOTHEGEARBOXSHAFT. (3) CHECK THE ELECTRIC MOTOR FOR PROPER VOLTAGE WIRING. THE DOUBLE LIFE AGITATORS ARE WIRED 460 VOLTS UNLESS SPECIFIED OTHERWISE. (4) THE IMPELLER SHOULD ROTATE CLOCKWISE WHEN VIEWED FROM THE TOP. IF THE ROTATIONIS INCORRECT, SWITCHANY TWO LEAD WIRESATTHESTARTERTO REVERSETHEROTATION. (5) CHECKTHE OILLEVEL. OIL SHOULDBE FILLEDTO THE BOTTOMEDGE OF OILLEVELPLUGUSINGTHELUBRICANTSPECIFIED. GEAR DRIVE MAINTENANCE (1) A WORM GEAR RUNS HOT DURING THE FIRST FEW DAYS OF OPERATION. THERE IS NO CAUSE FOR ALARM UNLESS THE " TEMPERATURE OF THE GEAR DRIVE EXCEEDS 200 DEGREES FAHRENHEIT(93DEGREESCELSIUS). (2) THE FIRST"OILCHANGESHOULDBE MADEAFTER 100HOURS RUNNING TIME. AFTER THE FIRST OIL CHANGE, WE RECOMMENDTHE OIL BE CHANGEDEVERY1,800HOURSOF RUNNINGTIME. (3) GREASETHETOP BEARINGEVERY 100OF RUNNINGTIMEWITHA GOOD HIGHTEMPERATURELITHIUMBASEDGREASE.. (4) THE GEAR BOX HAS BEEN TESTED AND ADJUSTEDAT THE FACTORY. DO NOT DISMANTLEOR REPLACE COMPONENTSWHILE THE UNIT IS STILLUNDERWARRANTY. (5) CHECK OILLEVER OF GEARDRIVE ON A DAILYBASIS. lOlL LEVEL IS LOW, ADDLUBRICATIONTHROUGHTHE FILLERPLUGUNTIL IT COMES OUTTHE OILLEVELPLUG. (6) IF UNIT HAS BEEN SPECIAL ORDEREDWITH SYNTHETICOIL, DO NOT MIXCOMPOUNDEDOILANDSYNTHETICOILINREDUCER. (7) INSPECTVENTPLUGOFTENTOINSUREITIS CLEANANDOPERATING. n__- A THE DOUBLE LIFE CORPORATION AGITATOR REPLACEMENT PARTS XX= HORSEPOWERRATING 3= 3HORSEPOWER 5= 5 HORSEPOWER 7.5= 7.5 HORSEPOWER 10= 10HORSEPOWER 15= 15HORSEPOWER 20= 20 HORSEPOWER Page 5 SPARE SPARE PARTS PARTS ITEM PART# DESCRIPTION 2 YEARS lYEAR 1 MAXX-0009 BASE 2 MAXX-00I0 XX HP 1800 RPM MOTOR 3 MAXX-0013 COUPLING GUARD 1 4 MAXX-0016 COUPLING COMPLETE MOTOR TO GEARBOX 5 MAXX-0016.1 BUSHING, MOTOR SIDE . 6 MAXX-0016.2 BUSHING, GEAR BOX SIDE 4 2 7 MAXX-0016.3 FLEXIBLE COUPLING INSERT 8 MAXX-OO 19 GEARBOX WITH OIL FE-XXXX-20-1 1 9 MAXX-0046 COUPLING COMPLETE GEARBOX TO SHAFT 1 10 MAXX-0046.1 COUPLING, TOP HALF, MALE 1 11 MAXX-0046.2 COUPLING BOTTOM HALF, FEMALE 1 12 MAXX-0046.3 BUSHING, SHAFT, GEARBOX SIDE 1 13 MAXX-0046.4 BUSHING, SHAFT, IMEPLLER SIDE 14 MAXX-0049 SHAFT FOR MUD AGITATOR 1 15 MAXX-0052 IMPELLER FOR MUD AGITATOR 1 16 MAXX-0055 BUSHING, IMPELLER TO SHAFT 17 MAXX-0056 WELD-IN FLANGE FOR IMPELLER MAXX-201 MUD AGITATORXXHP. 20-1 GEAR RATIO 1 MAXX-0022 BEARING, GEARBOX INPUT MOTOR 1 MAXX-0025 BEARING, GEARBOX LOWER OUTPUT 1 MAXX-0028 OILSEAL, INPUT GEARBOX 1 MAXX-0031 OILSEAL, OUTPUT GEARBOX MAXX-0033 OIL, GEARBOX (ARTIC CLIMATE) MAXX-0034 OIL, GEARBOX (COLD CLIMATE) 4 2 MAXx-0037 OIL, GEARBOX (HOT CLIMATE) 1 MAXX-0040 BEARING, GEARBOX INPUT FAN END 1 MAXX-0043 BEARING, GEARBOX UPPER HOUSING MUD AGITATOR MODELMAXX-~Ol 4 675 8 - ~ 2 NOTE: Standard Coupling Guard not shown for clarity. - 14 OC the double lifecorp., inc. P.O. BOX95361 73143 1535 SE25TH ST OKLAHOMACITY,OK73129 PHONE (405)670-3306 FAX(405)670-5609 ... 16 ,17 - , 15 - Page 6 1 - 9 12,10 .. 13,11 f - THE DOUBLE LIFE CORPORATION MUD AGITATOR PARTS LIST (GEAR BOX) ITEM # DESCRIPTION 1 GEAR HOUSING 2 INPUT COVER (SEAL) 3 INPUT COVER (BEARING) 4 INPUT COVER GASKETS 5 INPUT SHAFT 6 INPUT BEARING (CUP) 7 INPUT BEARING (CONE) 8 INPUT OIL SEAL 9 HEX HEADCAPSCREW 10 LOCK WASHER 11 OUTPUT COVER (SEAL) 12 OUTPUT COVER (BEARING) 13 OUTPUT COVER GASKETS 14 SINGLE OUTPUT SHAFT 15 DOUBLE OUTPUT SHAFT 16 WORM GEAR 17 GEAR KEY 18 GEAR SPACER 19 OUTPUT BEARING (CUP) 20 OUTPUT BEARING (CONE) 22 OUTPUT OIL SEAL 23 HEX HEAD CAPSCREW 24 LOCK WASHER 25 VENT PLUG. 26 PIPE PLUG 29 PROTECTIVE PLUG QTY 1 1 1 AS REQUIRED 1 2 2 1 8 8 1 1 AS REQUIRED 1 1 1 1 2 2 2 1 * * 1 2 4 . . * 3 HORSEPOWER 5 HORSEPOWER 7.5 HORSEPOWER 10 HORSEPOWER 15 HORSEPOWER 20 HORSEPOWER 8 10 16 8 8 8 Page 7